ELECTRIC CHAIN HOIST

OPERATION MANUAL &

PART LIST
SERIES:
YSL(D)-050.100.200.300 YSH(D)-050.100.200.300 YSE(D)-050.100.200 YSF-050.100.200 YET-050.100.200.300 YLT-050.100.200.300 YHT-050.100.200.300

CHENG DAY MACHINERY WORKS CO., LTD.

SAFETY-IMPORTANT
The use of any hoist and trolley presents some risk of personal injury or property damage. That risk is greatly increased if proper instructions and warnings are not followed. Before using this hoist, each user should become thoroughly familiar with all warnings, instructions and recommendations herein.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL AND ANY PROVIDED WITH THE EQUIPMENT BEFORE ATTEMPTING TO OPERATE YOUR BLACK BEAR ELECTRIC CHAIN HOIST.

CONTENTS
Safety-Important . . 1 1.Foreword . 3 2.Main Specification . .. . 4 2.1 Specification . 4 2.2 Mechanical Classification (Grade) and Life 2.3 Safety Device . 2.4 Main Specification and Dimensions of Hook Suspension Type Hoist 2.5 Optional Trolley Accessory ... 3.Safety Rules .. 4.Installation . 4.1 Unpacking Information . 4.2 Voltage . .. 4.3 Installation 5.Operation .. 6.Maintenance and Inspection 6.1 Maintenance ... 6.2 Inspection . 7.Troubleshooting .. .. 7.1 Wiring Diagrams . .. 7.2 Troubleshooting and Remedial Action . 8.Drawings and Parts List .. .. 5 6 7 7 9 12 12 12 12 15 16 16 16 20 20 25 26

9.Declaration Of Conformity .. . .. 54

1. FOREWORD

This manual contains important information to help you properly install, operate and maintain the Black Bear electric chain hoist for maximum performance, economy and safety. Please study its contents thoroughly before putting the electric chain hoist into operation. By Practicing correct operation, procedures and by carrying out the preventative maintenance Recommendations, you will be assured of dependable service. In order to help us to supply Correct spare parts quickly, please always specify,

(1) Hoist model

(2) Serial number

(3) Part number, plus the description.

We trust that you will find this Black Bear electric chain hoist will give you many years of Satisfactory service.

Should you have any queries, please contact:

( Please ask for a companys stamp from your local agent)

2. MAIN SPECIFICATIONS
2.1 Specifications The following specifications are common to all Black Bear electric chain hoists. Table 2-1 Specifications
Item Working temperature range () Working humidity range (%) Hoist Protection Push button Electric power supply Noise (dB) Level Single speed hoist Dual speed hoist Wll (working load limit) (t) Chain Size 0.5T, 1T, 2T,3T 7.1 20.2 IP 20 Three Phase, 200~600V, 50/60 Hz 81 81 Nominal diameter (mm) Pitch (mm) Detail -20 to +40 85 or less IP 42

Remarks: (1) Contact an authorized Black Bear dealer for information on using the hoist outside the working temperature or humidity range. (2) Intended use : This hoist has been designed for vertically lifting and lowering load under normal atmospheric conditions of work place. (3) Noise levels were measured at a distance of 1m horizontally from the hoists during normal operation.

2.2 Mechanical Classification (Grade) and Lift

Safety and life for electric chain hoists are guaranteed only when the said equipment is operated in accordance with the prescribed grade. Black Bear electric chain hoists have been designed for grade 1Am in the FEM Regulations (FEM 9.5.11). Details are provided in Table 2-2. Average daily operating time and total operating time are determined by load distribution.

Table 2-2 Mechanical classification

Load Spectrum (Load distribution) Definitions Mechanisms or parts thereof, usually subject to very small loads and in exceptional cases only to maximum loads. Mechanisms or parts thereof, usually subject to small loads but rather often to maximum loads. Mechanisms or parts thereof, usually subject to medium loads but frequently to maximum loads. Mechanisms or parts thereof, usually subject to maximum of almost maximum loads. Cubic mean value Average daily Operation time(h) Total operating time (h)

1 (light)

k0.50

2-4

6300

2 (medium)

0.50<k 0.63

1-2

3200

3 (heavy)

0.63<k 0.80

0.5 - 1

1600

4 (very heavy)

0.80<k 1.00

0.25 - 0.5

800

% operating time Load spectrum 1

% operating time Load spectrum 2

% operating time Load spectrum 3

% operating time Load spectrum 4

2.3 Safety Devices

(1) Motor brake
Electro-Magnetic Brake is of a unique design in its field. It features simultaneous motor braking upon switching off power even under full load condition.

(2) Mechanical load brake

The mechanical load brake can hold a full capacity load independent of motor brake. This brake assures that load does not accelerate while being lowered.

(3) Hook and hook latch

The hook is drop-forged from high tensile steel and heat treated for strength and Toughness. The button hook is capable of 360swivel and fitted with safety latch to ensure safe lifting.

(4) Phase error relay

The Phase error relay circuit has been exclusively developed to prevent motor from running when the phase are incorrectly connected.

(5) Limit Switches (except YSE series)

Upper and lower limit switches are fitted for switching off power automatically in case of over lifting or over lowering.

(6) Emergency stop device (optional)

This button is used to stop the hoist in an emergency situation. It is a red, mushroom type button, located in the uppermost position on the pendant. When pressed, power to the equipment is switched off and the button locks automatically. Turning it to the right will release the lock and to enable re-starting. (Illust. 1)

Illust. 1

2.4 Main Specifications and Dimensions of Hook Suspension Type Hoist:

Capacity (ton) 1/2 Lift Height(m) Load Chain (mm) YSF 5.6 YSL 50HZ YSH Single YSE Speed YSF 6.7 (m/min) YSL 60HZ YSH YSE YSLD 50HZ Dual YSHD Speed YSLD (m/min) 60HZ YSHD Motor Power(kw) Power Supply E.D. Rating (%) Load Chain Fall Number 2 1/2 1 2 3 3(6) etc. 7.1 3.9 2 6.7 4.7 2.3 6.7 4.7 2.3 1.5 (9.2) (6.7) 3.3 2.2 6.7 4.7 2.3 4.7 2.3 8.0 5.6 2.8 8.0 5.6 2.8 1.8 (11.0) (8.0) 4.0 2.6 8.0 5.6 2.8 (6.7/2.2) (4.7/1.6) 2.3/0.8 1.5/0.5 (9.2/3.1) (6.7/2.2) 3.3/1.1 2.2/0.7 (8.0/2.7) (5.6/1.8) 2.8/1.0 1.8/0.6 (11/3.7) (8/2.7) 4/1.3 2.6/0.9 1.8 1.5(1.8) 1.8 Single Single Phase 3Phase, 200V-600V 110V,115V 220V,230V 15 40 1 2 1 2 3 1 2 1/2 1
A B C D E F M

I
J

YSE

D A B C E F M

I
J

YSL,H,F

Dimension
Type
YSL,H,E,F YSL,H,E,F YSL,H,E,F YSL,H

Capacity (ton)
1/2(050) 1,(100) 2,(200) 3,(300)

N
22 22 35

570 E550 505 F548 LD548 HD548 245 F288 LD288 HD288 260 240 115 125 32 30 32 30 22 570 E550 505 F548 LD548 HD548 245 F288 LD288 HD288 260 240 115 125 32 30 32 30 22 700 E665 505 F548 LD548 HD548 245 F288 LD288 HD288 260 240 175 65 880 505 LD548 HD548 245 LD288 HD288 260 280 175 105 52 45 52 45 35

40 30 40 30 26.5 26.5

2.5 Optional Trolley Accessory

Plain Trolley
A F B G C

Dimensions (mm) PT
Model PT-100 PT-200 PT-300 Capacity (ton) 1 2 3
Flange Width

C D1

D1

G 75-125

237 73 126 171 82 116

Min. N.W. radius H I J (kgs) of curve (m) 102 32 32 10.9 1 1.3 1.5

273 87 141 214 98 135 100-150 150 55 60 16.7 308 90 143 251 115 150 100-150 191 78 60 26.4

Geared Trolley
A F B G C

Dimensions (mm) GT
Model GT-100 GT-200 GT-300 Capacity (ton) 1 2 3 A B C D1 D2 E F
Flange Width

G 75-125

237 103 126 164 171 82 116

Min N.W. radius H I J (kgs) of curve (m) 102 32 32 15.6 1 150 55 60 22.1 191 78 60 31.1 1.3 1.5

D1

D2

273 119 141 223 214 98 135 100-150 308 122 143 234 251 115 150 100-150

Monorail Motorized Trolley Dimensions / Specifications (mm)

Capacity Model (ton)

Flange width Speed

E 75-125

Motor N.W. Min. Radius (kw) (kgs) of curve 50HZ 60HZ (m)
(m/min)

MT-100 MTD-100 MT-200 MTD-200 MT-300 MTD-300

295 541 345 196

20 20/7

24, 16 24/8 24, 16 24/8 24, 16 24/8

323 567 358 209

100-150

20 20/7

359 662 417 245

125-175

20 20/7

0.25, 0.17 4, 6P 0.25/0.08 4/12P 0.25, 0.17 4, 6P 0.25/0.08 4/12P 0.6, 0.4 4, 6P 0.6/0.2 4/12P

40

1.3

45

1.5

65

1.8

MT-100~300 50HZ uses 4P motor 60HZ uses 4, 6Pmotor (Please specify as ordering 6P motor.)

Motor Saddle Trolley Dimensions / Specifications (mm)

Capacity (ton)

Model

Speed (m/min)
50HZ 60HZ

C D E

Motor Pole N.W. (kw) (P) (kgs)

1 2 3

MST-100 20 19 0.25 4 120 580 700 40 147 136 95 MST D-100 20/6.7 19/6.3 0.25/0.08 4/12 MST-200 20 19 0.25 4 120 580 700 40 147 136 95 MST D-200 20/6.7 19/6.3 0.25/0.08 4/12 MST-300 18 22 0.6 6 150 650 850 45 178 164 182 MST D-300 18/9 22/11 0.6/0.3 6/12

MST-200 50HZ with pinion M3.5 15T 60HZ with pinion M3.5 12T MST-300 50Hz/60Hz with pinion M3.5 20T

2.5.1 Specification of hoist with motorized trolley Dimensions/Specifications (mm)

Type Model MT-050
YSL,H, YSE YSL,H
Capacity

(ton) 1/2 1 2 3

Min Adjustable Radius D Span(mm) of Curve (m) 75-125 75-125 100-150 125-175 1.3 1.3 1.5 1.8

680 295 541 345 196 680 295 541 345 196 890 323 567 358 209 1030 359 662 417 245

MT-100 MT-200 MT-300

2.5.2 Specification of hoist with motorized trolley Dimensions/Specifications (mm)

Type Model GT-100 YSL,H, YSE PT-100 GT-200 PT-200 YSL,H GT-300 PT-300
Capacity

(ton) 1 1 2 2 3 3

D1

D2

Adjustable Span (mm)

674 237 122.5 126 164 171 248.5 2719 674 237 75 126 171 201 -

75-125 75-125

848 273 136.5 141 223 214 277.5 3279 100-150 848 273 87 141 214 228 100-150

1058 308 139.5 143 234 251 282.5 3353 100-150 1058 308 90 143 251 233 100-150

3. SAFETY RULES

DANGER
The hoist herein is not designed for, and should not be used for, lifting, supporting, or transporting personnel. Any modifications to upgrade, re-rate, or otherwise alter the hoist equipment must be authorized by either the original manufacturer or a qualified professional engineer.

(1) Only the trained personnel are allowed to operate the hoist.

DANGER
(2)

Do not use the hoist in explosive atmosphere.

(3) Prior to each lifting operation, it is essential to make sure that: (a) the correct lifting sling is being used. (b) the lifting sling is located in the hook as shown below (Illust. 2) and that a safety latch has been fitted.

Illust. 2 (c) the object to be hoisted is well secured for direct lifting (a proper lifting frame or apparatus is strongly recommended for direct lifting .)

(4) Firm and steady button operation is required, never push the button switch intermittently. (5) Always avoid excessive inching operation. (6) Always make sure the hoist motor completely stops before reversing. (7) Always leave the pendant button switch cable and bottom hook load chain vertically static after completion of operation, never leave them at any position, which may allow them swing or slip. (8) Sling must be applied to load evenly and centrally to ensure correct balance. Never lift any object which is insecure or out of balance. (9) Never use hoist to end or side pull a load. (Illust. 3) (10) Never wrap around and hook back the load chain as a sling to lift a load. (Illust. 4)

Illust. 3

Illust. 4

(11)

WARNING
Do not use the hoist chain as a welding electrode.

10

4. INSTALLATION
(12)

DANGER
Never stand under a raised load (Illust. 5)

Illust. 5 (13) Lifting must always be personally attended, never leave a raised load unattended. (14) Over-capacity-load lifting is hazardous and should not be undertaken. (15) Never lift a load when the load chain is twisted. (16) Regularly inspect and check the condition of load chain. Do not operate with damaged chain. (17) Bucket Specifications: Key No. 200772 200773 200774 200775 200776 200777 200778 200779 200780 Bucket No. 2 3 4 5-1 5-2 5-3 5-4 5-5 5-6 Chain Size (mm) 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 7.1 Chain Length (m) 5.6-8.9 9.0-13.5 13.6-20.5 18.5 18.6-25.5 25.6-30.5 30.6-40.5 40.6-50.5 50.5-60.5 Bucket Size(mm) 150100250L 150100380L 150100470L 210140345t2 210140465t2 210160545t2 210160665t2 210170815t2 210170975t2 Material Canvas Canvas Canvas Steel Steel Steel Steel Steel Steel

Remember to change bucket if the length of chain increased.

11

4.1 Unpacking Information

After removing the hoist from its packing box, carefully inspect the external condition of the electrical cables, contactor, gear box and motor casing for damage. Check and ensure that these items are present. Each hoist is supplied as standard with the following accessories.

1. Chain bucket 2. Power cable 3. Push button control switch Table. 4-1

1 set 3 meters 1 piece

4.2 Voltage

CAUTION
If power supply deviates from standard by more than 10% abnormal operation or damage to the motor may result. It is imperative to ensure correct voltage supply before commencing operation.

4.3 Installation

WARNING
Connection to power supply before installation procedures having been completed is strictly prohibited.

12

(1) Prior to installation check and ensure that the top hook assembly is securely attached to the hoist by means of the lock bolt. NOTE: If the hoist is to be suspended from an electric trolley, assembly may be eased by firstly removing the top hook, just attaching hoist top hook to the trolley load plate.

(2) Assemble chain bucket.

Illust. 6 (3) Connect power supply to hoist and operate the push button switch. This operation must be carried out by a trained person.

. 7

13

(4) Operation Test (a) Firmly push switch button to lower load chain until the limit spring touches the

limit switch. Power should be cut off automatically. (b) Firmly push switch button to check the collection of load chain into chain bucket.

(c) Check the emergency stop device function (if fitted): While holding down either or button on the push button switch, push the

emergency stop button. Check that the hook stops when the emergency stop button is pushed. Also, check the hoist does not move in response to the push button switch. Finally, check that the emergency stop device pops out when turned to the right and that operation can be resumed thereafter. If the equipment fails to pass another above checks, check the wiring and automatic locking function of the emergency stop device. (d) Check load chain lubrication (It has been lubricated at our works, but the lubricant may dry out during transportation). Any readily available lubricant is recommended. It is further advisable to keep a small amount of lubricant in chain bucket to allow chain in oil bath. (e) Check chain position. Weld joints on links must face the same direction (Illust. 8), correct chain operation can only be achieved when all joints are vertically in line.

CAUTION
The bottom hook on multi-fall hoist must never be rotated as Shown below. (Illust. 9)

Illust. 8

Illust. 9

14

5. OPERATION
After running test and checks have been completed, the hoist will be ready for normal Operation.

WARNING
Since dealing with heavy loads may involve unexpected danger all of the SAFETY RULES (Ref 3.) must be followed and the operator must be aware of the following points while using the hoist.

(1) The operator must have a clear and unobstructed view of the entire working area before operating the hoist. (2) The operator must check that the entire working area is safe and secure before operating the hoist. (3) When using the hoist with a motorized trolley, the operator must take care to prevent excessive load swinging by sympathetic use of the trolley controls.

15

6. MAINTENANCE AND INSPECTION

DANGER
Do not perform maintenance on the hoist while it is carrying a load Except monthly checking for the brake or limit switch.

DANGER
Before performing maintenance do not forget to affix tags to the Power source and the push button switch reading : DANGER, EQUIPMENT BEING REPAIRED.
6.1 Maintenance (1) Check the level of gear box lubricant after first 500 hours of operation, thereafter every 3 months and lubricant accordingly. NOTE: WE RECOMMEND USING A LUBRICANT OIL EQUIVALENT TO ISO VG460. (2) Always keep the hoist unit dry and never misuse it in a manner likely to reduce its durability. (3) When it is necessary to keep the unit outdoors, a protective covering should be fitted. 6.2 Inspection (1) Daily inspection: Before starting daily operation, check the following, (a) Correct power supply. (b) Up , Down and Emergency stop (where fitted) test runs under no load. (c) Correct motor performance. (d) No abnormal or excessive noise. (e) No malfunction of the bottom hook safety latch. (f) Proper function of moving/turning parts, limit switches and brake. (g) Well lubricated load chain.

16

(2) Monthly inspection

WARNING
Always use the hoist manufacture s recommended parts when repairing a hoist.
(a) Load chain:

Distorted, elongated or worn chain link will not sit properly on the load sprocket wheel and may cause chain breakage and/or damage to hoist unit. To ensure safe and efficient operation, the chain links must be checked for their pitch (inside length), inside width and outside width monthly according to following table 6-2-a at page 18. Chain Wearing Test Load Spectrum Cubic mean Value Using times Lubricated 175000 129500 70000 35000

Non-lubricated 1 (Light) 50% 75000 2 (Medium) 63% 55500 3 (Heavy) 85% 30000 4 (Very heavy) 100% 15000 Above testing data under lifting height 1M

17

Dia.Meter (mm) (d) 7.1

Load (ton) 1/2~3

Inside Length (mm) (p) 20.2

Inside Width (mm) (a) 8.9

Outside Width (mm) (b) 23.6

Table 6-2-a (b) Load hook: Check hook with care. If hook shows crack deformation or wear in excess of 5% of its original size, it should be replaced. (Ref. following table)
T B T B T B T B T B

Capacity
g

Dimensions(mm) b c d e

a
b

1/2 Ton
e

33 23 29 23 40 28 33 23 29 23 40 28 45 31 41 31 46 36 55 34 48 34 52 43 B :Bottom hook Table 6-2-b

1 Ton 2 Ton
c

3 Ton

T :Top hook

(c) Limit Switches:

A qualified electrician should perform this inspection.

Check correct operation of the limit switches. Clean thoroughly and apply a thin lubrication to ensure correct operation. (3) Annual inspection

Your dealer should be asked to perform this inspection.

(a) Check gearing for any excessive wear or damage. (b) Replace gearbox lubricant completely. (c) Check brake lining and ratchet pawl for any wear or damage. (d) Check operation of pawl spring. (e) After reassembly of above check, lifting a load several times to ensure good performance of the hoist before starting duty operation.
18

Chain Gauge Wear and Stretch Measuring

(1) The chain gauge is useful and convenience for measuring. (2) Please use a chain gauge to measure the chain pitch and diameter, such as illustrations (1) and (2). (3) Every chain ring must be measured, and the chain must be replaced when one of chain ring is wear or stretch. (4) It will be a cutting-out possibility if you use a chain fall either wear or stretch during operation. (5) Do not replace a chain fall by yourself and do please contact specific either service centers or contractors to help you out. (6) The chain fall must be replaced whole instead of a partial part. (7) The load sheave, regulator, and chain compressing wheel must be replaced the same time as you do a second time replacement.

Remark :
(1) Chain must be perfect condition without any defects and attachments.
OK

OK

NO

OK

NO
Illustration (2) Diameter measure

Illustration (1) Chain pitch measure

19

7. TROUBLESHOOTING
7.1 Wiring Diagrams
(1) C10011 for dual voltage connection of motor leads and A30004 for YSF series 21 (2) A40054 for YSE direct on line series and A40055 for YSE low voltage control series ..22 (3) A10019 for YSL/YSH series and A20015 for YSLD/YSHD series . 23 (4) A40057 for hoist, trolley and bridge carrier .24 The above listed wiring diagram for reference only. The end user should refer to the wiring diagram stuck to the inside cover of the electric housing.

Our electric specifications can be done according to followings: (a) 3-Phase or 1-phase (b) 50Hz or 60 Hz (c) Single and dual voltage Voltage Hertz 50 Hz 60 Hz Dual Voltage 220V/380V 220V/440V 230V/460V Single Voltage 220 to 600

Table 7-1

20

21

22

23

24

7.2 Troubleshooting and Remedial Action

SITUATION Hoist will not operate CAUSE (1) Phase error relay operated due to incorrect phase connections. (2) Blown power fuse or tripped power circuit breaker. (3) Blown control circuit fuse. (4) Broken/disconnected power or control circuit wire. (5) Low supply voltage (6) Motor hums but does not rotate (7) Emergency stop button release pushed (if fitted) (8) Faulty contactor REMEDY Reverse any two phase connections

Check supply requirements and refuse/reset breaker to meet requirements Check fuse for correct rating and replace Locate and repair/reconnect Check if 10% reduction in voltage, have mains supply checked Check phases to motor-insulate and repair Check the cause as necessary Operate manually if hoist runs then control circuit/coil is faulty-locate fault and repair. If hoist does not run then check main supply. If input supply is correct but there is a faulty output supply then replace the contactor Replace contactor Replace Tighten adjusting nut and reverse1 1 8 circle Lubricate Replace load chain and chain sprocket Provide correct earth connection Remove foreign matter/dry electrical parts Attach the normal oil plug Fasten the plug tightly Attach normal packing Attach the new packing

Hoist will not stop Brake slips

Welded contacts in contactor Abrasion of motor brake

Hoist runs but can't lift Clutch Slipping rated load(YSE-Series) Abnormal sound on load chain/chain sprocket Electric shock (1) Chain dry (2) Worn chain sprocket (1) Poor earth connection (2) Accumulated foreign matter/ moisture on electrical parts (1) No oil plug (2) Loose fitting of oil plug (3) No plug packing (4) Worn or deteriorated oil packing

Oil leak

25

8.Drawings and Parts List

(1)VII-1 MOTOR EXPLOSION & HOUSING DRAWING . .. .. 27 (2)VII-1 MOTOR ASSEMBLY & HOUSING B.O.M .. .. ... . 28 (3)VII-2 HOOK EXPLOSION DRAWING . .. .. 32 (4)VII-2 HOOK ASSEMBLY B.O.M . . . . 33 (5)VII-3 LOAD CHAIN SECTION EXPLOSION DRAWING . . 35 (6)VII-3 LOAD CHAIN SECTION ASSEMBLY B.O.M .. .. 36 (7)VII-4 REDUCING GEARBOX EXPLOSION DRAWING ... 38 (8)VII-4 REDUCING GEARBOX ASSEMBLY B.O.M . .. .. . . 39 (9)VII-5 ELECTRIC EXPLOSION (STANDARD) DRAWING .. 42

(10)VII-5 ELECTIRC PARTS ASSEMBLY(STANDARD) B.O.M ... .. . 43 (11)VII-5 ELECTRIC EXPLOSION (USA) DRAWING . .. .. 45

(12)VII-5 ELECTIRC PARTS ASSEMBLY(USA) B.O.M .. .. . 46 (13)VII-6 LOW HEADROOM MODELS TROLLEY EXPLOSION DRAWING . 49 (14)VII-6 LOW HEADROON MODELS TROLLEY ASSEMBLY B.O.M .. .50

26

VII-1 MOTOR EXPLOSION & HOUSING

13 52 5 10 26 7 51 6 50 49 48 47 46 4 27 45

S RIE E FS 13 YS
52

S RIE E DS YS
13 53 12 11 10 9 8 7

6 5 4 3 2 1 23 22 21 20 3 19 18 17 3 16 3 15 14 29 30 26 27 31 40 39 21 22 38 34 33 32 41 28 42 27 43 44 27 26 24 25

28 3 37 36 35

27

VII 1
KEY NO. PARTS CODE

MOTOR ASSEMBLY & HOUSING

D : DUAL SPEED QTY REQD EACH UNIT

DESCRIPTION

YSE 1/2 1

YSF 2 1/2 1 2 1/2

YSL 1 1 4 2

YSH 3 1/2 1 1 4 17,13D 1 1D 1,1D 1 1D 1 3D 1 2 1 1D 1 1 2 3

1 2 3 4

400263 Dust Stopper 400014 Hex. Recess Bolt<M830L> 400095 Spring Washer<M8> 100431 Motor End Cover 100423

1 4 17,13D 1 1D 1,1D 1 1D 1 1 1 1 13

17,13D 1 1D 1,1D 1 1D 1

5 6

400130 Bearing<6204 ZZ> 100432 Brake Drum 100408 Brake Shoe Lining 400236

7 400238 8 9 10 11 12

Brake Spring 3D 1 2 1 1D 1 1 1 1 1 1 Motor Rotor 1D 1D 1D 1 1 1,1D 1 1,1D 1,1D

YS1

3D 1 2 1

100364 End Spacer 100362 Load Brake Gear Spacer 100413 Electro-Magnetic Brake Controller

100500 Magnetic Coil Assy 400235 Spindle Spring 100428 Spring Pad 100320 100321 100322 13 100323 100318 100319 100327 Motor Rotor (110V, 115V) 14 400129 Bearing<6005 ZZ>

1D 1 1

1D

28

VII 1

MOTOR ASSEMBLY & HOUSING

D : DUAL SPEED QTY REQD EACH UNIT

KEY NO.

PARTS CODE

DESCRIPTION

YSE 1/2 1

YSF 2 1/2 1 2 1/2 1 1 1

YSL 2 3 1 / 1 2

YSH 2 3

A B 15 C D 16 17 18 19 20 100460 21 22 23 24 25 26 27 28 29 30 31 400082 Hex. Nut<M101.5> 400096 Spring Washer<M10> 100381 Motor Front Plate Assy 400134 Bearing<6008 ZZ> 400265 Rubber Cover 400005 Hex. Recess Bolt<M612L> 400094 Spring Washer<M6> 400081 Hex. Nut<M81.25> 400213 Spring Pin<616L> 400585 Threaded Stud<M816L> 400217 Eye Bolt<M81.25> 400013 Hex. Recess Bolt<M825L> 402505 Gasket 5# 400577 Corrugated Washer<6204> 400012 Hex. Recess Bolt<M820L> 100421 Flange Motor Stator Assy

1 1

1D 2 1,1D 1,1D 3,3D 1 1D 4,4D 9,9D 1,1D 1,1D 1,1D 12,18D 20,26D 8,8D 1,1D 1,1D 1,1D 4 9 1 1 1 18 26 8 1 1 1 1 1 3 1

1D 2 1,1D 1,1D 3,3D 1 1D 4,4D 9,9D 1,1D 1,1D 1,1D 12,18D 20,26D 8,8D 1,1D 1,1D 1,1D

1D 2 1,1D 1,1D 3,3D 1 1D 4,4D 9,9D 1,1D 1,1D 1,1D 12,18D 20,26D 8,8D 1,1D 1,1D 1,1D
YS1

#15Ref. Page31

29

VII 1
KEY NO. PARTS CODE

MOTOR ASSEMBLY & HOUSING

D : DUAL SPEED QTY REQD EACH UNIT

DESCRIPTION

YSE 1/2 1

YSF 2 1/2 1 1 2

YSL 1/2 1 2

YSH 3 1/2 1 2 3

200235 Lock Stud C 32 200238 Lock Stud F 33 34 35 36 200239 Lock Stud G 37 38 39 200240 Lock Pin 200039 Gearbox Endplate 402523 Gasket 23# 200043A 200044A 40 200045A 200046A 402525 Gasket 25# 41 402524 Gasket 24# 42 43 44 45 46 47 48 49 300350A Electric Comp Oneness Casing 400006 Hex. Recess Bolt<M616L> Name Plate 400007 Hex. Recess Bolt<M620L> 400266 Protection Rubber Band 400091 Lock Nut<M121.75> 400026 Hex. Bolt<M630L> 100411 Brake Drum Cover 1,1D 4,4D 1,1D 4D 1D 1D 3D 1D 1,1D Gearbox Casing 1,1D 1,1D 1,1D 1 1,1D 200234 Lock Stud B 200233 Lock Stud A 200236 Lock Stud D 200237 Lock Stud E 1,1D 1,1D 1,1D 1,1D

1,1D

1,1D

1 1 1 1

1,1D 1,1D 1,1D 1,1D

1,1D 1,1D 1,1D 1,1D

1 1 1 1, 1D

1,1D 1,1D 1,1D

1,1D 1,1D 1,1D

1,1D 1,1D

1 1 4 1 4 1 1 3 1

1,1D 1,1D 4,4D 1,1D 4D 1D 1D 3D 1D

1,1D 1,1D 4,4D 1,1D 4D 1D 1D 3D 1D

YS1

30

VII 1
PARTS CODE

MOTOR ASSEMBLY & HOUSING

D : DUAL SPEED QTY REQD EACH UNIT

NO.

DESCRIPTION

YSE 1/2 1

YSF 2 1/2 1 1 1 1 2 1/2

YSL 1 1D 1D 1D 1D 2

YSH 3 1/2 1 2 3

50 51 52 53

100412 Brake Bushing 100405 Fixed Brake Plate 400958 Key<5510L> 402578 Gasket 51#

1D 1D

1D 1D 1D 1D

1D

NO.

PARTS CODE 132551 132552 132553 132555 132561 132562 132563 132581 132583 132584 132586 132591 132592 132623 132621 132622 132626 132627 132628 132651 132661 132652 132653 132654 132656 132657 132658

DESCRIPTION

- HZ- V 220 / 380 V 220 / 440 V 230 / 460 V 600 V 220 / 380 V 400 V 415 V 220 / 380 V 220 / 440 V 230 / 460 V 600 V 220 / 380 V 415 V 115V 220 V 230 V 110 V 220 V 230 V 220 V 230 V 380 V 460 V 600 V 220 V 380 V 415 V
YS1

3 60HZ

3 50HZ

3 60HZ

3 50HZ Motor Stator Assy 1 60HZ

15 C

1 50HZ

3 60HZ

3 50HZ

31

32

VII 2
NO. PARTS CODE 200049 200050 200009 2 200010 200011 200012 400300 3 400358 Safety Latch Assy 400301 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 400091 Lock Nut<M121.75> 400097 Spring Washer<M12> 200154 Hook Bracket Top Hook DESCRIPTION

HOOK ASSEMBLY
D : DUAL SPEED QTY REQD EACH UNIT YSE(D) 1/2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 2 2 1 1 1 2 3 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1
33

YSF 2 1 1

YSL(D) 1/2 1 2 1 1 1 1 1 1

YSH(D) 3 1/2 1 2 1 1 3

2 1/2 1

Top Hook Frame Assy

1 1 1 1 1 1 8 1 1 2 1 1 2 2 1 2 3 2 1 1 1 2 2 1 1 2 1 1 1 1 1 1
YS1

1 1

9 2

200726 Hook Bracket Disc Plate Right 200093 200094 200172 Lock Bolt Sleeve 200169 Beam Connector Pin 400212 Spring Pin<516L> 200147 Stay Bolt 200633 Sprocket Spacer Ring 200115 Sprocket Axle 400171 Needle Bearing<HK 25/26> 200108 Sprocket 200180 Chain Guide 200190 Chain Pressing Roller 200173 Beam Connector Pad 200721 Beam Connector 400098 Spring Washer<M16> 400084 Hex. Nut<M121.75> 400085 Hex. Nut<M161.5> 400603 Cotter Pin<3/32 1L> Hex. Recess Bolt 400015 <M81.2540L> Lock Bolt

VII 2
NO. PARTS CODE 400094 400095 200176 200096 26 27 28 29 30 31 200097 200098 200351 400017 400176 200114 200123 400087 400088 200131 32 200132 200133 200127 33 200128 200129 400157 34 400158 400159 200005 200001 200002 200003 400014 400015 400418 200028 200021 200022 200023 Thrust Bearing<2904> Thrust Bearing<2905> Thrust Bearing<51106> Load Brake Gear Spacer End Spacer Limit Tube Hex. Recess Bolt <M81.2535L> Needle Bearing <AXK/2AS 2542> Sprocket Axle Lock Nut<M61> Lock Nut<M81.25> Bottom Hook Cover Set DESCRIPTION Spring Washer<M6> Spring Washer<M8> Chain Connecting Pin

HOOK ASSEMBLY
YSE(D) 1/2 1 4 4 1 2 2 2 2 D : DUAL SPEED QTY REQD EACH UNIT YSF YSL(D) YSH(D) 2 1/2 1 4 4 1 2 2 2 1 2 2 1 4 4 1 1 2 2 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 4 1 1 1 1
34

2 1/2 1 4

2 4 1

3 1/2 1 4 3 2

2 4 1 2

3 3

24 25

2 1 2 2 1

1 4 4 1 1 2 2 1 1 1 1 1 1 2 4 1 1 2 1 4

1 1 4 4 1 1 2 2 2 1 1 1 1 1 1 1 1 2 4 1 1 1 1

1 4 1 1 2 2 1 1 1

35

Bottom Hook

1 1 1 2

36 37 38

Hex. Recess Bolt <M81.2530L> Hex. Recess Bolt <M81.2540L> Hex. Recess Bolt <M61.030L>

39

Bottom Hook Assy

1 1
YS1

VII-3 LOAD CHAIN EXPLOSION

22 7 7 8 9 10 11 12 13 14 15 3 16 17 18 19 20 21
35

8 23 10 24 25 26 27 9 28
YSE SERIES

29 30 31 32 15 20 33 34

VII 3
PARTS CODE

LOAD CHAIN SECTION

D : DUAL SPEED QTY REQD EACH UNIT

NO.

DESCRIPTION

YSE(D) 1/2 1 2 1/2

YSF 1 2 6 4 1 1 2 1 1

YSL(D) 2 1/2 1 2 6 4 1 1 2 1 1 2

YSH(D) 3 1/2 1 2 6 4 1 1 2 1 1 2 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

200230 Pin 1L> 400603 Cotter Pin<3/32 1.5mm> 400670 Flat Washer<22 200231 Lock Pin 200232 Retaining Tube 200229 Bucket Retaining Pad 200159 Chain Compressing Wheel 400281 Compressing Wheel Axle 400008 Hex. Recess Bolt <M6 1.0 25L>

2 6 4 1 1 2 1 1 2 3

400095 Spring Washer<M8> 400228 Guide Spring A 400229 Guide Spring B 200183 Bushing 200205 Guide Tube B 1.0> 400080 Nut<M6 1.25> 400081 Nut<M8 200226 Bucket Inner Plate 400232 Limit Spring C

3 1 1 2 1

3 1 1 2 1 4 2 2 2 1 1 2 8 4 2

3 1 1 2 1 4 2 2 2 1 4 8
YS1

4 2 2

4 2 2 2

18 400231 Limit Spring B 19 20 200200 Chain Stopper 400094 Spring Washer<M6> 2 8 4 2 8

36

VII 3
PARTS CODE

LOAD CHAIN SECTION

D : DUAL SPEED QTY REQD EACH UNIT

NO.

DESCRIPTION

YSE(D) 1/2 1 2 1/2

YSF 1 2 1

YSL(D) 2 1/2 1 2 1 2

YSH(D) 3 1/2 1 2 1 2 3

21

400007 200158

Hex. Recess Bolt <M6 1.0 20L> Regulator

22 200157 23 24 25 26 27 28 29 30 31 32 33 34 400012

1 Hex. Recess Bolt <M8 1.25 20L> 3 1 3 1 1 2 1 1 2 2 2 2 4 1 3 2 2 2 2 4 1 2 2 2 2 4 1 2 2 2 2 4 1 3 1 1 3 1 1

400542 Load Chain 200204 Guide Tube A 400007 Hex. Recess Bolt <M6 1.0 20L>

200206 Guide Tube Assy 200310 Limit Stopper 400564 Bucket Chain 200228 Holding Stud 400565 Bucket Chain 200227 Bucket Side Plate 400055 Cross Headed Screw <M6 1.0 12L> Chain Bucket Assy

YS1 37

VII-4 REDUCING GEARBOX EXPLOSION

15

16

30 15

16

IES R E ES S Y 50, 0 L YS , 0 -05 F YS

38

VII 4
PARTS CODE

REDUCING GEARBOX
D : DUAL SPEED QTY REQD EACH UNIT

NO.

DESCRIPTION

YSE(D) 1/2 1 2 1/2

YSF 1 1 2

YSL(D) 1/2 1 1 1 2

YSH(D) 3 1/2 1 2 1 3

28 6t> 400181 Oil Seal<17 1 28 8t> 400180 Oil Seal<18 200196 2 200197 3 402503 Gasket 3# 200210 4 200211 5 6 7 8 400006 Hex. Recess Bolt <M6 1.0 16L> Flange Load Sheave

1 1

1 1

1 5 1 1 1 1 1 1 1

1 5 1 1 1 1 1

1 5 1 1 5 1 1 1 1 1 1

55 9t> 400184 Oil Seal<42 400133 Bearing<6008> 200628 Load Brake Gear Spacer 200263

Load Brake Gear 200264 (4th Gear) 200298

10 11 12 13 14 15 16

400195 Retaining Ring<S-40> 407764 Bearing<6301> 40 6t> 400182 Oil Seal<25 402504 Gasket 4# 200060 Ratchet Pawl Bracket Assy 0.7> 400631 Wing Nut<M4 400207 Oil Plug<1/8PT> 407732 Bearing<6203>

1 1 1

1 1 1 1 1

1 1 1 1 1 1 1 2

1 1 1 1 1 1 1

1 1 2

1 1 2

17 407734 Bearing<6204>
39

2
YS1

VII 4
PARTS CODE

REDUCING GEARBOX
D : DUAL SPEED QTY REQD EACH UNIT

NO.

DESCRIPTION

YSE(D) 1/2 1 2 1/2

YSF 1 1 2

YSL(D) 1/2 1 2 1

YSH(D) 3 1/2 1 2 3

200275 18 200276 200271 19 200272 Load Brake Gear Spacer 200273 200363 Intermediate Gear (2nd.Gear) (110V, 115V) 200594 200248 20 200593 200591 200251 200592 21 200581 Ratchet Wheel 200620 200256 22 200257 Load Brake Gear Shaft Assy (3rd Gear) 200619 200259 200618 23 24 25 26 200291 Cone Spring Washer 200290 Sliding Brake Disc 200270 Bushing 200630 Spacer 2 2 1 1 1 1 Intermediate Gear (2nd.Gear) 1 1 2 End Spacer

1 2 2 2 2

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1

YS1 40

VII 4
PARTS CODE

REDUCING GEARBOX
D : DUAL SPEED QTY REQD EACH UNIT

NO.

DESCRIPTION

YSE(D) 1/2 1 2 1/2

YSF 1 2

YSL(D) 1/2 1 2

YSH(D) 3 1/2 1 2 3

27 28 29 30

17 2.5t> 400226 O-Ring<12 200289 Oil Seal Bushing 1.25> 400090 Lock Nut<M12 400208 Oil Plug<3/8PT>

1 1 1 1 1 1

YS1 41

VII-5 ELECTRIC EXPLOSION(Standard)

YSE SERIES YSLD, HD, ED SERIES

YSL, H SERIES

YSED SERIES

YSF SERIES

OPTIONAL

42

VII 5

ELECTRIC PARTS(Standard)
D : DUAL SPEED QTY REQD EACH UNIT

KEY NO.

PARTS CODE

DESCRIPTION

YSE YSF 380V/24V 50HZ 220V 1/2 1 2 1/2 1 2 1 1 2 1 1 8,8D 8 1 2 1,1D 1,1D 1,1D 1,1D 1,1D 1,1D 3,3D 1,1D 1,1D 3M 1D 1 1,1D 1
43

YSL 380V/24V 1/2 1 2

YSH 380/24V 3 1/2 1 2 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

400053 300341 400268 400276 302602 300352 400094 400269 400004 402526

Cross Headed Screw <M5 0.8 12L> Wire Holder Wire Holder Rubber Cap Carbon Steel Ball Limit Switch Assy Limit Switch Cover Spring Washer<M6> Rubber Cap Hex. Recess Bolt <M6x1.0x8L> Gasket 26#

2,2D 1,1D 1,1D

2,2D 1,1D 1,1D 2,2D 1,1D 1,1D 8,8D 1,1D 2,2D 1,1D 1,1D 1,1D 1,1D 1,1D 1,1D 3,3D 1,1D 1,1D 3M 1D

2,2D 1,1D 1,1D 2,2D 1,1D 1,1D 8,8D 1,1D 2,2D 1,1D 1,1D 1,1D 1,1D 1,1D 1,1D 3,3D 1,1D 1,1D 3M 1D 1

1 1 1 1 1 1 3 1 1 3M

300350A Electric Comp Oneness Casing 400081 400095 400217 400275 400055 300344 300345 301253 301208 Hex. Nut<M8 1.25> Spring Washer<M8> Eye Bolt Shackle Cross Headed Bolt <M6 1.0 12L> Power Cable Holder(Left) Power Cable Holder(Right) Power Cable Pendant Cable With Wire Rope Built In Pendant Cable With Wire Rope Built In Push Button Switch(Direct)

19 301207 20

Push Button Switch(Indirect)

1,1D

1,1D

VII 5
PARTS CODE

ELECTRIC PARTS(Standard)
D : DUAL SPEED QTY REQD EACH UNIT YSE YSF YSL YSH 380V/24V 50HZ 220V 380V/24V 380V/24V 1/2 1 2 1/2 1 1 1 1 2 1/2 1 1 1,1D 1,1D 2 3 1/2 1 1 1,1D 1,1D 2 3

NO.

DESCRIPTION

21 22 23

300576 Emergency Stop 400297 Wire Clip<3/16> 300358 Components Front Plate 300371

1 1,1D

1,1D Hex. Recess Bolt <M6 1.0 12L> 6,6D 1D 3 10,12D 4D 1,2D 1 2,2D 6,8D 2,6D 1D 8 4 1 1 2 4 4 1 1 1 3 1D 1D 1,1D 3 1D 1D 1,1D 1,1D 1,1D 1 1D
44

24

400005

6,6D 1D

6,6D 1D

300065 Magnetic Contactor(24V 4A) 25 300032 Magnetic Contactor(220V 4A) 26 27 28 29 30 31 32 33 34 35 300064 Magnetic Contactor(3A1b) 36 37 38 39 40 300066 Magnetic Contactor(2A2B) 301003 Transformer 300205 Phase Error Relay(P.E.R) 300363 P.E.R/E.O Box 300800 300075 Mechanical Interlock 400048 Cross Headed Bolt <M4 0.7 6L>

10,12D 4,4D 1,2D 1 2,2D 6,8D 4,6D 1D

10,12D 4,4D 1,2D 1 2,2D 6,8D 4,6D 1D

400661 Flat Washer 300079 Contactor Rail(2PC) 300078 Contactor Rail(1PC) 300228 Terminal Block 400092 Spring Washer<M4> 400051 Cross Headed Bolt <M4 0.7 12L>

300143 Rectifier Assy 300211 Timer For Motor Staring 300087 Capacitor 301101 Magnetic Contactor(3A1a1b)

3 1D 1D 1,1D 1,1D 1,1D 1 1D

1 1 1D

VII-5-1 ELECTRIC EXPLOSION(USA)

YSLD,HD,ED SERIES YSE SERIES YSL,H SERIES

YSED SERIES

YSF SERIES

45

VII 5 1

ELECTRIC PARTS(USA)
D : DUAL SPEED QTY REQD EACH UNIT

KEY NO.

PARTS CODE

DESCRIPTION

YSE 460V/110V 1/2 1 2

YSF 60HZ 115V 1/2 1 2 1 1 2 1 1 2

YSL 460V/110V 1/2 1 2

YSH 460/110V 2 3

3 1/2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

400053

Cross Headed Screw <M5 0.8 12L>

2,2D 1,1D 1,1D

2,2D 1,1D 1,1D 2,2D 1,1D 1,1D 8,8D 1,1D 2,2D 1,1D 1,1D 1,1D 1,1D 1,1D 1,1D 3,3D 1,1D 1,1D 3M 1 1D

2,2D 1,1D 1,1D 2,2D 1,1D 1,1D 8,8D 1,1D 2,2D 1,1D 1,1D 1,1D 1,1D 1,1D 1,1D 3,3D 1,1D 1,1D 3M 1 1D

300341 Wire Holder 400268 Wire Holder Rubber Cap 400276 Carbon Steel Ball 302602 Limit Switch Assy 300352 Limit Switch Cover 400094 Spring Washer<M6> 400269 Rubber Cap 400004 Hex. Recess Bolt <M6 1.0 8L>

8,8D

8 1 2

402526 Gasket 26# 300350A Electric Comp Oneness Casing 1.25> 400081 Hex. Nut<M8 400095 Spring Washer<M8> 400217 Eye Bolt 400275 Shackle 400055 Cross Headed Bolt <M6 1.0 12L>

1,1D 1,1D 1,1D 1,1D 1,1D 1,1D 3,3D 1,1D 1,1D 3M 1

1 1 1 1 1 1 3 1 1 3M 1

300344 Power Cable Holder(Left) 17 300345 Power Cable Holder(Right) 18 301253 Power Cable 300611 19 300613 Female Receptacle

1D

46

VII 5 1
PARTS CODE

ELECTRIC PARTS(USA)
D : DUAL SPEED QTY REQD EACH UNIT YSE YSF 460V/110V 60HZ 115V 1/2 1 2 1/2 1 1 2 YSL 460V/110V 1/2 1 1 1D 2 YSH 460/110V 2 1 1D 3

NO.

DESCRIPTION

3 1/2 1

20

21 22 23 24 25 26 27

Pendant Cable With Wire Rope Built In Pendant Cable With Wire Rope 301209 Built In Push Button Switch(Direct) 301208 Push Button Switch(Indirect) 300576 Emergency Stop 300800 Mechanical Interlock 300075 301173 Magnetic Contactor(110V 4A) 300031 Cross Headed Bolt 400048 <M4 0.7 6L> 400661 Flat Washer 300079 Contactor Rail(2PC) 300078 Contactor Rail(1PC)

1 1D 1,1D

1 1 1 1 1D 3 10,12D 4D 1,2D 1 6,6D 8 4 1 1 6 1 1,1D 1,1D 6,8D 1D 3 1D 4 1

1,1D 1 1 1D

1,1D 1 1 1D

10,12D 4,4D 1,2D 1 6,6D 1,1D

10,12D 4,4D 1,2D 1 6,6D 1,1D

28 29 30 31 32

400005 300358 300371

Hex. Recess Bolt <M6 1.0 12L> Components Front Plate

301058 Transformer 400092 Spring Washer<M4> 301171 Magnetic Contactor(3A1b) 301103 Magnetic Contactor(3A1a1b)

1,1D 6,8D 1D 3 1D 1,1D

1,1D 6,8D 1D 3 1D 1,1D 2,2D 1,1D 1,1D

33 34 35 36 37

301172 Magnetic Contactor(2A2B) 300205 Phase Error Relay(P.E.R) 300363 P.E.R/E.O Box 300340 R.E.P Holding Plate 300726 Electric Overload(E.O)

1,1D 1,1D 1,1D

2,2D 1,1D 1,1D

47

VII 5 1

ELECTRIC PARTS(USA)
D : DUAL SPEED QTY REQD EACH UNIT

NO.

PARTS CODE

DESCRIPTION

YSE YSF 460V/110V 60HZ 115V 1/2 1 2 1/2 1 2 4 1 1 1 1 1 2

YSL 460V/110V 2

YSH 460/110V 2 3

3 1/2 1

3 1/2 1

38 39 40 41 42

300228 Terminal Block 400051 Cross Headed Bolt <M4 0.7 12L>

2,2D 2,6D 1D

2,2D 4,6D 1D

2,2D 4,6D 1D

300143 Rectifier Assy 300211 Timer For Motor Staring 300087 Capacitor 300612

1 1D

1 1D

43 300614

Male Receptacle 1D

48

VII-6 LOW HEADROOM MODEL'S TROLLEY EXPLOSION

39 12 43 42 41 40 39 12 38

30 29 44 37 36 27 34 23 26 23 25 25 23 24 23 20 45 8 6 7 22 21 16 15 14 13 1 47 51 50 11 61 12 45 8 6 7 6 45 13 52 51 56 50 60 59 58 49 64 6 45 54 53 48 1 47 55 54 62 1 53 14 5 63 64 49 48 1 47 58 59 60 56 18 17 52 51 50 55 53 54 52 48 49 56 57 58 59 60 12 61 6 45 46 45 6 7 6 8 45 31 32 33 35 28

19

49
55

18

17

10

12

61

12

45

VII 6
KEY NO. PARTS CODE

LOW HEADROOM MODELS TROLLEY

D : DUAL SPEED QTY REQD EACH UNIT DESCRIPTION 1/2 YET(D) 1 8 1 3 1 6 4 1 1 1 1 4 10 2 2 1 1 2 2 2 2 2 1 1 1 1 1 1 3 3 2 2 2 2 2 2 2 1 1 1
YS1 50

YLT(D) 3 8 1/2 1 8 1 3 1 6 6 4 1 1 1 1 4 12 6 2 9 3 8 1/2 8

YHT(D) 1 2 9 1 3 1 6 4 2 2 1 1 4 12 6 3 8

2 9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

400095 Spring Washer<M8> 200352 Sprocket Side Plate A 200307 Stay Bolt B 200396A Sprocket Side Plate B 400081 Hex. Nut<M8 1.25> 400170 Needle Bearing<NK 25/26> 200354 Sprocket Spacer 200109 Sprocket 200114 Sprocket Axle 400212 Spring Pin<5 16L> 400006 Hex. Recess Bolt<M6 1.0 16L> 400094 Spring Washer<M6> 200093 Top Hook Pin 400603 Cotter Pin<3/32 1L> 200042 Gear Box End Plate 100384 Motor Front Plate 400097 Spring Washer<M12> 400084 Hex. Nut<M12 1.75> Hexagon Headed Bolt <7/8 9UNC 10L> Hexagon Headed Bolt 400492 <1 8UNC 11L> Hexagon Headed Bolt 400493 <1 1/4 7UNC 13L> 400491 202906

3 3

2 2

2 2 1 1

3 3

2 2

2 2 1 1

3 3

2 2

3 3

2 2

2 2 2

3 3

2 2

19

2 2

20

202907 Hoist Mounting Side Plate 202908

VII 6
PARTS CODE

LOW HEADROOM MODELS TROLLEY

D : DUAL SPEED QTY REQD EACH UNIT

NO.

DESCRIPTION

YET(D) 1/2 1 2 3

YLT(D) 1/2 1 2 2 2

YHT(D) 3 1/2 1 2 2 2 3

21

203166 Spacer Tube B 203161

2 2 4 4 8 8 8 2 2 2 4 4 4 2 2 2 1 1 1

22

203162 Spacer Tube A 203163 400695 Bearing<6204 Z>

4 4 8 8 8 2 2 2 4 4 4 2 2 2 1 1 1 1 4 4 1 1 4 4 1 1 2 4 2 8

4 4

23

400803 Bearing<6205 Z> 400817 Bearing<6206 Z> 203131

8 8

24

203132 Universal Plain Wheel 203133 400191 Retaining Ring<S-20>

2 2

25

400192 Retaining Ring<S-25> 400193 Retaining Ring<S-30> 203111

4 4

26

203112 Universal Gear Wheel 203113 202916

2 2

27

202917 Trolley Motor End Side Plate 202918

1 1

28 29 30 31

Reducing Gear Motor For Trolley 400096 Spring Washer<M10> 400046 Hex. Headed Bolt<M10 1.5 25L> 400033 Hex. Bolt<M12 1.75 150L>

1 4 4 1

YS1

51

VII 6
KEY NO. PARTS CODE 203214 32

LOW HEADROOM MODELS TROLLEY

D : DUAL SPEED QTY REQD EACH UNIT DESCRIPTION YET(D) 1/2 1 1 1 1 2 32
32 32

YLT(D) 3 1/2 1 1 1 1 2 32
32 32

YHT(D) 3 1/2 1 1 1 1 2 32
32 32

203215 Counter Weight Block Frame 203216

33

200313 Counter Weight Block 203221

34

203222 Spacer Washer 203223 400102 Spring Washer<7/8> 2

2 2 2 2 2 2 2 2 1 1 1 2 2

2 2 2 2 2 2 1 1

35

400103 Spring Washer<1> 400105 Spring Washer<1 1/4> 400070 Hex. Nut<7/8 9UNC> 2

36

400071 Hex. Nut<1 8UNC> 400072 Hex. Nut<1 1/4 7UNC>

37 38

400091 Lock Nut<M12 1.75> 300317 Electric Components Casing 300316

1 6 6 2 2 3 1 1 2 4 1 2 1 1 4 1 2 6 2 2 3 1 1 4 1
YS1

39 40 41 42 43 44 45 46

400007 Hex. Recess Bolt<M6 1.0 20L> Magnetic Contactor 400661 Flat Washer<M4> 400048 Cross Headed Screw<M4 0.7 6L> 300348 Electric Components Casing Cover 300079 Contactor Rail(2PC) 400176 Needle Bearing<AXK/2AS 2542> 200360 Pressing Roller Axle

52

VII 6
KEY NO. PARTS CODE

LOW HEADROOM MODELS TROLLEY

D : DUAL SPEED QTY REQD EACH UNIT DESCRIPTION YET(D) 1/2 1 2 2 1 1 YLT(D) 3 1/2 1 2 1 1,1D 1 1 1 1 1 1 1 4 1 4 1 1 1 1 1 2 1 2 1 1 4 1 1 4 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 4 1 4 2 YHT(D) 3 1/2 1 2 1 1,1D 1 2 3

47 48 49

400011 Hex. Recess Bolt<M8 1.25 12L> 200636 Stopper Plate 200355 Sprocket Axle 200359 200356 Pressing Roller Axle 200189 Chain Pressing Roller 400188 Retaining Ring<S-10> 400340 Spring 200357 Limit Plate 400009 Hex. Recess Bolt<M6 1.0 35L> 203176

50 51 52 53 54 55

56

203177 Load Plate Assy 203178

57 58 59 60 61 62 63 64

200350 Stop Plate 302602 Limit Switch Assy 400617 Cross Headed Screw<M4 0.7 25L> 300353 Limit Switch Box 400004 Hex. Recess Bolt<M6 1.0 8L> 200176 Chain Fixing Pin 200184 Chain Fixer 400087 Lock Nut<M6 1.0>

YS1 53

54

55

56

CONFORMITY DECLARATION
57

DECLARATION OF CONFORMITY
CHENG DAY MACHINERY WORKS CO., LTD. 173 WEN CHIU ROAD, TA CHIA CHEN, TAICHUNG HSIEN, TAIWAN R.O.C. We declare under our sole responsibility that the products: Electric chain hoist : YSF-050,100,200 YSL/YSLD-050,100,200,300 YSH/YSHD-050,100,200,300 YSS/YSSD-200,250,300,500,750,1000 YSFMT-050,100,200 YSLMT/YSLDMT-050,100,200,300 YSHMT/YSHDMT-050,100,200,300 With motorized trolley YSSMT/YSSDMT-200,300,500,750,1000 YLT/YLTD-050,100,200,300 YHT/YHTD-050,100,200,300 YST/YSTD-200,250,300,500 Working load limit : for all types from 240 kgs to 10,000 kgs. To which this declaration relates is in conformity with the following Machinery Directive and Standard: Machinery Directive 89 / 392 / EEC 1989. Low Voltage Directive 73 / 23 / EEC. EMC Directive 89 / 336 / EEC. EN 292-1 and EN 292-2 ( Safety of Machines ) EN 418 ( Emergency stop equipment, functional aspects ) EN 60204-1 ( Electrical equipment of machines ) FEM 9.511 ( Classification of mechanisms ) FEM 9.681 ( Selection of travel motors ) FEM 9.682 ( Selection of lifting motors ) FEM 1.001 ( Rules for the design of hoisting appliances ) We will keep the technical documents listed below at our Head Office Factory above mentioned for any concerned national authorities inspection purposes. -Operation manual for the products. -Overall drawings of the products. -Description of methods adopted to meet the Machinery Directive. -Other technical materials. We declare moreover as required by the annex of Machine Directive 98 / 37 / EC: -The Marking is placed on the machine Hoist type / Trolley: Capacity ( Ton ): .Serial No: CHENG DAY MACHINERY WORKS CO., LTD. Electric chain hoist:

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C. F. HUANG MANAGER QUALITY ASSURANCE DEPT. DATE:

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