API-570-Exam-100-Q (계산문제 정리할수 있는 문제) PDF
API-570-Exam-100-Q (계산문제 정리할수 있는 문제) PDF
API-570-Exam-100-Q (계산문제 정리할수 있는 문제) PDF
Q & A for API 570 Practice Exam Open Book (100 Questions)
6. What is the minimum required thickness, given the design conditions below for an
existing piping system in a refinery?
Given: Design Pressure & Temp = 600 psig @ 500F, 24 NPS ASTM A-106 Gr. B, and the
structural minimum design thickness for the 24 NPS system = .250 inches
A) 0.206 inches
B) 0.250 inches
C) 0.376 inches
D) 0.761 inches
B) .626 inches.
C) .751 inches
D) .876 inches.
Q & A for API 570 Practice Exam Open Book (100 Questions)
8. What is the minimum metal temp exempt from impact testing for API 5L, Gr X-60 pipe
having a 1.750 in. (44.5mm) nominal thickness that was normalized during manufacture?
A) -8F (-22.2C)
B) 20F (-6.7C)
C) 58F (14.4C)
D) None of these
Answer = C Reference: Table A-1 Column = A value See A-1 Note 6 See 323.2.2b
& Table & Fig 323.2.2A Note 2 below Fig. 323.2.2A refers you to B Column in lieu of the A
column in Table 323.2.2A Row for 1.75 in. (44.5 mm) 14.4C or 58F = Answer = C
9. What is the minimum metal temperature to be maintained during a hydrotest when
using API 5L, Gr X-60 pipe having a 1.750 in. (44.5mm) nominal thickness normalized
during manufacture? (Answer question 8 correctly, then apply the 570 rule)
A) -8F (-22.2C) = MDMT exempt from IT, plus API 570 safety factor = 22F (-5.2C)
B) 20F (-6.7C) = MDMT exempt from IT, plus API 570 safety factor = 50F (10.3C)
C) 58F (14.4C) = MDMT exempt from IT, plus API 570 safety factor = 88F (31.4C)
D) 58F (14.4C) = MDMT exempt from IT, plus API 570 safety factor = 68F (20.4C)
Ans = D Ref: 570, Par. 5.8.3 = 58F (14.4C) + 10F (6 C) Rule above MDMT for tests
10. Determine the Corrosion Rate (LT or ST), UT thickness Insp Interval (Class 1 piping)
& MAWP of corroded pipe given the detailed information below!
Given: Design pressure/temp = 500 psig/500F for A106 Gr B, NPS 20 Schedule 40 Pipe,
having a baseline measured thickness in 2001 = .560 in., in 2006 = .530 in., in 2011 = .500 in.
Has RL greater than 10 years, and assume a 5 year interval for MAWP calc!
A) Corrosion rate is 6 MPY, UT inspection interval = 5 years, and MAWP = 836 psi
B) Corrosion rate is 10 MPY, UT inspection interval = 10 years, and MAWP = 848 psi
C) Corrosion rate is 6 MPY, UT inspection interval = 5 years, and MAWP = 868 psi
D) Corrosion rate is 10 MPY, UT inspection interval = 10 years, and MAWP = 883 psi
Answer = A API 570, Para. 7.2 & Table 4 Examples: When MAWP is recalculated, wall
thickness used in calcs shall be actual thickness as determined by inspection (5.6 definition)
minus twice* the estimated corrosion loss before the date of the next inspection (6.3.3).
Step # 1: Determine corrosion rate 30 mils lost in 5 yrs (both LT & ST intervals) = 6mpy
Observation: A uniform corrosion rate exists Both LT & ST = 6 MPY
Step # 2: Determine correct UT inspection interval! Use 5 years for a MAWP calculation
Step # 3: Estimated corr. loss (ECL) in 5 yrs = 30 mils, & 2* x ECL = 60 mils (Para. 7.2)
Step # 4: Utilize the correct formula & values per API 570 Table 4 for MAWP = 2SEt D,
& use ASME B31.3 to find S = 19,000 (table A-1 value @ 500F), E = 1.0 (Table A-1B value
for seamless) t = .440, because .500 minus twice the estimated loss in 5 yrs or .060 = .440
MAWP = 2 (19,000) (1.0) (.440) 20 (From API 574 pipe schedules) = See math below
MAWP = 38,000 x .440 20 = 16,720 20 = 831.6 psi = 836 psi Note: 20 yr interval= 494psi
Conclusion: 836 psi exceeds 500 psi design = the 5 year proposed interval is acceptable
Q & A for API 570 Practice Exam Open Book (100 Questions)
Answer questions 11 & 12 below (PQR Review)
PQR Given Information: A-106 Gr. B material, NPS 20, Schedule 120
Note: All test results signed off & dated by Egyptian Mech. Testing Group (Babu B. Babu)
Tensile Test specimen # 1 (18.8mm x 18.8mm) Results = 69,900 Failed = Weld Metal
Tensile Test specimen # 2 (18.6mm x 18.6mm) Results = 70,000 Failed = Weld Metal
Tensile Test specimen # 3 (18.7mm x 18.7mm) Results = 66,500 Failed = Base Metal
Tensile Test specimen # 4 (18.8mm x 18.8mm) Results = 66,000 Failed = Base Metal
Guided Bend (side bend) specimen # 1 results = Pass 2.9 mm slag in the weld area
Guided Bend (side bend) specimen # 2 results = Pass 3.0 mm porosity in the weld area
Guided Bend (side bend) specimen # 3 results = Pass 3.0 mm crack in the weld area
Guided Bend (side bend) specimen # 4 results = Pass 3.0 mm incomp. fusion weld area
11. The four tensile test values provided above by were reviewed and found to be:
A) Adequate in number, however # 1 & # 4 are both below ASME IX required tensile values
B) Adequate in number, however # 1 is below the ASME IX required tensile value
C) Adequate in number, however # 1, # 3 & # 4 are all below ASME IX tensile values
D) Adequate in number & all tensile test results are acceptable and Babu signed it off.
Answer: D Apply QW-422 Table Value of 60 ksi & 5% under rule of QW-153
The number (4) was adequate because specimens are half-size (full size = 1.5 in. or 38mm)
60,000 Table Value (no allowed reduction for weld metal failures) Accept # 1 & # 2
60,000 Table Value x .95 (5% rule for base metal failures) = 57,000 Accept # 3 & # 4
12. The guided bend test results provided above were reviewed and:
A) Adequate in number, however specimens with cracks (# 3 was cracked) are always rejected
B) Adequate in number, however specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
C) Inadequate in number, and specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
D) Adequate in number & all guided bend test results are acceptable and Babu signed it off.
Answer: D Apply QW-163 acceptance criteria allowing a 3mm maximum weld flaw size
Q & A for API 570 Practice Exam Open Book (100 Questions)
Answer question 13 below (WPS & PQR Review)
PQR Given Information: A-106 Gr. B material, NPS 20, Schedule 120
Additional Given Information
PQR # 123456 coupon thickness measured by Babu was exactly the same thickness as the
nominal wall thickness from API 574 piping schedules in inches. Weld process = SMAW.
PQR # 123456 was signed and dated by Babu B. Babu and supports WPS # 123456.
13. What is the WPS # 123456 base metal thickness range qualified by PQR # 123456?
A) 3/16 in. or 5 mm is the minimum thickness qualified by PQR # 123456
B) 2T (1.5 inches x 2) or 3 inches (76mm) is the maximum thickness qualified by PQR # 123456
C) 3/16 in. (5 mm) to 2T (3 inches or 76mm) is the thickness range qualified by PQR # 123456
D) None of these are correct
Answer: D QW-451.1 Table Row = 1.5 inches to 6 inches (inclusive) = 5mm to 200mm
14. A piping system designed at 500 psi @ 600F is to be hydrostatically tested at a test
temp conducted at 100F or below. Pipe material is A-106 Gr. B Seamless Sch 80 NPS 6.
What is the hydrostatic test pressure (compensating for design to test temp difference)?
A) 750 psig
B) 794 psig
C) 812 psig
D) 867 psig
Answer = D Reference: ASME B31.3 Table A-1 & Para. 345.4.2 Use Formula
(API EXAM QUESTIONS WILL NOT GIVE THE INFO ABOVE IN PARENTHESIS)
Solution: Determine both St & S from A-1 Tables St = 20,000 & S = 17,300 (St S = 1.156)
1.5 (500 pressure) (1.156 Rr = St/S = 1.156) = 867.05 = 867 psig
Para. 345.4.2 (a) requires not less than 1-1/2 times design pressure. 500 x 1.5 = 750
Solution = 867 psi to compensate for the difference between design pressure test conditions and
it must be noted that 867 exceeds the minimum of 1.5 times design or 750 psi in this case!!!
15. What is the essential wire & wire diameter (assume source side IQI) for 4 NPS Sch 40S
ASTM A312 Type 316L pipe weld in as welded condition. Assume Category D service!
A) Essential wire # 4 (0.16 mm)
C) Essential wire # 6 (0.25 mm)
Answer = C Solution Step # 1: Use API 574 Table, Sch 40 NPS 4 = .237 (6.02mm)
Solution Step # 2: Apply the rule for T-276.2(a) and proceed to Step # 3 Add reinforcement
Solution Step # 3: Use B31.3, Table 341.3.2 for reinforcement = L = 1/16 in or .062 (1.5mm)
Cat. D service (M value) requires DOUBLE code reinforcement of L @ B31.3 T- 341.3.2
Solution Step # 4: Add .237 + .125 = .299 inches Metric = 6.02 mm + 3 mm = 9.02 mm
Ref: API 574 SS schedules, B31.3 table 341.3.2 value M, ASME V, Table T-276, T-233.2
2 RULES = WELDS WITH (T-276.2a) & WITHOUT (T-276.2b) REINFORCEMENT
Q & A for API 570 Practice Exam Open Book (100 Questions)
Answer question 16 (Determine weld size) below
B31.3 Fig. 328.5.2B Typical Details for Double-Welded Slip-On Flg Attachment Welds
16. What are the minimum required fillet weld sizes (front & back welds) for a double
welded slip on flange per Fig.328.5.2B using Detail (1), given a 3 NPS Sch 40 pipe & class
150 rated slip-on welding flange?
A) 5.6 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
B) 6.0 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
C) 6.0 mm for the front weld (ID) & 6.0 mm for the back weld (OD)
D) 5.6 mm for the front weld (ID) & 8.6 mm for the back weld (OD)
574 pipe sch T = 5.59 mm Note that you must use ASME B16.5 Tables
Flange Hub T See B16.5 Table 8 X* B* 2 = 108 90.7 = 17.3 2 = 8.65 mm
* X & B values in Table 8 (Class 150 Flg dimensions) on Pg 71 See Columns 5 & 11
Front weld size (ID near the flange face) = lesser of T or 6mm = 5.59 mm = Answer = A
Back weld size (OD on back side) = 1.4 x t = lesser of 7.83 mm or 8.65 = 7.83 mm = A
17. Minimum hold time and test pressure for a Sensitive Leak Test using the Gas and
Bubble test method with an approved low surface tension bubble forming solution is:
Additional Given Information: The system under test has a design pressure of 100 psi.
A) 5 minutes at a test pressure of 25 psi
C) 15 minutes at a test pressure of 15 psi
Ans = C Ref: ASME B31.3, Par. 345.8 ASME V, Art. 10, Mandatory Appendix 1,
Sections I-1032a & I-1070 = 15 minutes & 345.8.a = lesser of 15 psi or 25% design pressure
18. What is pressure rating & the hydrostatic test pressure for a Class 300 A182 Gr. F316L
flange being subjected to a system hydrostatic test pressure at 50F (10C)?
A) 230 psi x 1.5, round up at test at 350 psi
C) 275 psi x 1.5, round up at test at 425 psi
Ans = B Ref: B16.5, Par. 2.6 & Table 1A Table F2-2.3 Row 100F & Col. Class 600
Q & A for API 570 Practice Exam Open Book (100 Questions)
19. When performing a small patch repair, what is the maximum electrode diameter, type
of electrode, and type of weld bead required when the temperature is below 32 F (0 C)?
A) Max electrode diam. = 5/32 in. (4.0 mm), cellulosic type deposited with stringer beads
B) Max electrode diam. = 1/8 in. (3.2 mm), cellulosic type deposited by weaving of weld beads
C) Max electrode diameter = 5/32 in. (4.0 mm), low-hydrogen type deposited with stringer beads
D) Max electrode diameter = 1/8 in. (3.2 mm), low-hydrogen type by weaving of weld beads
Answer = C Reference: API 570, Annex C, Section C.2
20. What is the PWHT temperature range, holding time/inch, and minimum holding time
for a weld on ASTM A-333 Gr. 8 material with a joint thickness that measured 2.01 in.?
A) PWHT range = 1,100 1,200F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
B) PWHT range = 1,100 1,325F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
C) PWHT range = 1,300 1,375F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
D) PWHT range = 1,025 1,085F holding time/inch = 1 hr, & minimum holding time = 2 hrs
Answer = D Ref: ASME B31.3 Table 331 & Notes 1 material = 9% Nickel = P-No 11A
21. What is the acceptable range of magnetizing current (amps) required for prod spacing
of 6 inches on an as welded NPS 24 Schedule 40 ASTM A-106 Gr. B pipe weld?
A) 600 to 750 amps
Answer = D Ref: ASME V, Art. 7, T-752.2 API 574 value = .688 in 90 to 100A/in
Solution: 6 inches x 90 = 540, 6 inches x 100 = 600 540 600 amps None of these!
22. When using water-washable penetrants, excess penetrant shall be removed with:
A) A fine water spray not exceeding 5 psi with a water temp not exceeding 120F (52C)
B) A fine water spray not exceeding 10 psi with a water temp not exceeding 120F (52C)
C) A coarse water spray not exceeding 25 psi with a water temp not exceeding 110F (43C)
D) A coarse water spray not exceeding 50 psi with a water temp not exceeding 110F (43C)
Ans = D Ref: ASME V, Art. 6, T-673.1 Also BOLD ITEM T-673.3 PT No-Nos!
23. Evaluations of soil corrosivity should be performed at five-year intervals for:
A) Soil to air interface piping showing corrosion to a minimum depth of 12 in below the grade
B) Soil to air/asphalt interface piping showing evidence of corrosion without CP system present
C) For piping buried in lengths greater than 100 ft (30 m) without CP system present
D) None of these statements are correct regarding soil corrosivity checks
Answer = C Reference: API 570, Para. 9.3.4
Q & A for API 570 Practice Exam Open Book (100 Questions)
24. To be exempt from pressure testing after repairs, the requirements for socket welds
include all of the following EXCEPT:
A) Welds are to be examined with appropriate NDE as specified by authorized piping inspector
B) Spacers designed for socket welds shall be used to establish a minimum 1/16 in/1.6 mm gap
C) Socket welds shall be per ASME B31.3 (Figure 328.5.2.c) & shall be a minimum of 2 passes
D) MT or PT shall be performed on both the root pass and final completed pass of socket welds
Answer = D Reference: API 570, Para. 8.2.7 Socket welds are fillet welds and only on
the final completed pass is MT or PT required Butt welds get MT or PT on the root pass
25. All the following statements are true about ASME PCC-2 and Inspector should refer to
ASME PCC-2 for all of the following information (info) EXCEPT:
A) PCC-2 gives more info on permanent welded repairs to piping systems
B) PCC-2 gives more info on temporary welded repairs to piping systems
C) PCC-2 gives more info on temporary non-welded (composite wrap) repairs to piping systems
D) PCC-2 gives more info on conducting NDE in lieu of pressure tests
Answer = D API 570, Paras. for PCC-2 A = 8.1.4.2, B = 8.1.4.1, C = 8.1.5, D = 8.5 &
PCC-2 provides more information on pressure tests (not NDE in lieu of Pressure Tests)
26. Fewer CMLs can be selected for piping systems with all of the following characteristics
EXCEPT:
A) Low potential for creating a safety or environmental emergency in event of a leak
B) Relatively noncorrosive piping systems (such as Lube Oil & Seal Oil)
C) Systems not subject to changes that could cause corrosion as shown by history
D) Long, straight-run piping systems
Answer = C API 570, Para. 5.6.3
27. All the following statements are true about API 579 and the Inspector should refer to
API 579 for all of the following information EXCEPT:
A) Use 579 to obtain info on additional considerations for pressure tests (use lower test pressure)
B) Use 579 to evaluate metal loss when it is not in excess of the specified corrosion allowance
C) Use 579 to evaluate blisters, laminations, weld misalignment, distortion, and fire damage
D) Use 579 to evaluate crack-like flaws (including excessive undercut on existing piping system)
Ans = B 570, Para. 5.8 & 7.4 when it is in excess of the specified corrosion allowance
~~~~~~~~~~~~~~END OPEN BOOK SECTION 27 QUESTIONS~~~~~~~~~~~~~~~
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
32. API 570 Authorized Piping Inspectors are responsible to the Owner/User for all of the
following EXCEPT:
A) Determining if API 570 requirements for inspection/examination/testing have been met
B) Being directly involved in all inspection activities, including any examiners assisting him
C) Settle all nonconformances by having repairs done quickly as based on inspectors findings
D) Evaluating & accepting (or rejecting) all examination results provided by any examiner
Answer = C (API 570, Para. 4.3.4)
33. When designating an injection point circuit for purposes of inspection, it may be
appropriate:
A) To extend the circuit to the next fitting downstream of the injection point
B) To extend the circuit two fittings downstream of the injection point
C) To extend the circuit to the next specification break
D) To extend the circuit to the next piece of pressure equipment
Answer = D (API 570, Para. 5.5.9)
34. API 570 recommended upstream limits of an injection point circuit for inspection
purposes is (Assume a 4 NPS line):
Problem: An injection point exists on a 4 NPS pipe What is the upstream limit?
A) 12 inches
B) 13.5 inches
C) 25 feet
D) None of these
Answer = B (API 570, Para. 5.5.9 & Figure 1) Dont forget the upstream rule 12
inches or 3 pipe diameters, whichever is greater 4 NPS = 4.50 in x 3 = 13.5 in
35. The owner/user or the inspector may establish inspection intervals and the thickness
measurements should be scheduled based on:
A) Not more than the remaining life as determined from calculated corrosion rates
B) Only at maximum intervals recommended in Table 2 for a given Class of piping
C) At the remaining life value or the Table 2 value, whichever is less
D) None of these is correct
Ans = D (570, Par. 6.3.3) At RL value or the Table 2 value, whichever is less
36. The owner/user or the inspector may establish inspection intervals and the visual
inspection intervals should be:
A) Not more than the remaining life as determined from calculated corrosion rates
B) At maximum intervals recommended in Table 2 for a given Class of piping
C) At the remaining life value or the Table 2 value, whichever is less
D) None of these is correct
Ans = B (570, Par. 6.3.3) First sentence many miss this easy question!
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
37. Historically, the greatest number of incorrect material substitutions during fabrication
and construction is between what types of materials:
A) CS & Low Alloys
Answer = CS substitutions into Low Alloy (CrMo) systems API 578, Para. 4.3.3.1
38. Insulating materials often hold moisture that creates corrosion. The ability of
insulation to draw and hold water or moisture is known as:
A) Wicking
B) Saturation
C) Wetting
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
42. Regarding brittle fracture failures, cracking found will typically show evidence of:
A) Straight, non-branching cracks largely without evidence of any associated plastic deformation
B) Branching cracks having evidence of a shear lip or localized necking around the cracks
C) Both straight & multi-facet cracks with evidence of a shear lip or localized necking at cracks
D) None of these are correct
Answer: A API 571 Para. 4.2.7.5.a Brittle Fracture Question
43. Most cases of Brittle Fracture occur only at:
A) Temperatures above Charpy Impact transition temperatures
B) Charpy Impact temperatures have no relationship to Brittle Fracture occurrences
C) Temperatures below ambient and only in thick sections
D) Temperatures below Charpy Impact transition temperatures
Answer = D See Paragraph 4.2.7.3.e below Critical Factors
44. Critical Environmental Factors for CUI can include all of the following EXCEPT:
A) Insulation system design & type
B) Humidity & Rainfall
C) Chlorides from Marine Environment
D) Industrial pollution (SO, etc)
Answer = A See Paragraph 4.3.3.3.a (Critical Factors)
45. The common method used to monitor boiler water for condensate corrosion is:
A) Operational Temp Range Analysis
B) Treatment Chemical (Scavenger) Analysis
C) Water Analysis
D) pH Analysis
Answer = C See Para. 4.3.5.7 (Inspection & Monitoring)
46. Each owner/user should provide specific attention to the need for inspection of piping
systems susceptible to specific types and areas of deterioration. These include all EXCEPT:
A) Injection points, deadlegs, Corrosion under insulation (CUI), Soil-to-air (S/A) interfaces
B) Service specific & localized corrosion, Erosion & corrosion/erosion, Corrosion under linings
C) Environmental cracking, Fatigue cracking, Creep cracking, brittle fracture & Freeze damage
D) Contact point corrosion, Corrosion under deposits & Low temperature Corrosion
Answer = D (API 570, Para. 5.4.2) Obviously, Low temperature corrosion is not listed
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
47. When an owner/user chooses to conduct RBI assessment of piping system, assessments
must include a systematic evaluation for all items listed below EXCEPT:
A) Likelihood of failure based on forms of degradation reasonably expected in a given service
B) Consequence of failure of the piping system in a given service
C) In accordance with API 580 and detailed methodology per API 581.
D) In accordance with API 579 and detailed methodology per API 581.
Answer = D (API 570, Para. 5.2 Second Paragraph)
48. Thickness measurement inspection on hot surfaces must apply a 1% temperature
correction factor for every 100F when the surface temperature measures greater than:
A) 100F
B) 125F
C) 150F
D) 212F
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
52. Fasteners should extend completely through their nuts. Any fastener failing to do so is
considered acceptably engaged if:
A) The end of the fastener is flush with the face of the nut
B) The lack of complete engagement is not more than 1 thread
C) The lack of complete engagement is not more than 2 threads
D) At least one thread must extend beyond the face of the nut
Answer: B (API 570, Para. 5.12)
53. These points are areas defined by a circle having a diameter not greater than 2 inches
for a line diameter not exceeding 10 inches or not greater than 3 inches for larger lines.
A) Hold
B) Examination
C) Witness
C) CML
B) Consequence of failure
C) Risk of failure
D) None of these
B) Ultrasonic
C) Hardness survey
D) MT or PT after grinding
B) 1/8 inch
C) 1/32 inch
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
58. Magnetic Particle examination methods can detect which of these discontinuities?
A)
B)
C)
D)
Answer: B (ASME V, Art. 7, T-720) Shallow sub-surface cracks & other discontinuities
may be found using MT Many miss this question and answer C
59. API 578 gives rules for Alloy Verification for:
A)
B)
C)
D)
Answer: B (API 570, Para. 5.6) Reason The effects of doubling occur during UT
61. For recalculating Piping Circuit MAWP, what computation determines wall thickness?
A)
B)
C)
D)
12 inches
12 inches or 2 times pipe diameter, whichever is greater
12 inches or 3 times pipe diameter, whichever is lesser
12 inches or 3 times pipe diameter, whichever is greater
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
63. What term best describes a physical change in a component that has design
implications affecting pressure containing capability or flexibility of a piping system
beyond the scope of the original design.
A) Rerating
B) Repair
C) Alteration
D) Assembly
B) Inspection Agency
C) Contractor
D) Piping Engineer
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
68. The API-570 Piping Inspection Code applies to:
A)
B)
C)
D)
Inspection, rating, repair, & alteration procedures for piping systems already in-service
May be used for modification or addition of new piping systems constructed per the code
May be used when in conflict with any prevailing regulatory requirements
Pressure vessels, heaters, or heat exchanger internal or external piping
Answer: D (API 570, 1.2.1) Authorized Inspection, Engineers, Repair Org, etc)
70. Proper safety precautions shall be taken before any piping system is opened & before
some types of external inspections. In general, all these safety precautions apply except:
A) Procedure for segregating piping systems, installing blanks (blinds) & testing tightness
B) Opened piping should be isolated from all sources of harmful liquids, gases, or vapors and
purged to remove all oil and toxic or flammable gases and vapors.
C) Before starting inspection, inspection personnel should obtain permission to work in the
vicinity from operating personnel responsible for the piping system, & wear any PPE for work.
D) NDE equipment meets OSHA safety requirements for hazardous electrical equipment.
Ans = D (570, Par. 5.3.1 & 5.3.2) NDE Equip to meet operating facility safety
reqmtsDegree of difficulty = 10/10 with this question!!!
71. The owner/user shall maintain appropriate permanent and progressive records of each
piping system covered by API 570 for all of the following items EXCEPT:
A) Piping system service, classification, identification numbers, & inspection intervals
B) Documents recording details of testing (inspector/examiner, date, types of testing, etc)
C) Results of thickness measurements & other tests, inspections, repairs (temp/permanent),
alterations, or rerating. Design information and piping drawings may be included
D) Fitness for service assessment plans and strategies
Answer = D (API 570, Par. 7.6.1)
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
72. Before performing required inspections, inspectors shall familiarize themselves with:
A) Piping system baseline inspection results
B) Similar piping system repairs
C) Previous history of similar piping systems
D) Current Inspection Plans for the piping system
Answer: D (API 570, 5.3.5) Review the current Inspection Plan)
73. Injection points are sometimes subject to accelerated corrosion from normal or
abnormal operating conditions, and because of this injection points are treated as:
A) An inspection circuit covered along with On-stream inspection surveys
B) A part of the circuit that needs to be inspected regularly per API 570 requirements
C) A separate part of an external inspection, similar to CUI inspection
D) A separate inspection circuit needing thorough inspection on a regular schedule
Answer: D (API 570, 5.4.2)
74. Examples of environmental cracking include all of the following except:
A) Chloride SCC of Austenitic SS
B) Polythionic acid SCC of sensitized austenitic alloy steels
C) Temper Embrittlement & Creep
B) Caustic SCC (caustic embrittlement)
Answer: C (API 570, 5.4.1.1)
75. Deadlegs include all of the following EXCEPT:
A) Lines with one end blanked
B) Control valve bypass lines
C) Relief valve inlet and outlet header piping
D) Sample points, drains, bleeders, and instrument connections
Answer: B (API 570, Para. 3.1.16)
76. Typical sources of moisture that cause corrosion under insulation (CUI) include:
A)
B)
C)
D)
Answer: B (API 574) sources, not causes (If causes for CUI then answer = A)
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
77. Regarding reporting & records, Computer programs are particularly useful for all of
the following EXCEPT:
A) Storing thickness readings
B) Calculating short and long-term corrosion rates, retirement dates, MAWP, and reinspection
intervals on a test-point by test-point basis.
C) Highlighting areas of high corrosion rates & circuits overdue for inspection
D) Fitness for service assessment docs per API 581
Answer: D (API 570, Para. 7.6) Fitness for Service Assessment docs are per API 579
78. When reviewing RT film, a darkened perfectly straight line can be seen in the very
center of the root pass (lightest area). The length of the line is about 75mm long. It is likely
which type of discontinuity?
A) Incomplete penetration
C) Wormhole porosity
B) Incomplete fusion
D) Crack
Ans: A (API 577 NDT General Knowledge) Note 2 in API 577 RT Illustrations
79. The transmitted film density through the radiographic image of the body of a correct
hole-type IQI was measured with a densitometer at 2.8 in the area of interest. What is the
acceptable range of density for the film (assume no shims were used with the IQI)?
A) 2.4 to 3.6 (2.38 to 3.64), applying the -15% +30% rule
B) 2.0 to 4.0 if a Gamma ray source was used
C) 1.8 to 4.0 if an X-Ray source was used
D) None of these is correct
Answer = A Reference: T-282.2(a) we are not asking what is acceptable density range
80. Which of the following types of imperfections cannot be detected by radiography?
A)
B)
C)
D)
Cracks
Incomplete Penetration
Slag or Porosity
Laminations
Answer = D ASME V, Art. 1, Table A-110 (RT Col. Product Form & weld imperfection)
81. Which of the following imperfections may appear as a dark round spots using
radiography?
A) Cracks and Incomplete Penetration
B) Porosity or Burn through
C) Slag and Incomplete fusion
D) Laminations
Answer = B General NDE knowledge & RTFI Presentation in E-Library Folder # 27
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
82. Which of these imperfections may appear as a light white spot using radiography?
A) Cracks
C) Porosity
B) Incomplete Penetration
D) Tungsten Inclusion
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
87. Category D Fluid Service is a service where all of the following are true EXCEPT:
A) Fluid handled is nonflammable, nontoxic, & not damaging to human tissues
B) Design gage pressure does not exceed 1035 kPa (150 psi)
C) Design temperature is from 29C (20F) through 186C (366F)
D) Inspection of Category D piping is not important
Answer: D (ASME B31.3 Definitions Fluid Service) Inspection is optional
88. API 574 External Inspection Checklist for insulation covers all the following except:
A) Damage/penetrations in insulation
B) Missing jacketing & insulation
C) Liner deterioration
D) Banding (broken/missing)
Answer: C (API 574, Appendix A External Inspection Checklist)
89. The basic types of valves include all of the following except:
A) Gate / globe
B) Plug / Ball
B) ASME B16.20
C) ASME B16.47
D) ASME B16.34
Ans: D (API 574, Para. 4.3.1) B16.5 (flanges) & B16.34 (valves) cover pressure ratings
91. On-stream inspection can reduce downtime by:
A) Shortening process runs by assuring piping conditions are suitable for continued operation.
B) Permitting fabrication of replacement piping after a shutdown.
C) Eliminating unnecessary work and reducing shutdown personnel requirements
D) Causing Operations to address Inspection findings
Answer: C (API 574, Section 7.2)
92. A combination of corrosion and erosion known as corrosion/erosion results in
significantly greater metal loss than can be expected from corrosion or erosion alone.
Corrosion/erosion occurs at all of the following locations EXCEPT:
A) High velocity and high turbulence areas
B) Downstream of control valves, orifices, and pump discharges
C) At any point of flow direction change, such as the outside radius of elbows
D) Upstream of pump suction locations in long runs of piping
Answer: D (API 574, Section 6.3.6 & API 571)
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
93. Any welding conducted on piping components in operation must be done in accordance
with this document, and Inspector shall use as a minimum Suggested Hot Tap Checklist
contained in this document for hot tapping performed on piping components. Which of the
following documents referenced in API 570 addresses hot tapping?
A) API 2201
B) API 574
C) ASME B31.3
D) ASME PCC-2
Changing out a damaged flange with a new flange of the same rating and material
Adding a small bore weld boss not requiring reinforcement
Changing out a corroded branch connection (no required reinforcement)
Adding a large bore branch connection requiring reinforcement
Answer: D (API 570, 8.1.1 & Definition in Para. 3.1) HIGHLIGHT YOUR API 570
95. Which of the following conditions have the highest potential to create an emergency
should a leak occur in a Class 1 piping system containing flammable fluids?
A) Rapid vaporization on leakage
C) No significant vaporization
96. Using illustration from ASME B16.5 (Table 5) identify Value P as:
A) Ring Type Joint (RTJ) dimension
C) Ring Joint pitch dimension
B) Value Dg
D) Flat face pitch diameter
Answer: B (ASME B16.5 Table 5 Illustration of Ring Joint Gasket pitch diameter)
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
97. Which of the following statements are correct?
A) Soil resistivity is a measure of resistance used by drilling operations in oil exploration
and it has no connection with corrosive soil
B) Lower soil resistivity indicates less corrosive soil
C) Soil resistivity has nothing to do with corrosiveness of soil because soil corrosion
depends on the amount of corrosive chemicals present in the soil
D) Higher soil resistivity indicates less corrosive soil
Answer: D (API 570, 9.1.4 on Soil Resistivity) HIGHER soil resistivity indicates LESS
corrosive soil and therefore, LOWER soil resistivity will indicate MORE corrosive soil
98. After completion of alterations or major repairs, a pressure test is:
A) Normally required
B) Required if deemed necessary by Examiner
Answer: A (API 570, 8.2.6 First Paragraph) Normally required after alterations
99. Who shall be responsible to the owner-user for determining that the requirements of
API 570 for inspection, examination and testing are met?
A) Engineer
B) Inspector
C) Repair Organization
D) Operating Personnel
Answer: B (API 570, Para. 4.3.4) Authorized Piping Inspector = Inspector in API 570)
100. Which of these are NOT mandatory requirement(s) for re-rating a piping system?
A) Calculations must be performed by the piping engineer or the inspector
B) Current insp. records shall be reviewed to verify that piping system is satisfactory for the
proposed service conditions & an appropriate corrosion allowance has been provided
C) The piping system is checked to affirm that the required pressure relieving devices are
present, are set at appropriate pressure & have appropriate capacity at the set pressure
D) All deficiencies in the piping system must be corrected before the re-rating is complete
Answer: D (API 570, 8.3)