BUGOgo Fer Ipm
BUGOgo Fer Ipm
BUGOgo Fer Ipm
Please record your equipment identification information below for future reference. This information can be found on your machine nameplate. Model Number: Serial Number: Date of Purchase: Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-GO-FER-IPM-0109
A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA, 15317-9564 USA PHONE: 1-412-331-1776 http://www.bugo.com FAX:1-412-331-0383
SAFETY
PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
EQUIPMENT DAMAGE POSSIBLE.
1.The equipment is not waterproof. Using the unit in a wet environment may result in serious injury. Do not touch the equipment when wet or standing in a wet location. 2.Never open the equipment without first unplugging the power cord or serious injury may result. 3. Verify the customer-supplied power connections are made in accordance with all applicable local and national electrical safety codes. If none exist, use International Electric Code (IEC) 950. 4.Never remove or bypass the equipment power cord ground. Verity the equipment is grounded in accordance with all applicable local and national electrical safety codes. If none exist, use lnternational Electrical Code (IEC) 950.
1. Do not plug in the power cord without first verifying the equipment is OFF and the cord input voltage is the same as required by the machine or serious damage may result. 2. Do not leave the equipment unattended. Remove from the worksite and store in a safe location when not in use. FALLING EQUIPMENT can cause serious personal injury and equipment damage. Faulty or careless user installation is possible. As a result, never stand or walk underneath equipment.
READ INSTRUCTIONS
MOVING PARTS can cause serious injury. 1. Never try to stop the pinion from moving except by removing power or by using the STOP control.
Read the instruction manual before installing and using the equipment.
2.Do not remove any protective panels, covers or guards and operate equipment.
CAUTION
DO NOT LEAVE EQUIPMENT UNATTENDED WHEN NOT IN USE! Remove from work site and store in a safe location.
GO-FER III
INSTRUCTION AND PARTS MANUAL FOR ALL MODELS AND KITS TABLE OF CONTENTS
GO-FER III OXY FUEL CUTTING KITS
PAGE 4 ......... OPERATING INSTRUCTIONS / SET-UP 5 ......... TECHNICAL DATA 6 ......... EXPLODED VIEW 7 ......... PARTS LIST 8 ......... WIRING DIAGRAM / ELECTRICAL COMPONENT CHART 9 ......... KIT ASSEMBLY
D A
G K
F L N M H C E
N M
Power Requirement: - 60 watts at rated voltage: GOF-3240-OX GOF-3242-OX GOF-3244-OX Travel Speed: Load Capacity: Magnet Holding Capacity: Net Weight Of Drive Unit: Dimensions of Drive Unit: Rail (Ordered Separately) (Oxy-Fuel) (Oxy-Fuel) (Oxy-Fuel) 120 VAC/50-60/1 240 VAC/50-60/1 42 VAC/50-60/1 Infinitely variable from 8-100 ipm (200-2500 mm/min) 15 lbs. (6.8 kg) vertical or 60 lbs. (27.3 kg) horizontal 100 lbs. (45.4 kg) 17 lbs. (7.7 kg) 10"L x 8"W x 13"H (254 mm x 203 mm x 257 mm) 4' (1.18 m) ARR-1085 8' (2.37 m) ARR-1080 5
38
15 16
13 11 10 20 34 37 18 8 32
22 19 30 36 33 17
31 35 24 4 28 29 7 23 6
21 26 9 25 3 27
1 6
*See Electrical Component Chart for 240 VAC and 42 VAC part numbers. **These items are supplied with GO-FER- OX Deluxe Kits.
1
GRD
BLK
3
BLK
2
WHT
4
BLK WHT
4 6
GOF-3112 240 VAC
7
GOF-3240-OX GOF-3242-OX GOF-3244-OX 120 VAC/50-60/1 240 VAC/50-60/1 42 VAC/50-60/1
GOF-3242-OX 240 VAC GOF-3115 BUG-1428 GOF-3112 BUG-1563 BUG-1725 BUG-9686 MUG-1192 BUG-1590 (80:1)
1 2 3 4 5 6 7 8 9
Power Cord Pilot Light Circuit Breaker Transformer Volt Trap Precision Speed Control Potentiometer Control
TORCHHOLDER ASSEMBLY
GOF-3254-OX
Net Weight of Kit: 39 lbs. (17.7 kg) Shipping Weight of Kit: 50 lbs. (22.7 kg)
K L N
C B N M
Power Requirement: - 60 watts at rated voltage: GOF-3240-PL GOF-3242-PL GOF-3244-PL Tavel Speed: (PLASMA) (PLASMA) (PLASMA) 120 VAC/50-60/1 240 VAC/50-60/1 42 VAC/50-60/1 Infinitely variable from 8-100 ipm (200-2500 mm/min) 15 lbs (6.8 kg) vertical 60 lbs (27.3 kg) horizontal 100 lbs (45.4 kg) 17 lbs (7.7 kg) 10"L x 8"W x 13"H (254 mm x 203 mm x 257 mm) 4' (1.8 m) ARR-1085 8' (2.37m) ARR-1080
Load Capacity:
Magnet Holding Power: Net Weight of Drive Unit: Dimensions of Drive Unit:
11
15
12 37
16 17
5 20 22
11 10
13 34 36 19 8 32
30
18 35 24 4 28 33 21 9 27 3 26 29
31 23 7 6
14
25
2 1
12
*See Electrical Component Chart for 240 VAC and 42 VAC part numbers. **These items are supplied with GO-FER-PL Deluxe Kits.
13
1
GRD
BLK
3
BLK
2
WHT
4
BLK WHT
4 6
GOF-3112 240 VAC
7
GOF-3240-PL GOF-3242-PL GOF-3244-PL 120 VAC/50-60/1 240 VAC/50-60/1 42 VAC/50-60/1
GOF-3242-PL 240 VAC GOF-3115 BUG-1428 GOF-3112 BUG-1563 BUG-1725 BUG-9686 MUG-1192 BUG-1590 (80:1)
1 2 3 4 5 6 7 8 9
Power Cord Pilot Light Circuit Breaker Transformer Volt Trap Precision Speed Control Potentiometer Control
14
CONVENIENT CARRYING HANDLE HEAVY DUTY RIGID RAIL (8') POSITIVE RACK AND PINION DRIVE
TORCHHOLDER ASSEMBLY SPACER BAR ASSEMBLY (2) ON/OFF MAGNET PLATE ASSEMBLY (2)
TOOL KIT
GOF-3254-PL
Net Weight of Kit: 39 lbs. (17.7 kg) Shipping Weight of Kit: 50 lbs. (22.7 kg)
15
D A
N C M
Power Requirement: - 60 watts at rated voltage: GOF-3240-WD GOF-3242-WD GOF-3244-WD Tavel Speed: (WELDING) (WELDING) (WELDING) 120 VAC/50-60/1 240 VAC/50-60/1 42 VAC/50-60/1 Infinitely variable from 2-50 ipm (50-1250 mm/min) 30 lbs (14 kg) vertical 100 lbs (45 kg) horizontal 100 lbs (45.4 kg) 17 lbs (7.7 kg) 10"L x 8"W x 13"H (254 mm x 203 mm x 257 mm) 4' (1.8 m) ARR-1085 8' (2.37m) ARR-1080
Load Capacity:
Magnet Holding Power: Net Weight of Drive Unit: Dimensions of Drive Unit:
17
10
2 1
18
*See Electrical Component Chart for 240 VAC and 42 VAC part numbers. **These items are supplied with GO-FER-WD Deluxe Kits. 19
1
GRD
BLK
3
BLK
2
WHT
4
BLK WHT
4 6
GOF-3112 240 VAC
7
GOF-3240-WD GOF-3242-WD GOF-3244-WD 120 VAC/50-60/1 240 VAC/50-60/1 42 VAC/50-60/1
GOF-3242-WD 240 VAC GOF-3115 BUG-1428 GOF-3112 BUG-1563 BUG-1725 BUG-9686 MUG-1192
1 2 3 4 5 6 7 8 9
Power Cord Pilot Light Circuit Breaker Transformer Volt Trap Precision Speed Control Potentiometer Control
BUG-1550 (150:1)
20
Y-Z RACKING GROUP SPACER BAR ASSEMBLY (2) ON/OFF MAGNET ASSEMBLY (2)
GOF-3254-WD
Net Weight of Kit: 39 lbs. (17.7 kg) Shipping Weight of Kit: 50 lbs. (22.7 kg)
21
ACCESSORIES
ARR-1085 4' (1.18 m) Heavy Duty Rigid Rail ARR-1080 8' (2.37 m) Heavy Duty Rigid Rail
22
ACCESSORIES
BUG-5166-8 H.D. Tube Rack w/Clamp BUG-9180-4 Rod 7/8 x 4" CON-1020 Universal Clamp BUG-2708 Fits All Clamp GOF-3255 Welding Support Kit The addition of this item provides a vertical racking motion for hand held guns.
GOF-3142 Radius Cutting Attachment: Enables GO-FER III H.S. to be quickly changed from a straight line to a circle-cutting machine. Size Range: 8" to 96" (203 mm to 2438 mm) diameter.
BUG-5485 Contactor/Cable Anchor: Provides built-in contactor switch to control plasma or welding process. The Cable Anchor provides strain relief for all cables.
23
TROUBLESHOOTING GUIDE
PROBLEM Does not run, indicator light off. Does not run, indicator light off. Circuit breaker tripped. CAUSE No power to machine. Wiring shorts. REMEDY Check power line supply voltage. Plug in line cord firmly. Disconnect machine and examine internally; rewire at fault. If none found, throw direction switch to OFF, reset breaker and plug in: Shorted motor. Faulty speed control board. If breaker does not trip, replace drive unit. If breaker trips again, replace control board. (OR) Burned out transformer. Does not run, indicator light on. Replace transformer.
Bad connection. Check wining connections, 12 VAC should appear across secondary of transformer. Tighten terminal screws on speed control board. Faulty speed control board. If DC Volts = 0 across leads to motor; replace control board. Replace control board. (Check connection first).
NOTE: Make sure unit is plugged into correct voltage, (120 VAC, 240 VAC, 42 VAC) corresponding to Model No. rating. 12 VAC should appear across secondary of transformer in all GO-FER III Drive Units.
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FOR A PERIOD OF TWELVE (12) MONTHS FROM DELIVERY, BUG-O SYSTEMS WARRANTS TO THE ORIGINAL PURCHASER (DOES NOT INCLUDE AUTHORIZED DISTRIBUTORS), THAT A NEW MACHINE IS FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP AND AGREES TO REPAIR OR REPLACE, AT ITS OPTION, ANY DEFECTIVE PARTS OR MACHINE. THIS WARRANTY DOES NOT APPLY TO MACHINES, WHICH AFTER OUR INSPECTION, ARE DETERMINED TO HAVE BEEN DAMAGED DUE TO NEGLECT, ABUSE, OVERLOADING, ACCIDENT OR IMPROPER USAGE. ALL SHIPPING AND HANDLING CHARGES WILL BE PAID BY CUSTOMER. BUG-O SYSTEMS MAKES NO WARRANTY OF MERCHANTABILITY AND MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, BEYOND THE WARRANTY EXPRESSLY SET FORTH ABOVE. BUYERS REMEDY FOR BREACH OF WARRANTY, HEREUNDER, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF NON-CONFORMING PARTS AND MACHINES. UNDER NO CIRCUMSTANCES SHALL CONSEQUENTIAL DAMAGES BE RECOVERABLE. HOW TO OBTAIN SERVICE: IF YOU THINK THIS MACHINE IS NOT OPERATING PROPERLY, RE-READ THE INSTRUCTION MANUAL CAREFULLY, THEN CALL YOUR AUTHORIZED BUGO DEALER/DISTRIBUTOR. IF HE CANNOT GIVE YOU THE NECESSARY SERVICE, WRITE OR PHONE US TO TELL US EXACTLY WHAT DIFFICULTY YOU HAVE EXPERIENCED. BE SURE TO MENTION THE MODEL AND SERIAL NUMBERS.
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NOTES
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