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Surface Finish Found 5.68ra Against Spe. 3.2ra On Ø60.0-0.3/-0.2mm OD

1. Supplier Gautam Technocast received a complaint from M&M about a clutch release sleeve part with a surface finish of 5.68Ra, which was outside the specification of 3.2Ra. 2. An investigation found the root cause was tool wear during machining that caused the surface finish to become rough, and the part was missed during inspection. 3. Corrective actions included ensuring tool resharpening frequencies during machining, verifying surface finish at final inspection and marking approved parts, and providing operator training through a one point lesson study.

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BALACHANDAR S
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1K views7 pages

Surface Finish Found 5.68ra Against Spe. 3.2ra On Ø60.0-0.3/-0.2mm OD

1. Supplier Gautam Technocast received a complaint from M&M about a clutch release sleeve part with a surface finish of 5.68Ra, which was outside the specification of 3.2Ra. 2. An investigation found the root cause was tool wear during machining that caused the surface finish to become rough, and the part was missed during inspection. 3. Corrective actions included ensuring tool resharpening frequencies during machining, verifying surface finish at final inspection and marking approved parts, and providing operator training through a one point lesson study.

Uploaded by

BALACHANDAR S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Supplier Corrective Action Report

Supplier Code:- DG-013


SCAR Sr.
No.:-
Supplier Name:- Gautam Technocast
.
Stage: LR Line Rejection
Complaint given by :- Mr. Amit Kumar Thakur
Part Name:- Clutch Release Sleeve
Part No:- 006508557 B1
Date of complaint: 04-Nov-16
Rej. Qty. / Lot:- 1 Nos

Problem Definition : Surface finish found 5.68Ra against spe. 3.2Ra on 60.0-0.3/-0.2mm OD.

Immediate action for Kandivali Nagpur Rudrapur Containment/Disposal Action

a) Stock at M&M. - - - Segregation on going

b) Stock in transit & Go down. - - - -

c) Stock at Suppliers end. 1200Nos Segregation done and found OK

d) WIP stock at suppliers end. 1850Nos Segregation done and found OK

d) Similar parts of other models. -

Due to after tool wear out making parts get OD surface finish rough and this casting got
Root Cause Analysis :
skipped from inspection stage.

Correction & Corrective Action (Enclose Photograph wherever applicable)

Response-
Sr. no. Details of Action Target date Status
ability
Type of
1 Pokayoke possible :- No
Pokayoke :-

Strickly ensure a tool resharpning frequency during machining and


Production
2 proper verify at final inspection stage and identify by blue colour dot Immediate Done
Supervisor
mark

Aware to machining operator and final inspector regarding surface Mr. Sagar Attached
3 14/12/2016
finish issue by one point lesson study Mevasiya OPL Sheet

Horizontal Deployment
The above-mentioned corrective action is deployed for all similar sleeve
(Corrective Action Impact) :

Standardization : (Tick on appropriate place) Date Responsibility

1.Modification in process / Tooling. - -

2.Modification in Control Plan & SOP - -

3.The revised document submission to M/s M & M - -


(For Supplier Representative)
Signature:

Name:
Chandresh Dhandhukiya Pravin Waghmare
Dep't. Quality. Production

Format no. :- 603/F03 Rev-04


Effective :- 01-Apr-10
GAUTAM TECHNOCAST
TPM ONE POINT LESSON
No. -
Classification Theme

Date 14/12/2015

Module Cell Prepared


Section Head
Improvement Manager Leader By
Basic Knowledge Trouble Cases
Cases
Gautam Chetan Chandresh
Gajjar Pravin Waghmare Sheth D.

A: SITUATION BEFORE / INCORRECT SITUATION

Step 1:- Due to after tool wear out making parts get OD surface finish rough
and this casting got skipped from inspection stage.

B: SITUATION AFTER / DO LIKE THIS

Action 1 :- Strickly ensure a tool resharpning frequency during


Action 3:- Aware to all concern person by one point lesson study
machining

Action 2 :- Proper verify at final inspection stage and identify


by blue colour dot mark

Date
Trainer Sign

Trainee Sign

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