Colour television
Service
Service
Service
CL 60618011 013
T5196
I i
Table of contents Page
|
1. Technical specifications 2
2, Connection facilities 2 {
3. Safety instructions, Maintenance instructions,
Warnings and Notes 3 {
4. Mechanical instructions 3
5. Overview oscillograms 4
Survey of testpoints 4
Block diagram 5
6. Fault finding tree & repair facilities 6
7. Electrical diagrams and print lay-outs Diagram — PWB '
Power supply (Diagram 1) 1 2
Frame output (Diagram A2) 12 21
‘Synchronisation & deflection (Diagram A3) 13 21
Tuner + IF (Diagram AA) 14 21
Controis (Ciagram As) 18 2
AV in/out + sound IF (Diagram A6) 16 21 {
Video & chroma processing (Diagram A7 7 21
Sound amplifier (Diagram AB) 18 21
CRT panel (Diagram 81) 19 20
8. Electrical adjustments 2
9. Circuit description new circultries 22
10. Directions for use 30
A List of abbreviations (incl. all signal names) 32
12. Spare parts list 34
© Copyright 1996 Philips Consumer Electronics BV. Eindhoven
The Netherlands All rights reserved, No part ofthis publication
may be reproduced, stored in a retrieval system or transmitted,
in any form or by any means, electronic, mechanical,
photocopying of otherwise without the prior permission of Philips.
Published by JMILV 9672 TV Service Department Printed in The Netherlands “Copyright reserved Subject to modification (GB 4822 727 21497
PCS 82 404 GB
&
PHILIPS| 2 §f Chassis L7.1A
1. Technical speci
Mains voltage
Power cons. at 220V-
‘Aerial input impedance TV
Max. aerial input VHF/UHF
Pull-n range colour sync
Pull-in range horizontal sync
Pull-in range vertical sync
Picture tube range
TV Systems
Indications
VER programs
‘Tuning and operating system
uv133s /lEC (VST)
uv1aa6 (PLL)
Local operating functions
ications
180 - 276V AC; 50/60 Hz
90 - 276V 50/60 Hz (full range)
14” 43W (stand-by = 10W)
20" 52W (stand-by < 10W)
759 - coax
10008.
+2 300Hz
+= 800Hz
45-645 Hz
14 Alltubes are universal tube A34EDJO1X024 - LATAM
AB4JKV70X
AB4JFO40X(W)
370KSB22 - SYB -
20" Universal tubes ‘A4BEEBOSX020 - LATAM
‘A4BKXR9BX
20" Northern tubes ‘A4BJAKIOX
‘510UFB22 TC69(DPY)
14" mono 160 4W front firing loudspeaker
20" mono 162 SW front firing loudspeaker
150/67 PAL BIG
5 PAL BIH
173/57 PALI
158/59 PAL BIG! & SECAM B/G Dik
(7197 —-NTSCM
193 PAL D/l & SECAM DIK
‘On Screen Display (OSD) green/red
ie?
159 [50 (71 197 /75 [73 193,
157 (58
175 173 (588
167
189 (80 /97 (71 87 158
1 LED (©) red high intensity, © red low intensity, “RCS* and error codes blinking red)
‘Any program numbers.
vst / PLL
Band! 48.25 - 98.25 MHz
Band Ill 168.25 - 216.25 MHz
UHF 471.25 - 863.25 MHz
Band! 55.25 - 83.25 MHz
Band ll 175,25 - 211.25 MHz
UHF 471.25 - 801.25 MHz
VOLUME +/ PROGRAM +/
2. Connection fac
Cinch:
© cINcH
© cINcH
PCS 82 405 GB
|
CVBS © (1V pp +/- 348 75 2 max 2V DC)
a
meng
es
Head phone:
200 8 -600a/smw
AUDIO © (500mV AMS < 1K 9 max 2Volt AMS)3. Safety instructions, Maintenance instructions,
Warnings and Notes
Safety instructions for repairs
1.
Note:
Safety regulations require that during a repair:
= the set should be connected to the mains via an isolating
transformer,
= safety components, indicated by the symbol A. should
be replaced by components identical to the original ones;
= when replacing the CRT, safety goggles must be worn.
Safety regulations require that after a repair the set must be
returned in its original condition. In particular attention should
be paid to the following points:
‘As a strict precaution, we advise you to resolder the
solder joints through which the horizontal deflection
current is flowing, in particular:
+ allpins of the line output transformer (LOT);
+ fly-back capacttor(s):
+ S-correction capactor(s);
+ ine output transistor;
+ pins of the connector with wires to the deflection ool,
+ other components through which the deflection
‘current flows.
‘This resoldering is advised to prevent bad connections due to
‘metal fatigue in solder joints and is therefore only necessary
for television sets older than 2 years.
+ The wire trees and EHT cable should be routed correctly
and fixed with the mounted cable clamps.
= The insulation of the mains lead should be checked for
external damage.
= The mains lead strain relief should be checked for its
function in order to avoid touching the CAT, hot
components or heat sinks.
= The electrical DC resistance between the mains plug and.
the secondary side should be checked (only for sets,
Which have a mains isolated power supply). This check
ccan be done as follows:
+ unplug the mains cord and connect a wire between
the two pins of the mains plug;
+ set the mains switch to the on position (keep the
mains cord unplugged);
+ measure the resistance value between the pins of the
mains plug and the metal shielding of the tuner or the
‘aerial connection on the set. The reading should be
between 4.5 M2. and 12 MO:
+ switch off the TV and remove the wire between the
{wo pins of the mains plug.
= The cabinet should be checked for defects to avoid
touching of any inner parts by the customer.
Maintenance instructions
Itis recommended to have a maintenance inspection carried
‘out by a qualified service employee. The interval depends on
the usage conditions:
When the set is used under normal circumstances, for
‘example in a living room, the recommended interval is 3
10 5 years,
When the set is used in circumstances with higher dust,
grease or moisture levels, for example in a kitchen, the
recommended interval is 1 year.
Chassis L7.1A 3 |
‘The maintenance inspection contains the following actions:
Execute the above mentioned ‘general repair instruction’
Clean the power supply and deflection circuitry on the
chassis.
= Clean the picture tube panel and the neck of the picture
tube,
Warnings
1.
In order to prevent damage to IC's and transistors any
flash-over of the EHT should be avoided. To prevent damage
to the picture tube the method, indicated in Fig. 3.1, has to be
applied to discharge the picture tube. Make use of an EHT
probe and a universal meter (position DC-V). Discharge until
the reading of the meter Is OV (after approx. 30s).
Fig. 3.4
esp ds
AI|ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handling during
repair can reduce life drastically. When repairing, make sure
that you are connected with the same potential as the mass
of the set by a wristband with resistance. Keep components
and tools also at this same potential.
Available ESD protection equipment
‘anti-static table mat large 4822 466 10953
1200x850x1.25mm,
anti-static table mat small
600x650x1.25mm ae
anti-static wristband 4822 995 10223
connection box 4822 320 11307
(@ press stud connections, 1 M ohm)
extension cable (2 m, 2M ohm; to connect 4822 420 11905
\ristband to connection box)
connecting cable (8 m, 2M ohm; to 4822 320 11306
Connect table mat to connection box)
earth cable (1M ohm; to connect any 4822320 11908
product to mat or connection box)
complete kit ESD3 (combining all6 prior 4822310 10671
products - small table mat)
wristband tester 4822 344 13099
Together withthe deflection unit and any multipole unit, the
flat square picture tubes used form an integrated unit.
The deflection and the multipole units are set optimally at the
factory. Adjustment of this unt during repair is therefore not
recommended.Proceed with care when testing the EHT section and the Notes
picture tube,
1. Donotuse heatsinks as earth reference.
Never replace any modules or any other parts while the set
's swiched on ‘The direct voltages and oscilograms shoud be measured
wi regard tothe tuner earth (L), or hot earth (Lg) a5 this
6. Use plastic instead of metal alignment tots. This wal is called.
prevent any shor crits and the danger of a ccut
becoming unstable. 3. The drect votages and waveforms are measured inthe
Senice Default Mode (888 chapter 8). Use a colour bar
7. Upon a repair of transistor or an IC assembly patter of a patern generator e.g. PMSS18),
(9.8 transistor or IC with heatsink and spring) remounting
should be carried out inthe following order: ‘The DC voltages and oscilograms are where necessary
1, Mount transistor or IC on heatsink with spring. measured with (1) and without () aerial signal
2. Resolder the joints. (settings as in Service Default Made; see chapter 8),
Voltages and oscillograms inthe power supply section
have been measured for both normal operation (©) and in
the stand-by mode (©). As an input signal a colour bar
pattern has been used.
5. The picture tube PWB has printed spark gaps. Each spark
‘gap is connected between an electrode of the picture tube
and the Aquadag coating
4. Mechanical instructions
For the main carer two service postions are possible Paton A can be reached by frst removing the mains cord
(Fig 43 from ts fixation, then loosen he carrier ips (1) an then
pling the carver panel (2) for approximately 10 em,
‘A: For faultinding on the component side of the main
‘carrier Position B can be reached from postion A after discon
For (de)soldering activities on the copper side of the necting the degaussing cable, Put the carrier on the ine
main carrier transformer side and if wanted use @ screwdriver for an
extra stable service position (see figure below).
Fig. 41
PCS 82 406 GB5. Overview oscillograms / Ubersicht Oszillo-
gramme / Vue d'ensemble des oscillogrammes
1 coves) 4 (onan 751
eee ecia
Roemer a
a
wom ome
May oot
| +H
ee ee
faa mee
— ——-
HE suc Te
ais Bare
Stemocsng — P7 yorac ease
coo ttt +
SOvGvAC —-BV/GVAC.—W/ v0
20ys | div ‘S0us / div 20u8 | div
Mo 78 exon sien
ro
thy contRoL
500 /dv AC 02V/av0e
8 us av
AS oun cts 9 vowsmaenn
POWER SUPPLY
‘SOV / div AC 0.2V/dlv AC
‘ous / div ‘us / dv
‘AB wowNsoc Pt gam Pro.esmoc
‘BVI div AC 0.1V/ dv AC
‘ms | div sus /dv
AT moun P2 gow, P11 aren 06
fa
te
YOmv/dvAC © 10mV/dvAC —0.2V/ dv AC.
0.5ms / div toms / iv us / div
AB (oo) Oc P30 P12 Pomoc
10V /div AC
us / div
joo / div AC.
toms /div
PCS 82.407
FRAME
1 went. onve,
U4 won, one)
Vo (seca onun
Chassis L7.1A J 4 |
Vis
BV dvAC 207 div AC
sous / div sous / div
V10 sawwcasTis)
15 eon
WidvAC = AV/QWAG = WIdvAC «DV AC
Sis/ dv ‘ome dv sms dv ous dv
Flemsicne Lsuonoc Vitamin
FEEEEH treo ce FA
Ls won 00 4
OSV/avAC 20V dv AG
‘ous dv 10u8/ iv
vith om ie our
woeo +
2 / dv AC Wawa 20V/dv AC
toms 20u8 /dv 0u8/ iv
F3 Fo) V5 (scuaTon) = Vi2a en V166 our)
ERECERE HEH H
SomV/dvaC | AVI@WAG OV /dv AC
2048 dv Sus iv tous dv
Veisccawonn — V120.8%
Vr sccaonin
LINE as
Wie AC
Sus dv
Leourus Vea ocar-nen) 13 wats
‘100V / div AC ‘2V/ div AC “2V7 div AG
‘ms /v ome / dv us tv
Lzecour,— VOb,roomonEEM V4 Ex
F
peer] EEE tH
Wi BWidwAC —W/dvAC
5us/ iv ms dv sus dv
Lamssruy — Veecocmaue Vi5a.@
Fy
avidvAC Baw AC one una
sms dv ous dv ‘aieSurvey of testpoints / Ubersicht Uber die Teststellen /
Presentation des points a tester
MAIN CARRIER (Component side)
oar
Bes vain vin
pets Mis
Baise
fete ve
Bie Vee
Bris Ya
Sra Vee
Snateon oven a
bass Ns
Snr Wesum ts
feat
foes FY
one
Lert ony)
ns waazen- vio
Beaty 2238 V8
vers20
Be “TB
Ee aatdcal tat
Pace
mee
a
ale aaa
= nei
CRT PANEL
ane _
Fig. 5.2Block diagram / Blockschaltbild /
Hae
i
7
$i
i:
* FRPP ERE REDiagramme synoptiqueBlock diagram / Blockschaltbild /
Diagramme synoptique
Switch-Mode
Powersupply
Chassis L7.1A J 6 |
7
}_ ——__vor__gf
é nef coos
wo [Ne
~ —>| ourpur stage.
won, [rune
~P/VOLTAGE |
t Line Output , f le
i rons CTURE-TUBE
: Stage ve PANEL
' ———_—__Biinte_ Beamcurrent &
Peas ll
i pan
! t e aa
i f Ca ow [FRAME
! [a _,!
j es oo,
i Teaa
‘ — £ reaanaao
i e: fo »_,Jennous ME
ys [ieee
i i 7 xt. Oo.
i f ~_ oWER
i ee : = eas va SAW-IF
‘ iB - >t > panos
1 one
\ wa ust
= ae vw
eS +—-=, >| conTROL
«<
PICTURE TUBE
PCS 82 409
Hnoovens 2408
TrousuP Al6. Fault finding tree & Repair facilities /
Fehlersuchbaum & Reparaturhinweise /
Aide au depannage & Conseils pour la réparations
§ Lf
ri sii
ty
ae) Cy (Tall
=
=
aRepair facilities
61
62
63
631
Functional blocks
(On both the service printing on the copper and the
component side, functional blocks are indicated by lines and
text
Test points
‘The L7.1 chassis is equipped with test points in the service
printing on both sides of mono-board. These test points are
referring to the functional blocks as mentioned above:
* PLP2-P3, to
© L123, ete.
Test points for the power supply
‘Test points forthe line drive and line
output circuitry
Test points for the frame drive and.
frame output circutry
‘Test points for the synchronization
circuitry
‘Test points for the video processing
circuitry
Test points for the audio processing
circuitry
Test points for the control circuitry
Test points forthe teletext processing
circuitry
8 FL-F2-FS, ote,
+ 81-82-83, ete 63.2
+ VIV2N8, et,
# ATAZ-A3, ote:
+ 01-02-03, ote.
6 T1123, ete:
‘The numbering is done in a for diagnostics logical sequence,
always start diagnosing within a functional block, in the
sequence ofthe relevant test points, for that functional block,
Service mode
‘The service mode can be spit into two parts:
Service Default Mode (SDM) and Service Alignment Mode
(GAM). ForL7.1 these modes will be replaced by a combined
mode, called SDAM.
‘The control system offers some features, which can be used
by the service,
To entry the Service mode you have two possibilities:
+ SDAM entry by Dealer Service Too!
+ Short-cicuit service pins M24 and M25 on PCB and.
switch power-on.
To leave the Service mode push the stand-by button;
the error buffer will be cleared !!
Features are:
+ Service settings after entry
Service (sub)menu selection
Error butter display
‘Software version & identification display
Life timer (run timer) display
64
‘The initial state after switching on in service mode is:
System:
+ For Mult-Europe sets PAL-BG
+ ForMult-France sets ‘SECAML.
‘+ ForBi-Norma and Tr-Norma sets PAL-M
Tuning:
+ Forsets with VST tuning:
Programme numiber 1 is selected and the system will be
tuned at the tuning data (for programme 1) read from
EEPROM
+ For sets with PLL tuning
Tune to a frequency of 475.25 MHz.
eee
Further settings:
‘+The automatic switch off (no IDENT) timer and the sleep
timer will be ignored.
‘+ The child lock will be disabled.
+ Ifthe TV set was in hotel mode, this mode is disabled as
long as the TV is in service mode.
+ Brightness, saturation, sharpness, contrast and balance
are initalsed on 50% level.
+ The volume is set to 25% level
+ After initaisation the TV set is normally controllable.
+ To indicate that the TV is in service mode an *S* will be
displayed (in green) in the top right comer of the screen,
Allother OSD wil be in red.
+ Alldisplayed text strings in service mode are in English.
+The TV set will ramain in SDAM after switching of by
‘main switch; with stand-by you wil leave this mode.
Other features
RAM test
Atevery start up of the TV, a read after write test for the
‘complete RAM will be performed. If this check fails, the
appropriate error number willbe written in the error butter.
‘The pattems will be chosen in such a way that every bit of all
bytes, wil be writen high and low.
fe timer (run timer)
During the lifetime cycle of the TV set a ite timer is kop.
This life timer only counts the normal operation hours, not the
stand-by hours. Also at every switch on the life timer is,
incremented by one,
Error butter
‘The last five errors, remembered from the EEPROM, are
‘shown in the service main menu. This is called the error
buffer. An error wll be added to the butter if this error differs
from the last error inthe butfer. The last found error is.
ais a a5
1 sh gl gt & nf
4 opr rie
1 Con sty Poe
4 ver eravo
Plea | P20 P30 Ps omg '
BVidvAC — OmV/dv AC foOmV/av AC © T00mV/diwAG SOmV/dvAC © OSV/dvAC Wi div 06.
‘ms div toms div ‘Toms / div ‘toms / div ‘toms / div us div 204s / divSSSESLRESOTEUsoe =o .
AaRoeRessese
BRERA Saaaee eek
SEELDde