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M325D MH / M325D L MH
MATERIAL HANDLERS
MEDIUM PRESSURE AND GENERATOR
SYSTEMS
SECTION 3
New Product Introduction
(NPI)
© 2006 Caterpillar Inc.
M325D HYDRAULIC SYSTEM
MEDIUM PRESSURE SYSTEM AND GENERATOR SYSTEM
Steering
Cylinders
Travel Motor and Power Train
Cab Medium
Lift Circuit Riser Pressure
Stabilizer Aux
Swing Circuit Solenoids
Circuit Tool
Swivel Motor Stick Circuit Circuit
Group
Swivel
Medium Pressure Control
Valve Group
Main Control Valve Group
Pilot Control Group
Travel Generator
Ant i-Cav System
Valve
PRV Boom PRV Swing
Steering
Brake System
Pilot Manifold System
Cab Riser
Hydraulic Pumps Flow Control
Group
Grapple Flow Return System
Negative
Control Valve Flow Control Heavy
Group Valve Group Lift
Solenoid
Valve
MATERIAL HANDLER JOYSTICKS
Grapple CCW Grapple CW Cab Up
Cab Down
Not Used Not Used
Manual
Horn
Low Idle
SmartBoom
Magnet On / Off Disable
(Front) (Front)
LEFT RIGHT
Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
NEUTRAL CW
Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve
UP
Cab Riser
Cylinder
DN
Relief Valve
Cab Rotate
Riser
Valve
Valve
Medium Pressure
Dump Spool
Lock
Valve Medium Pressure
Signal Relief
Lock Control
Valve
To Hydraulic
Medium Pressure Cooler
Valve Group
Cab Riser
Travel Flow Control Valve
Anti-cavitation Shuttle
Travel Pedal Valves Orifice
Valve Group
Medium Pressure Filter
FWD REV
Flushing FWD
Valve Throttle
Spool
Steering and Medium Travel
Steering Priority Valve Pressure
Pressure Pump Motor
Reducing
Valve
REV
Solenoid
Hand
Return Valve
Metering Check Check
Unit Relief Valve Valve
Valve
Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
CAB RAISE CW
Proximity Switch
Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve
UP
Cab Riser
Cylinder
DN
Relief Valve
Lock
Valve
Cab Rotate
Riser
Valve
Valve
Medium Pressure
Unloading Valve
Medium Pressure
Signal Relief
Lock Control
Valve
To Hydraulic
Medium Pressure Cooler
Valve Group
Travel Cab Riser
Anti-cavitation Flow Control Valve
Shuttle
Valve Group Travel Pedal Valves Orifice
Medium Pressure Filter
Flushing FWD REV FWD
Valve Throttle
Spool
Steering and Medium Steering Priority Valve Travel
Pressure Pump Motor Pressure
Reducing
REV Valve
Hand
Metering Return Solenoid
Unit Check Check Valve
Relief Valve Valve
Valve
Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
CAB LOWER CW
Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve
UP
Cab Riser
Cylinder
DN
Relief Valve
Lock
Valve
Cab Rotate
Riser
Valve
Valve
Medium Pressure
Unloading Valve
Medium Pressure
Signal Relief
Lock Control
Valve
To Hydraulic
Medium Pressure Cooler
Valve Group
Cab Riser
Travel
Flow Control Valve
Anti-cavitation Shuttle
Travel Pedal Valves Orifice
Valve Group
Medium Pressure Filter
Flushing FWD REV FWD
Valve Throttle
Spool
Steering and Medium Steering Priority Valve Travel
Pressure Pump Motor Pressure
Reducing
REV Valve
Hand
Metering Return Solenoid
Unit Check Check Valve
Relief Valve Valve
Valve
Cab Riser
Control Valve CAB LOWERING LOAD CONTROL
VALVE GROUP
Piston
NEUTRAL
To Shut Off
Valves
HCR Down
Solenoid Valve
A A
Lock
Valve Relief Valve
Shutoff
Valves
Head Relief Valve
End
Lock Control
Valve
Piston
Section A-A
Cab Riser
Control Valve
Piston CAB LOWERING LOAD CONTROL
VALVE GROUP
To Shut Off LOWER
Valves
HCR Down
Solenoid Valve
A A
Lock
Valve Relief Valve
Shutoff
Valves
Head Relief Valve
End
Lock Control
Valve
Piston
Section A-A
Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
MANUAL CAB LOWER CW
Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve
UP
Cab Riser
Cylinder
DN
Relief Valve
Cab Rotate
Riser
Valve
Valve
Medium Pressure
Dump Spool
Lock
Valve Medium Pressure
Signal Relief
Lock Control
Valve
To Hydraulic
Medium Pressure Cooler
Valve Group
Travel Cab Riser
Anti-cavitation Flow Control Valve
Shuttle
Valve Group Travel Pedal Valves Orifice
Medium Pressure Filter
Flushing FWD REV FWD
Valve Throttle
Spool
Steering and Medium Steering Priority Valve Travel
Pressure Pump Motor Pressure
Reducing
REV Valve
Hand
Metering Return Solenoid
Unit Check Check Valve
Relief Valve Valve
Valve
Pilot
Manifold
MEDIUM PRESSURE HYDRAULIC SYSTEM Rot
GRAPPLE ROTATE CW
Rot
Cab Manual CCW
Lowering Valves Accumulator GrappleRotate
Cab Riser/Grapple
Orifice Check Solenoid Valves
Valve
UP
Cab Riser
Cylinder
DN
Relief Valve
Cab Rotate
Riser
Valve
Valve
Lock Medium Pressure
Valve Dump Spool
Medium Pressure
Signal Relief
Lock Control
Valve
To Hydraulic
Medium Pressure Cooler
Valve Group
Travel Cab Riser
Anti-cavitation Flow Control Valve
Valve Group Shuttle
Travel Pedal Valves Orifice
Medium Pressure Filter
Flushing FWD REV FWD
Valve Throttle
Spool
Steering and Medium Steering Priority Valve Travel
Pressure Pump Motor Pressure
Reducing
REV Valve
Hand
Metering Return Solenoid
Unit Check Check Valve
Relief Valve Valve
Valve
Generator
GENERATOR SYSTEM Makeup
GENERATOR ON Valve
Generator
Relief Valve
Generator
Shutoff Solenoid
Generator Speed
Control Orifice
Generator
Pump
Generator
GENERATOR SYSTEM Makeup
STOP Valve
Generator
Relief Valve
Generator
Shutoff Solenoid
Generator Speed
Control Orifice
Generator
Pump
Generator
GENERATOR SYSTEM Makeup
OFF Valve
Generator
Relief Valve
Generator
Shutoff Solenoid
Generator Speed
Control Orifice
Generator
Pump
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