[go: up one dir, main page]
Scribd
Upload
166 views3 pages

APPENDIX I: UF Operation Timing Chart: Description Tag No. Type of Valve Filtration (Normal)

The document is an operation timing chart for a UF (ultrafiltration) process. It outlines the process steps, durations, flow rates, sources and destinations of service fluids, and positions of valves involved in a normal filtration cycle and a filtration cycle with forward flushing. The normal cycle consists of bottom filtration for 2160 seconds, bottom backwash for 40 seconds, top filtration for 2160 seconds, and top backwash for 40 seconds, totaling 4420 seconds. The cycle with forward flushing inserts a forward flush bottom step between bottom filtration and bottom backwash.

Uploaded by

Gloria Hamilton
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
166 views3 pages

APPENDIX I: UF Operation Timing Chart: Description Tag No. Type of Valve Filtration (Normal)

The document is an operation timing chart for a UF (ultrafiltration) process. It outlines the process steps, durations, flow rates, sources and destinations of service fluids, and positions of valves involved in a normal filtration cycle and a filtration cycle with forward flushing. The normal cycle consists of bottom filtration for 2160 seconds, bottom backwash for 40 seconds, top filtration for 2160 seconds, and top backwash for 40 seconds, totaling 4420 seconds. The cycle with forward flushing inserts a forward flush bottom step between bottom filtration and bottom backwash.

Uploaded by

Gloria Hamilton
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

APPENDIX I : UF Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. FILTRATION (NORMAL)
VALVE
Backwash Filtration Backwash TOTAL
Fitration Idle Idle Idle Idle
PROCESS STEP Bottom Top Top
Bottom (FB) (Note 1) (Note 1) (Note 1) (Note 1)
(BWB) (FT) (BWT)

STEP ID.

PROCESS TIME (sec) 2160 5 40 5 2160 5 40 5 4420

FLOWRATE (m³/hr) 242 - 1095 - 242 - 1095 -

SOURCE OF SERVICE FLUID Seawater Seawater UF Filtrate - Seawater Seawater UF Filtrate -


UF Filtrate UF Filtrate
DESTINATION - UF WW Tank - - UF WW Tank -
Tank Tank
WATER CONSUMPTION (m³) - - 12.17 - - - 12.17 - 24.33

CHEMICAL WASTEWATER (m³) - - - - - - - - -

OTHER WASTEWATER (m³) - - - - - - - - -

ELAPSED TIME (sec) 2160 2165 2205 2210 4370 4375 4415 4420

Flow Control Valve FCV-23003A/B/C 3. O 1. C C C 3. O 1.C C C

UF Backwash Pump 2301-L2J/JA S S 3. R 1. S S S 3. R 1.S


OPERATION
ACTION OF

UF CIP Pump 2301-L5J S S S S S S S S

H2SO4 Dosing Pump for UF 2301-L9J/JA S S S S S S S S

NaOH Dosing Pump for UF 2301-L12J/JA S S S S S S S S

NaOCl Dosing Pump 2301-L10J/JA S S S S S S S S

Top Service In BUV-002/012/022 On-Off X X X X 2.O 2. X X X

Bottom Service In BUV-001/011/021 On-Off 2. O 2. X X X X X X X

Top Backwash Out BUV-004/014/024 On-Off X X 1. O 3.X X X X X


VALVE POSITION

Bottom Backwash Out BUV-003/013/023 On-Off X X X X X X 1. O 3. X

Service Out BUV-005/015/025 On-Off 1. O 3. X X X 1. O 3.X X X

Backwash In BUV-006/016/026 On-Off X X 2. O 2.X X X 2. O 2. X

UF Feed Isolation Valve BUV-0103/0203/0303 Manual O O O O O O O O

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X X X X X X X X

UF Filtrate Isolation Valve BUV-0105/0205/0305 Manual O O O O O O O O


Note: - 5 secs of time delay (idle) in between every sequence time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- During normal operation the Filtration Cycle is (FB+ BWB)+ (FT+BWT)
- Forward Flush Top (FFT) and Forward Flush Bottom (FFB) are reserve for the operation when the solid content of the feed water is high.
- Filtration completion is based on total filtration volume. The stated duration is indicative based on continuous flow.
APPENDIX II : UF Operation Timing Chart

TYPE OF
DESCRIPTION TAG NO. FILTRATION (WITH FORWARD FLUSHING)
VALVE
Forward TOTAL
Backwash Filtration Forward Backwash
Fitration Flush Idle Idle Idle Idle
PROCESS STEP Bottom Top Flush Top Top
Bottom (FB) Bottom (Note 1) (Note 1) (Note 1) (Note 1)
(BWB) (FT) (FFT) (BWT)
(FFB)
STEP ID. Filtration Top

PROCESS TIME (sec) 2160 30 5 40 5 2160 30 5 40 5 4480

FLOWRATE (m³/hr) 242 242 - 1095 - 242 242 - 1095 -

SOURCE OF SERVICE FLUID Seawater Seawater Seawater UF Filtrate - Seawater Seawater Seawater UF Filtrate -
UF Filtrate UF Filtrate UF Filtrate
DESTINATION Drain Outfall - UF WW Tank - - UF WW Tank -
Tank Tank Tank
WATER CONSUMPTION (m³) - - - 12.17 - - - - 12.17 - 24.33

CHEMICAL WASTEWATER (m³) - - - - - - - - - - -

OTHER WASTEWATER (m³) - - - - - - - - - - -

ELAPSED TIME (sec) 2160 2190 2195 2235 2240 4400 4430 4435 4475 4480

Flow Control Valve FCV-23003A/B/C 3. O O 1. C C C 3. O O 1.C C C

UF Backwash Pump 2301-L2J/JA S S S 3. R 1. S S S S 3. R 1.S


OPERATION
ACTION OF

UF CIP Pump 2301-L5J S S S S S S S S S S

H2SO4 Dosing Pump for UF 2301-L9J/JA S S S S S S S S S S

NaOH Dosing Pump for UF 2301-L12J/JA S S S S S S S S S S

NaOCl Dosing Pump 2301-L10J/JA S S S S S S S S S S

Top Service In BUV-002/012/022 On-Off X X X X X 2.O O 2. X X X

Bottom Service In BUV-001/011/021 On-Off 2. O O 2. X X X X X X X X

Top Backwash Out BUV-004/014/024 On-Off X 1. O O 1. O 3.X X X X X X


VALVE POSITION

Bottom Backwash Out BUV-003/013/023 On-Off X X X X X X 1. O O 1. O 3. X

Service Out BUV-005/015/025 On-Off 1. O 2. X X X X 1. O 2. X X X X

Backwash In BUV-006/016/026 On-Off X X X 2. O 2.X X X X 2. O 2. X

UF Feed Isolation Valve BUV-0103/0203/0303 Manual O O O O O O O O O O

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X X X X X X X X X X

UF Filtrate Isolation Valve BUV-0105/0205/0305 Manual O O O O O O O O O O


Note: - 5 secs of time delay (idle) in between every sequence time delay (idle) is for pump ramping and valve switching. Time to be fine tuned during commisioning.
- During normal operation the Filtration Cycle is (FB+ BWB)+ (FT+BWT)
- Forward Flush Top (FFT) and Forward Flush Bottom (FFB) are reserve for the operation when the solid content of the feed water is high.
- Filtration completion is based on total filtration volume. The stated duration is indicative based on continuous flow.
APPENDIX III: UF CEB Operation Timing Chart
TYPE OF
DESCRIPTION TAG NO. CHEMICAL ENHANCED BACKWASH (CEB) REMARKS
VALVE
Dosing Backwash Backwash Dosing Backwash Backwash
PROCESS STEP Dosing Top Soaking Dosing Top Soaking
Bottom Top Bottom Bottom Top Bottom TOTAL
STEP ID. CEB 1-1 CEB 1-2 CEB 1-3 CEB 1-4 CEB 1-5 CEB 2-1 CEB 2-2 CEB 2-3 CEB 2-4 CEB 2-5

PROCESS TIME (SECS) 45 45 600 25 25 45 45 900 25 25 710

FLOWRATE (m³/hr) 572 572 - 1095 1095 572 572 - 1095 1095
NaOCl & NaOCl &
SOURCE OF SERVICE FLUID - UF Filtrate UF Filtrate H2SO4 H2SO4 - UF Filtrate UF Filtrate -
NaOH NaOH
UF WW UF WW UF WW UF WW UF WW UF WW UF WW UF WW UF WW UF WW
DESTINATION - CEB1-- 20ppm NaOCl
Tank Tank Tank Tank Tank Tank Tank Tank Tank Tank

TAG NO - - - - - - - - once in 1 day/train

WATER CONSUMPTION (m³) 7.15 7.15 - 7.60 7.60 7.15 7.15 - 7.60 7.60 15.21 CEB1-- 96ppm NaOH (pH 9.5)

CHEMICAL WASTEWATER (m³) 7.15 7.15 - - - 7.15 7.15 - - - 14.300 once in 1 day/train

OTHER WASTEWATER (m³) - - - - - - - - - - CEB2-- 806ppm H2SO4 (pH 2.3)

ELAPSED TIME (sec) 50.0 100 705 735 765 50 100 1005 1035 1065 once in 1 day/train

UF Backwash Pump 2301-L2J/JA 3. R R 1. S 3. R R 1. R R 1.S 3. R R R-Run


OPERATION
ACTION OF

UF CIP Pump 2301-L5J S S S S S S S S S S S - Stop


* Ramp up/ Ramp down of VSD
H2SO4 Dosing Pump for UF 2301-L9J/JA S S S S S 1. R R 2. S S S
pumps

NaOH Dosing Pump for UF 2301-L12J/JA 4. R R 2. S S S S S S S S

NaOCl Dosing Pump 2301-L10J/JA 4. R R 2. S S S S S S S S

Top Service In BUV-002/012/022 On-Off X X X X X X X X X X O - Valve open

Bottom Service In BUV-001/011/021 On-Off X X X X X X X X X X X - Valve close

Top Backwash Out BUV-004/014/024 On-Off X 1. O 4. X X 1. O 3. X 1.O 4. X X 1. O


VALVE POSITION

Bottom Backwash Out BUV-003/013/023 On-Off 1. O 2. X X 1. O 2. X 2. O 2. X X 1. O 2. X

Service Out BUV-005/015/025 On-Off X X X X X X X X X X

Backwash In BUV-006/016/026 On-Off 2. O O 3. X 2. O O O O 3. X 2 .O O

UF Feed Isolation Valve BUV-0103/0203/0303 Manual O O O O O O O O O O

Intergrity Air Test Isolation Valve BAL-0101/0201/0310 Manual X X X X X X X X X X

UF Filtrate Isolation Valve BUV-0105/0205/0305 Manual O O O O O O O O O O

Note: - Soaking times can be vary from 5-15 min depending on the years of opearation and the condition of the membrane.
- CEB sequence: Filtration -> CEB-1 (NaOCl & NaOH) -> CEB-2 (H2SO4) -> Filtration
- Recommeded chemical concentration H2SO4: range pH 2 - 2.5, NaOH: pH 9.5-10 and NaOCl : 20ppm as free chlorine (max 50ppm), vary depending on the water quality and temperature due to season change.

You might also like