Farm Structure Notes
Farm Structure Notes
Farm Structure Notes
1 STUDY OBJECTIVES Understand the importance, benefits and design characteristics of farm structures Be able to explain the three approaches used to determine the economic feasibility of building investment Be aware of the building plans and specifications
Farm structures form an important part of any farming enterprise and are required for the following: The farmer and his employees require dwellings. Farm animals, including poultry are housed part-time or full time in buildings. Buildings are required for certain activities such as shearing, milking, sorting and grading of farm products. Buildings are necessary for the storage of farming requirements and implements, farm produce, feeds and food. Buildings or rooms are necessary for a workshop and for office from which the farm is managed. Farm structures/buildings represent a production or storage cost. Just as a return from feed or labour cost is expected, a benefit from a building investment should also be anticipated. 1.2 Benefits that a building should provide: (i) Facilities for an efficient operation. (ii) An environment providing good health and sanitary conditions (iii) Comfortable surroundings for both stock and workers. (iv) Safe conditions for both stock and workers. (v) Desirable conditions for production and storage. Agriculture is not static. Changes and improvements in techniques take place continuously. Farm buildings also have to be continuously improved, altered and expanded to comply with the changing needs of agriculture. The modern farmer therefore, must have a sound knowledge of the planning, principles, layout, equipment and constructional requirements of the different kinds of farm structures/buildings. In addition, the farmer must be conversant with practical buildings. Even if he/she has not intention of expanding his/her farm buildings, the existing buildings require regular maintenance or improvements, which the farmer has to carry out or supervise.
oonenchan@agric.mak.ac.ug 09/U/289
(iii)
Explanation: The 1st of these methods is likely to emphasize what the average farmer is doing or likely has done in the past. For instance an alternative building or system may actually have resulted in over-investment, thus making it a questionable example to follow. 2
oonenchan@agric.mak.ac.ug 09/U/289
1.4 Design characteristics of farm structures A number of factors must be considered in planning a building to obtain the greatest number of benefits at a reasonable cost. Some of these design factors are:1. The functional requirements for the enterprise e.g. space, temperature, light, physical protection, sanitation and safety. 2. The efficiency of the system including mechanization, centralized operation, circular travel, and bulk handling of materials. 3. Structural design adequate to sustain the loads to which the building will be subjected and one in which both the original cost and maintenance costs are reasonable and one, which will provide the desirable length of life. 4. The suitability of materials; including such characteristics as durability, fire resistance, cost, upkeep, ease of cleaning, insulating value and appearance. 5. Economy of construction. Costs are reduced by choosing module (standard) dimensions, standardize, material and components and profitable subassemblies. 6. Flexibility of design that will allow production methods for the proposed enterprise to be altered or a completely new enterprise to be established with minimum expense. Examples of planned flexibility include such features as large doors, level floors, truss construction and a large electrical service designed to allow the addition of several circuits. 1.5 Building Plans and Specifications A building usually starts with a drawing. The building plans are drawings necessary as an aid in locating, arranging and fitting out buildings and in estimating quantities of materials. Furthermore, building plans are essential in order to prescribe to the builder what is to be done and are always drawn on scale. 1.5.1 Scales The drawings are prepared according to scale. A numerical scale 1:100 means that 10mm on the drawing represents 1000mm or 1m on the ground or structure. 1.5.2 Different types of drawings In building construction, different kinds of drawing, each with a specific purpose, are used. The following types are in general use: 1. Locality plans or sketches These plans show environment, roads, farm boundaries and/or other buildings. The purpose is to locate the building site 2. Site plans oonenchan@agric.mak.ac.ug 09/U/289 3
Makerere University
oonenchan@agric.mak.ac.ug 09/U/289
CHAPTER 2: BUILDING MATERIALS A wide range of building materials is available for rural building construction. The proper selection of materials to be used in a particular building can influence the original cost, maintenance; ease of cleaning, durability and of course, appearance. Several factors need to be considered in choosing the materials for a construction job, including: 1. Type and function of the building and the specific characteristics required of the materials used, i.e., great strength, water resistance, wear resistance, attractive appearance, etc. 2. Economic aspects of the building in terms of original investment and annual cost of maintenance. 3. Availability of materials in the area. 4. Availability of the skilled labour required to install some types of materials. 5. Quality and durability of different types of materials. 6. Transportation costs. 7. Selection of materials with properties dimensions and means of installation that are compatible. 8. Cultural acceptability or personal preference.
2.1 Wood Characteristics Strength: Strength in wood is its ability to resist breaking when it is used in beams and columns. Not only is strength related to the species, but also to moisture content and defects. Strength is also quite closely related to density. Hardness: Hardness is the resistance to denting and wear. Hard woods are more difficult to work but are required for tools, tool handles, flooring and other applications subject to wear, or where a high polish is desired. Deflection/Bending: Woods that are stiff resist deflection or bending when loaded. Stiff woods are not necessarily very strong. They may resist bending to a point and then break suddenly. Tough woods will deflect considerably before breaking. Even after fracturing, the fibres tend to hang together and resist separation. Tough woods are resistant to shock loading. Warping: Warping is the twisting, bending, bowing distortions shown by some woods. The method of sawing and curing affects the amount of warping, but some species are much more prone to warping than others.
Makerere University
Makerere University
Makerere University
It is sometimes desirable to have a preservative-treated surface, which can be painted. If a structure is correctly designed and built, and the moisture content of its timber does not exceed 20%, then a preservative treatment is generally unnecessary as protection against fungal attack. Where the above conditions are not present, however, there will be a risk of fungal decay, and proper preservation is recommended. 2.7 Wood Preservatives 1. Creosote: Creosote is an effective general purpose preservative, cheap and widely used for exterior work and to a lesser degree inside. It is a black to brownish oil produced by the distillation of coal-tar, and has many of the properties required of a preservative, but it increases flammability, is subject to evaporation, and creosoted wood cannot be painted. It should not be used on interiors if the characteristic smell would be objectionable. Unfortunately creosote has been found to be a carcinogen and must be used with caution. 2. Coal tar: Coal tar as a preservative is not as effective as the creosote produced from it. Tar is less poisonous, it does not penetrate the timber because of its viscosity, it is blacker than creosote and it is unsuitable for interior woodwork. 3. Unleachable metallic salts: These are mostly based on copper salts. A combination of copper/chrome/ arsenate is used. The copper and arsenical salt are the toxic preservatives which are rendered nonleaching (cannot be washed out) by the chrome salt acting as a fixing agent. A vacuum-pressure process impregnates the timber. Preservation by metallic salt is being increasingly used since the treated surfaces are odourless and can be painted or glued. 4. Water-soluble preservatives: These are not satisfactory for exterior use, as they are liable to be removed from the timber by rain. They are, however, very suitable for interior work, as they are comparatively odourless and colourless, and the timber can be painted. 5. Used engine oil: Used engine oil can often, at least in small quantities, be obtained free of charge. The oil contains many residual products from combustion and some of them will act as preservatives, but it is not nearly as
Makerere University
Makerere University
Makerere University
However, bamboos have some shortcomings which limit their application. The low durability of bamboo constitutes one of its most serious defects along with its flammability and its tendency to split easily, this usually prevents the use of nails. It is mainly used in building construction for wall poles, frames, roof construction, roofing and water pipes, and after splitting, to form flattened boards or woven wall, floor and ceiling panels. 2. Natural Fibres: Natural fibers have been used for building since ancient times. Fibrous materials can be used by themselves as roofing material or for walls and mats. Natural fibers can also be combined with hydraulic-setting binders to make various types of roofing boards, wallboards, blocks and shingles. Thatch: Thatch, whether grass, reeds, palm or banana leaves, is susceptible to decay due to attack by fungi and insects and to destruction by fire. Grass: The use of thatched roofs is common in many countries and suitable grass can be found almost everywhere. When well laid and maintained it can last for 10 to 20 years or longer. A good quality thatching grass must be fibrous and tough with a minimum length of one meter. Reeds: Reeds must be dry before use as building material and can be impregnated or sprayed with copper-chrome preservatives to prevent rotting. Ammonium phosphate and ammonium sulphate are used to protect the reeds against fire. Reeds can be woven into mats for use as wall or ceiling panels, shade roofs, etc. The mats can be easily plastered. In tropical areas thatch from untreated reeds may last only one year, but if well laid, treated and maintained, it can last 5 to 10 years. Sisal Stems: Sisal poles have limited structural strength and durability, but are sometimes used for wall cladding in semi-open structures, such as maize cribs. The poles can be split and are joined in the same way as bamboo.
10
3. Natural stone products: Natural stones are strong in compression and are generally extremely durable, although deterioration may result from soluble salt action, wetting and drying, or thermal movement. According to the manner of their geological formation, all stones used in building fall into one of three classes: igneous, sedimentary or metamorphic. Igneous rock are mostly very hard and cliff cult to cut to size and shape. However, they are very durable; Sedimentary rocks such as sandstone and limestone are used extensively for building. They are not difficult to work and yet are quite durable. Coral stone is found in coastal areas where chips or small stones are used in mud walls. Coral stone is also cut into blocks, and although not very strong, can be used in foundations and walls in multistorey houses; Earth as building material Earth is one of the oldest materials used for building construction in rural areas. Advantages of earth as a building material are:
It is resistant to fire. It is cheaper than most alternative wall materials and is readily available at most building sites. It has very high thermal capacity that enables it to keep the inside of a building cool when the outside is hot and vice versa. It is a good noise absorbent. It is easy to work using simple tools and skills.
11
Makerere University
1. It has low resistance to water penetration resulting in crumbling and structural failure. 2. It has a very high shrinkage/swelling ratio resulting in major structural cracks when exposed to changing weather conditions. 3. It has low resistance to abrasion and requires frequent repairs and maintenance when used in building construction.
However, there are several ways to overcome most of these weaknesses and make earth a suitable building material for many purposes. Soil Stabilization: The aim of soil stabilization is to increase the soil's resistance to destructive weather conditions in one or more of the following ways:
By cementing the particles of the soil together, leading to increased strength and cohesion. By reducing the movements (shrinkage and swelling) of the soil when its moisture content varies due to weather conditions. By making the soil waterproof or at least less permeable to moisture.
A great number of substances may be used for soil stabilization. Because of the many different kinds of soils and the many types of stabilizers, there is not one answer for all cases. It is up to the builder to make trial blocks with various amounts and kinds of stabilizers. Stabilizers in common use are: Sand or clay, portland cement ,Lime ,Bitumen, pozzolanas (e.g., fly ash, rice husk ash, volcanic ash) ,Natural fibres (e.g., grass, straw, sisal, sawdust),Sodium silicate (water-glass),Commercial soil stabilizers (for roads),Resins, whey, molasses, gypsum, cow dung . Cement: Ordinary portland cement is the least expensive and by far the most widely used type of cement. It is suitable for all normal purposes. Rapid-hardening portland cement is more finely ground and thus has a faster chemical reaction with water and develops strength more rapidly. It has the same strength after 7 days that ordinary Portland cement has after 28 days. Early hardening may be useful where early stripping of form work and early loading of the structure is required.
12
Makerere University
Pozzolana A pozolana is a siliceous material which, in finely divided form, can react with lime in the presence of moisture at normal temperatures and pressures to form compounds possessing cementious properties. Unfortunately the cementitious properties of pozzolana mixtures are highly variable and unpredictable. A wide variety of materials, both natural and artificial may be pozzolanic. The silica content constitutes more than half the weight of the pozzolana. Artificial pozzolana includes fly ash from the combustion of coal in thermo-electric power plants, burnt clays and shales, blast furnace slag formed in the process of iron manufacture, and rice husk ash and the ash from other agricultural wastes. It takes two to three times the volume of pozzolana required to make a concrete with the same strength as with portland cement and this adds to the cost for transport and handling. Replacing up to 30% of the portland cement with pozzolana will produce 65 to 95% of the strength of portland cement concrete at 28 days. The strength nominally improves with age since pozzolana reacts more slowly than cement, and at one year about the same strength is obtained. Concrete Concrete is a building material made by mixing cement paste (portland cement and water) and aggregate (sand and stone). The cement-paste is the "glue" which binds the particles in the aggregate together. The strength of the cement-paste depends on the relative proportions of water and cement; a more diluted paste being weaker. Once the initial set has taken place concrete cures well under water. Strength is gained gradually, depending on the speed of the chemical reaction. Admixtures are sometimes included in the concrete mix to achieve certain properties. Reinforcement steel is used for added strength, particularly for tensile stresses. 13
Makerere University
High strength; hardness; Durability; Imperviousness; Mould ability; It is a poor thermal insulator; but has high thermal capacity; It is not flammable; has good fire resistance, but there is a serious loss of strength at high temperatures. Concrete is a relatively expensive building material for farm structures. The cost can be lowered if some of the portland cement is replaced with pozzolana. However, when pozzolanas are used the chemical reaction is slower and strength development is delayed.
Ingredients Cement Ordinary Portland cement is used for most farm structures. It is sold in paper bags containing 50kg or approximately 37 litres. Cement must be stored in a dry place, protected from ground moisture, and for periods not exceeding a month or two. Even damp air can spoil cement. It should be the consistency of powder when used. If lumps have developed the quality has decreased, but it can still be used if the lumps can be crushed between the fingers. Table 2.1 Suggested Uses for Various Concrete Grades and Nominal Mixes Grade C7 C10 Nominal mix Use 1:3:8 1:4:6 1:3:6 1:4:5 1 :3:5 1:3:5 1:3:4 1:2:4 1:3:3 1:2:4 Strip footings; trench fill foundations; stanchion bases; non reinforced foundations; floors with very light traffic; mass concrete, etc.
Cl5 C20
Foundation walls; basement walls; structural concrete; walls; reinforced floor slabs; floors for dairy and beef cattle, pigs and poultry; floors in grain and potato stores, hay barns, and machinery stores; septic tanks, water storage tanks; slabs for farm yard manure; roads, driveways, pavings and walks; stairways. All concrete in milking parlours, dairies, silage silos and feed 14
C25
15
Makerere University
Makerere University
Makerere University
Sand 311 kg - 12 kg = 299 kg Stones 592 kg- 9 kg= 583 kg Total amount of dry aggregate = 299 kg + 583 kg = 882 kg Water = 62 kg + 12 kg + 9 kg = 83 kg 5 Calculate water- cement ratio and cement - aggregate ratio. Water - cement ratio = (83 kg water) / 100 kg cement = 0 83 Aggregate - cement ratio = (882kg aggregate) / 100 kg cement = 8.8 The water - cement ratio indicates that the mix has a basic strength corresponding to a C10 mix. See Appendix V: 12. 6 Calculate the "solid volume" of the ingredients in the mix, excluding the air voids in the aggregate and cement. Cement 100 kg/3100 kg/m = 0.032m Aggregate 882 kg/ 2650 kg/m = 0.333m Water 83 kg/ 1000 kg/m = 0.083m Total = 0.448m The total volume of 1:3:5 mix obtained from 2 bags of cement is 0.45m. Note that the 0.45m of concrete is only 2/3 of the sum of the volumes of the components - 0.074 + 0.222 + 0.370. Mixing Mechanical mixing is the best way of mixing concrete. Batch mixers with a tilting drum for use on building sites are available in sizes from 85 to 400 litre, see figure 2.6. Mixing should be allowed to proceed for at least 2.5 minutes after all ingredients have been added. For small-scale work in rural areas it may be difficult and rather expensive to get a mechanical mixer.
18
Makerere University
The measured quantities of sand and cement are mixed by turning over with a shovel at least 3 times. About three-quarters of the water is added to the mixture a little at a time. Mixing is continued until the mixture becomes homogeneous and workable. The measured quantity of stones after being wetted with part of the remaining water is spread over the mixture and the mixing continued, all ingredients being turned over at least three times in the process, using as little water as possible to get a workable mix.
All tools and the platform should be cleaned with water when there is a break in the mixing, and at the end of the day. Slump Test: The slump test gives an approximate indication of the workability of the wet concrete mix. Fill a conically shaped bucket with the wet concrete mix and compact it thoroughly. Turn the bucket upside down on the mixing platform. Lift the bucket, place it next to the concrete heap and measure the slump as shown in Figure 2.8. Placing and Compaction Concrete should be placed with a minimum of delay after the mixing is completed, and certainly within 30 minutes. Special care should be taken when transporting wet mixes, since the vibrations of a moving wheelbarrow may cause the mix to segregate. The mix should not be allowed to flow or be dropped into position from a height greater than 1 metre. The concrete should be placed with a shovel in layers no deeper than 15cm and compacted before the next layer is placed. When slabs are cast, the surface is levelled out with a screed board which also is used to compact the concrete mix as soon as it has been placed to remove any trapped air. The less workable the mix is, the more porous it is and the more compaction is necessary. For every percent of entrapped air the concrete loses
19
Makerere University
Constructions with narrow passages and/or Manual complex shapes. Heavily reinforced concrete. All normal uses. Non-reinforced and normally Manual reinforced concrete. Open structures with fairly open Manual reinforcement, which are heavily worked Mechanical manually for compaction like floors and pavings. Mass concrete. Non-reinforced or sparsely reinforced open Mechanical structures like floors and pavings which are mechanically vibrated. Factory prefabrication of concrete goods. Concrete blocks. Factory prefabrication of the concrete goods. Mechanical Pressure or
Stiff
0 - 1/2
Damp
or
Curing Concrete: Concrete will set in three days but the chemical reaction between water and cement continues much longer. If the water disappears through evaporation, the chemical reaction will stop. It is therefore very important to keep the concrete wet (damp) for at least 7 days. Premature drying out may also result in cracking due to shrinkage. During curing the strength and impermeability increases and the surface hardens against abrasion. Watering of the concrete should start as soon as the surface is hard enough to avoid damage, but not later than 10 to 12 hours after casting. Covering the concrete with sacks, grass, hessian, a layer of sand or polythene helps to retain the moisture and protects the surface from dry winds. This is particularly important in tropical climates. Temperature is also an important factor in curing. For temperatures above 0 C and below 40 C strength development is a function of temperature and time. At temperatures above 40C
20
Makerere University
Makerere University
Thermosetting Plastics: The main use of thermosetting plastics in buildings is as impregnants for paper fabrics, binders for particle boards, adhesives paints and clear finishes. Phenol formaldehyde (bakelite) is used for electrical insulating accessories. Urea formaldehyde is used for particle board manufacture. Paints: Paint preserves, protects and decorates surfaces and enables them to be cleaned easily. All paints contain a binder which hardens. Because of the cost involved, few buildings in the rural areas are painted. When paint can be afforded priority should be given to surfaces likely to rust, rot or decay because of exposure to rain or dampness and to rooms like a kitchen or a dairy where hygiene demands easily cleaned surfaces. White and other light colours reflect more light than dark colours and can be used in rooms like a sitting room or a workshop to make the room lighter. Painting: Adequate preparation of the surface to be painted is essential. The surface should be smooth (not shiny for this would not give good anchor), clean, dry and stable. Old, loose paint should be brushed off before a new coat is applied. Most commercial paints are supplied with directions for use, which should be read carefully before the work is started. The paint film is usually built up in two or more coats; Priming paints are used for the first coat to seal and protect the surface and to give a smooth surface for subsequent coats. They are produced for application to wood, metal and plaster. Undercoating paints are sometimes used to obscure the primer, as a further protective coating and to provide the correct surface for the finishing paint. 22
Makerere University
23
CHAPTER 3: STRUCTURAL DESIGN, ELEMENTS OF CONSTRUCTION AND BUILDING PRODUCTION Structural Design A structure is designed to perform a certain function. To perform this function satisfactorily it must have sufficient strength and rigidity. Economy and an attractive appearance are also of importance in structural design. The many building materials available differ greatly in their resistance to loading and in other characteristics that relate to their use in various building elements. They must be selected carefully to be suitable for the type or types of loading which are determined during the structural design procedure. Structural elements and loading Applied Loads This fall into three main categories: dead loads, wind loads and other imposed loads. Dead loads: These are loads due to the self-weight of all permanent construction, including roof, walls, floor, etc. The self- weights of some parts of a structure, e.g., roof cladding, can be calculated from the manufacturer's data sheets, but the self-weight of the structural elements cannot be accurately determined until the design is completed. Hence estimates of self-weight of some members must be made before commencing a design analysis and the values checked at the completion of the design. Imposed/Live loads: These are loads related to the use of the structure and to the environmental conditions, e.g., weight of stored products, equipment, 1
Makerere University
Makerere University
Makerere University
The apprehension of building construction thus involve an understanding of the nature and characteristics of a number of materials, of methods to process them and form them into building units and components, of structural principles, of stability and behaviour under load, of building production operations and of building economics. The limited number of materials available in the rural areas of east and south East Africa result in a limited number of structural forms and methods of construction. Different socioeconomic conditions and cultural beliefs are reflected in varying local building traditions. While knowledge of the indigenous building technology is widespread, a farmer and his family normally can erect a building using traditional materials and methods without the assistance of skilled or specialized craftsmen. However, population growth and external influences are gradually changing people's lives and the agricultural practices some traditional materials are getting scarce. Hence, better understanding of traditional materials and methods is needed to allow them to be used more efficiently and effectively. Footings and foundations A foundation is necessary to support the building and the loads that are within or on the building. The combination of footing and foundation distributes the load on the bearing surface and keeps the building level and plumb and reduces settling to a minimum. When properly designed, there should be little or no cracking in the foundation and no water leaks. The footing and foundation should be made of a material that will not fail in the presence of ground or surface water. Before the footing for the foundation can be designed, it is necessary to determine the total load to be supported. If for some reason the load is concentrated in one or more areas that will need to be taken into consideration. Once the load is determined, the soil bearing characteristics of the site must be studied.
Makerere University
The topmost layer of soil is seldom suitable for a footing. The soil is likely to be loose, unstable and contain organic material. Consequently, the topsoil should be removed and the footing trench deepened to provide a level, undisturbed surface for the entire building foundation. If this is not feasible because of a sloping site, the footing will need to be stepped. The footing should never be placed on a filled area unless there has been sufficient time for consolidation. This usually takes at least one year with a normal amount of rainfall. The bearing capacity of soil is related to the soil type and the expected moisture level.
Site Drainage It is desirable to site any building on well-drained land. However, other considerations such as access roads, water supply, existing services or a shortage of land may dictate a poorly drained area. If a building site with poor natural drainage must be used, it may be improved by the use of contour interceptor drains or subsurface drains in order to cut off the flow of surface water or to lower the water-table level. Apart from protecting the building against damage from moisture, drainage will also improve the stability of the ground and lower the humidity of the site Walls Walls may be divided into two types: 1. Load-bearing walls which support loads from floors and roof in addition to their own weight and which resist side pressure from wind and, in some cases, from stored material or objects within the building, 2. non-load-bearing walls which carry no floor or roof loads. Each type may be further divided into external or enclosing walls, and internal dividing walls. The term partition is applied to walls, either load-bearing or non-load bearing, dividing the space within a building into rooms. Good quality walls provide strength and stability, weather resistance, fire resistance, thermal insulation and sound insulation. Types of Building Walls There are various ways to construct a wall and many different materials can be used, but they can be divided into four main groups. 5
The materials available at a reasonable cost. Availability of craftsmen capable of using the materials in the best way. Climate The use of the building - functional requirements.
Facings and Claddings Facings and claddings refer to panels or other materials that are applied as external coverings on walls for protection from the elements or for decorative effects. Facings or claddings are particularly useful for protecting and improving the appearance of the walls of earth structures which by themselves may be eroded by rain and become quite unsightly. Facings generally have little or no structural strength and must be attached to a smooth continuous surface. Plaster or small size tiles are examples. Cladding differs from facing in that the materials have some structural strength. Various shingles, larger size tiles, both vertical and horizontal timber siding and building boards such as plywood and asbestos-cement board are suitable for cladding. Corrugated steel roofing is also satisfactory. Floors Building floors may be as simple as the compacted soil present on the site before the building was constructed or as complex as attractively finished hardwood parquet. A well-chosen, well-built floor offers protection from vermin and rodents is easy to clean, dry, durable and is a valuable asset to a building. For
Makerere University
Makerere University
Makerere University
Soil-covered roofs have good thermal insulation and high capacity for storing heat. The traditional earth roof is subject to erosion during rain, requires steady maintenance to prevent leakage. The roof is laid rather flat with a slope of 1:6 or less. The supporting structure should be generously designed of preservative - treated or termite-resistant timber of poles, and inspected and maintained periodically, as a sudden collapse of this heavy structure could cause great harm. The durability of the mud cover can be improved by stabilizing the top soil with cement, and it can be waterproofed by placing a plastic sheet under the soil. However, the introduction of these improvements adds considerably to the cost of the roof. The improved earth roof therefore is a doubtful alternative for lowcost roofing and should be considered only in dry areas where soil-roof construction is known and accepted. Mono-pitched Roof Mono-pitch roofs slope in only one direction and have no ridge. They are easy to build, are comparatively inexpensive and are recommended for use on many farm buildings. The maximum span with timber members is about 5m, thus wider buildings will require intermediate supports. Also wide buildings with this type of roof will have a high front wall which increases the cost and leaves the bottom of that wall relatively unprotected by the roof overhang. When using corrugated steel or asbestos-cement sheets, the slope should not be less that 1:3(17 to 18). Less slope may cause leakage as strong winds can force water up the slope. Double-pitched (Gable) Roof A gable roof normally has a centre ridge with a slope to either side of the building. With this design a greater free span (7 to 8m) is possible with timber rafters than with a monopitch roof. Although the monopitch design may be less expensive in building widths up to 10m the inconvenience of many support columns favors the gable roof. The gable roof may be built in a wide range of pitches to suit any of several different roofing materials. Hip Roof A hip roof has a ridge in the centre and four slopes. It is much more complicated in its construction. Four gutters are needed to collect the rain water from the roof, but that does not mean that there is any increase in the amount of water collected. Because this is an expensive and difficult way to roof a building, it should be recommended only where it is necessary to protect mud walls or
Makerere University
10
Makerere University
1 One large door rolling one way from the doorway. 2 Two doors rolling in opposite directions from the doorway. 3 Two doors on separate tracks rolling to the same side.
Makerere University
Half-Door or Dutch Door: Doors that are divided in half horizontally allow the top section to be opened separately to let in air and light while at the same time restricting the movement of animals and people. Windows Windows provide light and ventilation in a building and allow those within to view the surrounding landscape and observe the activities in the farm yard. In sitting rooms and work rooms where good light and ventilation are important, the window area should be 5 to 10% of the floor area of the room. Windows sometimes need to be shaded to reduce heat radiation or closed to keep out driven rain or dust. In addition screening may be needed for protection from insects. Shutters, either top-or side hinged, are commonly used to provide the needed protection. Sidehung glazed windows, glass or timber louvers are also used. Shutters: These are basically small doors and are constructed as unframed, framed or flush shutters. Because of the smaller size only two rails are required and the timber can be of smaller dimension. The principles of construction are the same as for doors. However, when the frame for the shutter is recessed in the wall, the sill must be sloped and extend out from the wall to let the water drip clear of the face of the building. The window shutter can be side hinged or top-hinged. A top-hinged shutter has the advantage of shading the opening when kept open as well as allowing ventilation while preventing rain from entering. Glazed windows: Glazed windows are relatively expensive but are most practical in cold areas. When temperatures are low, the window can be shut while daylight still enters the room. Frames for glazed windows are available in wood and metal, the latter being more expensive. Stairs and ladders The angle, as determined by height and the horizontal distance available, will determine the most suitable means of getting from one level to another. For a slope up to 1:8 (7), a ramp is suitable for both walking and pushing a wheelbarrow. For walking alone, a 1:4 (14) slope is satisfactory if it remains permanently dry. For slopes between 1:3 and 1:0.8 (18 to 50), stairways are possible, although 30 to 35 is preferred. Angles steeper than 50 require a 12
Makerere University
13
Makerere University
14
Makerere University
Makerere University
The method of constructing farm buildings refers to the way in which units and components of the building structure are produced and assembled. The manner of organizing this process differs from region to region and depends on the level of technology and the materials available. The operations involved in the construction of rural buildings of traditional designs are familiar to most rural people in Africa and small buildings on farms are usually constructed by the farmers and their families. However, where new methods of construction, materials or layouts have been adopted, as well as where there is an increase in the size of the project, the assistance of trained artisans will usually be required. Self-help projects for the construction of communal facilities such as village stores must be accompanied by a training programme for the people involved. Where most of the construction is done by employed building workers, the different contemporary building methods, which are described below, can be distinguished.
Traditional Building In traditional building, forms of construction are those evolved by the traditional building crafts, particularly those of walling, roofing, plastering, carpentry and joinery. This method is a process of combining many small units. Most of the fabrication and assembly takes place at the site and usually in the position that the unit is to occupy in the completed structure. Within each tribal culture, traditional building results in structures that are similar but differing slightly, depending on the specific requirements and site. The traditional craft-based building method is flexible and able to meet variations in the demand of the market on the work of the craftsmen more readily and inexpensively than methods based on highly mechanized factory production. This is because production is by craftsmen and there is little investment in equipment, especially mechanical equipment, and factory buildings. However, the proportion of skilled labour required at the site is fairly high.
Post-traditional Building
16
Makerere University
17
Makerere University
Although a building may last for many years, it may cease to be economically sound at an earlier time for any of several reasons. It may be that the design has become obsolete and not suitable for new mechanization or perhaps it is too small because the farm has grown, or a new enterprise requiring a new layout or interior partitions and supports simply cannot be moved to accommodate the new requirements. General purpose buildings will therefore have a longer economic life than those built for a specific enterprise. Repairs and Maintenance All buildings will require some maintenance, but the cost will vary with the type of building, the climate and environment, the materials used in construction and the use of the building. Although the cost for repairs and maintenance will vary from one year to another and generally increase with the age of the building, it is common practice to assume a uniform annual allowance throughout the life of the building. One to three percent of the initial construction cost has been typically allowed for repairs and maintenance. While this is true in a monetary economy, it may not apply in a subsistence economy. Insurance and Taxes If an owner carries insurance on his buildings to cover the risk of fire and other hazards, then the cost of that insurance is included as an obvious annual cost. On the other hand, if the farmer does not choose to carry insurance, he is in reality carrying the risk himself and he should still include an annual charge for insurance. Insurance will ordinarily range between 1/2 to 1% of the original cost. In countries where an annual real estate tax is assessed, the taxes must also be included as an annual building cost. Taxes will range from zero where there are none, up to 1 to 2% of the original cost of the building. Building maintenance Buildings deteriorate due to age, weathering and use. This necessitates maintenance and repair to allow the building to retain its appearance and serviceable condition. Cleaning, repainting, re-roofing and replacing or repairing broken parts such as window panes, roof tiles, etc. help to maintain the original value of the building. Maintenance costs can be kept down by using materials suitable for the climatic conditions and with which local builders are accustomed to working. Furthermore, the building should be simple in detail, have easily replaceable parts and be free of unnecessarily complex or sensitive technical installations.
18
Makerere University
19
20
STUDY OBJECTIVES
Know insulating materials, vapour barriers Understand ventilation and its method Understand air distribution and air inlets in farm buildings Be aware of cooling and refrigeration in farm buildings Understand the sound insulation noise control from room to room and within rooms of farm buildings Understand lightening conductors, sand and dust and earth quakes considerations for farm buildings
CHAPTER 4: CLIMATE AND ENVIRONMENTAL CONTROL The quality of the environment in agricultural buildings includes such factors as temperature, light, moisture, air quality and movement, dust, odours, and disease agents. Environment affects animal comfort and health and ultimately production. It also influences the quality and longevity of stored products. From an engineering standpoint, environment can be closely controlled. However, economic factors often limit the extent to which control can be justified. The particular region of the nation and the resulting climatic zone will influence the manner in which environmental requirements are met. A humid area may require homes with open construction to provide continual ventilation for comfort, whereas an arid region may need buildings of great thermal capacity to protect against daytime heat, and night chill. Insulating Materials The choice of an insulating material will depend on the application, availability and cost. Loose granular materials work best when installed above a ceiling or poured into existing wall cavities. Reflective surfaces such as aluminium foil or paint are most effective when exposed and not in contact with other materials. They are also more effective in preventing the downward flow of heat and in relatively high temperature applications. Local natural materials such as straw, shavings, coffee hulls, etc., although not as high in resistance to heat flow as commercial insulations, may be the material of choice because of availability and low cost. A greater thickness will be required when using the natural materials and they may not be as fire and vermin resistant. Vapor barriers
Makerere University
A cattle shelter in a tropical climate requires little more than shade from a roof with the structure sited to obtain maximum breeze. A cattle shelter in a cold climate (frost occurs in season) may be open on the sunny side and provided with ventilation openings at the ridge and along the rear eaves. The temperature will be cold but condensation will be controlled. A poultry house (cage-equipped) in a cold climate, if heavily insulated, can be kept comfortably warm while mechanical ventilation removes excess moisture and odours. Potatoes that are stored in either a mild or a cold climate may be cooled by ventilation alone. Continual air movement is requisite to maintaining a uniform environment. The amount of insulation used will be dictated by the lowest temperature expected.
A great deal of research has been done to determine the ideal environmental conditions for various classes of livestock and types of plant and animal products. Within economic constraints, the nearer these ideal conditions can be maintained, the more successful the enterprise will be. That is, meat animals will gain faster and more efficiently, dairy cattle will produce more milk, and crop storages will maintain better quality and reduce losses. 1. Natural Ventilation
Makerere University
(i) Thermal Convection or Stack Effect Whenever a building contains livestock, the production of sensible metabolic energy is always available to warm the air entering from the outside. Provided there are two apertures with a height differential, convection currents will force the heated, less dense air out of the upper aperture to be replaced by an equal volume of cooler, denser air from outside. This is referred to as "Stack effect". Hence natural ventilation by stack effect can provide the minimum ventilation requirement under winter conditions. While this system may be less expensive than a mechanical system, it will also be less positive in action and more difficult to control. A building that is open on one side may be ventilated naturally by leaving the ridge open for an outlet and a slot along the rear for an inlet. An enclosed building may be more positively ventilated with stack outlets and correctly sized inlets. Natural ventilating systems may be non-adjustable, manually adjustable, or automatically controlled. In as much as natural systems are likely to be chosen for economy reasons where conditions are not severe, manual adjustment should be the method of choice in most cases. (ii) Ventilation Due to Wind As the wind flows around a building, gusts and lulls create regions in which the static pressure is above or below the atmospheric pressure in the free air stream. In general, these pressures are positive on the windward side, resulting in an inflow of air, and negative on the leeward side, resulting in an outflow of air. Pressures are generally negative over low-pitched roofs. 2. Mechanical Ventilation Compared to natural ventilation, mechanical ventilation with the use of fans is more positive in its action, less affected by wind, and more easily controlled. Initial installation will usually cost more and there is the added cost of operation. However, in many cases the advantages of mechanical ventilation outweigh the added expense. (i) Exhaust vs Pressure Systems
Makerere University
1 very dusty conditions that tend to load up the fans, 2 buildings with excessively loose construction (many cracks), and 3 when continuous recirculation is required.
Under some circumstances pressure systems may cause humid air to be forced into building walls and ceilings. This can result in condensation and damage to wood and other materials. A mechanical ventilation system is made up of three main components: fans, air-distribution system and controls to regulate fans Air Distribution In addition to ventilation rate, it is necessary to consider the distribution of incoming air throughout the building. This is particularly important in both livestock production buildings and product stores. When considering fresh-air distribution, two distinct temperature situations are involved. In areas with winter frost, outside air is cooler than that inside the buildings and fresh air must be delivered away from the stock so as to avoid cold draughts. In summer, however, the animals may be subject to heat stress and may suffer considerably unless cooling air currents are directed so as to remove excess heat from their vicinity. A good air-distribution system also ensures that the animals receive an adequate supply of oxygen and that noxious gases are removed. Air Inlets Compared with inlets, the fan outlets have a minor role to play in the distribution of fresh air in a livestock building. The effect of an outlet is to cause a general slow drift of air towards the outlet position.
Makerere University
Orient building for minimum wind exposure Provide wind breaks Operate system at relatively high pressure
In situations where air must be distributed and wall or ceiling inlets are not feasible, polythene tubes punched with holes along their length work well. Usually two rows of holes are spaced at 600 to 750mm intervals along the tube. The total hole area should equal approximately 1.5 times the tube cross-section area. Ducts should be sized to provide 4 to 6m/ s velocity. They may be used either to distribute air in a pressure system or as an inlet for an exhaust system. Sizing is the same in either case. Cooling During high temperature periods, ventilation alone may be insufficient for maintaining satisfactory temperatures in animal buildings. The following cooling system can be effectively used in totally enclosed buildings. Evaporative Cooling The evaporative cooler operates on the simple principle of a fan drawing hot air from outside through a wet pad into the building. The hot air is cooled by evaporating water which changes sensible heat in the air to latent heat in the vaporized moisture thus causing a temperature drop. Air temperature reduction in buildings of as much as 11C can be achieved during hot periods with low humidity. In humid weather, the cooling effect is considerably reduced, but the system may be suitable for the greater part of the hot season in many areas.
Makerere University
a compressor a condenser an expansion valve or other restriction in the refrigerant line, and an evaporator.
When the system is charged with a refrigerant, operating the compressor reduces the pressure in the evaporator and causes the refrigerant to boil, evaporate and absorb heat. This causes a drop in temperature. At the same time the compressor is pumping the evaporated vapour into the condenser at high pressure. This causes the refrigerant to condense back to a liquid while giving up heat. The temperature in the condenser will rise. The receiver serves as a reservoir for liquid refrigerant. Obviously the evaporator is installed in the room to be refrigerated and the condenser is located where ambient air can readily absorb the heat produced. The expansion valve is the temperature control mechanism for the system. If it is adjusted to further restrict the refrigerant flow, both the pressure and boiling temperature in the evaporator will drop and within the limit of the system's capacity, the room temperature may be maintained at a lower level. The pressure on the condenser side is determined largely by ambient conditions. If the air temperature is relatively low, the condenser discharges its heat easily at normal pressures. 6
Makerere University
Within a room: Rooms having many hard surfaces tend to be very noisy and speech becomes distorted. This is because the sound is reflected and rereflected several times by the surfaces, thus creating an echo effect. Sound absorbents will reduce the time taken for the sound vibrations within the room to crumble. Fibre boards and other soft materials are very efficient in dampening high frequency sounds, but for low frequency sounds a thin panel covering an air space works best. Lightning conductors Lightning striking a building can cause substantial structural damage and a fire may be started. Buildings with thatched roofs located in prominent positions present the worst risk, while concrete and steel frame buildings offer a low risk. A lightning-protective installation has three major parts; an air termination, a down conductor and an earth termination and its function is to provide a simple and direct path for the lightning to discharge to the ground.
Makerere University
Sand and dust In many dry areas sand and dust may cause considerable discomfort, eye irritation, problems with food preparation, increased wear of machinery and even damage to buildings due to erosion. Sand is carried by the wind and can be stopped by hedges, screen fences or similar semiopen structures that reduce wind velocity and cause the sand to come to rest. Dust is more difficult to stop, but tightly closing shutters will give a large measure of protection as will vegetation around buildings. Building shapes which create pockets or surfaces on which sand and dust may accumulate should be avoided since the added weight may conceivably cause structural failure. Earthquakes In areas where earthquakes occur frequently buildings must be designed to resist the stresses caused by the tremors. While the intensity of tremors can be much greater in loosely compacted soil than in firm soil or solid bedrock, one- and two-story buildings are at greater risk on the firm ground or bedrock because of the shorter resonance periods. Casualties are most likely to be caused by the collapse of walls causing the roof to fall, and the failure of projecting elements such as parapets, watertanks, nonmonolithic chimneys and loose roof coverings. The outbreak of fire caused by the fracture of a chimney or a break in the mains supply line presents an additional hazard. While small buildings, having timber frame walls or a wooden ring beam supported by the posts of a mudandpole wall, can resist quite violent earthquakes, the following measures will increase the resistance of a large building to collapse due to earth tremors:
Use a round or rectangular shape for the building. Other shapes such as "L" "T" or "U" should be divided into separate units. To be effective, this separation must be carried down through to the foundation.
Avoid large spans, greatly elongated walls, vault-and dome construction and wall openings in excess of one third of the total wall area. Construct a continuously reinforced footing that rests on uniform soil at a uniform depth - even on sloping ground. Securely fix the roof either to a continuously reinforced ring beam on top of the walls, or to independent supports, which will not fail even if the walls collapse. Avoid projecting elements, brittle materials and heavy materials on weak supports. Avoid combustible materials near chimneys and power lines.
Makerere University
Ductile structures have many joints that can move slightly without failing, e.g., bolted trusses. Such structures have a greater capacity to absorb the energy of earthquake waves. A symmetrical, uniformly distributed ductile framework and with the walls securely fixed to the frame, is suitable for large buildings. Masonry walls are sensitive to earthquake loads and tend to crack through the joints. It is therefore important to use a good mortar and occasionally reinforcing will be required.
10
STUDY OBJECTIVES Know the aims of the planning strategies in rural areas based on political decisions Understand zone planning for farm structures Know the farm stead planning factors of farm buildings Be aware of fire protection, fire resistance in materials and construction of farm buildings, bush fires Know the special fire hazards and the suggestions on how buildings can be designed to resist fires
CHAPTER 5: FUNCTIONAL PLANNING The majority of African farmers are small-holders who have limited resources and income and thus a low standard of living. The primary goal for most of these farmers is to produce food for the family together with some marketable surplus that can provide the income for such things as children's education and goods for personal consumption. However, as urban populations increase, the demand for commercial crop production is turning many farmers to the goal of financial profit in operating their farm businesses. In any case, the farmer will want to make optimum use of his resources (land, labour, capital and fixed asset), in order to achieve the desired results. Functional planning is essential if this goal is to be realized. A good plan should provide an understanding of the situation and how it can be changed and thus assist the farmer to see his problems, to analyse them and to enable him to make soundly based decisions when choosing between alternative uses of his resources. While farm management planning helps the farmer to choose the type and quantity of commodities to produce, the advice from crop and livestock production specialists is required to help him decide how to produce it in an efficient way. When an enterprise requires buildings or other structures, the farm-building specialist will suggest alternative designs for efficient use of resources. The best plan for the whole farm operation will result from the various disciplines of farm planning being considered together. The great number of small farms in most developing countries makes it impracticable to devise a plan for each farm. Instead, a few case studies that are representative of farms in the target population should be analysed to produce guidelines that can be promoted among the farmers in the region by the extension service. 1
Makerere University
1 Provision of supportive services such as extension education, market development, processing and credit. 2 Development of infrastructure such as roads, electricity and water supplies. 3 Self-help activities to develop community facilities. 4 Increased non-farm employment opportunities.
An improved road network may, for example, make new urban markets accessible, thus making it feasible for the farmers to go into vegetable or milk production. This in turn may require housing for animals, stores for produce and feed. It would therefore be wise to investigate any plans for rural development in an area during the planning stages at an individual farm or an extension campaign promoting improved building designs in that area. Government policy is often an important factor in determining the long term market trends and thus profitability of market production, and is therefore of special importance when planning for production operations involving buildings. 2
Makerere University
Makerere University
1 Flammable, highly combustible or explosive materials in excess of very small quantities, e.g. liquid and gas fuel, ammonium nitrate fertilizer, hay and bedding. 2 Hot-air grain drying also dust from grain handling may, in high concentrations, be explosive. 3 Furnaces and heating equipment; poultry brooder; fire places. 4 Farm workshop (especially welding) and garage for vehicles. 5 Electrical installations; continuously running mechanical equipment.
In addition, lightning, children playing with fire, smoking and lanterns are origins for outbreaks of fire. Thatched roofs are highly combustible and prone to violent fires. Fire Separation Fire spreads mainly by wind-borne embers and by radiation. Buildings can be designed to resist these conditions by observing the following suggestions:
1 Adequate separation of buildings by a minimum of 6 to 8 metres, but preferably 15 to 20 metres, particularly where buildings are large or contain special fire hazards. A minimum distance may be stated in the building code. 2 Construction using fire-resistant facing and roofing materials. 3 Avoidance of roof openings and low roof slopes, which can be more easily ignited by embers. 4 Use of fire-resistant walls which divide a large building into smaller fire compartments. To be effective, such walls must go all the way up through the building and root and any openings in the walls must be closed by a fireproof door.
Bushfire
Makerere University
STUDY OBJECTIVES Be aware of the requirements for safe storage Know the factors that govern the choice of a grain drying system and the categories of the drying systems Understand grain storage and the varying storage facilities available Be aware of bag storage for grains Know storage management for bag storage of grains Be aware of insect control measures in farm stores Understand rodent and bird control in stores Be aware of storage management, hygiene and safe in storage facilities Know semi perishable crops and their storage requirements Understand storage of semi perishable crops without buildings Understand storage of semi perishable crops in multi purpose buildings Know storage crops and their storage requirements Understand storage structures for perishable crops
CHAPTER 6: CROP HANDLING, CONDITIONING AND STORAGE Although in many parts of Africa some crops can be produced throughout the year, the major food crops such as cereal grains and tubers, including potatoes, are normally seasonal crops. Consequently the food produced in one harvest period, which may last for only a few weeks, must be stored for gradual consumption until the next harvest and seed must be held for the next season's crop. In addition, in a non-controlled market, the value of any surplus crop tends to rise during this period provided that it is in a marketable condition. Therefore the principal aim in any storage system must be to maintain the crop in prime condition for as long as possible. Crops grown for food fall into two broad categories, perishable crops and nonperishable crops. This normally refers to the rate at which a crop deteriorates after harvest and thus the length of time it can be stored. While some crops fall clearly into one or another category, others are less well defined. For example cereal grains can be stored for over a year and are considered to be nonperishable, whereas tomatoes are perishable crops and when picked fresh, will deteriorate in days. Tubers such as potatoes, however, may be successfully stored for periods extending to several months. Although there are methods for preserving many of the perishable crops such as canning, freeze drying etc., but these are normally industrialized processes and not found on farms. It is possible, however, to apply farm-scale methods of
Makerere University
Makerere University
It is evident that drying and storage are in many cases provided for in one structure. Combining these functions is economical and allows further conditioning at later stages if required. For example, if a hot spot develops in a storage bin, it can be easily ventilated again. It may also be possible to provide some low-volume ventilation in an otherwise pure storage system. There are however, situations when the storage is considered quite separately from drying, ranging from the storage of naturally dried crops, to the storage of grain from a continuous-flow or batch dryer.
The size and type of storage facilities is likely to be dictated by: Total volume of crop to be stored. The storage requirements for the crop to be stored. The unit cost of various types of storage. The form in which the crop is stored, i.e. cob maize vs shelled maize or bagged wheat vs bulk wheat.
Where drying is a problem bag storage has the advantage that it allows higher moisture content than bulk storage. For maize, the requirement for safe storage is maximum 15 and 12% moisture content respectively. In general terms the advantages and disadvantages of bag and bulk storage respectively, are: Bags Flexibility of storage Partly merchandisable Slow handling Considerable spillage Bulk Inflexible storage Merchandisable Rapid handling Little spillage 4
Better lining of straw and mats, Plastic sheets and concrete or Ferrocement Use of plastic bags in the pit Improved covering Surface drainage
Brick-walled silo Brick walled silo or bins are suitable for small and medium size stores. The strengthening requirements make them uneconomical when the height exceeds about 7-8 m. The wall may be made of bricks or blocks of mud, stabilized soil, burnt clay, stones or cement. To withstand the pressure from the grain the wall will need reinforcement depending on the size and strength of the building materials. Reinforcement can be reduced and even omitted by building the walls thick and heavy (gravity walls). Walls made of bricks, mud or cement will absorb moisture from the ambient air. In areas with high relative humidity it is therefore necessary to protect the grain by adding a moisture barrier to the silo walls. It will help considerably to plaster the walls on the outside with a mortar of cement-lime-sand (1:1:5) for burnt bricks or cement, and cement-sand-mud (1:2:6) for mud walls. Then the walls can be painted with plastic paint or coal tar if better protection is needed. Reinforced Concrete Silos Concrete can take very little tension and needs to be reinforced when used for silos. Small silos suitable for farm level may be reinforced with chicken-wire
Makerere University
Makerere University
Storage management is important for all types of storage. For bag-storage the four important points are: 1 Prevent damp from the floor and walls to reach the produce by stacking the bags on pallets off the ground and away from the walls.
Damp from the roof is avoided through proper ventilation and using damp absorbing materials.
Optimal use of space Ease of sweeping the floors Ease of inspection of produce for rodents and insect Ease of counting the bags.
Make sure the building is rodent proof Treat the building and produce against pests Keep the warehouse clean Close all holes at doors, roof etc., where pests can enter Repair cracks in walls where pests can hide Remove and destroy any infested residues that can contaminate newly introduced produce.
Bag stacks should be carefully constructed to maximize use of space, maintain hygienic conditions and to facilitate good management. If one lays the bags exactly on top of each other in successive layers the stack will be extremely unstable. Insect Control Losses caused by insects: Weight loss. Insects as they develop will feed on the produce. Losses vary with the commodity, for grain and legumes a loss in the range of 10-30% might be expected over the storage season. Loss in quality and market value. Damaged grains will have reduced market value. 8
Promotion of mould development. "Respiration" water from insects will lead to mould-formation in poorly ventilated stores. Reduced germination in seed material. Many insects prefer to eat the embryo because it is the most nutritious part of the grain. Reduced nutritional value. Removal of the embryo of grain will reduce the overall protein content of the grain.
Makerere University
Sources of infestation
The insects can survive from one season to the next in: Infested residues in the field, the structure of the store, natural habitats like natural vegetation Fresh produce can be infested by: Active migration to the crop in the field and store, Infested produce put into the store
Control measures A great variety of techniques are used for control of insect pests in stored produce, from sunning and smoking at the traditional farm level to irradiation in the largest scale bulk-handling. This concerns proven techniques, variously suitable for use in small to medium scale storage under tropical conditions. Specific recommendations are difficult to make, a technique must be tested for a particular situation depending on the value of the crop, occurrence and resistance of the pest, which farming system is used, and the availability of insecticides. When selecting a technique it is important to consider its effectiveness against the target pests; hazards to the farmer and the consumer, and will the result pay the cost of carrying it out? Insect control techniques:
Sanitation: Do not mix new grain with old. Old infested material should be removed or thoroughly fumigated. Clean the storage structures, machinery and disinfect bags and baskets by sunning or chemical treatment. Large structures will require chemical treatment while smoke may be adequate in small stores. Natural Resistance. Crop varieties differ in their susceptibility to storage pests. Traditional varieties are usually more resistant to storage pests than new varieties. For instance maize with good husk cover can reduce field infestation. Hermetic Storage. In airtight conditions, reduced oxygen and increased carbon dioxide will arrest insect and mould development. Chemical Control. The traditional method for preserving the crop in storage is to treat the grain with smoke and special plants or, when stored in closed containers, to mix the grain with ash or sand. The method is
Makerere University
Local granaries, cribs and other small stores can be made rodent-proof if the floor is raised to a minimum of 90cm from the ground and if the legs are equipped with conical rat guards made of metal sheets All openings between the floor and the walls should be closed. This is especially important in warehouses with walls of corrugated iron sheets. The floor should be of strong concrete to avoid rodents from coming up. The door should fit closely to the frame and covered with sheet metal for added protection. Boards dropped vertically into slots on either side of the door, about 50cm high, will form a barrier while the door has to be kept open. Ventilators and windows should be covered with wire mesh with openings not exceeding 12mm. This will also form a barrier against birds. To keep birds out, other openings like the gaps between the walls and the roof should be closed or covered with wire mesh with 12mm openings and the door kept shut as much as possible. Ideally the proofing of large central storage depots should be considered during the planning stage; then it can be incorporated at every low cost in the construction of each building. Existing stores can in many cases be protected by means of a rodent proof fence at least 90mm high. This should be constructed of small-gauge wire netting topped by a horizontal metal sheet and should completely encircle the store. The bottom of the fence should be buried to a depth of at least 30cm.
10
Makerere University
Storage Management, Hygiene and Safety Condensation and Moisture movement If bins and in particular silos are exposed to direct sunlight or if the grain inside the silo is warmer than the external air, convection currents can be started. This result in the moist air being carried through the grain and where it meets a cooler surface i.e. the silo wall, the moisture will condense out and dampen the grain in the immediate vicinity. Clearly this can be a major problem with grain stored in steel silos in hot climates, particularly in areas where the sky is clear during both day and night. A clear sky results in high daytime temperatures and cool nights. For small silos the problem can be reduced by covering the silo with a roof or hat that prevents the sun from heating up the surface. For larger silos other solutions have to be found, either by ventilating the grain in the store or moving the grain from one silo/cell to another. This will mix the grain enough to even out the moisture content. If the moisture content is too high it will be necessary to run the grain through a drier. Hygiene Reference is made to what has been said about insect and rodent control for bag storage. However, it is essential that all types and sizes of grain stores the cleaning will have to be done when it is empty. If the insect population is building up, the whole store may have to be fumigated or sprayed. Safety Dust is stirred up when grain is handled. Inhalation can cause respiratory problems, especially if exposed to slightly mouldy grain. Breathing filters should be used. Since grain dust is explosive it is important to enforce the "No Smoking" rule and ensure that all light bulbs and electric equipment are shielded. Good ventilation is recommended. Falls: all catwalks where a person could fall more than 150cm should have guard rails 100cm high and a toes board of 15cm Machinery: all moving parts should have guards fitted and all wiring should be maintained regularly. 11
Makerere University
Semi-perishable crops In contrast to grain, crops such as potatoes, yams, carrots and onions are more perishable and require carefully managed storage conditions to maintain top quality. While market value is seldom great enough to justify the expense of ideal levels of temperature and humidity control, the desired conditions will be discussed and then various methods of achieving levels as close as economically feasible will be described. Properties The properties of the many horticultural crops are far more varied than grains and pulses. This in turn results in highly varied storage characteristics. For example, yams and potatoes can be stored adequately for several months, while cassava can be kept for only a few days without deterioration if not processed. The initial moisture content following harvest is much higher in these mature crops than in grain. With grain, a loss of moisture is desirable for storage and does not affect the use of the crop. This is not the case with fruits and vegetables. Loss of moisture may cause the crop to become unmarketable. Yet with high moisture content, storage of these crops is more difficult since there is a greater likelihood of insect and fungal problems. The perishable and semi-perishable crops are living organisms and as such, continue to respire. Consequently any storage will need ventilation to remove the heat and moisture of respiration and to prevent condensation on cool surfaces. Fruits and vegetables are nearly always susceptible to physical damage such as bruising, cutting and cracking. Much of this results from dropping the fruits or tubers on to hard surfaces or on to other fruits and tubers as they are loaded into containers or bins. In many cases, 200 to 300mm is a maximum safe drop. Further losses can occur if the heat of respiration is allowed to cause a temperature rise. "Black heart" in potatoes, for example, is a serious problem resulting from high temperatures under storage conditions. In contrast, low temperatures approaching freezing produce a characteristic sweetening in potatoes.
12
Makerere University
Storage Requirements for Potatoes and Other Horticultural Crops Potatoes are the most commonly stored root crop and the greatest amount of research has been conducted relative to ideal storage requirements. In general, however, very similar facilities and operating conditions are suitable for several other crops of varying perishability. The following sections will deal primarily with potatoes, but much of the information, including the storage facilities described, will be suitable for other semi-perishable crops. The relative humidity (RH) of the air in the store is of great importance. Low RH will lead to shrinkage and weight loss while too high RH will cause condensation on the surfaces. This is objectionable since free water on the potatoes greatly increases the possibility of rot and the spread of diseases. A potato tuber is about 80% water and strictly speaking, air is in equilibrium with the tuber at a relative humidity of 98%. However, in practice, to avoid condensation the relative humidity is kept between 90 and 96%. Storage without Buildings Delayed Harvest The simplest form of storage for some crops is to leave them in the ground and harvest them only as required. There is risk of pest and rodent damage, but the deterioration which may take place after harvest may exceed the field losses; hence delayed harvest is a reasonable choice. This is particularly useful for cassava where field deterioration is normally substantially less than post harvest losses due to even short term storage. On the other hand, some crops deteriorate substantially in quality if left in the ground beyond a certain stage. Clamp In areas that have low mean soil temperatures, a simple ground clamp (Figure 6.7) may be suitable, especially for potatoes. They are piled on the ground in a long row and covered with 150 to 200mm of straw or coarse grass. Chicken wire is put all around the base to resist rodents and then soil is dug out around the pile and placed on the straw. This store is not likely to be satisfactory for more 13
Makerere University
14
Makerere University
15
Makerere University
The major requirements for the storage of perishables are the need to lower temperature substantially and to retain moisture in the produce. Table 9.9 illustrates the storage conditions and storage life for a number of fruits and vegetables. Mixing Commodities: Some crops produce odours in storage while others emit volatile gases such as ethylene. Ethylene stimulates the ripening of many fruits and vegetables. This is negligible at low temperatures but may be a nuisance at higher temperatures. Consequently, even when two or three crops require the same storage conditions, it is not advisable to store them together.Products that emit ethylene include bananas, avocados, melons, tomatoes, apples, pears and all fleshy fruits. Lettuce, carrots and greens are damaged with stored with fruits or vegetables which produce ethylene. Even very small amounts can be harmful. It is recommended that onions, nuts, citrus fruits and potatoes each be stored separately. Storage Structures for Perishables A Low-cost Cool Store: A simple low-cost structure in which vegetables can be stored for the few hours between harvesting and transporting to market should be useful to growers of all sizes. The basic construction is similar to that shown in Figure 6.8. A simple frame is constructed with poles or other low cost materials. Covered with grass or other thatching material, protection is provided for the produce from excess temperature and moisture loss until it can be transported to market. Table 6.2 Ideal Storage Temperatures, Relative Humidities and Expectedly Storage Life of Fruits and Vegetables Commodity Beans (green) Carrots Cauliflowers Cucumbers Cabbage Chilies Eggplants Storage R.H.% Temperature C 5.0 - 7.0 90 - 95 0 0 7.0 - 10.0 0 7.0 - 10.0 7.0-10.0 90 - 95 90 - 95 90 - 95 90 -95 90 -95 90 Expected Storage Life 7 - 10 days 2- 5 months 2 - 4 weeks 10 - 14 days 3 - 6 weeks 2 - 3 weeks 1 week
16
The wall should be extended to ground level on three sides but left open on the fourth (prevailing wind) side for ventilation. This allows for free air movement most of the time, but canvas flaps should be provided for closing the ventilation openings if desirable. The grass roof and walls can be kept wet with a sprinkler pipe-line, or if that is not available, the thatching can be hand sprinkled as required. The interior will be kept cool and moist with temperatures as much as 5 to 8C lower than outside. More important, produce harvested late in the afternoon can be cooled during the night with resulting temperatures the following noon as much as 10C below ambient. Commercial Cool Store As shown in Table 6.2, only a few crops, including potatoes, onions, carrots and apples can be stored for periods longer than a few days or weeks. However, the wholesale merchant will require short term refrigerated storage for his produce and as indicated, separate rooms will be needed for crops that are not compatible with each other in storage. As with refrigerated potato stores, attention must be given to adequate insulation, good vapour sealing and large size evaporators, which help to maintain high humidity.
17
18
STUDY OBJECTIVES Know the general housing requirements for cattle. i.e. sunshade, yards, deep bedded sheds, loose housing, with free stalls Know housing for small, medium to large scale herds Understand milking parlours for medium size herds Understand feeding equipment, food and water troughs for cattle Understand the facilities for cattle dips Understand all pig housing structures and management of pig farming Know the general housing and environment requirements, and construction details for poultry housing Understand housing systems for layers Understand brooding structures for chicken Know the different equipment and other facilities in poultry housing Be aware of duck, geese, turkeys housing Understand sheep and goat housing/structures Be aware of farm machinery and equipment storage structures Understand green house structures on the farm Know the special requirements for farm dwellings, categories and types of farm houses
CHAPTER 7: ANIMAL HOUSING, SUNDRY FARM BUILDINGS AND FARM DWELLINGS The main purpose for man to keep livestock is to convert energy in feed into products which can be utilised by human beings, such as milk, eggs, meat, wool, hair, hides and skins, draught power and manure (fertilizer). Traditional, extensive livestock production involving indigenous breeds and low cost feeding will usually have low performance and can therefore only justify minimal, if any, expenditure for housing. However, where improved breeds, management and feeding is available it will usually be economically beneficial to increase the production intensity and to construct buildings and other livestock structures to provide for some environmental control, reduced waste of purchased feed stuffs and better control of diseases and parasites, but this rule is not invariable. The planning and design of any structure for a livestock production system involves many alternatives for each of numerous variables and can therefore be turned into a complex and theoretical subject, but is usually far simpler in reality. However, every facet of the design, be it the production system, equipment, building materials, layout or location, will play a part in determining
Makerere University
Makerere University
Makerere University
Cows play an extremely important role in most African cultures. The ownership of cattle will often be the deciding factor in a man's social position in the community because the herd may be the only practical way of accumulating wealth. However, of greater importance is the fact that cattle represent a source of high protein food, both milk and meat. Housing requirements needed for cattle kept primarily for milk production are discussed in this chapter. Little or no housing is required for herds maintained only for beef production. Experience has shown that cattle respond favorably to good management, feeding and hygiene all of which is possible in a system with suitable housing. Herd Profiles The composition and management of cattle herds vary considerably. At one extreme, nomadic herdsmen graze their entire herd as one unit. The small holder with only a few head may keep his heifer calves for replacements or sell them. The commercial dairy producer typically has about four-fifths of his cows milking and one-fifth waiting to calve, while heifers 10 months to calving age plus calves of various ages will approximately equal the number of milkers. Mature dairy cows are bred annually and are milked for 300 to 330 days after calving. At a closer examination it will be found that several factors influence the number of animals of various categories found in the dairy herd. In a herd of say, 24 cows, having calving evenly distributed throughout the year and a 12-month calving interval there will be, on an average, two calves born per month. The calves are normally kept in individual pens for two to three months; there is thus a requirement for four to six pens in a herd of 24 cows. However, the need for calf-pens is halved in herds where the bull calves are sold or otherwise removed from the herd at one to three weeks of age. A longer calving interval and high mortality among the calves will decrease the required number of calf-pens, while a concentration of the calving season in the herd will increase the pen requirements. If all calving is concentrated in six months of the year, the requirement of calf-pens will be doubled. In herds where cows are taken to a special calving pen during calving, one such pen per 30 cows is sufficient, since the cow and her calf will spend only a few days there. However, in herds where the calving is concentrated in a short period the requirement can increase to one calving pen per 20 cows. The pen should be at least 3.3m by 3.3m. General Housing Requirements for Cows 4
Makerere University
With the east-west orientation the feed and water troughs can be under the shade which will allow the cows to eat and drink in shade at any time of the day. The shaded area, however, should be increased to 3 to 4m per cow. By locating the feed and water in the shade, feed consumption will be encouraged, but also more manure will be dropped in the shaded area which in turn will lead to dirty cows. With the north-south orientation, the sun will strike every part of the floor area under and on either side of the roof at some time during the day. This will help to keep the floored area dry. A shaded area of 2.5 to 3m per cow is adequate if feed and water troughs are placed away from the shaded area. If it is felt that paving is too costly, the north-south orientation is the best choice in order to keep the area as dry as possible. In regions where temperatures average 30C or more for up to five hours per day during some period of the year, the east-west orientation is most beneficial.
Makerere University
Yards If space is severely limited and only 4 to 5m per cow is available, then concrete paving is highly desirable. If up to 40 to 60m per cow is available, then unpaved yards should be quite satisfactory as long as the feed and shade areas are paved and the yard is graded for good drainage. If the small holder is unable to afford an improved structure such as a shade or a paved area for feeding, then conditions can be prevented from becoming intolerable by building mounds of earth in the yard with drainage ditches between them as shown in Figure 7.3. From 20 to 30m per cow will keep the animals out of the worst of the mud. The soil in the mounds can be stabilized by working chopped straw or straw and manure into the surface. A number of trees in the yard will provide sufficient shade. Deep-Bedded Sheds In a deep-bedded system, straw, sawdust, shavings or other bedding material is periodically placed in the resting area so that a mixture of bedding and manure builds up in a thick layer. Although this increases the bulk of manure, it may be easier to handle than wet manure alone. This system is most practical when bedding is plentiful and cheap. Table 7.1 gives the space requirements for various ages of animals when there is access to a yard. By designing the building to be partially enclosed on the east and west, the shading characteristics can be improved. In as much as a well drained earth floor is quite adequate, such a building will compare favourably in cost with a shaded area which is paved. Loose Housing with Free Stalls (Cubicles) Although simple yard and a shade or yard and bedded shed systems are entirely satisfactory in warm climates, particularly in semi-arid areas, some farmers may prefer a system with somewhat more protection. A loose housing yard and shed with free stalls will satisfy this need. Less bedding will be required and less manure will have to be removed. Free stalls must be of the right size in order to keep the animals clean and to reduce injuries to a minimum. When stalls are too small, injuries to teats will increase and the cows may also tend to lie in other areas that are less clean than the stalls. If the stalls are too large, cows will get dirty from manure dropped in the stall and more labour will be expended in 6
Makerere University
Makerere University
Calf Pens Calf mortality is often high in tropical countries, but proper management and suitable housing that protects the calf from climatic stress, infections and parasites can reduce this. Individual pens for calves from birth to 2 to 3 months of age are often built with an elevated slatted floor. This floor, which is best constructed from 37 to 50mm by 75 to 100mm sawn timber boards leaving a 25 to 30mm slot between each board, will ensure that the calf is always dry and clean. The required minimum internal dimensions for an individual calf pen are 1200 by 800mm for a pen where the calf is kept to two weeks of age, 1200 by l000mm where the calf is kept to 6 to 8 weeks of age and 1500 by 1 200mm where the calf is kept from 6 to 14 weeks of age. Three sides of the pens should be tight to prevent contact with other calves and to prevent draughts. Draughts through the slatted floor may be prevented by covering the floor with litter until the calf is at least one month of age. The front of the pen should be made so that the calf can be fed milk, concentrates and water easily from buckets or a trough fixed to the outside of the pen and so that the calf can be moved out of the pen without lifting. Figure 7.6 shows a thatched shed with six slatted floor calf pens. This construction with a feed alley will be rather expensive but can be cheaper if calves are fed from outside. Calf pens are recommended where the cows are kept in a semi-zero grazing or zero grazing system. Another system that works well is the use of individual hutches as shown in Figure 7.7. The hutch must be thoroughly cleaned set up in a new location each time a new calf is housed in it. Plenty of litter is placed directly on the ground inside the hutch. Protection from wind, rain and sun is all the calf requires, but always moving the hutch to clean ground is the key to success. Housing for the Small Herd For the small holder who wants to make the very best use of his crop land and to provide his cattle with good housing that will encourage high production, a zero grazing system is recommended.
Makerere University
Fence line feed trough (shaded or unshaded), or Self feeding from a silage clamp
Milking shed or parlour, and Collecting yard (part of the exercise yard), and Dairy including milk store, and 9
Motor room
Makerere University
(f) Bull pen with a service stall (g) Calving pen(s) (h) Calf accommodation (i)Young stock accommodation (yard with paved shade and feed area) (j) Bulk feed store (hay and silage) (k) Concentrate feed store (l)Veterinary facilities:
(n) Office and staff facilities Each of the parts of the dairy unit may be planned in many different ways to suit the production management system, and the chosen method of feeding. Some requirements and work routines to consider when the layout is planned are as follows: 1. Movement of cattle for feeding, milking and perhaps to pasture. 2. Movement of bulk feed from store to feeding area and concentrates from store to milking shed or parlour. 3. Transfer of milk from milking shed or parlour to dairy and then off the farm. Clean and dirty activities, such as milk handling and waste disposal, should be separated as far as possible. 4. The diversion pen with Artificial Insemination stalls and any bull pen should be close to the milking centre as any symptoms of heat or illness are commonly discovered during milking and cows are easily separated from the rest of the herd while leaving the milking. 5. Easy and periodical cleaning of accommodation, yards, milking facilities and dairy, and transfer of the waste to storage and then to the fields. 6. The movements of the herdsman. Minimum travel to move cows in or out of milking area. 10
Makerere University
Makerere University
Walk-through Parlour In walk-through or chute parlours cows enter and leave in batches. They have been used mainly for small herds. Their narrow width can be an advantage where a parlour is to be fitted in an existing building, but it is inferior to other types in most other respects, however, it is cheaper to construct than a tandem parlour. Herringbone Parlour The herringbone parlour layout results in a compact working area and allows feeders to be fixed to the side walls. Four stands on each side of the pit, as shown in Figure 7.10d, is the minimum size of this type for high labour efficiency. The popularity of the herringbone parlour is mainly due to its simplicity and its high capacity measured in numbers of cows milked per manhour. (A man-hour is the equivalent of one man working for one hour). However, the risk of cows kicking the herdsman is greater in this type than in parlours where the herdsman stands alongside the cow. Double 6, 8, 10 and even 12 stand parlours are used for very large herds. These larger parlours allow more cows to be milked per hour, but because of the need for more workers and the increased waiting time to allow all cows on one side to finish before they are released; the output per man-hour is usually less. Collecting Yard The cows are normally assembled in a collecting yard (holding area) before milking. This may be a portion of the yard that is temporarily fenced off with chains. The collecting yard should have a minimum size of 1.1 to 2.0m per cow. Large horned cows and a low herd number will require the largest space per cow. Provision must be made for water for the cows awaiting their turn to enter the parlour. The area should slope away from the parlour 20 to 100mm/m. This not only improves drainage, but also encourages the cows to face the entrance.
12
Makerere University
13
Makerere University
14
Makerere University
support the structure of the dip; be well drained and not muddy in wet weather, and be resistant to erosion
Cattle must not be hot or thirsty when they are dipped, so it is important to have a water trough inside the collecting yard fence. Waste Disposal and Pollution All dipping tanks need to be cleaned out from time to time and disposed of the accumulated sediment. It is normal for all the waste dip-wash to be thrown into a 'waste pit' that is dug close to the dip. In addition dipping tanks may crack with leakage of acaricide as a result. The siting of the dip and the waste pit must therefore ensure that there is no risk of acaricide getting into drinking water supplies, either by overflowing or by percolating through the ground. The waste pit should be at least 50 meters from any river or stream, 100 meters from a spring or well, and considerably more than that if the subsoil is sandy or porous. Figure 7.13a shows a typical site layout and describes the features in the order that the cattle come to them. Footbaths Footbaths are provided to wash mud off the feet of the cattle to help keep the dip clean. At least two are recommended, each 4.5 meters long and 25 to 30cm deep, but in muddy areas it is desirable to have more. Up to 30 meters total length may sometimes be required. Figure 7.13a The floor of the baths should be studded with hard stones set into the concrete to provide grip, and to splay the hoofs apart to loosen any mud between them.
15
Makerere University
that animals can grip and jump centrally into the dip, that their heads are lower than their rumps at take-off, that they jump one at a time, and that dip-wash splashing backwards returns to the dip.
The lip of the jumping place experience extreme wear and should be reinforced with a length of 10cm diameter steel pipe. Figure 7.13b shows the jumping place 40cm above the dip-wash level. While such a height is desirable to give maximum immersion, there could be some danger to heavily pregnant cows if the water level was allowed to fall a further 40cm. (The dipping of 1,000 cattle without replenishment would lower the water level to 60cm below the jumping place). Splash walls and ceiling are provided to catch the splash and prevent the loss of any acaricide. The ceiling will protect a galvanized roof from corrosion. The walls can be made of wood, but masonry is most durable. The Dipping Tank The dipping tank is designed to a size and shape to fit a jumping cow and allow her to climb out, while economizing as far as possible on the cost of construction and the recurrent cost of acaricide for refilling. A longer tank is needed if an operator standing on the side is to have a good chance of reimmersing the heads of the animals while they are swimming, and increased volume can slightly prolong the time until when the dip must be cleaned out. In areas with cattle of the 'Ankole' type with very long horns, the diptank needs to be much wider at the top. Poured reinforced concrete is the best material to use in constructing a dipping tank in any type of soil although expensive if only a single tank is to be built, because of the cost of the form-work involved, the forms can be reused.
16
Makerere University
17
Makerere University
Pigs are protected from direct sun, which will cause sunburn, and sometimes sunstroke particularly with white skinned pigs. Pigs can be fed supplementary feed secure from neighbouring pig. Some basic measures to control disease and parasites are possible to reduce the often very high mortality rate and to improve the poor reproductive and growth performance and inferior quality of meat experienced in traditional pig production in the tropics. The paddock can be sub-divided into 4 to 6 smaller areas so that pigs can be moved from one enclosure to another at 2 week intervals. Sows can be bred to selected sires.
2. Simple semi-covered pens constructed of rough timber with a thatch roof and floor of concrete as shown in Figure 7.14. An earth floor can be used, but is more difficult to keep clean and sanitary. Several pens can be arranged in a row as required. The main disadvantage with this type of accommodation is the relatively high labour requirements for cleaning. 3. Wallows or sprinklers can be provided to alleviate heat stress. Being unable to sweat sufficiently pigs have a natural instinct to wallow to increase the evaporative cooling from the skin. While such improvements have the advantage of low investment in buildings and less need for balanced feed rations, they should only be regarded as first steps in raising the general level in present primitive systems. The raising of pigs in confinement is gradually replacing the old methods because of lower production costs, improved feed efficiency and better control of disease and parasites. Thus, the confinement system is usually advisable in circumstances where:
good management is available; high-quality pigs are introduced; farrowings occur at regular intervals throughout the year; 18
land is scarce or not accessible all the year; balanced rations ate available; labour is expensive; parasite and disease control is necessary; the target is commercial production; herd size is reasonably large.
Makerere University
Some systems keep only part of the herd in confinement. The order of priority for confinement housing for the different classes of animals is usually as follows: 1. Growing/finishing pigs (25-90 kg or more live weight) for higher control daily gain, better feed conversions and parasite control. 2. Farrowing and lactating sows, to reduce pre-weaning mortality and for higher quality weaners. 3. Gestating sows, to allow individual feeding and better control of stock.
Management Systems in Intensive Commercial Pig Production There is no standard type or system of housing for pigs. Instead, accommodation and equipment are closer to suit the type of management system adopted. However, there are certain similar principles and practices in most systems. These originate from the fact that most pig units will contain pigs of different ages and classes as shown in Figure 7.15. Space Requirement In intensive pig production systems all pigs should be raised on concrete floors to provide for a clean and sanitary environment. In semi-intensive systems a concrete floor is only used in the pens for finishing pigs and perhaps in the farrowing pens, whereas an earth floor or deep litter bedding is used in other pens and yards. Litter may or may not be used on a concrete floor, but its use is desirable, particularly in farrowing pens. Because of the cost of a concrete floor there is a tendency to reduce the floor area allowed per animal. However, too high stocking densities will contribute to retarding performance, increasing mortality, health and fertility problems and a high frequency of abnormal behaviour thus endangering the welfare of the animals. Increasing the stocking density must be accompanied by an increased standard of management and efficiency of ventilation and cooling. In particular, to aid in cooling, finishing pigs kept in a warm tropical climate should be allowed more space in their resting area than is normally recommended for pigs in temperate climates. Table 7.5 lists the recommended space allowance per animal at various stocking densities. The figures listed for high stocking density 19
Makerere University
Makerere University
21
Makerere University
22
Makerere University
23
Makerere University
24
Makerere University
25
Makerere University
26
Makerere University
Makerere University
Makerere University
Makerere University
30
Makerere University
Makerere University
Makerere University
Housing for Breeders Breeders must be housed in one of the floor systems since cocks need to run with the hens. One cock per 5 to l0 hens is sufficient. Special emphasis is placed on disease control, so frequently a partially or completely slatted floor design is preferred. Few commercial producers will breed their own replacements, but will instead buy day-old chicks from a commercial hatchery. However, most chicks of indigenous breeds are produced by natural incubation at small-scale farms. A hen sitting on some 8 to 10 eggs needs little feed and even less attention, but a cool, clean nest at ground level that is enclosed to protect the hen and later the chicks from insect pests, vermin and predators, and a supply of feed and clean water may improve the breeding result. 33
Makerere University
Naturally hatched chicks are reared and protected by the broody hen and can be left undisturbed as long as their yard is protected from predators, is of good sanitary standard and has a supply of feed and water. Artificially incubated chicks must be started under gas or oil-fired brooders to compensate for the absence of a natural mother and to keep them warm without their crowding together. If electricity is available a 250W infrared ray lamp is a more reliable and comfortable solution, but is also more expensive. A cheap, simple but still efficient brooding arrangement that will serve for about 100 chicks is shown on Figure 7.32. The hover, which prevents the heat from escaping and protects the chicks from draught, is made from a halved oil drum and is equipped underneath with two heaters, e.g. kerosene storm lanterns protected by netting. The hover is suspended by chains from the roof structure and its height over the floor is adjusted according to the required temperature. A similar but larger brooder for 400 to 500 chicks has a hover made from two 3m long corrugated roofing sheets, is equipped with 6 heaters and has a proportionally larger area enclosed by the 60cm wall and is supplied with 10 water founts and 10 feed troughs. Housing for Pullets and Broilers In the past, poultry meat has been derived chiefly from culled layers. This is still the main source of poultry meat in most developing countries, although there is an increasing shift to rearing chickens specifically for meat. Broilers, the common term for meat birds, are fast-growing strains, which reach market weight of 1.6 kg in 8 to 12 weeks. The commercial production of poultry meat is now based primarily on broilers. In a semi-intensive system the growing pullets may obtain part of their food by scavenging for forage, seed, etc. A fenced yard allowing 5 to 8m per bird is preferable to open land. At least part of the yard should have shade cover and a simple building in which the birds can be enclosed at night will be required. The building should allow 0.2m per bird; have good ventilation, perches for roosting and offer protection against predators and inclement weather. The birds should be moved at regular intervals to a different yard in order to avoid a build-up of worm infestation. There is little difference in the rearing of chicks to become pullet replacements for the laying flock or broilers for market. The same environment and housing are suitable, so they will be considered together.
34
Makerere University
Makerere University
Feeders Either trough or tube feeders are used for day-old chicks, growing birds and layers, but their size must be selected to suit the birds to be fed. The number of feeders should be such that the distance to the nearest feeder should not exceed 2m from any point in the house. A trough should not be too wide, be easily cleaned and have a design that prevents the hens from leaving their droppings in it. Figure 7.34a shows a good type of trough that can be made by the farmer. If used outside in a run the trough should be sheltered by a roof. Small trough feeders for chicks are used on the floor, but the larger ones are usually mounted on a stand to prevent the chickens from kicking litter into them and have perches where they can stand while eating, see figure 7.34b. The tube feeders, as shown in Figure 7.34c, are suspended from the ceiling and are easily adjusted for height (0.3m above ground is recommended for mature birds).
Drinkers An ordinary 10 or 15 litre bucket serves very well as drinker for layers. If it is sunk into the floor or ground so that only about 10 centimetres are out it may be used for chicks as well. Water fountains of the type shown in Figure 7.34d are available in sizes for all ages. Like feeders they are used on the floor for small chicks and on stands for older birds. The number of drinkers should be such that all chickens have access to one within a distance of 3m. Automatic drinking nipples may be used for layers in cages. There should be at least one nipple per every two hens. It is desirable that every hen have access to two nipples as clogging of a nipple is not always readily detected. Nest Boxes Layers and breeders, except those managed in cage systems, should have access to nestboxes in which they can lay their eggs. The nests can be such that they 36
Makerere University
Perches Chickens have a natural instinct to roost in trees at night. To provide for this perches are commonly installed in chicken houses from 6 to 8 weeks of age and after, in particular in semi-intensive systems. Perches for young birds should have a diameter of about 35mm and provide 0.1 to 0.15m space per bird, while those for adult birds should be about 5Omm diameter and provide 0.2 to 0.3m space. The perches should be fixed to solid stands, be 0.6 to 1.0m above the floor, be 0.35 to 0.4m apart and preferably be placed lengthwise at the centre of the house. A deck about 200mm underneath to collect manure is desirable. See figure 7.36. Feed Stores The feed stores for a small flock would be very much like those shown for food grains. For the commercial flock, the type of store depends on how the feed is handled. If it is purchased in bag lots, then a masonry building with an iron roof that is secure against rodents and birds is most suitable. If feed is delivered in bulk, then one or more overhead bins from which the feed is removed by gravity will be convenient and safe. The size of the store required depends entirely on the frequency and size of deliveries, but can be estimated as 0.0035m floor area per bird in the flock where feed is purchased in bags. If part of the grain is produced on the farm, then some long-term storage of the type shown grain storage will be required. Duck Housing Although ducks are kept for both meat and egg production, commercially there is much more demand for meat than eggs. On the other hand egg production does provide a valuable contribution to the family income and diet for the small scale farmer. Ducks lay more and larger eggs than indigenous chicken. Raising ducks is encouraged in African countries because they are hardy and easy to raise and manage. 37
Makerere University
Makerere University
Makerere University
40
Makerere University
Subsistence, in which a few animals are tethered during the day and put into a protective shelter at night. Extensive, in which the flock/herd grazes over large areas of marginal land unsuited to agriculture. The flock is usually shut into a yard at night. Both these systems are practiced extensively in East Africa. Intensive, in which the animals are confined to yards and shelters and feed is brought to the flock. This system offers the greatest protection for the flock from both predators and parasites. Although it may make the best use of limited land resources, this system also increase labour and the capital investment required for facilities.
Housing Housing in tropical and semi-tropical regions should be kept to a minimum except for the more intensive systems of production. In the arid tropics no protection other than natural shade is required. In humid climates a simple thatched shelter will provide shade and protection from excessive rain. Sheep and goats do not tolerate mud well; therefore yards and shelters should be built only on well-drained ground. Figure 7.38 shows a sheep/goat house for 100 animals. Unless predators are a serious problem, gum poles can be substituted for the brick walls. If thatching is difficult to obtain, a lower pitch roof of galvanized steel is feasible, but some insulation under the roof is desirable. Where housing facilities are provided, it will be necessary to have in addition to water, feed troughs and permanent partitions, provision for temporary panels to
41
Makerere University
Makerere University
43
Makerere University
Sufficient room for the largest machine that may need repair, including workspace around it. If the machine is large, truss roof construction may be needed to provide the required space without intermediate supports. An entrance that is both wide enough and high enough for the largest equipment that the shop has been designed to accommodate. If the building is enclosed with either solid walls or wire netting, a second door is essential for safety in case of fire. Some means of lifting and supporting heavy loads. When the roof span is 3m or less, a timber beam is often adequate. For larger spans or very heavy loads a truss will be required. Alternatively, a portable hoist can be used. Electric lighting and electrical service for power tools. A water supply for both convenience and safety. One or more fire extinguishers of a type suitable for fuel fires. Two or three buckets of dry sand are a possible substitute or supplement for a fire extinguisher. Storage cabinets for tools, supplies and spare parts. Sturdy doors can be locked for security and also provide space to hang tools and display small supplies for easy access. A heavy workbench attached to the wall or otherwise firmly supported. It should be 1 m high, up to 800mm deep and at least 3m long and equipped with a large vice. There must be sufficient clear space around it to maneuver work pieces and, if attached to a solid wall, ample window openings above it to provide light.
Flammable materials such as sawdust, shavings and oily rags must never be allowed to accumulate in the workshop since they represent a fire hazard, and fuels should be stored in a separate area. Generally good order and cleanliness in the shop makes for efficient work, convenience and safety. Machinery and implement storage On many small-scale farms in Africa all cultivation and transport operations on the term are done manually. The few small-sized hand tools and implements used in such farming can normally be stored in any multipurpose store at the farmstead. The store needs only to be secure for protection of the equipment from theft and vandalism, and dry so as to avoid deterioration of the metal and wooden parts. The tools will last longer if they are cleaned and working surfaces are greased prior to storage. The tools may be hung on rails or hooks on the wall
44
Makerere University
45
Makerere University
The size and cross section of all the load bearing members have a pronounced effect on light transmission.
46
Makerere University
Materials Greenhouses are generally built of steel, aluminium or wood and are glazed with good quality glass, clear polythene sheet, or fibreglass-reinforced polyester panels.
47
Makerere University
48
Makerere University
49
Makerere University
A well drained site, but suitable for a well, and when necessary either a latrine or a septic tank and drainage field. A home should never be built on a flood plain. The relation of the dwelling to other farm buildings that will allow a view of the access road and the farmstead. The correct orientation of the house to give protection against sun, rain, odour and dust while providing for ventilation, a view and easy access. An east-west orientation to provide the most shading is a general rule. However, it may sometimes be desirable to modify this to take advantage of a prevailing wind for better ventilation or to have more sun penetration into the house in cool highland areas. A design, which will allow building the house in stages according to the availability of finances. Flexibility in the arrangement of rooms to allow for alternative use and future expansion. A kitchen large enough to allow for space-consuming activities such as cutting meat after slaughter, preparation of homegrown vegetables, etc. A separate entrance from the backyard into the kitchen area. A small verandah at the rear of the home where some of the kitchen work can be done and perhaps farm clothes can be stored. A verandah large enough to allow for activities such as eating, resting, visiting, etc. The veranda, along with windows and ventilation openings, may need to be protected against insects with mosquito netting.
50
Categories of farmhouses Farming communities may be grouped according to the type of agriculture practiced in the area: subsistence, emergent or commercial. The size of the home, materials used and the type of agriculture and the resulting income will influence the method of construction. The dwelling may range from a self-built structure using local, natural materials and costing little or nothing, to a contractor-built house using mostly commercial building materials and requiring a considerable income to finance. The improvement in layout, design, construction and building materials may allow further development of the farm dwelling and will help to extend the life span of the dwelling house and make life more comfortable. Function and communication schemes Good communications play an important role in the successful management of a farm business. Close supervision and control will help to maximize profits and keep losses to a minimum. Therefore, easy access to the ongoing farm activities is imperative. A functionally placed dwelling will serve as a communication center within the farmstead and will aid the farmer in supervising the farm operation. Human environment and the traditional social life strongly influence the functional arrangement of rooms within a dwelling. Traditional house design in East Africa may combine functional and communication requirements in one large multi-purpose house with one or several rooms, or in several small oneroom single-purpose houses. Three traditional plans are shown followed by four contemporary plans with varying degrees of privacy and security. Multi-purpose House with One Room Figure 7.46 shows this type of house, which is very economical in use of buildings materials and has good security because of only one entrance. Its disadvantages are a lack of privacy and a health hazard because cooking, eating, sleeping, meeting and even keeping of animals are done in the same room. Multi-purpose House with Several Rooms In terms of building materials, this type of house, shown in Figure 7.47, is less economical than the previous one. The security is good and the individual privacy has improved because of separation of the rooms. Health standards are still not 51
Makerere University
53
STUDY OBJECTIVES Know the simple earth roads on farmsteads Understand all types of fences and their construction on a farm Understand the wire application for various animals
CHAPTER 8 EXTERNAL FACILITIES This chapter deals with rural structures which are only indirectly related to buildings, but which are of great importance to the farmer. These include roads, farmstead courts, minor river crossings, fencing and animal handling yards. Rural access roads range from the simplest earth roads to bituminous surfaced highways. However, earth roads are normally the only type that can be justified for access to farmsteads. These roads, designated as unimproved earth roads, are generally suitable solely for light traffic, up to some dozen or so vehicles per day, and they often become impassable in the wet season. Heavy lorries, which sometimes need to have access to farmsteads, should only be allowed on this type of road after an adequately long dry spell. There is no need for actual structural design of unimproved roads, but there are some principles, which if followed, will produce a reasonably good road for the small investment that they justify. Road Location Some roads are built entirely new, but more often a sequence of communication routes evolves as the area develops. This may start with a footpath, which later turns into a track and, by gradual improvement becomes an earth road, which is passable throughout most of the year. It is therefore advantageous to choose a road line at an early stage in the planning which will allow for gradual improvement of the road without having to make long and costly diversions. A survey to determine the best location for a road line starts by identifying areas through which the road must pass, for example, a gap between hills, the best location for a river crossing, and points to be linked by the road. Places to be avoided include soft ground, steep slopes, and big rocks. In large scale road projects the terrain is viewed from aerial photographs, but for smaller projects this is too costly and instead an overview of the proposed road line must be obtained from adjacent hills. Such an overview provides valuable information on natural drainage, but should always be supplemented by a detailed examination on foot.
Makerere University
a units of rise relative to units of horizontal distance, (e.g. 1:40) b percentage, (e.g. 2.5%) and c angle to the horizontal (e.g. 126').
Road construction When the land has been surveyed and the most feasible road line has been found, the center line of the road is set out with pegs inserted at 15 to 20m intervals and tall enough to be clearly visible. Additional pegs may be installed to mark the width of the roadway, side drains and the area to be cleared. Stumping and Clearing To construct a simple earth road, trees and rocks must be cleared from the road line and well back from the road so that sun and wind can dry the road surface. In heavily wooded country, trees should be cleared from the road way a distance equal to the height of the tree cover or even one and a half times that height on roads with north- south orientation. Wider clearing ensures visibility through bends and road safety in areas densely populated with wild animals. Tree stumps can be removed by digging them out, burning them or by dragging them away with draught animals or a tractor. Rocks are either dug out and removed, buried, or broken down to ground level with a sledge hammer or by the hot-cold (fire-water) treatment. All holes are then filled and compacted and any bumps leveled. Stumps and rocks should be cleared well outside the roadway since the verges are likely to be used when vehicles meet. Any stones that cannot be removed and lie beside the roadway should be clearly and 2
Makerere University
Makerere University
Round or square vertical bars of wood or steel secured to horizontal rails and fixed to posts set 2 to 3m apart. These are very difficult to climb. Chain link (diamond mesh) netting, about 2m high and fixed to posts set 3m apart. In both types, stays may be used for extra strength and a barbed wire top added for extra security. Thorny hedges.
Fencing is also used for protection around ponds, along steep slopes or in other hazardous locations. Types of fences Any type of structure which forms an effective barrier to livestock movements or which restricts human movements can be termed a fence. The following types are the most common on farms. Wire Fences such as:
Plain wire fences. Barbed wire fences. Suspension fences. Wire netting fences. 4
Electric fences.
Makerere University
Wire Fences Types of Wire Plain or barbed wire fences are best suited for fencing of large areas. Plain wire is cheaper than barbed wire, but requires a higher standard of assembly and of construction for posts since the wires must be permanently strained to be effective. The thinner but stronger high-tensile steel wire is cheaper than plain wire but more difficult to install. Fencing wire is galvanised for corrosion protection. However, great thermal variations may crack the protective cover. The salt air in coastal districts or applications below ground level also reduces the effectiveness of the galvanizing. Barbed wire will generally rust faster than plain wire. High-tension wire will keep its tension longer than plain or barbed wire, but will rust faster than plain wire once the galvanizing is broken. Barbed wire may cause serious injury to animals resulting in lower pelt value. The most justifiable use of barbed wire is as a top wire above other types of fences to discourage stock from leaning over the fence and breaking it down. Even though fencing wire should be strained to be effective, care should be taken not to over-strain it. The elasticity of the wire will cause it to return to its original position after being stretched by the impact of animals or by temperature changes, provided the yield point stress has not been exceeded. Furthermore it will be difficult to maintain a very high-tension value over several years. Generally the elasticity will not be damaged and the fence will retain resilience and tension if the wires are stressed to about 30% of the yield point, or about l500N for common types of fencing wire. Wire Applications for Various Animals It is recommended that 4 to 5 lines of barbed wire or 5 to 7 lines of plain wire be used in a cattle fence. However, on large ranges with low stocking density, 2 to 4 and 3 to 5 lines respectively may be adequate. The top wire should be at least 1.2m above ground level. Fencing for poultry runs should be about 2m high. A thin gauged, hexagonal, relatively open mesh is adequate to control adult birds, but often smaller mesh 5
Makerere University
Makerere University
Makerere University
Electric Fence An electric fence can be made from either plain or barbed wire. It can be simple in design, since it need not be a physical barrier to the animals, but instead relies on an electrical pulse sufficient to shock, but not kill. The wires are stretched between insulators at the strainer posts with intermediate posts spaced 12 to 15m for cattle or 7 to 12m for sheep and pigs. Battens are not needed. Barbed wire is often preferred since the barbs will penetrate the fur of animals and make good contact with the skin. However, plain wire is satisfactory in most cases. As the hot wires must be insulated from the ground, they are fastened to the posts with insulators and should not come into direct contact with weeds, grass or the posts. The most common type of energizer (controller) operates by charging a capacitor with electrical energy and then discharging it to the fence in the form of a pulse of high voltage. It can be powered from the mains or a battery. Solar recharging units are also available for battery-powered energizers. Temporary electric fences are often used for strip grazing within a permanently fenced field. These consist of a single hot wire at a level about three-fourths the height of the cattle. Two hot wires are provided for sheep and pigs. Electric fences rely on the soil to conduct the current back to the earth (ground) terminal on the energizer, but soil is a poor conductor under dry conditions. Therefore, in the dry season an electric fence may be ineffective since an animal may not get a shock because of insufficient current flow. Adding earth-return wires from the energizer to the fence will make it effective during dry conditions. This is also the typical arrangement for permanent electric fences, which have two hot wires, and one or two neutral wires spread between them. A single hot wire can also be used to increase the animal's respect for a conventional fence and to protect it from damage. The line can be carried on insulators in the fence or on outriggers. The recommended height is 60cm for cattle and 25cm for sheep.
Makerere University
Makerere University
11
STUDY OBJECTIVES Know the types of roof rain water catchment structures Understand rural sanitation structures
CHAPTER 9: RURAL WATER SUPPLY AND SANITATION Water, along with food, is one of the essentials of life. Perhaps because of its importance and scarcity in many locations the use of water is encompassed with very strong cultural/social precepts in most societies. Hence the success of projects aiming at improved water supply and quality must be performed with the full participation of the village population, in particular the women as they are the main users of water. While relatively small quantities will sustain human life, much more is needed for cooking, personal hygiene, laundry and cleaning. Water for a sanitary system is desirable but not essential if it is scarce. Water is also required for livestock and perhaps for irrigating crops. Types of water for the farmstead: clean water for use in the home; reasonably clean water for livestock; Water for irrigation Types of Storage for Roof Catchments Granary Basket Tank (UNICEF design) is type of tank uses a granary basket of woven sticks as a built-in framework for a cement-mortar plastered tank. The cost of the framework is only the labor of cutting and weaving sticks into an open-weave basket. To improve strength and allow the construction of larger tanks, the outside of the basket can be covered with a layer of chicken wire after which barbed wire is wrapped with a 150mm spacing before the basket is plastered inside and out. A rich mortar of about 1:3 portand cement to sand should be used and mixed with just enough water to make the plaster easy to apply. Without wire reinforcement the tank size should not exceed a diameter of 1.5m and a depth of 2m. If it is reinforced with barbed wire it should not exceed a diameter of 2.5m and a depth of 2m. A cover is desirable and can be made of mortar reinforced with chicken wire. Large cement jar is tank is a large bag with framework made of cloth or sacks and stuffed with sawdust, sand or rice hulls. Mortar is then plastered on to the bag, chicken wire and barbed wire are tied on to the plaster and another layer of plaster applied. The bag is removed from the inside of the jar after 24 hours,
Makerere University
Makerere University
Makerere University