10.
1   The atrmm of Powergen Operational Headquarters
       Architect: Bennetts Associates
TEN     sustainability
'Our practice has delivered energy-efficient buildings in concrete for over
 twenty five years so we are in a good position to know that the theory
 works in practice, especially in a temperate climate such as the UK. By
 combining thermal mass and surface profile with good insulation and
 control over solar gain, building-types that are normally air-conditioned can
 achieve good working conditions through natural ventilation.'
Rab and Denise Bennetts'
Concrete has a very significant role to play
in creating a sustainable and ecologically
responsible built environment for humankind.
It is a technology that dates back over two
thousand years, and examples of concrete
constructed by the Romans remain highly
visited buildings in public use. The Pantheon
in Rome is an excellent example of this (see
Figure 8.4).
Although we should consider how to demolish
new buildings at the end of their life as part
of the initial design process, it is important
that the construction industry is not drawn
into a discussion about recycling as if
buildings are just packaging. One of the                10.2   Shibboleth crossing the concrete floor of the
keys to a sustainable built environment is                     Turbine Hall at Tate Modern
the quality of the design embedded in the                      Artist: Doris Salcedo
architecture or infrastructure. Frequently,
well-designed buildings are reused rather
than demolished after their first use is no             When considering buildings and infrastructure
longer required, thus saving the original               that has reached the end of its first life, the
embodied energy and the cultural value of               order of decision-making should be: reuse of
the building. It is pertinent to note that Tate         the building; reuse of the component; and
Modern, formerly a power station designed by            finally recycling, if the other two options
Giles Gilbert Scott, is one of the most visited         are not appropriate. The Gemini Residence,
buildings in the south east of England. In              designed by MVRDV with JJW Architects, which
2005, Tate Modern was used by over                      was first occupied in 2005, is an excellent
4.1 million people. Sir Nicolas Serota, the
                                                        example of reuse and reinvention - two 25 m
director of Tate Modern, noted that 'on the
                                                        diameter concrete grain silos have been reused
last day of the Olafur Eliasson exhibition in
                                                        to form the courtyards of dockside apartments
2003 the gallery was busier than Bluewater',^
                                                        in Copenhagen. Christian Hanak and Eva 0rum,
which is Europe's largest shopping mall.
                                                        in New Architecture in Copenhagen, delight
                                                  213
214 SUSTAINABILITY
10.3   The Gemini Residence inventively reuses two existing reinforced concrete grain silos
       Designed by MVRDV with JJW Architects
                                                             pillows. They provide a generous semi-public
                                                             space, giving access to the apartments.
                                                             When designing a new build project, architects
                                                             need to consider two key environmental
                                                             issues: how to reduce the carbon emissions
                                                             associated with the running of a building;
                                                             and how to reduce the carbon embodied in
                                                             the construction of the project. This may
10.4   Head of a new entrance doorways to the                include using alternatives to Portland cement,
       Gemini Residence, which has been precisely            secondary or recycled aggregates, and offsite
       diamond cut out of the existing concrete              manufacturing. All of which will reduce the
       cylinders, revealing the steel reinforcing bars       carbon footprint of the construction process
                                                             and, as we make more energy efficient
                                                             buildings, the embodied COj, of the building's
                                                             fabric becomes a more significant factor. It is
in this architectural act of reinvention: 'It was            vital the quality of the spaces and the comfort
a stroke of genius to place the apartments                   of the occupants remain at the top of the
outside the two concrete cylinders.'^ The                    agenda; in an office building, for example, the
interiors of the former silos are now caped by               most expensive and the most valuable resource
diaphanous ethyl tetra fluoro ethylene (ETFE)                are the people using the building.
                                                                                       SUSTAINABILITY     215
 10.5 The concrete silos are now capped by pillows of ETFE
 Lifecycle                                                   A key part of the WLC assessment also
 Concrete that is well detailed and carefully                addresses environmental and sustainability
 constructed readily achieves a life expectancy              aspects.
 of over 100 years. The normative first life of a
 road bridge in the UK is over 120 years. The                The application of WLC:
 concrete should require little maintenance,
 how/ever, it is important that it is inspected                 encourages communication and project
 annually and any problems that may occur                        definition;
 should be repaired immediately.                                clarifies the cost of ownership and
                                                                 occupation;
  Whole Life Costing (WLC) is a powerful tool                   optimises the total cost of ownership/
  designed to assist in assessing the cost                       occupation;
  and performance of construction - aimed                       ensures an early assessment of risks;
  at decision mal<ing, assisting in the choice                  promotes realistic budgeting;
  between options that differ both in construction              encourages discussion and decisions about
  and operational costs over a defined time                      material choices;
  span. Capital costs, site adaptation and                      ensures the best value is attained; and
  refurbishment, design fees and cost in use                    provides actual figures for future
  (including maintenance, cleaning, security,                    benchmarking.
  energy and insurances), rent/rates and other
  specific business facilities management                    It is important to not just consider the first
, services are also considered. Associated finance           cost of a proposed project, however the
  and income, taxation and residual value/                   pressures to reduce the capital cost of project
  disposal costs can also be included.                       cannot just be ignored. A more responsible
216   SUSTAINABILITY
approach is to consider tlie WLC of a project,
thinking beyond the capital cost by including
energy running costs and embodied energy
costs, over a time period or lifecycle agreed
with the client. In 'Whole-Life Costs Concrete
vs Steel', David Wright undertook a comparison
of two identically dimensioned office buildings,
one with a steel frame and, the second, an
in situ concrete frame.* Although the steel-
framed option has the lower capital cost by
3.6% over a 30-year period, the concrete-
framed office building represents a saving of
over 4%, this is predominately the result of
the passive cooling achieved by the thermal
mass of the concrete frame. As energy costs
increase, this improvement and overall saving
will grow to be even more significant, which
should be considered alongside the 57 tonnes
of COj saved each year by using a concrete
frame.                                              10.6 A plattenbauen that is about to be demolished
Life expectancy of a range of materials
When specifying a material for a particular         Recycled precast concrete panels
task within a project, do architects consider       Although concrete is capable of achieving a life
the life expectancy of the material sufficiently?   expectancy of over one hundred years, it is not
This can be influenced by the way a building is     unusual for some buildings, if badly detailed,
used and maintained. It is a good principle to      to age poorly or to outlive their original social
inspect buildings and infrastructure annually,      era. This has been an issue with Government-
and to carry out any necessary preventative         commissioned tower blocks, originally designed
maintenance that may be required. This is           to provide affordable housing. The demolition
much more cost-effective than neglecting the        of an in situ cast tower block can provide a
architecture and waiting for things to go wrong.    significant quantity of recycled aggregate,
Table 10.1 shows the typical life expectancy        but, unlike timber and steel, it is not possible
for a range of construction materials and is        to carefully remove and preserve complete
sourced from the Guideline for Sustainable          building components for reuse. However, if a
Building.^                                          tower block constructed of precast panels is
                                                    demolished carefully, panels can be reclaimed
Another robust source on life expectancy            and used again to build new forms of housing,
figures is the Life Expectancy of Building          saving the original embodied energy of the
Components: A Practical Guide to Surveyors'         manufacture. Herve Biele of architectural
Experiences of Buildings in Use.''                  practice Conclus has deigned new housing
                                                     in Mehrow, near Berlin, that reuses precast
                                                    concrete panels from an unwanted 11-storey
                                                    slab block or plattenbauen. The new houses
                                                    cost 30% less because of the reuse of the
                                                    precast concrete panels.
                                                                                  SUSTAINABILITY 217
Table 10.1: Typical life expectancy for a range of construction materials
Element                         Material                      Life expectancy   Average life expectancy
                                                              (years)           (years)
Foundations                     Concrete                      80-150            100
Interior walls                  Concrete                      100-150           120
                                Steel                         80-100            90
                                Softwood                      50-80             70
                                Hardwood                      80-150            100
Stairs and balconies            Concrete                      100-150           100
                                Steel (internal)              80-100            90
                                Steel (external)              50-90             60
                                Softwood (internal)           50-80             60
                                Hardwood (internal)           80-150            90
                                Softwood (external)           30-50             45
                                Hardwood (external)           50-80             70
Roof structures                 Concrete                      80-150            100
                                Steel                         60-100            70
                                Timber                        80-150            70
                                Glued truss                   40-80             50
                                Nailed truss                  30-50             30
Exterior facings                Concrete                      100-150           120
                                Softwood                      40-50             45
                                Hardwood                      60-80             70
Boundary protection             Treated softwood              15-25             20
                                Hardwood                      25-35             30
                                Galvanised/plastic            30-40             35
                                coated metal
                                Precast concrete              60-80             70
218   SUSTAINABILITY
                                                       The architects reused intact precast concrete
                                                       wall panels and floor plates from a demolished
                                                       communist-era tower block (or plattenbauen).
                                                       By doing this, the energy consumption that is
                                                       usually associated with both concrete design
                                                       and demolition was significantly reduced.
                                                       Reusing concrete panels reduces the fuel costs
                                                       that are usually associated with tower block
                                                       demolition and the production of new concrete
                                                       from the recycled aggregates. It can also be
                                                       advantageous due to the fact that concrete
                                                       hardens and increases in strength with age.
10.7 The recycled precast concrete panels
10.8 Mehrow Residence - interior during construction   lo.io Mehrow Residence
     Designed by Herv6 Biele of Concius
                                                       The only significant energy costs arise from the
                                                       transportation of the 5 tonne panels and the
                                                       use of a portable crane to lift them into place
                                                       on site. However, the usual fuel emissions
                                                       associated with aggregate extraction, cement
                                                       manufacture and mixing are eliminated,
B|iHM            1                                     making this a very environmentally friendly
                                                       option. It is also very cost-effective. For
                                                       the Mehrow Residence, the demolition firm
                                                       provided the panels free of charge, which
                                                       saved them the disposal cost and saved the
                                                       architects the material cost. It can, however,
10.9 Mehrow Residence - under construction             be problematic to use recycled concrete panels
                                                       on a small-scale scheme such as Concius'
                                                       IVlehrow Residence. Although the panels are
                                                       quick and simple to erect, their weight makes
                                                                               SUSTAI NABILITY   219
transportation and storage difficult, and they
may need to be cut down to size. Timing is also
an important issue for a scheme using recycled
concrete panels, as there must be a demolition
site close by and for transport to remain cost-
effective, say within 100 miles. LEED in North
America would apply a distance of 500 miles
for the supply of components, reflecting the
large-scale geography of that continent.' With
the addition of 300 mm of insulation, double
glazing and an appropriate heating system, a
recycled concrete panel house can be up to        10.11 Inside a cement kiln
three times more energy efficient than a normal
house and, at approximately 521 per m^,
30-40% cheaper than building a structural
frame from scratch.                               Alternatives to Portland cement
                                                  Embodied 00^ can be reduced further by
                                                  the use of an industrial by-product with
Reducing the embodied energy of concrete          cementitious properties, such as ground
The production of Portland cement requires        granulated blastfurnace slag (ggbs) and
a significant amount of energy. It is currently   pulverised fuel ash (PFA), see Chapter 3.
the most common form of cement, typically         According to the Cementitious Slag Makers
accounting for 10-15% of concrete by weight.      Association (founded in 1985), and based
In addition to the energy requirements of the     on research by the Building Research
 1,450C furnace, CO^ is produced from the        Establishment (BRE), each year in the UK
chemical reaction when heating the calcium        more than two million tonnes of ggbs is used
carbonate. However, over the past 40 years        as cement.' By replacing the use of Portland
the energy consumption of cement has fallen       cement, this annually:
by over 40%, from 7.5 GJ per tonne in 1962
to 4.5 GJ per tonne in 1997. Correspondingly,        reduces COj, emissions by some two million
the embodied 00^ (ECOj) has also dropped.             tonnes;
Direct COj emissions related to the production       reduces primary energy use by 2,000
of cement have been reduced by 29% between            million kWh;
 1990 and 2006. The quantity of fossil fuels         saves three million tonnes of quarrying; and
used to produce cement has been reduced by           saves a potential landfill of two million
29% since 1998 by the burning of waste-               tonnes.'"
derived alternative fuels.^
                                                  For more information on the specification of
Cement production in the UK accounts              ggbs see BS EN 15167-1:2006 ggbs. The
for 2% of the CO2 emissions, compared             degree to which Portland cement can be
with approximately 50% from the heating           substituted is dependent on factors such as
and lighting of buildings and 30% from            the structural function of the concrete and
transportation.                                   its desired curing time. Table 10.3 compares
                                                  the embodied 00^ of various specifications of
                                                  concrete, using mixes of Portland cement, PFA
                                                  and ggbs.
220     SUSTAINABILITY
Table 10.2: The embodied carbon dioxide (ECO,) of concrete elements
Concrete                                                     Concrete type             ECO^ in kgCOj   ECO2 in kgCO^
                                                                                          per m '        per tonne
Blinding, mass fill, strip footings, mass                    GENl 70 mm                      173            75
foundations'                                                 (CEM 1 only)
Trencfi foundations'                                         GENl 120 mm*                    184            80
                                                             {CEM 1 only)
Reinforced                                                   RC30 70 mmt                     318           132
foundations'                                                 (CEM 1 only)
Ground floors'                                               RC35 70 mmt                     315           133
                                                             (CEM 1 only)
Structural: in situ floors, superstructure, walls,           RC40 70 mmt                     372           153
basements'                                                   (CEM 1 only)
High-strength concrete'                                      RC50 70mmt                      436           176
                                                             (CEM 1 only)
Dense concrete aggregate block'                              Precast block                   147            75
Aerated concrete block'                                      Precast block                   121           240
Generic lightweight aggregate block'                         Precast block                   168           120
Timber
Timber, UK sawn hardwood"                                                                    369           470
Timber, UK sawn softwood"                                                                    185           440
Plywood"                                                                                     398           750
Steel
UK produced structural steel sections'                                                     15,313         1,932
* includes 25 kg/m^ steel reinforcement
t includes 30 kg/m^ steel reinforcement
t includes 100 kg/m-^steel reinforcement
References:
a. The ECOj figures for GEN 1, RC32/40 and RC40/50 were derived using industry agreed
   representative figures for cementitious materials, aggregates, reinforcement, admixtures and an
   appropriate figure for water.
b. BRE Environmental Profiles database, Building Research Establishment (BRE), 2006.
c. Communication from the Environment Division, BREEAM Centre, Building Research
   Establishment (BRE), 2005.
d. Hammond, G. and Jones, C. (2006) Inventory of Carbon & Energy (ICE) version 1.5 Beta,
   Department of Mechanical Engineering, University of Bath.
e. Amato, A. and Eaton, K., J. (1998) A Comparative Environmental Life Cycle Assessment of
   Modern Office Buildings, Steel Construction Institute.
                                                                                                        SUSTAINABILITY       221
Table 10.3: The embodied carbon dioxide (ECO,) of concrete mixes
Concrete           Concrete                      ECO2 in kgCOj                                       ECOj in kgCO^
                     type                          per tonne                                            per m^
                                     CEM 1              30%         50% ggbs           CEM 1              30%        50% ggbs
                                    concrete          fly ash        concrete         concrete          fly ash       concrete
                                                     concrete                                          concrete
Blinding,            GENl              173             124              98               75               54            43
mass                70 mm
fill, strip
footings,
mass
foundations'
Trench              GENl               184             142              109              80               62            47
foundations'       120 mm*
Reinforced           RC30             318              266              201             132              110            84
foundations'        70 mmt
Ground               RC35              315             261              187             133              110            79
floors'             70 mmt
Structural:          RC40              372             317              236             153              131            97
in situ floors,     70 mmf
superstruc-
ture, walls,
basements'
High-                RC50              436             356              275              176             145           112
strength            70 mmt
concrete'
Dense               Precast                            147                                                75
concrete             block
aggregate
block'
Aerated             Precast                            121                                               240
concrete             block
block"
Lightweight         Precast                            168                                               120
aggregate            block
block'
* includes 25 kg/m^steel reinforcement
t includes 30 kg/m^steel reinforcement
t includes 100 kg/m^ steel reinforcement
References:
a. The ECO^ figures for GEN 1, RC32/40 and RC40/50 were derived using industry agreed
   representative figures for cementitious materials, aggregates, reinforcement, admixtures and an
   appropriate figure for vi/ater.
b. BRE Environmental Profiles database, Building Research Establishment (BRE), 2006.
c. Communication from the Environment Division, BREEAM Centre, Building Research
   Establishment (BRE), 2005.
222   SUSTAINABILITY
Recycled steel reinforcement                         It is also possible to use recycled aggregate
All steel reinforcement produced in the UK is        to reduce the environmental impact of the
made from 100% recycled steel, which at the          concrete. The sources of recycled aggregate
end of its life can be recovered and recycled        predominantly rely on the reuse of construction
again." Recycled steel reinforcement also            material and the use of waste material from
has a lower embodied energy compared with            industrial processes, which is known as
structural steel. When producing reinforcing         secondary aggregate. Recycled aggregate
steel, the energy consumption is fundamentally       is obtained from reprocessed, redundant
based on the energy used to melt and reform          construction materials such as tiles, bricks
it. In contrast, structural steel manufacture        and concrete, or asphalt plannings from road
in the UK is typically produced from iron            maintenance works. It can be bought from
ore, through an energy intensive process. As         demolition sites or specialist processing centres.
a result, the energy input per tonne of steel        It is more energy efficient if the aggregate is
reinforcement is reduced by about half that for      processed in situ at the demolition site, as this
structural steel. The typical embodied energy of     can significantly reduce transport costs and
a steel rod is 24.6 MJ/kg and for recycled steel     the environmental impact of excessive lorry
it is 11 MJ/kg.i^                                    movements. When construction works replace
                                                     existing structures, the demolished structure
Two common forms of steel production are the         can often be reused as the aggregate of
basic oxygen and electric arc processes. In the      sections of the new construction.
electric arc process, 'cold' ferrous material,
which is typically 100% scrap steel, is the
major component, and is melted with alloys           Technical requirements for the
in an electric furnace. In the basic oxygen          use of recycled aggregates in concrete
process, molten Iron is removed from the blast       In comparison with gravel, recycled aggregates
furnace, combined with alloys, and up to 30%         have divergent properties that require careful
steel scrap is used as an additive to lower the      consideration when composing a proposed
temperature of the molten composition. In            concrete mix. The limit values for contaminates
both processes, high-pressure oxygen is blown        within recycled aggregates are based on various
into the furnace, causing a chemical reaction        strength and durability aspects, such as:
that separates the molten steel and impurities,
which can be removed as slag (see above for             the retarding influence on cement
the production of ggbs).                                 hardening;
                                                        the corrosion of reinforcement (chlorides);
Aggregate                                               swelling under the influence of moisture
The UK is fortunate in having an abundant                absorption (e.g. wood);
supply of aggregates that can be extracted              the formation of ettringite (swelling caused
from numerous sites throughout the country,              by, e.g., gypsum);
meaning that aggregate can often be sourced             alkali-silica reactivity (e.g. Pyrex glass);
locally, minimising the impact of transportation.        and
Typically, about 10% of the embodied energy             a decrease of compressive strength
of concrete is a result of transportation. For           (e.g. asphalt).
remote sites, transportation by water or rail will
minimize 00^ production. Central London still        Special attention needs to be paid to the drying
has quays where aggregates are brought in by         shrinkage of concrete with recycled aggregates.
ship up the River Thames and transported away        For the determination of the chloride contents,
by train.                                            the soluble value is recommended. Leaching
                                                     limits are also proposed for the following
                                                                                                          SUSTAINABILITY        223
Table 10.4: Classification of recycled aggregates
Requirements                                                  Type 1        Type II       Type III      Test method
Minimum dry particle density (l<g/m^)                         1,500         2,000         2,400         BS EN 1097-6
Maximum weight % with SSD < 2,200 [(g/m^                         -            10             10
                                                                                                        BS EN 1744-1 section
Maximum weight % with SSD < 1,800 kg/m^                         10             1             1          13.2 modified as ASTM
                                                                                                        C123
Maximum weight % with SSD < 1,000 kg/m^                          1            0.5           0.5
Maximum weight % of foreign materials (metals,                                               1          Test by visual separation
glass, soft material, tar, crushed asphalt, etc.)                                                       as in BS EN 933-7
Note 1: BS EN 1744-1 section 12.2 separates material only at a density of 2,000 kg/m';
BS EN 933-7 is a sorting method, but only for the determination of shell content.
Note 2: The water absorption test is not used to classify recycled aggregates. However, for the
purpose of guidance only, the following values would be indicative of the various types of materials.
Table 10.5: Maximum water absorption value
For the purpose of guidance                                   Type I        Type II       Type III      Test method
Maximum water absorption value (weight %)                       20             10            3          BS EN 1097-6
components: sugars, phosphate, nitrate, zinc,                          Quality control
lead, sodium and potassium, determined with                            Density, impurities and water absorption are
the tank-leaching test in accordance vifith                            measured during production at least once a
BS EN 1744-1:2009. Table 10.4 presents a                               week. Impact control and general description
summary of the most important requirements.                            (type) are determined for every delivery. The
                                                                       density grading is controlled at least two times
Specifications are the same as natural                                 per year.
aggregates with reference to size distribution,
shape, a I kali-aggregate reactions and the                            Secondary aggregates
content of material, which can alter the range                         These are usually by-products of other industrial
of the setting and hardening of the concrete.                          processes, which are not necessarily associated
The content of fines is allowed to be up to                            with the construction industry. Depending
5%, while this fraction will normally not be                           on their origin, these by-products can be
composed of clay particles. The content of                             further defined as manufactured or natural.
sulphur containing compounds is allowed to                             Manufactured secondary aggregates include
be 1 % . Leaching and contamination is limited                         slag from iron and steel manufacture and ash
in accordance with national specifications.                            from the bottom of coal-fired power station
                                                                       incinerators, while typical naturally occurring
                                                                       secondary aggregates include slate waste and
                                                                       stent from china clay production. Separated
                                                                       from the china clay by high-pressure hoses,
224   SUSTAINABILITY
                                                      For the concrete main frame of Number 1
                                                      Coleman Street, an office development in
                                                      the City of London for Stanhope, built during
                                                      2006 and designed by Swanke Hayden Connell
                                                      Architects with David Walker Architects, the
                                                      engineers Arup specified 1,005 tonnes of
                                                      secondary aggregate in the form of stent.
                                                      This project represents the first major use
                                                      of stent outside the South West of England.
                                                      Bryan Marsh of Arup noted that: 'By virtue
                                                      of the secondary aggregate and alternative
                                                      cementitious material [PFA], the overall
10.12 Stent at Bardon Aggregates' Littlejohn Quarry   recycled/secondary content of the concrete
      near St Austell                                 increased tenfold from the 5% level typical of
                                                      current construction to 50% by mass and from
                                                      15% to approximately 45% by value. When
Stent is granite rock that is usually treated as      the reinforcement was included this rose to
waste. Typically, 4.5 tonnes of stent is produced     approximately 77% by value.'"
for every tonne of china clay. Stocl<piles of
material make secondary aggregates readily
available to the construction industry.               Thinness
                                                      The cost of materials and the energy required
Using secondary materials may result in the           to produce them places a key constraint on
concrete having a strong regional characteristic.     all designers and architects to use as little
For instance, in the UK, secondary aggregate          of a material as possible to deliver a durable
might predominantly consist of china clay sand        and effective component. The minimal use of
in the South West of England and metallurgical        materials, including concrete, is directly linked
slag in South Wales, Yorkshire and Humberside.        to sustainability. The use of high-performance
                                                      concrete for structural components is reviewed
                                                      in Chapter 2, and Chapter 6 sets out strategies
                                                      for achieving economical long spans. One
                                                      technique for reducing the quantity of concrete
                                                      required for a slab, and thus its self-weight,
                                                      is by forming voids. Proprietary systems, such
                                                      as Bubble Deck and Cobiax, offer complete
                                                      floor slab systems to minimise concrete usage.
                                                      In this technique, recycled plastic spheres
                                                      are trapped between two layers of reinforcing
                                                      mesh, forming a two-way spanning hollow slab.
                                                      It should be noted that the use of void formers
                                                      limits the potential for integrating services into
                                                      the slab and that this should be considered
                                                      at the design stage; incorporating waterborne
                                                      heating and cooling pipe work is not a
                                                      problem, however, recessed light fittings can be
                                                      problematic or require careful coordination to
10.13 Number 1 Coleman Street
                                                      avoid the void formers.
      Designed by Swanke Hayden Connell Architects
      witti David Wall<er Arctiitects
                                                                                        SUSTAINABILITY       225
                                                               Environmental responsibility
                                                               The cement and concrete industries have
                                                               demonstrated a strong commitment to
                                                               environmental responsibility and seek to
                                                               continuously improve its performance.
                                                               All cement works in the UK are certified to
                                                               ISO 140001: 2004, Environmental
                                                               Management Systems as a minimum. The
                                                               Concrete Industry Alliance Environmental
                                                               Report,^'' produced in 2000, notes the
                                                               commitment of the cement and concrete
                                                               industry to continuous environmental
                                                               improvement. From 1994-98 the following
                                                               improvements were made (per unit weight of
                                                               concrete):
                                                                  2% less carbon dioxide;
                                                                  48% less sulphur dioxide;
                                                                  14% less nitrogen dioxide; and
                                                                  24% less particulate emissions.
                                                               Between 1998 and 2006 the following further
                                                               improvements were made:
                                                                  29% less carbon dioxide (combined value
                                                                   1990 to 2006);
                                                                  46% less sulphur dioxide;
                                                                  17% less nitrogen dioxide; and
                                                                  60% less particulate emissions.
                                                               The Concrete Industry continues to seek further
                                                               improvements to improve its economic viability
                                                               and reduce its overall environmental impact.
                                                               In 2008, the Concrete Industry in the UK
                                                               published a strategy aimed at becoming leaders
                                                               in sustainable construction and, in 2009,
                                                               they published its first annual sustainable
                                                               performance review, as part of its commitment
                                                               to continuous improvement.'^
10.14 Bubble deck - recycled plastic spheres minimise
      the concrete required to form the structural slab
                                                               The importance of thermal mass
10.15 Levelling the concrete on a bubble deck slab
                                                               Materials with a high thermal mass are capable
10.16 New Laboratories of Expertex Textile Centrum -
                                                               of slowly accumulating, and slowly releasing,
      note the surface-mounted light fittings                  thermal energy. High thermal mass is a
      Architect: Brookes Stacey Randall with lAA Architecten   consequence of a high density, high specific
                                                               heat capacity and a relatively low thermal
                                                               conductivity - materials such as earth, stone.
226   SUSTAINABILITY
                                              Peak temperature
                                 ;'           delayed by up to six
                                              hours
                                                                                   Net reduction ot
                                                                                  IM
  30 C
                                                                      \ X          innternai Temperature
                         /     1
                                      \ \                / / \ \
                             1
                              1
                                       \ \             / / \ \
                                             ~\\^     // ''    \ V\
             \ v    /
                             1
                                      /A         \^ / '                    y\ ^
                                             \     ^^//^-^ \ ^
                                             vJ^
                   / /
  15 C
                                 Day            Night                Day
10.17 Fabric energy storage created by exposed tliermal mass
water and concrete. Utilising the thermal mass                              Fabric energy storage can be controlled by
of building materials is l<nown as fabric energy                            either passive or active cooling methods.
storage.                                                                    Natural ventilation is the most basic method,
                                                                            but is dependent on lower night-time external
Fabric energy storage can be employed to                                    temperatures. Passive systems are suitable
regulate temperatures within a building,                                    for gains of up to 30 W/m^, where natural
minimising the need for energy-consuming                                    ventilation can be used. Single-sided natural
systems such as air-conditioning. Heat is                                   ventilation will operate at a plan depth of up
absorbed from the sun, as well as incidental                                to twice the floor to ceiling height, while cross-
gains from people, artificial lighting and                                  ventilation operates at depths of five times the
electrical equipment. Internally exposed                                    floor to ceiling height. Active systems allow for
concrete will absorb these gains, until it                                  higher performance, and improved control, as
is balanced with the internal temperature,                                  well as the potential for heat recovery from the
and will then release the energy when the                                   ventilation. Passing water through the concrete,
internal temperature drops - creating a lag                                 in connection with a ground storage tank, or
and a reduction in peak temperature. The                                    heat exchanger, increases the effective thermal
amount of energy it can store, and the period                               mass, and can potentially be combined with a
of this lag time, is proportional to its mass                               heating system. Thermal mass and insulation
and its exposure. For fabric energy storage to                              perform different, often complementary,
operate effectively, a strategy for absorbing                               functions and should not be confused. Due to
and releasing the accumulated energy must                                   their density, a material of high thermal mass
be employed, or the structure will simply                                   will usually have a poor insulating ability, while
stay averagely warm during the summer, and                                  a highly insulating material will have a low
averagely cold during the winter. Ideally, a                                thermal mass. Insulation blocks the passage of
lag time of 12 hours will offset and reduce                                 thermal energy; thermal mass absorbs it.
the peak temperature by the maximum value.
Another possibility is to utilise a seasonal,                               Embodied energy, although significant in the
six-month lag-time, though this requires a                                  selection of a building material, represents a
very high mass and will usually rely upon                                   relatively small investment when compared with
ground temperatures, as in earth shelter                                    the energy used by a typical late twentieth-
construction.                                                               century building. For example, in a four to six
                                                                            storey building, with a life expectancy of
                                                                                     SUSTAI N A B I L i T Y   227
50 years, the production of the building fabric
only accounts for 10% of the environmental
impact. The other 90% of environmental
impact is from the heating, cooling and lighting
of the building. This can be transformed by the
use of a high standard of insulation, combined
with the aid of thermal mass and a building
design that allows for efficient daylighting and
controlled solar gain. For buildings designed
to use a low amount of energy at low running
costs, the embodied energy of construction
becomes a more significant factor and should
influence the architect's design decisions. In
a comparison of concrete and steel structures,
the embodied energy of a concrete frame will
be, on average, 1.5 to 2.5 GJ/m^ compared
with 2.6 to 2.9 GJ/m2 for structural steel.^"^       10.18 Inland Revenue Building, Nottingham
                                                          Architect: Michael Hopkins Architects
For concrete to absorb thermal energy
efficiently, the internal surface of the concrete
floor slab, wall or column must be exposed
to the interior of the building, rather than be
concealed by a ceiling or cladding material.         The Powergen Operational Headquarters
This provides architects with aesthetic              building, designed by Bennetts Associates
opportunities that relate directly to the holistic   and completed in 1994, was one of the first
performance of the architecture. The shape and       office buildings in the UK to use an internally
finish of a concrete slab can be manipulated         exposed concrete structure to provide thermal
to create maximum thermal absorption by              mass (see Figure 10.1). Night-time cooling
increasing its surface area, while facilitating      is provided by the windows, electronically
natural light and incorporating artificial           operated by a building management system.
lighting. It is essential that the soffit remains    One of the advantages of this approach is
exposed - there always should be a line of           that the concrete must remain exposed - it is
sight of the soffit for all occupants.               the interior architecture of the project, thus
                                                     minimising the risks of a secondary layer of
An exposed soffit can be painted, typically in       interior design being added by the client or
a light colour, to allow light to be reflected       incoming tenant. During his 2003 Lubetkin
into the building. This will reduce the need for     lecture, Rab Bennetts noted that working
artificial lighting by making the daylight more      with concrete to build low-energy buildings
effective. An inherently light colour can be         that had high-quality interiors 'offered the
achieved by the use of white cement or ggbs.         chance to re-establish some architectural
In some cases, such as the Inland Revenue            authenticity in the office as a building-type'''
Building in Nottingham by Michael Hopkins            (see Chapter 3 for details of the onsite
Architects, the decision was made to paint           precasting of the floor slabs of the Powergen
the concrete with a mineral paint to achieve         building). The concrete soffit has a curved
consistent light reflectance for the daylight and    boat-like profile, which integrates services and
up lighting. The finish of an exposed concrete       lighting. Bennetts observed: 'The concrete
surface is determined by the mix, formwork used      coffers became the symbol of the project - a
and mode of production (see Chapters 2 and 3).       synthesis of engineering, economy, construction
228 S U S T A I N A B I LITY
                                                      is an exemplar of this approach, providing
                                                      a timely and vital contrast to the form-
                                                      derived buildings that seem to dominate the
                                                      architectural publications today.
                                                      The Potterrow Development, completed in 2008,
                                                      has a simple in situ concrete frame with flat
                                                      slabs, which typically span 6.5 m or 7.5 m,
                                                      except over the ground-floor meeting rooms
                                                      where down stands and post-tensioning were
                                        ^ a           introduced to achieve a 13 m clear span. The
                                                      shear walls and concrete soffits are exposed
                                                      throughout to provide thermal mass; a vital
                                                      component in the low-energy strategy for this
                                                      intensively used building, providing a thermal
                                                      flywheel that facilitates night cooling. Some
                                                      academics can have up to eight computers in
                                                      their rooms. Therefore, mechanical ventilation
                                                      with heat reclaim is provided, with air being
                                                      drawn into the atrium and exhausted at a
                                                      high level, thus benefiting from the stack
10.19 The Informatics Forum of the Potterrow          effect. The staff and students have the option
      Development for the University of Edinburgh     of opening windows for natural ventilation
      uses the exposed thermal mass of the concrete   in their offices. The exposed concrete soffits
      frame, walls and soffit (2008)                  have been painted with vibrant colours based
       Architect: Bennetts Associates                 on Eduardo Paolozzi's Turing Prints. These
                                                      are particularly striking in the two-storey
                                                      mini-forums that form key day-to-day meeting
and, above all, architectural space.''" Wessex        spaces for the staff. The soffit generates soft
Water, also by Bennetts Associates, uses a            glowing coloured daylight that spills out into
similar environmental strategy and achieved           the adjacent spaces. For the cladding details of
an Excellent Environmental Assessment                 the Potterrow Development, see Chapter 9.
Award under BREEAM 98 for Offices from
the Building Research Establishment (BRE),            The Informatics Forum is an excellent higher
and has been extensively evaluated after              education building that benefits from Bennetts
occupation. The use of internally exposed             Associates' experience of designing cost-
concrete allows the architect a way of unifying       effective low-energy and high-quality office
performance and aesthetics.                           headquarters over the past 20 years. This is
                                                      flexible, durable and humane architecture. Only
The most valuable assets in any building              the spaces of Herzberg's Centraal Beheer in
are the people. A knowledge-based economy             Apledoorn rival the relaxed social spaces that
only serves to emphasise this point. In the           surround this Forum.
twenty-first century, collectively, we should
be designing architecture that is comfortable
and enjoyable to work in by creating humane
architecture that facilitates interaction. The
Potterrow Development, designed by Bennetts
Associates for the University of Edinburgh,
                                                                             SUSTAI NABILITY   229
10.20 Section through the Informatics Forum of the University of Edinburgh
      - summer ventilation strategy
10.21 Section through the Informatics Forum of the University of Edinburgh
      - winter ventilation strategy
Cool running in California                                  10.22 Northwest elevation of the United States Federal
The United States Federal Building in San                         Building, San Francisco, California
Francisco, California, is one of the first major                  Architect: Morphosis witti engineers Ove Arup and
office buildings in the US to be naturally                        Partners
ventilated for over 70 years. Above the
fifth floor, this office building, designed
by Morphosis for the General Services
Administration (GSA), is naturally ventilated,
providing high-quality worl<spaces that require
only modest quantities of primary energy to
10.23 Key sections of the United States Federal Building, San Francisco, California
                                                                                SUSTAINABILITY       231
                                                       this project represents the epitome
                                                       of an optimistic architecture; an
                                                       architecture that synthesizes its
                                                       complex forces and realities into a
                                                       coherent whole.'"
                                                   The Federal Building uses only 45% energy
                                                   consumption of a typical GSA office and is
                                                   being monitored by the GSA Energy Centre.
                                                   This reduction in energy demand is primarily
                                                   the result of three environmental strategies
                                                   that are fully integrated into the architecture
                                                   of this office building: the maximisation
                                                   of daylight and the control of solar gain
                                                   combined with natural ventilation that is
                                                   computer controlled. The naturally ventilated
                                                   floors only use 86.9 kWh of electricity per
                                                   m^ per year. Lighting is typically the largest
                                                   energy requirement of an office building. The
10.24 The Skycourt of the United States Federal    United States Federal Building incorporates
      Building, San Francisco, California          a slender tower that is 18 storeys high, but
                                                   10.25 Key plans of the United States Federal Building
                                                         San Francisco, California
create comfortable conditions. The exposed         only 19.8 m wide to facilitate daylighting and
internal concrete structure is a vital component   cross-ventilation. This in conjunction with a
in achieving comfort because it provides           generous floor to ceiling height of over 3.25 m,
accessible thermal mass that can store energy      which enables 85% of the workplace to be
on a diurnal basis. Thom Mayne, the founder        day lit. The offices also afford its occupants
of Morphosis, writing about the design of this     excellent views across San Francisco. It is
project, observes:                                 highly appropriate for GSA to pioneer a low-
                                                   energy office building as it administers all
   'When architecture engages social,              of the federal government buildings in the
    cultural, political, and ethic currents,       USA. High-performance fagades are vital in
    it has the potential to transform the          achieving this energy saving, while creating
    world and our place in it. For me.             Dieasant worksoaces.
232   SUSTAINABILITY
10.26 A typical office in the United States Federal Building,
      San Francisco, California - possibly showing that there is
      too much solar gain entering via the double fagade
                                               ^ A ^ ^N -i ^k -dJ         I 1 1 ^ 1 1 1                    i l X i
                                               A   ^s A   A   A   vv Al
                                                                          ffl.
                                                                          I   A   /s   A   /s A   ^   /\   /.s y\   A
10.27 Typical office floor section of the United States Federal Building,
      San Francisco, California
                                                                               SUSTAI NABILITY    233
10.28 The exposed waveform concrete soffit of the
      United States Federal Building
The south-eastern elevation of the tower            by Hopkins Architects. Thus, it is no surprise
is protected from excessive solar gains by          to find that the structural engineers were
perforated stainless steel sunscreens. A double     Ove Arup & Partners. The creamy coloured
fagade of fixed translucent glass louvers, with     concrete of the soffit is a result of using ggbs
an inner layer of openable double glazed            in the mix; it replaced 50% of the Portland
windows, forms the north-eastern elevation. The     cement. The saving in embodied CO^ normally
public architecture of the tower is generated by    associated with the use of ggbs, an industrial
these climate-specific fagades.                     by-product of iron production, was limited in
                                                    this case as the ggbs was sourced from Korea.
The offices have waveform exposed concrete
soffits providing thermal mass. The concrete        In the twenty-first century, humankind has the
is cooled at night by automated opening vents       benefit of a millennia of construction technology
that are controlled by a building management        that can be combined with digital design
system. In its use of exposed concrete to           and the digital modelling of performance.
define the interior and to provide thermal mass,    Collectively, we have the means to make
this building has clear antecedence with the        altogether better architecture that serves our
Powergen Operational Headquarters building          diverse cultures and helps to sustain planet
in Warwickshire, by Bennetts Associates, and        earth. Concrete, an ancient yet radical material,
the Inland Revenue building in Nottingham,          has a vital role in sustaining human ecology.