Cokebuster: A Proven Solution
Cokebuster: A Proven Solution
Cokebuster: A Proven Solution
254SMO)
Gate guided for full
length of stroke for bi-
directional shut-off
Threaded lug design.
ANSI 150 bolt pattern
No cavity in bottom seat
area (seat mechanically
retained)
Bi-directional shut-off. Pressure or
vacuum (0 cc/min. = Zero Leakage)
Contours insure flushing
action to prevent jamming
WHEN YOU CANT AFFORD LESS THAN THE BEST
The SQUARE-GATE VALVE combines rugged construction with time-tested design refinements found in no
other knife gate valve. If you are plagued with knife gate failures, try a precision-built SQUARE-GATE valve.
Youll wish all your knife gate valves were SQUARE-GATE valves.
COMPARE THESE UNIQUE FEATURES
Unique transverse seal eliminates stuffing box and permits repacking under full
pressure and without system shut-down. Available in a variety of special scraper
seal configurations for tough applications.
Unique mechanically retained resilient seat provides dual metal-to-metal
and resilient seating for bi-directional bubble-tight shut-off; 28
vacuum, to full differential pressure rating.
Unique bi-directional design. Gate is guided and supported
for smooth full pressure differential operation throughout
entire stroke with flow in both directions.
Unique contoured interior body design promotes flushing
action to prevent buildup of deposits in seating area.
Unique solid steel or stainless steel topworks
provide maximum strength to prevent damage
due to operator abuse or vibrating conditions.
Unique non-rising stem design
saves space and reduces stem nut
repair problems.
- 2 -
Self-cleaning Sawtooth
Gate Guides (Not shown
but are standard)
High-strength bronze stem
connector for long life & operating ease
Precision machined chrome steel stem
Unique transverse seal eliminates stuffing box and
compensates for wear. Repackable under pressure
& without valve assembly.
Reduced chest cavity helps prevent
solids build-up in chest area.
Solid cast 316 st. stl. body (optional 317 st. stl. &
AVESTA
24SMO)
Option for Erosive
Applications
Sacrificial Ni-Hard Wear Ring
REPLACEABLE Ni-hard ring is
available for abrasive applications.
- 3 -
MAXIMUM WORKING PRESSURE - 150 psig.
MAXIMUM WORKING TEMPERATURE - 600 F
Section of transverse seal
illustrating how sealing
compound is inserted into
seal chamber to repack
valve while valve is in
service.
Resilient Transverse Seal
Various elastomeric seal
materials. Includes
compression loaded
scraper blades to wipe
gate clean and protect
seal. Repackable in
service and under
pressure/vacuum.
Polymeric Transverse Seal
Various polymers available
(i.e., TFE, PFE, etc.)
Includes compression
loaded scraper blades to
wipe gate clean and
protect seal. Repackable
in service and under
pressure/vacuum.
Section view - bottom of
valve. Mechanically
retained resilient seal
insures bubble-tight shut-
off with pressure on either
side of gate. Seal will not
pull out of specially
machined groove.
Section view - sides of
valve. Gate is guided in
machined groove with
large diameter seal
mechanically retained to
seal gate edge. This
design provides dual
metal/resilient seating and
gate support with pressure
from either side of gate.
Contoured seat flushes
out solids which are
pushed ahead of the gate
in the seat groove during
closing cycle.
- 4 -
Accessories
Limit Switches
Totally enclosed (SPDT)
NEMA 4 or NEMA 7
Optional proximity switches
available.
Solenoid Valve
NEMA 4 or NEMA 7 (single coil,
120V)
3-Way or 4-Way
Rigid copper tubing (standard)
Rigid st. stl. tubing (optional)
Note: Specify valve to open or
valve to close when solenoid is
energized.
Positioner
3-15 p.s.i. or 4-20MA
Note: Specify valve to open or
valve to close on increasing signal.
Note: Valve shown with optional V-
Port insert.
Position Indicator Scale
Valve furnished with graduated
indicator scale and safety orange
pointer.
OSHA Guard
Protects plant personnel from moving
parts on valve.
Unique Safety Gate Lock-Down
Provides gate lock-out in any position
from fully closed to open. Assures
bubble-tight shut-off in handwheel
closed position for personnel safety.
Neither yoke nor handwheel can be
removed when lock-out is in place.
Note: for additional options and accessories contact factory.
- 5 -
Cylinder Actuator
Double acting or spring-return
cylinders. Specify shut-off
pressure differential, air cylinder
supply pressure and flowing
media. (Optional protective
piston rod boot.)
Actuator Options
Bevel Gear Actuator
Recommended for valve sizes
16 and larger. Standard gear
ratio is 4:1. Optional gear ratios
available depending on valve
size and application.
Chainwheel Actuator
Available in various diameters
and attaches to standard
handwheel. Furnished with 20
chain as standard. Specify
longer chain lengths if required.
Motor Actuator
Various brands, sizes, and
electrical specs available.
Request SQUARE GATE Valve
Electric Motor Application Data
Sheet for actuator sizing and
price quotation.
Seat Material Options
Standard Viton
3
(Optional) Nitrile (Buna-N),
EPDM, TFE, AFLAS
4
, HYPALON
3
, Poly-
urethane, Food-Grade EPDM, White Buna-N,
FEP, TEFZEL
3
Top Transverse Seal Options:
Standard VITON
3
(Optional) Nitrile (Buna-N),
EPDM, AFLAS
4
, TFE, FEP
Leakage Statement
SQUARE GATE Knife Gate Valves provide
better shut-off than called for by ANSI Class VI.
All valves are shut-off pressure tested at the
factory to zero leakage at the shut-off
differential ratings noted at left per valve size.
Notes:
1. All SQUARE GATE model GJ valves are to
TAPPI (SS-SP81) face-to-face.
2. Bevel gear actuators are recommended for
manually actuated valve sizes 16 and
larger.
3. VITON, KEVLAR, TEFZEL, & HYPALON are
products of the DuPont Company.
4. AFLAS is a product of the 3M Company.
5. AVESTA
254 SMO
Gate 316 st. stl. (hard chrome 317 st. stl. (hard chrome
plated) plated) AVESTA 254 SMO,
hardened st. stl.
Stem Chrome Steel
Stem Gate Connector High Strength Brass Cast Iron, 316 st. stl.
Resilient Seat (See Options) See note at right
Top Transverse Seal (See Options) See note at right
Packing Compound KEVLAR
3
Fiber TFE Fiber Compound
Scraper Blades UHMW Polyethylene Glass-Filled Phenolic,
Brass, 316 st. stl.
Top Thrust Bearing Bronze
Topworks Carbon Steel 316 st. stl.
Bolts/Nuts Galv. Steel st. stl.
Handwheel Formed Steel Nickel or Chrome Plated
Cylinder Aluminum (Closing Steel (Non-Cushioned)
Stroke Cushioned)
Paint (Topworks Only) Vinyl Chloride Per Customer Specification
Design:
Flange Bolt Pattern (ANSI 150)
GJ Style (2 - 30) Lug Body (Chrome Steel Inserts)
Handwheel Non-Rising Stem High strength rising stem
Performance:
Working Pressure 150 psig 200 psig
Shut-off Pressure 2 - 12 (150 psig) 2 - 12 (200 psig)
14 - 16 (90 psig) 200 psig
18 - 30 (90 psig) 200 psig
Vacuum Shut-off 28 Hg (24 Hg with TFE seals)
Seat Leakage Zero cc/min. (see leakage statement at right)
Port Area & Flow Coefficients
Valve Size 2 3 4 6 8 10 12 14 16 18 20 24 30
Port Area (sq. in.) 2.8 7.2 11.7 29.5 53.5 72.1 105.3 149.4 188.8 241.6 299.5 433.7 668.0
Flow Coefficient (Cv) 257 748 1250 3610 6414 10012 14428 19626 22547 28860 35163 53972 82215
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- 6 -
DIMENSIONS FOR MANUAL VALVES 2 - 24
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- 7 -
DIMENSIONS FOR AUTOMATED VALVES 2 - 24
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FOR A PROMPT QUOTATION PLEASE FILL OUT THIS QUESTIONNAIRE SHEET
AND FAX IT TO 1-866-766-8658
COKEBUSTER VALVE APPLICATION & DESIGN QUESTIONNAIRE
COMPANY: ____________________________________ LOCATION: ____________________________________
ADDRESS: ____________________________________________________________________________________
PHONE: _______________________________________ FAX: __________________________________________
CONTACT: _____________________________________
APPLICATION INFORMATION
VALVE SIZE: ___________________________________ VALVE MODEL: _________________________________
FLOWING MEDIA: ______________________________________________________________________________
SOLIDS %: _________________ WORKING PRESSURE ____________ PSI DELTA-P__________ PSI
MEDIA TEMP _________________________________ F AIR SUPPLY PRESSURE: __________________ PSI
FREQUENCY OF OPERATION _______ NORMALLY OPEN _________ NORMALLY CLOSED _________
MATERIALS OF CONSTRUCTION
BODY: CAST IRON NI-RESIST 316 ST. STL. OTHER __________________________________
GATE: 316 ST. STL. OTHER _______________________________________________________________
BODY SEAT/SEAL: VITON EPDM TFE OTHER ___________________
TRANSVERSE SEAL: VITON EPDM TFE OTHER ___________________
PACKING: TFE OTHER ________________________________________________
ACTUATOR TYPE
HANDWHEEL AIR CYLINDER - SPRING RETURN HYDRAULIC CYLINDER
ELECTRIC AIR CYLINDER - DOUBLE ACTING BEVEL GEAR CHAINWHEEL
If air or hydraulic, please fill in air supply/hydraulic supply pressure above.
If electric, please complete, ELECTRIC MOTOR APPLICATION DATA SHEET.
If application is dry powder, please complete DRY POWDER APPLICATION DATA SHEET.
ACCESSORIES
SOLENOID: NEMA RATING______________________ VOLTAGE _______________________________
ENERGIZE TO OPEN/CLOSE__________
TUBE FITTINGS: COPPER STAINLESS STEEL OTHER ___________________________
LIMIT SWITCHES: NEMA RATING___________________
POSITIONER: 4-20 mA 3-15 psi
ADDITIONAL INFORMATION
1. IF REPLACING EXISTING VALVE PROVIDE FACE-TO-FACE DIMENSION OF YOUR EXISTING VALVE.
_____________________________________________________________________________________________
2. CYCLE RATE (HOW OFTEN WILL VALVE BE OPENED & CLOSED) ___________________________________
3. OTHER ____________________________________________________________________________________
_____________________________________________________________________________________________
SIGNATURE OF CUSTOMER________________________________DATE _______________________________
PRINTED NAME OF CUSTOMER _________________________________________________________________
- 8 -
COKEBUSTER
DOUBLE DISC DESIGN OPTION
The unique COKEBUSTER Model DBB serves as both a Double Block & Bleed valve and a Line
Blind. This unique valve concept has two gates operated by one actuator to create a dead space
between the two gates. Each of the two gates seal against dual combination metal/resilient seats for
bi-directional bubble-tight shut-off. The chest and seating areas of the valve are self-cleaning. The
unique top transverse seal is re-packable while in service and under pressure. Unlike other styles of
knife gate valves, the COKEBUSTER DBB knife gate valve can be locked out with OSHA crabclaw
to insure zero leakage (liquid or gas) in the closed position. This zero leakage lock out feature is
available for all actuator styles including cylinders.
Because of its narrow face-to-face, the COKEBUSTER DBB valve can often be installed in the space
of an existing ball or plug valve by using a spacer in conjunction with the DBB valve. This saves time
and costs associated with redesigning and repiping existing piping systems.
The COKEBUSTER DBB valve serves the dual function of both a process operating valve and a line
blind. There is no need to shut down the system or piping disassembly to insert a line blind.
The COKEBUSTER Model DBB Knife Gate Valve:
Protects operating personnel
Prevents cross-contamination in piping
systems
Serves dual line blind and double block &
bleed functions
Saves cost and time
Three Methods of Protection:
#1 - Vent center section to atmosphere.
#2 - Connect center section to flush or purge.
#3 - Pressurize center section to pressure
higher than on either side of valve.
Note:Leak detector (sniffer) can be used in
conjunction with any of the three
protection options.
DIMENSIONS
Valve Size 2 3 4 6 8 10 12 14 16 18 20 24
Face-to-face 3.6 3.22 3.42 3.94 4.52 4.88 5.17 5.68 6.18 8.37 8.80 9.76
Centerline to Top
of Handwheel 10.0 13.5 15.5 20.0 24.0 26.0 30.5 34.0 39.0 43.0 46.5 56.5
Centerline to Top
of Cylinder 20.25 25.25 27.00 33.75 36.75 46.75 54.00 59.00 67.00 73.50 79.00 85.00
NOTE: 1) All dimensions in inches.
2) All dimensions subject to change. Contact factory for certified drawings.
- 9 -