Brukermanual Carrier 30XW
Brukermanual Carrier 30XW
PRO-DIALOG Control
30XA
30XW
The cover graphics are solely for illustration and forms no part of any offer for sale or any sale contract. The
manufacturer reserves the right to change the design at any time without notice.
1 - SAFETY CONSIDERATIONS                                         2 - GENERAL DESCRIPTION
Installation, start-up and servicing of equipment can be          Pro-Dialog is a system for controlling dual- or triple circuit
hazardous if certain factors particular to the installation are   30XA air-cooled liquid chillers or 30XW water-cooled
not considered: operating pressures, presence of electrical       chillers. Pro-Dialog controls compressor start-up needed to
components and voltages and the installation site (elevated       maintain the desired heat exchanger entering or leaving
plinths and built-up up structures). Only properly qualified      water temperature. It controls the operation of the fans
installation engineers and highly qualified installers and        (air-cooled units) to maintain the correct condensing
technicians, fully trained for the product, are authorised to     pressure in each circuit. Safety devices are constantly
install and start-up the equipment safely. During all servicing   monitored by Pro-Dialog to ensure their safe operation.
operations all instructions and recommendations which             Pro-Dialog also gives access to a Quick Test program
appear in the installation and service instructions for the       covering all inputs and outputs.
product, as well as on tags and labels fixed to the equipment
and components and accompanying parts supplied sepa-              All Pro-Dialog controls can work in accordance with three
rately, must be read, understood and followed.                    independent modes:
• 	 Apply all standard safety codes and practices.                •	 Local mode: the machine is controlled by commands
• 	 Wear safety glasses and gloves.                                    from the user interface.
• 	 Use the proper tools to move heavy objects. Move units        • 	 Remote mode: the machine is controlled by volt-free
     carefully and set them down gently.                               contacts.
                                                                  • 	 CCN mode: the machine is controlled by commands
1.2 - Avoid electrocution                                              from the Carrier Comfort Network (CCN). In this
                                                                       case, a data communication cable is used to connect
Only personnel qualified in accordance with IEC (Inter-                the unit to the CCN communication bus.
national Electrotechnical Commission) recommendations
may be permitted access to electrical components. It is           The operating mode must be chosen with the Start/Stop
particularly recommended that all sources of electricity to       button described in section 4.9.1. When the Pro-Dialog
the unit be shut off before any work is begun. Shut off the       system operates autonomously (Local or Remote mode) it
main power supply at the main circuit breaker or isolator.        retains all of its own control capabilities but does not offer
                                                                  any of the features of the CCN network.
IMPORTANT: This equipment uses and emits electro-
magnetic signals. Tests have shown that the equipment             2.2 - Abbreviations used
conforms to all applicable codes with respect to electro-
magnetic compatibility.                                           In this manual, the refrigeration circuits are called circuit
                                                                  A, circuit B and circuit C.
RISK OF ELECTROCUTION: Even when the main
circuit breaker or isolator is switched off, certain circuits     The following abbreviations are used frequently:
may still be energised, since they may be connected to a          CCN	           :	 Carrier Comfort Network
separate power source.                                            CCN mode	      :	 Operating type: CCN
                                                                  EXV	           :	 Electronic Expansion Valve
RISK OF BURNS: Electrical currents cause components               LED	           :	 Light Emitting Diode
to get hot either temporarily or permanently. Handle              LEN	           :	 Sensor Bus (internal communication bus
power cable, electrical cables and conduits, terminal box                           linking the basic board to the slave
covers and motor frames with great care.                                            boards)
                                                                  Local-Off	     :	 Operating type: Local Off
                                                                  Local-On	      :	 Operating type: Local On mode
                                                                  Local-Schedule	:	 Operating type: Local On following a
                                                                                    time schedule
                                                                  Master mode	 :	 Operating type: master unit (master/
                                                                                    slave assembly)
                                                                  Remote mode	 :	 Operating type: by remote contacts
                                                                  SCT	           :	 Saturated Condensing Temperature
                                                                  SST	           :	 Saturated Suction Temperature
                                                                                                                                  
3 - HARDWARE DESCRIPTION                                       3.3 - Light emitting diodes on boards
3.1 - General                                                  All boards continuously check and indicate the proper
                                                               operation of their electronic circuits. A light emitting diode
                            Control board                      (LED) lights on each board when it is operating properly.
                                                               • 	 The red LED flashing for a 2 second period on the
                      1               2 3                           NRCP-BASE board indicates correct operation. A
                                  4
                                  1                                 different rate indicates a board or a software failure.
                                                               •	 The green LED flashes continuously on all boards to
                                                                    show that the board is communicating correctly over
                                                                    its internal bus. If the LED is not flashing, this indicates
                                                                    a LEN bus wiring problem.
5                                                              •	 The orange LED of the master board flashes during
                                                                    any communication via the CCN bus.
                     7                              6          Pressure sensors
                                                               Two types of electronic sensors are used to measure the
Legend
1	 CCN connector                                               following pressures in each circuit:
2	 Red LED, status of the board                                •	 Discharge gas pressure (high pressure type)
3	 Green LED, communication bus LEN
4	 Orange LED, communication bus CCN                           •	 Suction pressure (low pressure type)
5	 PD5 basic board                                             •	 Oil pressure (high pressure type)
6	 Remote customer control connection contacts
7	 Master board customer connection relay outputs
                                                               •	 Economizer pressure (high pressure type)
The control system consists of a PD5-BASE board, TCPM          These electronic sensors deliver 0 to 5 V d.c. The economizer
boards for compressor control, PD-AUX boards for fan           and oil pressure sensors are connected to the TCPM board
control or a three-way valve for water-cooled units, and an    and, like the others, are measured by the basic board or
NRCP2-BASE board for units equipped with energy                the auxiliary board for circuit C.
management option or heat reclaim option. All boards
communicate via an internal LEN bus. The PD5-BASE              Discharge pressure sensors
boards continuously manage the information received            These are on the high pressure side of each circuit. They
from the various pressure and temperature probes, and          are used to control head pressure or high pressure load
incorporates the program that controls the unit.               shedding.
The user interface is a touch screen. It is connected to the   Oil pressure sensors
main basic board and gives access to a full array of control   These sensors are located at the oil pressure port of each
parameters.                                                    compressor.
Thermistors                                                     3.5 - The controls
These all have similar characteristics.
                                                                Evaporator pumps
Evaporator entering and leaving water temperature sensor        The controller can regulate one or two evaporator pumps
The evaporator entering and leaving water temperature           and takes care of the automatic changeover between pumps.
sensors are installed in the entering and leaving side water
box.                                                            Condenser pump
                                                                In water-cooled units the controller can regulate a condenser
Discharge gas sensor                                            pump.
This sensor is used to control the discharge gas temperature,
and permits control of the discharge superheat temperature.     Electronic expansion valve (EXV)
It is located in the discharge line of each compressor.         The EXV is used to adjust the refrigerant flow to changes
                                                                in the operating conditions of the machine. To adjust the
Suction gas sensor                                              refrigerant flow, a piston moves constantly up or down to
This sensor is used to control the suction gas temperature.     vary the cross-section of the refrigerant path. This piston is
It is located in the suction line of each compressor.           driven by an electronically controlled linear stepper motor.
                                                                The high degree of accuracy with which the piston is
Motor sensor                                                    positioned ensures that the flow of refrigerant is precisely
This is used to control the motor temperature of each           controlled.
compressor.
                                                                The water flow switch configuration
Condenser entering/leaving water temperature sensor             This permits automatic control of the minimum water flow
These sensors measure the entering and leaving water            setpoint of the water flow switch.
temperatures in water-cooled units or air-cooled units with
the heat reclaim option.                                        The oil heater
                                                                Air-cooled units have one oil heater for each circuit. They
Temperature setpoint reset sensor                               are only controlled if the compressor is not operating and
This is an optional 4-20 mA sensor (energy management           in accordance with the outside temperature.
option) which can be installed remotely from the unit. It is
used to reset the setpoint on the unit.                         Evaporator heater
                                                                In air-cooled units this optional control protects the evapo-
Outdoor temperature sensor                                      rator (and the pipe heater for units without pump) against
Mounted on the control box of air-cooled units only. It is      freezing if the unit is off. An optional board is required.
used for start-up, setpoint temperature reset and frost
protection control.                                             3.6 - Connections at the user’s terminal block
                                                                                                                              
 COOLING ONLY UNITS
 Description                       Connector/channel        Terminal          Board                 Remarks
 Evaporator pump 1 control         J2A / Ch19                                 PD5-BASE              The control can regulate one or two evaporator pumps, and
                                                                                                    automatically change over between the two pumps.
 Evaporator pump 2 control         J2A / Ch20                                 PD5-BASE              The control can regulate one or two evaporator pumps, and
                                                                                                    automatically change over between the two pumps.
 Water flow switch configuration   J2B / Ch21                                 PD5-BASE              Permits configuration of the water flow switch. If the
 control                                                                                            configuration is not correct, an alarm is generated.
 Oil heater control (air-cooled    J2C / Ch22-23 of the                       PD5-BASE for units    Only controlled if the compressor is not operating. Depends on
 units only)                       PD5-BASE board or                          without economizer,   the outside temperature.
                                   Ch10 of the TCPM                           TCPM for the others
                                   board
 Condenser pump control            J2C/Ch22                                   PD5-BASE              Allows control of the condenser pump of each circuit.
 (water-cooled units only)
 Contact 1:                        J4 / Ch11                32-33             PD5-BASE              This contact is used to control unit start/stop. It is only taken into
 Start/stop                                                                                         consideration, if the unit is in the remote operating mode
                                                                                                    (Remote mode).
 Contact 2:                        J4 / Ch12                65-66             PD5-BASE              This contact is only taken into consideration, if the unit is in the
 Second setpoint selection                                                                          remote operating mode (Remote mode).
 Contact 3:                        J4 / Ch13                63-64             PD5-BASE              See the description in section 3.6.4.
 Demand limit selection 1
 Contact 3 bis:                    Ch9                                        NRCP2-BASE            This contact is only present if the energy management option is
 Demand limit selection 2                                                                           used (see section 3.6.3).
 User safety loop input            J4 / Ch10                                  NRCP2-BASE            This contact is used for user safety loops that require a unit shut
                                   only with energy                                                 down if it is closed. This contact is only present, if the energy
                                   management option                                                management option is used.
 Contact 4:                        J4 / Ch14                                  PD5-BASE              Heat reclaim option: this contact is used to signal to the control
 Heat reclaim option                                                                                that the heat reclaim option is present.
 Free cooling option                                                                                Free cooling option: this contact is used to block the operation
                                                                                                    of the free cooling option.
 Contact 4:                        J4 / Ch14                                  PD5-BASE              This contact is not taken into consideration when the unit is in
 Heating/cooling mode selection                                                                     Remote mode.
 (water-cooled Heat Machine
 units only)
 Contact 5:                        J5C / Ch18                                 PD5-BASE              If this contact is open, while the pump is controlled to On, an
 Pump operation status                                                                              alarm is tripped.
 Contact 6:                        J5B / Ch17                                 PD5-BASE              If this contact is open when the unit is operating, an alarm is
 Water flow switch                                                                                  tripped.
 Connection to CCN                 J12                                        PD5-BASE              An RS-485 bus is used for connection to the CCN.
                                                                                                    - Pin 1: signal +
                                                                                                    - Pin 2: ground
                                                                                                    - Pin 3: signal -
3.6.2 - Volt-free setpoint selection                                                  3.6.4 - Volt-free demand limit contact without energy
This volt-free contact permits selection of the second set-                           management option
point. The setpoints can be modified in the setpoint table.                           For units without energy management option, contact 3 is
	                     Cooling		                       Heating
                                                                                      located on the PD5-BASE board.
	                     CSP 1	   CSP2	                  HSP1	               HSP2
                                                                                      	                       Capacity
Contact 2	            Open	    Closed	                Open	               Closed
                                                                                      	                       100%	                          lim_sp1	
                                                                                      Contact 3	              Open	                          Closed
3.6.3 - Volt-free demand limit contact with energy
management option
For units with the energy management option the demand
limit contact 3bis is located on the NRCP2-BASE board
and contact 3 is on the PD5-BASE board. Demand limit is
now multiplexed.
	                       Capacity
	                       100%	       lim_sp1	     lim_sp2	       lim_sp3
Contact 3	              Open	       Closed	      Open	          Closed
Contact 3 bis	          Open	       Open	        Closed	        Closed
4 - Setting up the PRO-DIALOG control                                       It is recommended to use a pen for the navigation via the
                                                                            touch screen. It prevents screen maintenance and allows
4.1 - User interface general features                                       more precision during the selections.
The main interface is a touch screen interface. The menu or                 NOTE: All images shown for the interface in this document
action selection is made by pressing directly on the screen.                are for illustration purposes. They show English texts that
This allows display and modification of certain operating                   can be translated into local languages. To select the
parameters.                                                                 display language, see section 4.4.7.
Forces a point
                                                                                                                                        
4.2 - General navigation architecture
4.3 - “Group Display” screens                                    Adding a point to the “Group Display”
                                                                 In the main menu select one of the buttons Status, Setpoint,
4.3.1 - Characteristics                                          Schedule or Maint.
The interface allows the user to personalise up to eight
“Group Display” schreens. Each screen contains up to nine        Then select the table that contains the point to add. Select
parameters. These parameters are selected from the unit          the point to launch the dialogue box. In this box press the
points and permit display of the name, value and description     add button:
of the point.
By default five screens are set up at the factory to permit      Use the navigation buttons to select the “Group Display”
quick access to the unit parameters such as entering water       and then choose the position. To add the point and return
temperature, leaving water temperature, current unit capacity,   to the “Group Display” press the validation button:
active setpoint, outside air temperature, discharge and
suction pressure etc.
 Fig. 1 - Example of the first default “Group display”           Fig. 3 - Addition of a point in a “Group Display” (see
              (see note in section 4.1)                                            note in section 4.1)
At start-up or after a long inactive period the interface        Remove a point from the “Group Display”
goes to the first “Group Display” screen.                        In the dialogue box for the point press the button:
The navigation between the screens is via the buttons at
the bottom of the screen.
                                                                 4.4 - Description of the main menu
4.3.2 - Personalisation
The user can personalise these screens by adding or removing     The button            gives access to the main menu.
points.
                                                                 	
If a point is pressed, a dialogue box appears that contains                          Fig. 4 - Main menu
the buttons to remove or force the point.
                                                                                                                            
4.4.1 - Description of the table sub-menus                                             4.4.1.4 - Sub-menu Maint
The following buttons allow access to the status, service,                             The tables in this sub-menu are for the Carrier service
setpoint, maintenance and configuration tables. Simply                                 technicians.
select the table you want to display.
                                                                                       LOADFACT: This table permits the display of the parameters associated with the
                                                                                       unit capacity control, for example the current values for 30% and 100%.
                                                                                       FANCTRL: This table permits the display of the of the parameters associated with
                                                                                       fan control, such as the saturated condensing temperature control point.
                                                                                       M_MSTSLV: This table permits the display of the of the parameters associated with
                                                                                       master/slave control.
                                                                                       DEFROSTM: This table permits the display of the parameters associated with the
                                                                                       defrost function.
4.4.1.1 - Status sub-menu                                                              LAST_POR: This table permits the display of the history of the last power cuts on
                                                                                       the control.
GENUNIT: This table contains the general unit operating parameters, such as the        PRLIMIT: This table allows the user to find out the compressor operating limits, in
operating status, the current alarms, the unit capacity or the setpoint.               heating mode only.
CIRCA_AN, CIRCB_AN, CIRCC_AN: These tables contain the circuit parameters              BOARD_PN: This table allows the user to find out the serial numbers of the slave
with an analogue value, such as suction and discharge pressures, suction and           boards and the configuration of the compressor boards.
discharge motor temperatures or EXV position.                                          SERMAINT: This table permits the display of the time remaining before the next
CIRCA_D, CIRCB_D, CIRCC_D: These tables contain the circuit variables with a           preventive maintenance operations.
discrete input/output, for example fan output, compressor output or oil level.         EXV_CTRL: This table permits the display of the parameters associated with the
STATEGEN: This table contains the general unit status parameters, for example          EXV control, such as suction and discharge overheat temperatures.
the water entering and leaving temperatures, the pump status and the alert or alarm    CUR_PHAS: This table permits the display of the current per phase of the three
output status.                                                                         compressors.
RECLAIM: This table contains the heat reclaim option parameters, for example the       OCCDEFCM: This table and the associated sub-tables permit the display of the
heat reclaim condenser water entering and leaving temperatures.                        unit occupation periods.
MODES: This table permits the display of the operating modes that are activated.
STRTHOUR: This table permits the display of the number of operating hours and
the number start-ups for the compressors and pumps.                                    4.4.1.5 - Sub-menu Config.
FANHOURS: This table permits the display of the number of operating hours for the      The tables in this sub-menu are for the Carrier service
fans.
FREECOOL: This table contains the parameters for the free cooling option, for          technicians.
example the estimated cooling capacity.
QCK_TST1 et QCK_TST2: These tables permit the manual test of different unit            CTRL_ID: This table allows the user to find out the software version for the unit.
parts, such as the various valves, the fans or the EXVs.                               DISPCONF: This table allows the selection of the language and the unit type for the
SERV_TST: This table permits the manual test of the unit; it is not used in Europe.    remote interface.
                                                                                       USER: This table allows control of the different user parameters such as the
                                                                                       compressor loading type or the validation of the pumps.
4.4.1.2 - Setpoint table                                                               MST_SLV: This table permits unit configuration in master/slave mode.
                                                                                       CFG_TAB1-8: These tables permit manual configuration of the display groups.
This table permits the modification of the setpoints, for                              Direct modification of these tables without going through the procedure described
example the water temperature setpoints.                                               section 4.3.2 is not recommended.
                                                                                       BRODEFS: This table permits the activation of the broadcast function and the
                                                                                       configuration of the summer/winter time function.
4.4.1.3 - Service sub-menu                                                             OCCDEFCS: This table and the associated sub-tables permit the configuration of
The tables in this menu are protected by a service password                            the time schedules, but it is recommended to use the schedule menu (section
                                                                                       4.4.2).
and may only be changed by a Carrier service technician.                               HOLIDAY: This table permits the configuration of the holiday periods.
                                                                                       ALARMDEF: This table permits the configuration of the network (POC) alarms.
FACTORY: This table contains the main unit configuration, such as the size and the
options. This configuration is entered at the factory.
FACTORY2: This table contains the detailed unit configuration. This configuration is   4.4.2 - Schedule
automatically generated in accordance with the values in the table FACTORY.            The following button allows the display of the time schedule
SERVICE1: This table contains the main unit operating parameters, for example the
medium used or the superheat or approach setpoints.
                                                                                       tables.
CP_UNABL: This table permits manual deactivation of one or several compressors.
UPDTHOUR: This table permits updating of the operating hours in the table
STRTHOURS when the software application of the main board is reloaded.
UPDHRFAN: This table permits updating of the operating hours in the table
FANHOURS when the software application of the main board is reloaded.                  OCC1PO1S: This time schedule table permits the configuration of the unit
MAINTCFG: This table permits updating of the values in the preventive                  operating and shut-down time schedules.
maintenance table SERMAINT.                                                            OCC2PO2S: This time schedule table permits the configuration of the time
                                                                                       schedules for the use of setpoints 1 and 2.
                                                                                       4.4.3 - Alarms
                                                                                       The following button permits the user to display the active
                                                                                       unit alarms.
10
4.4.4 - Reset                                                                           Activates the backlighting mode.
The following button permits cancelling the current alarms.
                                                                            4.4.8. - Login/Logout
                                                                            The following button permits display of the dialogue box
                                                                            “Login”. After that simply enter the 4-digit password. The
4.4.7 - Setup
                                                                            button then changes to “Logout”. Two access levels are
The following button permits access to the parameter
                                                                            possible, the limited mode and the total mode.
setting and configuration of the interface.
              Set the parameter for the time and date format and the unit
              type to be used.
                                                                                                                                                             11
The selection of the required table permits the display of      The following button permits access to the modification
all points present in this table (see note in section 4.1):     dialogue box (see note in section 4.1):
12
When the point “CCN chiller start/stop” is selected (see      Each line represents a time schedule. The letters M-T-W...
note in section 4.1), the following window appears:           S-S represent the days of the week and the H the holidays;
                                                              the tick indicated under the days shows that they are
                                                              selected. The time schedules on the right of the screen define
                                                              the selected time schedule range.
                                                              4.6.2 - Modification
                                                              When a line has been selected, after the password has been
                                                              entered, the following screen appears (see note in section
                                                              4.1):
                                                                                                                          13
4.8 - Translation of the display and the control                                   After the selection an acceptance window is displayed.
The 30XA/30XW control allows the user two different                                Fig. 7 - Acceptance window (see note in section 4.1)
languages: English and an optional language loaded at the
factory in accordance with the destination country of the
unit.
4.9 - Unit start/stop control                                                      4.9.3 - Shutting down the unit in local mode
                                                                                   Shut-down is confirmed by the following window.
4.9.1 - Description
The main interface includes a start/stop button that allows:                       Fig. 8 - Unit shut-down screen (see note in section 4.1)
• 	 shutting down the machine,
• 	 selecting an operation mode.
Local on         Local start: The unit is in the local control mode and allowed
                 to start.
Local schedule   Clock-controlled local operation: the unit is in local control
                 mode. If the period is occupied, it is allowed to start. If the
                 unit run time schedule is in unoccupied mode, it is kept shut
                 down until the next occupied period.
CCN mode         CCN: The unit is controlled by CCN commands.
Remote mode      Remote: the unit is controlled by external contacts.
Master mode      Master unit: the unit operates as a master unit in a master/
                 slave assembly (only displayed if the unit is configured for
                 master/slave control).
14
5 - PRO-DIALOG CONTROL OPERATION                                            •	Start/Stop schedule: occupied or unoccupied status of
                                                                               the unit as determined by the chiller start/stop program
5.1 - Start/stop control                                                       (Schedule 1).
                                                                            •	 Master control type. This parameter is used when the
The table below summarises the unit control type and stop                      unit is the master unit in a two chiller lead/lag arrange-
or go status with regard to the following parameters.                          ment. The master control type determines whether the
•	 Operating type: this is selected using the start/stop                       unit is to be controlled locally, remotely or through
     button on the front of the user interface.                                CCN (this parameter is a Service configuration).
•	 Remote start/stop contacts: these contacts are used when                 •	 CCN emergency shutdown: if this CCN command is
     the unit is in remote operating type (Remote mode).                       activated, it shuts the unit down whatever the active
•	 CHIL_S_S: this network command relates to the chiller                       operating type.
     start/stop when the unit is in CCN control (CCN mode).                 •	 General alarm: the unit is totally stopped due to failure.
     Variable forced to disable: the unit is halted. Variable
     forced to Enable: the unit runs in accordance with
     schedule 1.
5.2 - Unit stop function                                                    It is turned off, if the unit is shut down due to an alarm,
                                                                            unless the fault is a frost protection fault. The pump can be
This function controls the unit compressor capacity reduction.              started in particular operating conditions when the evapora-
If there is an alarm or a demand to stop it forces the com-                 tor heater is active. See section 5.14 for the particular eva-
pressors to the minimum capacity and waits for the slide                    porator pump control for the follower unit (master/slave
valve to position itself correctly. The waiting time depends                assembly).
on the currents measured and on the compressor type.
                                                                            If two pumps are controlled and the reversing function has
This stop sequence is not followed, if a water heat exchanger               been selected (see User 1 configuration), the control tries
frost protection or low suction temperature alarm exists.                   to limit the pump run time delta to the configured pump
Once the circuit minimum capacity has been reached, a                       changeover delay. If this delay has elapsed, the pump
pumpdown session is started to protect the evaporator                       reversing function is activated, when the unit is running.
against frost, based on the outside temperature.                            During the reversing function both pumps run together for
                                                                            two seconds.
For units operating at a high outside temperature or without
the evaporator heater option, this pumpdown session is                      If a pump has failed and a secondary pump is available, the
not required. Once the circuit has stopped, the EXV waits                   unit is stopped and started again with this pump.
for the equalisation of the pressures or one minute, before
it closes completely.                                                       The control provides a means to automatically start the
                                                                            pump each day at 14.00 hours for 2 seconds when the unit
5.3 - Evaporator water pump control                                         is off. If the unit is fitted with two pumps, the first pump is
                                                                            started on odd days and the second pump is started on
The unit can control one or two evaporator water pumps.                     even days. Starting the pump periodically for few seconds
The pumps are turned on when this option is configured (see                 increases the life-time of the pump bearings and the
User Config sub-menu) and when the unit is in one of the on                 tightness of the pump seal.
modes described above or in delay mode. Since the minimum
value for the delay at start-up is 1 minute (configurable
between 1 and 15 minutes), the pump will run for at least one
minute before the first compressor starts. The pump is kept
running for 20 seconds after the unit goes to stop mode.
                                                                                                                                                  15
5.4 - Water flow switch                                                5.5 - Heating/cooling selection
The new controller is configurable. The configuration                  For water-cooled units configured in the Heat Machine mode,
depends on the unit size and is made at the start-up. If the           heating/cooling selection can be controlled in various ways,
measured flow rate in the water loop is lower than the                 depending on the active operating type:
configured flow rate, an alarm condition shuts off the unit.           •	 locally at the unit using the HC_SEL item on default
                                                                           screen 1,
                                                                       •	 remotely via the heating/cooling selection contact, if
                                                                           the unit is in the Remote mode operating type,
                                                                       •	 via a CCN network command, if the unit is in the
                                                                           CCN operating type.
Parameter status
On/off status	   Control type	            Heating/cooling selection	         Heating/cooling contact	 HC_SEL	            Operating
		                                        in local mode	                     in local mode		                             mode
Off	             -	                       -	                                 -	                       -	                 Cooling
On	              Local	                   Cooling	                           -	                       -	                 Cooling
On	              Local	                   Heating	                           -	                       -	                 Heating
On	              Remote	                  -	                                 On cooling	              -	                 Cooling
On	              Remote	                  -	                                 On heating	              -	                 Heating
On	              CCN	                     -	                                 -	                       Cooling	           Cooling
On	              CCN	                     -	                                 -	                       Heating	           Heating
16
LOCAL OPERATING MODE
Parameter status 					                                                                                                Active setpoint
Heating/cooling	     Local setpoint	 Ice storage 	   Ice storage 	    Schedule 2
operating mode	      selection	      configuration*	 contact status*	 status
Cooling	             csp 1	          -	              -	               -	                                              Cooling setpoint 1
Cooling	             csp 2	          -	              -	               -	                                              Cooling setpoint 2
Cooling	             auto	           Activated	      Open	            Unoccupied	                                     Ice storage setpoint
Cooling	             auto	           Activated	      Closed	          Unoccupied	                                     Cooling setpoint 2
Cooling	             auto	           -	              -	               Occupied	                                       Cooling setpoint 1
Cooling	             auto	           Deactivated	    -	               Unoccupied 	                                    Heating setpoint 2
Heating	             hsp 1	          -	              -	               -	                                              Heating setpoint 1
Heating	             hsp 2	          -	              -	               -	                                              Heating setpoint 2
Heating	             auto	           -	              -	               Occupied	                                       Heating setpoint 1
Heating	             auto	           -	              -	               Unoccupied	                                     Heating setpoint 2
                                                                                                                               % Building load
                                                                  Reset value
                                                                                                                                                 17
5.7 - Demand limit                                                5.10 - Capacity control
The demand limit is used to restrict the unit power consump-      This function adjusts the capacity using the compressor
tion. The Pro-Dialog control system allows limitation of          slide valve to keep the heat exchanger water temperature at
the unit capacity, using one of two methods:                      its setpoint. The control system continuously takes account
•	 by means of user-controlled volt-free contacts. The units      of the temperature error with respect to the setpoint, as
     without energy management option only have one               well as the rate of change in this error and the difference
     contact (control contact 3). The units equipped with         between entering and leaving water temperatures, in order
     energy management option permit three demand                 to determine the optimum moment at which to add or
     limit levels (2 contacts). The unit capacity can never       withdraw capacity.
     exceed the limit setpoint activated by these contacts.
     The limit setpoints can be modified in the Setpoint table.   In addition, the high pressure or low pressure unloading
•	 by means of a demand limit setpoint output on the              functions can also affect the temperature control accuracy.
     energy management board. The demand limit value in           Compressors are started and stopped in a sequence designed
     night mode is selectable, if the value is below the          to equalise the number of start-ups (value weighted by
     selected limit. A limit value of 100% means that the         their operating time).
     unit can use all capacity stages.
                                                                  5.11 - Head pressure control
ATTENTION: In certain conditions, the power consump-
tion of water-cooled units can exceed the demand limit            The head pressure is controlled by a maximum of ten fans.
threshold to protect the compressors.                             As an option, a variable-speed controller can control between
                                                                  one and four fans. The head pressure is independently
5.8 - Current limitation                                          controlled by each circuit, based on the saturated condensing
                                                                  temperature value. It is not necessary to re-enter the head
This function is used via the demand limit function, if current   pressure setpoint, as the control constantly adjusts the
limitation is selected in the menu Config => User.                setpoint to ensure optimal performance and short-circuit
                                                                  protection of the fans.
This function will be disabled if the unit operates in master/
slave mode, if it is controlled by a System Manager or if         5.11.1 - Air-cooled units
the night mode is active.                                         The condensing pressure of each circuit is generated by ten
                                                                  fans maximum. As an option, a speed variator can be used to
Current limitation procedure:                                     control between one and four fans. The condensing pressure
If this function is active, the control calculates the sum of     is independently controlled in each circuit, based on the
the compressor currents to obtain the total compressor            saturated condensing temperature. It is not necessary to
current. If this value exceeds the defined limit, the control     re-enter the condensing setpoint, as the control permanently
commands a reduction of the compressor load, until it is          adjusts its setpoint to guarantee optimal performance and
below the limit again. Before loading a capacity stage, the       anti-short-cycle protection of the fans.
control estimates the future compressor current total and
ensures that it does not exceed the limit.                        5.11.2 – Water-cooled units
                                                                  Condensing pressure control is assured, if the three-way
The current limit is the product of the two parameters below:     valve option is selected. The saturated condensing tempe-
•	 The current that corresponds to 100% capacity                  rature is controlled based on a user configurable fixed
    (CURR_FUL in the menu Config => User).                        setpoint. The three-way valve control can be configurated
•	 The active limit determined either by contact 3 or by          by the service department.
    the CCN network (DEM_LIM), displayed in the table
    GENUNIT.                                                      5.12 - Determining the lead circuit
The current limit is displayed in the table GENUNIT               This function controls the start/stop sequence of the three
(CURR_LIM).                                                       refrigerant circuits called A, B and C. The circuit
                                                                  authorised to start first is the lead circuit. Two methods can
5.9 - Night mode                                                  be configured by the user in the menu Config => User.
                                                                  •	 Auto mode: the control system determines the lead
The night period is defined (see menu Config => User) by               circuit to equalise the operating time of each circuit
a start time and an end time that are the same for each day            (value weighted by the number of start-ups of each
of the week. During the night period the number of fans                circuit). This way the circuit with the least operating
operating can be reduced, if the current operating conditions          hours always starts first.
permit this. Moreover the unit capacity may be limited            •	 Circuit A, B or C as lead circuit: the circuit selected is
(but a minimum capacity value can be configured).                      always the leader. It is the first to start and the last to
                                                                       stop.
18
5.13 - Circuit loading sequence                                    One of the functions of the master unit (depending on its
                                                                   configuration) may be the designation, whether the master
This function determines in which order the capacity in            or slave is to be the lead machine or the follower. The roles
each circuit must be modified. It is controlled by starting        of lead machine and follower will be reversed when the
and stopping the compressors and using the slide valve.            difference in running hours between the two units exceeds
                                                                   a configurable value, ensuring that the running times of the
There are two sequence types that can be configured by             two units are automatically equalised. The changeover
the user via CCN or via the user interface:                        between lead machine and follower may take place when the
•	 Balanced circuit loading: the control tries to maintain         assembly is started up, or even whilst running. The running
     an identical loading value for all circuits, whether the      time balancing function is not active if it has not been con-
     unit is loaded or unloaded.                                   figured: in this case the lead machine is always the master
•	 Loading with priority given to one circuit: the control         unit.
     fully loads the lead circuit, before starting the other
     circuits. If the load decreases, the lag circuits are         The lead machine will always be started first. When the lead
     unloaded first.                                               machine is at its full available capacity, start-up delay (con-
                                                                   figurable) is initialised on the follower. When this delay has
Staged loading by circuit will be selected if one of these         expired, and if the error on the control point is greater than
configurations occurs:                                             1.7 K, the follower unit is authorised to start and the pump
•	 one circuit is shut down due to a breakdown,                    is activated. The follower will automatically use the master
•	 one circuit is in capacity override mode,                       unit active setpoint. The lead machine will be held at its full
•	 the other circuits are shut down or fully charged.              available capacity for as long as the active capacity on the
                                                                   follower is not zero. When the follower unit receives a com-
To find out more about the capacity loading and unloading          mand to stop, its evaporator water pump is turned off with
sequence, see section 7 “Capacity loading sequence“.               20 seconds delay.
5.14 - Master/slave assembly                                       In the event of a communication fault between the two
                                                                   units, each shall return to an autonomous operating mode
Two Pro-Dialog units can be linked to produce a master/            until the fault is cleared. If the master unit is halted due to
slave assembly. The two machines are interconnected over           an alarm, the slave unit is authorised to start without prior
the CCN bus. All parameters required for the master/slave          conditions.
function must be configured through the menu config =>
MST_SLV. If the heat exchanger leaving water temperature           5.15 - Optional heat reclaim module
is controlled, master/slave operation requires the connection
of a temperature probe on the common manifold.                     For all air-cooled units equipped with water heat reclaim
                                                                   condenser only, this option requires the installation of an
This probe is not required, if the entering water temperature      additional NRCP2 type board.
is controlled, or if the installation is a series type system
(the water inlet is via the slave unit and the water outlet to     This board allows control of:
be controlled is that of the master unit).                         •	 A heat reclaim condenser pump,
                                                                   •	 A heat reclaim condenser heater,
The master/slave assembly can operate with constant or             •	 Two motorised valves to shut off the air condenser
variable flow. In the case of variable flow each machine                (one for each circuit),
must control its own water pump and automatically shut             •	 Two solenoid drain valves for the air condenser (one
down the pump, if the cooling capacity is zero. For constant            for each circuit),
flow operation the pumps for each unit are continuously            •	 Two motorised valves to shut off the water condenser
operating, if the system is operating. The master unit can              (one for each circuit),
control a common pump that will be activated, when the             •	 Two solenoid drain valves for the water condenser
system is started. In this case the slave unit pump is not used.        (one for each circuit).
All control commands to the master/slave assembly (start/          Selecting the heat reclaim mode can be done with either
stop, setpoint, heating/cooling operation, load shedding, etc.)    the local interface or remotely with the (recl_sw) contact
are handled by the unit which is configured as the master,         or by CCN.
and must therefore only be applied to the master unit. They
will be transmitted automatically to the slave unit. The master    The heat reclaim function is active when: the heat reclaim
unit can be controlled locally, remotely or by CCN com-            entering water temperature is lower than the heat reclaim
mands. Therefore to start up the assembly, simply validate         setpoint, minus half of the heat reclaim dead band.
the Master operating type (Master mode) on the master
unit. If the Master has been configured for remote control         The heat reclaim function is not active when: the heat
then use the remote volt-free contacts for unit start/stop.        reclaim entering water temperature is higher than the heat
The slave unit must stay in CCN operating type continuously.       reclaim setpoint, plus half of the heat reclaim dead band.
To stop the master/slave assembly, select Local Off (Local-
off) on the master unit or use the remote volt-free contacts       In the dead band the function remains in its active mode.
if the unit has been configured for remote control.                The default value of the dead band is 4.4 K. This value can
                                                                   be modified by Carrier Service.
                                                                                                                                 19
Changeover procedure from cooling mode to heat reclaim                  5.17 - Energy management option
mode:
• 	 Start-up of the condenser pump.                                     This option requires the installation of an additional
• 	 Verification of the condenser flow switch control con-              NRCP2 type board. This board permits access to the
    tact. If this remains open after one minute of condenser            following functions:
    pump operation, the circuit remains in cooling mode                 • 	 Reset via 4-20 mA control: see section 5.6.2.
    and an alarm will be activated.                                     • 	 Ice storage contact: if ice storage control has been
• 	 As soon as the saturated condensing temperature                          configured (menu Config => User), this contact permits
    reaches 30°C, the pumpdown sequence is activated.                        activation of the ice storage setpoint.
• 	 Pumpdown: opening of the water condenser water                      • 	 User safety loop input: this contact is used for the
    inlet valve and closing of the air condenser air valves                  customer safety loops that require a unit shut-down if
    3 seconds later. (Attention: The motorised valves take                   it is closed.
    about 90 seconds to reach their stop.)                              • 	 Occupation control override contact: if this contact is
• 	 After two minutes the heat reclaim function is effective.                closed, the unit enters the occupied mode.
                                                                        • 	 Demand limit setpoint contact and output: see sections
5.16 - Water condenser pump control                                          3.6.4 and 5.7.
This control only applies to air-cooled units units equipped            This option also permits display of the following data:
with the heat reclaim module option or to water-cooled                  • 	 Current unit capacity via 0-10 V output
units.                                                                  • 	 Operating status, compressors A, B and C
                                                                        • 	 Unit ready to start
5.16.1 - Air-cooled units equipped with heat reclaim option             • 	 Unit completely stopped
                                                                        • 	 Unit in operation
Pump start-up procedure:
If heat reclaim has been selected, and the reclaim tempera-             5.18 - Evaporator heater option
ture corresponds to the demand, the delay between two
heat reclaim sessions has passed and the two circuits have              In air-cooled units only, this option requires an additional
not failed during the last changeover in the heat reclaim               8xDO type board. It permits control of four shut-off valves
mode, the pump is started up after the compressor has                   (two per circuit) and an evaporator heater that allows
started.                                                                protection of the evaporator against frost, when the unit
                                                                        has shut down. One or two thermistors permit control of
5.16.2 - Water-cooled units                                             the correct heater operation.
The condenser water pump is activated, if this item is con-
figured and if the unit is in the on mode or start-up delay
mode. The pump switches off, if the unit has shut down due
to an alarm, except in the case of a frost protection fault.
20
5.19 - Free cooling option                                      5.20 - Optional hydronic kit
In air-cooled units only, this option permits direct use of     This option requires an additional 4xAI 8xDO board. It
the outside temperature to cool the water circuit without       permits replacing the pressure gauges by electronic pressure
using the compressors. This system works only, if the outside   sensors.
temperature is lower than the water circuit temperature.
                                                                The hydronic kit allows access to the following functions:
The direct-expansion free cooling system uses the principle     •	 pressure before and after the evaporator
of the natural migration of the refrigerant from the evapo-     •	 pressure before and after the pump filter
rator to the condenser. The fans and a refrigerant pump         •	 evaporator flow rate
ensure the transfer of the liquid refrigerant from the con-     •	 evaporator capacity
denser to the evaporator, which explains the very low power
consumption.                                                    The flow rate is calculated from the pressure difference
                                                                between the evaporator inlet and outlet and the evaporator
The free cooling option is only available on two-circuit        pressure drop curves.
units. It requires an additional electronic expansion valve
(EXV) board controlling two free-cooling EXVs as well as        The capacity is calculated from the flow rate, from the water
two AUX2 boards (8 DOs) that control the operation of           constant and from the temperature difference between the
the motorised mechanical cooling-free cooling changeover        entering and leaving evaporator water temperature.
valves and the operation of the refrigerant pump.
                                                                The flow rate and capacity calculations are not carried out,
If the evaporator heater option and the free cooling option     if the unit is configured for brine.
are combined, the free cooling option controls the valves of
the evaporator heater option directly. Moreover the evapo-      These values are only given as guidelines and should not
rator heater is directly controlled by an AUX2 board of         be regarded as precise values.
the free cooling option. The AUX2 board of the evaporator
heater option is then no longer used.                           If there is a risk of pump cavitation, an alert is activated.
The free cooling option permits automatic operation and         5.21 - Black box function
combined operation of mechanical cooling (compressor
operation) and free cooling. Each refrigerant circuit can       The Pro-Dialog control registers the values of several
operate independently.                                          predefined variables every 5 seconds. If an operation alarm
                                                                appears, the control saves a data set of 80 registrations (75
Possible combinations:                                          preceding the alarm and 5 following it), for a duration of 7
•	 two circuits in mechanical cooling,                          minutes of unit operation.
•	 two circuits in free cooling,
•	 one circuit in mechanical cooling and one circuit in         Each registration is associated with a time schedule defined
    free cooling.                                               in hours, minutes and seconds. The control can store a
                                                                maximum of six data sets in the memory. They can be
Three criteria decide if free cooling is used or not:           recovered by a Carrier service technichian, using a winDCT
•	 the temperature difference between the outside air           tool that permits recovery and later removal of the data
    temperature and the controlled water temperature:           sets from the unit.
    the threshold is configurable by user parameter
    (USER table, item free_dt),                                 5.22 - Option for high condensing temperatures
•	 the maximum operating time in free cooling, when the
    water temperature setpoint is not reached (USER             For water-cooled units only, this option allows an increase
    table, item fc_tmout),                                      of the maximum condensing threshold. This means that
•	 contact 4, terminal J4 ch14 permits the customer to          the saturated condensing temperature can reach a maximum
    keep the unit in mechanical cooling.                        of 68°C, compared with a maximum of 53°C for units that
                                                                are not equipped with this option.
                                                                                                                                21
6 - DIAGNOSTICS - TROUBLESHOOTING
6.1 - General
When the cause of the alarm has been corrected the alarm
can be reset, depending on the type, either automatically on
return to normal, or manually when action has been taken
on the unit. Alarms can be reset even if the unit is running.
22
6.4 - Alarm codes
 Alarm     GENUNIT     Description of the alarm text                            Reset type                     Action taken by the control          Probable cause
 No.       code*
 THERMISTOR FAULTS
 1         th-01       Evaporator entering water thermistor fault               Automatic if the temperature   Unit shuts down                      Defective thermistor
                                                                                measured by the sensor
                                                                                returns to normal
 2         th-02       Evaporator leaving water thermistor fault                As above                       Unit shuts down                      As above
 3         th-06       Condenser entering water thermistor fault                As above                       None                                 As above
 4         th-07       Condenser leaving water thermistor fault                 As above                       None                                 As above
 7         th-08       Heat reclaim condenser entering water thermistor         As above                       Unit returns to air-cooled mode      As above
                       fault
 8         th-09       Heat reclaim condenser leaving water thermistor fault As above                          None                                 As above
 9         th-10       Outside temperature sensor fault                         As above                       Unit shuts down                      As above
 10        th-11       Common water master/slave thermistor fault               As above                       Unit returns to stand-alone mode     As above
 11        th-12       Suction gas temperature sensor fault, circuit A          As above                       Circuit A shuts down                 As above
 12        th-13       Suction gas temperature sensor fault, circuit B          As above                       Circuit B shuts down                 As above
 13        th-14       Suction gas temperature sensor fault, circuit C          As above                       Circuit C shuts down                 As above
 14        th-15       Discharge gas temperature sensor fault, circuit A        As above                       Circuit A shuts down                 As above
 15        th-16       Discharge gas temperature sensor fault, circuit B        As above                       Circuit B shuts down                 As above
 16        th-17       Discharge gas temperature sensor fault, circuit C        As above                       Circuit C shuts down                 As above
 17        th-18       Condenser subcooling temperature sensor fault,           As above                       Unit returns to air-cooled mode      As above
                       circuit A
 18        th-19       Condenser subcooling temperature sensor fault,           As above                       Unit returns to air-cooled mode      As above
                       circuit B
 19        th-21       Ambient temperature sensor fault                         As above                       No action, simply warning            As above
 20        th-22       Evaporator heater status return thermistor fault         As above                       No action, simply warning            As above
 21        th-24       Economizer gas temperature sensor fault, circuit A       As above                       Deactivation of the economizer       As above
                                                                                                               function by closing the economizer
                                                                                                               EXV
 22        th-25       Economizer gas temperature sensor fault, circuit B       As above                       As above                             As above
 23        th-26       Economizer gas temperature sensor fault, circuit C       As above                       As above                             As above
 24        th-30       Liquid refrigerant temperature sensor fault, free        As above                       Deactivation of the free cooling     As above
                       cooling option, circuit A                                                               mode, circuit A
 25        th-31       Liquid refrigerant temperature sensor fault, free        As above                       Deactivation of the free cooling     As above
                       cooling option, circuit B                                                               mode, circuit B
 PRESSURE TRANSDUCERS
 26        Pr-01       Discharge transducer fault, circuit A                    Automatic, if the voltage      Circuit A shuts down                 Transducer fault or
                                                                                transmitted by the sensor                                           installation fault
                                                                                returns to normal
 27        Pr-02       Discharge transducer fault, circuit B                    As above                       Circuit B shuts down                 As above
 28        Pr-03       Discharge transducer fault, circuit C                    As above                       Circuit C shuts down                 As above
 29        Pr-04       Suction transducer fault, circuit A                      As above                       Circuit A shuts down                 As above
 30        Pr-05       Suction transducer fault, circuit B                      As above                       Circuit B shuts down                 As above
 31        Pr-06       Suction transducer fault, circuit C                      As above                       Circuit C shuts down                 As above
 32        Pr-07       Heat reclaim pumpdown transducer, circuit A              As above                       Return to air-cooled mode            As above
 33        Pr-08       Heat reclaim pumpdown transducer, circuit B              As above                       As above                             As above
 34        Pr-10       Oil pressure transducer, circuit A                       As above                       Circuit A shuts down                 As above
 35        Pr-11       Oil pressure transducer, circuit B                       As above                       Circuit B shuts down                 As above
 36        Pr-12       Oil pressure transducer, circuit C                       As above                       Circuit C shuts down                 As above
 37        Pr-13       Economizer pressure transducer, circuit A                As above                                                            As above
 38        Pr-14       Economizer pressure transducer, circuit B                As above                                                            As above
 39        Pr-15       Economizer pressure transducer, circuit C                As above                                                            As above
 40        Pr-16       Upstream pressure transducer, free cooling pump,         As above                       Deactivation of the free cooling     As above
                       circuit A                                                                               mode, circuit A
 41        Pr-17       Upstream pressure transducer, free cooling pump,         As above                       Deactivation of the free cooling     As above
                       circuit B                                                                               mode, circuit B
 42        Pr-18       Downstream pressure transducer, free cooling pump, As above                             Deactivation of the free cooling     As above
                       circuit A                                                                               mode, circuit A
 43        Pr-19       Downstream pressure transducer, free cooling pump, As above                             Deactivation of the free cooling     As above
                       circuit B                                                                               mode, circuit B
 46        Pr-24       Fault, water pressure transducer 1 (before the           Automatic                      Alert - the values read by the       Transducer defective
                       evaporator)                                                                             hydronic kit function are not        or installation fault
                                                                                                               reliable.
 47        Pr-25       Fault, water pressure transducer 2 (after the            As above                       As above                             As above
                       evaporator)
 48        Pr-26       Fault, water pressure transducer 3 (before the filter)   As above                       As above                             As above
 49        Pr-27       Fault, water pressure transducer 4 (after the filter)    As above                       As above                             As above
 51        Pr-29       Low water pressure                                       Automatic                      Alert - the unit continues to operate Water loop pressure
                                                                                                                                                     too low. Risk of
                                                                                                                                                     pump cavitation.
                                                                                                                                                                          23
6.4 - Alarm codes (cont.)
 Alarm     GENUNIT     Description of the alarm text                         Reset type                          Action taken by the control            Probable cause
 No.       code*
 COMMUNICATION WITH SLAVE BOARDS
 53        Co-a1       Communication loss with compressor A board            Automatic if the communication is   Compressor A shuts down                Bus installation fault or
                                                                             re-established                                                             defective slave board
 54        Co-b1       Communication loss with compressor B board            As above                            Compressor B shuts down                As above
 55        Co-c1       Communication loss with compressor C board            As above                            Compressor C shuts down                As above
 56        Co-e1       Communication loss with EXV A board                   As above                            Circuit A shuts down                   As above
 57        Co-e2       Communication loss with EXV B board                   As above                            Circuit B shuts down                   As above
 58        Co-e3       Communication loss with EXV C board                   As above                            Circuit C shuts down                   As above
 59        Co-f1       Communication loss with fan 1 board                   As above                            Circuit A shuts down, if there are     As above
                                                                                                                 more than 4 fans per circuit, if not
                                                                                                                 circuits B and C shut down
 60        Co-f2       Communication loss with fan 2 board                   As above                            Circuit B shuts down                   As above
 61        Co-f3       Communication loss with fan 3 board                   As above                            Circuit C shuts down                   As above
 62        Co-o1       Communication loss with free cooling 1 board          As above                            Circuits A and B shut down             As above
 63        Co-o2       Communication loss with free cooling 2 board          As above                            Circuit C shuts down                   As above
 64        Co-o3       Communication loss with energy management             As above                            Unit continues to operate, but the     As above
                       board                                                                                     functions linked to the board are
                                                                                                                 deactivated
 65        Co-o4       Communication loss with heat reclaim board            As above                            Return to air-cooled mode              As above
 66        Co-o5       Communication loss with auxiliary board 6             As above                            Unit continues to operate, but the     As above
                                                                                                                 functions linked to the board are
                                                                                                                 deactivated
 PROCESS FAULTS
 67        P-01        Evaporator frost protection                           Automatic, if the same alarm has    Unit shuts down. Start-up of the       Lack of water flow or
                                                                             not tripped during the last 24      condenser pump, if the unit has        defective thermistor
                                                                             hours, if not manual                shut down.
 68        P-02        Condenser frost protection, circuit A                 Automatic, if the saturated         Circuit shuts down. Start-up of the    Discharge pressure
                                                                             economizer temperature and the      condenser pump, if the unit has        transducer defective,
                                                                             saturated discharge temperature     shut down.                             refrigerant leak or low
                                                                             are above 4.4°C                                                            condenser water
                                                                                                                                                        temperature
 69        P-03        Condenser frost protection, circuit B                 As above                            As above                               As above
 71        P-05        Low suction temperature, circuit A                    Automatic, if the temperature       Compressor capacity increase or        Pressure sensor, EXV
                                                                             returns to normal and the outside   unloading stopped, depending on        blocked or lack of
                                                                             temperature is below 10°C and if    the temperature value                  refrigerant
                                                                             the same alarm has not tripped
                                                                             during the last 24 hours
 72        P-06        Low suction temperature, circuit B                    As above                            As above                               As above
 73        P-07        Low suction temperature, circuit C                    As above                            As above                               As above
 74        P-08        High superheat, circuit A                             Manual                              Circuit A shuts down                   As above
 75        P-09        High superheat, circuit B                             Manual                              Circuit B shuts down                   As above
 76        P-10        High superheat, circuit C                             Manual                              Circuit C shuts down                   As above
 77        P-11        Low superheat, circuit A                              Manual                              Circuit A shuts down                   As above
 78        P-12        Low superheat, circuit B                              Manual                              Circuit B shuts down                   As above
 79        P-13        Low superheat, circuit C                              Manual                              Circuit C shuts down                   As above
 80        P-14        Customer safety loop fault                            Automatic, if the same alarm has     Unit shuts down                       -
                                                                             not tripped during the last 24 hours
 81        P-28        Control box thermostat or power supply phase          Automatic, when the contact         Unit shuts down                        Control box poorly
                       reversal                                              closes again                                                               ventilated or poor
                                                                                                                                                        electrical connection
 82        P-29        System Manager communication fault                    Automatic, when communication       Unit returns to stand-alone mode       CCN bus installation
                                                                             is re-established                                                          defective
 83        P-30        Master/slave communication fault                      As above                            -                                      As above
 84        P-67        Low oil pressure, circuit A                           Manual                              Circuit A shuts down                   Pressure sensor or
                                                                                                                                                        wiring defective or oil
                                                                                                                                                        filter badly installed
 85        P-68        Low oil pressure, circuit B                           Manual                              Circuit B shuts down                   As above
 86        P-69        Low oil pressure, circuit C                           Manual                              Circuit C shuts down                   As above
 87        P-70        Maximum oil filter pressure differential, circuit A   Manual                              Circuit A shuts down                   As above
 88        P-71        Maximum oil filter pressure differential, circuit B   Manual                              Circuit B shuts down                   As above
 89        P-72        Maximum oil filter pressure differential, circuit C   Manual                              Circuit C shuts down                   As above
 90        P-84        High oil filter pressure drop, circuit A              Manual                              None                                   As above
 91        P-85        High oil filter pressure drop, circuit B              Manual                              None                                   As above
 92        P-86        High oil filter pressure drop, circuit C              Manual                              None                                   As above
 93        P-75        Low oil level, circuit A                              Manual                              Circuit A shuts down                   Oil level too low or oil
                                                                                                                                                        level detector defective
 94        P-76        Low oil level, circuit B                              Manual                              Circuit B shuts down                   As above
 95        P-77        Low oil level, circuit C                              Manual                              Circuit C shuts down                   As above
24
6.4 - Alarm codes (cont.)
 Alarm     GENUNIT      Description of the alarm text                    Reset type                         Action taken by the control           Probable cause
 No.       code*
 PROCESS FAULTS (cont.)
 96        MC-nn        Configuration error, master chiller 1 to nn      Automatic, when the master         Unit cannot start in master/slave     -
                                                                         configuration returns to normal    mode
                                                                         or when the unit is no longer in
                                                                         master/slave mode
 97        FC-n0        No factory configuration                         Automatic, when the                Unit cannot start                     The unit size has not been
                                                                         configuration is entered                                                 configured
 98        FC-01 No.1   Illegal factory configuration                    Manual                             Unit cannot start                     The unit size has been
           to nn                                                                                                                                  configured with an incorrect
                                                                                                                                                  value
 99        P-31         Unit CCN emergency stop                          Manual                             Unit shuts down                       Network command
 100       P-32         Evaporator 1 pump fault                          Manual                             Unit shut-down except if there is a   Pump overheating or poor
                                                                                                            second pump that can take over        pump connection
 101       P-33         Evaporator 2 pump fault                          As above                           As above                              As above
 102       P-15         Condenser flow fault                             Automatic                          Unit shuts down                       Defective sensor
 103       P-34         Heat reclaim operation failure, circuit A        Manual                             Circuit A returns to air-cooled       -
                                                                                                            mode
 104       P-35         Heat reclaim operation failure, circuit B        Manual                             Circuit B returns to air-cooled       -
                                                                                                            mode
 105       P-37         Circuit A: condensing pressure outside           Automatic                          Circuit A shuts down                  Defective transducer
                        compressor range
 106       P-38         Circuit B: condensing pressure outside           Automatic                          Circuit B shuts down                  As above
                        compressor range
 107       P-39         Circuit C: condensing pressure outside           Automatic                          Circuit C shuts down                  As above
                        compressor range
 108       P-40         Low saturated suction temperature override       Automatic, if no override has      None                                  As above
                        repetitions, circuit A                           occurred for 30 minutes
 109       P-41         Low saturated suction temperature override       Automatic, if no override has      None                                  As above
                        repetitions, circuit B                           occurred for 30 minutes
 110       P-43         Low saturated suction temperature override       Automatic, if no override has      None                                  As above
                        repetitions, circuit C                           occurred for 30 minutes
 112       P-73         Pump fault, condenser 1                          Manual                             Unit shuts down                       Pump overheats or poor
                                                                                                                                                  pump connection
 114       P-78         High discharge gas temperature, circuit A        Manual                             Circuit A shuts down                  Defective transducer, max
                                                                                                                                                  condensing temperature
                                                                                                                                                  setpoint too low or
                                                                                                                                                  refrigerant charge too high
 115       P-79         High discharge gas temperature, circuit B        Manual                             Circuit B shuts down                  As above
 116       P-80         High discharge gas temperature, circuit C        Manual                             Circuit C shuts down                  As above
 117       P-81         Low economizer pressure or suction valve         Manual                             Circuit A shuts down                  Defective transducer or
                        closed, circuit A                                                                                                         installation fault. In water-
                                                                                                                                                  cooled units without
                                                                                                                                                  economizer the suction
                                                                                                                                                  valve may be closed
 118       P-82         Low economizer pressure or suction valve         Manual                             Circuit B shuts down                  As above
                        closed, circuit B
 119       P-83         Low economizer pressure or suction valve         Manual                             Circuit C shuts down                  As above
                        closed, circuit C
 120       P-87         Slide valve not controllable, circuit A          Manual                             None, simply warning                  Defective or incorrectly
                                                                                                                                                  wired solenoid valves or
                                                                                                                                                  defective current
                                                                                                                                                  transformer
 121       P-88         Slide valve not controllable, circuit B          Manual                             None, simply warning                  As above
 122       P-89         Slide valve not controllable, circuit C          Manual                             None, simply warning                  As above
 123       P-90         Flow controller configuration fault              Manual                             Unit is not allowed to restart        Defective or incorrectly
                                                                                                                                                  wired flow controller
 124       P-91         Flow controller fault                            Conditional if at least one        Unit shuts down                       Evaporator pump defect or
                                                                         compressor operates,                                                     water flow switch defect
                                                                         otherwise automatic
 125       P-94         Fault during free cooling operation, circuit A   The three first times auto-        Deactivation of the free cooling      De-energising of the free
                                                                         matic, the 4th time manual         mode, circuit A                       cooling pump
 126       P-95         Fault during free cooling operation, circuit B   The three first times auto-        Deactivation of the free cooling      De-energising of the free
                                                                         matic, the 4th time manual         mode, circuit B                       cooling pump
 127       P-97         Water heat exchanger temperature sensor          Manual                             Unit shuts down                       Sensors of the evaporator
                        reversed                                                                                                                  reversed in cooling mode
                                                                                                                                                  or of the water condenser
                                                                                                                                                  in heating mode
                                                                                                                                                                                  25
6.4 - Alarm codes (cont.)
Alarm No.       GENUNIT       Description of the alarm text                 Reset type            Action taken by     Probable cause
                code*                                                                             the control
MAINTENANCE ALARM
 128            Sr-nn         Service maintenance alert No. nn              Manual                -                   Preventive maintenance date has passed
 129            V0-xx         Fault, variable speed controller, circuit A   Manual or             Speed controller    The circuit continues to operate, the speed controller
                                                                            automatic             fault or alert      slows down the motor. The circuit shuts down.
 130            V1-xx         Fault, variable speed controller, circuit B   As above              As above            As above
 131            V2-xx         Fault, variable speed controller, circuit C   As above              As above            As above
COMPRESSOR FAULT
 132-01         A1-01         Compressor A1 fault No. 1                     See compressor alarm sub-code
 132-nn         A1-nn         Compressor A1 fault No. nn                    See compressor alarm sub-code
 133-01         B1-01         Compressor B1 fault No. 1                     See compressor alarm sub-code
 133-nn         B1-nn         Compressor B1 fault No. nn                    See compressor alarm sub-code
 134-01         C1-01         Compressor C1 fault No. 1                     See compressor alarm sub-code
 134-nn         C1-nn         Compressor C1 fault No. nn                    See compressor alarm sub-code
Pro-Dialog user         Alarm text and CCN message description                       Reset type                  Probable cause
display alarm code
COMPRESSOR ALARM SUB-CODE
XX-01*                  Compressor XX: motor temperature too high                    Manual                      Motor/wiring fault
XX-02*                  Compressor XX: motor temperature outside the range           Manual                      Probe defective or incorrect wiring
XX-03*                  Compressor XX: high pressure switch protection XX            Manual                      Coil fouled, lack of condenser flow, condenser valve
                                                                                                                 blocked, fan circuit fault, high entering air or condenser
                                                                                                                 water temperature
XX-04*                  Current consumption too high                                 Manual                      -
XX-05*                  Compressor XX: locked rotor                                  Manual                      Mechanical compressor fault, motor fault or defective
                                                                                                                 compressor slide valve
XX-06*                  Compressor XX: phase L1 lost                                 Manual                      Power supply wiring fault, verify the three phases
XX-07*                  Compressor XX: phase L2 lost                                 Manual                      As above
XX-08*                  Compressor XX: phase L3 lost                                 Manual                      As above
XX-09*                  Compressor XX: low current alarm                             Manual                      Defective contactor or capacity fault
XX-10*                  Current increase fault during the star-delta passage on      Manual                      Incorrect wiring or no power for the delta contactor
                        compressor XX
XX-11*                  Compressor XX: contactor fault                               Manual                      Incorrect wiring or defective contactor or TCPM board
XX-12*                  Compressor XX: motor stop impossible                         Manual                      Incorrect wiring or defective contactor
XX-13*                  Compressor XX: phase reversal                                Manual                      -
XX-14*                  Compressor XX: MTA configuration fault                       Manual                      MTA configuration incorrect or defective TCPM board
XX-15*                  Compressor XX: incorrect configuration switch                Manual                      Configuration switch S1 incorrect wiring or defective
                                                                                                                 TCPM board
XX-16*                  Compressor XX: switch modification detected                  Manual                      As above
XX-17*                  Compressor XX: power supply cut during operation of          Automatic, saved in the     Verify that power supply cuts have occurred
                        compressor XX                                                alarm history
XX-18*                  Compressor XX: critical software error (UL 1998)             Manual                      Power network noise or defective TCPM board
XX-19*                  Compressor XX: critical error on two current parameters Manual                           Power network noise or defective TCPM board
                        (UL 1998)
* XX = A1, B1, C1
26
7 - CIRCUIT CAPACITY LOADING SEQUENCE
7.1 - Dual circuit - balanced capacity loading 7.2 - Dual circuit - priority given to one circuit
Loading sequence (%) 	                        Unloading sequence (%)            Loading sequence (%) 	                        Unloading sequence (%)
Lead circuit	     Lag circuit 	               Lead circuit	     Lag circuit     Lead circuit	     Lag circuit 	               Lead circuit	     Lag circuit
0	                0	                          100	              100             0	                0	                          100	              100
30	               0	                          100	              95              30	               0	                          100	              95
35	               0	                          95	               95              35	               0	                          100	              90
40	               0	                          95	               90              40	               0	                          100	              85
45	               0	                          90	               90              45	               0	                          100	              80
50	               0	                          90	               85              50	               0	                          100	              75
55	               0	                          85	               85              55	               0	                          100	              70
60	               0	                          85	               80              60	               0	                          100	              65
65	               0	                          80	               80              65	               0	                          100	              60
70	               0	                          80	               75              70	               0	                          100	              55
70	               30	                         75	               75              75	               0	                          100	              50
70	               35	                         75	               70              80	               0	                          100	              45
70	               40	                         70	               70              85	               0	                          100	              40
70	               45	                         70	               65              90	               0	                          100	              35
70	               50	                         65	               65              95	               0	                          100	              30
70	               55	                         65	               60              100	              0	                          95	               30
70	               65	                         60	               60              100	              30	                         90	               30
70	               70	                         60	               55              100	              35	                         85	               30
75	               70	                         55	               55              100	              40	                         80	               30
75	               75	                         55	               50              100	              45	                         75	               30
80	               75	                         50	               50              100	              50	                         70	               30
80	               80	                         50	               45              100	              55	                         70	               0
85	               80	                         45	               45              100	              60	                         65	               0
85	               85	                         45	               40              100	              65	                         60	               0
90	               85	                         40	               40              100	              70	                         55	               0
90	               90	                         40	               35              100	              75	                         50	               0	
95	               90	                         40	               30              100	              80	                         45	               0
95	               95	                         40	               0               100	              85	                         40	               0
100	              95	                         35	               0               100	              90	                         35	               0
100	              100	                        30	               0               100	              95	                         30	               0
100	              100	                        0	                0               100	              100	                        0	                0
7.3 - Triple circuit - balanced capacity loading 7.4 - Triple circuit - priority given to one circuit
Loading sequence (%) 		                   Unloading sequence (%)                Loading sequence (%) 		                   Unloading sequence (%)
Lead circ. 	 Lag circ. 1	 Lag circ. 2 	   Lead circ.	 Lag circ.1	 Lag circ. 2   Lead circ. 	 Lag circ. 1	 Lag circ. 2 	   Lead circ.	 Lag circ.1	 Lag circ. 2
0	           0	           0	              100	        100	        100           0	           0	           0	              100	        100	        100
30 (15)	     0	           0	              100	        100	        95            30 (15)	     0	           0	              100	        100	        95
35	          0	           0	              100	        95	         95            35	          0	           0	              100	        100	        90
40	          0	           0	              95	         95	         95            40	          0	           0	              100	        100	        85
45	          0	           0	              95	         95	         90            45	          0	           0	              100	        100	        80
50	          0	           0	              95	         90	         90            50	          0	           0	              100	        100	        75
55	          0	           0	              90	         90	         90            55	          0	           0	              100	        100	        70
60	          0	           0	              90	         90	         85            60	          0	           0	              100	        100	        65
65	          0	           0	              90	         85	         85            65	          0	           0	              100	        100	        60
70	          30 (15)	     0	              85	         85	         85            70	          0	           0	              100	        100	        55
70	          35	          0	              85	         85	         80            75	          0	           0	              100	        100	        50
70	          40	          0	              85	         80	         80            80	          0	           0	              100	        100	        45
70	          45	          0	              80	         80	         80            85	          0	           0	              100	        100	        40
70	          50	          0	              80	         80	         75            90	          0	           0	              100	        100	        35
70	          55	          0	              80	         75	         75            100	         0	           0	              100	        100	        30 (15)
70	          60	          0	              75	         75	         75            100	         30 (15)	     0	              100	        95	         30 (15)
70	          65	          0	              75	         75	         70            100	         35	          0	              100	        90	         30 (15)
70	          70	          0	              75	         70	         70            100	         40	          0	              100	        85	         30 (15)
70	          70	          30 (15)	        70	         70	         70            100	         45	          0	              100	        80	         30 (15)
70	          70	          35	             70	         70	         65            100	         50	          0	              100	        75	         30 (15)
70	          70	          40	             70	         65	         65            100	         55	          0	              100	        70	         30 (15)
70	          70	          45	             65	         65	         65            100	         60	          0	              100	        65	         0
70	          70	          50	             65	         65	         60            100	         65	          0	              100	        60	         0
70	          70	          55	             65	         60	         60            100	         70	          0	              100	        55	         0
70	          70	          60	             60	         60	         60            100	         75	          0	              100	        50	         0
70	          70	          65	             60	         60	         55            100	         80	          0	              100	        45	         0
70	          70	          70	             60	         55	         55            100	         85	          0	              100	        40	         0
75	          70	          70	             55	         55	         55            100	         90	          0	              100	        35	         0
75	          75	          70	             55	         55	         50            100	         100	         0	              100	        30 (15)	    0
75	          75	          75	             55	         50	         50            100	         100	         30 (15)	        95	         30 (15)	    0
80	          75	          75	             50	         50	         50            100	         100	         35	             90	         30 (15)	    0
80	          80	          75	             50	         50	         45            100	         100	         40	             85	         30 (15)	    0	
80	          80	          80	             50	         45	         45            100	         100	         45	             80	         30 (15)	    0
85	          80	          80	             45	         45	         45            100	         100	         50	             75	         30 (15)	    0
85	          85	          80	             45	         45	         40            100	         100	         55	             70	         30 (15)	    0
85	          85	          85	             45	         40	         40            100	         100	         60	             65	         0	          0
90	          85	          85	             40	         40	         40            100	         100	         65	             60	         0	          0
90	          90	          85	             40	         40	         35            100	         100	         70	             55	         0	          0
90	          90	          90	             40	         40	         30 (15)       100	         100	         75	             50	         0	          0
95	          90	          90	             40	         40	         0             100	         100	         80	             45	         0	          0
95	          95	          90	             40	         35	         0             100	         100	         85	             40	         0	          0
95	          95	          95	             40	         30 (15)	    0             100	         100	         90	             35	         0	          0
100	         95	          95	             35	         0	          0             100	         100	         95	             30 (15)	    0	          0
100	         100	         95	             30 (15)	    0	          0             100	         100	         100	            0	          0	          0
100	         100	         100	            0	          0	          0             (15)	Minimum capacity for standard water-cooled units (without option for high
                                                                                     condensing temperature)
                                                                                                                                                                 27
Order No. 13453-76, 09.2008. Supersedes order No.: 13453-76, 03.2008.	                 Manufactured by: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specification without notice.	                        Printed in the Netherlands.