AN INDUSTRIAL INTERNSHIP REPORT
BHARAT WAGON & ENGINEERING CO. LTD.
Submitted by
Vikash Kumar
in partial fulfillment for the award of the degree
of
BACHELOR OF TECHNOLOGY
in
MECHANICAL ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING
SIR PADAMPAT SINGHANIA UNIVERSITY, UDAIPUR
July, 2015
1Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
DECLARATION
I hereby declare that work entitled summer training project report, Submitted towards
completion of vocational training after Third year of B.Tech (MECHANICAL ENGINEERING)
at SIR PADAMPAT SINGHANIA UNIVERSITY comprises of my original work pursued
under the supervision of guides at Bharat Wagon & Engineering Co. Ltd. The Project
embodied in this report have not been submitted to any other Institute or University for the
fulfillment of any other curriculum.
Signature of the Student:
Place: Udaipur, Rajasthan
Date: 21-july-2015
2Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
SIR PADAMPAT SINGHANIA UNIVERSITY
UDAIPUR 313601
GUIDES CERTIFICATE
This is to certify that Mr Candidate Name has completed the industrial internship at Coastal
Gujarat power limited for 30 days and reported the work as per university guidelines.
Signature
Supervisor Name
Supervisor
Dept. of Mechanical Engineering
SPSU, Udaipur.
3Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
Training/Intership Certificate
4Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
ACKNOWLEDGEMENT
5Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
ABSTRACT
6Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
CONTENTS
Title
Chapter 1
Chapter 2
Chapter 3
Page No
Introduction
1.1 About CGPL
1.2 Design features
General layout and flow process
2.1 Water system in plant
2.2 Condensate system
2.3 feed water flow diagram
2.4 Air and fuel system
8
10
12
Boiler
3.1 Definition and working principle
3.2 Types of boilers
3.3 Supercritical boiler advantages
3.4Economizer
3.5Superheater
3.6 Reheater
3.7Air preheater
14
14
15
17
18
19
19
3.8 Deaerator
Chapter 4
Chapter 5
20
Electrostatic precipitator
4.1 Definition and working principle
4.2 Application
4.3 Smoke stack
Turbine
5.1 Definition
5.2 Type of Turbine used in CGPL
7Vikash
21
21
22
23
24
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
5.3 Flow Arrangement of Turbine
Chapter 6
Generator
6.1 Definition and Working principle
Chapter 7
26
27
6.2 Components required to generate Voltage
27
6.3 Hydrogen coolers
27
Transformers
7.1 Definition
29
7.2 Working principle
29
Chapter 8
Condensor:8.1 Definition
30
8.2 Parts of Condensor
30
8.3 Gland Steam Condenser (GSC)
31
8.4 Duplex LPH (1A/2A & 1B/2B) (Inside condenser) 32
Chapter 9
Coal Handling Plant
9.1 Purpose of coal handling system in a power plant
33
9.2 Divisions of Coal Handling system in CGPL,Mundra 33
9.3 Coal tonnage requirement for CGPL, Mundra
34
9.4 Layout of Internal Coal Handling System
35
9.5 Equipment & components of ICHS
36
9.7 Control Desk at ICHS control room
37
9.8 Operational modes of the conveyor
38
9.8Conveyor Belts
39
9.9 Stacker and Reclaimer
41
9.10 Reclaimer
43
9.11 DFS (Dry fog system)
44
9.12 Different Switches
44
9.13 Components used in Coal handling plant
45
9.14 Travelling Tripper
48
Chapter 10
Project under Taken
10.1 Stacker and Reclaimer
50
10.2 Travelling tripper
58
Safety and precautions.
61
Conclusion.
62
Future Scope.
63
References.
64
8Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
FIGURE LIST
Figure
Page NO
Figure 1.1 Fig 1.1 General process of thermal power plant
Figure 1.2 View of CGPL at mundra
Figure 2.1 Flow diagram for 5X830 UMPP
Figure 2.2 Water system in plant
2
6
7
8
Figure 2.3
Condenser Circulating water cycle
Figure 2.4
Auxiliary Cooling Water System
Figure 2.5
Closed Circuit Cooling Water System
10
Figure 2.6
Condensate System
11
Figure 2.7
Feed water Flow Block Diagram
12
Figure 2.8 Air & Fuel System
13
Figure 3.1
Supercritical boiler flow diagram at CGPL
16
Figure 3.2
Economizer
17
Figure 3.3
Superheater
18
Figure 3.4
Reheater
19
Figure 3.5
Air preheater
20
9Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
Figure 4.1
Electrostatic precipitator
22
Figure 4.2
Smoke stack
23
Figure 5.1
LP turbine
25
Figure 5.2 Tandom compound
25
Figure 5.3 Flow Arrangement of Turbine
26
Figure 6.1 Generator
28
Figure 7.1 Transformer
29
Figure 8.1 Flow diagram of condenser
30
Figure 8.2 Flow diagram of Gland Steam Condenser
31
Figure 8.3 Flow diagram of Duplex Heater
32
Figure 9.1 Basic layout of Internal Coal Handling System
35
Figure 9.2 Coal stockpile 1 & 2
35
Figure 9.3 JNT-1 and Bunker area Unit-10
36
Figure 9.4 Conveyor belt
40
Figure 9.5 Stacker and Reclaimer
41
Figure 9.6 Reclaimer
43
Figure 9.7 Dry fog system
44
Figure 9.8 Belt sway switches
45
Figure 9.9 Scoop coupling
47
Figure 9.10 Travelling Tripper
49
Figure 10.1 Skirt Pad failure in SCR-A
50
Figure 10.2 Plate missing at chute outlet SCR-A
51
Figure 10.3 Dust curtain gap in RCR-A
52
Figure 10.4 Chute puncture at RCR-B
53
Figure 10.5 Dust suppression system( DSS)
54
Figure 10.6 Thruster brake
55
Figure 10.7 Scrapper
56
Figure 10.8 Lagging damaged
57
Figure 10.9 Travelling Tripper
58
Figure 10.10 Chute of TTR
59
Figure 10.11 Skirt Pad failure
60
10Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
LIST OF TABLES
Table 1 Difference between Subcritical and Supercritical boilers
15
Table 2 Conveyor belt data
39
11Vikash
Kumar/ME/SPSU/Bharat Wagon & Engineering Co. Ltd./2015-16
CONCLUSION
1Candidate Name/ME/SPSU/Company Name/2015-16
FUTURE SCOPE:
2Candidate Name/ME/SPSU/Company Name/2015-16
REFERENCES
http://www.mapsofindia.com/kota/industries/super-thermal-power-plant.html
http://en.wikipedia.org/wiki/Thermal_power_station
www.thermalengineering.com
http://www.energymanagertraining.com/power_plants/ThermalPowerPlants.htm
www.tatapower.com
https://en.wikipedia.org/wiki/Tata_Power
BOOKS
Electrical Power by J.B.Gupta
Generation of Electrical Power by B.R.Gupta
Power System by V.K.Mehta.
Power System Design & Analysis by B.R.Gupta
Steam & Gas turbines and Power Plant Engineering by R.Yadav
Power Plant engineering By P.K Nag
3Candidate Name/ME/SPSU/Company Name/2015-16
