Produktbroschüre 2013-10
Produktbroschüre 2013-10
www.ruc.lanxess.com
Deventer, NL Brunsbüttel, DE
Krefeld-
Uerdingen, DE Leverkusen, DE
Antwerp, BE Cologne, DE
Dormagen, DE
Jhagadia, IN
Thane, IN
Production site
Sales office
São Paulo, BR
Technical center
R&D Center
CONTENT
n Tires n Product overview and data
LANXESS –
YOUR PARTNER FOR TODAY‘S TIRES
The development of tires for cars - and of course for high performance be improved, showing a steeper curve with good scorch safety. Silica
motorcycles - is more and more challenged by ecological, economical and Additive works best in highly loaded silica tire compounds used in the tread
performance factors. Today‘s performance demands can only be met by of state of the art high performance passenger car tires.
optimizing all components used to build tires. As a leading supplier of Beside its anti-reversion properties, the crosslinker Vulcuren® adds further
chemicals and polymers for the tire industry, LANXESS customers can often functionality to the compound. It can replace nitrosamine emitting DPG for
benefit from our technical expertise and extensive portfolio. example. When used in the first mixing stage, Vulcuren® helps to achieve a
certain effect on the rolling resistance of a tire tread compound.
Business unit Rubber Chemicals operates several regional technical centers
to maintain close contact with our customers. With their input, our central The anti-reversion agent Perkalink® 900 has a different functionality com-
R&D labs are delivering new solutions for today‘s tire development. We pared to Vulcuren. During the reversion process diene and triene structures
expect our products to bring tire performance to a higher level! are built in the polymer backbone combined with a loss in crosslink density.
Perkalink® 900 will build-up new crosslinks resulting in a constant crosslink
Some examples: density of the vulcanizate under severe service conditions or pro-longed vul-
Silica Additive 9202 is a new zinc free processing additive that reduces canization time. Vulcanizates with Perkalink® 900 an additive in the crosslink
the compound viscosity of silica mixtures without reducing the crosslink system show excellent retention of static and dynamic properties.
density and hardness of the vulcanizate. Also the rheometer behavior can
Page 5 of 64: This document contains important information and must be read in its entirety. 5
HIGH PERFORMANCE ADDITIVES FOR GREEN TIRES
Essentially, Green Tires are made possible through the use of technically
advanced polymers and rubber chemicals, such as that which LANXESS
supplies throughout the tire industry. Numerous types of materials are com-
pounded into a tire with one goal; the tire must ultimately achieve top grades
in the most important disciplines – wet grip, tire noise and fuel-efficiency.
6 Page 6 of 64: This document contains important information and must be read in its entirety.
TIRE APPLICATIONS
International abbreviation
High performance
Cord adhesion
Passanger car
carbon black
Earth mover
Heavy truck
Light truck
Subtread
Sidewall
Tread
silica
Rubber chemicals
Merkapto accelerators
Vulkacit® Merkapto MBT
Vulkacit® DM MBTS
Sulfenamide accelerators
Vulkacit® CZ CBS n
Vulkacit NZ
®
TBBS
Vulkacit® DZ DCBS
Thiuram accelerators
Vulkacit® Thiuram TMTD
Dithiocarbamate accelerators
Vulkacit® ZBEC ZBEC
Amine accelerators
Vulkacit® 576
Cohedur ®H 30 HMT
Crosslinker and
anti-reversion agents
Vulcuren®
Perkalink® 900
Retarder
Vulkalent® G CTP
Staining antioxidants with
antiozonant effect
Vulkanox® 4010 IPPD
Vulkanox® 4020 6PPD
Vulkanox® 4030 77PD
Staining antioxidant
Vulkanox® HS TMQ
Non staining antiozonants
Vulkazon® AFS
Vulkazon® AFD
Peptizing agents
Renacit® 10 DBD
Renacit 11®
DBD
Renacit® 9203 DBD
Bonding agents
Cohedur® A 200 HMMM
Cohedur® A 250 HMMM
Cohedur® H 30 HMT
Cohedur® RS
Activators
Zinkoxyd aktiv® ZnO
Processing additives
Silica Additive 9202
Fillers
Vulkasil® S
Silica
Vulkasil® N
Page 7 of 64: This document contains important information and must be read in its entirety. 7
RUBBER CHEMICALS PORTFOLIO FOR TECHNICAL
n Excellent cohesion between fabrics and n Rubber compounds with excellent heat
rubber with Cohedur® bonding agents resistance
8 Page 8 of 64: This document contains important information and must be read in its entirety.
RUBBER GOODS
LANXESS has driven innovation in the rubber industry since the days of Within our range of specialized Vulkanol® plasticizers you will find various
the invention of synthetic rubber. Over decades LANXESS has developed options for polar compounds. Wherever extreme temperature profiles occur,
a broad spectrum of rubber polymers as well as rubber chemicals. This Vulkanol® OT is the right choice, working in low as well as in high tempera-
range includes all major polymers and rubber chemicals used in tire tures. Vulkanol® FH for example works as a tackifier, but also improves pro-
and automotive technology, and also additional specialties for technical cessing parameters like extrusion rates in NRB/PVC compounds.
rubber goods. Our broad portfolio of high quality rubber chemicals helps our
customers meet their individual performance requirements. Cohedur® bonding systems deliver the highest possible strength between
fabrics or cord on the one hand and rubber on the other. This strong direct
Our complete portfolio consists of accelerators, antioxidants and numerous connection between polymer and reinforcing cord is the key to high per-
specialties, as well as high performance reinforcing fillers. Our range of formance and long lasting reinforced tubes. LANXESS Rubber Chemicals
products is designed to meet the demand of our customers today. Yet, provides a number of Cohedur® grades dedicated to different cord materials
we also accept the challenge to develop new products, targeting the high and polymers applied.
performance materials of tomorrow. Also we believe that there is plenty of
room for innovation in the complex world of rubber processing. Non-staining and chemically effective antiozonants such as Vulkazon® AFD,
enol ether, and Vulkazon® AFS, cyclic acetal, can be used in white, grey and
The efforts of our research work are visible in various products! A versatile colored technical rubber goods. A further advantage of Vulkazon® AFS is
product like Vulcuren , developed as an anti-reversion agent, is building up
®
that it does not affect the peroxide curing used for the polymerization of
hybrid carbon/sulphur crosslinks that provide best properties for dynamically elastomers with a saturated backbone.
stressed articles. In addition it can replace certain secondary accelerators for
nitrosamine free vulcanization. Also, for dynamically stressed highly elastic A special quality of Vulkanox® HS was developed for the application in semi
goods Vulkacit 576 is a fast and effective accelerator.
®
conductive layers of medium to high voltage cables. Our “salt free” quality
ensures that the water permeability is significantly lower compared to
Compared to classical systems, Vulkalent E is a unique retarder for mer-
®
standard competitive grades.
capto or thiuram systems that shows no effect on the cross link density of
the cured article. You will find an overview on our product portfolio and its applications on the
following pages, for further information on our products, please contact your
local sales representative.
n Best dynamic properties n Safety first - for each cable the right
with Vulcuren® rubber chemicals for the best results
Page 9 of 64: This document contains important information and must be read in its entirety. 9
n Babies need pacifiers. Pacifiers need n Carpet backing with Coagulant WS
specifically designed compounds for e.g. surrounds of swimming pools
10 Page 10 of 64: This document contains important information and must be read in its entirety.
Rubber chemicals portfolio for technical rubber goods
Rubber chemicals Int. NR/IR BR CR CSM EPDM EPM EVA HNBR NBR HIIR IIR SBR
abb.
Merkapto accelerators
Vulkacit® Merkapto MBT
Vulkacit® ZM ZMBT
Vulkacit® ZM-2 ZMBT
Vulkacit® DM MBTS
Sulfenamide accelerators n
Vulkacit® CZ CBS
Vulkacit® NZ TBBS
Vulkacit® DZ DCBS
Thiuram accelerators
Vulkacit® Thiuram TMTD
Vulkacit® I
Dithiocarbamate accelerators
Vulkacit® LDA ZDEC
Vulkacit® LDB ZDBC
Vulkacit® P extra N ZEPC
Vulkacit® ZBEC ZBEC
Amine accelerators
Vulkacit® 576
Cohedur® H 30 HMT
Crosslinker and
anti-reversion agent
Vulcuren®
Perkalink® 900
Retarder
Vulkalent® B PTA
Vulkalent® E
Vulkalent® G CTP
Staining antioxidants with
antiozonant effect
Vulkanox® 4010 IPPD
Vulkanox® 4020 6PPD
Vulkanox® 4030 77PD
Staining antioxidant
Vulkanox® HS TMQ
Non staining antioxidants
Vulkanox® DS
Vulkanox® SP SPH
Vulkanox® SP spezial SPH
Vulkanox® SKF
Vulkanox® MB MBI
Vulkanox® MB2 MMBI
Vulkanox® ZMB2 ZMMBI
Non staining antiozonants
Vulkazon® AFS
Vulkazon® AFD
Peptizing agents
Renacit® 11 DBD
Renacit® 9203 DBD
Synthetic plasticizers
Vulkanol® OT
Vulkanol® 88
Vulkanol® 85
Vulkanol® VP RUC 9210
Vulkanol® FH
Bonding agents
Cohedur® A 200 HMMM
Cohedur® A 250 HMMM
Cohedur® H 30 HMT
Cohedur® RDL
Cohedur® RS
Cohedur® RK
Activators
Zinkoxyd aktiv® ZnO
Zinc Oxide Transparent ZnCO3
Processing additives
Silica Additive 9202
Fillers
Vulkasil® S
Vulkasil® N Silica
Vulkasil® C
Vulkasil® A 1
Page 11 of 64: This document contains important information and must be read in its entirety. 11
Latex applications
LANXESS is a globally operating supplier of latex chemicals for the latex Please find below information on our portfolio of latex chemicals. For further
processing industry with a broad product range, tailored to meet the require- or more detailed information e.g. on food contact applications please do not
ments of a wide variety of applications. hesitate to contact our local experts. You will find their addresses at the end
of this brochure.
Several generations of latex specialists
In latex processing LANXESS can look back on a long history of achieve- Know-how for your products
ment. Important milestones include the first patent for synthetic latex in Whatever your application is, chemicals experts at LANXESS will provide
1912 and the development of thiazoles and dithiocarbamates as acce- individual technical advice tailored to your needs. We are aiming to optimize
lerators, which are particularly suitable for the manufacture of dipped and applications for individual customers by modifying products or formulations.
molded articles. Further landmarks were innovations in an important class
of zinc oxides, and in colloidal sulfur, antioxidants and special-purpose latex Examples of solutions
chemicals. For producers of rubber threads, for example, a special formulation of the
accelerator ZMBT containing only a small amount of free MBT has been
Expertise at every level developed.
This considerable experience is one of the reasons why LANXESS has Due to its structure, MBT can cause breakage in fine rubber threads. By
become one of the most important partners of the latex processing industry. reducing the free MBT content we have managed to improve the quality
Others include the high quality of the products, which is assured through and reduce the number of rejects. The following pages illustrate further
internal and external quality management systems, the high reliability of examples.
delivery ensured through in-house production and a worldwide service
network, enabling LANXESS to provide individual on-site support for specific
issues concerning latex.
Latex applications
Coagulated goods Foams Shoes Automotive
International abbreviation
Examination gloves
Household gloves
Foam mattresses
Rubberized hairs
Industrial gloves
Leather crumbs
Surgical gloves
Wiping cloths
Latex threads
Carpet foams
Adhesives
Tire cords
Condoms
Balloons
Gaskets
Latex chemicals
Accelerators
Vulkacit® LDA ZDEC
Vulkacit® LDB ZDBC
Vulkacit® P extra N ZEPC
Vulkacit® ZBEC/C ZBEC
Vulkacit® Thiuram/C TMTD
Vulkacit® ZM/ZM-2 ZMBT
Vulkacit® Merkapto MBT
NaMBT Solution NaMBT
Vulkacit® 576
Antioxidants
Vulkanox® SP SPH
Vulkanox® DS
Vulkanox® SKF
Vulkanox® MB2/MG MMBI
Vulkanox® MB/MG MBI
Vulkanox® ZMB2/C-5 ZMMBI
Vulkanox® HS TMQ
Specialties
Zinc Oxide Transparent
Zinkoxyd aktiv®
Colloidal Sulfur 50
Coagulant WS
Emulvin® WA
Emulvin® AS
12 Page 12 of 64: This document contains important information and must be read in its entirety.
Latex formulation guideline
High elasticity Natural latex (NR) Examination gloves Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Zinc Oxide
Surgical gloves Transparent, Vulkacit® LDA, Vulkacit® ZBEC/C,
Balloons, Condoms Vulkacit® ZM-2, Vulkanox® SKF, Vulkanox® MB2/MG
High elasticity Natural latex (NR) Rubber threads Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
Vulkacit® ZM-2, Vulkacit® 576, Vulkanox® SKF
Low permeability Nitrile latex (NBR) Surgical gloves Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
Industrial gloves Vulkacit® P extra N, Vulkacit® ZBEC/C,
Vulkacit® ZM-2, Vulkacit® 576, Vulkanox® SKF
Low swelling Nitrile latex (NBR) Gaskets Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
Vulkacit® P extra N, Vulkacit® ZBEC/C,
Vulkacit® ZM, Vulkanox® SKF
Chemical resistance Chloroprene latex (CR) Industrial gloves Vulcanization paste Zinkoxyd aktiv®, Vulkacit® 576
High elasticity Natural latex (NR) Mattresses Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
Vulkacit® ZM, Vulkanox® BKF, Vulkanox® SKF
Foamability, Styrene-butadiene latex Carpet backing Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
mechanical stability (SBR) Vulkacit® ZM, Vulkanox® HS
Abrasion resistance Nitrile latex (NBR) Artificial leather Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
Industrial gloves Vulkacit® ZM, Vulkacit® 576, Vulkacit® P extra N,
Vulkanox® SKF
Washability Nitrile latex (NBR) Wiping cloth Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
Vulkacit® ZM, Vulkacit® P extra N,
Stiffness Styrene-butadiene latex Toe caps No paste ––
(SBR)
Good bonding Chloroprene latex (CR) Inner soles Vulcanization paste Zinkoxyd aktiv®, Vulkanox® BKF
Heat sensitivity Nitrile latex (NBR) Wiping cloth Vulcanization paste Emulvin® WA, Coagulant WS
Artificial leather
Flexibility Natural latex (NR) Leatherboard Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
Vulkacit® ZM, Vulkanox® SKF
Oil resistance Nitrile latex (NBR) Industial gloves Vulcanization paste Colloidal Sulfur 50, Zinkoxyd aktiv®, Vulkacit® LDA,
Vulkacit® ZBEC/C, Vulkacit® ZM, Vulkacit® P extra N,
Vulkanox® SKF
Zinc oxide crosslinking Nitrile latex (XNBR); Various applications Zinc oxide dispersion Zinkoxyd aktiv®, Zinc Oxide Transparent
Styrene-butadiene
latex(SBR)
Moisture barrier Nitrile latex (NBR) Paper, tapes No paste ––
Ozone resistance Chloroprene latex (CR) Weather balloons Vulcanization paste Zinkoxyd aktiv®, Vulkanox® BKF,
Vulkanox® MB2/MG
Permeability Chloroprene latex (CR) Gloves Vulcanization paste Zinkoxyd aktiv®, Vulkanox® BKF,
Water permeability Chloroprene latex (CR) Bitumen modification No paste Emulvin® WA
Chloroprene latex (CR) Inner soles Vulcanization paste Zinkoxyd aktiv®, Vulkanox® BKF,
Page 13 of 64: This document contains important information and must be read in its entirety. 13
Vulcanization with Vulkacit® ZBEC
Scorch time
ledge, does not form any dangerous nitrosamines (please see for
example German Technical Regulations on Hazardous Substances,
TRGS 552). It is in chemical compliance with 21 CFR FDA §§ 175.105
(Adhesives) and 177.2600 (Rubber articles intended for repeated use),
subject to the limitations of these regulations and any other applicable
Reversion
regulations. It also is in chemical compliance within certain limits with the
German BfR* Recommendation XXI (Commodities based on Natural and too slow slow ideal fast too fast
Synthetic Rubber)
* BfR = Federal Institute for Risk Assessment.
Safer production
The use of Vulkacit® ZBEC reduces the formation of nitrosamines to such
an extent that they become negligible in the manufacture of products such
as foam coatings for carpet coverings (GuT carpet regulations for Europe),
car seats made of rubberized hair and all kinds of gloves. This is particularly
important when exporting these articles to Europe and the USA where legal
specifications demand the use of “safe amines”.
Technical information
Vulkacit® ZBEC is mainly used as an ultra-accelerator for latex articles such
as dipped goods, impregnated nonwoven fabrics, and foam. It does not
cause discoloration, has a neutral odor but has low resistance to aging which
means that antioxidants must also be used. Vulcanization is slower than with
the nitrosamine-forming dithiocarbamates. The graphs below show different
vulcanization curves that can be controlled using Vulkacit® ZBEC. n One step in the production process of rubber gloves: The pre-dipping
14 Page 14 of 64: This document contains important information and must be read in its entirety.
Improving aging resistance by combining Vulkanox® SKF and Vulkanox® MB2
One of the main objectives of manufacturers is to increase the aging resist- Oxygen aging reactions
ance of polymers. Everyone involved in manufacturing latex products, whether Oxygen can trigger the following reactions within the product:
from latex alone or in combination with other materials, is striving to prolong 1. Scission of the molecular chain – network loosened (degradation/
the life of these products. The fundamental requirements can be satisfied by softening)
using suitable antioxidants. Such products can be classified as follows: 2. Crosslinking – network closed (cyclization, hardening)
n Monofunctional or oligofunctional amines 3. Bonding in polymer – chain cleaved or recrosslinked
Example: Vulkanox® 4020 The changes in the mechanical properties of a vulcanizate caused by
n Monofunctional or oligofunctional phenols the aging process depend on the result of the three competing reactions.
Example: Vulkanox® SKF Generally only reactions 1 and 2 are effective, with the third playing merely
n Heterocyclic merkapto (-SH) compounds a minor role.
Example: Vulkanox® MB2 In the case of natural rubber, reaction 1 initially dominates, so that after a
maximum has been reached (in the case of thiazole-based accelerators),
Some basic information on oxidation and antioxidants it is mainly a softening of the polymerizate that is observed. As the aging
The oxidation tendency of a polymer depends essentially not only on its con- continues, reaction 2 wins the upper hand and the hardness begins to
tent of double bonds, but also on the atoms near the double bonds. The increase again. Fully oxidized natural rubber vulcanizates are normally hard,
vulcanization system, as well as the antioxidant, plays a part in the oxida- stiff and thermoplastic. The increase in hardness is always combined with
tion process. As a general rule, in the linking of the rubber molecule chains an increase in modulus and a loss in elongation.
through sulfur (Sx) bridges, the aging resistance is always better with lower A combination of Vulkanox® SKF and Vulkanox® MB2 has a synergistic
values of x. effect on the protection of latex articles. The protection effect is significantly
The antioxidant effect is based on the existence of active H atoms in the larger compared to the effect of one of the single components. Furthermore,
molecule. Essentially this involves: the combination is effective against rubber poisons in general.
n -SH
n -OH
n -NH groups.
These hydrogen atoms work as chain breakers for the radical chain reactions
that transfer oxygen to the polymer substrate. Any remaining antioxidant not
involved in this process is stabilized mesomerically.
Page 15 of 64: This document contains important information and must be read in its entirety. 15
Reduction of zinc content using Zinkoxyd aktiv® and Zinc Oxide Transparent
Reduction of the zinc content in latex compounds with Advantages in production and disposal
Zinkoxyd aktiv® Zinkoxyd aktiv® is also a suitable alternative for European carpet manufactu-
Organic vulcanization accelerators nearly always require the addition of rers. First of all, efforts to reduce the amount of zinc in these formulations will
inorganic and/or organic activators . The most important inorganic activator lower the concentration of zinc ions in wastewater. Secondly, the incineration
is zinc oxide. For economic and especially environmental reasons, however, of scrap carpet is subject to limits which can be exceeded by the use of larger
it is desirable to keep the zinc oxide content in latex compounds as low as amounts of zinc oxides with a low surface area. For this reason, it is recom-
possible. LANXESS offers two special Zinc Oxide grades for this application mended that in the foam coating of tufted carpets by the gel process, normal
to meet this requirement. zinc oxide seal grades (RS, GS and WS) should be replaced by grades with a
Zinkoxyd aktiv® has particularly fine particles and contains a very high surface higher surface area such as Zinkoxyd aktiv®.
area as indicator for its activity. For this reason, an addition of 0.5 phr to
natural latex, for example, is enough to help ensure that for many purposes
vulcanization proceeds at an acceptable rate to give a sufficient degree of
cure. With standard grade or coarser particle size products, higher additions
or longer vulcanization times are required. Further more the articles obtained
by curing with Zinkoxyd aktiv® are more transparent compared to those
produced using other grades.
0.75 aktiv ++
1.5 aktiv ++
1.0 aktiv ++
0.5 aktiv ++
zinc oxide.
1.5 WS +
1.0 WS +
no Zinc
Making environmental and economic sense Zinc oxide quantities in gloves
Both products, Zinkoxyd aktiv and Zinc Oxide Transparent, can be easily
®
6 gloves 10 gloves += Zinc oxide WS ++= Zinkoxyd aktiv®
incorporated into latex. During preparation of the vulcanization paste the
amount of dispersing agent has to be increased to compensate for the larger
surface area of these highly active products. Zinkoxyd aktiv® in particular has
important benefits in the production of latex articles. Owing to its very fine
particles, Zinkoxyd aktiv® can considerably lower the zinc content of a latex
compound. At the same time, the large surface area of the zinc oxide parti-
cles prevents an increase in the number of zinc ions in the waste water. This
considerably reduces environmental impact and helps to save costs.
The concentration of zinc ions in waste water is regulated for example in the
United States by the Clean Water Act. Even in countries where there are no
such regulations, there is a need for a reduction of zinc ions in waste water
streams in accordance with the Responsible Care initiative. Since the manu-
facture of gloves necessitates several washing routines owing to the proteins,
stabilizers and chemicals contained in natural latex, large amounts of waste
water are generated. The use of finely divided, surface-active zinc oxide will
reduce the likelihood of separate treatment measures being necessary in
order to meet wastewater standards. n For economic and especially environmental reasons: keeping
the zinc oxide content in latex compounds as low as possible
16 Page 16 of 64: This document contains important information and must be read in its entirety.
Coagulant WS: A product with a variety of effects
Coagulant WS was originally developed as a heat sensitizer. In practice it Coagulant WS as a release agent
turned out that this product could do a lot more. Today it is used as a release In glove manufacturing, Coagulant WS improves the release properties of the
agent, a film former, a film thickness equalizer, a defoaming agent and as a vulcanized latex when added to the pre-dip solution before applying it to the
viscosity regulator in carpet manufacture. former. This helps to avoid overstretching of the latex film while it is not yet
completely vulcanized and reduces the number of flaws. The adhesive effect
Heat sensitization with Coagulant WS of natural latex is also slightly reduced.
Since the initial phase of Coagulant WS the product is used as a coagulator
for heat sensitive latex compounds. Together with the emulsifier Emulvin®
WA, this polysiloxane specifically adjusts the coagulation point of latex com-
pounds. In this way, migration of the latex particles to the surface can be
avoided, for example, when thick textile structures such as nonwovens are
impregnated with heat-sensitive latex compounds. This property is also used
with cleaning cloths: in this case after a specific penetration time the foam
can be spontaneously coagulated into the nonwoven or fabric by infrared
treatment.
Page 17 of 64: This document contains important information and must be read in its entirety. 17
Emulvin® AS as a dispersing agent for latex compounding
18 Page 18 of 64: This document contains important information and must be read in its entirety.
Emulvin® WA as a stabilizer for heat-sensitized compounds
Emulsifiers are important chemicals in the production of latex articles. With Use as a nonionic emulsifier
Emulvin® WA, LANXESS offers an emulsifier that has additional benefits for Another advantage is its use as a nonionic emulsifier for oils, plasticizers and
the quality of latex goods. waxes etc. that normally cannot be used for latex applications. Emulsification
is then carried out in a 2–10 % solution of Emulvin® WA, the ratio between
Adjusting the coagulation point oil etc. and emulsifier solution being between 40:60 and 50:50 pbw. A
Emulvin® WA is an excellent stabilizer for heat-sensitized mixtures of different high-speed stirrer or jet dispersion unit must be used to produce a stable
latices. In combination with Coagulant WS it enables the coagulation point to emulsion. The aqueous phase should be stirred vigorously while the oily
be adjusted between 35 °C (95 °F) and 70 °C (158 °F). substance is added very slowly. The rate of addition can be increased as the
emulsion forms. Warming both components can aid the formation of
Protection of Latices the emulsion. By using a jet disperser the pressure of both liquids can
Emulvin® WA can also be used to protect natural and synthetic latices be increased to create finer particles. In order to obtain a very stable
against mechanical and chemical influences, especially against the sensi- emulsion, it is necessary to adjust the dispersion unit to achieve a particle size
tizing effects of fillers and electrolytes. In both applications it is important to of around 0.5 μ.
note that in its supply form Emulvin® WA has a high viscosity. Hence for use
in latex, Emulvin® WA should be diluted with water and stirred to a concentra-
tion of 20 to 25 % before being added to the compound. In its diluted form,
distribution is quicker and more effective.
Page 19 of 64: This document contains important information and must be read in its entirety. 19
RUBBER CHEMICALS PORTFOLIO OF PERFORMA
20 Page 20 of 64: This document contains important information and must be read in its entirety.
NCE ADDITIVES FOR NON RUBER APPLICATIONS
Page 21 of 64: This document contains important information and must be read in its entirety. 21
Merkapto products for pharma and agro applications
22 Page 22 of 64: This document contains important information and must be read in its entirety.
Mercaptobenzothiazole products in froth flotation
Page 23 of 64: This document contains important information and must be read in its entirety. 23
Mercaptobenzothiazole products for biocides
Mercaptobenzothiazole and its sodium salt are the major raw materials for
the synthesis of 2-(thiocyanomethylthio) benzothiazole (TCMTB, ). TCMTB is
a micro biocide, an active ingredient of fungicides and an antifouling agent
used as a substitute for chlorophenols in industrial applications.
Vulkanox® 4005 is used at different stages in the supply chain of the fuel Vulkanox® 4005 obtained the No-Harm Certificate from the German Institute
industry. Vulkanox® 4005 is used during the gasoline manufacture process AGQM Biodiesel.
as a short-term stabilizer preventing gum formation due to the oxidation of In cooperation with the mineral oil industry the AGQM developed certain test
gasoline components. criteria. Addtives have to pass for a safe use from blending the mineral diesel
In the storage of fuel products Vulkanox® 4005 has proven its effectiveness with biodiesel and the application and combustion of the diesel containing up
as an anti-oxidant to increase the oxidation stability of diesel and biodiesel to 10% biodiesel in the engine.
blends as well as for the long-term storage stability of strategic gasoline and Vulkanox® 4005 can be found on the published AGQM list which is named
diesel supplies. Also in diesel with a significant amount of bio-components as a reference in the German fuel standard DIN 51628.
Vulkanox® 4005 prevents oxidation of these bio-components otherwise LANXESS is leveraging its knowledge and expertise on oxidation chemistry
resulting in fouling of fuel tanks and modern engine fuel injection systems. to develop further amininic antioxidants highly effective in group I base oils
as well as in the high performance group III base oils. Please get in contact
with our technical experts to find out more about these opportunities,
LANXESS products can offer.
Certificate
We hereby confirm to
LANXESS Deutschland GmbH
Kennedyplatz 1
50569 Köln
Germany
that the oxidation stabilizer
Vulkanox 4005
Evaluation of No-Harm Properties and Relative Efficiency of Oxidation Stabilizers for Fatty
Acid Methyl Ester as Fuel Component
(AGQM-Project 550_2008_3)
November 2012 – July 2013
The product was tested as follows:
Vulkanox 4005 - B 1058
In particular, we confirm that the no harm criteria specified in the project report were
met and the relative efficiency against 3,5-di-tert-butyl-4-hydroxy-toluene (BHT) was
evaluated.
Berlin, 16/07/2013
24 Page 24 of 64: This document contains important information and must be read in its entirety.
Polymer protection by Vulkanox® and Zinkoxyd products
Vulkanox® 4030 is a liquid phenylene diamine antioxidant similar to Vulkanox® MB and MB2 are typically used in nylon cord melt spinning
Vulkanox® 4005, however, with larger carbon groups attached to it processes as effective antioxidant and synergist for the primary antioxidant,
affecting its solubility in fuels and oils. Vulkanox 4030 is slightly more
®
a hindered phenol. Vulkanox® MB increases the stability and fatigue resistance
effective in group I base oils. Furthermore, Vulkanox 4030 can be used
®
in polyester cord manufacturing by the termination of the carboxyl groups
to reduce fouling of catalyst in crude cracking and as column antifoulant, in the polyester via a chemical reaction. Another application is the use of
as polymer stabilizer in E-SBR production, as polymer inhibitor in monomer Vulkanox® ZMB2 in peroxide cured EPDM cable insulation where it increases
processing (e.g. acrylate monomer) and as chain extender in the manufac- the electrical resistivity of the insulation shell.
turing of polyurea for coatings.
Zinkoxyd aktiv® is a precipitated zinc oxide with a narrow particle size
distribution. As such it can be used as a catalyst deactivation additive in
the production of linear low density polyethylene (LLDPE). Zinkoxyd aktiv
provides excellent transparency and has no tendency to bloom out in e.g.
blown thin film applications.
Page 25 of 64: This document contains important information and must be read in its entirety. 25
Polymer and material protection with Vulkanox® and Bayoxide® Z
The zinc oxide product Bayoxide® Z aktiv is a highly effective mineral UV filter.
Due to its very small primary particle size of 20-40 nanometers, Bayoxide® Z
aktiv shows excellent transparency once incorporated in the material matrix.
Bayoxide® Z aktiv has a long term UV shielding effect, so its use with UV
stabilizers like HALS amines is complementary. Bayoxide® Z aktiv particles
can be easily incorporated into the liquds like plasticizer by high shear mixing
for the use in e.g. PVC compounds. For polyethylene compounds Bayoxide®
Z aktiv is feeded into the extruder.
Zinc oxide and zinc carbonate are well known scavengers for the purification
of gas streams from sulfide components. Bayoxide® Z aktiv and Z transparent
TM
are precipitated zinc oxide/carbonate products. The LANXESS production Benfield
Higher impurities in raw mater material
technology results in nano sized particles with a very high BET surface which Membranes
make these materials the best choice for scavenger applications. The high
purity of Bayoxide® products ensures a safe operation in catalyst near appli-
cations like in Gas to Liquid (GTL) process.
Bayoxide® products are also efficient in liquid phase applications. In the Solvent Processes
production of polymer bound bitumen or all kind of drilling drilling muds
Bayoxide® products are able to bind hydrogen sulfide before it is released
to the environment. With the LANXESS unique production process, we
are able to adjust various parameters like cabonate/oxide ratio or bulk
Zinc Oxide Scavengers
density of Bayoxide®. We offer Bayoxide® to the specific requirements of
our customers application. Please get in contact with us for any technical l
demand. st
re Higher impurities in product stream
a
26 Page 26 of 64: This document contains important information and must be read in its entirety.
Adhesives and coatings
n Transparent adhesive tapes n Protection for outdoor materials such as wood against UV, mold and
manufactured with Bayoxide® Z transparent algae by Bayoxide® Z aktiv and Bayoxide® Z transparent
Page 27 of 64: This document contains important information and must be read in its entirety. 27
Cosmetics formulated with Bayoxide®
Zinc oxide products are getting more and more important for cosmetic and
sunscreen applications. Due to the highly efficient UV shielding, LANXESS‘
zinc oxide products support your cosmetic formulations like sunscreen or
daily care products with excellent UV protection.
a particle size in micrometer scale (d50 ~ 5 μm). During the dispersion pro- 0.6
cess (even with medium shear forces) this agglomerate structure breaks up
and smaller particles for your final product performance are easily obtained.
0.4
Thus, dispersions based on Bayoxide® Z are convenient to produce and its
properties result in outstanding transparency of the product when applied
on skin. 0.2
Bayoxide®
0.0
290 300 310 320 330 340 350 360 370 380 390 400
Wave Length [nm]
28 Page 28 of 64: This document contains important information and must be read in its entirety.
n Zinc oxide (Bayoxide® Z products) is a natural occurring mineral which
is used in certified natural cosmetics
The primary and agglomerate particle sizes of zinc oxide is only a part of
the overall performance. The particle shape is the key to an attractive feeling
on skin. Standard zinc oxides are crystallized in needle forms. Bayoxide® Z
products are manufactured by the LANXESS’ unique production process to
obtain round to bean type particles. The round shape supports the smooth
and comfortable wear of sunscreens based on Bayoxide® Z.
Page 29 of 64: This document contains important information and must be read in its entirety. 29
n Particle shape of standard zinc oxide n Unique particle shape of Bayoxide® Z for cosmetic applications
> 10 ppm
1-10 ppm
Cu Ni Pb others
Comp. Material 3
< 1 ppm Comp. Material 2
Comp. Material 1
Bayoxide® Z
30 Page 30 of 64: This document contains important information and must be read in its entirety.
Home and personal care applications with Bayoxide®
Our optimized, wet chemical process leads to a high quality zinc oxide and
carbonate product range for home and personal care applications. LANXESS
zinc oxides are precipitated to offer a rather sharp range of particle size
distribution combined with a high surface area. On top these products are
characterized by a very low heavy metal content.
It is known that zinc pyrithione complexes in home and personal care applica-
tions are best stabilized with zinc salts, preferably zinc carbonates, that show
a certain solubility. Due to its high particle surface area and unique crystal
structure Bayoxide® Z transparent shows the desired lability under controlled
pH conditions. This makes it the product of choice to stabilize Zn-pyrithione
complexes in home and personal care applications.
Furthermore Bayoxide® Z transparent shows excellent performance as an anti
glass-corrosion additive in dish wash application. Its partial solubility in water
effectively prevents glass-corrosion in the whole cycle of a wash program.
Page 31 of 64: This document contains important information and must be read in its entirety. 31
Product overview and data
32 Page 32 of 64: This document contains important information and must be read in its entirety.
n From research to service: All our processes are
programmed to the success of our customers
Page 33 of 64: This document contains important information and must be read in its entirety. 33
The different supply forms
–/C ground powder, oil coated (1-2 % Oil) n Vulkacit® Merkapto MG-C
n Vulkanox® HS/LG
n Renacit ® 11/WG
34 Page 34 of 64: This document contains important information and must be read in its entirety.
Accelerators
Mer- DM
DOTG
ZM kapto
(MBTS) D
(MBT) (DOTG)
(ZMBT) (DPG)
Thiuram
ZBEC
(TMTD) Specialties Thiazoles Guanidines
(ZBEC) 576
short Sulfenamides Thiurams Dithiocarbamates
fast slow
Relative cure time
N S
S
Page 35 of 64: This document contains important information and must be read in its entirety. 35
Merkapto accelerators
Characteristics
torque
Versatile and fast accelerators (dNm)
n easily dispersible 16
n melting points are not reached while incorporation in the compound 14
n merkapto accelerators sensitize latex compounds Merkapto
12
(MBT)
n offer best resistance of the vulcanisate to aging 10
8 DM (MBTS)
n show excellent resilience values to manufacture dynamically stressed
goods 6 Sulfur
n Vulkacit® Merkapto and Vulkacit® DM have a favourable effect on 4
2
rubber-to-metal bonding
0
n in general suitable for all vulcanization methods, Vulkacit DM in
®
0 20 40
particular for applications that require longer flow times
time (min)
n used alone or in conjunction with other accelerators, giving a very broad
plateau and good aging resistance:
n basic accelerators like Cohedur® H30 give a very suitable system
for efficient vulcanization
n thiurams (Vulkacit® Thiuram) show similar effect
n dithiocarbamates (Vulkacit® LDA)
n with sulfenamides (Vulkacit® CZ, NZ, DZ) longer scorch and equal Applications
curing time are possible (steep curing characteristic with a delayed Rubber footwear and other hot-air cured goods, moldings and technical
onset of cure). goods of all types, e.g. roll covers, conveyor belting, transmission belting,
n In CR (Baypren® types) Vulkacit® DM and Vulkacit® Merkapto show footwear soles and heels, hose, profiles, cables, bicycle and tires, cellular
a retarder effect. rubber goods.
Product Vulkacit® Vulkacit® Vulkacit® ZM Vulkacit® ZM-2 Vulkacit® DM/C Vulkacit® DM/MG-C
Merkapto/C Merkapto/MG-C
International
MBT ZMBT MBTS
abbreviation
N N N N
Structure SH S Zn S S
S S 2 S S
Initial melting
≥ 174 –– ≥ 168
point (°C)
Physical yellowish white yellowish micro- yellowish white cream-colored cream-colored microgra-
form powder, low dust granules, low dust powder, powder, low dust nules, low dust
36 Page 36 of 64: This document contains important information and must be read in its entirety.
Sodium mercaptobenzothiazole
Characteristics
n aniline-based chemical intermediate and flotation agent
n NaMBT protects mainly copper and copper alloys from corrosion by
creating a thin film on the metal surface
n dissolution of these metals is inhibited (no metal ions in the water)
n prevents oxidation of cooling water additives like glycol
n forms a smooth, non greasy, adhesive and colorless layer on the
metal surface
n as the protective film is very thin the heat exchange between metals and
coolants is not impaired
n works synergistic with other corosion inhibitors like sodium benzoate,
borax, silicate, nitrite, molybdate, phosphate and organic phosphorus
compounds
Sodium-2-mercaptobenzothiazole
International CAS Number Structure Property Nominal value Unit Test method
abbreviation
Applications
Sodium mercaptobenzothiazole serves as a flotation agent for the mining
industry and as additive in various fluids. Some examples are cooling circuits,
waste water treatment and gas compression stations. It is also used as a
major chemical intermediate for biocide production.
Page 37 of 64: This document contains important information and must be read in its entirety. 37
Sulfenamide accelerators
Characteristics
n fast, yet very safe accelerators giving a much delayed onset of cure (long 25
flow compounds possible), i.e. steep vulcanization curves.
n vulcanization characteristics: 20
• long scorch time
• steep vulcanization curves 15
• high plateau
n particulary suitable for efficient vulcanization (low sulphur level) 10
n low melting point, easy to dispers
n vulcanizates are characterized by high level of mechanical properties 5
(elasticity, fatigue resistance) but a lower ageing resistance than those
vulcanizates with merkaptotype accelerators 0 5 15 25 35 45
n mostly used alone; in certain cases TMTM can be used as a secondary
time (min)
accelerator
n preferred retarder is Vulkalent®G, for EPDM and NBR Vulkalent®E Vulkacit® CZ Vulkacit® DZ
is preferred. (CBS) (DCBS)
Vulkacit® NZ Vulkacit®
(TBBS) (MOZ)
Sulfur
Product Vulkacit® CZ/C Vulkacit® CZ/ Vulkacit® NZ/EG-C Vulkacit® MOZ/LG Vulkacit® DZ/EG-C
EG-C
Chemical N-cyclohexyl- N-tert. butylbenzothiazyl 2-(morpholinothio)- N,N-dicyclohexyl-
composition 2-benzothiazyl sulfenamide benzothiazole 2-benzothiazyl
sulfenamide sulfenamide
International
CBS TBBS MBS DCBS
abbreviation
N N CH3 N N
Structure S NH S NH C CH3 S N O S N
S S CH3 S S
2
Density
1.3 1.3 1.35 1.2
(g/cm3)
Initial
melting ≥ 98 ≥ 106 –– ≥ 96
point (°C)
Physical white to grayish light gray granules, white to grayish yellow lentils beige granules, low dust
form powder, low dust low dust granules, low dust
Applications
Used mainly for tires. Also suitable for dynamically stressed technical
goods, e.g. buffers and conveyor belting, and for technical moldings and
extrudates in general, e.g. seals, hoses, profiles, footwear, cable sheathing
and insulation.
38 Page 38 of 64: This document contains important information and must be read in its entirety.
Thiuram accelerators
Characteristics
n fast accelerators
n used alone or in conjunction with other accelerators
n especially for efficient or sulfurless vulcanization
Chemical
composition tetramethyl thiuram disulfide dimethyl diphenyl thiuram disulfide
International
TMTD ––
abbreviation
H3 C CH3 H 3C CH3
S S S S
Structure N N NH N
S S S S
H3 C CH3
Density
1.3 1.4
(g/cm3)
Initial
≥ 142
melting ≥ 180
(melting point)
point (°C)
Physical
white to grayish powder, low dust white to grayish powder
form
Applications
Transparent, white and colored rubber goods, especially technical goods
that require heat resistance. Also suitable for cable sheathing and insulation,
bathing articles, fabric proofing, dipped goods and ebonite.
Page 39 of 64: This document contains important information and must be read in its entirety. 39
Dithiocarbamate accelerators
Characteristics
n very fast accelerators
n used alone or in conjunction with other accelerators
n short scorch time
n steep vulcanization curves
n good mechanical properties of vulcanizate
n small plateau (when used as single accelerator)
Product Vulkacit® LDA Vulkacit® LDB Vulkacit® LDB/C Vulkacit® P extra N Vulkacit® ZBEC/C
Chemical zinc diethyl zinc dibutyl zinc dibutyl zinc ethylphenyl zinc dibenzyl
composition dithiocarbamate dithiocarbamate dithiocarbamate dithiocarbamate dithiocarbamate
International
ZDEC ZDBC ZDBC ZEPC ZBEC
abbreviation
C2 H5 S
C 2H 5 S C4H9 S 2+ S
N Zn 2+
N 2+ N Zn
Structure Zn N
Zn
2+
S
C 2H 5 S S
C4H9 S
2 2
2 2
Density
1.5 1.25 1.25 1.5 1.4
(g/cm3)
Initial
melting ≥ 175 ≥ 104 ≥ 102 ≥ 200 ≥ 180
point (°C)
Applications
Used for technical goods of every kind, footwear and cables, surgical goods,
dipped goods, fabric proofing, latex goods of all types (including threads and
foam rubber), self-curing compounds and solutions, sheets etc.
40 Page 40 of 64: This document contains important information and must be read in its entirety.
Amine accelerators
Characteristics
n Vulkacit® 576 is a fast accelerator n network density equal to sulfenamide accelerators but dosage has to
n Vulkacit 576 shows immediate onset of vulcanization
®
be twice as high
n Cohedur® H30 is a slow accelerator for bulky goods and a secondary n small vulcanization plateau
accelerator for use with products of the merkapto class n synergism with thiazole und sulfenamide accelerators
n not usable for EV
Chemical
butyraldehyde aniline condensation product hexamethylene tetramine with amorphous silica (about 3%)
composition
International
–– HMT
abbreviation
N CH2
CH3 H2C
H2C CH2
H2
Structure H3 C C C N N N
CH2
C C C
H2 H N
H CH2
H2C
Initial melting
–– active ingredient sublimes without melting
point (°C)
Standard
50 kg metal drums and 200 kg rolling channel drums 20 kg paper bags on pallets
packaging
Applications
Vulkacit® 576 is used for goods that are cured in presses, steam or hot air
and are subjected to dynamic stress. It is also used when the compound
contains acidic ingredients or large amounts of reclaim or scrap as well as
for ebonite.
Cohedur® H30 is used for press or steam cured goods, technical goods
like roll covers (single accelerator), foot wear and tires (all as secondary
accelerator) or ebonite.
Page 41 of 64: This document contains important information and must be read in its entirety. 41
ANTIDEGRADANTS
antioxidant
anti fatigue
antiozonant
Product Vulkanox® 4010 NA/LG Vulkanox® 4020/LG Vulkanox® 4020 liquid Vulkanox® 4030
Initial melting
≥ 76 ≥ 45 solidification point ≥ 45 ––
point (°C)
Physical form brownish lentil-shaped brownish lentil-shaped dark brown liquid dark red liquid
granules granules
Standard 25 kg paper road or rail tanker 180 kg rolling channel
packaging bags on pallets and FIBC drums on pallets
best anti-flex cracking effect, anti-flex cracking effect, slightly less effective compared to optimum ozone protection, anti
very good ozone protection, Vulkanox® 4010 NA, good anti-aging properties, good aging properties less effective
Remarks
good heat protection ozone protection compared to Vulkanox® 4010
NA and 4020
(1)
0 = no staining ->6 = very heavy staining
42 Page 42 of 64: This document contains important information and must be read in its entirety.
Applications
Car, truck, motorcycle, off-road and bicycle tires; technical goods subjected
160
to dynamic stress; spring components, conveyor and transmission belting,
100
80
60
40
20
0
none 4010 4020 4030
600
elongation at break [%]
500
400
300
200
100
0
none 4010 4020 4030
0 7 14 21 da ys
25
tensile strength [Mpa]
20
15
10
0
none 4010 4020 4030
0 7 14 21 days
NR, 21 bar oxygen at 70°C
n Tensile strength significantly improved
Page 43 of 64: This document contains important information and must be read in its entirety. 43
Vulkanox® 4005 – stabilizer and antioxidant
H
N
Structure
200,0
180,0
120,0
100,0
Assay ≥ 96,0 %
80,0
60,0
40,0 Reference
Ash content ≤ 0,10%
20,0
Vulkanox® 4005
0,0
0 5 10 15 20 25 30
Treatrate in ppm Volatile matter ≤ 0,50%
65,0
holds a No-Harm Certificate from German “Arbeitsgemeinschaft Qualitätsma-
nagement Biodiesel eV” for Vulkanox® 4005 in Biodiesel applications. It is a
60,0
Induction time in hours
registered fuel additive per 40 CFR 79.21 with the United States Environ-
55,0
mental Protection Agency.
50,0
45,0
40,0
Reference
35,0
Vulkanox® 4005
30,0
0 50 100 150
Treatrate in ppm
44 Page 44 of 64: This document contains important information and must be read in its entirety.
Vulkanox® HS/LG – staining antioxidant
Characteristics Applications
n excellent protection from oxygen and heat Used in conjunction with p-phenylenediamines for heavily stressed tech-
n good protection from rubber poisons nical goods and tires. Used for technical goods in general, e.g. roll covers,
n slight anti-flex cracking effect buffers, conveyor and transmission belting, hoses, profiles, seals. Also
n medium staining and little contact staining suitable for boots and footwear soles and heels. Usable as well in peroxide
n low volatility and low migration tendency and adiation crosslinked vulcanizates.
n in some cases antiozonant activity
Typical properties
25 4030 (77PD)
Product Vulkanox® HS/LG 4010 (IPPD)
20 4020 (6PPD)
HS (TMQ)
Chemical 2,2,4-trimethyl-
weight loss [%]
15
International
TMQ 5
abbreviation
0
0 4 8 12 16 20 24 28
CAS Number 26780-96-1 d a ys a t 100°C
Structure H
N
N H
H n
Staining(1) 3
Softening point
90
(°C)
Physical yellow to
form brownish lentil-shaped granules
Standard 25 kg paper
packaging bags on pallets and FIBC
(1)
0 = no staining ->6 = very heavy staining
Page 45 of 64: This document contains important information and must be read in its entirety. 45
Bisphenols and mercaptobenzimidazoles – non staining antioxidants
Characteristics
n offer protection from oxygen, heat and unorientated crack formation n excellent synergistic effects in combination with other antioxidants
(crazing) n non staining; brightening effect especially in transparent goods
n to some extent effective against rubber poisons and fatigue, especially n low volatility and extractability
when used with other antidegradants n plasticising effect in compounds with zinc oxide
n antioxidant activity strongly dependent on vulcanization system n mercaptobenzimidazoles are suitable for peroxide cured compounds
n influence on vulcanization (retarding, cure activation or accelerating, and latex
depending on vulcanization system) n Vulkanox® MB acts effective as heat stabilizer, especially in mixtures with
Vulkacit® Thiuram
International
–– MBI MMBI ZMMBI
abbreviation
OH OH N N N
Structure SH SH S Zn
n = 1, 2, ...
N N N 2
H H H
Staining(1) 0 0 0 0
Density
1.1 1.4 1.3 1.5
(g/cm3)
Initial
≥ 105 approx. 270, approx. 300, with decompo-
melting ––
with decomposition sition
point (°C)
(1)
0 = no staining ->6 = very heavy staining
46 Page 46 of 64: This document contains important information and must be read in its entirety.
100
80
rel. tensile strength [%]
60
40
none MB2
20
SKF MB2/SKF
0
0 5 10 15
time [d]
n Synergistic effect of bisphenols and mercaptobenzimidazoles in NR,
21 bar oxygen and 70°C
Applications
Vulkanox® SKF for light, colored and transparent articles, fabric proofing,
bathing goods, technical rubber and latex goods (particularly foam rubber).
Also for goods which must not stain objects or materials on contact.
Vulkanox® MB, MB2 and ZMB2 mainly for heat-resistant thiuram cured
goods, white and colored goods such as lightcolored footwear, mats, floor
coverings, light-colored hoses, white sidewalls, threads and profiles, as well
as latex goods produced by the solution dipping or foaming process.
Page 47 of 64: This document contains important information and must be read in its entirety. 47
Monophenols – non staininng antioxidants
Characteristics
n non staining antioxidants
n high resistance to oxygen and heat
n flex cracking protection
n some protection from metal poisoning
n synergistic effects in combination with Vulkanox® MB oder MB2 (also with
respect to rubber poisons)
n no influence on compound viscosity and vulcanization
n suitable for latex
Chemical mixture of alkyl- and aralkyl- mixture of alkyl- and aralkyl- phenol, styrenated phenol, styrenated
composition substituted phenols substituted phenols, solidified
with inorganic filler
International
–– –– SPH SPH
abbreviation
OH OH
Structure C4H9
Staining(1) 0 0 0 0
Physical form yellowish to reddish liquid beige-yellow powder clear amber viscous liquid clear amber viscous liquid
Standard 180 kg rolling channel drums 15 kg paper 200 kg rolling channel 200 kg rolling channel
packaging on pallets bags on pallets drums on pallets drums on pallets
48 Page 48 of 64: This document contains important information and must be read in its entirety.
Vulkazon® – Olefins - non staining antiozonants
Characteristics
n excellent protection from static ozone cracking Vulkazon® AFD
n antizonants for light-colored or black-containing vulcanizates which must n when used in conjunction with antiozonant waxes (1:1 ratio) very
not stain through contact effective non-staining antiozonant for diene rubbers
n most efficient when applied in combination with waxes n used without wax for chloroprene rubber or blends of chloroprene rubber
with IR or SBR
n in NR and SBR superior to AFS
n small plasticising effect
Vulkazon® AFS
n usage with or without antiozonant wax possible
n highly effective (0,5 – 2 phr) in CR based rubbers, IIR, CIIR and BIIR even
in absence of wax
n no interference with peroxide curing systems
Products and typical properties
International abbreviation –– ––
Physical form beige to brown lentil-shaped granules colorless to light yellow liquid
Standard packaging 20 kg paper bags on pallets 200 kg rolling channel drums on pallets
Applications
Vulkazon® AFD is used with an antiozonant wax for light-colored goods
10 %
160
that must not cause contact staining, e.g. profiles, seals, hoses, cables
20 % and other products based on NR, IR, BR or SBR without wax for products
140
30 % based on CR.
time to initial cracking [h]
120
60 %
Vulkazon® AFS is particularly recommended for light-colored and non-
100
contact-staining goods based on CR. In case chloroprene is used as the
80 elastomeric material to manufacture e.g. timing belts and windshield wiper
blades, the basic resistance of chloroprene to ozone can be significantly
60
improved by the addition of 0.5 to 2.0 phr Vulkazon® AFS. It is used for
40 peroxide cured timing belts with high heat aging resistance, made from
hydrogenated nitrile rubber (HNBR).
20
0
none 1 phr IPPD 1 phr AFS
Page 49 of 64: This document contains important information and must be read in its entirety. 49
Specialties
Characteristics
n highly effective polymer mastication agent
n substantially reducing mastication times, thus increasing mixing capacity
n reduction of energy consumption to reduce costs
n non-dusting chemical formulation and supply forms
International
DBD (40,5%) DBD (40,5%) DBD (12,3 %)
abbreviation
O
Structure s s NH
HN
O
Physical form blue-greenish wax granules grayish powder blue-greenish wax granules
Standard
20 kg paper bags on pallets
packaging
Energy [kW]
350
300
250
Energy consumption
45% reduced
200
Applications
150
with peptizer without peptizer Renacit® 11 or 11/WG are particularly recommended as peptizers for NR
(0.15 pbw) ML-4 100°C: 50 ML-4 100°C: 53
100
but are also suitable for synthetic rubber. Renacit® 11 or 11/WG are mainly
50 used for mastication in internal mixers and mixing mills. Main advantages are
0 a reduction in energy consumption and improved mixing properties of the
0 1 2 3 4 5 6 7 8 compound.
Mastication Time [min]
Renacit® 9203/WG is a specially designed low DBD version for the mastica-
n Advantage in energy consumption using Renacit for mastication
®
tion in absence of carbon black.
50 Page 50 of 64: This document contains important information and must be read in its entirety.
Vulkalent® – retarders
Characteristics
time (min)
n increasing amounts of Vulkalent® retarders improve the safety of 35
compounds 30
n extending flow times at curing temperatures
25
n fine-tuning of the vulcanization characteristics without changing the
properties of the vulcanizate 20
International
PTA –– CTP
abbreviation
O
S
O
Structure O
N
S N
SCCl3
O O
S
Initial melting
≥ 128°C –– ≥ 87°C
point (°C)
Physical form light yellow to white powder, oil coated white powder ––
Standard
20 kg paper bags on pallets 25 kg boxes on pallets 25 kg paper bags on pallets
packaging
Applications
Vulkalent® B/C is used mainly for light-colored goods which must not
stain other objects or materials. Vulkalent® G, the most powerful retarder, is
suitable for both light and dark goods. Vulkalent® E/C is particularly suitable
for use with merkapto accelerators, and in thiuram vulcanization.
Page 51 of 64: This document contains important information and must be read in its entirety. 51
Vulkanol® – synthetic plasticizers
Characteristics
n specialty plasticizers for polar compounds DOP
n Vulkanol® plasticizers add significant low temperature flexibility to ®
Vulkanol 9210
any article
®
Vulkanol 85
n they additionally improve the hot air resistance of the vulcanizates
®
n wide working temperature range for all Vulkanol® types Vulkanol 88
Aromatic poly-
Thioester and thioether plasticizers Ester plasticizers
ether
methylene bis mixture of thioesters
Chemical ether thioether ether thioether xylene
(thioglycolic acid and carboxylic acid
composition formaldehyde resin
butyl ester) esters
International
–– –– –– –– ––
abbreviation
S
O O m
3 3
O
Structure + O O
O O 2
S
O
S
O s O
2
3O n m 3
s
Physical nearly colorless to yellow liquid light yellow nearly colorless light yellow liquid light yellow viscous
form liquid to yellow liquid liquid
Applications
Technical goods based on natural or synthetic rubber (especially NBR or CR),
e.g. hoses and seals for vehicles, aircraft and machinery in general; moldings
and extrudates; roll covers; conveyor and transmission belting; cable shea-
thing; proofing.
52 Page 52 of 64: This document contains important information and must be read in its entirety.
Zinc oxide – activators, fillers
Characteristics Applications
n precipitated, active type zinc oxide or zinc carbonate products Suitable for any kind of highly elastic or transparent vulcanizates, vulcanizates
n highly effective vulcanization activators cured with metal oxides and without sulfur or food-contacting goods.
n lower level of zinc oxide compared to standard grades could be achieved Other applications comprise UV filter for sunscreen and cosmetics, polymer
n with increased loading, the activity of the vulcanization system and the protection (PVC, PE etc.) as well as paints and coatings. Our zinc products
degree of crosslinking are increased also show excellent properties as acid and sulfide scavenger in adhesives,
n small primary particle size and high BET surface bitumen or gas purification systems. Bayoxide® Z transparent shows out-
n extremely low heavy metal content (typical values all < 3ppm) standing properties as stabilizer for zinc pyrithione complex in personal
n excellent dispersability in all kind of compounds care applications.
n also used as light-colored reinforcing filler
Product Zinkoxyd aktiv® Bayoxide® Z aktiv Bayoxide® Z Bayoxide® Z Zinc oxide Bayoxide® Z
VP AI 5094 VP AI 4094 transparent transparent
Chemical
Zinc oxide Caustic zinc carbonate
name
• Precipitated zinc • Precipitated zinc • Precipitated • Bayoxide VP • Precipitated caustic • Precipitated caustic
oxide oxide zinc oxide AI 5094 coated zinc carbonate zinc carbonate
• High BET surface • 20-40 nm primary • pH neutral with silicone oil • High BET surface • Small particle size
• Very fine particle particle size • Bean type particle • Excellent • Best suited for for excellent perfor-
size • Excellent UV shiel- shape for high processability translucent rubber mance in home
Properties
ding capabilities performance in cosmetic articles and personal care
• particular cosmetic formulations applications
low electrical applications • Outstanding
conductivity • Outstanding trans- transparency
parency on skin on skin
BET surface
50-60 35-40 < 10 50-60
(typical values)
Standard
20 kg paper bag on pallets, FIBC on request available for several grades
packaging
Page 53 of 64: This document contains important information and must be read in its entirety. 53
Cohedur® – bonding agents
Characteristics
n all Cohedur® bonding agents are used for three-component bonding n Cohedur® A and H series of products are safe methylene donor products
systems comprising resorcinol, methylene donor and reinforcing silica n Cohedur® RDL comprises both, resorcinol and methylene donor
filler (RFS bonding systems) component
n bonding effects of RFS systems result from a condensation reaction n Cohedur® R products are resorcinol or resorcinol derivatives
between the resorcinol and methylene components n systems can be adjusted to a wide range of vulcanization temperature
n systems for rubber/fabric and rubber/steel cord bonding
Product Cohedur® A 200 Cohedur® A 250 Cohedur® H 30 Cohedur® RDL Cohedur® RS Cohedur® RK
Chemical hexamethoxy- 50% hexame- hexamethylene- 1/3 resorcinol, homogeneous resorcinol derivative
composition methylmelamine thoxymethyl- tetramine with 1/3 hexamethoxy- solidified melt of on filler in the ratio
ether melamine ether amorphous methylmelamine ether, resorcinol and 1:1
and 50% filler silica (about 3%) 1/3 silica stearic acid in the
ratio 2:1
International
HMMM HMMM HMT HMMM –– ––
abbreviation
O
HO OH
O
N
O N
Structure
N N +
O N OH
N
16
O
O O
Density
1.2 1.6 1.3 1.5 1.19 1.55
(g/cm3)
Physical clear to cloudy liquid, white powder white powder white to red brown beige to slightly white powder
form colorless to yellow powder, may contain reddish-brown lentil-
soft lumps shaped granules
(may change during
storage)
Standard 250 kg rolling chan- 20 kg packages 20 kg paper 20 kg paper bags 20 kg paper bags 25 kg packages
packaging nel drums on pallets on pallets and bags on pallets on pallets on pallets
FIBC on pallets
Remarks the mechanical properties of vulcanizates are considerably improved; resorcinol
often resistance to aging, too, is improved by the Cohedur® bonding agents component
for use in CR
54 Page 54 of 64: This document contains important information and must be read in its entirety.
Bonding agents Without adhesion RFL Cohedur RFL + Cohedur
promoter
Reinforcing
Polyester with
Polyester with
Polyester with
Polyester with
material
Polyamide
Polyamide
Polyamide
Polyamide
spin finish
spin finish
spin finish
spin finish
Polyester
Polyester
Polyester
Polyester
Rayon
Rayon
Rayon
Rayon
Polymer
NR Natural rubber 1 1 0 1 5 5 1 4 5 4 1 5 5 5 1 5
SBR Krylene® 1 1 0 0 4 4 1 3 4 4 1 5
OE-SBR Krynol® 3 2 0 2
NBR 1 2 0 1 4 3 1 4 4 5 0 4 5 5 2 4
Perbunan®
NBR/PVC Krynac® 4 3 0 3
CR Baypren® 2 0 0 3 4 4 1 4 5 5 0 5 5 5 5 1
EPDM Keltan® 1 1 0 1 2 1 0 2 3 3 0 3
CIIR LANXESS 2 1 0 2 2 1 0 2 3 2 0 2
BIIR LANXESS 2 0 0 1 2 1 0 2 3 2 0 2
Applications
Textile fibers, such as rayon, nylon, and polyester (with special spin finish),
and metal reinforcing materials (brass- or zinc-plated) can be bonded to the
rubber directly with the Cohedur® system. Polyester fibers without a special
spin finish and aramid fibers should be suitably prepared (e.g. isocyanate
treatment).
The bonding agents belonging to the Cohedur® range are most effective
in diene rubbers such as natural rubber, SBR, BR, NBR and CR. They also
improve the adhesion substantially when used with polymers having a higher
degree of saturation, e.g. EPDM.
Page 55 of 64: This document contains important information and must be read in its entirety. 55
Coagulant WS – heat sensitizer and release agent for latex formulations
Characteristics Applications
As heat sensitizer Coagulant WS is used in compounds based on natural and synthetic latex,
n suitable for both natural and synthetic latex compounds mainly NBR and CR latices, as well as styrene-butadiene and acrylic latices, to
n yellowish liquid which is completely miscible with cold water help to set a particular coagulation point of between 32 and 70 °C (90 and
n turbidity point is approximately 34 °C (93 °F) 158 °F), depending on the composition of the blend.
n when used as a heat sensitizer, Coagulant WS must always be used in Addition of Coagulant WS to a compound also helps to reduce foaming
combination with Emulvin WA ® caused by emulsifiers or other ingredients.
Supply form/
yellowish liquid
appearance
56 Page 56 of 64: This document contains important information and must be read in its entirety.
Emulvin® – emulsifier, latex stabilizer and dispersing agent – Emulvin® WA and Emulvin® AS
Characteristics Applications
n Emulvin® WA is a nonionic emulsifier Both products are used in natural as well as synthetic latex based products
n increases both the chemical and mechanical stability of the latex like gloves, condoms, threads, balloons, foams etc.
compounds Emulvin® WA is used to protect latex compounds from the sensitizing
n Emulvin® AS powder is easily soluble in water effect of fillers and electrolytes. In its delivery form, Emulvin® WA has a high
n it is a dispersing agent for water-insoluble rubber chemicals used in the viscosity. Hence for use in a latex, it is important to dilute Emulvin® WA with
latex industry water to a concentration of 20 or 25 % before adding it to the compound.
n very effective dispersing agent for powders of rubber chemicals like In its diluted form, distribution in the latex is much quicker and therefore
sulphur, zinc oxide, antidegradant, etc. in aqueous dispersions the compound is immediately more stable against mechanical and chemical
n can be used during milling process to prevent re-agglomeration influences.
of particles Emulvin® AS can replace existing dispersing agent in 1:1 ratio.
Supply form/
light yellow to brown liquid yellow to brown powder
appearance
Applications
Sulfur content 50-54%
Used as a vulcanizing agent for natural and synthetic latex. Colloidal Sulfur 50
is a super fine milled dispersion agent and is used particularly for the produc-
tion of thin and transparent latex films. pH 9-11
Supply form/
yellowish, viscous dispersion
appearance
Page 57 of 64: This document contains important information and must be read in its entirety. 57
Silica Additive 9202 – processing additives
CAS Number –
Applications
Suitable for all kind of compounds highly loaded with precipitated silica, in
particular high performance car tire compounds.
O
HO n
Structure O O
n n OH
HO
TMP + EO
Density
1.4
(g/cm3)
Assay 50
Physical
white to yellowish microgranules
form
Standard
25 kg paper
packaging
bags on pallets and FIBC
58 Page 58 of 64: This document contains important information and must be read in its entirety.
Vulkasil® – reinforcing filllers
Characteristics Applications
n Vulkasil products are precipitated silica types Suitable for all rubber polymers except silicone rubber. Vulkasil® S and
n fillers with medium to strong reinforcing effect Vulkasil® N are used mainly for hard transparent, light or colored rubber
n available in a wide range of pH values goods, e.g. footwear soles and heels, hoses, profiles, cable sheathing, tech-
nical goods, and as ingredients of RFS bonding systems (e.g. Cohedur®
systems). Vulkasil® C and Vulkasil® A 1 are not suitable for transparent goods.
Vulkasil® S/KG is the preferred grade for tire compounds.
Vulkasil products can also be used as fillers in non rubber polymers, paints or
adhesives. With the different pH values, Vulkasil silica is an excellent choice
as raw material for the formulation of dry liquids.
Primary particle
size (nm)
Ground
5000 Non - Marble - Whiting CaCO 3
reinforcing (wet) soft clay
hard clay
1000
Precipitated
500 Semi - CaCO 3
reinforcing
100 Al -Silicate
Ca - Silicate
50 Vulkasil® S Carbon
Vulkasil® N blacks
Precipitated
reinforcing Vulkasil® C
Silica
Vulkasil® A1
Physical white amorphous white granules white amorphous powder white amorphous powder white amorphous powder
form powder
Standard 20 kg paper 25 kg paper bags on 20 kg paper 25 kg paper
packaging bags on pallets pallets and FIBC bags on pallets bags on pallets
Page 59 of 64: This document contains important information and must be read in its entirety. 59
Perkalink® 900 – crosslinker and anti-reversion agent
mechanism (4+2 cycloaddition) with diene and triene structures formed CAS Number 119462-56-5
on the polymer backbone as a result of the reversion process
n the loss of crosslink density caused by reversion will be reconstituted to
O O
the initial level by Perkalink® 900
n vulcanization with Perkalink® 900 as additive in the crosslink system show
Structure N N
excellent retention of static and dynamic properties
O O
Initial melting
≥ 85
point (°C)
Standard
20 kg cardboard boxes stacked on pallets
packaging
Applications
Perkalink® 900 is best suited for articles under severe service conditions
or prolonged vulcanization time like truck, off-the-road (OTR) or earth
mover tires.
60 Page 60 of 64: This document contains important information and must be read in its entirety.
Vulcuren® – crosslinker and anti-reversion agent
Characteristics
n Vulcuren® is a crosslinker for the production of highly reversion resistant n superior values in tensile strength, tear strength, hardness, resilience,
vulcanizates of NR, IR, SBR and BR and their blends compression set, heat build-up and creep in the Goodrich Flexometer
n recommended in combination with sulfur and accelerators such as test, and of the loss factor tanδ
mercaptobenzothiazoles or sulfenamides in conventional and n formation of flexible hybrid crosslinks during sulfur vulcanization in the
semiefficient vulcanization systems presence of Vulcuren®, thermodynamically stable with the following
n vulcanizates crosslinked with Vulcuren show excellent retention of
®
structure (x ≤ 3): rubber–SX–(CH2)6–SX–rubber
static and dynamic modulus
Typical properties
Product Vulcuren®
International
––
abbreviation
SO3Na
N H2 O S S S N
2 + S S (CH2 )6 S + 2 Na2S
S S S Structure N S
Na SO3 Na
Assay 87
Standard
17.5 kg paper bags on pallets
packaging
Applications
Vulcuren® shows great benefit in high performance tires. Also dynami-
cally stressed technical rubber goods like engine mounts are significantly
improved by Vulcuren®.
Page 61 of 64: This document contains important information and must be read in its entirety. 61
SERVICE AND CONTACT DATA
Talk to us! Wheter you need technical details or have new product ideas,
our experts will be at your side from development right through to full-scale
production. From individual recipe recommendations to on-site advice.
We think of ourselves not just as suppliers, but as an active partner to your
operation. We’ve been providing this service throughout the world for over
90 years. Make use of our experience in research and practical applications
– contact us today!
62 Page 62 of 64: This document contains important information and must be read in its entirety.
DISCLAIMER
Additional information
Information concerning compliance with FDA and BfR regulations as also Forward-looking statements:
hazard categories can be obtained on request. This product information contains forward-looking statements based on
current assumptions and forecasts made by the LANXESS AG manage-
Product safety: ment. Various known and unknown risks, uncertainties and other factors
Relevant safety data and references as well as the possibly necessary warning could lead to material differences between the actual future consolidated
labels are to be found in the corresponding safety data sheets. results, financial situation, development or performance of the company,
and the estimates given here. The company assumes no liability to update
Health and Safety Information: such forward-looking statements or to conform them to future events or
Appropriate literature has been assembled which provides information development.
concerning the health and safety precautions that must be observed when Bayoxide®, Cohedur®, Emulvin®, Perkalink®, Renacit®, Vulcuren®, Vulkacit®,
handling the LANXESS products mentioned in this publication. For materials Vulkalent®, Vulkanol®, Vulkanox®, Vulkasil®, Vulkazon® and Zinkoxyd aktiv®
mentioned which are not LANXESS products, appropriate industrial hygiene are registered trademarks of LANXESS AG.
and other safety precautions recommended by their manufacturers should
be followed. Before working with any of these products, you must read
and become familiar with the available information on their hazards, proper
use and handling. This cannot be overemphasized. Information is available
in several forms, e.g., material safety data sheets and product labels. Consult
your LANXESS representative in Germany or contact the Industrial & Envi-
ronmental Affairs Department (IEA) of LANXESS Germany or - for business
in the USA - the LANXESS Product Safety and Regulatory Affairs Department
in Pittsburgh, PA.
The manner in which you use and the purpose to which you put and utilize
our products, technical assistance and information (whether verbal, written or
by way of production evaluations), including any suggested formulations and
recommendations, are beyond our control. Therefore, it is imperative that you
test our products, technical assistance and information to determine to your
own satisfaction whether they are suitable for your intended uses and applica-
tions. This application-specific analysis must at least include testing to deter-
mine suitability from a technical as well as health, safety, and environmental
standpoint. Such testing has not necessarily been done by us. Unless we
otherwise agree in writing, all products are sold strictly pursuant to the terms
of our standard conditions of sale. All information and technical assistance
is given without warranty or guarantee and is subject to change without
notice. It is expressly understood and agreed that you assume and hereby
expressly release us from all liability, in tort, contract or otherwise, incurred in
connection with the use of our products, technical assistance, and information.
Any statement or recommendation not contained herein is unauthorized and
shall not bind us. Nothing herein shall be construed as a recommendation
to use any product in conflict with patents covering any material or its use.
No license is implied or in fact granted under the claims of any patent.
Page 63 of 64: This document contains important information and must be read in its entirety. 63
Business Unit Rubber Chemicals / Portfolio
Order no: LXS-RUC 001 / Edition 2013-10 / Printed in Germany
© 2013 LANXESS. All rights reserved.
LANXESS Deutschland GmbH, D-50569 Cologne, Germany