DAIRY

P r o j e c t s

SSP
Since 1977

SSP PVT LIMITED

AN ISO 9001 : 2008, GMP CERTIFIED COMPANY
13 Mile Stone, Mathura Road, Faridabad-121 003 Har yana (INDIA) P h o n e : +9 1 1 2 9 - 4 1 8 3 7 0 0 , 2 2 7 5 9 6 8 , F a x : +9 1 1 2 9 - 2 2 7 7 4 4 1 E - ma i l : i n f o @ s s p i n d i a . c o m , We b s i t e : w w w. s s p i n d i a . c o m

SSP (Pvt.) Ltd. is engaged in DESIGN, MANUFACTURE and IMPLEMENTATION of Diary Projects on turnkey basis. It has made it presence increasingly felt over the last three decades and has grown hand in hand with the white revolution in India.

INTRODUCTION
Milk is widely considered as one of the worlds most valuable complete food. It is available in various forms, and is processed into ever increasing variety of nutritional products. The knowledge gained from experience and process technology available with SSP extends to all kind of consumer milk products, whether they are manufactured by way of traditional processing techniques or by more sophisticated ones. Already accredited with the supply of over a fifty plants, SSP is vigorously continuing with the development of equipment and application for various core products in the dairy industry. The RESEARCH & DEVELOPMENT CENTRE of SSP conducts application experiments for creating new areas of growth. It has also developed energy efficient evaporators and dryers with international standard compatibility. Thus, accumulation and feed-back of knowledge have naturally led to innovation in dairy process technologies, which are being made available to the industry through the cost-effective dairy projects of SSP.

DAIRY PROJECTS AVAILABLE

] Liquid Milk Processing Plant ] Milk Powder Plant ] Sweetened Condensed Milk Plant ] Evaporated Milk Plant ] Malted Milk Plant ] Casein & Whey Processing Plant ] Khoa Making Machine

MILK PRODUCTS
Pasteurised Milk v v Flavoured Milk v Sterilized Milk v Cream v Butter v Ghee v Sweetened Condensed Milk v Evaporated Milk v Whole Milk Powder v Skim Milk Powder v Milk Shake Powder v Ice Cream Mix Powder v Dairy Whitener v Baby Food Powder v Malted Milk Powder v Whey / Casein / Lactose Powder v Khoa

Liquid Milk Plant

Milk Reception

Tanker/Can Unloading & Milk Weigh Scale

Milk Chiller & Chilled Milk Storage

Standardization

Milk Pasteurizer

Ultra High Temp.

Cream

Pasteurized Milk

Addition of Sugar, Colour & Flavour

Aseptic Packing

Butter

UHT Milk

Ghee

Sterilization

Flavoured Milk

Milk Powder Plant

Milk Powder is a processed dairy product made by evaporating milk to dryness. Drying extends the shelf life of milk apart from reducing the weight and volume and lowers the cost of transportation also. The initial solid in the milk varies from 7.5% to 12% depending upon type of milk and the final moisture in the powder ranges between 2.5% and 5%. Since drying is an energy intensive process, SSP, offers the solution to make the process energy efficient & cost effective. Milk Powder Plant offered by SSP consists of: Multistage Evaporator Two/Three Stage Dryer

Process Description
Milk is concentrated up to 45-48% solid concentration in Multiple Effects Falling Film Evaporator with TVR/MVR System. Evaporation of water takes place under vacuum conditions and at low temperature. A Five Effect Falling Film Evaporator with TVR over 3rd effect will have specific steam consumption of 0.12 kg/kg whereas a seven effect plant with TVR over 4th effect gives specific steam consumption of 0.09 kg/kg which is equivalent to energy consumption in MVR evaporator. During drying in spray dryer, the excess water present in free form between the particles of the dry solids gets evaporated easily. Whereas last stage of evaporation demands more energy as water contained in pores and capillaries of the solid particles need to be evaporated. These last drops of water are removed from milk solid in a Vibro Fluid Bed Dryer which requires less energy for removal of balance moisture. The combination of multiple effect evaporators, spray dryer with fines recirculation system and use of a 'Vibro Fluid Bed Dryer', produces instant quality powder.

Lecithination System
SSP also offers lecithination system integrated with the milk powder plant to manufacture whole milk powder. Addition of lecithine produces instant quality WMP. SSP ensures supply of most energy efficient plant which produces instant powder of highest quality.

Quality Parameters of Milk Powder

MOISTURE SOLUBILITY INDEX ML. SCORCHED PARTICULES WETTABILITY (SEC.) MAX. *BULK DENSITY (g/cc) DISPERSIBILITY
* SMP, WMP, BABY FOOD, DAIRY WHITENER

: : : : : :

SMP 3.5% - 4% 0.1 - 0.5 DISC. A/B 30 - 45 0.4 - 0.6 85%

WMP 2.5-3% 0.1-0.5 at 45C DISC A/B 45 - 60 0.5-0.55 85% (with lecithination)

Unique Features of SSP Powder Plant

? Low Power Consumption ? Maintenance Free Design ? Lower ? T ensures Gentle heat treatment of product ? PLC Operator Plant available with 100% Automation

? Production of INSTANT QUALITY POWDER ? Flexibility in Controlling Powder Quality ? WINCH driven special CLEANING Lift ? Negligible DEPOSITION of Powder in Chamber ? Less DOWNTIME for Maintenance ? EXPANDABLE up to 100% Capacity

Sweetened Condensed Milk Plant

Sweetened Condensed Milk Plant is basically concentrated milk to which sugar has been added. The high sugar concentration in sweetened condensed milk destroys majority of micro - organism. It can be made either from whole milk or skim milk. Normally it contains 9% Fat, 43% Sugar, 22% SNF and 26% Moisture and is packed in 397gm tins or in barrels for industrial use. The manufacturing process consists of the following stages ? Standardization ? Sugar Addition ? Evaporation ? Cooling ? Lactose Seeding and Crystallization ? Packaging in sterilized Cans ? Storage.

Process
To manufacture sweetened condensed milk the pasteurized milk with added sugar syrup is taken to the evaporator and concentrated to desired level of concentration. The product is then cooled in such a way that lactose forms very small crystals in the supersaturated solution. After cooling & crystallization the sweetened condensed milk is packed in pre-sterilized cans or in barrels.

Evaporated Milk Plant

Evaporated Milk is a sterilized product. The product finds a large market in tropical countries. It is used where fresh milk is not available. It is also used in cooking and as a Coffee/Tea Whitener. Process The manufacturing process for the evaporated milk involves precision standardization of the fat content and the dry solids contents. This is followed by heat treatment which partly destroys the microbes present in the milk. The heat treated milk is then fed to an evaporator, where it is concentrated up to 26% (8% Fat and 18% SNF). The milk is then homogenized before being cooled. Checks are carried out on the coagulation stability of the milk before it is packaged in the sterilized cans. The product is then placed in an autoclave for sterilization. Finally the cans are cooled before storage. The different stages in the production of evaporated milk are: ? Standardization ? Evaporation ? Homogenization ? Cooling & Inspection ? Packaging ? Sterilization ? Cooling ? Storage.

Malted Milk Plant

Malted Milk is a powdered food product made from mixing of standardised milk, malt extract with wheat flour, and Cereal Grains in such manner as to secure complete hydrolysis of the starchy material, which is evaporated until it forms a high viscous solution. Which is then dried in a Vacuum Tray Dryer / Vacuum Band Dryer . The manufacturing process consists of the following stages ? Blending of ingredients like malt extract, milk or milk powder, grain flour etc in required proportion. ? Concentration of the slurry in evaporator. ? Vacuum Drying of the concentrate. ? Pulverization of the dried product. ? Packaging of malted food. ? Storage.

Casein & Whey Processing Plant

Whey comprises of 80-90% of the total volume of milk entering in the cheese making and casein manufacturing. Whey contains soluble proteins, lactose, vitamins & minerals. Sweet whey is produced when cheese or casein in precipitated by rennet. Acid whey is produced when mineral acid is used to precipitate cheese or casein. The Flow diagram of steps to process whey is as under:
ACID / RENNET Coagulation

SKIMMED MILK
Separation CASEIN Washing Drying Casein Powder

WHEY

Evaporation Ion-Exchange/ Electrodialysis

Drying

Dried Whey Powder

De-mineralized/ De-salt Whey Powder Whey Protein Concentrate (WPC)

Fractionation of Total Solid Ultra Filtration (UF)

Retantate

Permeate

Lactose

Traditional Indian Products

INDIGENOUS DIARY PRODUCT
Pasteurized, Standardized Milk

Pasteurized Milk

Acid Coagulation

Fermentation

Scraped Surface Heat Exchanger

Separation

Curd / Dahi

Khoa

Paneer

Lassi

Khoa Making Machine

SSP has designed and developed continuous khoa manufacturing plant in technical collaboration with National Dairy Research Institute, Karnal. Khoa is an important ingredient in the manufacturing of milk based sweets. In this plant manual handling of milk is avoided and khoa produced continuously from the machine is hygienic. The machine capacity starts from 30 kg/h khoa output from 150 kg/h milk (13.5% TS). For higher capacity the plant can be designed as per the customer's requirement.

TECHNOLOGY
SSP is perpetually striving for improvement of design and quality of fabrication. It invests in advanced training to promote knowledge in the area of technical development, research and production, creating preconditions for innovations. Thus Customers are assured that SSP will respond to their specific needs in a quick and reliable manner. Hi-energy efficiency and Hi-purity exhaust process developed by SSP have helped to reduce the load over nature. SSP guarantees that all matters relating to your project will be taken into consideration to ensure to tailor-made solution exactly suited to your needs.

SERVICES
SSP aims at achieving Complete Customers Satisfaction. We assume responsibility not only for the supply of equipment but also for installation and commissioning. We organize training of future staff and make them understand Dos and Donts regarding all aspects of process and machinery. We act as procurement office for spare parts and undertake everything needed for successful operation of dairy plants.

SSP:MKD:CTG:22