This document provides information on various textile process parameters and formulas. It discusses formulas for calculating process proficiency based on actual and expected cotton spinning performance (CSP). It also summarizes formulas for predicting yarn unevenness based on roving unevenness and other machine settings. Formulas are presented for calculating the number of fibers in a yarn cross-section and for determining the optimal twist multiplier for maximum yarn strength. Recommended relative humidity and temperature ranges are listed for different textile processes.
This document provides information on various textile process parameters and formulas. It discusses formulas for calculating process proficiency based on actual and expected cotton spinning performance (CSP). It also summarizes formulas for predicting yarn unevenness based on roving unevenness and other machine settings. Formulas are presented for calculating the number of fibers in a yarn cross-section and for determining the optimal twist multiplier for maximum yarn strength. Recommended relative humidity and temperature ranges are listed for different textile processes.
This document provides information on various textile process parameters and formulas. It discusses formulas for calculating process proficiency based on actual and expected cotton spinning performance (CSP). It also summarizes formulas for predicting yarn unevenness based on roving unevenness and other machine settings. Formulas are presented for calculating the number of fibers in a yarn cross-section and for determining the optimal twist multiplier for maximum yarn strength. Recommended relative humidity and temperature ranges are listed for different textile processes.
This document provides information on various textile process parameters and formulas. It discusses formulas for calculating process proficiency based on actual and expected cotton spinning performance (CSP). It also summarizes formulas for predicting yarn unevenness based on roving unevenness and other machine settings. Formulas are presented for calculating the number of fibers in a yarn cross-section and for determining the optimal twist multiplier for maximum yarn strength. Recommended relative humidity and temperature ranges are listed for different textile processes.
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Quality Formulae
Process Proficiency based Lea CSP
Process Proficiency = (Actual CSP / Expexted CSP) x 100
10 : Good; 95 : Average; 90 : Poor.
Expected Yarn unevenness (U%) :
U = Q NeC [ d -1 / d ] + a (d - 1) + Ur
U = Yarn unevenness
Q = 29.4 [ f / mL ]
NeC = Cotton count
d = Draft in ring frame
Ur = Roving U%
a = 3.5
a = Assured fector = 3.5 under good working conditions.
Process proficiency based on U%
Process Proficiency = ( Actual U% / Expected U% ) x 100
100 : Good; 105 : Average; 110 : Poor.
Hank = 8.33 / wt. (grains per yard) = 0.5398 / wt. (grams per yard)
= 0.5902 / wt. (grams per meter)
NeC count = 64.78 / Lea Weight in gram
Relation between twist Multiplier for
Maximum Strength :
Tmax = [50 - L + f] / 9
Where, Tmax = TM for Max.strength
L = 50% Span length
f = fibre fineness Microgram per inch
Number of tests and precision for various yarn quality characteristics Test No. of tests CV% 95% Control Count test 25 5.0 2.0 imperfection 10 25.0 15.8 U% 5 5.0 4.5 Single yarn strength 100 10.0 3.0 Lea test 25 7.0 4.0 Ply twist 25 5.0 3.2 Single twist 25 8.0 4.2
STATISTICAL FORMULAE :
1. Mean X = [ x1 + x2 +...+ xn ] / n = [ n( - 1) x ] / n
2. Varience S = [ (x - x) ] / (n - 1)
Lea Strength corrected to nominal count: S 2 = C 1 S 1 18.3(C 1 C 2 ) / C 2
Where, C 1 = Tested Count( Actual ) S 1 = Tested Strength ( Actual ) C 2 = Nominal Count S 2 = Corrected Strength
RKM value = Single yarn Strength (s) / Tex = (5.5 + kN e C) CSP / 1000 K = 0.0275 for carded count K = 0.02 for combed count
Yarn Realisation YR% = ( 92 t ) for carded count = ( 95 t ) ( 1 C/100 ) 3 for combed count t = Percentage trash in cotton c = Percentage comber noil extracted
Tolerance limit for pinion changes : C + = { C / 2A + 35/n } C = Sliver hank or Yarn count A = No. of teeth on the change pinion n = No. of reading s in wrapping 8 = S.d of testing
SHOERE A HARDNESS OF TOP ROLLER COTS : Draw box top roller 70 0 80 0 shore Detaching roller 60 0 - 65 0 shore Draw frame top roller 80 0 - 90 0 shore Fly frame top roller 70 0 - 80 0 shore
Number of fibres in Yarns cross section : Yarn count (tex) / fibre fineness (tex) n = [590.54 / N e C] / [g / inch / 25.4]
Relative Humidity
Relative humidity for different departments : Departments Relative humidity Temperature Cotton Viscose Polyster In
Slightly higher RH% (about 5%) to be maintained while processing synthetics.
Rotor Spinning
ROTOR Spinning : Twist T / m = t / Tex = n / L Where T/M = TPM L = Delivery speed meter / minute n = rotor rpm Production : ( (Tex * L * 60) / 1000) * efficiency ) kg/hr/rotor = ( ( Tex * n * 60 ) / T * 1000 ) * efficiency ) L = Delivery in meter / minute T = TPM N = rpm of rotor Efficiency (0.92 0.99 )
