DESIGN OF Z PURLINS
Purlin Designation P1
Created By: Madurai ES Consultancy Services Pvt Ltd.
JOB No.:
DATE :
Input Data: Purlin Geometry
Span of the purlin
Spacing of the purlin
No. of Sag rods
Slope of the Roof
=
=
=
=
6.000 M
1.8 M
2
18 deg.
Number of Spans
=
3
(for 1 or 2 spans, Bending Moment Coefficient is 8, for 3 or more spans, it is 10)
(in case of Bending about minor axis, (No of spans)x(No of sagrods+1) is used.
Input Data: Loads
Dead Loads
Weight of Sheeting
Self Weight of Purlin
Extra for cleats, as % of Purlin weight
Additional Dead Loads to Consider
=
=
=
=
6 kg/sqm
Automatically Calculated from Section properties
10 %
0 kg/sqm
Live Loads
Live load on Roof
=
Automatically Calculated from Slope
=
59 kg/sqm
Additional Live Loads to be considered
=
0 kg/sqm
(For Design of Wall Girt (Cladding Runner), additional Live loads to be considered can be entered as -ve of LL on roof)
(Live load will be 0 effectively)
Wind Loads
Basic Wind Speed
39 m/s
Terrain Category
2
k1
1
Maximum Horizontal Dimension of Building 33.528 m
k3
1
Hence, Bldg Class B
Height of Top
10.3632 m
Based on the data on right, k2 is obtained from the tables
k2
0.98
Ht of building at eaves level, h
Width of the building, w
Length of the Building, l
Hence, h/w
and l/w
=
=
=
=
=
5 m
33.5 m
33.5 m
0.149
1.000
Based on the h/w and l/w, the values of Cpe is obtained from tables as noted below:
Maximum Downward Cpe (include sign)
-0.4
Maximum Upward Cpe (include sign)
-0.7
Based on % of openings, Cpi is taken as +/-
Input Data: Purlin Section Being Checked
Try
Z 200x60x2.3
0.5
Yield stress of material
Flange Width, b
Depth of section d
Thickness t
Length of Lip lip_l
Inner Bending Radius
2400
60
200
2.3
20
3
Area
Zxx
Zyy
Ixx
Iyy
8.07
47.72
10.22
477.18
61.34
Purlin Weight
KG/CM2
mm
mm
mm
mm
mm
cm2
cm3
cm3
cm4
cm4
Section Modulus about Major Axis
Section Modulus about Minor Axis
Moment of Inertia about Major Axis
Moment of Inertia about Minor Axis
3.519 kg/sqm
Output Summary
Section Properties OK?
OK
OK
Stresses Ok?
Critical Stress Factor
OK
0.73
Deflection Check OK?
OK
Hence, Overall:
OK
Based on Section 9 of BS:5950 Part 5 1998
Based on IS 801 Clause 5.2.2.1
Notes:
1. Section Properties Check based on Section 9 of B:5950 Part 5 is a guideline and not mandatory
Hence, Design is considered Safe even if above check only is not okay but all other checks are okay
2. Currently, this design only works if full width is effective. If full width is not effective,
this spreadsheet will report Failure in Stress Check
3. Not suitable currently for curved roofs.
4. Design is not suitable for varying spans of purlins (varying truss spacing)
sultancy Services Pvt Ltd.
4786
22-03-2016
m Section properties
e entered as -ve of LL on roof)
ad will be 0 effectively)
and not mandatory
ay but all other checks are okay
Z Purlin Design
Created
Report
by Madurai ES Consultancy Services Pvt Ltd
Z Purlin Design Report
Prepared By Madurai ES Consultancy Services Pvt
Code Author: S. Arunkumar, Managing Director.
Code Version: R1
Code Year: 2011
Revision History
R0: Basic Design with checks for Stresses and Deflection based on IS 800 only
R1: Added Section property checks and Allowable Stress Calculations based on IS 801
JOB No.:
4786
DATE :
Input Data: Purlin Geometry
Span of the purlin
Spacing of the purlin
No. of Sag rods
Slope of the Roof
=
=
=
=
6.000 M
1.8 M
2
18 deg.
Number of Spans
Bending Moment Coefficients: Use 8 for Single/Two spans, 10 for 3 or more spans
Bending Moment Coefficient for Mxx(BMCX)
For Bending About Minor Axis, Number of spans= number of spans x (number of sagrods+1)
Number of Spans about Minor Axis
=
Bending Moment Coefficient for Myy(BMCY)
Cross Sectional Area of Purlin
Purlin Weight
=
=
8.07 cm2
6.334 kg/m
3.519 kg/sqm
10
9
10
(Area in sqcm x 0.785 kg/sqcm/m) in kg/m
(Weight in kg/m)/spacing
Design Calculations: Primary Load Cases
DEAD LOAD
Weight of Sheeting
Self Weight of Purlin (calculated above)
Extra load for weight
Other Dead Loads
10 % of purlin weight
Total Dead Load
=
6.000
3.519
0.352
0.000
kg/sqm
kg/sqm
kg/sqm
kg/sqm
9.871 kg/sqm
0.099 kN/sqm
LIVE LOAD
Live Load on Roof = 75 kg/sqm if slope is less than 10 degrees. If Slope is more than 10 degrees, LL = 75 2x(slope-10), subject to minimum of
Live load on Roof
59 KG/M2
Additional Live Loads to be considered
=
0 KG/M2
(For Design of Wall Girt (Cladding Runner), additional Live loads to be considered can be entered as -ve of LL on roof)
Total Live Load
=
WIND LOAD
Basic Wind Speed Vb
k1
Page 7
39 m/s
1
59 kg/sqm
0.590 kN/sqm
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
k3
Terrain Category
Maximum Horizontal Dimension of Building
Hence, Building Class is
Height of Top
2
33.528 m
B
10.3632 m
Based on the above data, k2 is obtained from the tables
k2
0.98
Design Wind Speed Vz=k1.k2.k3.Vb
Design Wind Pressure pz=0.6Vz^2
38.22 m/s
876.461 N/sqm
0.876 kN/sqm
=
Ht of building at eaves level, h
Width of the building, w
Length of the Building, l
Hence, h/w
and l/w
=
=
=
=
=
5 m
33.5 m
33.5 m
0.149
1.000
Based on the h/w and l/w, the values of Cpe is obtained from tables as noted below:
Maximum Downward Cpe (including sign)
-0.4
Maximum Upward Cpe (including sign)
-0.7
Based on % of openings, Cpi is taken as +/-
0.5
Wind Load is included in two load combinations DL+WL and DL+LL+WL
Since, Dead Load and Live Load are downward, DL+WL will be critical for the maximum upward wind force
Similarly, DL+LL+WL will be critical for the maximum downward wind force
WL1: Maximum Upward Wind Force To be used in combination DL+WL1
Maximum Upward Cpe (including sign)
Cpi to use (for upward, use -)
-0.7
-0.5
Hence, Cpe+Cpi =
-1.2
Design Wind Pressure pz
Wind pressure for Purlin Design
0.876 kN/sqm
-1.052 kN/sqm
WL2: Maximum Downward Wind Force To be used in combination DL+LL+WL2
Maximum Downward Cpe (including sign)
Cpi to use (for upward, use -)
Hence, Cpe+Cpi =
-0.4
0.5
0.1
Design Wind Pressure pz
0.876 kN/sqm
Wind pressure for Purlin Design
0.088 kN/sqm
Page 8
Z Purlin Design
Created
Report
by Madurai ES Consultancy Services Pvt Ltd
Design Calculations: Primary Load Cases Conversion of forces to Normal And Tangential Components
Spacing of the purlin
Slope of the Roof
=
=
1.8 m
18 degrees
Total Dead Load
0.099 kN/sqm
DL Normal Component = DL x Spacing x cos(slope) =
DL Tangential Component = DL x Spacing x sin(slope) =
0.169 kN/m
0.055 kN/m
Total Live Load
0.590 kN/sqm
LL Normal Component = LL x Spacing x cos(slope) =
LL Tangential Component = LL x Spacing x sin(slope) =
Total Wind Load in WL1
1.010 kN/m
0.328 kN/m
-1.052 kN/sqm
WL is normal to roof
Hence, WL1 normal component = WL1 x Spacing =
And, WL1 Tangential component =
Total Wind Load in WL2
-1.893 kN/m
0 kN/m
0.088 kN/sqm
WL is normal to roof
Hence, WL2 normal component = WL2 x Spacing =
And, WL2 Tangential component =
0.158 kN/m
0 kN/m
Design Calculations:Summary of Loads in Load Combinations
From above calculations, the components of load in the various load combinations are tabulated
DL+LL
DL+WL1
DL+LL+WL2
Normal Load
1.179
-1.724
1.337 kN/m
Tangential Load
0.383
0.055
0.383 kN/m
For Strength Design, 0.75 factor is applicable for combinations with Wind Load since 33.33% extra stress is allowed
Hence, the components of load in the various load combinations for Strength design are
DL+LL
0.75(DL+WL1)
0.75(DL+LL+WL2)
Normal Load
1.179
-1.293
1.003 kN/m
Tangential Load
0.383
0.041
0.287 kN/m
Maximum Normal Component =
1.179 kN/m
Purlin Section Selected:
Section Name
Yield stress of material
Flange Width, b
Depth of section d
Thickness t
Length of Lip lip_l
Internal Bending radius
Total bending Radius, rad
Page 9
Z 200x60x2.3
2400
60
200
2.3
20
3
5.3
kg/sqcm
mm
mm
mm
mm
mm
mm
Z Purlin Design
Created
Report
by Madurai ES Consultancy Services Pvt Ltd
Flange Width w/o bend, w = b 2 x rad
Purlin Weight
49.4 mm
Area
8.07 cm2
Zxx
47.72 cm3
Zyy
10.22 cm3
Ixx
477.18 cm4
Iyy
61.34 cm4
=
=
6.334 kg/m
3.519 kg/sqm
(Area in sqcm x 0.785 kg/sqcm/m) in kg/m
(Weight in kg/m)/spacing
Design Calculations: Checking Basic Section Properties based on Section 9 of BS:5950 Part 5 1998
Check No. 1 Overall Depth <= 100t & >=L/45
Overall Depth
100t =
L/45 =
Hence
200 mm
230 mm
133.333 mm
OK
Check No. 2 Overall Width of Compression Flange<=35t
Flange Width, b
60 mm
35t =
80.5 mm
Hence
OK
Check No. 3 Width of Lip >= b/5
Width of Lip
B/5 =
Hence
20 mm
12 mm
OK
Check No. 4 Total Width over both flanges >= L/60
Total Width over both flanges
117.7 mm
L/60 =
100.000 mm
Hence
OK
Check No. 5 Zxx of Purlin >= WL/1400 for Simply Supported Purlin and >=WL/1800 for Continuous Purlin
Zxx
=
47.72 cm3
W is normal component of unfactored distributed dead load plus imposed load in kN
L is span of purlin in mm
W=
7.074 kN
L=
6000 mm
Number of Spans
=
3
Hence, denominator =
1800
WL/denominator
Hence
Page 10
23.580
OK
Z Purlin Design
Created
Report
by Madurai ES Consultancy Services Pvt Ltd
Result 1: Check for Section Properties Based on BS 5950 Part 5 Sec.9:
OK
Design Calculations: Checking Basic Section Properties based on IS 801 for Lip of Purlin
Minimum Depth of Lip shall be 2.8 x t x ((w/t)^2-281200/Fy)^(1/6) and not less than 4.8t
t=
w=
Fy=
w/t=
2.8 x t x ((w/t)^2-281200/Fy)^(1/6)
4.8t=
2.3
49.4
2400
21.4782608696
17.048
11.04
Lip l=
mm
mm
kg/sqcm
mm
mm
20 mm
Hence
OK
Lip is Edge stiffener only if w/t<60
Here, w/t =
21.4782608696
Hence
OK
Result 2: Check for Section Properties Based on IS 801 Clause 5.2.2.1:
OK
Design Calculations: Stress Checks
Check for w/t, lim = 1435/sqrt(f)
As per clause 5.2.1.1 of IS 801,
f is the actual stress in compression element computed based on effective width
Compression stress based on full width = Max (Mxx/Zxx+Myy/Zyy) for all three unfactored combinations
Span for major axis bending = Span of purlin
=
6.000 m
Span for minor axis bending = Span of purlin / (no. of sagrods + 1)
=
2 m
Bending Moment Coefficient for Mxx(BMCX)
Bending Moment Coefficient for Myy(BMCY)
Note: Calculation for the above is at the top of the report
DL+LL
Normal Load
Tangential Load
1.179
0.383
-1.724
0.055
DL+LL+WL2
1.337 kN/m
0.383 kN/m
Mxx
Myy
4.244
0.153
6.207
0.022
4.812 KN-m
0.153 KN-m
88.947
14.988
130.077
2.148
Mxx/Zxx
Myy/Zyy
Page 11
DL+WL1
10
10
100.849 N/sqmm
14.988 N/sqmm
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
Mxx/Zxx+Myy/Zyy
103.935
132.225
Max. Compression Stress =
f
132.225 N/sqmm
=
=
1435/sqrt(f) =
w/t =
115.837 N/sqmm
132.225 N/sqmm
1322.249 kg/sqcm
39.463
21.4782608696
Hence
OK
Design is restricted to Fully Effective Section
Maximum Compressive Stress based on Lateral Buckling of Flange, as per Clause 6.3 of IS 801
Calculate X=L2Sxc/(dIyc)
and Y = Pi2ECb/Fy
Fb, the Allowable Compressive Stress based on Lateral Buckling of Flange is calculated as
X<0.18Y implies, Fb = 0.6 Fy
- CASE (i)
X>0.18Y but X<0.9Y implies, Fb= 0.667 Fy Fy . X / (2.7 Y)
- CASE (ii)
X>0.9Y implies Fb = 0.3 Fy . Y / X
- CASE (iii)
L = Unbraced Length of member = Span / (Number of sagrods+1)
Sxc = Compression Section Modulus of section about major axis = Zxx
d = Depth of Section =
Iyc = Moment of Inertia of the compression portion = Iyy/2
Hence, X =
200
47.72
20
30.6708864958
cm
Cm^3
cm
Cm^4
3111.639 (unitless)
Pi =
E = Modulus of Elasticity, as per IS 801 is taken as
Cb as per IS 801 can be taken conservatively assuming M1=0 (end span)
Fy =
3.1415926536
2074000 kgf/sqcm
1.75
2400 kg/sqcm
Hence Y =
14925.720 (unitless)
Hence, 0.18 Y =
And, 0.9 Y =
2686.630
13433.148
Comparing X with 0.18Y and 0.9Y, the applicable case is
Hence, Fb =
=
=
0.667Fy-Fy.X/(2.7Y)
1414.6889296355 kg/sqcm
141.469 N/sqmm
1440 kg/sqcm
144 N/sqmm
141.469 N/sqmm
Basic Allowable Design Stress = 0.6Fy
Hence, allowable stress is calculated as lower of the two
DL+LL
Page 12
DL+WL1
DL+LL+WL2
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
Mxx/Zxx+Myy/Zyy
Allowed
103.935
141.469
132.225
188.154
Safety Ratio
0.735
0.703
Max. Safety Ratio
0.735
115.837 N/sqmm, calculated above
188.154
0.616
OK
Shear Stress in Web
As per clause 6.4.1 of IS 801,allowed maximum average shear stress Fv in kgf/sqcm is calculated as
Case 1: If h/t is less than 4590/sqrt(Fy), Fv=1275 x sqrt(Fy) / (h/t)
Case 2: If h/t is more than 4590/sqrt(Fy), Fv=5850000 / (h/t)^2
Both are subject to maximum 0.4Fy
h
t
Hence, h/t =
195.400 mm
2.300
84.957
4590/sqrt(Fy) =
Actual Shear
1
to maximum of 0.4Fy
=
735.223 kgf/sqcm
'=wl/2
Here, w = SQRT(Wn^2+Wt^2)
DL+LL
0.75(DL+WL1)
0.75(DL+LL+WL2)
-1.293
1.003 kN/m
0.041
0.287 kN/m
Normal Load
Tangential Load
1.179
0.383
w=
Hence, Shear=
Shear Stress fv=V/dt
1.240
3.719
8.275
1.294
3.881
8.636
1.043 kN/m
3.129 kN
6.962
Stress Ratio
0.113
0.117
0.095
Max. Shear Stress Ratio in Web
Hence
0.117
OK
Bending Stress in Web
As per clause 6.4.2of IS 801 for the design check of allowable stress in combined shear and bending
Fbw = 36560000/(h/t)^2
Here, h/t already calculated above as
84.957
Hence, Fbw =
5065.388 kg/sqcm
506.539 N/sqmm
Basic Allowable Design Stress calculated earlier = 0.6Fy
144 N/sqmm
Page 13
735.223
810.518
960
(Clear Depth between flanges = Depth 2 x thickness)
93.693
Hence, Case is :
Hence, Fv =
1275 x sqrt(Fy)/(h/t) =
5850000/(h/t)^2 =
0.4Fy =
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
Hence, governing value for Fbw =
144 N/sqmm
Already calculated fbw = Mxx/Zxx since Zyy at web is very high (x=t/2, Z=I/x)
DL+LL
DL+WL1
DL+LL+WL2
Mxx/Zxx
88.947
130.077
100.849 N/sqmm
Fbw
144
191.52
191.52
Safety Ratio
0.618
Max. Safety Ratio
0.679
In summary, Bending stresses in Web is:
0.679
0.527
OK
Combined Shear and Bending Stresses in Web
As per clause 6.4.3 of IS 801 for the design check of allowable stress in combined shear and bending
SQRT((fbw/Fbw)^2+(fv/Fv)^2) must be less than 1
In this clause, Fbw is not restricted by 0.6Fy and Fv is not restricted by 0.4Fy
DL+LL
506.539
735.223
673.697
977.847
DL+LL+WL2
673.697
977.847
Actual stresses already calculated are
fbw
88.947
fv=
8.275
130.077
8.636
100.849
6.962
Hence, Fbw =
And Fv =
DL+WL1
fbw/Fbw
fv/Fv
0.176
0.011
0.193
0.009
0.150
0.007
SQRT of sum of squar
0.176
0.193
0.150
Maximum Combined Stress Ratio in Web is
0.193
In summary, Combined stresses in Web is:
Result 3: Check for Stresses:
Overall Safety Ratio
OK
OK
0.735
Design Calculations: Deflection Check
Theoretical Deflection is calculated as (5/384) (wl^4/EI) for Simply Supported beam and (3/384) (wl^4/EI) for multiple spans
Here, number of spans =
Hence, formula to use =
3
(3/384) (wl^4/EI)
w is normal component of unfactored distributed load in kN/m, max. of all load combinations
=
1.724 kN/m
L = Span of the Purlin
Page 14
6.000 m
Z Purlin Design
Created
Report
by Madurai ES Consultancy Services Pvt Ltd
E = Modulus of Elasticity, as per IS 801 is taken as
=
2074000 kg/sqcm
207400 N/sqmm
I = Ixx
477.18 Cm^4
Hence, Theoretical Deflection =
17.64 mm
Allowable Deflection as IS codes is Span/180:
33.33 mm
Hence
OK
As per MBMA, allowed deflection from Live load component must be within Span/240
Span
6.000 m
6000 mm
or
Span/240 =
25.00 mm
Normal Component of Live Load
Hence, deflection from Live Load =
1.01 kN/m
10.3331229651
Hence
OK
Result 4: Check for Deflection:
OK
Results Summary
Section Properties OK?
OK
OK
Stresses Ok?
Critical Stress Factor
OK
0.73
Deflection Check OK?
OK
Hence, Overall:
OK
Based on Section 9 of BS:5950 Part 5 1998
Based on IS 801 Clause 5.2.2.1
Notes:
1. Section Properties Check based on Section 9 of B:5950 Part 5 is a guideline and not mandatory
2. Currently, this design only works if full width is effective. If full width is not effective,
this spreadsheet will report Failure in Stress Check
3. Not suitable currently for curved roofs.
4. Design is not suitable for varying spans of purlins (varying truss spacing)
Page 15
Z Purlin Design
Created
Report
by Madurai ES Consultancy Services Pvt Ltd
onsultancy Services Pvt Ltd.
r, Managing Director.
S 800 only
ns based on IS 801
3/22/16
m/m) in kg/m
), subject to minimum of 40 kg/sqm
Page 16
Z Purlin Design
Created
Report
by Madurai ES Consultancy Services Pvt Ltd
Page 17
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
omponents
allowed
Page 18
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
m/m) in kg/m
1998
Page 19
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
Page 20
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
Page 21
Z Purlin Design
Created
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by Madurai ES Consultancy Services Pvt Ltd
hickness)
Page 22
Z Purlin Design
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multiple spans
Page 23
Z Purlin Design
Created
Report
by Madurai ES Consultancy Services Pvt Ltd
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