The present document or drawing is property of TECHNIP ITALY S.p.A.
and shall not, under any circumstances,, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any KARBALA REFINERY FEED PROJECT
SCOP – IRAQ (Contract n° 2171)
DATA SHEET FOR Project N° Unit Document Code Serial N° Rev. Page
VACUUM UNITS (MULTISTAGE EJECTORS) 2342 AA01 SP 0851 . 01 0 1/5
1
2
3
4 PROCESS DUTY SPECIFICATION FOR
5 0 01-PK-051 VACUUM SYSTEM
6
7 1) ITEMS AND SERVICE
8
9 The present process duty specification covers the design and supply of a condensing
10 steam jet ejector system to continuosly evacuate the overhead stream from Vacuum Column
11 01-T-051 of the Vacuum Distillation Unit (Unit 01).
12
13 The package consists of following items:
14
15 01-J-051 A/B/C Vacuum 1st Stage Ejectors;
16 01-J-052 A/B Vacuum 2nd Stage Ejectors;
17 01-J-053 A/B Vacuum 3rd Stage Ejectors;
18 01-E-053 A/B Vacuum System 1st Stage Condenser;
19 01-E-054 Vacuum System 2nd Stage Condenser;
20 01-E-055 Vacuum System 3rd Stage Condenser.
21
22 2) PACKAGE DESCRIPTION
23
pon right of use.
24 Ejectors capacity
25
26 A three stage ejector system to be installed (to be confirmed by MFR). The first stage
27 consists of three ejectors (two in operation and one spare) sized for 50% of stage
purpose and in any way other than that for which it is specifically furnished or outside the extent of the agreed up
28 capacity.
29 The second and third stage shall be provided with two ejectors (one in
30 operation and one spare) sized for 100% of stage capacity. Ejectors to be sized for the
31 minimum steam pressure specified on sheet 2. Vendor to check and confirm ejectors
32 satisfactory operation also at maximum pressure.
33
34 Condenser capacity
35 First stage condenser consists of two condensers, each sized for 100% of stage
36 capacity.
37 Second and third condensing stages shall consist of one condenser for each
38 stage, each one sized for 150% of the operating load.
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P 0851.XLT 09/2003
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0 ISSUE FOR FEED 10/03/10 PDL JV CP
SP
PA ISSUE FOR REVIEW 08/10/09 AB JV CP
Rev. Status Date Wrt Verif App Rev. Status Date Wrt Verif App
TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68
KARBALA REFINERY FEED PROJECT
SCOP – IRAQ (Contract n° 2171)
DATA SHEET FOR Project N° Unit Document Code Serial N° Rev. Page
VACUUM UNITS (MULTISTAGE EJECTORS) 2342 AA01 SP 0851 . 01 0 2/5
1 0 Service Vacuum System Item 01-PK-051
2 MR
3 Operation (Continuous / Discontinuous): Continuous Position (Horiz. / Vert. / by MFR): by MFR (10)
4 Manufacturer
5 OPERATING DATA
6 Fluid to be Evacuated Air + Steam + Hydrocarbons Number of Stages 3 (5) by MFR
7 No. of Jet Elements (7) per Stage Total
8 System Volume 2300 #RIF!
9 The System is to be Evacuated in #RIF! Capacity of Element 1 % Total Design Load
10 From Atmosph. conditions to #RIF! Capacity of Element 2 % Total Design Load
11
12 Quantity of Vapour to be Evacuated: Common Condensers (Yes or Not) No
13 Total 17461 #RIF! M.W. 20,2 #RIF! Precondenser (Yes / No / by MFR) No
14 Non Condensables (3) #RIF! M.W. (3) #RIF! Intercondenser (Yes / No / by MFR) Yes (8)
15 Steam (3) #RIF! M.W. (3) #RIF! After Condenser (Yes / No / by MFR) Yes (8)
16 Condensables (3) #RIF! M.W. (3) #RIF! Condenser Type (Surface / Contact) Surface
17 Product Side Fouling Factor 0,0004 #RIF!
18 Ejector Installation (Barometric / Not Barom.) Barometric
19 Ejectors Set Inlet Conditions: Minimum Height Above Grade #RIF!
20 Abs Pressure 25 (1) mmHg
21 0 Temperature 85 #RIF! Condenser Design Conditions:
22 Ejector Set Discharge Conditions: Tube Side Pressure 15,4 #RIF!
23 Abs Pressure 910 mmHg Tube Side Temperature 80 #RIF!
24 Temperature max. 50 (12) #RIF! Shell Side Pressure 20 / FV #RIF!
25 Shell Side Temperature 330 #RIF!
26 Stable Operation is Required
27 from: 40 % to: 110 % of Design Load
28
29 Estimated Steam Consumption by MFR (6) #RIF! Guaranteed Steam Consumption by MFR (6) #RIF!
30 Estimated Cooling Water Consumption by MFR (6) #RIF! Guaranteed Cooling Water Consumption by MFR (6) #RIF!
31 UTILITY INFORMATION MATERIAL OF CONSTRUCTION
32 Motive Steam: Ejector
33 Pressure (2) #RIF! Shell By MFR STD (4)
34 Temperature 220-260 #RIF! Diffuser By MFR STD (4)
35 Mech. Design Pressure 20 / FV #RIF! Steam Chest By MFR STD (4)
36 Mech. Design Temperature 330 #RIF! Steam Nozzle By MFR STD (4)
37 Cooling Water Condenser
38 Type Tubes By MFR STD (4)
39 Inlet Temperature 32 #RIF! Shell By MFR STD (4)
40 Max Outlet Temperature 43 #RIF! Tubesheet By MFR STD (4)
41 Inlet Pressure at Grade 3,5 #RIF!
42 Min. Outlet Pressure at Grade 2,8 #RIF!
43 Fouling Factor 0,0010 #RIF!
44
45
46 NOTES:
47 See page 4 of 5.
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Rev. Status Date Wrt Verif App Rev. Status Date Wrt Verif App
TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68
KARBALA REFINERY FEED PROJECT
SCOP – IRAQ (Contract n° 2171)
DATA SHEET FOR Project N° Unit Document Code Serial N° Rev. Page
VACUUM UNITS (MULTISTAGE EJECTORS) 2342 AA01 SP 0851 . 01 0 3/5
FLOWRATE AND COMPOSITION AT NORMAL CAPACITY (100% of required)
COMPONENT MW NBP °C kg/h kmol/h % mol
H 20 18,0 100,0 14438,4 801,46 92,64
H 2S 34,1 -60.3 249,9 7,33 0,85
C2 30,1 -88.6 1239,8 41,23 4,77
C4 58,1 -0.5 0,4 0,01 0,00
iC5 72,2 27,8 0,7 0,01 0,00
C5 72,2 36,1 1,1 0,02 0,00
MIS 43 74,3 43,0 0,5 0,01 0,00
MIS 55 79,7 55,0 0,7 0,01 0,00
MIS 62 83,1 62,5 0,4 0,00 0,00
MIS 69 86,0 69,0 1,5 0,02 0,00
MIS 76 89,4 76,5 1,9 0,02 0,00
MIS 85 93,3 85,0 3,3 0,04 0,00
MIS 95 98,1 95,0 4,2 0,04 0,00
MIS 105 103,0 105,0 4,9 0,05 0,01
MIS 115 108,0 115,0 5,9 0,05 0,01
MIS 125 113,3 125,0 7,4 0,07 0,01
MIS 135 119,1 135,0 9,6 0,08 0,01
MIS 145 125,0 145,0 13,2 0,11 0,01
MIS 157 132,2 157,5 30,3 0,23 0,03
MIS 170 139,9 170,0 30,9 0,22 0,03
MIS 180 146,4 180,0 45,1 0,31 0,04
MIS 188 152,1 188,5 37,4 0,25 0,03
MIS 196 157,1 196,0 49,3 0,31 0,04
MIS 205 163,5 205,0 73,5 0,45 0,05
MIS 215 171,1 215,0 90,7 0,53 0,06
MIS 225 179,0 225,0 111,3 0,62 0,07
MIS 235 186,7 235,0 133,4 0,71 0,08
MIS 245 194,2 245,0 142,3 0,73 0,08
MIS 255 202,1 255,0 125,3 0,62 0,07
MIS 265 210,5 265,0 100,8 0,48 0,06
MIS 277 221,7 277,5 108,6 0,49 0,06
MIS 292 234,1 292,5 70,5 0,30 0,03
MIS 305 245,3 305,0 32,0 0,13 0,02
MIS 317 257,1 317,5 31,5 0,12 0,01
MIS 332 270,7 332,5 17,9 0,07 0,01
MIS 345 282,7 345,0 7,0 0,02 0,00
MIS 357 294,5 357,5 5,7 0,02 0,00
MIS 372 308,5 372,5 2,3 0,01 0,00
MIS 385 319,3 385,0 0,6 0,00 0,00
MIS 395 328,1 395,0 0,3 0,00 0,00
MIS 405 340,4 405,0 0,1 0,00 0,00
MIS 417 355,6 417,5 0,1 0,00 0,00
AIR 29,0 -194.4 230,0 7,94 0,92
TOT 20,2 17460,7 865,12
NOTES:
Rev. Status Date Wrt Verif App Rev. Status Date Wrt Verif App
TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68
KARBALA REFINERY FEED PROJECT
SCOP – IRAQ (Contract n° 2171)
DATA SHEET FOR Project N° Unit Document Code Serial N° Rev. Page
VACUUM UNITS (MULTISTAGE EJECTORS) 2342 AA01 SP 0851 . 01 0 4/5
NOTES:
(1) The Vacuum Column overhead pressure is 30 mmHg; the max. pressure drop in the vapor line from
column to vacuum system is 5 mmHg.
0 (2) Minimum operating pressure is 12.5 kg/cm2(g), maximum operating pressure is 16.5 kg/cm2(g).
(3) Refer to vapour composition defined in page 3 of 5.
0 (4) Vendor to propose material selection. To be reviewed and approved by TPIT/Owner.
(5) To be confirmed by MFR.
(6) Vendor to optimize interstage process pressures and temperatures in order to minimize ejectors'
steam consumption. Vendor should also optimize cooling water side by considering the
possibility to have intercondensers either in series or in parallel.
(7) 1st stage: 3 x 50% jet elements (two in operation and one spare);
0 2nd and 3rd stages: 2 x 100% jet elements each (one in operation and one spare). MFR to confirm.
(8) 1st stage Condenser: 2 x 100%;
2nd stage Intercondenser and Aftercondenser: 1 x 150% each. MFR to confirm.
(9) Shell & Tube condensers shall be designed according to ASME Sect. VIII Div. 1 and TEMA R.
(10) Installation in vertical position of the first stage ejectors in the top of the vacuum
column is preferred. MFR to confirm. Installation position of the second and third
stages ejectors by MFR.
(11) MFR scope is indicated inside the dotted box.
(12) Max. gas outlet temperature from 3rd stage condenser.
Rev. Status Date Wrt Verif App Rev. Status Date Wrt Verif App
TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68
KARBALA REFINERY FEED PROJECT
SCOP – IRAQ (Contract n° 2171)
DATA SHEET FOR Project N° Unit Document Code Serial N° Rev. Page
VACUUM UNITS (MULTISTAGE EJECTORS) 2342 AA01 SP 0851 . 01 0 5/5
MPS
MPS
Vapors from
PC
01-T-051
01-J-051 A/B/C 01-J-052 A/B 01-J-053 A/B
OVHD vapor
from 01-T-051
01-J-051 ABC
Off gas
to 01-H-001
01-E-053
A/B 01-E-054 01-E-055
CWS
CWR
By MFR (11)
By Contractor Barometric Head
min 15 m
01-V-051
Vacuum package arrangement to
be confirmed by Manufacturer.
NOTES:
0 See page 4 of 5.
Rev. Status Date Wrt Verif App Rev. Status Date Wrt Verif App
TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68
