STEAM TURBINE AND AUX.

Classroom Lecture Series for Steam Turbine Generator TOSHIBA 1

2. STEAM TURBINE AND
AUXILIARIES
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 2
CONTENTS
2.1 GENERAL

2.2 MAJOR PARTS OF THE STEAM TURBINE

2.3 TURBINE FRONT STANDARD

2.4 MAJOR STEAM VALVES

2.5 TSI (TURBINE SUPERVISORY INSTRUMENT)
CONTENTS
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 3
GENERAL
2.1 GENERAL
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 4
GENERAL
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 5
GENERAL
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 6
GENERAL
HP/ IP outer casing
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 7
GENERAL
HP inner casing
HP/ IP outer casing
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 9
GENERAL
Cross over pipe
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 10
GENERAL
LP outer casing
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 11
GENERAL
LP outer casing
LP inner casing
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 12
GENERAL
Nozzle Diaphragms
Nozzle Diaphragms
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 13
GENERAL
Nozzle Diaphragms
Nozzle Diaphragms
HIP Rotor
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 14
GENERAL
Nozzle Diaphragms
Nozzle Diaphragms
HIP Rotor
LP Rotor
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 15
GENERAL
Bearing standard
Bearing standard
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 16
GENERAL
Bearing standard
Bearing standard
Turning device
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 17
MAJOR PARTS FOR STEAM TURBINE
2.2 MAJOR PARTS OF THE
STEAM TURBINE
- TURBINE NOZZLE
- TURBINE BLADES
- TURBINE CASING
- TURBINE ROTOR
- BEARINGS
- TURNING GEAR
- ATMOSPHERIC RELIEF DIAPHRAGM
- SHAFT GROUNDING DEVICES
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 18
MAJOR PARTS / NOZZLE
Impulse-Type Steam Path - Rugged Blade Design
STEAM PATH OF HIGH-EFFICIENCY IMPULSE DESIGN
P3 V3
P2
P1
V2
V1
Steam
Pressure
Change
Steam
Velocity
Change
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 19
NOZZLE BOX CONSTRUCTION
Nozzle Box & Casing Assembly Upper Half of Nozzle Box
MAJOR PARTS / NOZZLE
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 20
Wheel and Diaphragm Construction
RUGGED NOZZLE DIAPHRAGMS
MAJOR PARTS / NOZZLE
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 21
RECESSED TENON TYPE BLADE with MULTIPLE TIP FINS and
SNUBBER TYPE BLADE with Hi-Lo TYPE TIP FINS
CONTINUOUSLY COUPLED
SNUBBER TYPE BLADE
(IP Stages)
STAGE EFFICIENCY
COMPARISON OF TIP FINS
RECESSED TENONS and
STEPPED SHROUDS
MAJOR PARTS / BLADE
Blade / Type
Integral Cover and Shroud
Recessed Tenon with Multiple Fins
Snubber Type with Hi-Lo Fins
Recessed Tenon with Multiple Fins
Conventional Tenon and Shroud Type
Cover Segment / Lng and Sleeve
FOR EXAMPLE
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 22
FIRST STAGE BLADE
MAJOR PARTS / BLADE
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 23
INTERMEDIATE STAGE BLADES
MAJOR PARTS / BLADE
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 24
SNUBBER TYPE BLADE
MAJOR PARTS / BLADE
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 25
LONGER BLADES IN THE LOW PRESSURE SECTION
MAJOR PARTS / BLADE
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 26
LAST STAGE BLADE
MAJOR PARTS / BLADE
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
IP Inner Casing Detail
There is no inner casing on the
Intermediate Turbine.
Disregard what the narrator says in the next
slide about the inner casing.
Only the HP Turbine has an inner casing.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 27
- Opposed Flow Configuration : Both the high pressure and the intermediate
pressure section enclosed in one cylinder
Compact design Easy Operation, Installation and Maintenance
- Double Shell Construction
- Centerline Support Easy Operation, Installation and Maintenance
Minimal possibility of steam leakage
Lower stress and temperature gradient
Less thermal stress and steam leakage High Performance and
High Reliability
HP & IP CASING
MAJOR PARTS / CASING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 28
HP AND IP CASING
SIMPLIFIED OPPOSED FLOW & DOUBLE SHELL
Double Shell Construction
MAJOR PARTS / CASING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 29
CENTERLINE SUPPORT AND EXPANSION CONTROL
True Centerline Support
MAJOR PARTS / CASING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 30
MAJOR PARTS / CASING
DISASSEMBLY OF HP & IP CASING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 31
HIP CASING DURING MANUFACTURING
MAJOR PARTS / CASING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
HP DIAPHRAGM IP DIAPHRAGM
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 32
LP CASING
MAJOR PARTS / CASING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
Low Pressure Turbine Atmospheric
Relief Valves
There is only one (1) atmospheric relief
valve on the turbine.
There are not 3 as shown in next slide.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 33
LP CASING
MAJOR PARTS / CASING
Axial Key
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 34
LP CASING
MAJOR PARTS / CASING
Axial Key
Atmospheric relief
diaphragms
Rupture Pressure is
34.5 kPag.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 35
LP CASING
MAJOR PARTS / CASING
Axial Key
Hand holes
Atmospheric relief
diaphragms
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 36
LP CASING DURING MANUFACTURING
MAJOR PARTS / CASING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 37
LP CASING DURING MANUFACTURING
MAJOR PARTS / CASING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 38
HP-IP Rotor and LP Rotor
ROTOR
MAJOR PARTS / ROTOR
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 39
FOR EXAMPLE
MAJOR PARTS / ROTOR
MULTI-SPAN CRITICAL SPEED MODE DIAGRAM
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 40
TURBINE ROTOR DURING MANUFACTURING
MAJOR PARTS / ROTOR
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
HPIP LP
ST#1 ST#2 ST#3 ST#4
GEN#5 GEN#6
Type DTP DTP EL EL EL EL
Mounted
on
Front
Stand
Middle
Stand
LP CSG
Cone
LP CSG
Cone
BRG
Pedestal
BRG
Pedestal
41
- Arrangement of Bearings and Design Specifications
- DTP: Double Tilting Pad EL: Elliptical Type
- Bearing Pressure = Bearing Load / (Diam.Length) for Journal Bearings
BEARINGS
MAJOR PARTS / BEARING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 42
TILTING PAD BEARING
MAJOR PARTS / BEARING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 43
ELLIPTICAL BEARING
MAJOR PARTS / BEARING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
ELLIPTICAL BEARING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
ELLIPTICAL BEARING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 44
Tapered-land Thrust Bearing
BEARING SYSTEM WITH ENSURED STABILITY
MAJOR PARTS / BEARING
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 45
- The required driving force has been minimized due to the maximum spacer
gear diameter at the ST&G coupling.
- The space around the ST&G coupling is more stable as a turning gear
location because it will be the coldest, and the rotor alignment change
is relatively smaller than other spaces.
(1) Location of Turning Device

The cap - mount - type turning device is located on the LP turbine
generator end pedestal.
TURNING GEAR
Speed for Turning Gear is 5.1 rpm at this project!
MAJOR PARTS / TURNING GEAR
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 46
TURNING GEAR
MAJOR PARTS / TURNING GEAR
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 47
TURNING GEAR
MAJOR PARTS / TURNING GEAR
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 47
TURNING GEAR
MAJOR PARTS / TURNING GEAR
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 47
TURNING GEAR
MAJOR PARTS / TURNING GEAR
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
Turning Gear Operations
It Can Be Engaged 3 Ways:
Manually by means of a hand lever
Remotely by use of a pushbutton at DCS
Automatically by engaging mechanism driven by
an air operated solenoid valve.
A zero speed indicator will actuate the device and engage
the turning gear when the rotor is completely stopped.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 48
ATMOSPHERIC RELIEF DIAPHRAGM
MAJOR PARTS / OTHERS
View A-A
B
A A
Detail of B
Diaphragm
Cutting Knife
(Copper Plate)
(Copper Plate)
Rupture Pressure is 34.5 kPag.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 49
GROUNDING DEVICE ASSEMBLY
MAJOR PARTS / OTHERS
Rotation
Copper
Braid
Spring
Bracket
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
GROUNDING DEVICE ASSEMBLY
MAJOR PARTS / OTHERS
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
GROUNDING DEVICE ASSEMBLY
MAJOR PARTS / OTHERS
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 50
TURBINE FRONT STANDARD
2.3 TURBINE FRONT STANDARD
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 51
TURBINE FRONT STANDARD
LOCATION OF FRONT STANDARD
FRONT STANDARD
HP / IP TURBINE LP TURBINE GENERATOR
CROSS OVER PIPNG
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 52
FRONT STANDARD (SIDE VIEW)
TURBINE FRONT STANDARD
#1 Bearing
Oil
Deflector
Vibration
Detector
Eccentricity
Detector
Differential
Expansion Detector
#1 Bearing oil
Pressure
Indicator
#1 Bearing Returned
oil Temperature
Indicator
#1 Bearing
Supplied oil
Temperature
Indicator
Sole Plate
Oil Drain Pipe
No Speed Indicator in Front Standard
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 53
FRONT STANDARD (TOP VIEW)
TURBINE FRONT STANDARD
Speed Detector
for EHC
#1 Bearing
Speed
Detector
for TSI
HIP Rotor
Bearing Oil Feed Pipe
Shell
Expansion
Detector
No Speed Indicator in Front Standard
No Shell Expansion Detector in Front Standard
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 54
STEAM VALVES
2.4 MAJOR STEAM VALVES
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 55
LOCATION OF MAJOR STEAM VALVES
MSV
STEAM VALVES
CV
IP Turbine
CRV
HP Turbine
LP Turbine Generator
Only One (MSV) Main Stop Valve
Two CVs/Upper and Lower/Shell Mounted Type
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
56
MSV (Side view)
STEAM VALVES
Steam Outlet
Steam Inlet
HYD Cylinder
Bypass Valve
Valve
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
57
MSV (Top view)
STEAM VALVES
Steam Inlet
Steam Outlet Steam Outlet
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
58
STEAM VALVES
SHELL MOUNT TYPE CV
CV
CV
Side View Front View
CV
CV
HIP Turbine
CRV
CRV
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
59
STEAM VALVES
CONTROL VALVE (CV) ASSEMBLY
HYD Cylinder
Valve
Valve stem
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
62
STEAM VALVES
COMBINED REHEAT VALVE (CRV) ASSEMBLY
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
63
STEAM VALVES
COMBINED REHEAT VALVE
(OUT LINE)
Steam Inlet
Steam Outlet
IV Hydraulic
Actuator
RSV Hydraulic
Actuator
RSV Yoke
IV Yoke
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA
64
STEAM VALVES
COMBINED REHEAT VALVE
(ASSEMBLY)
IV Actuator
Steam
Inlet
Intercept
Valve
Reheat
Stop Valve
IV Stem
RSV Stem
Strainer
Cover
IV Yoke
RSV Yoke
RSV
Hydraulic
Actuator
RSV bypass valve
No IV Bypass Valve on This Project!
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 65
TSI
2.5 TSI
TURBINE SUPERVISORY INSTRUMENT
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 66
TSI
2.5.1. Outline of the TSI

2.5.2. System Description

2.5.3. Principles

2.5.4. TSI Sensor Outline Drawings
CONTENTS
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 67
TSI
2.5.1.OUTLINE OF THE TSI
The function of the turbine Supervisory Instrument System is to
monitor and control turbine condition including factors such as speed,
vibration, differential expansion, expansion, eccentricity, etc.
Recently Eddy Current type sensors (in accordance with API std670)
have benn developed and are being used widely.
These sensors have high accuracy and wide range frequency
characteristics, and anti-noise characteristics.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 68
TSI
VIBRATION
Shaft vibration is one of the most important factors to monitor for safe
operation of a rotating machine. In general, increased shaft vibration
will result from factors such as rotor imbalance, friction, and instability
of lubricating oil, etc
These problems can be detected and remedied at an early stage by
supervising shaft vibration. In the case of steam turbines, absolute
shaft vibration is monitored.The vibration of each bearing in vertical
and horizontal directions to the shaft is monitored.
High vibration levels will trigger an alarm signal.
Should the vibration exceed the high trip level, a turbine trip-signal will
be initiated.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 69
TSI
SHELL EXPANSION
The relative positions between the foundation of the turbine and the
shell are monitored and shell elongation in the direction of the shaft is
measured using a Linear Variable Differential Transformer (LVDT).
Excessive shell expansion will trigger an alarm signal.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 70
TSI
DIFFERENTIAL EXPANSION
The relative differential expansion between the casing and the rotor is
measured.

Pickups are installed in the HP/IP turbine and the LP turbine to
facilitate this.

Excessive differential expansion will activate the alarm.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 71
TSI
ECCENTRICITY
The eccentricity of the turbine rotor is measured and is important for
monitoring rotor bow, particularly during the turning operation.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 72
TSI
THRUST POSITION
The mobility in the axial direction of the rotor is measured.
An alarm and trip signal will be given, if the mobility exceeds preset values.

This monitoring system is a duplicate system in the sence that it comprises 3
sets of detectors, drivers and monitors.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 73
TSI
ZERO SPEED
Turbine speed is monitored, turning interlocks will be initiated if the
speed drops below the preset value.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 74
TSI
INSTRUMENT LIST FOR MAIN TURBINE/GENERATOR
M.T Vibration Detector / 12sets(6sets of X/Y)
Vibration Detector
Extension Cable
Vibration Driver
Vibration Monitor
Shaft Eccentricity / 1set
Eccentricity Detector
Extension Cable
Shaft Eccentricity Driver
Shaft Eccentricity Monitor
Main turbine Zero Speed / 1set
Main turbine Zero Speed Detector
Extension Cable
Main turbine Zero Driver
Main turbine Zero Monitor
Shell Expansion / 1set
Shell Expansion Detector
Shell Expansion Monitor
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 75
TSI
HP (HIP)Turbine Differential Expansion / 1 set
HP (HIP)Turbine Differential Expansion Detector
Extension Cable
HP (HIP)Turbine Differential Expansion Driver
HP (HIP)Turbine Differential Expansion Monitor
LP Turbine Differential Expansion / 1 set
LP Turbine Differential Expansion Detector
Extension Cable
LP Turbine Differential Expansion Driver
LP Turbine Differential Expansion Monitor
Thrust Position / 3 sets
Thrust Position Detector
Extension Cable
Thrust Position Driver
Thrust Position Monitor
Keyphasor /1 set
Keyphasor Detector
Extension Cable
Keyphasor Driver
System Monitor
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 76
TSI
THRUST BEARING
E4
POSTION
ZE5
K
E
Y
P
H
A
S
O
R

SE
#1
ZE1 E3 ZE2
SPEED
FRONT STANDERD
#1
E
C
C

D
I
F
F
. E
X
P
A
N

SHELL EXPANTION
LP LP
X+Y X+Y
BRG.#3 BRG.#4
CASING ANCHOR POINT
VE
VE
X
Y
VE
VE
X
Y
X
Y
VE
VE
X
Y
BRG.#2
IP HP
X+Y
BRG.#1
V
I
B
.

VE
VE
X+Y
V
I
B
.

GENERAL LOCATION OF TSI SENSORS
ZE6
ZE6
D
I
F
F
.
E
X
P
A
N
.

VIBRATION DETECTOR
ZERO SPEED DETECTOR
ECCENTRICITY DETECTOR
HIP DIFF. EXPANSION DETECTOR
SHELL EXPANSION DETECTOR
KEYPHASOR DETECTOR
THRUST POSITION DETECTOR
LP DIFF. EXPANSION DETECTOR
VE
SE
ZE1
ZE2
ZE3
ZE4
ZE5
ZE6
ZE5
ZE5
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 77
TSI
STEADY
SUPPORT
GENERATOR
BRG.6
X+Y X+Y
BRG.#5
V
I
B
.

V
I
B
.

VE
VE
X
Y
VE
VE
X
Y
LOCATION OF VIBRATION DETECTORS
VE
VIBRATION DETECTOR
STEAM TURBINE AND AUX.
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TSI
2.5.2.Schematic Diagram of TSI - 1
ZERO SPEED
ECCENTRICITY
ZERO SPEED
DETECTOR
ZERO SPEED
DRIVER
ZERO SPEED
MONITOR
ECCENTRICITY
DETECTOR
ECCENTRICITY
DRIVER
FIELD
TS
I
EHC
MONITOR
EHC
KEYPHASOR
DETECTOR
KEYPHASOR
DRIVER
EHC
EHC Cabinet
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 80
TSI
TURBINE VIBRATION DETECTOR
Schematic Diagram of TSI - 2
VIBRATION
DETECTOR
(BRG.#1-X)
VIBRATION
DRIVER
VIBRATION
MONITOR-1
VIBRATION
DETECTOR
(BRG.#1-Y)
VIBRATION
DRIVER
VIBRATION
DETECTOR
(BRG.#2-X)
VIBRATION
DRIVER
VIBRATION
MONITOR-2
VIBRATION
DETECTOR
(BRG.#2-Y)
VIBRATION
DRIVER
FIELD
TSI
EHC
EHC
TRIP
TRIP(BRG.#2,3,4,5,6)
EHC
TRIP
EHC Cabinet
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 81
TSI
SHELL EXPANSION
TURBINE DIFFERENTIAL EXPANSION
Schematic Diagram of TSI - 3
SHELL EXPANSION
DETECTOR
SHELL EXPANSION
MONITOR
FIELD
TSI
EHC
EHC
HIP DIFFERENTIAL
EXPANSION DETECTOR
HIP
DIFFERENTIAL
EXPANSION
MONITOR
HIP DIFFERENTIAL
EXPANSION DRIVER
EHC
LP DIFFERENTIAL
EXPANSION DETECTOR(A)
LP
DIFFERENTIAL
EXPANSION
MONITOR
LP DIFFERENTIAL
EXPANSION DRIVER(A)
EHC
LP DIFFERENTIAL
EXPANSION DETECTOR(B)
LP DIFFERENTIAL
EXPANSION DRIVER(B)
EHC Cabinet
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 82
TSI
Schematic Diagram of TSI - 4
THRUST POSITION
FIELD
TSI
EHC
THRUST POSITION
DETECTOR (B)
THRUST POSITION
MONITOR (B)
THRUST POSITION
DRIVER (B)
EHC
THRUST POSITION
DETECTOR (A)
THRUST POSITION
MONITOR (A)
THRUST POSITION
DRIVER (A)
EHC
TRIP
TRIP
TRIP(B)/(C)
EHC Cabinet
THRUST POSITION
DETECTOR (C)
THRUST POSITION
MONITOR (C)
THRUST POSITION
DRIVER (C)
EHC
TRIP
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 83
TSI
2.5.4.PRINCIPLE
VIBRATION DETECTOR
SHAFT
DISPLACEMENT
DETECTOR
DETECTOR SLEEVE
Advantages: NO contact with the shaft surface
NO moving parts
NO wear
Easy calibration
Good frequency response
Disadvantages: External power supply required
Sensitive to material properties and imperfections
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 84
TSI
Sensor signal output
DC COMPONENT
AVERAGE GAP
AC COMPONENT
DYNAMIC MOTION
Toward/Away
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 85
TSI
Sensor system response
INITIAL OUTPUT
0.3 0.5 0.8 1.0 1.3 1.5 1.8 2.0 2.3 2.5 2.8 3.0 3.3 3.6
NEW OUTPUT
LINEAR
RANGE (2.2mm)
INITIAL GAP NEW GAP
-25
-10
-20
-15
-5
GAP (mm)
O
U
T
P
U
T

S
I
G
N
A
L
(
V
d
c
)

STEAM TURBINE AND AUX.
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TSI
REFERENCE DRAWINGS OF THE
INSTRUMENTS
2.5.4. TSI SENSOR SYSTEM OUTLINE
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TSI
Detector
Sensor Side
Connection
Side
STEAM TURBINE AND AUX.
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TSI
Extension Cable
Sensor Side Driver Side
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 89
TSI
Driver
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Classroom Lecture Series for Steam Turbine Generator TOSHIBA 90
TSI
Connection Diagram
Vibration
Detector
Extension
Cable
Driver
Shield
Cable
Terminal Block
CAUTION
To avoid electrical shock, do not apply
power source to the monitor when
wiring.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 91
TSI
CAUTIONARY NOTE:
Instruction manuals are provided for installation, maintenance and
troubleshooting of the TSI.
The person responsible for the TSI should review these manuals
carefully before commencing any of these activities.
STEAM TURBINE AND AUX.
Classroom Lecture Series for Steam Turbine Generator TOSHIBA 92
END STEAM TURBINE AND AUX.