UDC 621.833.1 E is e lz s lg 5 Schragungswinkel fir Stirnradverzahnungen Standard, 1 Scope ‘This Standard applies to external and internal helical gears mated with parallel axes, having involute teeth ‘according to DIN 867 and normal modules of Series | and If to DIN 780 Part 1 *) 2 Helix angles ‘This Standard contains serie lowing helical guidance leads: P2o=960R 640x 480n 32x 240x160. ‘The two helix angle series in Tables 2 and 3 are specified for the normal madules mg = 1 to 14mm standardized according to DIN 780 Part 1 *) Series | and II (without the bracketed modules of Serias I!) in relation to the fol- owing six module groups: Of holix angles for the fol- Table 1. 1 25 5 55 wo 1 DEUTSCHE NORMEN ‘Tho modules of the first, third and fifth group corre spond to module Series | of DIN 780 Part 1 *) and shall bbe used in preference to the other modules. Two further helix angle sorios are stated in Tables 4 and 5 for all bracketed modules of Series 11 of DIN 780 Part 1*) ‘The sing values are graduated in increments of 0.025 * Main WHET Ma ran Is the smallest module of ‘the module group concerned. The sini series of Table 3 Sele sate fghe of German Sanearae(OWVNorman) vost August 1976 Helix Angles for Cylindrical Gear Teeth “The helix angles according to this Standard are recommended for use with all production methods (see also under Explanations). They are based on the numbers of pinion cutter toeth zo and helical guidance leads Pzg specified in this and Table 5, however, are offset by 0.0125 ° My min compared with the series of Table 2 or Table 4. The helix angles according to Table 3 or Table 5 thus represent intermediate values of the helix angles according to ‘Table 2 or Table 4 and hence allow a closer helix angle ‘gradation, ‘The helix angles of Series 1 according to Table 2 are to be siven preference over those of Series 2 according to Table 3 because they have received a denser allocation of cutter pinion tooth numbers. The helix angles of Tables 4 and 5 are reserved for the modules provided for special purposes; the values of Table 4 are to be given preference ‘over those of Table 5. 3. Designation Designation of a helix angle of f= 18.2100° Helix angle 18.2100 DIN 3978 4 Application Helical teeth with angles according to this Standard fulfil the requirements of gear design for close gradation of the hoolix angle series. They are recommandable in particular ‘from the viewpoint of interchangeability of manufactur ing processes (see also under Explanations) 4.1 Generating shaping “The standard helix angle series for the module groups or ‘modules quoted in Section 2 have been specified in such amannar that all external helical cylindrical gears and ‘most of the internal helical cylindrical gears concerned ccan be cut with convenient numbers of cutter pinion teeth, See Table 2 to 5 4.2, Hobbing Caleulation of the differential change gears for hobbing machines to any required accuracy is possible, *) At prosent still in draft form Continued on pages 2 to 6 Explanations on page 6 DIN 3878 engl. Preisgr. 6 VertroNr. 0108,Page2 DIN 3978 Table 2. Helix angle Series 1 in dependence on module group, cutter pinion lead and number of cutter pinion teeth eurar ping ta me} ane fom | amp | me | son [ome | an fm] one | me |e ol mm] fm |e fom | fom |e fmm 8 fom | __ oe tran 3: 7 7 i 72 aa] 36] 2] v0] 12 38) owas [227] ors [22] ore [IT onan [etal et ae ele 25 same }22 | coro || ease PSS) sane Saat tee Es ne ae" FEE we awe LE we ax ae FE ay ae PRB BL Par [oD enw | ome [228] cae oe om [ele al al ale Forme [| “Cae [| See [2] “Tao sane 2 joann Peta el el Sw aw ar BE ot are FE see FE eat Lt at a PP fe oes PE Sans (8 once [22] oes (228! oe own [22] eas feel ol wl ole 2) yom 22 | ome [22] amor [251 “omer now [25] ese [ol el all sto 4 rw ov et | eee a ET or eo PEt we ae a [fr ot LL ¥ 13 a ver 96] 72 ae 82a a ET we GE ons EL om FEE come Prat Shae 3] ape 2° | somer [221 sssoor | 3] asoner [224 iszee [21/8 ae te) So ara wea set ST oe aw ast [BE hoe we tor FE ae or we LE or @ LLL BL a} of Toe EY oer LED nem LSD ona LAE] anes LEE] comune [ee oe ao aaa z 25 25 278 ae 35 = [aul os|-aa[ aol an [ie FA roam FT nisser FEY mmm [22] taser [2] canes [22] ines POL eet al et ate Hew # avast FS laa ae ot EE eos ae fae wre Ft oe oo PLL LE Te flee ee Glos ete Ges miele {ruse BET amo PE were ET gear 2 35] soar [ete t sl set ati fe asa A ato 10 ve a aot | Ee ant ft a art Lae vat PL Hd TS = : 8 es {BE nae [EY oaame | 2ET oan [tet (onl at sta + Fe] esas 278 | veaee | wt | SE) zoo ee + ee a" 0" ast eet we Eo ye at a Eat ot oe Pe 7 aes 138 1s 1 5 | | $) 0 HEY cams [| ons AY asens LAY oars LET ons b= ee F] wars FE esses LE naz 225] cores [24 aaa 2) sous |= Shee Sour ae aor Es 20 at ee a6" anew 20 Fane ant Fat ct f= ae + ory 1 18 1® 135 5 eo] es[a F] 97 SE cama LEY aur HEE! ares LE) ears LE oasis aS Fr] ssoeee EE mers FE anos 2) mart | 2] anamer | sapere Ble ve ore Eee vee foot 20" |e a Fae av ar Fda ae FE ae cae LD ae Sle L@lom se | 72 [ae 2 2 25 ar | 048 | S| 0 5 ae 26 | S| ras EE vere EE czar EE axaezot 2} aszar |2E 4 ssa |= nes Spt ar at aoe a at ae 2et [ae ay ae Saar wt ae law ae ot (= ef Toe [a 1 138 = 1 = ow ine [ioe [78 [se Fe Eee] oseeas Pgs] ones fase] ones [5 omar LZ) opens [meat Taf T] mses FE) nate maaan EE amcor LE amare 22 geno | fat 8 St 8 Ue SF 87 86t |ae ataee fg —2" ett0" at a t oane ot ast fae av ot LL EL = T +] 0 ERY come FE] cas RET ones LA) ome [22 pias |= fen fen fia} oe ST maar FE cam PEL axe [EE] yore [2 name [SE oxo Eel oe lee a2 eae ee foe cor Ea ov | are ator | art ae vee [Pe tt be a 1 136 1 = [eo | a0 [0 fo 44 osm cao [aE] ome er ostees bse apzaas |=fte [ino 0 [ 0 [oo 3 ea wane HE same EY sooo (2 a" ah fae ov ae (Ela sr aoe [8 Lae oo ye ea ro so LS =. = fe wi ver le eno pel ply a 1 13 7 == |e a zy] os Ged. Ge) we] ot] ao rel zero men Log = [= [ala fae ie Sar ae arr ae ae ot far EE a FS = Set 1 i 5 138 = [= feo [io [aw + S| owns HE] ossas LE oseare [1 7 faz] 50 LG sz P| aszeaee Ee StS ri ep a ar" fatwa ag on" San ae at ee oman PET oxo PET ones LT cam = Tae fetter fe z soa TE) azar LEE names || aaasset aos : aot ae we” Eat ant CEE le a0 | Sac art —{={s{} ata le‘Table 3. Helix angle Ser DIN 3978 Page 3 12 in dependence on module group, cutter pinion lead and number of cutter pinion teeth T T wapeerct., | mf one [ome] owe fie | ame fm | ome Pm] ame fm | me | comacelaieee | om| 2 _[am| {nm | @ | m| 2 _|mm| 8 | oem | _ nets ze TE] Gase LY at ae] wl sh [22 | “cree Pett lel i TET rons 8] erooe [22] ore [22] anes 25 | “vow (22 | “toe FE near F 32] “soon RE eae EEL ge ew ar GE] ve a ant EE or a ares PERT erases 1 eronen cree 151 ones LYE) anon E sese 28] “rane FEE “oor amor 2 “one PRE] Seaver oT ears rig FE ge oar GE oa ew eae + oss [125 | 154800 +2 0.171875, (0,189083 42 0.20625 42 0200625 [2] Saoor Z| “emer (2 “omer ‘eo 2 nmr C38] ame TY oer ct FEE] wren set FE ot ar aot FEE ae so" SL ae tor of as 2 [2] tomer 22 Soar wine vane [2 a | See ear e Bae jae ee Gof ee Efe at i TT ayers (RT oz oars cane came [WET ones LE] sooner 2] eas ass Haeoo" weave 88] reso iar ae ao a wee at Felweae ot (iol eae Tonia RET oz oeeeas [12] ozazica rd ore FEI reser BE rosie sao’ [22 tepane osm [SE casi Yaa et HE ue ae ef ae vo" 22 baa 20" FS] eae tet [lara TT oars BET ozert08 ‘onweers [1275 oazesca oases 1S | oarseas T] saree 22] “oso trae [| “pa emo 22 Sesser Vag ae aye EY wr ae ae Fda iat FEL a are Pda ae ve" a aa = ones (| oanena oars came ate casos E] seater 2] Wome toe FE ‘aver SE pacer 2 ew @ Bre wey we [E ae rot [Lar ae a" : 4] 02676 0923438 oases7s | 1475 | ossat3 0.43125 178 | gsoa125 2 E) sevoer “aac nose PE] ares P24 ewer [BE comme a © agar aor weer wt [Eto at [Bao ov fas ee" | lar a Bite 44 oats 0.361883 aeons 137 | ozone 35) oesrs [175 | oeacare | —|200{760|s00 | 75 [so ©] inner FE] coset [2 caer [2 coer [2 | nome [BE sf eof fae Tse aet Ear ae ov [8 tar oy et [22 tas ow oe” [Sar ar vet [2 =e + 0,370888 Lay oanvers 11875] oeaoea | 15 | oss 178 oseonzs | =| — [162 [roa [at [ee] F mone [2 nom ET aor TE ewe [SE sean feta rete fe ; ae ve ee [Slow ap it [8 tor eat Fae ae ae" 2 fae va ot Fete t= tate fe 4 oao7as | 128 | assis | 1278 | o4seese 0.54975 478 | osasa75. a Z| name 2] Seoem 2] mesure (22 | somo sear [35 | Sear ar wy jae at 26" se’ ao” 4 ‘53! aa" a2" eo’ ar" [1 1 a0* ay’ 25 Fo eam BE) came LET om [EL oss ama LL oarze 2) anno 2) soar 2 eae [2] seer [2 ewer PRE Gene Camara Flaw ae [lar ea er [88 Lap ty at [Sage ae wt [2 ler ar ot TT onas T oaemes ET oar L2EL ope LET oso [EET orcs FE] sxsco 225 Sree [2] Seon FEE See [2 nase BE eae TT cass PL] ovate 128) ossoers [157] osorses | 1° | osseas = eed wae 7 276 2 ‘eSEas F] aus 22 eae [2] veer [2 caso (| nove 5] eo" haw ae a Eset 1 3S | ast 50! 86" at oe" TT owes ET omar 2] aso ome cane = f= a er fi fie =) spar tease FEE Sea sear ‘aware =[=|mfat= Tar a 27° a2 se" BE ay ay! 12" agra" ot | 88 a a" 43° 58° 4¢ ={=}=|2 {= |— LAT owas BEET oases LL camer [| omrooas SS e Faeroe 2 amo EE Spawee EE = Fa aot awe a (Ela cor EB le oe ate te tate te TT as [2 T omesns 2 one HE aroens I fe exer [EE dene == fete ; ie a0 [la oe ata feta tePage 4 DIN 3978 Table 4, Helix angle Series 3 for modules for spacial purposes eas BS an sop [me sep [mf ane fine | amp fine] ame [ime] one re om} tom |e fam |e fmm) ef | a [rom |p tnt ooweare [| over [| asm | aves state ep a= wae] oO, Fae] tm fea] mee, PY ser Para a= TT oarer PEL war PEI om Lee a ee mes ou ‘ ee ee ee ec $78 ge at sar 578 | ae nat ay FEY er ear SET oe aye 7” 10° 48 26" ovsmie [—] aware | armor |] ore | eae | oan |e as eet asee | sac | ome 2] ome FE) tamer | SLeL et eLe ar ao: FE] ote BB ar [PE aa [BEI ap erat [ar av nwo [| armas | —| one [— ears [—] eaon | came | 9.1706" 10,2006" ase ae ese 3 f x 228) ae ot na? (82 aor ag ag FS gar ay ret O24 so ay wt ES ato 20" 16" 20" 5" orone canes [| ome [| eames [| eas _ cal wre sel nom Lo een BE) ese EE) ois PESTS a la soe a ar a ear BI ae [faa [fa ae vane [| eae [| ame |_| eae om __ wel emer Tare oI ener 1 eer Bt seer | mer [ELS eter se iow Fara ar aa wt Lae ee [© fw ar cw | far ve czas [| eae || ome || camer [Tamas [Tomes tt Lt rome samo Ll “me LT “ame 2] araer BE seas : $28 | iat aot 2" 7 at ot [825 by apr [7] see sor re” [88 | ove 26 ae” ae or vm [SL Sf 7] ret | casen [| eam [| axes [—| eam [| exmm |_| ere Se ter “oar “oir (ron P| aoe FE] omer [SRLS se ate Ep ree Pha wre fae ger 22 da ae wt [lav or aan | —| eanses |—L eam |—| oom [Tf eaams [| onoms = ‘ons sis [| reas 2] appre 27] some za 5 No at 20 978 | sor arr [25 aye ot apr (EZ Lge ay gr 185 I aot ae’ 0" at oat — awe | oss [| aan | —| one oer ts ee eee | ‘meme FE eime (| Seer | seiner IE] Seer Eb sepa fae 18 3! 14” 20" 82 12" ast uw 2 a6* ae ao" 23" 10" 36" ee cucors || oases |) ome || ononome [Tome > ae] mame ame nee name E] ime 2 =e alee pe 20" 12/3 ae ay 7 25° 14! 50" 27" sy 7" 31" sat ={ = {ate cava [—| eam [—| oases | —| omnes ewes ayasrs 24567" 27340" n2oret | 228 Et ayorest |e ae) | ane] ST eae] MOP eae] OA Ta ; 0148" | Peep aa fas [2 fe pe so Bae a ay Lar ot Pare wt (8% laa ot |—lan oo [Fearon |—f oni |—| eames |—| oases [oars enone ae] ae Le] wae ame | oar 22) goer 2] oer (tel fete [ae /23" 28's" | 26° 26° 96" |-—— 20° 2° 4" jaz a7 11" ar a ao” 48° 40! 42" one oars oats ome om — sae] zie || caster ‘ieet 50008 wo5u8 =| Prefer fas Pte gt at SE nee ay aa [Bane aor ot fase wt ar (2 aot ay’ 20" Se osiszs [| oasins [| ossme [| oacies | oars [| wa] aa Te mame Ll sso | mame 2) sosne =f pele arts j26° so’ ge" (-—) so" 16! ge" 39° Bat 17" [37° 35° 20” 43° 40" 47" a ie Siats oyows | omer | onms | —| oars Lorna . : is == fs a sean [Ee] cmzoe I woame BE eon sate ot Vag rz or SE zo" [| ae se! 20" se 96 [27 8,DIN 3978 Page 5 Table 5, Helix angle Series 4 for modules for special purposes T T T ‘Number of | ] cut Bn me | ina me fame Jone | as fim ep fine | ane fom] Tao n| #_[mm| 2 [mm] _¢ _[om| _|mm| gp [mm | __loemfenenyozon4n4 rn = | ane] OHS pote = a — ewer L TTeneos FJ erase Ff era | onsen [tT se] esr aa BAY oer oace [21 3 1 “s as 4m" rag 3a” 10 28" oP 26 a4" T ens |] osaxean |—] arena |-—f aserrin F—| ons | aatoons Ft ttt — coe ame ann acer asrat aa ae a awl [et =[= So 51' 5" ag) ae" -2EY ge ao! a0" SZEY ge oer 20" 1 12" 10" 38” T ‘onasoes8 |} o,1832813 o,raodeas 1 (0,1978563 02298375 02878128 Feed ewer A soe FT name | nor B21 rasnot [our Pat Set t= ae ne ED ae aa gon BA a ae ao BPEL a ae ot [BE Ase se cor Ls ww a | cnaeses |—| oromeas [| aarsnea | —| ammea |__| ease |__| oanns base} 99? 11,1261 year? j——| rasoer (2281 sgannae [2781 7.7200 Pel ef s[a[-T Lae om fs spas [a] == [225 sae EY ae er Le ww" [2] a a oom [O Yage ve are |e a a [TF orwmares [Fozzie |—| oases | —| eamsoa [| ozoenrs [Tl oasisns ce] tase | ages i teauss FT easee BE ror [2] comer Patel ale fe ayaa oat [EL ae wee [22 ne are [EEL ae ae OE Lae ae ax | fa ae ot ee azzsven [—| ozszvas | — oarevom |—| oases | oars [| oateurs ae] amcor FI wee [I sessur [nner 2] cazor (1 soseor fete et st =| = 1 2 se” 1 3 *: ay aa" we ay j20° 12a 3° 26! 50" | cass [| ozemon || ears [| amon [| aaeons | oases [TT TP 14,0162" 16,3815" 18,1028 19,9626" zara S28) aeaease |A} 8) | = aa a noeoSe 128 | see gy so EL yor oe’ 5a” 22% | sar wae | E28 sr gr an” la 42! * 20 36 J ezzecces oanrien oauens |] osrrsie 265606 eataseas | = | rsa se | mir | oe BEY sz = : 428 yer ay ar" 20° 9 11" 2 a7" tot a” 125° 14" sa" f al owsees |_| eaewor | —| vance || one [| canine aed meee LI tesear | aasee | nen FEY ara ={elstel= {= ar ar ait ae a aera to 9 Lae ae a Ear at —T'esezooe [foams [1 ears | —Tonaaiee | somus aiwaltle se] manne FY avzene Fd aver [| zosoor BY snser | [ao BE rae at Pa toot [lan ae eo" Lae a ot (Ew ay essen |—| eases |] oases | [oases [Tl oasaens [Topas tt 21,0198" aaz70" 202805" zona 225) 35,2500" seas |—1—1 = oe a Ba 5 Taq tre t= SBE eo wot ae ar art [Eda a7 a [ae cat [Pf ve a5r | ao ww ao f= t= tte te omsrica | —| oases || onrrers [—T oszione | ossowas | carers caer [ood meee Loo cer Lo sree seer EY “Soe P= t= eee BEN oat 12" 7 La 20" x" Sage ne ao" EZ ie aor aa (PE —fagr we aor Ld ax aot or |= f= fet |—J oasr7ra8 04601883 0,5085608 oss70a13 | ‘oszosa7s | 0.726862 ca] wat [| mone FO seer FI conor BET maar weer [= [= ele = br 1 aot [har ay eat [© lowe ae vo? ax at lev are [a av onatzes |—] eatoous | —T osteo | —T ostzess [Tl oaroras [—] ate | ts mam [| are [| ano 62] aoe [I = fetal ts 122526" sa 2 3 {a2 ge gat [225 ape 22" gr ae 28 { onstee omnes [—| apne [Toros ti se] emer Et aime sour [| sper BE sane = {= hele tata 28 tor ay ot Save ve a” [25 Lae Yaa" 39° se’ 10” Flas" 18 ao”Page 6 DIN 3978 Further standards DIN 780 Part 1 DIN 867 DIN 3960 Module series for gears, modules for cylindrical gears (at present still in Basic rack of cylindrical gears with involute teeth for general and heavy engineering form) Definitions and parameters for oylindrical gaars and cylindrical gear pairs with involute teeth Explanations ‘The basic idea of this Standard is the requirement that a particular helical cylindrical gear shall be capable of being manufactured by any desired method, Of the two methods most frequently employed, namely hobbing and generating-shaping, the last-mentioned ‘method is tied 10 the use of helical guides, so that if itis to be aconomic it requires a limited number of helical guides to cover the entire helix angle range. Hobbing, ‘on the other hand, is not tied to specific helix angles, either for economic or accuracy reasons, since any angle ‘can be generated economically and accurately by using appropriate differential change gears. ‘The standardization of the helix angles has, therefore, been based on the constraints of the generating-shaping method: The relationship between helix angle, normal module ‘mq, number of cutter pinion teoth zg and lead pz of the helical guidance is given by: Mn +20 Ov peal By adopting numbers of cutter pinion teeth related on the one hand like the modules in the individual module groups (1 — 2— 4~ 8) and on the other hand like the leads (12 ~ 8 ~ 6 ~ 4 ~ 3~ 2), sin values with a gra dation of 0.025 min min (referred to the smallest module of the multi-module groups) are obtained which fulfil the following conditions: 1, For each module group a sufficiently closely graded helix angle series is obtained. See Tables 2 and 3 in DIN 3978. ‘The helix anglas of Series 1 according to Table 2 are to be given preference because they have received a denser allocation of cutter pinion tooth numbers. The helix angles of Series 2 represent intermediate values of Series 1 and thus allow a closer gradation of helix angles, 2. Over a broad range there are several numbers of cutter pinion teeth available for each helix angle, so that a suitable number of cutter pinion teeth can be selected also for cutting internal gears. 3. For each module group the same numbers of cutter pinion teeth apply. For non-listed modules and for DP values appropriate helix angle series are to be formed whilst retaining the ‘numbers of cutter pinion teeth and the leads on the basis Of the relationship explained above, For modules for special purposes suitable helix angle series are stated in Tables 4 ang 5. In a similar manner to Table 1 these mod ules also can be supplemented to form module groups for a helix angle system, but only by adding non-stand- ardized modules. Its, therefore, recommended to use ‘these modules in all cases in which non-standard modules are unavoidable. The helix angles of Table 4 are to be given preference over those of Table 5 since they have allocated to them @ ddonser array of cutter pinion tooth numbers, The helix angles of Series 4 (Table 6) represent the intermediate values of Series 3 (Table 4) and thus allow a closer gra dation of helix angles If, for whatever reason, steps intermediate to the stand- ardized helix angles of Tables 2 and 5 are needed, they can be obtained by using intermediate non-standardized cutter pinion tooth numbers. In any case, however, the standard helical guides are to be adopted for this pur- pose, ‘The relationship between helix angle, cutter pinion refer- ence diameter end lead of helical guide is shown in the illustration below. With the aid of this diagram itis pos- sible quickly to determine for a desired helix angle the cutter pinion reference diameters corresponding to the various leads, The exact values of the helix angle and. the cutter pinion tooth number are to be taken from the relevant tables of this Standard for the standardized modules. use ”| #9 «160 4° ee t —240 30° LI = Bs 5 | 320 z }- 480 ™ [<4 . | <<] i 5° ~~ 960 WAM | 0 40 80 120 mm 160 Cutter pinion reference diameter dg —e Helix angle f as a function of cutter pinion lead pao and reference diameter do