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QAP for SKP Transformers Manufacturing

The document outlines quality assurance procedures for manufacturing 1000 KVA distribution transformers. It details 3 key components: 1) Visual inspection to check dimensions and completeness, 2) Routine tests like turns ratio, resistance, and load loss tests according to IS 1180 standards, and 3) Final fittings inspection to ensure completeness and dimensions match approved drawings. Checks will be 100% for components 1 and 3, and tests will be witnessed and recorded in log sheets and record books, with approvals needed from inspection, testing, quality control and client as required.

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audiihussain
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286 views1 page

QAP for SKP Transformers Manufacturing

The document outlines quality assurance procedures for manufacturing 1000 KVA distribution transformers. It details 3 key components: 1) Visual inspection to check dimensions and completeness, 2) Routine tests like turns ratio, resistance, and load loss tests according to IS 1180 standards, and 3) Final fittings inspection to ensure completeness and dimensions match approved drawings. Checks will be 100% for components 1 and 3, and tests will be witnessed and recorded in log sheets and record books, with approvals needed from inspection, testing, quality control and client as required.

Uploaded by

audiihussain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MANUFACTURING QAP

u,

SKP TRANSFORMERS

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PLOT ~0.519,[Link], [Link], [Link] (N.G.)


Customer: Mls. Power & Instrumentation (Guj) P Ltd
Project: Sardar Sarovai Dam Kevadia Colony
P.O. no: PIGUSKPISSNL-KEVADIA COLONYt095 DT. 30/08/2016
ITEM: 1000 KVA, 11KVf433V DISTRIBUTION TRANSFORMER
QUANTITY: 02 NOS

Sr.
No.

Component
and
Operation

Visual
Inspection

2 Routine
tests

Final
Fittings

Characteristics

I ) Dimension and
completeness
2) Mounting of fittings
& Accessories
I ) Routine tests

Classl- Type of
flcatlon Check

Major
Major
Critical

Visual &
Measurement
Visual &
Measurement
IS 1180
(Part 1)
2014

- Turns Ratio Test


-Winding Resistance
- Open circuit (No Load Loss test)
- Short circuit (Full Load Loss test at 50% & 100% load)
- Vector Group test
- HV Test (Power Frequency)
- IR value
- IOV test
I)
Completeness
Major
Visual
2) Dimension as per
approved Drg.

Major

Measurement

Qtm of
Check
100%
100%
100%

100%
100%

Reference
Docs.

Approved
Approved
Drawings
Drawings
Approved
Approved
Drawings
Drawings
IS 1180
IS 1180
(Part 1)
(Part 1)
2014
2014

Approved
Drgs.

'I-

W -Witness
Prepared B~IVerifled By :

Approved by:

Acceptance
Norm

Approved
Drgs.

-- 'I-

Page : 111

Format of
Records

AGENCY
Client
SKP

Record Book

Test
Result

Amy.
Insp.
Assy.
Insp.
Test
Engg. 1

Log sheet

Q.C.

Log sheet

Q.C.

Record Book

R Record

P-Perform

W
W&P

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