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Tangki Degumming

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Apriadi

This document summarizes the design calculations for a degumming tank. It includes: 1) Dimensions for the cylindrical tank shell based on flow rate, density, and residence time of the mixture, with a diameter of 4.273 ft and height of 153.828 in. 2) Calculations of shell and head thickness based on operating pressure, material properties, and safety factors, with thicknesses of 3/16 in. 3) Dimensions for a vertical blade turbine impeller based on tank diameter and viscosity, with a diameter of 1.4243 ft, blade width of 0.2849 ft, and required power of 0.845 kW.

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Tangki Degumming

Uploaded by

Apriadi
270 views6 pages
This document summarizes the design calculations for a degumming tank. It includes: 1) Dimensions for the cylindrical tank shell based on flow rate, density, and residence time of the mixture, with a diameter of 4.273 ft and height of 153.828 in. 2) Calculations of shell and head thickness based on operating pressure, material properties, and safety factors, with thicknesses of 3/16 in. 3) Dimensions for a vertical blade turbine impeller based on tank diameter and viscosity, with a diameter of 1.4243 ft, blade width of 0.2849 ft, and required power of 0.845 kW.

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conto desain tangki degmmng untuk minyak nabati

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Tangki Degumming

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This document summarizes the design calculations for a degumming tank. It includes: 1) Dimensions for the cylindrical tank shell based on flow rate, density, and residence time of the mixture, with a diameter of 4.273 ft and height of 153.828 in. 2) Calculations of shell and head thickness based on operating pressure, material properties, and safety factors, with thicknesses of 3/16 in. 3) Dimensions for a vertical blade turbine impeller based on tank diameter and viscosity, with a diameter of 1.4243 ft, blade width of 0.2849 ft, and required power of 0.845 kW.

Copyright:

© All Rights Reserved
Download as DOC, PDF, TXT or read online from Scribd
Download as doc, pdf, or txt
270 views6 pages

Tangki Degumming

Uploaded by

Apriadi
This document summarizes the design calculations for a degumming tank. It includes: 1) Dimensions for the cylindrical tank shell based on flow rate, density, and residence time of the mixture, with a diameter of 4.273 ft and height of 153.828 in. 2) Calculations of shell and head thickness based on operating pressure, material properties, and safety factors, with thicknesses of 3/16 in. 3) Dimensions for a vertical blade turbine impeller based on tank diameter and viscosity, with a diameter of 1.4243 ft, blade width of 0.2849 ft, and required power of 0.845 kW.

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© All Rights Reserved
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Nama Alat

Fungsi

LEMBAR PERHITUNGAN
Tangki Degumming
Tempat terjadinya proses degumming

Kode
M-101

Tangki degumming dirancang berbentuk silinder tegak dengan head dan


bottom torispherical.

Data Perhitungan
Tekanan operasi, Poperasi

: 1 atm

= 14,7 psi

: 110o C

Temperatur, T
Laju alir massa, F

= 230o F

: 25089,72011 kg/jam
: 883,6 kg/m3

Densitas campuran,
Viskositas campuran,

: 3,528569 cP

Waktu tinggal, t

: 10 menit

= 55.16 lb/ft3

= 0,002371234 lb/ft.s

= 1/6 jam (EP0269277B1)

Perhitungan Dimensi Silinder


Volume cairan, VL

25089,72011 kg/jam 1
jam 4,732 m 3 167.126 ft 3
883,6 kg/m 3
6

= 39,69 bbl

Faktor keamanan 10%


Volume silinder, Vs = (100 + 10)%
= 1,1

VL

167.126 ft 3 = 183,8386 ft3 = 43,66 bbl

Untuk tekanan 14,7 psi, perbandingan H/D = 3 (Walas, 1990) Hal

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By
Apriadi Lubis

Checked
Syafruddin
Wilda Zakiah

Kelompok 6/S. Ganjil/2014-2015

Approved

Volume silinder, VS =

Inside diameter, ID =

Inside diameter, ID = 3
Tinggi tangki, H

D 2 H
4
3

(Brownell and Young, 1959) Pers, 3.1 Hal 41

4VS
3
4 183,8386 ft 3
4,273 ft = 1.2192 m = 51,276 in
3

= 3D = 3

4,273 ft = 12,819 ft = 3.90723 m

=153,828 in

Perhitungan tebal Shell


Bahan konstruksi

: SA-283 Grade C
: 12650 psi/in2

Tegangan maksimal yang diizinkan


Tipe Joint

: Double-welded butt joint

Efisiensi Joint, E

: 80%

Faktor korosi, C

: 0,125 in

Perhitungan tekanan
Tinggi Cairan, H L

VL
167.126 ft 3

11,654 ft
1 / 4D 2 1 / 4 (4,273 ft) 2

Tekanan Hidrostatik, Phidrostatik

g
HL
gc

32.174 ft/s 2
55.16 lb/ft
11,654 ft
32.174 lbm ft/lbf s 2
3

= 642,835 lbf/ft2
= 4,46 psi

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By
Apriadi Lubis

Checked
Syafruddin
Wilda Zakiah

Kelompok 6/S. Ganjil/2014-2015

Approved

Tekanan total, Ptotal = Phidrostatik + Poperasi = 4,46 psi + 14,7 psi = 19,16 psi
Faktor keamanan, 10%

Tekanan desain, Pdesign

= (100 + 10)%

= 1,1

Tebal shell, ts

19,16 psi = 21,076 psi

Ptotal

PR
C
S E 0,6 P

21,076 psi 25,638in


0,125in
12650 psi 0,8 0,6 21,076 psi

= 0,1785 in
Dipakai tebal standar 3/16 in (Brownell and Young,1959)
\

Perhitungan Head
Tebal head torispherical, th

0,885 P
C
SE 0,1P

0,885 21,076 psi


0,125in
12650 psi 0,8 0,1 21,076 psi

= 0,1268 in
Dipakai tebal standar 3/16 in (Brownell and Young,1959)

Outside diameter, OD = ID + 2ts = 51,276 in + 2(3/16) in = 51,651 in


Dari tabel 5.7 Brownell and young (1959), diperoleh :
r

= 54 in

icr

=3 in

Dari tabel 5.6 Brownell and young (1959), diperoleh Standard Straight
Flange (sf) = 1 in
Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By
Apriadi Lubis

Checked
Syafruddin
Wilda Zakiah

Kelompok 6/S. Ganjil/2014-2015

Approved

= ID/2 = 51,276 in /2 = 25,638 in

AB

= a icr = (25,638 3 ) in= 22,388 in

BC

= r icr = (54 - 3 ) in = 50,75 in

AC

= r AC = 54 45,545 = 8,455 in

BC 2 AB 2

50,75 2 22,388 2 45,545

in

Tinggi head, OA = th + b + sf = (3/16 + 8,455 + 1 ) in = 10,1425 in

Gambar D.1 Sketsa Head Torispherical (Brownell and Young, 1959)

Tinggi bottom, karena bottom torisherical, maka perhitunganya sama


dengan head

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By
Apriadi Lubis

Checked
Syafruddin
Wilda Zakiah

Kelompok 6/S. Ganjil/2014-2015

Approved

Tinggi total tangki = tinggi silinder + tinggi head + tinggi bottom


= tinggi silinder + 2
= 153,828 in + 2

tinggi head

10,1425 in

= 174,113 in
Perhitungan Pengaduk
Jenis pengaduk

: Vertikal Blade Turbine Impeller

Kecepatan pengaduk, v

: 60 rpm = 1 rps

Untuk viskositas <25 cP, maka H/Dt = 1,4 (Walas, 1990) Hal 288
Ukuran impeller ditentukan berdasarkan (Mc. Cabe, 1993) Hal 243
Diameter tangki, Dt

= 4,273 ft

Diameter Impeller, Da

= 1/3 Dt = 1/3

4,273 ft = 1,4243

ft
Lebar blade Impeller, W

= 1/5 Da = 1/5

1,4243 ft = 0,2849 ft

Panjang blade Impeller, L

= 1/4 Da = 1/4

1,4243 ft = 0,3561 ft

Tinggi Impeller dari dasar tangki, E

= 1/3 Dt = 1/3

4,273 ft = 1,4243

ft
Jumlah baffle

= 4 buah

Lebar baffle, J

= 1/12 Dt = 1/12

4,273 ft = 0,3561 ft

Bilangan Reynold (NRe)

Da2 n (1,4243 ft ) 2 1( rps ) 55.16 (lb/ft 3 )

47190
NRe =

0,002371234 (lb/ft.s)

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By
Apriadi Lubis

Checked
Syafruddin
Wilda Zakiah

Kelompok 6/S. Ganjil/2014-2015

Approved

Gambar D.2 Grafik NRe versus Np (Mc. Cabe, 1993)


Dari curve A (gambar 9.12 Mc. Cabe hal 250), untuk N Re 47190, Np = 6,2
Sehingga power yang dibutuhkan oleh pengaduk adalah :
P

N P n 3 D a5
gc

6,2 13 ( rps ) 1,4243( ft ) 5 55,16 (lb/ft 3 )


623,0433
32,174 lbm ft/lbf s 2

ft.lbf/s
Power yang dibutuhkan adalah 623,0433/550 = 1,1328 hp = 0.845 kW

Pra-Rancangan Pabrik RBD Palm Olein dari CPO

By
Apriadi Lubis

Checked
Syafruddin
Wilda Zakiah

Kelompok 6/S. Ganjil/2014-2015

Approved

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