Final Draft of Nabl 103
Final Draft of Nabl 103
NABL
NATIONAL ACCREDITATION
BOARD FOR TESTING AND
CALIBRATION LABORATORIES
SPECIFIC CRITERIA
for
CHEMICAL TESTING
LABORATORIES
ISSUE NO : xx
ISSUE DATE: -
AMENDMENT NO : 00
AMENDMENT DATE: --
AMENDMENT SHEET
Sl
Page
No.
Clause
Date of
No. Amendment
Amendment made
Reasons
Signature
QM
Signature
Director
10
Amend Date: --
Page No: i
ABBREVIATIONS
AOAC
APHA
APLAC
AS
American Standard
ASTM
BIS
BIPM
BS
British Standard
CRM
ISO
EA
FTIR
GFAAS
e.g.
For Example
GUM
ICP-AES
ICP-MS
IEC
ILAC
IUPAC
NABL
NATA
NIST
NMR
QC
Quality Control
w.r.t.
With Respect To
NBC
Amend Date: --
Page No: ii
CONTENTS
Sl
Title
Page
Amendment Sheet
Abbreviations
ii
Contents
iii
Introduction
Scope
Management Requirements
Technical Requirements
30
References
41
Annexure A
38
Annexure B
41
Appendix A
42
Appendix B
45
Amend Date: --
1.
INTRODUCTION
1.1
The requirements for accreditation are laid down in the International Standard ISO/IEC
17025: 2005 (General requirements for the competence of calibration and testing
laboratories). These requirements apply to all types of objective testing but in certain
instances additional guidance is necessary to take account of the type of testing and the
technologies involved.
1.2
1.3
Laboratories conducting tests on food/water should also consult NABL Specific Criteria
on Biological testing (NABL 102).
Amend Date: --
Page No: 1 / 46
2.
2.1
Reference Material
A reference material (RM) is a material or substance one or more properties of which are
sufficiently established to be used for the calibration of an apparatus, the assessment of
a measurement method, or for assigning values to materials.
2.2
2.3
Sample
A portion of material selected to represent a larger body of material.
2.4
Sample handling
This refers to the manipulation to which samples are exposed during the sampling
process, from the selection of the original material through to the disposal of all samples
and test portions.
2.5
Sub-sample
This refers to a portion of the sample obtained by selection or division; an individual unit
of the lot taken as part of the sample or; the final unit of multistage sampling
2.6
Sample preparation
This describes the procedures followed to select the test portion from the sample (or
subsample) and includes: in-laboratory processing; mixing; reducing; coning and
quartering; riffling; and milling and grinding.
2.7
Test portion
This refers to the actual material weighed or measured for the analysis.
2.8
Traceability
Property of the result of a measurement or the value of a standard whereby it can be
related to stated references, usually national or international standards, through an
unbroken chain of comparisons all having stated uncertainties (VIM 1993 - Ref B6).
Amend Date: --
Page No: 2 / 46
3.
SCOPE
3.1
3.2
There are many tests where measurement stage may be covered by a single method.
However, the methods used to prepare the samples for subsequent analysis may vary
considerably according to the nature of the analyte and sample matrix.
In such cases the statement in the column, Specification, standard (method) or
technique used, of format to write scope of accreditation will normally take the form of
Documented In-House Methods, which should elaborate on methods used to prepare
samples or both standard method for preparation for sample and for measurement stage
may be written.
3.3
Where a laboratory uses analytical tools such as mass spectrometry, NMR or FTIR, it
may be appropriate to use the terms qualitative and/or quantitative chemical analysis
under the type of test heading. However, the onus will be on the laboratory to
demonstrate to the assessors that in using these techniques, it is meeting all of the
criteria for accreditation. In particular, the experience, expertise and training of the staff
carrying out the tests and those interpreting the data involved will be a major factor in
determining whether or not such analyses can be accredited.
It is accepted that sometimes it is not practicable for laboratories to use a standard
method in the conventional sense with an instrument specifying each sample type and
determinant.
Amend Date: --
Page No: 3 / 46
In this case, the laboratory must have its own method or procedure for the use of the
instrument in question, which includes a protocol defining the approach to be adopted
when different sample types are analysed. Full details of the procedures, including
instrument parameters, used must be recorded at the time of each analysis such as to
enable the procedure to be repeated in precisely the same manner at a later date.
Where a particular analysis subsequently becomes routine, a full method as required by
NABL must be written and followed. The statement in the column of the methods
schedule will normally take the form of Documented In-House Methods using GCMS/NMR/FTIR, ICP-MS, XRF and XRD etc. (Refer ISO/IEC 17025: 2005 para 5.4.2,
5.4.3, 5.4.4 and 5.4.5). Whenever there are deviations from standard method or
inadequate clarification in Standard Method, the laboratory needs to develop effective
procedure for ensuring the quality of results.
Note: Wherever Sampling is a part of Test method, it shall not be included as test in the
recommended scope.
3.4
Laboratory can apply for addition or amendment in the scope at any time by writing to
NABL of the tests, which it wishes to add to its scope, by providing the following
information to NABL in the formats given in NABL 151:
Scope to be added
List of equipments
List of CRMs
In addition to the above the laboratory should also provide a layout plan showing the
area where it plans to conduct additional tests as relevant.
Amend Date: --
Page No: 4 / 46
4.
MANAGEMENT REQUIREMENTS
4.1 The internal management system documents shall be comprehensively reviewed for
suitability at appropriate frequency to be documented by the lab. The procedure for
document control shall include the control of external documents including standard test
methods. Evidence of ensuring the revision status of the standard test methods shall be
available.
4.2 Laboratory can subcontract testing to another accredited laboratory under unavoidable
circumstances like instrument breakdown, unavailability of trained staff for a short period.
The subcontracting of any test(s), for which the laboratory is not accredited is done, then
the laboratory cannot claim accreditation status while incorporating the results of these
test(s) in their test report, even if the test(s) is/are performed in an accredited laboratory.
Laboratory shall identify the subcontracted tests in the test reports.
If an accreditation body allows an accredited laboratory to include results of
subcontracted tests or calibrations in its endorsed reports or certificates, the
accreditation body shall define such circumstances. These shall include:
the accredited laboratory takes full responsibility for the subcontracted tests or
calibrations and, unless it is an accredited branch of the same laboratory, has
informed the customer of the proposed subcontracting and has obtained his/her
prior approval;
approval has been obtained from the subcontractor to report excerpts from the
subcontractors report or certificate;
4.3 Storage requirements and shelf life (where applicable) of the various chemicals and
other critical consumables which can deteriorate over a period of time shall be
documented. In case of various solutions prepared, the container should be labeled
incorporating the name of the solution, date of preparation and date of expiry.
The
quality of water used shall be checked to ensure its compliance with the requirements of
the intended use.
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 103
Draft
Issue No: xx
Amend Date: --
Page No: 5 / 46
Manager) having formal training on Internal Audit for avoiding the conflict of Interest.
Amend Date: --
Page No: 6 / 46
5.
TECHNICAL REQUIREMENTS
5.2
Personnel
5.2.1
Authorized signatory is one whose signatures must be there on all the reports issued by
laboratory. (Note: There may be other persons signing on the test reports as per inhouse requirements of a laboratory)
The minimum requirement for an authorized signatory shall be graduate in Science
(relevant field) with 4 years experience or graduate in Engineering/ Post graduate in
Science /Engineering (relevant field) with 2 years experience. Personnel having
Doctorate degree may be exempted from experience requirement if the research work
commensurate with the relevant field.
The person should also have knowledge of laws or protocols in the group of products,
material or items tested so as to enable him to give opinions and interpretations in test
reports.
Amend Date: --
Page No: 7 / 46
5.2.3
5.2.4
There shall be a system for imparting periodic, internal and external training to the
laboratory technical staff at different levels wherever required before assigning any
analytical and testing work. Internal trainings must be documented in detail providing
identity of trainer, training contents, duration, methodology, identity of participants.
Internal Training alone may not be considered adequate to make the staff
knowledgeable on the latest status of science and technology. It must be supplemented
if required with external training. The duration of the external training should
commensurate with contents and conducted/organized by Universities, Research
Institutes,
Professional
Bodies,
Industry,
NABL
accredited
laboratories
Amend Date: --
Page No: 8 / 46
Quality Manager shall have undertaken at least 4-day training course on requirements of
ISO/IEC 17025.
5.2.6
Any testing conducted away from the base laboratory (such as in field laboratories, in a
mobile testing laboratory or in the field) must also be under adequate technical control.
This would normally require either the location of Authorized Signatory at each facility or
having an Authorized Signatory visit each facility at appropriate intervals commensurate
with the volume, complexity and range of such tests and the maintenance of a diary
recording the dates and relevant activities of each visit.
Laboratory accommodation and layout should consider provision of areas for - (a)
Sample receipt and customer dealing (b) Sample pre-treatment (c) Sample storage (d)
Storage for chemicals/ consumables (e) Test areas as for wet analysis; heating,
digestion & extraction; instrumentation (f) In-house calibration (g) Maintenance (h)
Stores say for records (i) Waste management (j) Reporting (k) miscellaneous as per the
requirements of the lab. This does not necessarily mean separation by walls and may
vary widely depending upon group of products, material or items tested for which the
laboratory seeks or maintains accreditation.
Samples, reagents, measurement standards and reference materials must be stored so
as to ensure their integrity. In particular, samples must be stored in such a way that cross
contamination is not possible. The laboratory should guard against their deterioration,
contamination and loss of identity.
Floor wise laboratory layout giving dimensions and highlighting the above provisions
should be provided in Quality Manual. Drawings shall show key equipment. Future space
requirements can be shown in shaded.
Laboratory shall maintain, monitor and record environmental conditions (air quality,
ventilation, temperature, humidity, luminance, noise and vibration levels, radiation, and
electromagnetic disturbances) for proper working as per the requirements of the test
specifications. The laboratory environment should be sufficiently uncrowned, clean and
Amend Date: --
Page No: 9 / 46
tidy to ensure the quality of the work carried out is not compromised. See 5.3.2 for more
details.
5.3.2
5.3.3
waste disposal
Amend Date: --
Page No: 10 / 46
Fire Safety: Laboratory shall follow latest norms as per NBC of India.
Fume hoods: Laboratory operations often involve use of toxic, hazardous or odoriferous
chemicals. The handling of these chemicals particularly digestion activities should be
safely performed in a fume hood. The size and type of fume hood (Bench or Walk-in)
shall depend upon lab requirements and volume of work. The non AC labs may use
conventional type or automatic by-pass fume hoods. The AC labs shall use auxiliary or
variable flow volume fume hoods.
A dedicated fume hood is required for extensive usage of perchloric acid greater than
50% of total chemical usage.
Note: A dedicated hood is required because; organic chemicals should not be used with
perchloric acid. Explosion may occur when perchloric acid reacts with organic materials.
Fume hood manufacturer shall be contacted for specific materials requirements if any for
explosion proof electrical fixtures or for radiological purposes.
Personal Protection Equipments: Suitable protective clothing/equipment must be
available at all the times in the laboratory. The nature of these items will be dependent
on the work being undertaken and might include: laboratory coats/gowns; disposable
gloves; rubber gloves; heat/cold resistant gloves; protective eye wear; face masks;
plastic/rubber aprons; foot wear. The laboratory should list out its requirements
depending upon material or items tested in its health and safety manual.
Dedicated emergency Safety Shower/Safety-cum Eye shower shall be available in
clear approachable area away from electrical service within easy accessibility from
relevant work areas). Individual eye wash units may also be provided. Unit design shall
provide twin stream nozzles to flush both eyes at once, and in a hands-free mode. Unit
shall be securely positioned in place, universally reachable, preferably installed at a sink,
away from any obstructions. Safety shower signage/ Eyewash signage shall be
provided. These shall be installed as per manufacturers instruction and shall be
standard equipments.
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 103
Draft
Issue No: xx
Amend Date: --
Page No: 11 / 46
Gas Cylinder Storage: Cylinders shall not be stored in test areas. Cylinders storage
areas shall be prominently identified as to the type gas contained. All gas cylinders shall
be secured with appropriate restraints (like chain). Where permanent connection hoses
and lines are provided for cylinder gases, they shall be marked to identify the gas they
contain and the direction of gas flow.
5.4 Test Methods and Method Validation:
5.4.1
Laboratory should generally use standard methods/internationally published methods/inhouse validated methods.
5.4.2
The validation of a standard or collaboratively tested methods should not be taken for
granted, no matter how impeccable the method's pedigree - the laboratory should satisfy
itself that the degree of validation of a particular method is adequate for the required
purpose, and that the laboratory is itself able to verify any stated performance criteria.
5.4.3
5.4.4
5.4.5
Amend Date: --
Page No: 12 / 46
Amend Date: --
Page No: 13 / 46
Amend Date: --
Page No: 14 / 46
Amend Date: --
Page No: 15 / 46
When standard methods are used, laboratories should verify their own satisfactory
performance against the documented performance characteristics of the method, before
any samples are analyzed. Records of the verification must be retained. For published
test methods that do not include precision data, the laboratory must determine its own
precision data based on test data. All methods should include criteria for rejecting
suspect results.
Where a test can be performed by more than one method there must be documented
criteria for method selection. Where relevant the degree of correlation between the
methods should be established and documented.
Laboratory Procedures can be written to document the above aspects. It is preferable
that a common format be adopted for writing up methods and suitable guidance is given
in ISO 78-2:1982, Layout for Standards part 2: Standards for chemical Analysis
5.4.7
When In-house methods (Non Standard methods) validation shall be undertaken. Inhouse methods could include but not be restricted to:
(a) Methods developed in the laboratory
(b) Methods developed by a client
(c) Methods developed for an industry group
(d) Modified standard test methods
(e) Methods from scientific publications but which have not been validated
5.4.8
Range
Linearity
Sensitivity
Limit of Detection
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 103
Draft
Issue No: xx
Amend Date: --
Page No: 16 / 46
Limit of Quantitation
Ruggedness
Accuracy
Precision
These parameters should be clearly stated in the documented method so that the user
can assess the suitability of the method for their particular needs.
In theory the development should include consideration of all of the necessary aspects
of validation. However, the responsibility remains firmly with the user to ensure that the
validation documented in the method is sufficiently complete to fully meet his or her
needs. Even if the validation is complete, the user will still need to verify that the
documented performance can be met
5.4.9
Kits :Commercial test systems (kits) will require further validation if the laboratory is
unable to source the validation data from manufacturers with a recognized quality
assurance system, reputable validation based on collaborative testing e.g. AOAC Official
Methods and/or associated JAOAC publications, or independently reviewed methods
e.g. AOAC Performance Tested Methods.
5.4.10 Test and calibration methods and method validation/verification published by BIS, ASTM,
AOAC, etc may be followed.
5.4.11 Developments in methodology and techniques will require methods to be changed from
time to time. Obsolete methods should be withdrawn but must be retained for archive
purposes and clearly labeled as obsolete. The revised method must be fully
documented, and indicate under whose authority the new method was issued (signed
and dated).
5.4.12 Lab should provide UOM in different individual range in absolute unit terms instead of
percentage. It is important for testing laboratories to understand the concept of
uncertainty of measurement. Laboratory management should be aware of the effect that
their own uncertainty of measurement will have effect on test results produced in their
laboratory.
Amend Date: --
Page No: 17 / 46
While the concept and application of measurement uncertainty estimations have been
well established in metrology and calibration laboratories, the same cannot be said for
testing laboratories. The publication of ISO/IEC 17025 has prompted rigorous discussion
Internationally on uncertainty of measurement in chemical testing and a consensus
agreement on the definitive methodology to be used for estimating uncertainty is still to
be finalised.
The following details the current requirements for laboratories accredited by NABL:
general service equipment not used for making measurements or with minimal
influence on measurements (eg hotplates, stirrers, non-volumetric glassware and
glassware used for rough volume measurements such as measuring cylinders)
and laboratory heating or ventilation systems;
ii)
Amend Date: --
Page No: 18 / 46
iii)
iv)
5.5.2
5.5.3
Volumetric equipment
5.5.3.1 The correct use of volumetric equipment is critical to analytical measurements and it
shall be suitably maintained and calibrated as per Appendix B. The correct functioning of
some specialist volumetric (and related) glassware is dependent on particular factors, eg
the performance of pyknometers and U-tube viscometers is dependent on wetting and
surface tension characteristics, which may be affected by cleaning methods etc. Such
apparatus may therefore require more regular calibration, depending on use. For the
highest accuracy, measurements can often be made by mass depending on properly
calibrated weighing mechanism with traceability to accredited calibration laboratories (in
INDIA or abroad APLAC/EA Member Countries) rather than by volume.
5.5.3.2 Attention should be paid to the possibility of contamination arising from the equipment or
cross-contamination from previous use. The type used (glass, PTFE, etc), cleaning,
storage, and segregation of volumetric equipment is critical, particularly for trace
analyses when leaching and adsorption can be significant.
5.5.4
Measuring instruments/equipments
5.5.4.1 General Guidelines on calibration requirements and intermediate checks for specific
items of equipment are detailed in Appendix B.
It must be stressed that these frequencies of calibration are considered to be the
minimum appropriate, provided that the Laboratory uses standard equipments, perform
regular intermediate checks and or regular performance checks.
Amend Date: --
Page No: 19 / 46
Performance checks e.g to check the response, stability and linearity of sources,
sensors and detectors, the separating efficiency of chromatographic systems, the
resolution, alignment and wavelength accuracy are needed for many equipments as
spectrometers. The frequency of such performance checks will be determined by
experience and based on need, type and previous performance of the equipment.
Intervals between checks should be shorter than the time the equipment has been found
to take to drift outside acceptable limits.
Where the above criteria cannot be met or the relevant standard methods have specified
more stringent requirements, the same may be adopted.
Chemical testing laboratories are recommended to have these items calibrated by an
accredited external agency. If chemical testing laboratories wish to calibrate these items
themselves, a full measurement uncertainty budget is expected to be estimated along
with the necessary infrastructure. Records of calibrations carried out in-house must
confirm traceability of measurement. This is normally achieved by the record specifically
identifying the reference item used, the date and the person performing the work using
the documented procedure.
Uncertainty of measurement estimations for periodic checks conducted on in-house on
calibrated equipment (i.e. conducted between full calibrations) are not required.
5.5.4.2 It is often possible to build performance checks system suitability checks into test
methods (eg based on the levels of expected detector or sensor response to calibrants,
the resolution of calibrants in separating systems, the spectral characteristics of
calibrants etc). These checks should be satisfactorily completed before the equipment is
used.
5.5.5
Physical standards
5.5.5.1 Wherever physical parameters are critical to the correct performance of a particular test,
the laboratory shall have access to the relevant reference standard, as a means of
calibration.
5.5.5.2 Reference standards and accompanying certificates should be stored and used in a
manner consistent with preserving the calibration status. Particular consideration should
be given to any storage advice given in the documentation supplied with the standard.
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 103
Draft
Issue No: xx
Amend Date: --
Page No: 20 / 46
The overall programme for the calibration of measuring equipment in the chemical
laboratory shall be designed to ensure that, where the concept is applicable, all
measurements are traceable through certificates held by the laboratory, either to a
national or international standard or to a certified reference material. Where no such
reference standard or certified reference material is available, a material with suitable
properties and stability should be selected or prepared by the laboratory and used as a
laboratory reference. The required properties of this material should be characterized by
repeat testing, preferably by more than one laboratory and using a variety of methods,
see ISO Guide 35, Certification of reference materials General and statistical
principles.
5.6.2
Analytical tests may be sub-divided into three general classes depending on the type of
calibration required:
(i) In general, standards exist for ensuring traceability to international or national
standards for equipment used for the direct measurement of fundamental properties
(e.g., mass, length, temperature and time) or the simpler derived properties (e.g.,
area, volume and pressure). Where these properties have a significant effect on the
results of an analysis, the requirements of ISO/IEC 17025: 2005 shall be met.
(ii) Where a test is used to measure an empirical property of a sample, such as
flashpoint, equipment is often defined in a national or international standard method
and traceable reference materials should be used for calibration purposes where
available. New or newly acquired equipment should be checked by the laboratory
before use to ensure conformity with specified design, performance and dimension
requirements.
(iii)
(iv) Laboratories may use chemicals of known purity in case on non-availability of CRM.
5.6.3
Amend Date: --
Page No: 21 / 46
5.6.3.2 In case of matrix interferences, a standard should be validated using a matched matrix
reference material certified in a reliable manner. If such a material is not available it may
be acceptable to use a sample spiked with a chemical standard.
5.6.3.3 Reference materials and chemical standards should be clearly labeled so that they are
unambiguously identified and referenced against accompanying certificates or other
documentation. Information should be available indicating shelf-life, storage conditions,
applicability, restrictions of use, etc and records should be maintained.
5.6.3.4 Reference materials and standards should be handled in order to safeguard against
contamination or loss of determinant. Training procedures should reflect these
requirements.
5.7
5.7.1
5.7.2
The test reports should clearly identify whether sampling is done by laboratory (in which
case sampling procedure followed should be mentioned) or sample is provided by
customer. Once a sample is received in laboratory (test item) further sub-samples may
be need to be taken/prepared as per standard test methods.
The observations in many cases taken on site as recording environmental conditions as
pressure, temperature, measuring onsite DO-levels, checking pH at the time of sampling
Amend Date: --
Page No: 22 / 46
on site also does not constitute field laboratory, such measurements shall be recorded
as Field Observations in the test reports.
5.7.3
Sample identification
The samples should be collected in containers or otherwise, preserved and transported
to laboratory as per Standard methods and any deviations should be recorded. The
laboratory should have written procedures on sample collection, preservation and
transportation including providing identification labels in field and in laboratory.
5.7.4
Sample registration
Laboratory shall uniquely identify and register the sample received in the laboratory to
establish audit trail.
5.7.5
Records of environmental
Reagents
The laboratory should purchase reagents only from reliable and reputed manufacturers.
Amend Date: --
Page No: 23 / 46
The laboratory should also ensure that the quality of the reagents used is appropriate for
the tests concerned. The grade of reagent used (including water) should be as stated in
the method together with guidance on any specific precautions which should be
observed in its preparation or use. These precautions include toxicity; flammability;
stability to heat, air and light; reactivity to other chemicals; reactivity to particular
containers; and other hazards.
Labeling of reagents should identify substance, strength, solvent (where not water), any
special precautions or hazards, restrictions of use, and date of preparation and/or expiry.
The person responsible for the preparation of the reagent shall be identifiable either from
the label or from records.
Reagents used as primary standards for volumetric and gravimetric methods should
have traceability to National and International standards. In cases where primary
standards are not available the reagents should be analytical grade (e.g. AR or GR) and
it should have certificate of analysis from the manufacturer along with it.
Acids and alkalies prepared for volumetric analysis should be periodically checked for
their strength and documented properly.
5.9
Amend Date: --
Page No: 24 / 46
5.9.2
Amend Date: --
Page No: 25 / 46
complex procedures, even 20% is not unusual. For analyses performed infrequently, a
full system validation should be performed
Amend Date: --
Page No: 26 / 46
6.
The Chemical discipline is described in terms of groups and subgroups of test. Application for
accreditation may be made for one or more groups of tests or for subgroups or specific test
within a single group or subgroup. Where the existing group does not appear to cover the needs
of a laboratory, NABL secretariat welcomes proposals for additional groups or tests to be
included in this discipline. The scope of accreditation may be reviewed and extended on
request, provided that the laboratory complies with conditions for accreditation for the groups of
test or specific tests involved.
6.1. Air, Gases & Atmosphere
Industrial gases
Compressed gases
Miscellaneous
Cement concrete
Refractories
Refractory cement
Sand
Pozzolonic materials
Fly-ash
Waterproofing compounds
Aggregates
Rocks
Coal/coke
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 103
Draft
Issue No: xx
Amend Date: --
Page No: 27 / 46
Charcoal
Bitumen
6.4. Cosmetics & Essential Oils
Perfumes
Essential oils
Cosmetics
Herbal-based cosmetics
Synthetic dyes
Dye intermediates
Pigments
Sanitizer
Synthetic drugs
Pharmaceutical formulation
Vitamins
Antibiotics
Enzymes
Hormones
Ayurvadic
Homeopathic
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 103
Draft
Issue No: xx
Amend Date: --
Page No: 28 / 46
Ammunitions
Pyrotechnics
Nitrogeneous fertilizers
Phosphatic fertilizers
Fertilizer mixtures
Potash fertilizers
Micronutrients
Liquid Fertilizers
6.10.Agricultural Products
Organic foods
GM Foods
Seed
Amend Date: --
Page No: 29 / 46
Animal feeds
Milk and dairy products
Fish and fishery products
Meat and meat products
Egg & egg products
Paper packaging
Aluminium foils
Metal cans
Others
6.14.
Inorganic chemicals
Organic chemicals
Electroplating chemicals
Solvents
Laboratory chemicals
Analytical reagents
Leather industry
Rubber industry
Textiles industry
Electronics industry
Photographic industry
Agricultural chemicals
Amend Date: --
Page No: 30 / 46
Firefighting chemicals
Carbon black
Industrial alcohols
Lac
Lac products
6.16.Leather and Leather products
Leather products
Solid lubricants
Aviation lubricants
Lubricant additives
Microcrystalline wax
Iron ores
Copper ores
Zinc ores
Nickel ores
Manganese ores
Tin ores
Lead ores
Titanium ores
Chromium ores
Bauxite
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 103
Draft
Issue No: xx
Amend Date: --
Page No: 31 / 46
Rock phosphate
Gypsum
Silica sands
Mineral sands
Mineral for insulation materials (like asbestos, glass wool, rock wool, mineral wool)
Other minerals
Minor elements
Polishes
Drying oils
Powder coating
Resin coatings
Pulp
Amend Date: --
Page No: 32 / 46
Crude petroleum
Aviation fuels
Petrochemical feedstocks
De-icing fluids
Hydraulic fluids
Raw materials
Plastic films
Natural rubber
Synthetic rubber
Resin
Natural gums
Glues
Growth Regulators
Amend Date: --
Page No: 33 / 46
Indoor air quality (to review the test method and equipment)
Fugitive/Process Emissions
Stack Emissions
Wastewater (Effluents/Sewage)
Solid wastes
Hazardous wastes
Soil/sediments
Surface/Ground water
Meteorological
Vehicular Emission
Used/Waste oil
Natural rubber
Synthetic rubber
Resin
Natural gums
Glues
Soaps
Synthetic detergents
Non-woven textile
Woven textile
Amend Date: --
Page No: 34 / 46
6.30.Water
Feed Water, Boiler Water, and Condensate for High Pressure Boilers
Others
Metallic coatings
Conversion coatings
Plating solutions
Anodizing solutions
Metal finishing materials
Food products
Agricultural products
Water
Environment
Textile products
Toys
Amend Date: --
Page No: 35 / 46
Cosmetics
Nutritional supplements
Others
Note: Residues include pesticides, antibiotics, toxins, and contaminants as PAH, PCB,
VOC etc.
Precious metals
Gold
Silver
Platinum
Miscellaneous
6.34.Bituminous products
6.35
6.36
Bitumen
Asphalt
Coal tars
Toys
Plastic toys
Soft toys
Wooden toys
Metal toys
Ceramics
Glass
Porcelain
Tiles
Amend Date: --
Page No: 36 / 46
REFERENCES
ISO/ IEC 17025: 2005 General Requirements for the Competence of Testing and
Calibration Laboratories
ISO Guide 30 Terms and Definitions used in connection with reference materials.
in
Measurement,
1 st
Ed.,(1995),
ISO 78-2:1982, Layout for Standards part 2: Standards for chemical Analysis
Eurachem Guide: The Fitness for Purpose of Analytical Methods A Laboratory Guide to
Method Validation and Related Topics (1998)
Amend Date: --
Page No: 37 / 46
Annexure A
Scope of accreditation
Sl
n
o
Group
of
products,
materials or
items tested
Specific
tests
or
types of
tests
performed
Specification
,
standard
(method) or
technique
used
Range of
testing/
Limit
of
detection
/
quantificat
ion
MU
( )
This
column
is
explanation only
and not part of format
for
Residual
Chlorine
APHA-21st
Ed.
20052320 B
IS 3025
(P-23) 1986
R1998
Amnd.1
APHA-21st
Ed.
20054500-Cl:B
Iodometric
method
5600mg/L
6 + 0.2
mg/l
553.7+
8.8 mg/l
>1 mg/l
1.2+ 0.1
mg/l
0.1-2 mg/l
0.2+
0.02
mg/l
APHA-21st
Ed.
20054500-Cl:G
DPD
Colorimetric
method
Ambient
Air /
Work Zone /
Fugitive
Monitoring
Sulphur
dioxide
5-1050
g/m3
Ambient Air
PM 2.5
1-300
g/m3
This is correct
Sludge
Ni
in
Leachate
Manufacture
rs
manual
and
Draft
CPCB
Guidelines(Lab/SOP/
AIR /06)
IS 3025 :
Part 54 :
2003
or
APHA
21st
0.1
-3
mg/kg
1.1
0.08
This is correct
Amend Date: --
Page No: 38 / 46
Ed.2005
(Leachate
preparation
by
LATS/9/2008
-09)
Wastewater
PAH
APHA,
21stEd.6440
B
0.1 mg/l
Poly
Chlorinate
d
Biphenyls
(PCB)
Volatile
Organic
Compoun
ds (VOC)
Annex. M of
IS:13428
(GC-ECD)
0.01 mg/l
21st
0.01mg/l
APHA,
Ed.
Solvent
Extractabl
e Matter
IS:43902001,
(RA-07)
0.1-10%
GC-MS
0.0001
mg/l
3. Agricultural Products
Pesticide
residues
4-Bromo2chlorophe
nol,
Aldrin,
Chlordan
Amend Date: --
Page No: 39 / 46
Fruits and
vegetables
8.
.
e,
Pesticide
residues
Aldrin,
Chlordan
e,
Cyfluthrin,
Cypermet
hrin
Laboratory
Validated
Methods
(Number and
date) Based
on
AOAC
and
International
Standards &
QuEchers
using
GCMS
(Lab/SOP/R
esidue/Fruit
&
Vegetables/0
6)
0.0001
mg/kg (for
solid
matrix)
and mg/L
for liquid
matrix)
Synthetic
Drugs like
Alkylating
Agents
Clarity
and
Colour of
solution
IP.2007/BP.2
010/USP32.2009
Qualitativ
e
This is correct
Pharmaceut
ical
Raw
materials
(i)
Identificati
on
(ii)
Impurities
IP.2007/BP.2
010/USP32.2009
Qualitativ
e
Amend Date: --
Page No: 40 / 46
Annexure - B
EQUIPMENT CALIBRATION INTERVALS
Laboratory equipment calibration and check programs should cover:
a)
b)
c)
Intermediate checks
d)
e)
Complete recalibration.
Some items of equipment, such as balances, require rechecking if they are moved and
recalibration if they are repaired.
For in house calibrations, by laboratory staff, the laboratory shall be suitably equipped
with appropriate calibration procedures (along with the applicable measurement of
uncertainty) and the staff shall demonstrate its competence to perform in house
calibrations.
Where calibrations are performed by laboratory staff, full records of these measurements must
be maintained, including details of the numerical results, date of calibration and other relevant
observations.
Amend Date: --
Page No: 41 / 46
3.
4.
Type
of
Equipment/Instrument
/ Calibration Item
BALANCES
Recommended
Frequency
of
Calibration
Every years or
on repair ;
WEIGHTS
Temperature
Controlled
Enclosures/
Thermostatically
Controlled
Equipment as Ovens,
Incubators,
Aging,
Vacuum;
;
Environmental
Conditioning
chambers;
Temperature
Controlled
enclosure
Autoclave,
Temp
controlled
waterbath,
furnances
Thermometers
(Liquid in glass)
Weights have to
be
calibrated
externally by an
accredited
laboratory,
at
least once in two
years.
Preferably from
an
accredited
calibration
laboratory.
Intermediate Checks
(a) Each weighing do Zero
check
(b) One Month- One point
check using a
calibrated
weight close to working
capacity
(c) Six months- Repeatability
checks at the upper and
lower ends of the scale using
a calibrated weight
-
Remarks
Reference
weights to be
used should be
standard class F2
or
better
with
established
permissible errors.
-
Maintain
parameters to an
accuracy of within
a
range
as
stipulated
in
methods.
Ice
point.
If
outside five times
the
uncertainty of the
calibration,
To be carried out
based on usage
Calibration from
accredited
laboratory.
Amend Date: --
Page No: 42 / 46
complete
recalibration
required.
5
rRTD,
Thermocouple
indicator
PRT,
with
6.
7.
TIMING DEVICES
Stop watches, clock,
Hygrometer
8.
Pressure Gauge
10.
Volumetric labware
(Burette, Pipette and
Volumetric flask)*
12.
Flow
Rota meters
is
Every
year,
across working
range
or
at
points of use
from
an
accredited
calibration
laboratory.
Every Year
Calibration by an
accredited
calibration
laboratory
Calibration by an
accredited
calibration
laboratory
Internal
calibration
on
receipt.
Initial
and
recalibration
after two years
from
an
accredited
calibration
laboratory
It
should
be
verified that the
tolerance is in
desired
acceptable
limit
(Class A & Class
B glasswares)
Once a year against standard
soap bubble meter
Amend Date: --
Page No: 43 / 46
calibration
laboratory
Initial,
recalibration
after two years
13.
Gas sensors
14.
UV-Visible / IR / FT-IR
Spectrophotometer
/ Colorimeter
Using
gases.
standard
Using CRM
QuarterlyPhotometric
Absorbance and
wavelength
accuracy for the
working range
15
Atomic Absorption
Spectrophotometer
Performance
check by f Cu
CRM as per
manufacturers
instruction.
When
used,
solution of
specific element
Standard
16
Conductivity Meter
17
Gas
Chromatograph, GCMS/HPLC / LC-MS
18
pH Meter
19
Micropipettes
Quarterly,
System
performance
including:
Resolution,
sensitivity,
repeatability,
retention time
and noise level
Once a year, Full
range calibration
with CRM
Once a year
internal
calibration
Generally
the
performance
check is done
against the initial
value checked at
the
time
of
installation.
Note 1: the staff should be trained to handle the lab ware appropriately, to avoid abuse
(avoid overheating and use of corrosive solutions and ensure appropriate cleaning) of the
volumetric labwares, so as to ensure the validity of calibration through its life.
Note 2; For instruments/ equipments not covered above, the following guidance documents
may be followed;
a. ISO/IEC 17025 Field Application Document Chemical Testing, NATA
b. Specific criteria chemical testing-International Accreditation, New Zealand;
c. Technical Notes C&B 002 Quality Assurance of Equipment Commonly Used in
Chemical and Biological Testing Laboratories SAC Accreditation Programme
d. Manufacturers instruction manual.
Note 3 ; The calibration history for each instrument must be recorded.
Note 4 ; Calibrations using 2 or 3 points (and zero) must adequately cover the range. One
point must be between 75% and 90% of full scale.
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 103
Draft
Issue No: xx
Amend Date: --
Page No: 44 / 46
Amend Date: --
Page No: 45 / 46
CALIBRATION
APPENDIX
--:
CALIBRATION
OF
INSTRUMENTATION
(COMPARATIVE TECHNIQUES)
The following general principles apply to the major analytical instruments used in the laboratory
that are calibrated primarily in-house by use of reference materials of known composition.
a) Sufficient and appropriate reference materials* must be used to calibrate instruments over
the full analytical range required to establish the measurement characteristics of the
instrument (linearity, sensitivity, etc).
b) Stability of measurement must be assessed with reference materials to establish the
required frequency of calibration.
c) Effects of interfering substances and differing matrices must be assessed.
d) Limits of detection must be established if the instrument is to be used at concentrations
approaching the limit of detection.
e) Operating parameters as set in manufacturers instructions and maintenance schedules
must be available and details of critical checks must be recorded.
Note*: For use of appropriate reference material, guidance provided in ILAC-G9:2005
"Guidelines for the Selection and Use of Reference Materials" may be referred.
.
Note: This annexure may be treated as a guideline and not as NABL requirement.
Amend Date: --
Page No: 46 / 46
Amend Date: --
Page No: 47 / 46