This document discusses pipeline coatings and specifications for three layer polyethylene coatings. It provides details on:
- Types of mainline coatings including 3LPE, DFBE, FBE, 3LPP coatings.
- Basis for selecting coatings based on operating temperature, with polyethylene coatings suitable for temperatures up to 80°C, and fusion bond epoxy and polypropylene coatings for higher temperatures.
- Standards for 3LPE coatings including DIN-30670, ISO-21809-1, and CAN/CAZ-Z245.21-06.
- Properties, classifications, thickness and temperature ranges for different classes of 3LPE coatings
This document discusses pipeline coatings and specifications for three layer polyethylene coatings. It provides details on:
- Types of mainline coatings including 3LPE, DFBE, FBE, 3LPP coatings.
- Basis for selecting coatings based on operating temperature, with polyethylene coatings suitable for temperatures up to 80°C, and fusion bond epoxy and polypropylene coatings for higher temperatures.
- Standards for 3LPE coatings including DIN-30670, ISO-21809-1, and CAN/CAZ-Z245.21-06.
- Properties, classifications, thickness and temperature ranges for different classes of 3LPE coatings
This document discusses pipeline coatings and specifications for three layer polyethylene coatings. It provides details on:
- Types of mainline coatings including 3LPE, DFBE, FBE, 3LPP coatings.
- Basis for selecting coatings based on operating temperature, with polyethylene coatings suitable for temperatures up to 80°C, and fusion bond epoxy and polypropylene coatings for higher temperatures.
- Standards for 3LPE coatings including DIN-30670, ISO-21809-1, and CAN/CAZ-Z245.21-06.
- Properties, classifications, thickness and temperature ranges for different classes of 3LPE coatings
This document discusses pipeline coatings and specifications for three layer polyethylene coatings. It provides details on:
- Types of mainline coatings including 3LPE, DFBE, FBE, 3LPP coatings.
- Basis for selecting coatings based on operating temperature, with polyethylene coatings suitable for temperatures up to 80°C, and fusion bond epoxy and polypropylene coatings for higher temperatures.
- Standards for 3LPE coatings including DIN-30670, ISO-21809-1, and CAN/CAZ-Z245.21-06.
- Properties, classifications, thickness and temperature ranges for different classes of 3LPE coatings
TYPE OF MAIN LINE COATINGS 3 LPE (2 to 3.5mm thk) DFBE (0.7mm thk) FBE (0.45mm thk) 3 LPP (2 to 3.5mm thk) 2 PIPELINE COATINGS DFBE ANTI CORROSION COATING HDPU THERMAL INSULATION (90mm thk) HDPE JACKET 5mm thk CTE COATING 4.8mm thk 3 PIPELINE OPERATING TEMPERATURE PIPELINE DESIGN LIFE PIPELINE DIAMETER TYPE OF SOIL AMBIENT TEMPERATURE ROW CONDITIONS CONSTRUCTION PERFORMANCE
BASIS OF SELECTION OF MAIN LINE COATINGS (NEW) 4 Polyethylene Coatings 80 0 C Fusion Bond Epoxy Coatings 110 0 C ~ 140 0 C Polypropylene Coatings 120 0 C Polymeric Tape Coatings - 60 0 C Liquid Epoxy Coating - 150 0 C
BASIS OF SELECTION OF MAIN LINE COATING OPERATING TEMPERATURE 5 THREE LAYER POLYETHYLENE COATING
DIN-30670 POLYETHYLENE COATING FOR STEEL PIPES & FITTINGS.
ISO-21809-1 PETROLEUM & NATURAL GAS INDUSTRIES EXTERNAL COATINGS FOR BURIED AND SUBMEREGED PIPELINES USED IN PIPELINES TRANSPORTATION SYSTEM PART-1 (3 LAYER PE & 3 LAYER PP)
v- reinforced thickness Coating classes are based on expected field duty - Operating Temperature - Transport -Handling -Layer conditions - Operating conditions - Soil Conditions - Expected Environmental Conditions 8 THREE LAYER POLYETHYLENE COATING FUNCTIONAL PROPERTIES Peel Strength(N/mm) @23c
Tmax (Pull speed 10N/mm) N-n S-n 3.5 3.5
1.5 2.5 (50c) (70c) A B C 10 15 23
2 3 4 (60c) (80c) (90c) B1 6
- Impact Strength J/mm @ 23c N-n S-n 5 5 A B C 5 7 10
B1 3 Indentation -23c - Tmax N-n S-n 0.2mm 0.2mm 0.3mm 0.3mm (50c) (70c) A B C 0.3mm 0.2mm 0.1mm 0.3mm 0.2mm 0.1mm - Cathodic disbondment 65C/24hrs(-3.5V) 20C/28 days(-15V) 65C/28days(-1.5V)
-
7mm 7mm 15mm
- 12mm DIN-30670 ISO-21809-1 CAS-Z245.21-06 9 THREE LAYER POLYETHYLENE COATING OPERATING TEMPERATURES DIN-30670 ISO-21809-1 CAN/CAZ.2451-06 DIN-30670- N up to 50 C Class-A : ( )20C to (+) 60C
(LDPE) Not Clearly Specified. However, the purchaser has to specify the max design temp. Class-B : ( )40 C to (+) 80 C
(MDPE/HDPE) DIN-30670- S up to 70 C Class-C ; ( )20C to (+)110C
(PP) 10 VIPUL KUMAR, PEng, Deputy General Manager- Engineering M 1 Infield Pipeline Pressure Class Length Kms Power Fluid Lines 1500# 10 Water Injection Lines 900# 10 Production Fluid Lines 600# 53 R1 Infield Pipeline 600# 7 MR Pipeline Gas Line 12 API 5LX60 PSL2 300# 90 Condensate Line 4 API 5LX 65 600# 90 T Pipeline Water Supply Line 20 API 5LX 65 PSL2 20
Total Pipeline Length 280
Vipul Kumar, PEng
Innovative Techniques Four Cluster of Well pads created to save on Flow lines cost from 18 individual well pads to M Field Trunk lines laid for Power Fluid & Water Injection in pipeline corridor & connecting well pads to Trunk lines thus saving cost on lines from individual well pads to MPT. Cairn India 2010 Technical Forum (October 20 th & 21 st ) Celebrating Our Technical Achievements Initial Design Concept Heavy design on Anchor Flanges and Anchor Blocks Anchor Block Estimated Quantity of RCC=24000 Cum
Innovative Efforts Improvisation on Basic Design of Anchor Flanges & Blocks Added bends to reduce total applicable force Anchor flanges on downstream of Water and gas lines eliminated after review Above resulted in to Reduction of RCC to 10000 Cum(i.e. reduction of 58 %) Vipul Kumar, PEng
ANCHOR FLANGE/ BLOCK DESIGN Cairn India 2010 Technical Forum (October 20 th & 21 st ) Celebrating Our Technical Achievements Vipul Kumar, PEng
Reinstatement of Flow-lines Prior to Re-Start Oil in flow lines likely to congeal in black out/ shut down condition. Original design envisaged tapping at every 500 meters for flushing congealed oil with hot water. On design review the arrangement considered of high risk.
INNOVATIVE TECHNIQUE On power black out/ shut down displace oil in flow- lines with water to ensure oil will not stay in flow lines. Installed diesel driven high capacity pump at MPT end itself. Vipul Kumar, PEng Thumbli Main Header Originally header design concept Horizontal header on sloped graded area Header of uniform size pipes Design Review Sloped header to match graded slope Header of Multiple sizes matching with flow requirement
Advantages Saving on concrete cost Saving on pipe cost Vipul Kumar, PEng
Sectionalizing Valve Location
As per ASME B 31.8 Sectionalizing valves provided as per location Class
Original design provided for installation of vents and drains along with Sectionalizing valves. However, various constraints were not permitting this feasible.
On design review, risk assessment and proper interpretation of OISD 141 recommended design was modified to eliminate drains and vents.
Cairn India 2010 Technical Forum (October 20 th & 21 st ) Celebrating Our Technical Achievements Gas and Condensate lines from MPT to RGT(90 Kms) passing through villages and populated area Considered high safety and Security Risks Intrusion detection system introduced Multifunctional120 Core Optical Fiber cable Intrusion Detection System Access control system Data Network Hotline PAGA System
Vipul Kumar, PEng
ZINC RIBBON CONFIGURATION IN CASING Cairn India 2010 Technical Forum (October 20 th & 21 st ) Celebrating Our Technical Achievements Anti-buoyancy Method Original design concept for concrete coating Recommended in coating yard to achieve desired density
Innovative Technique Geo text bags filled with gravel material used
Advantages Saving on time Saving in logistics and cost Vipul Kumar, PEng
OPTIONS CONSIDERED All 14 Pipelines on Steel / Concrete structure Bridge Horizontal Directional Drilling Bury below soil erosion point TECHNO-COMMERCIAL FEASIBLE OPTION IMPLEMENTED 1200 X 25 X 6 meters open excavation Pipe-layers, cranes, trailers, welding sets etc lowered in excavated trench All 14 pipelines laid & trench backfilled ADAVANTAGES ACCRUED Saving on time and cost
Vipul Kumar, PEng
Vipul Kumar, PEng Launcher and Receiver skids matching Hot bends and Cold bends Inclusion of Magnetic Pigging TCP and PCP System MIJs GOC OFC Hydro-testing Drying with Compressor Magnetic pigging Nitrogen Packing of Pipelines
Vipul Kumar, PEng Launcher and Receiver skids matching Hot bends and Cold bends Inclusion of Magnetic Pigging TCP and PCP System MIJs GOC OFC Hydro-testing Drying with Compressor Magnetic pigging Nitrogen Packing of Pipelines
Vipul Kumar, PEng Vipul Kumar, PEng Cairn India 2010 Technical Forum (October 20 th & 21 st ) Celebrating Our Technical Achievements Cairn India 2010 Technical Forum (October 20 th & 21 st ) Celebrating Our Technical Achievements
