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CORPORATE PURCHASING SPECIFICATION
AA 106 30
Rev. No. 10
PAGE 1 OF 2
SEAMLESS FERRITIC ALLOY STEEL PIPES (Gr: P 22) FOR
HIGH TEMPERATURE SERVICE
ORDERING DESCRIPTION FOR ASME SA 335, P 22
1.0 GENERAL:
The pipes shall conform to the latest version for ASME SA 335, Gr:P 22 and comply with the
following additional requirements.
2.0 APPLICATION:
For high temperature service at stress levels and temperatures allowed by ASME Boiler &
Pressure Vessel Code, Section I & Indian Boiler Regulations.
3.0 CONDITION OF MANUFACTURING:
Either hot finished or cold drawn, plain ends, unless other wise specified in BHEL order.
4.0 TOLERANCES:
On outside diameter : 1%
Other tolerances : As per ASME SA 530.
5.0 HYDROSTATIC TEST / NDT:
Each length of pipe shall be subjected to Hydrostatic test as per ASME SA 530.
As an alternative to the Hydrostatic test, each length of pipe shall be subjected to NDT
as given below:
a) For thickness upto 3.6mm, inclusive, Eddy current test as per ASME SE 309 or for
thickness upto 12mm, inclusive Flux leakage test can also be conducted as per
ASME SE 570.
or
b) Ultrasonic test as per ASME SE 213.
Norms of acceptance shall be as specified in the respective standards mentioned above.
Revisions :
Cl: 31.7.4 of MOM of MRC-FCF+HTM
APPROVED :
INTERPLANT MATERIAL RATIONALISATION
COMMITTEE-MRC (FCF+HTM)
Rev. No. 10 Amd.No. Reaffirmed
Dt: 25.05.2007 Dt : Year :
Prepared
HYDERABAD
Issued
Corp. R&D
Dt. of 1st Issue
July 1978
CORPORATE PURCHASING SPECIFICATION
6.0 INSPECTION AT SUPPLIER'S WORKS
BHEL's representative shall have free access at all times to all parts of the manufacture's
works, until the work on the contract of BHEL is being performed. The manufacturer shall offer
BHEL's representative all reasonable facilities, without charge, to satisfy the latter that the
material is being furnished in accordance with the specification.
7.0 REPAIRS
7.1 Repairs involving fusion welding is prohibited.
7.2 When defects are repaired by mechanical means, the wall thickness requirements shall be
satisfactorily met with and the surfaces shall be smoothly dressed up without any sharp edges.
8.0 CERTIFICATION
Test certificate shall be provided as per IBR FORM-III D issued by WELL KNOWN PIPE
MAKER who is recognised by Central Boiler Board. Copy of certification of recognition as Well
Known Pipe Maker in FORM XVI - G shall also be enclosed along with the test certificate.
Note: In lieu of IBR form III-D, the manufacturer can also submit test certificate in
IBR form III-A duly inspected by IBR approved agency with prior written permission
from BHEL."
9.0 PACKING AND MARKING
As per BHEL Standard AA 049 00 01.
10.0 REJECTION AND REPLACEMENT
If each length of pipe does not comply with the requirements of this specification during receipt
inspection at BHEL or if any defect is found during further processing of pipes BHEL reserves
the right to reject the whole consignment and the supplier shall replace the material free of cost.
The rejected material shall be taken back by the supplier after fulfilling the commercial terms
and conditions.
AA 106 30
Rev. No. 10
PAGE 2 OF 2
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CORPORATE PURCHASING SPECIFICATION
AA 106 32
Rev. No. 06
PAGE 1 OF 2
SEAMLESS FERRITIC ALLOY STEEL PIPES (Gr:P 11) FOR
HIGH TEMPERATURE SERVICE
ORDERING DESCRIPTION FOR ASME SA 335, P 11
1.0 GENERAL:
The pipes shall conform to the latest version for ASME SA 335, Gr: P 11, and comply with the
following additional requirements.
2.0 APPLICATION:
For high temperature service at stress levels and temperatures allowed by ASME Boiler &
Pressure Vessel Code, Section I & Indian Boiler Regulations.
3.0 CONDITION OF DELIVERY:
Either hot finished seamless or cold drawn seamless, plain ends, unless other wise specified
on BHEL order.
4.0 DIMENSIONS AND TOLERANCES:
4.1 Sizes:
Pipe OD X Thickness shall be as specified in BHEL order. Unless other wise specified, pipes
shall be supplied in single random lengths of 5 to 7 metres.
4.2 Tolerances:
On outside diameter : 1%
Other tolerances : As per ASME SA 530
5.0 HYDROSTATIC TEST / NDT:
Each length of pipe shall be subjected to Hydrostatic test as per ASME SA 530.
As an alternative to the Hydrostatic test, each length of pipe shall be subjected to NDT
as given below:
a) For thickness upto 3.6mm, inclusive, Eddy current test as per ASME SE 309 or for
thickness upto 12mm, inclusive Flux leakage test.
or
b) Ultrasonic test as per ASME SE 213.
Norms of acceptance shall be as specified in the respective standards mentioned above.
Revisions :
Cl: 28.8.12 of MOM of MRC-FCF+HTM
APPROVED :
INTERPLANT MATERIAL RATIONALISATION
COMMITTEE-MRC (FCF+HTM)
Rev. No. 06 Amd.No. Reaffirmed
Dt: 01.01.2004 Dt : Year :
Prepared
HYDERABAD
Issued
Corp. R&D
Dt. of 1st Issue
April, 1986
CORPORATE PURCHASING SPECIFICATION
6.0 INSPECTION AT SUPPLIER'S WORKS:
BHEL's representative shall have free access at all times to all parts of the manufacture's
works, until the work on the contract of BHEL is being performed. The manufacturer shall offer
BHEL's representative all reasonable facilities, without charge, to satisfy the latter that the
material is being furnished in accordance with the specification.
7.0 REPAIRS:
Fusion welding is prohibited.
When done by mechanical means, the wall thickness is to be met with and the surfaces to be
smoothly dressed up from any sharp edges.
8.0 CERTIFICATION:
Test certificate shall be provided as per IBR FORM-III D issued by WELL KNOWN PIPE
MAKER who is recognised by Central Boiler Board. Copy of certification of recognition as Well
Known Pipe Maker in FORM XVI - G shall also be enclosed along with the test certificate.
Note: In lieu of IBR form III-D, the manufacturer can also submit test certificate in
IBR form III-A duly inspected by IBR approved agency with prior written permission
from BHEL."
9.0 PACKING AND MARKING:
As per BHEL Standard AA 049 00 01.
10.0 REJECTION AND REPLACEMENT:
If each length of pipe does not comply with the requirements of this specification during receipt
inspection at BHEL or if any defect is found during further processing of pipes BHEL reserves
the right to reject the whole consignment and the supplier shall replace the material free of cost.
The rejected material shall be taken back by the supplier after fulfilling the commercial terms
and conditions.
AA 106 32
Rev. No. 06
PAGE 2 OF 2
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CORPORATE STANDARD
AA 049 00 01
Rev. No. 04
PAGE 1 OF 3
PROCEDURE FOR MARKING AND PACKING OF SEAMLESS STEEL TUBES & PIPES
1.0 SCOPE
This standard specifies the requirements for marking and packing of seamless steel tubes and
pipes.
2.0 MARKING
-----------------------------------------------------------------------------------------------------------------------------
Sl. Particulars Upto & incl. Above 33.4 Other sizes and
No. 33.4 OD and and up to & thickness not
thickness incl. 114.3 OD covered in columns.
< 6 mm and thickness (3) & (4)
< 6 mm
-----------------------------------------------------------------------------------------------------------------------------
(1) (2) (3) (4) (5)
-----------------------------------------------------------------------------------------------------------------------------
I. DETAILS TO BE IDENTIFIED
1. Purchase order No. 1 to 7 to be stamped 2,3,4 & 5 only to 3, 4, & 7 to be hard
2. Marker's emblem on aluminium metal be paint stenciled stamped on the
3. Specn.No.& grade tag and securely on each tube. body of pipes 2, 5
4. Melt Number attached to each 1 to 7 to be stamped and 7 to be paint
5. Size (OD X TK bundle on aluminium metal stenciled on the
X length) tag and securely pipes. (Alternatively
6. No. of tubes/pipes attached to each paint stenciled is
7. Inspector's seal bundle. permitted on mutual
agreement for 3, 4
& 7 only)
-----------------------------------------------------------------------------------------------------------------------------
II COLOUR CODING: Circumferentially/ Circumferentially/ Circumferentially/
Longitudinally Longitudinally Longitudinally
Note: If specified on order , the colour code on pipes and tubes shall be as per Annexure - I
2.1 Stamping shall be done at about 100mm from the ends of the pipe with rounded letters and
depth of stamping shall not exceed 0.5 mm.
2.2 Stainless steel tubes/pipes shall be paint stenciled only and the paint shall be free from
corrosion promoting agents like sulphur and chlorine.
2.3 Marking shall be legibly done in ENGLISH language only, preferably with a stencil of 20 mm.
Revisions :
Cl. 27.6.2 of MRC FCF+HTM
APPROVED :
INTERPLANT RATIONALIZATION
COMMITTEE-MRC (FCF+HTM)
Rev. No. 04 Amd.No. Reaffirmed
Dt: 15.11.2002 Dt : Year :
Prepared
HYDERABAD
Issued
Corp. R&D
Dt. of 1st Issue
JUNE, 1978
3.0 PRESERVATION
3.1 All painted details shall be protected with one coat of transparent rust preventive.
3.2 Other than stainless steel, all tubes and pipes shall be applied with rust preventive coating on
the outside and either with a rust preventive coating or rust inhibitor on the inside to provide
protection against corrosion for a period of 3 months for out door storage in marine /
industrial atmospheres. For heat exchanger tubes, rust preventive coating shall given dry or
wet type as specified in BHEL order.
3.3 The ends of the tubes/pipes shall be closed with end caps made of PVC /plastic which should
be securely held so that it will not fall off during transit.
Note: The supplier must specify the type of rust preventive at the time of supply and also the
method of its easy removal.
4.0 PACKING
4.1 a) Tubes and pipes upto and including 33.4 mm OD and smaller shall be supplied in
bundles.
b) Tubes and pipes above 33.4 to 114.3 OD shall also be supplied in bundles, whenever
the wall thickness is less than 6.0 mm.
c) Tubes and pipes of OD above 33.4 mm and wall thickness above 6.0 mm shall be
supplied loose.
4.2 a) Weight of each bundle shall not exceed 1 metric ton.
b) No wooden pellets should be used to cover the tubes.
c) The bundle must be fastened by using galvanized wire / metal straps.
d) Two straps must be fastened one at each end of the bundle at one metre from the ends.
For the balance length, there shall be a wire bundling at reasonable intervals.
4.3 All the tubes of wall thickness 3.2 mm and below shall be properly packed in wooden crates to
avoid any dent formation and other transit damages to the tubes.
4.4 A packing list, sealed in a thick polythene cover, shall be sent along with each consignment
with the following details:
1. BHEL order number:
2. Number of bundles (including serial number also):
3. Material specification No. and grade:
4. Size of tube/pipe
5. Customer's Name
CORPORATE STANDARD
AA 049 00 01
Rev. No. 04
PAGE 2 OF 3
COLOUR CODES FOR TUBES AND PIPES ANNEXURE - I
Specification Colour - 1 Colour - 2 Colour - 3
13 x 1 MF
13 Cr Mo 44
A 200 Gr. T5
A 200 Gr. T9
AISI 602
API 5L Gr. B
BS 3059 PART2 CDS /HFS 360
BS 3602 PART 1 CDS 360
NFA 49 - 213 42 C
NFA49 - 213 TU 10 CD 9.10
NFA49 - 213 TU 15 CD 2.05
NFA49 - 213 TU Z10 CD 9
NFA49 - 213 TU Z10C VNSB 09.01
SA 106 Gr. B
SA 106 Gr. C
SA 179
SA 192
SA 199 T5
SA 209 Gr. T1
SA 210 Gr. A1
SA 210 Gr. C
SA 213 Gr. T11
SA 213 Gr. T12
SA 213 Gr. T2
SA 213 Gr. T22
SA 213 Gr. T5
SA 213 Gr. T9
SA 213 Gr. T91
SA 213 Gr. TP 304
SA 213 Gr. TP 304 H
SA 213 Gr. TP 304 L
SA 213 Gr. TP 304 M
SA 213 Gr. TP 316
SA 213 Gr. TP 316 Ti
SA 213 Gr. TP 316L
SA 213 Gr. TP 321
SA 213 Gr. TP 321H
SA 213 Gr. TP 347H
SA 268 Gr. TP 405
SA 268 Gr. TP 410
SA 268 Gr. TP 443
SA 269 TP 315
SA 312 Gr. TP 304
SA 312 Gr. TP 304L
SA 312 Gr. TP 316
SA 312 Gr. TP 304L
SA 312 Gr. TP 321
SA 312 Gr. TP 3347
SA 333 Gr. 1
SA 333 Gr. 3
SA 333 Gr. 6
SA 334 Gr. 1
SA 334 Gr. 3
SA 334 Gr. 6
SA 335 Gr. P1
SA 335 Gr. P11
SA 335 Gr. P12
SA 335 Gr. P2
SA 335 Gr. P22
SA 335 Gr. P5
SA 335 Gr. P29
SA 335 Gr. P291
SB 163 Incono1
ST 35.4
STEEL 20
Structural Tubes & Pipes
X20 Cr Mo V 121
RED
ALUMINIUM
ALUMINIUM
ALUMINIUM
WHITE
ALUMINIUM
ALUMINIUM
ALUMINIUM
ALUMINIUM
ALUMINIUM
ALUMINIUM
ALUMINIUM
ALUMINIUM
RED
BLUE
BLACK
WHITE
BLUE
ALUMINIUM
YELLOW
BLUE
ALUMINIUM
BROWN
BROWN
GREEN
BLACK
BROWN
GREEN
BLUE
BLACK
BLUE
BLACK
BROWN
BLACK
BLUE
BLUE
BLACK
BLACK
ALUMINIUM
BROWN
BLUE
GREEN
BLUE
BLUE
BLACK
BLACK
BLUE
BLUE
BLACK
BLACK
BLUE
BROWN
BLACK
BLACK
BROWN
GREEN
BLACK
BLUE
BLUE
BLACK
ALUMINIUM
BROWN
BLACK
ALUMINIUM
GREEN
BLUE
BLACK
YELLOW
BLACK
RED
GREEN
YELLOW
-
BLACK
BLACK
BLUE
BLUE
BLUE
BLUE
GREEN
-
-
BLUE
-
BROWN
RED
-
GREEN
YELLOW
YELLOW
GREEN
RED
BROWN
WHITE
YELLOW
GREEN
BLUE
WHITE
BROWN
-
BLUE
BROWN
WHITE
WHITE
YELLOW
GREEN
RED
GREEN
RED
YELLOW
RED
GREEN
BLUE
BROWN
RED
BROWN
GREEN
GREEN
GREEN
RED
BLUE
GREEN
WHITE
RED
BROWN
RED
BROWN
BROWN
RED
GREEN
BLUE
-
BROWN
-
-
-
YELLOW
YELLOW
-
-
BROWN
BLUE
BROWN
RED
GREEN
YELLOW
RED
-
-
GREEN
-
RED
-
-
-
-
-
-
-
GREEN
-
-
YELLOW
YELLOW
YELLOW
YELLOW
-
-
YELLOW
-
-
-
-
YELLOW
WHITE
YELLOW
-
YELLOW
-
BROWN
-
WHITE
RED
RED
RED
RED
YELLOW
RED
YELLOW
-
-
GREEN
-
-
-
-
YELLOW
-
-
WHITE
-
CORPORATE STANDARD
AA 049 00 01
Rev. No. 04
PAGE 3 OF 3
