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AIAG Subtier Checklist

This document provides a checklist for an organization to assess its readiness for compliance with the AIAG Subtier Supplier Management Process (CQI-19). The checklist contains over 50 questions addressing topics like ISO 9001 certification, implementation of quality manuals like APQP and PPAP, supplier selection criteria, performance monitoring, corrective action processes, auditing, and more.

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100% found this document useful (1 vote)
2K views6 pages

AIAG Subtier Checklist

This document provides a checklist for an organization to assess its readiness for compliance with the AIAG Subtier Supplier Management Process (CQI-19). The checklist contains over 50 questions addressing topics like ISO 9001 certification, implementation of quality manuals like APQP and PPAP, supplier selection criteria, performance monitoring, corrective action processes, auditing, and more.

Uploaded by

ukavathekar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CQIA-19

Readiness Checklist for Subtier


Supplier Management Process
1st Edition

Insight

Expertise

Results

The Catalyst for Peak Performance

© 2012 Automotive Industry Action Group (AIAG)


CQIA-19
Readiness Checklist for Subtier Supplier Management Process
Version1.0 Issued: 11/2012

Supplier Management Process (CQI-19) Readiness Checklist


AIAG has developed this checklist as a management tool to help determine their organization’s
readiness for compliance with the AIAG Subtier Supplier Management Process (CQI-19). There
is no specified number of correct responses required. Rather, the negative responses to
questions indicate where the organization has a gap in compliance that should be addressed.

 Is your organization compliant with ISO 9001:2008?

o Third party certification preferred

 Has your organization implemented the AIAG Advanced Product Quality Planning

with Control Plan Reference Manual (APQP) manual?

 Has your organization implemented the AIAG Measurement Systems Analysis (MSA)

Reference Manual?

 Has your organization implemented the AIAG Production Part Approval Process

(PPAP) Manual?

 Has your organization implemented the AIAG Potential Failure Mode and Effects

Analysis Reference Manual?

 Has your organization determined and documented all Special 1 and Pass Through

Characteristics 2 (PTCs)?

 Does your organization ensure that these characteristics are included in the Control

Plan?

1
A product (e.g. component, sub-assembly, assembly) characteristic or manufacturing process parameter that can
affect safety or compliance with regulations, fit, function, performance, or subsequent processing of product
2
Are part characteristics which are not controlled or functionally tested anywhere downstream in the supply chain
and would have a significant impact on customer satisfaction and/or warranty. PTCs are ultimately supplied to an
OEM customer (i.e. it will “pass through”).

© 2012 Automotive Industry Action Group (AIAG) 1


CQIA-19
Readiness Checklist for Subtier Supplier Management Process
Version1.0 Issued: 11/2012

 Has your organization implemented appropriate actions to prevent nonconformities

on characteristics listed on the Control Plan?

 Has your organization made the quality function an integral part of your sourcing

selection process?

 Does your organization ensure that supplier financial stability is reviewed before

source selection?

 Does your organization ensure that any commercial laboratories used are

accredited?

 Does your organization verify supplier capacity and operating plans before full

production approval?

 Has your organization implemented supplier metrics that include delivery and PPM

or an index that includes rejected and/or returned material?

 Is your organization compliant with AIAG Special Process requirements as applicable,

e.g. heat treat (CQI-9)?

 Has your organization defined the part/program requirements prior to supplier

selection? See CQI-19.

 Does your organization maintain appropriate and current information on suppliers

and potential suppliers? See CQI-19.

 Does your organization maintain a “bid list” for suppliers considering appropriate

information? See CQI-19.

 Does your organization conduct an on-site assessment of one or more potential

suppliers before selecting a source?

© 2012 Automotive Industry Action Group (AIAG) 2


CQIA-19
Readiness Checklist for Subtier Supplier Management Process
Version1.0 Issued: 11/2012

o If so, does the assessment include appropriate content? See CQI-19.

 Before selecting a supplier, does your organization gather the minimum expected

information for a technical review by a cross functional team to determine supplier

capability? See CQI-19.

 Does your organization select suppliers on more criteria than just piece price?

 Does your organization ensure that provisions for supplier prevention/detection are

adequate for PTCs during APQP?

 Does your organization plan and validate the measurement system, e.g., the people,

devices, methods and applicable procedures?

 Does your organization conduct a cross-functional on-site readiness review with

appropriate content for high-risk parts or suppliers before verifying formal capacity?

See CQI-19.

 Does your organization complete all applicable PPAP elements for new or revised

products and production processes regardless of level of submission requested by

the customer?

 Does your organization prepare appropriate pre-launch and production versions of

Control Plans prior to launch?

 Does your organization require PPAP of your suppliers for products you supply to

customers who require PPAP?

 Does your organization verify that your suppliers can meet quality requirements at

the quoted capacity prior to launch?

© 2012 Automotive Industry Action Group (AIAG) 3


CQIA-19
Readiness Checklist for Subtier Supplier Management Process
Version1.0 Issued: 11/2012

 Does your capacity verification of your suppliers consider their total plant capacity

for all customers?

 Does your organization have work instructions at the work stations for all value-

added work that could affect quality?

 Has your organization clearly communicated to suppliers that no product or

production process changes should be made after PPAP without customer approval

where required?

 Does your organization monitor supplier performance through the use of

appropriate key performance indicators? See CQI-19.

 Does your organization meet with suppliers on a regular basis, annually or more

often as needed, to review supplier performance and help develop continual

improvement plans?

 Where a quality problem has impacted your organization or its customer, does your

organization require the supplier to complete a formal problem solving process with

root cause analysis and corrective action? See CQI-20.

 Does your organization develop an annual audit plan for conducting ongoing

supplier audits at an appropriate frequency considering applicable supplier risk

factors? See CQI-19.

 Has your organization specified the criteria for which suppliers need to be

developed?

 Has your leadership assigned adequate and appropriate resources to supplier

management/development?

© 2012 Automotive Industry Action Group (AIAG) 4


CQIA-19
Readiness Checklist for Subtier Supplier Management Process
Version1.0 Issued: 11/2012

 Does your organization work with suppliers to develop and implement a

collaborative improvement plan that addresses “systemic” root cause(s) of

problems? See CQI-20.

 Does your organization develop action plans to address the highest risk and worst

performing suppliers?

 Does your organization engage any third-party certification bodies for the purpose

of properly identifying and reporting systemic issues causing chronic performance

problems arising from the supplier’s certified facilities and systems?

 Does your organization use CQI-19 Appendix E as the minimum content for supplier

risk assessments?

 Does your organization use CQI-19 Appendix F as the minimum content for supplier

quality system assessments?

 Does your organization use AIAG Global Materials Management Operations

Guideline/Logistics Evaluation (MMOG-LE) for the logistics function?

 Does your organization use AIAG Key Acronyms and Key Terms? (See AIAG A-1, A-2)

© 2012 Automotive Industry Action Group (AIAG) 5

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