RLC Svu01b E4 - 06012006
RLC Svu01b E4 - 06012006
Manual
Tracer CH.530™
Chiller Control System
“HO” Design Sequence
                               RLC-SVU01B-E4
                               Foreword                                 Reception
                               These Installation, Operation, and       On arrival, inspect the unit before
                               Maintenance instructions are given       signing the delivery note. Specify
                               as a guide to good practice in the       any damage on the delivery note,
                               installation, start-up, operation, and   and send a registered letter of
                               periodic maintenance by the user of      protest to the last carrier of the
                               Tracer CH.530 chiller control            goods within 72 hours of delivery.
                               modules.                                 Notify the local sales office at the
                               They do not contain the full service     same time.
                               procedures necessary for the             The unit should be totally inspected
                               continued successful operation of        within 7 days of delivery. If any
                               this equipment. The services of a        concealed damage is discovered,
                               qualified service technician should      send a registered letter of protest to
                               be employed, through the medium          the carrier within 7 days of delivery
                               of a maintenance contract with a         and notify the local sales office.
                               reputable service company.               Units are shipped with the
                                                                        refrigerant operating or holding
                               Warranty                                 charge and should be examined with
                               Warranty is based on the general         an electronic leak detector to
                               terms and conditions of the              determine the hermetic integrity of
                               constructor. The warranty is void if     the unit. The refrigerant charge is not
                               the equipment is modified or             included in the standard Warranty
                               repaired without the written approval    Cover.
                               of the constructor, if the operating
                               limits are exceeded, or if the control   General information
                               system or the electrical wiring is       About this manual
                               modified.                                Cautions appear at appropriate
                               Damage due to misuse, lack of            places in this instruction manual.
                               maintenance, or failure to comply        Your personal safety and the proper
                               with the manufacturer's instructions,    operation of this machine require
                               is not covered by the warranty           that you follow them carefully.
                               obligation.                              The constructor assumes no liability
                               If the user does not conform to the      for installations or servicing
                               rules of chapter "Maintenance," it       performed by unqualified personnel.
                               may entail cancellation of warranty
                               and liabilities by the constructor.
                Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
                Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
                Reception . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
                Commonly Used Abbreviations . . . . . . . . . . . . . . . . . . . . .4
                CH.530 Communications Overview . . . . . . . . . . . . . . . . . .5
                Controls Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
                EasyView Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
                Outputs: Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
                Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
                Diagnostic Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
                DynaView Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
                Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
                Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
                Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
RLC-SVU01B-E4                                                                                                                                     3
    Commonly Used
    Abbreviations
4                                                                    RLC-SVU01B-E4
                Controls Interface
RLC-SVU01B-E4                                                                                 5
                                         EasyView Interface
                                          EasyView Interface
                                         Figure 1 – EasyView Display
                                                                                   1
                                                                                                               5
                                           2
                                                                                                               6
                                                                                                           7
                                           3
                                                                                                           8
                                          4
                                         Legend
                                         1. Display
                                         2. Set Point
                                         3. Interlock
                                         4. Service
                                         5. Increment Button
                                         6. Auto LED
                                         7. AUTO Button
                                         8. STOP Button
                                         9. Decrement Button
The EasyView interface to the CH.530     Outputs: Display                          Diagnostic and Interlock Display:
consists of a display in a 9.75" wide,                                             When in a diagnostic or interlock
8" high, and 1.6" deep [250 mm x 205     Default Display: During normal            condition, the front panel will
mm x 41 mm] enclosure. The               operation, Evaporator Leaving-Water       continue to show the default or set
enclosure contains a circuit card and    Temperature is shown.                     point display as appropriate. When in
a weathertight connection for the        Set Point Display: The Evaporator         a diagnostic condition (service
RS232 TechView. Use of TechView is       Leaving-Water Temperature Set Point       wrench LED flashes) or interlock
discussed in a separate publication.     is displayed if the increment (+) or      condition (interlock LED flashes),
The LED display contains basic           decrement (-) key is pressed. The         simultaneously depressing the
information for machine monitoring       Evaporator Leaving-Water Set Point        increment (+) and decrement (-) keys
and control. The information             will remain on the screen for three       will cause the most-severe active
presented uses symbols and is            seconds after increment or                diagnostic or interlock to be
language-independent.                    decrement is released.                    displayed in code for 3-5 seconds,
                                         NOTE: Even if the chiller is in an “Ice   after which the front panel will revert
                                         Building Mode” operation, the             to the Evaporator Leaving-Water
                                         display will continue to show the         Temperature. Only the most-recent
                                         Leaving Water Temperature and the         diagnostic will be retained. The Trane
                                         Leaving Water Temperature (Chilled        standard 3-digit diagnostic codes are
                                         Water) Setpoint. It will NOT display      listed at the end of this section. The
                                         the Evaporator Entering Water             diagnostic readout should be noted
                                         Temperature or the Ice Termination        and is for the use of Trane service.
                                         Setpoint even when they are active
                                         during the “Ice Building” mode of
                                         operation.
6                                                                                                                  RLC-SVU01B-E4
                                                EasyView Interface
1
 BAS here and elsewhere in this manual refers
to the Trane Tracer™ Equipment Controller.
The interlock LED will stop flashing
when the condition that prevents
machine operation is corrected. No
reset is required.
RLC-SVU01B-E4                                                                                                                         7
    EasyView Interface
    Diagnostic Reset
    If the machine is in a
    diagnostic condition
    (LED is flashing), a
    transition from Stop to Auto will
    reset the diagnostic. If the machine is
    in the Stop State (Auto LED off),
    depressing the AUTO key will reset
    all diagnostics. If the machine is in
    the Auto State (Auto LED on), it must
    be put in the Stop state and
    sequenced back to Auto in order to
    reset.
    SI vs. English (I-P)
    The Leaving-Water Set Point and the
    Leaving-Water Temperature are
    displayed in either SI or English (I-P)
    units as determined by the
    appropriate setting within the
    processor. A right-justified C or F will
    indicate SI or English.
    Power-Up Test
    On power-up, a means to test the
    display and annunciators is required.
    To demonstrate that all segments
    and LEDs can be lighted, EasyView
    will light all segments and
    annunciators for approximately 2
    seconds. To demonstrate that no
    elements are stuck on, EasyView will
    turn off all segments and
    annunciators for approximately 2
    seconds. Normal operation will
    follow.
8                                              RLC-SVU01B-E4
                                          DynaView Interface
Key Functions
In this touch screen application, key
functions are determined completely
by software, and change depending
upon the subject matter currently
being displayed. The basic touch-
screen functions are outlined below.
Radio Buttons
Radio buttons show one menu               Spin Value Buttons                     File-Folder Tabs
choice among two or more                  Spin values are used to allow a        File-folder tabs are used to select a
alternatives, all visible. (It is the     variable set point to be changed,      screen of data. Just like tabs in a file
AUTO button in Figure 2.) The radio-      such as leaving-water set point. The   folder, these serve to title the folder
button model mimics the buttons           value increases or decreases by        or screen selected, as well as to
used on old-fashioned radios to           touching the increment (+) or          provide navigation to other screens.
select stations. When one is pressed,     decrement (-) arrows.                  In DynaView, the tabs are in one row
the one that was previously pressed       Action Buttons                         across the top of the display. The
“pops out” and the new station is         Action buttons appear temporarily      folder tabs are separated from the
selected. In the DynaView model the       and provide the user with a choice     rest of the display by a horizontal
possible selections are each              such as Enter or Cancel.               line. Vertical lines separate the tabs
associated with a button. The                                                    from each other. The folder that is
selected button is darkened,              Hot Links                              selected has no horizontal line under
presented in reverse video to             Hot links are used to navigate from    its tab, thereby making it look like a
indicate it is the selected choice. The   one view to another view.              part of the current folder (as would
full range of possible choices, as well                                          an open folder in a file cabinet). The
as the current choice, is always in                                              user selects a screen of information
view.                                                                            by touching the appropriate tab.
RLC-SVU01B-E4                                                                                                           9
                                     Controls Interface
Legend
1. File folder tabs
2. Page-by-page scroll up
3. Line-by-line scroll up/down
4. Page-by-page scroll down
5. Navigator                         5
6. Reduce contrast/viewing angle
7. Radio buttons
8. Increase contrast/viewing angle       1                                                                            5
                                                             2
                                                                                              4
                                                                                          3
                                                    7
                                          6                                                             8
                                     The file folder tabs across the top of     may require re-adjustment at
                                     the screen are used to select the          ambient temperatures significantly
                                     various display screens.                   different from those present at last
                                     Scroll arrows are added if more file       adjustment.
                                     tabs (choices) are available. When         The other functions are critical to
                                     the tabs are at the left most position,    machine operation. The AUTO and
                                     the left navigator will not show and       STOP keys are used to enable or
                                     only navigation to the right will be       disable the chiller. The key selected is
                                     possible. Likewise when the right          in black (reverse video). The chiller
                                     most screen is selected, only left         will stop when the STOP key is
                                     navigation will be possible.               touched and after completing the
                                     The main body of the screen is used        Run Unload mode.
                                     for description text, data, setpoints,     Touching the AUTO key will enable
                                     or keys (touch sensitive areas). The       the chiller for active cooling if no
                                     Chiller Mode is displayed here.            diagnostic is present. (A separate
                                     The double up arrows cause a page-         action must be taken to clear active
                                     by-page scroll either up or down. The      diagnostics.)
                                     single arrow causes a line by line         The AUTO and STOP keys take
                                     scroll to occur. At the end of the         precedence over the Enter and
                                     page, the appropriate scroll bar will      Cancel keys. (While a setting is being
                                     disappear.                                 changed, AUTO and STOP keys are
                                     A double arrow pointing to the right       recognized even if Enter or Cancel
                                     indicates more information is              has not been pressed.)
                                     available about the specific item on       The ALARMS button appears only
                                     that same line. Pressing it will bring     when an alarm is present, and blinks
                                     you to a subscreen that will present       (by alternating between normal and
                                     the information or allow changes to        reverse video) to draw attention to a
                                     settings.                                  diagnostic condition. Pressing the
                                     The bottom of the screen (Fixed            ALARMS button takes you to the
                                     Display) is present in all screens and     corresponding tab for additional
                                     contains the following functions. The      information.
                                     left circular area is used to reduce
                                     the contrast/viewing angle of the
                                     display. The right circular area is
                                     used to increase the contrast/viewing
                                     angle of the display. The contrast
10                                                                                                          RLC-SVU01B-E4
                                           Controls Interface
RLC-SVU01B-E4                                                                           11
     Controls Interface
Modes Screen
Auto Stop
12                                                                  RLC-SVU01B-E4
                                          Controls Interface
Local Stop (2)                                Chiller is stopped by DynaView (or EasyView). Stop button command
                                              cannot be remotely overridden.
Panic Stop (2)                                Chiller is stopped by DynaView (or EasyView). Panic Stop (by
                                              pressing Stop button twice) - previous shutdown was manually
                                              commanded to shutdown immediately without a run-unload or
                                              pumpdown cycle - cannot be remotely overridden.
Diagnostic Shutdown - Manual Reset (2)        The chiller is stopped by a diagnostic that requires manual
                                              intervention to reset.
Run Inhibit (1)                               The chiller is currently being inhibited from starting (and running), but
                                              may be allowed to start if the inhibiting or diagnostic condition is
                                              cleared. Further information is provided by the sub-mode:
Diagnostic Shutdown - Auto Reset (2)          The entire chiller is stopped by a diagnostic that may automatically
                                              clear.
Start Inhibited by Low Cond Temp (2)          The chiller is inhibited from starting by Low Condenser Temperature-
                                              Inhibit is active below either -3.9°C (can be disabled with proper
                                              freeze protection) or -18°C (limit set by design, cannot be disabled).
                                              As an exception, this will not stop a chiller already running.
Start Inhibited by Low Ambient Temp (2)       The chiller is inhibited from starting (and running) by an outdoor air
                                              ambient temperature lower than a specified temperature - per user
                                              adjustable settings and can be disabled.
Start Inhibited by External Source (2)        The chiller is inhibited from starting (and running) by the "external
                                              stop" hardwired input.
Start Inhibited by BAS (2)                    The chiller is inhibited from starting (and running) by command from
                                              a Building Automation System via the digital communication link
                                              (com 3 or com 5).
Waiting for BAS Communications (2)            This is a transient mode - 15-min. max, and is only possible if the
                                              chiller is in the Auto - Remote command mode. After a power up
                                              reset, it is necessary to wait for valid communication from a BAS
                                              (Tracer) to know whether to run or stay inhibited. Either valid
                                              communication will be received from the BAS (Tracer), or a
                                              communication diagnostic ultimately will result. In the latter case the
                                              chiller will revert to Local control.
                                                                                                                      13
RLC-SVU01B-E4
                                        Controls Interface
Ice Building to Normal Transition (2)       The chiller is inhibited from running for a brief period of time if it is
                                            commanded from active ice building mode into normal cooling mode
                                            via the ice building hardwired input or Tracer. This allows time for the
                                            external system load to "switchover" from an ice bank to the chilled
                                            water loop, and provides for a controlled pull down of the loop's
                                            warmer temperature. This mode is not seen if the ice making is
                                            automatically terminated on return brine temperature per the mode
                                            below.
Ice Building is Complete (2)                The chiller is inhibited from running as the Ice Building process has
                                            been normally terminated on the return brine temperature. The chiller
                                            will not start unless the ice building command (hardwired input or
                                            BAS command) is removed or cycled.
Auto (1)                                    The chiller is not currently running but can be expected to start at any
                                            moment given that the proper conditions and interlocks are satisfied.
                                            Further information is provided by the sub-mode:
Waiting For Evap Water Flow (2)             The chiller will wait up to 4 minutes in this mode for evaporator water
                                            flow to be established per the flow switch hardwired input.
Waiting for Need to Cool (2)                The chiller will wait indefinitely in this mode, for an evaporator
                                            leaving water temperature higher than the Chilled Water Setpoint plus
                                            the Differential to Start.
Starting (1)                                The chiller is going through the necessary steps to allow the lead
                                            circuit and lead compressor to start.
No Sub Modes Running (1)                    At least one circuit and one compressor on the chiller are currently
                                            running. Further information is provided by the sub-mode:
Unit is Building Ice (2)                    The chiller is running in the Ice Building Mode, and either at or
                                            moving towards full capacity available. Ice mode is terminated either
                                            with the removal of the ice mode command or with the return brine
                                            temperature falling below the Ice Termination Setpoint.
Running - Limited (1)                       At least one circuit and one compressor on the chiller are currently
                                            running, but the operation of the chiller as a whole is being actively
                                            limited by the controls.
Capacity Limited by High Evap Water Temp    This mode will occur if both the OA temperature is above -4.4°C and
(2)                                         the Evaporator Leaving Water Temperature is above 23.9°C as is often
                                            the case in a high temperature pull-down. While in this mode, no
                                            compressors will be allowed to load past their minimum load
                                            capacity step, but it will not inhibit compressor staging. This mode is
                                            necessary to prevent nuisance trips due to Compressor Overcurrent
                                            or High Pressure Cutout. Reasonable pull-down rates can still be
                                            expected despite this limit.
14                                                                                                       RLC-SVU01B-E4
                                            Controls Interface
Front Panel Lockout (2)                         The circuit is manually locked out by the circuit lockout setting - the
                                                nonvolatile lockout setting is accessible through either the DynaView
                                                or TechView.
Diagnostic Shutdown - Manual Reset (2) The circuit has been shutdown on a latching diagnostic.
Run Inhibit (1)                                 The given circuit is currently being inhibited from starting (and
                                                running), but may be allowed to start if the inhibiting or diagnostic
                                                condition is cleared. Further information is provided by the sub-
                                                mode:
Diagnostic Shutdown - Auto Reset (2)            The circuit has been shutdown on a diagnostic that may clear
                                                automatically.
Start Inhibited by External Source (2)          The circuit is inhibited from starting (and running) by its "external
                                                circuit lockout" hardwired input.
Start Inhibited by BAS (2)                      The circuit is inhibited from starting (and running) by command from
                                                a Building Automation System via the digital communication link
                                                (com 3 or com 5).
Auto (1)                                        The given circuit is not currently running but can be expected to start
                                                at any moment given that the proper conditions and interlocks are
                                                satisfied.
No Sub Modes                                    The given circuit is going through the necessary steps to allow the
Starting (1)                                    lead compressor on that circuit to start.
No Sub Modes                                    At least one compressor on the given circuit is currently running.
Running (1)                                     Further information is provided by the sub-mode:
Establishing Min. Cap - Low Diff pressure       The circuit is experiencing low system differential pressure and is
(2)                                             being force loaded, irregardless Chilled Water Temperature Control, to
                                                develop pressure sooner.
Running - Limited (1)                           At least one compressor on the given circuit is currently running, but
                                                the capacity of the circuit is being actively limited by the controls.
                                                Further information is provided by the sub-mode:
Capacity Limited by High Cond Press (2)         The circuit is experiencing condenser pressures at or near the
                                                condenser limit setting. Compressors on the circuit will be unloaded
                                                to prevent exceeding the limits.
Capacity Limited by Low Evap Rfgt Temp          The circuit is experiencing saturated evaporator temperatures at or
(2)                                             near the Low Refrigerant Temperature Cutout setting. Compressors on
                                                the circuit will be unloaded to prevent tripping.
RLC-SVU01B-E4                                                                                                           15
                                           Controls Interface
Capacity Limited by Low Liquid Level (2)       The circuit is experiencing low refrigerant liquid levels and the EXV is
                                               at or near full open. The compressors on the circuit will be unloaded
                                               to prevent tripping.
Shutting Down (1)                              The given circuit is still running but shutdown is imminent. The circuit
                                               is going through either a compressor run-unload mode or a circuit
                                               operational pumpdown to dry out the evaporator (cold OA ambient
                                               only). Shutdown is necessary due to one (or more) of the following
                                               sub-modes:
Operational Pumpdown (2)                       The circuit is in the process shutting down by performing an
                                               operational pumpdown just prior to stopping the last running
                                               compressor. The EXV is commanded closed. Pumpdown will
                                               terminate when both the liquid level and the evaporator pressure.
Front Panel Lockout (2)                        The circuit has been manually locked out by the circuit lockout setting
                                               and is in the process of shutting down - the nonvolatile lockout -
                                               setting is accessible through either the DynaView or TechView.
Diagnostic Shutdown - Manual Reset (2) The circuit is in the process of shutdown due to a latching diagnostic.
Service Pumpdown (2)                           The circuit is running with fan control, via a manual command to
                                               perform a Service Pumpdown. Its respective EXV is being held wide
                                               open, but the manual liquid line service valve should be closed.
16                                                                                                         RLC-SVU01B-E4
                                         Controls Interface
Diagnostic Shutdown - Manual Reset (2)       The compressor has been shutdown on a latching diagnostic.
Service Tool Lockout (2)                     The compressor has been shutdown due to a command from the
                                             TechView Service Tool to be "locked out" and inoperative. This setting
                                             is nonvolatile and operation can only be restored by using TechView
                                             to "unlock" it.
Run Inhibit (2)                              The given compressor is currently being inhibited from starting (and
                                             running*), but may be allowed to start if the inhibiting or diagnostic
                                             condition is cleared. Further information is provided by the sub-
                                             mode:
Diagnostic Shutdown - Auto Reset (2)         The compressor has been shutdown on a diagnostic that may clear
                                             automatically.
Restart Inhibit (2)                          The compressor is currently unable to start due to its restart inhibit
                                             timer. A given compressor is not allowed to start until 5 minutes has
                                             expired since its last start.
Auto (1)                                     The given compressor is not currently running but can be expected to
                                             start at any moment given that the proper conditions occur.
Establishing Min. Capacity - High Oil Temp   The compressor is running and is being forced loaded to its step load
(2)                                          point, without regard to the leaving water temperature control, to
                                             prevent tripping on high oil temperature.
Running - Limited (1)                        The given compressor is currently running, but its capacity is being
                                             actively limited by the controls. Further information is provided by the
                                             sub-mode:
Capacity Limited by High Current (2)         The compressor is running and its capacity is being limited by high
                                             currents. The current limit setting is 120% RLA (to avoid overcurrent
                                             trips) or lower as set by the compressor's "share" of the active -
                                             current limit (demand limit) setting for the entire chiller.
RLC-SVU01B-E4                                                                                                        17
                                          Controls Interface
Capacity Limited by Phase Unbalance (2)       The compressor is running and its capacity is being limited by
                                              excessive phase current unbalance.
Shutting Down (1)                             The given compressor is still running but shutdown is imminent. The
                                              compressor is going through either a run-unload mode or is the
                                              active compressor in the operational pumpdown cycle for its circuit.
                                              Shutdown is either normal (no sub-mode displayed) or due the
                                              following sub-modes:
Diagnostic Shutdown - Manual Reset (2)        The compressor is in the process of shutdown due to a latching
                                              diagnostic.
Diagnostic Shutdown - Auto Reset (2)          The compressor is in the process of shutdown due to a diagnostic
                                              that may clear automatically.
Service Tool Lockout (2)                      The compressor is in the process of shutdown due to a command
                                              from the TechView Service Tool to be "locked out" and inoperative.
                                              This setting is nonvolatile and operation can only be restored by
                                              using TechView to "unlock" it.
18                                                                                                      RLC-SVU01B-E4
                                  Controls Interface
                                  Chiller Screen
                                  The chiller screen is a summary of
                                  the chiller activity.
AAutouto Stop
RLC-SVU01B-E4                                                                                                19
     Controls Interface
1A 1B 2A 2B
Auto Stop
20                                                                        RLC-SVU01B-E4
                Controls Interface
                Refrigerant Screen
                The refrigerant screen displays
                those aspects of the chiller related to
                the refrigerant circuits.
                                                                  Ckt 1   Ckt 2
                        Cond Rfgt Pressure:                       1275    1275    kPa
                        Sat Cond Rfgt Temp:                       51.7    51.7    C
                        Evap Rfgt Pressure:                       206     206     kPa
                        Sat Evap Rfgt Temp:                       1.1     1.1     C
                        Evap Approach Temp:                       2.2     2.2     C
                        Rfgt Liquid Level:                        2.5     -2.5    mm
Auto Stop
RLC-SVU01B-E4                                                                                    21
     Controls Interface
AAutouto Stop
22                                                                            RLC-SVU01B-E4
                                       Controls Interface
RLC-SVU01B-E4                                                                         23
                                            Controls Interface
24                                                                                                           RLC-SVU01B-E4
                Controls Interface
Diagnostic Screen
Reset Diags
                The diagnostic screen is accessible       This screen will display for 3-5
                by either pressing the blinking           seconds and move on to the second
                ALARMS key or by pressing the             screen.
                Diagnostic tab on the screen tab
                selection.                                Second Screen, Application or No
                                                          Application.
                A hex code and a verbal description
                appears on the display as shown           This screen will display "-APP" for as
                typically above.                          long as it remains powered.
                This is the last active diagnostic.       Scenario 2: On Power-Up EasyView
                Pressing the "Reset All Active            will progress through 5 screens if an
                Diagnostics" will reset all active        application is present.
                diagnostics regardless of type,           First Screen, Version # of the Boot,
                machine or refrigerant circuit.           only the version # extension is
                Compressor diagnostics, which hold        displayed.
                off only one compressor, are treated      This screen will display for 3-5
                as circuit diagnostics, consistent with   seconds and move on to the second
                the circuit to which they belong. One     screen.
                circuit not operating will not shut the
                chiller down. Viewing the                 Second Screen, Application or No
                "Compressor" screen will indicate         Application. This screen will display
                whether a circuit is not operating        "APP" for 3-5 seconds and move on
                and for what reason.                      to the third screen.
                A complete listing of diagnostics and     Third screen, First screen of the
                codes is included in the Diagnostic       Application, segment and LED test.
                Section.                                  This screen will turn on all LED's and
                                                          segments for 3-5 seconds and move
                                                          on to the fourth screen.
                Power-Up EasyView                         Fourth Screen, splash screen.
                Scenario 1: On Power-Up EasyView          This screen will display CH.530 for 3-
                will progress through two screens if      5 seconds and move on to the fifth
                an application is not present.            screen.
                First Screen, Version # of the Boot,      Fifth Screen, the Leaving Water
                only the version # extension is           Temperature.
                displayed.
RLC-SVU01B-E4                                                                                    25
     Controls Interface
26                                                                       RLC-SVU01B-E4
                Controls Interface
RLC-SVU01B-E4                                                                                    27
                                       Diagnostics
                                       Diagnostic Name: Name of the                Reset Level: Defines the lowest level
                                       diagnostic as it appears at DynaView        of manual diagnostic reset
                                       and/or TechView displays.                   command which can clear the
                                                                                   diagnostic. The manual diagnostic
                                       Severity: Defines the action of the         reset levels in decreasing order of
                                       above effect. Immediate means an            priority are: Local, Remote and Info.
                                       instantaneous shutdown of the               For example, a diagnostic that has a
                                       affected portion. Normal means              reset level of Remote, can be reset
                                       routine or friendly shutdown of the         by either a remote diagnostic reset
                                       affected portion. Special Mode              command or by a local diagnostic
                                       means a particular mode of                  reset command, but not by the
                                       operation is invoked, but without           lower priority Info Reset command.
                                       shutdown, and Info means an
                                       Informational Note or Warning is
                                       generated.
Table 9 - Diagnostics
398        BAS Communication     Special             NonLatch           The BAS was setup as                Remote
           Lost                                                         "installed" at the MP and the
                                                                        Comm 3 LLID lost
                                                                        communications with the BAS
                                                                        for 15 contiguous minutes after
                                                                        it had been established. Refer
                                                                        to Section on Setpoint
                                                                        Arbitration to determine how
                                                                        setpoints and operating modes
                                                                        may be effected by the comm
                                                                        loss. The chiller follows the
                                                                        value of the Tracer Default Run
                                                                        Command which can be
                                                                        previously written by Tracer
                                                                        and stored nonvolatilely by the
                                                                        MP (either use local or
                                                                        shutdown)
28                                                                                                           RLC-SVU01B-E4
                                       Diagnostics
390       BAS Failed to         Special       NonLatch      The BAS was setup as                 Remote
          Establish                                         "installed" and the BAS did not
          Communication                                     communicate with the MP
                                                            within 15 minutes after power-
                                                            up. Refer to Section on
                                                            Setpoint Arbitration to
                                                            determine how setpoints and
                                                            operating modes may be
                                                            effected. Note: The original
                                                            requirement for this was 2
                                                            minutes, but was implemented
                                                            at 15 minutes for RTAC.
2E6       Check Clock           Info          Latch         The real time clock had              Remote
                                                            detected loss of its oscillator at
                                                            some time in the past. This
                                                            diagnostic can be effectively
                                                            cleared only by writing a new
                                                            value to the chiller's time clock
                                                            using the TechView or
                                                            DynaView's "set chiller time"
                                                            functions.
8A        Chilled Water Flow    Info          NonLatch      The entering evaporator water        Remote
          (Entering Water                                   temp fell below the leaving
          Temperature)                                      evaporator water temperature
                                                            by more than 1°C for 55°C-sec.
                                                            For RTAC this diagnostic
                                                            cannot reliably indicate loss of
                                                            flow, but can warn of improper
                                                            flow direction through the
                                                            evaporator, misbound
                                                            temperature sensors, or other
                                                            system problems.
RLC-SVU01B-E4                                                                                             29
                                      Diagnostics
5F2    Comm Loss: Cond Rfgt     Immediate    Latch         Same as Comm Loss: Chilled   Remote
       Pressure, Circuit #1                                Water Flow Switch
5F3    Comm Loss: Cond Rfgt     Immediate    Latch         Same as Comm Loss: Chilled   Remote
       Pressure, Circuit #2                                Water Flow Switch
694    Comm Loss: Electronic    Normal       Latch         Same as Comm Loss: Chilled   Remote
       Expansion Valve,                                    Water Flow Switch
       Circuit #1
695    Comm Loss: Electronic    Normal       Latch         Same as Comm Loss: Chilled   Remote
       Expansion Valve,                                    Water Flow Switch
       Circuit #2
5DE    Comm Loss:               Normal       Latch         Same as Comm Loss: Chilled   Remote
       Emergency Stop                                      Water Flow Switch
68E    Comm Loss: Evap Oil      Normal       Latch         Same as Comm Loss: Chilled   Remote
       Return Valve, Cprsr 1A                              Water Flow Switch
       Valve, Cprsr 1B
69E    Comm Loss: Evap Oil      Normal       Latch         Same as Comm Loss: Chilled   Remote
       Return                                              Water Flow Switch
68F    Comm Loss: Evap Oil      Normal       Latch         Same as Comm Loss: Chilled   Remote
       Return Valve, Cprsr 2A                              Water Flow Switch
69F    Comm Loss: Evap Oil      Normal       Latch         Same as Comm Loss: Chilled   Remote
       Return Valve, Cprsr 2B                              Water Flow Switch
5E4    Comm Loss:               Special      Latch         Same as Comm Loss: Chilled   Remote
       Evaporator Entering      Mode                       Water Flow Switch
       Water Temperature
5E3    Comm Loss:               Normal       Latch         Same as Comm Loss: Chilled   Remote
       Evaporator Leaving                                  Water Flow Switch
       Water Temperature
6BB    Comm Loss:               Normal       Latch         Same as Comm Loss: Chilled   Remote
       Evaporator Rfgt Drain                               Water Flow Switch
       Valve - Ckt 1
30                                                                                      RLC-SVU01B-E4
                                         Diagnostics
6BC       Comm Loss:               Normal       Latch         Same as Comm Loss: Chilled           Remote
          Evaporator Rfgt Drain                               Water Flow Switch
          Valve - Ckt 2
688       Comm Loss:               Immediate    Latch         Same as Comm Loss: Chilled           Remote
          Evaporator Rfgt Liquid                              Water Flow Switch
          Level, Circuit #1
689       Comm Loss:               Immediate    Latch         Same as Comm Loss: Chilled           Remote
          Evaporator Rfgt Liquid                              Water Flow Switch
          Level, Circuit #2
5F8       Comm Loss:               Normal       Latch         Same as Comm Loss: Chilled           Remote
          Evaporator Water                                    Water Flow Switch
          Pump Control
5DD       Comm Loss: External      Normal       Latch         Same as Comm Loss: Chilled           Remote
          Auto/Stop                                           Water Flow Switch
RLC-SVU01B-E4                                                                                               31
                                   Diagnostics
5E0    Comm Loss: External   Special      Latch         Same as Comm Loss: External         Remote
       Circuit Lockout,      Mode                       Circuit Lockout, Circuit #1
       Circuit #2
680    Comm Loss: Fan        Normal       Latch         Same as Comm Loss: Chilled          Remote
       Control Circuit #1,                              Water Flow Switch
       Stage #1
681    Comm Loss: Fan        Normal       Latch         Same as Comm Loss: Chilled          Remote
       Control Circuit #1,                              Water Flow Switch
       Stage #2
682    Comm Loss: Fan        Normal       Latch         Same as Comm Loss: Chilled          Remote
       Control Circuit #1,                              Water Flow Switch
       Stage #3
683    Comm Loss: Fan        Normal       Latch         Same as Comm Loss: Chilled          Remote
       Control Circuit #1,                              Water Flow Switch
       Stage #4
684    Comm Loss: Fan        Normal       Latch         Same as Comm Loss: Chilled          Remote
       Control Circuit #2,                              Water Flow Switch
       Stage #1
685    Comm Loss: Fan        Normal       Latch         Same as Comm Loss: Chilled          Remote
       Control Circuit #2,                              Water Flow Switch
       Stage #2
686    Comm Loss: Fan        Normal       Latch         Same as Comm Loss: Chilled          Remote
       Control Circuit #2,                              Water Flow Switch
       Stage #3
32                                                                                          RLC-SVU01B-E4
                                          Diagnostics
687       Comm Loss: Fan            Normal       Latch         Same as Comm Loss: Chilled      Remote
          Control Circuit #2,                                  Water Flow Switch
          Stage #4
68D       Comm Loss: Fan            Special      Latch         Same as Comm Loss: Fan          Remote
          Inverter Fault, Circuit   Mode                       Inverter Fault, Circuit #1 or
          #1, Drive 2                                          Circuit #1, Drive 1
69A       Comm Loss: Fan            Special      Latch         Same as Comm Loss: Fan          Remote
          Inverter Fault, Circuit   Mode                       Inverter Fault, Circuit #1 or
          #2 or Circuit #2,                                    Circuit #1, Drive 1
          Drive 1
69B       Comm Loss: Fan            Special      Latch         Same as Comm Loss: Fan          Remote
          Inverter Fault, Circuit   Mode                       Inverter Fault, Circuit #1 or
          #2, Drive 2                                          Circuit #1, Drive 1
68A       Comm Loss: Fan            Normal       Latch         Same as Comm Loss: Fan          Remote
          Inverter Fault, Circuit                              Inverter Fault, Circuit #1 or
          #1, Drive 1 and 2                                    Circuit #1, Drive 1
698       Comm Loss: Fan            Normal       Latch         Same as Comm Loss: Fan          Remote
          Inverter Power,                                      Inverter Fault, Circuit #1 or
          Circuit #2 or Circuit                                Circuit #1, Drive 1
          #2 Drive 1 and 2
68B       Comm Loss: Fan            Special      Latch         Same as Comm Loss: Fan          Remote
          Inverter Speed            Mode                       Inverter Fault, Circuit #1 or
          Command, Circuit #1                                  Circuit #1, Drive 1
          or Circuit #1 Drive 1
          and 2
699       Comm Loss: Fan            Special      Latch         Same as Comm Loss: Fan          Remote
          Inverter Speed            Mode                       Inverter Fault, Circuit #1 or
          Command, Circuit #2                                  Circuit #1, Drive 1
          or Circuit #2 Drive 1
          and 2
5D9       Comm Loss: Female         Normal       Latch         Same as Comm Loss: Chilled      Remote
          Step Load                                            Water Flow Switch
          Compressor 1A
5DA       Comm Loss: Female         Normal       Latch         Same as Comm Loss: Chilled      Remote
          Step Load                                            Water Flow Switch
          Compressor 1B
RLC-SVU01B-E4                                                                                           33
                                   Diagnostics
5DB    Comm Loss: Female     Normal       Latch         Same as Comm Loss: Chilled        Remote
       Step Load                                        Water Flow Switch
       Compressor 2A
5DC    Comm Loss: Female     Normal       Latch         Same as Comm Loss: Chilled        Remote
       Step Load                                        Water Flow Switch
       Compressor 2B
5EB    Comm Loss: High       Immediate    Latch         Same as Comm Loss: Chilled        Remote
       Pressure Cutout                                  Water Flow Switch
       Switch, Cprsr 1A
5EC    Comm Loss: High       Immediate    Latch         Same as Comm Loss: Chilled        Remote
       Pressure Cutout                                  Water Flow Switch
       Switch, Cprsr 1B
5ED    Comm Loss: High       Immediate    Latch         Same as Comm Loss: Chilled        Remote
       Pressure Cutout                                  Water Flow Switch
       Switch, Cprsr 2A
5EE    Comm Loss: Female     Immediate    Latch         Same as Comm Loss: Chilled        Remote
       Step Load                                        Water Flow Switch
       Compressor 2B
5FA    Comm Loss: Ice-       Special      Latch         Same as Comm Loss: Ice-           Remote
       Machine Control       Mode                       Machine Control
5F4    Comm Loss:            Immediate    Latch         Same as Comm Loss: Chilled        Remote
       Intermediate Oil                                 Water Flow Switch
       Pressure, Cprsr 1A
5F5    Comm Loss:            Immediate    Latch         Same as Comm Loss: Chilled        Remote
       Intermediate Oil                                 Water Flow Switch
       Pressure, Cprsr 1B
34                                                                                        RLC-SVU01B-E4
                                      Diagnostics
5F6       Comm Loss:            Immediate    Latch         Same as Comm Loss: Chilled   Remote
          Intermediate Oil                                 Water Flow Switch
          Pressure, Cprsr 2A
5F7       Comm Loss:            Immediate    Latch         Same as Comm Loss: Chilled   Remote
          Intermediate Oil                                 Water Flow Switch
          Pressure, Cprsr 2B
69D       Comm Loss: Local      Special      Latch         Same as Comm Loss: Chilled   Remote
          BAS Interface         Mode                       Water Flow Switch
5D2       Comm Loss: Male       Normal       Latch         Same as Comm Loss: Chilled   Remote
          Port Load                                        Water Flow Switch
          Compressor 1A
5D4       Comm Loss: Male       Normal       Latch         Same as Comm Loss: Chilled   Remote
          Port Load                                        Water Flow Switch
          Compressor 1B
5D6       Comm Loss: Male       Normal       Latch         Same as Comm Loss: Chilled   Remote
          Port Load                                        Water Flow Switch
          Compressor 2A
5D8       Comm Loss: Male       Normal       Latch         Same as Comm Loss: Chilled   Remote
          Port Load                                        Water Flow Switch
          Compressor 2B
5D1       Comm Loss: Male       Normal       Latch         Same as Comm Loss: Chilled   Remote
          Port Unload                                      Water Flow Switch
          Compressor 1A
5D3       Comm Loss: Male       Normal       Latch         Same as Comm Loss: Chilled   Remote
          Port Unload                                      Water Flow Switch
          Compressor 1B
5D5       Comm Loss: Male       Normal       Latch         Same as Comm Loss: Chilled   Remote
          Port Unload                                      Water Flow Switch
          Compressor 2A
5D7       Comm Loss: Male       Normal       Latch         Same as Comm Loss: Chilled   Remote
          Port Unload                                      Water Flow Switch
          Compressor 2B
5E5       Comm Loss:            Normal       Latch         Same as Comm Loss: Chilled   Remote
          Intermediate Oil                                 Water Flow Switch
          Pressure, Cprsr 2B
RLC-SVU01B-E4                                                                                    35
                                     Diagnostics
5E6    Comm Loss: Oil         Normal        Latch         Same as Comm Loss: Chilled       Remote
       Temperature, Circuit                               Water Flow Switch
       #2 or Cprsr 2A
696    Comm Loss: Oil         Normal        Latch         Same as Comm Loss: Chilled       Remote
       Temperature,                                       Water Flow Switch
       Cprsr 1B
697    Comm Loss: Oil         Normal        Latch         Same as Comm Loss: Chilled       Remote
       Temperature,                                       Water Flow Switch
       Cprsr 2B
690    Comm Loss:             Normal        Latch         Same as Comm Loss: Chilled       Local
       Starter 1A                                         Water Flow Switch
691    Comm Loss:             Normal        Latch         Same as Comm Loss: Chilled       Local
       Starter 1B                                         Water Flow Switch
692    Comm Loss:             Normal        Latch         Same as Comm Loss: Chilled       Local
       Starter 2A                                         Water Flow Switch
693    Comm Loss:             Normal        Latch         Same as Comm Loss: Chilled       Local
       Starter 2B                                         Water Flow Switch
6AC    Comm Loss: Starter     Info          Latch         Same as Comm Loss: Chilled       Local
       Panel High                                         Water Flow Switch
       Temperature Limit -
       Panel 1, Cprsr 1B
6AB    Comm Loss: Starter     Info          Latch         Same as Comm Loss: Chilled       Local
       Panel High                                         Water Flow Switch
       Temperature Limit -
       Panel 1, Cprsr 2A
36                                                                                         RLC-SVU01B-E4
                                       Diagnostics
6AD       Comm Loss: Starter    Info          Latch         Same as Comm Loss: Chilled        Local
          Panel High                                        Water Flow Switch
          Temperature Limit -
          Panel 2, Cprsr 2B
6A0       Comm Loss: Status/    Info          Latch         Same as Comm Loss: Chilled        Remote
          Annunciation Relays                               Water Flow Switch
5FD       Comm Loss: Suction    Immediate     Latch         Same as Comm Loss: Chilled        Remote
          Pressure Cprsr 2A                                 Water Flow Switch
5FE       Comm Loss: Suction    Immediate     Latch         Same as Comm Loss: Chilled        Remote
          Pressure Cprsr 2B                                 Water Flow Switch
RLC-SVU01B-E4                                                                                          37
                                      Diagnostics
2A1    Condenser Fan            Special      Latch         The MP has received a fault         Remote
       Variable Speed Drive     Mode                       signal from the respective
       Fault - Circuit 1                                   condenser fan Variable Speed
       (Drive 1)                                           Inverter Drive, and
                                                           unsuccessfully attempted
                                                           (5 times within 1 minute of
                                                           each other) to clear the fault.
                                                           The 4th attempt removes
                                                           power from the inverter to
                                                           create a power up reset. If the
                                                           fault does not clear, the MP will
                                                           revert to constant speed
                                                           operation without the use of
                                                           the inverter's fan. The inverter
                                                           must be manually bypassed,
                                                           and fan outputs rebound, for
                                                           full fixed speed fan operation
38                                                                                             RLC-SVU01B-E4
                                        Diagnostics
6B9       Evaporator Rfgt Drain   NA           Latch         This diagnostic is effective only   Remote
          - Circuit 1                                        with Remote Evaporator units.
                                                             The liquid level of the
                                                             respective evaporator was not
                                                             seen to be below the level of-
                                                             21.2 mm (0.83 in) within 5
                                                             minutes of the commanded
                                                             opening of its Drain Valve
                                                             Solenoid. The diagnostic will
                                                             not be active if the drain valve
                                                             is commanded closed.
6BA       Evaporator Rfgt Drain   NA           Latch         Same as Evaporator Rfgt Drain       Remote
          - Circuit 2                                        - Circuit 1
ED        Evaporator Water        Immediate    NonLatch      a. The chilled water flow switch    Remote
          Flow Lost                                          input was open for more than
                                                             6-10 contiguous seconds.
                                                             b. This diagnostic does not de-
                                                             energize the evaporator pump
                                                             output
                                                             c. 6-10 seconds of contiguous
                                                             flow shall clear this diagnostic.
                                                             d. Even though the pump times
                                                             out in the STOP modes, this
                                                             diagnostic shall not be called
                                                             out in the STOP modes. Note
                                                             that this diagnostic will not
                                                             light the red diagnostic light on
                                                             the EasyView display.
RLC-SVU01B-E4                                                                                             39
                                   Diagnostics
ED     Evaporator Water      Immediate    NonLatch      a. The chilled water flow switch    Remote
       Flow Lost                                        input was open for more than
                                                        6-10 contiguous seconds.
                                                        b. This diagnostic does not de-
                                                        energize the evaporator pump
                                                        output
                                                        c. 6-10 seconds of contiguous
                                                        flow shall clear this diagnostic.
                                                        d. Even though the pump times
                                                        out in the STOP modes, this
                                                        diagnostic shall not be called
                                                        out in the STOP modes. Note
                                                        that this diagnostic will not
                                                        light the red diagnostic light on
                                                        the EasyView display.
384    Evaporator Water      Normal       NonLatch      Evaporator water flow was not       Remote
       Flow Overdue                                     proven within 4.25 minutes
                                                        (RTAC Rev20 and earlier) or 20
                                                        minutes (RTAC Rev 21) of the
                                                        Chilled water pump relay being
                                                        energized. With SW Rev 17.0
                                                        and earlier, the diagnostic will
                                                        de-energize the Chilled Water
                                                        Pump output. It will be re-
                                                        energized if the diagnostic
                                                        clears with the return of flow
                                                        and the chiller will be allowed
                                                        to restart normally (to
                                                        accommodate external control
                                                        of pump) With SW Rev 18.0 and
                                                        later, the pump command
                                                        status will not be effected. Note
                                                        that this diagnostic will not
                                                        light the red diagnostic light on
                                                        the EasyView display
5C4    Excessive Loss of     Immediate    Latch         Loss of comm with 75% or            Remote
       Comm                                             more of the LLIDs configured
                                                        for the system has been
                                                        detected. This diagnostic will
                                                        suppress the callout of all
                                                        subsequent comm loss
                                                        diagnostics. Check power
                                                        supply(s) and power
                                                        disconnects - troubleshoot
                                                        LLIDS buss using TechView
40                                                                                          RLC-SVU01B-E4
                                            Diagnostics
584       High Evaporator            Normal        Latch         The liquid level sensor is seen     Remote
          Liquid Level - Circuit 1                               to be at or near its high end of
                                                                 range for 80 contiguous
                                                                 minutes while the compressor
                                                                 is running. (The diagnostic
                                                                 timer will hold, but not clear
                                                                 when the circuit is off). Design:
                                                                 80% or more of bit count
                                                                 corresponding to +21.2 mm or
                                                                 more liquid level for 80
                                                                 minutes)
RLC-SVU01B-E4                                                                                                 41
                                    Diagnostics
1DE    High Oil Temperature   Immediate    NonLatch      The respective oil temperature      Remote
       - Compressor 1A                                   as supplied to the compressor,
                                                         exceeded 93°C for 2
                                                         consecutive samples or for
                                                         over 10 seconds. Note: As part
                                                         of the Compressor High
                                                         Temperature Limit Mode
                                                         (Minimum Limit), the running
                                                         compressor's female load step
                                                         will be forced loaded when its
                                                         oil temperature exceeds 88°C
                                                         and returned to normal control
                                                         when the oil temperature falls
                                                         below 77°C.
1E0    High Oil Temperature   Immediate    Latch         Same as High Oil Temperature -      Local
       - Compressor 1B                                   Compressor 1A
1DD    High Oil Temperature   Immediate    Latch         Same as High Oil Temperature -      Local
       - Compressor 2A                                   Compressor 1A
1DF    High Oil Temperature   Immediate    Latch         Same as High Oil Temperature -      Local
       - Compressor 2B                                   Compressor 1A
42                                                                                           RLC-SVU01B-E4
                                        Diagnostics
F5        High Pressure Cutout    Immediate    Latch         A high pressure cutout was        Local
          - Compressor 1A                                    detected on Compressor 1A;
                                                             trip at 22 ± 0.35 bar. Note:
                                                             Other diagnostics that may
                                                             occur as an expected
                                                             consequence of the HPC trip
                                                             will be suppressed from
                                                             annunciation. These include
                                                             Phase Loss, Power Loss, and
                                                             Transition Complete Input
                                                             Open.
F6        High Pressure Cutout    Immediate    Latch         Same as High Pressure Cutout -    Local
          - Compressor 1B                                    Compressor 1A
BE        High Oil Temperature    Immediate    Latch         Same as High Pressure Cutout -    Local
          - Compressor 2A                                    Compressor 1A
BF        High Oil Temperature    Immediate    Latch         Same as High Pressure Cutout -    Local
          - Compressor 2B                                    Compressor 1A
C5        Low Chilled Water       Special      NonLatch      The leaving chilled water         Remote
          Temp: Unit Off          Mode                       temperature fell below the
                                                             leaving water temperature
                                                             cutout setting for 16.7°C
                                                             seconds while the chiller is in
                                                             the Stop mode, or in Auto
                                                             mode with no compressors
                                                             running. Energize Evaporator
                                                             Water Pump Relay until
                                                             diagnostic auto resets, then
                                                             return to normal evaporator
                                                             pump control. Automatic reset
                                                             occurs when the temperature
                                                             rises 2°F (1.1°C) above the
                                                             cutout setting for 30 minutes.
RLC-SVU01B-E4                                                                                           43
                                        Diagnostics
C6     Low Chilled Water          Immediate     NonLatch      The chilled water temperature      Remote
       Temp: Unit On              and Special                 fell below the cutout setpoint
                                  Mode                        for 16.7°C seconds while the
                                                              compressor was running.
                                                              Automatic reset occurs when
                                                              the temperature rises 2 °F
                                                              (1.1°C) above the cutout setting
                                                              for 2 minutes. This diagnostic
                                                              shall not de-energize the
                                                              Evaporator Water Pump
                                                              Output.
583    Low Evaporator             Immediate     Latch         The liquid level sensor is seen    Remote
       Liquid Level - Circuit 1                               to be at or near its low end of
                                                              range for 80 contiguous
                                                              minutes while the compressor
                                                              is running. Design: 20% or less
                                                              of bit count corresponding to -
                                                              21.2 mm or less liquid level for
                                                              80 minutes
44                                                                                               RLC-SVU01B-E4
                                      Diagnostics
6B3       Low Evaporator Temp   Special      NonLatch      Any of the evaporator               Remote
          - Ckt 1: Unit Off     Mode                       saturated temperatures fell
                                                           below the water temperature
                                                           cutout setting while the
                                                           respective evaporator liquid
                                                           level was greater than -21.2mm
                                                           for 16.7°C seconds while chiller
                                                           is in the Stop mode, or in Auto
                                                           mode with no compressors
                                                           running. Energize Evaporator
                                                           Water Pump Relay until
                                                           diagnostic auto resets, then
                                                           return to normal evaporator
                                                           pump control. Automatic reset
                                                           occurs when either the
                                                           evaporator temperature rises
                                                           2°F (1.1°C) above the cutout
                                                           setting or the liquid level falls
                                                           below -21.2mm for 30 minutes.
RLC-SVU01B-E4                                                                                           45
                                      Diagnostics
6B3    Low Evaporator Temp      Special      NonLatch      Same as Low Evaporator Temp        Remote
       - Ckt 1: Unit Off        Mode                       - Ckt 1: Unit Off
198    Low Oil Flow -           Immediate    Latch         The intermediate oil pressure      Local
       Compressor 1A                                       transducer for this compressor
                                                           was out of the acceptable
                                                           pressure range for 15 seconds,
                                                           while the Delta Pressure was
                                                           greater than 2.45 bar:
                                                           Acceptable range is 0.50 > (PC-
                                                           PI) / (PC-PE) for the first 2.5
                                                           minutes of operation, and 0.25
                                                           > (PC-PI) / (PC- PE) thereafter
199    Low Oil Flow -           Immediate    Latch         Same as Low Oil Flow -             Local
       Compressor 1B                                       Compressor 1A
19A    Low Oil Flow -           Immediate    Latch         Same as Low Oil Flow -             Local
       Compressor 2A                                       Compressor 1A
19B    Low Oil Flow -           Immediate    Latch         Same as Low Oil Flow -             Local
       Compressor 2B                                       Compressor 1A
46                                                                                            RLC-SVU01B-E4
                                          Diagnostics
6A1       MP: Could not Store      Info          Latch         MP has determined there was        Remote
          Starts and Hours                                     an error with the previous
                                                               power down store. Starts and
                                                               Hours may have been lost for
                                                               the last 24 hours.
6A2       MP: Non-Volatile         Info          Latch         MP has determined there was        Remote
          Block Test Error                                     an error with a block in the
                                                               Non-Volatile memory. Check
                                                               settings.
69C       MP: Non-Volatile         Info          Latch         MP has determined there was        Remote
          Memory Reformat                                      an error in a sector of the Non-
                                                               Volatile memory and it was
                                                               reformatted. Check settings.
RLC-SVU01B-E4                                                                                              47
                                    Diagnostics
D9     MP: Reset Has         Info          NonLatch      The main processor has               Remote
       Occurred                                          successfully come out of a
                                                         reset and built its application. A
                                                         reset may have been due to a
                                                         power up, installing new
                                                         software or configuration. This
                                                         diagnostic is immediately and
                                                         automatically cleared and thus
                                                         can only be seen in the Historic
                                                         Diagnostic List in TechView.
1E1    Oil Flow Fault -      Immediate     Latch         The Intermediate Oil Pressure        Local
       Compressor 1A                                     Transducer for this compressor
                                                         is reading a pressure either
                                                         above its respective circuit's
                                                         Condenser Pressure by 1.05 bar
                                                         or more, or below its
                                                         respective Suction Pressure 0.7
                                                         bar or more for 30 seconds
                                                         continuously.
1E2    Oil Flow Fault -      Immediate     Latch         Same as Oil Flow Fault -             Local
       Compressor 1b                                     Compressor 1A
5A0    Oil Flow Fault -      Immediate     Latch         Same as Oil Flow Fault -             Local
       Compressor 2A                                     Compressor 1A
5A1    Oil Flow Fault -      Immediate     Latch         Same as Oil Flow Fault -             Local
       Compressor 2b                                     Compressor 1A
A1     Outdoor Air           Normal        Latch         Bad Sensor or LLID. Note that if     Remote
       Temperature Sensor                                this diagnostic occurs,
                                                         operational pumpdown will be
                                                         performed regardless of the
                                                         last valid temperature.
48                                                                                            RLC-SVU01B-E4
                                      Diagnostics
184       Phase Reversal -      Immediate    Latch         A phase reversal was detected      Local
          Compressor 1A                                    on the incoming current. On a
                                                           compressor startup the phase
                                                           reversal logic must detect and
                                                           trip in a maximum of .3 second
                                                           from compressor start.
RLC-SVU01B-E4                                                                                          49
                                   Diagnostics
1A0    Power Loss -          Immediate    NonLatch      The compressor had previously     Remote
       Compressor 1A                                    established currents while
                                                        running and then all 3 phases
                                                        of current were lost. Design:
                                                        Less than 10% RLA, trip in 2.64
                                                        seconds. This diagnostic will
                                                        preclude the Phase Loss
                                                        Diagnostic and the Transition
                                                        Complete Input Opened
                                                        Diagnostic from being called
                                                        out. To prevent this diagnostic
                                                        from occurring with the
                                                        intended disconnect of main
                                                        power, the minimum time to
                                                        trip must be greater than the
                                                        guaranteed reset time of the
                                                        Starter module. Note: This
                                                        diagnostic prevents nuisance
                                                        latching diagnostics due to a
                                                        momentary power loss. It does
                                                        not protect motor/compressor
                                                        from uncontrolled power
                                                        reapplication. See Momentary
                                                        Power Loss Diagnostic for this
                                                        protection. This diagnostic is
                                                        not active during the start
                                                        mode before the transition
                                                        complete input is proven. Thus
                                                        a random power loss during a
                                                        start would result in either a
                                                        "Starter Fault Type 3" or a
                                                        "Starter Did Not Transition"
                                                        latching diagnostic.
50                                                                                        RLC-SVU01B-E4
                                          Diagnostics
1B2       Severe Current           Immediate     Latch         A 30% Current Imbalance has         Local
          Imbalance -                                          been detected on one phase
          Compressor 1A                                        relative to the average of all 3
                                                               phases for 90 continuous
                                                               seconds.
5CD       Starter 1A Comm          Immediate     Latch         Starter has had a loss of           Local
          Loss: MP                                             communication with the MP for
                                                               a 15 second period.
6A7       Starter 1A Dry Run       Immediate     Latch         While in the Starter Dry Run        Local
          Test                                                 Mode either 50% Line Voltage
                                                               was sensed at the Potential
                                                               Transformers or 10% RLA
                                                               Current was sensed at the
                                                               Current Transformers.
5CE       Starter 1B Comm          Immediate     Latch         Starter has had a loss of           Local
          Loss: MP                                             communication with the MP for
                                                               a 15 second period.
6A8       Starter 1B Dry Run       Immediate     Latch         While in the Starter Dry Run        Local
          Test                                                 Mode either 50% Line Voltage
                                                               was sensed at the Potential
                                                               Transformers or10 % RLA
                                                               Current was sensed at the
                                                               Current Transformers.
RLC-SVU01B-E4                                                                                               51
                                   Diagnostics
5CF    Starter 2A Comm       Immediate    Latch         Starter has had a loss of          Local
       Loss: MP                                         communication with the MP for
                                                        a 15 second period.
6A9    Starter 2A Dry Run    Immediate    Latch         While in the Starter Dry Run       Local
       Test                                             Mode either 50% Line Voltage
                                                        was sensed at the Potential
                                                        Transformers or 10% RLA
                                                        Current was sensed at the
                                                        Current Transformers.
5D0    Starter 2B Comm       Immediate    Latch         Starter has had a loss of          Local
       Loss: MP                                         communication with the MP for
                                                        a 15 second period.
6AA    Starter 2B Dry Run    Immediate    Latch         While in the Starter Dry Run       Local
       Test                                             Mode either 50% Line Voltage
                                                        was sensed at the Potential
                                                        Transformers or 10% RLA
                                                        Current was sensed at the
                                                        Current Transformers.
52                                                                                         RLC-SVU01B-E4
                                        Diagnostics
180       Starter Did Not        Immediate     Latch         The Starter Module did not        Local
          Transition -                                       receive a transition complete
          Compressor 1A                                      signal in the designated time
                                                             from its command to transition.
                                                             The must hold time from the
                                                             Starter Module transition
                                                             command is 1 second. The
                                                             Must trip time from the
                                                             transition command is 6
                                                             seconds. Actual design is 2.5
                                                             seconds. This diagnostic is
                                                             active only for Y-Delta, Auto-
                                                             Transformer, Primary Reactor,
                                                             and X-Line Starters.
181       Starter Did Not        Immediate     Latch         Same as Starter Did Not           Local
          Transition -                                       Transition - Compressor 1A
          Compressor 1B
182       Starter Did Not        Immediate     Latch         Same as Starter Did Not           Local
          Transition -                                       Transition - Compressor 1A
          Compressor 2A
183       Starter Did Not        Immediate     Latch         Same as Starter Did Not           Local
          Transition -                                       Transition - Compressor 1A
          Compressor 2B
RLC-SVU01B-E4                                                                                           53
                                       Diagnostics
1E9    Starter Fault Type I -    Immediate    Latch         This is a specific starter test      Local
       Compressor 1A                                        where 1M(1K1) is closed first
                                                            and a check is made to ensure
                                                            that there are no currents
                                                            detected by the CT's. If currents
                                                            are detected when only 1M is
                                                            closed first at start, then one of
                                                            the other contactors is shorted.
1EA    Starter Fault Type I -    Immediate    Latch         Same as Starter Fault Type I -       Local
       Compressor 1B                                        Compressor 1A
1EB    Starter Fault Type I -    Immediate    Latch         Same as Starter Fault Type I -       Local
       Compressor 2A                                        Compressor 1A
1EC    Starter Fault Type I -    Immediate    Latch         Same as Starter Fault Type I -       Local
       Compressor 2B                                        Compressor 1A
1ED    Starter Fault Type II -   Immediate    Latch         This is a specific starter test      Local
       Compressor 1A                                        where the Shorting Contactor
                                                            (1K3) is individually energized
                                                            and a check is made to ensure
                                                            that there are no currents
                                                            detected by the CT's. If current
                                                            is detected when only S is
                                                            energized at Start, then 1M is
                                                            shorted. b. This test in a. above
                                                            applies to all forms of starters
                                                            (Note: It is understood that
                                                            many starters do not connect
                                                            to the Shorting Contactor.).
1EE    Starter Fault Type II -   Immediate    Latch         Same as Starter Fault Type II -      Local
       Compressor 1B                                        Compressor 1A
1EF    Starter Fault Type II -   Immediate    Latch         Same as Starter Fault Type II -      Local
       Compressor 2A                                        Compressor 1A
1F0    Starter Fault Type II -   Immediate    Latch         Same as Starter Fault Type II -      Local
       Compressor 2B                                        Compressor 1A
54                                                                                               RLC-SVU01B-E4
                                            Diagnostics
1F1       Starter Fault Type III -   Immediate     Latch         As part of the normal start         Local
          Compressor 1A                                          sequence to apply power to the
                                                                 compressor, the Shorting
                                                                 Contactor (1K3) and then the
                                                                 Main Contactor (1K1) were
                                                                 energized. 1.6 seconds later
                                                                 there were no currents
                                                                 detected by the CT's for the last
                                                                 1.2 Seconds on all 3 phases.
                                                                 The test above applies to all
                                                                 forms of starters except
                                                                 Adaptive Frequency Drives.
1F2       Starter Fault Type III -   Immediate     Latch         Same as Starter Fault Type III -    Local
          Compressor 1B                                          Compressor 1A
1F3       Starter Fault Type III -   Immediate     Latch         Same as Starter Fault Type III -    Local
          Compressor 2A                                          Compressor 1A
1F4       Starter Fault Type III -   Immediate     Latch         Same as Starter Fault Type III -    Local
          Compressor 2B                                          Compressor 1A
5C7       Starter Module             Info          Latch         Checksum on RAM copy of the         Local
          Memory Error Type 1 -                                  Starter LLID configuration
          Starter 2A                                             failed
RLC-SVU01B-E4                                                                                                55
                                     Diagnostics
6B1    Starter Panel High      Special      NonLatch      Starter Panel High Limit           Local
       Temperature Limit -     Mode                       Thermostat (77°C) trip was
       Panel 1, Cprsr 1B                                  detected. Note: Other
                                                          diagnostics that may occur as
                                                          an expected consequence of
                                                          the Panel High Temperature
                                                          Limit trip will be suppressed
                                                          from annunciation. These
                                                          include Phase Loss, Power
                                                          Loss, and Transition Complete
                                                          Input Open for Cprsr 1B
6B0    Starter Panel High      Special      NonLatch      Same as Starter Panel High         Local
       Temperature Limit -     Mode                       Temperature Limit - Panel 1,
       Panel 1, Cprsr 2A                                  Cprsr 1B
6B2    Starter Panel High      Special      NonLatch      Same as Starter Panel High         Local
       Temperature Limit -     Mode                       Temperature Limit - Panel 1,
       Panel 1, Cprsr 2B                                  Cprsr 1B
5BA    Suction Refrigerant     Immediate    Latch         Bad Sensor or LLID Circuit         Remote
       Pressure Transducer -                              target if no isolation valves,
       Circuit 1,                                         compressor target if isolation
       Compressor 1A                                      valves. Design Note: In the
                                                          case of manifolded
                                                          compressors w/o isolation
                                                          valves, the occurrence of this
                                                          diagnostic will also generate a
                                                          comm loss with the
                                                          nonexistent Suction Press
                                                          Cprsr1B in order to accomplish
                                                          circuit shutdown.
56                                                                                           RLC-SVU01B-E4
                                        Diagnostics
5B0       Transition Complete     Immediate    Latch         The Transition Complete input         Local
          Input Opened -                                     was found to be opened with
          Compressor 1A                                      the compressor motor running
                                                             after a successful completion of
                                                             transition. This is active only for
                                                             Y-Delta, Auto-Transformer,
                                                             Primary Reactor, and X-Line
                                                             Starters. To prevent this
                                                             diagnostic from occurring as
                                                             the result of a power loss to the
                                                             contactors, the minimum time
                                                             to trip must be greater than the
                                                             trip time for the power loss
                                                             diagnostic.
5AC       Transition Complete     Immediate    Latch         The Transition Complete input         Local
          Input Shorted -                                    was found to be shorted before
          Compressor 1A                                      the compressor was started.
                                                             This is active for all
                                                             electromechanical starters.
RLC-SVU01B-E4                                                                                               57
                                      Diagnostics
772    Very Low Evaporator      Immediate    Latch         Same as Very Low Evaporator         Local
       Refrigerant Pressure -                              Refrigerant Pressure - Circuit 1
       Circuit 2
58                                                                                             RLC-SVU01B-E4
                Maintenance Contract
                and Training
RLC-SVU01B-E4                                                                             59
                                                    Literature Order Number              RLC-SVU01B-E4
                                                    Date                                 0606
                                                    Supersedes                           RLC-SVU01B-E4_0104
                                                    Stocking Location                    Europe
                                                    Trane has a policy of continuous product and product data improvement and reserves the right to
                                                    change design and specifications without notice. Only qualified technicians should perform the
                                                    installation and servicing of equipment referred to in this publication.
www.trane.com
For more information contact your local             American Standard Europe BVBA
district office or e-mail us at comfort@trane.com   Registered Office: 1789 Chaussée de Wavre, 1160 Brussels - Belgium