The document outlines the construction flowchart for the fabrication, erection, and testing of piping. It details the steps from initiating the project and receiving construction drawings, to underground and aboveground piping activities like excavation, material storage and inspection, welding, coating, installation, testing, and final acceptance and handover. Key stages include preparing for material storage and shifting, trench preparation, lowering pipe, welding, non-destructive testing, coating, installation of supports, valves and piping spools, pressure testing, painting, and pre-commissioning work.
The document outlines the construction flowchart for the fabrication, erection, and testing of piping. It details the steps from initiating the project and receiving construction drawings, to underground and aboveground piping activities like excavation, material storage and inspection, welding, coating, installation, testing, and final acceptance and handover. Key stages include preparing for material storage and shifting, trench preparation, lowering pipe, welding, non-destructive testing, coating, installation of supports, valves and piping spools, pressure testing, painting, and pre-commissioning work.
Original Description:
Piping Construction Flow Chart for industrial Construction of pipes
The document outlines the construction flowchart for the fabrication, erection, and testing of piping. It details the steps from initiating the project and receiving construction drawings, to underground and aboveground piping activities like excavation, material storage and inspection, welding, coating, installation, testing, and final acceptance and handover. Key stages include preparing for material storage and shifting, trench preparation, lowering pipe, welding, non-destructive testing, coating, installation of supports, valves and piping spools, pressure testing, painting, and pre-commissioning work.
The document outlines the construction flowchart for the fabrication, erection, and testing of piping. It details the steps from initiating the project and receiving construction drawings, to underground and aboveground piping activities like excavation, material storage and inspection, welding, coating, installation, testing, and final acceptance and handover. Key stages include preparing for material storage and shifting, trench preparation, lowering pipe, welding, non-destructive testing, coating, installation of supports, valves and piping spools, pressure testing, painting, and pre-commissioning work.
CONSTRUCTION FLOWCHART FOR FABRICATION, ERECTION & TESTING OF PIPING
Initiate Project Non Conformity Report Receiving Approved Construction Drawings Underground Piping Prepare Material Storage Place Excavation Receiving Materials & Proper Storage Aboveground Piping
Shifting Materials to Laying area
Shifting Materials Blasting Area Material Rejected Inspection Acceptance of compacted Pipe Surface Cleaning trench bed & crane pad Accepted
Preparing Weld map & spool generation Grit Blasting & Primary Painting Prepare the Temporary on Isometric Drawings Supports inside Trench Shifting Materials to installation area Determine Materials location, level & mark them Lowering the pipe inside trench Cutting adequate size of pipe pieces
Preparing the beveled end edge
Cleaning inside the pipe
Rejected Fit-up & tack weld
Cutting adequate size of pipe Fit-up Inspection
Accepted Preparing the beveled end edge
Welding Shifting supports to their
Line up installation area Accepted
Root Back gauging & welding
Acceptance of Structure & Support Foundation Fit-up & tack weld Repair of Accepted Welding Finishing of Welding Surface Cleaning Installation of Structures & Supports Accepted
Rejected Mark support position into
Welding Visual Inspection pipe spool
Accepted Installation of pipe spool
Rejected Dye Penetrant Test
Accepted Field Joint Fit-up & Tack Weld
On field Surface Preparation & Priming Rejected Radiographic Test
Accepted Wrapping Coating Rejected Reinforcement Pad Pneumatic Pressure Test Repair
Installation of Valves Accepted
Holiday Acceptance of NDT Results
Test Torqueing of the flanges Rejected Accepted Water fill service Test/ Whitewash over Water fill Service Test Secondary & Final Coat Hydrostatic Test Wrapping Tape Painting
Punch List Work Rejected
Laying of Pipe Accepted In Trench Bed Paint Integrity Test Pre-commissioning Work
Backfilling Acceptance & Handover of all documents
