The document describes an organic photoconductive coating used for toner cartridges. It has two important layers - the charge generation layer that contains photoconductive pigment, and the charge transfer layer that transfers electric charge to the surface to pick up toner powder. The coating process involves cleaning the drum, applying 1-2 coats of the coating using an airbrush, and drying it with a hot air gun. The coating is composed of a polycarbonate binder, charge transfer complex, and organic solvents. Precautions must be taken since it contains toxic solvents.
The document describes an organic photoconductive coating used for toner cartridges. It has two important layers - the charge generation layer that contains photoconductive pigment, and the charge transfer layer that transfers electric charge to the surface to pick up toner powder. The coating process involves cleaning the drum, applying 1-2 coats of the coating using an airbrush, and drying it with a hot air gun. The coating is composed of a polycarbonate binder, charge transfer complex, and organic solvents. Precautions must be taken since it contains toxic solvents.
The document describes an organic photoconductive coating used for toner cartridges. It has two important layers - the charge generation layer that contains photoconductive pigment, and the charge transfer layer that transfers electric charge to the surface to pick up toner powder. The coating process involves cleaning the drum, applying 1-2 coats of the coating using an airbrush, and drying it with a hot air gun. The coating is composed of a polycarbonate binder, charge transfer complex, and organic solvents. Precautions must be taken since it contains toxic solvents.
The document describes an organic photoconductive coating used for toner cartridges. It has two important layers - the charge generation layer that contains photoconductive pigment, and the charge transfer layer that transfers electric charge to the surface to pick up toner powder. The coating process involves cleaning the drum, applying 1-2 coats of the coating using an airbrush, and drying it with a hot air gun. The coating is composed of a polycarbonate binder, charge transfer complex, and organic solvents. Precautions must be taken since it contains toxic solvents.
Organic photoconductive coating is composed mainly from 2 important layers. First one is CGL and second is CTL. Charge-Generation-Layer is the layer where photoconductive pigment is included. This is usually TiOPC pigment in y-shape of crystals. The second layer is the most important. It's called CTL or Charge Transfer Layer. It's purpose it to transfer electric charge generated in the lower layer to the surface. With transferred charge
the toner powder is picked
up from developer roller. And this layer must be recoated in order to protect the CGL layer. I will try to explain in simple words how you can easily do it in your workshop. During whole process you shoule take really good care of clenaliness. I'm not talking about making 100% cleanroom but you also shouldn't have toner and dust particles all over the place. We installed normal micron air filter and recoating is now much more reliable.
Process: All parts that come in contact with coating should be from high quality staineless steel or polyamide plastic. Also silicone tubing is fine. All parts and also stainless steel airbrush is available (costs approx 100 ) from us. If you use diferent equipment results may vary from optimal. Coating should be done from left to right as shown on youtube video. And with newest formulation only 1 pass is enought! If you have nozzles opened 60%. In any case you will need to make your internal tests. After coating dry the drum with hot air gun.
Composition of coating The coating is composed from different elements. Most important is the binder. We use same quality polycarbonate as standard in industry. This will ensure full compatibility and endurance for whole cycle. Another ingredient is the heart of the coatingcharge transfer complex. It's organic compound that tranfers the electron to the surface and pickup the toner particles.
liquid through the series of
filters. It speeds up the process and help maintain the quality level.
We add aslo many different
organic solvents and additives to dissolve the binder and enable fluent and clogfree spraying of the liquid.
R11,R45,R36/37/38,R48/2 0,R63,R65,R67
The last step is filtering the
liquid. We use several filters with different porosity and use vacuume to suck the
Since we use toxic solvents
you should use precautions as : air ventilation, active carbon filter, safety googles. Store liquid on safe place. Away from children and unauthorized personel. R-phrases for our coating are following:
As you can see the coating
is dangerous chemical. It shouldn't be used without precautions! If you are interested we can provide also all
necessary equipment. We just need to learn your quantity requirements. Coating is packed in glass bottles that will prevent any leakage and evaporation. The storage time is not limited. You need to keep coating away from heat sources and direct sunlight. And it doesn't have any expiration date. Shipping is only possible via truck! No air transportation possible!
Svet rnil Litijska cesta 12a 1000 Ljubljana SLOVENIJA EUROPE Phone: +386 31 204 629 mail: info@svet-crnil.com
Coating procedure: Use isopropyl alcohol and clean the drum of any toner residue Coat the drum with 1-2 coats of our coating (depends of cartridge yield) Dry the drum with hotair gun for 10-30 sec. at 180C Why recoat the drums ?
