SECTION 4004 – ELECTRICAL SYSTEM 1
SECTION 4004
ANALOGUE ELECTRONIC INSTRUMENT CLUSTER
CONTENT
Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Senders and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1
The Analogue Electronic Instrument Cluster consists
of four distinct areas:
1. Indicator and Warning Lamps
2. Tractor Condition Gauges
3. Main Tachometer
4. LCD Displays
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2 SECTION 4004 – ELECTRICAL SYSTEM
AREA 1: INDICATOR AND WARNING LAMPS
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Condition Indicator/Warning Lamp Audible Alarm
1 Coolant level low Flashing Critical
2 Engine oil pressure low ON Critical
3 Battery charge low ON Non critical
4 Air filter restriction ON
5 Thermostat activated ON
6 Parking brake on/Key on ON
Parking brake off/Key off None 2 minutes continuous
7 Water in fuel ON
8 Transmission oil filter blocked ON Non critical
9 Transmission oil pressure low Charge ON
pressure low (CCLS pump only) Flashing
10 Trailer brake pressure low Flashing
11 Left turn indicator on Flashing
12 Single trailer indicator on Flashing
13 Second trailer indicator on Flashing
14 Headlamp main beam on ON
15 Side lights on ON
16 Direct drive selected ON
17 Under drive selected ON
18 Four wheel drive engaged ON
19 Differential lock engaged ON
20 Brake/clutch fluid low ON
21 Right hand indicator on Flashing
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SECTION 4004 – ELECTRICAL SYSTEM 3
AREA 2: TRACTOR CONDITION GAUGES
The Analogue panel has two gauges:
Coolant Temperature
3
Fuel Level
4
AREA 3 : MAIN TACHOMETER
The central display is the tachometer showing
engine speed and the correct engine speeds for
540/1000 PTO operation, as well as economy 540.
Also in this area is the proof meter for engine hours.
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AREA 4 : LCD DISPLAYS
Area 4 is the liquid crystal display, which is split into
two displays and is also used to display EDC and
Electronic Management Unit.
6
When the PTO is operated the arrow will point at the
PTO symbol to show PTO shaft speed as detected
by the sensor.
7
With the PTO disengaged the arrow will point to the
EDC symbol and give the three point hitch linkage
position. EDC errors are also displayed.
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SECTION 4004 – ELECTRICAL SYSTEM 5
SENDERS, SENSORS & SWITCHES
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SENDERS, SENSORS & SWITCHES
A. ENGINE COOLANT LEVEL SWITCH
Operates as engine coolant level drops to illuminate warning lamp. Uses a normally closed switch.
B. ENGINE OIL PRESSURE SWITCH
Operates as engine oil pressure drops below 0.68 bar (10 lbf/in2) to illuminate warning lamp. Uses a normally
closed switch.
C. ALTERNATOR
Provides a square wave signal of 142.5 – 855.0 Hz (480 – 3060 ERPM) for instrument cluster and
microprocessor operations.
D. AIR CLEANER RESTRICTION SWITCH
Operates when the vacuum in the air intake system rises above 46.7 mm Hg (25 in H2O) to illuminate warning
lamp. Uses a normally open switch.
E. PARKING BRAKE SWITCH
Switch is closed with parking brake applied, a warning lamp and audible alarm with key switch on.
Sounds an alarm when wheel movement is detected above 0.8 km/h (0.5 mph).
Sounds an alarm for 2 minutes with key switch off and park brake released.
NOTE: FWD is always engaged when park brake is applied.
F. WATER IN FUEL
Operates when water is detected in the fuel to illuminate warning lamp.
G. INTAKE FILTER RESTRICTION SWITCH (Open Centre System)
Operates as the transmission intake vacuum rises above 406mm Hg (228.8 in H2O) to illuminate warning
lamp. Switch is normally open.
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SECTION 4004 – ELECTRICAL SYSTEM 7
SENDERS, SENSORS & SWITCHES
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H. INTAKE FILTER TEMPERATURE SWITCH
Operates as the transmission oil temperature rises above 40°C (104°F) to allow the intake filter restriction
switch to function. Switch is normally open.
I.
J. INTAKE FILTER RESTRICTION SWITCH
Operates as the transmission intake vacuum rises above 406mm Hg (228.8 in H2O) to operate warning lamp.
Switch is normally open.
K. CHARGE PRESSURE SWITCH
Operates as charge pressure drops below 0.8 bar (12 lbf/in2) to illuminate warning lamp. Switch is normally
closed.
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SENDERS, SENSORS & SWITCHES
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SECTION 4004 – ELECTRICAL SYSTEM 9
SENDERS, SENSORS & SWITCHES
L. TRANSMISSION OIL PRESSURE SWITCH
Operates as transmission oil pressure drops below 11 bar (160 lbf/in2) to operate warning lamp. Switch is
normally closed.
M. ITALIAN TRAILER BRAKE SWITCH
Operates when trailer brakes are applied to illuminate warning lamp.
N. FWD OIL PRESSURE SWITCH
Operates when transmission pressure 16 bar (240 lbf/in2) is absent in FWD line (FWD engaged) to illuminate
warning lamp. Switch is normally closed.
O.
P. DIFFERENTIAL LOCK PRESSURE SWITCH
Operates when transmission oil pressure 16 bar (240 lbf/in2) is present in differential lock supply lines to
illuminate warning lamp. Switch is normally open.
Q.
R. BRAKE/CLUTCH FLUID LEVEL SWITCH
Operates as fluid level drops below minimum to operate warning lamp. Switch is normally closed.
S. ENGINE COOLANT TEMPERATURE SENDER
The temperature sender resistance changes proportionally with coolant temperature causing a modulated
signal voltage to be sent back to the instrument cluster to operate the gauge.
SENDER RESISTANCE GAUGE INDICATION
710 – 580 ohms Cold
Less than 100 ohms Hot
T. FUEL TANK SENDER
Signal from sender potentiometer determines fuel level displayed on the gauge.
SENDER RESISTANCE GAUGE INDICATION
31 – 49 ohms Full
230 – 250 ohms Empty
U.
V.
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10 SECTION 4004 – ELECTRICAL SYSTEM
SENDERS, SENSORS & SWITCHES
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W. PTO SPEED SENSOR
Sensor output modulates as signal voltage to the instrument cluster to display PTO speed.
X. TRANSMISSION SPEED SENSOR
Senses transmission output (wheel) speed and generates a signal for cluster ground speed display, distance
displays, and to compute area accumulations.
When a radar is fitted the transmission speed sensor is used only to compute % slip display.
Y. RADAR SENSOR (Optional)
Senses true ground speed and generates a signal for cluster ground speed, % slip, distance displays and
to compute area accumulations.
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SECTION 4004 – ELECTRICAL SYSTEM 11
SERVICEABILITY
Instrument Cluster removed.
13
Rear cover removed.
14
Dip switch position.
1-5 Set to OFF
6 Set to ON.
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Bulb replacement.
As well as the bulbs, the gauges and liquid crystal
displays can also be replaced seperately.
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12 SECTION 4004 – ELECTRICAL SYSTEM
NOTES
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