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Welder Test Param19!03!201211

This document contains welder qualification test parameter recording sheets for six welders. It provides details of welding procedure specification numbers, materials, electrodes, test dates and parameters like current, voltage, and travel speed for various passes of fillet welds made in the 4F and 3F positions on steel plates. The sheets are signed by representatives from ONGC Petro additions Limited, Engineers India Limited, and Tecnimont ICB to qualify the welders for structural welding work on an LLDPE/HDPE and PP plant.

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VapaVapa
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© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
187 views151 pages

Welder Test Param19!03!201211

This document contains welder qualification test parameter recording sheets for six welders. It provides details of welding procedure specification numbers, materials, electrodes, test dates and parameters like current, voltage, and travel speed for various passes of fillet welds made in the 4F and 3F positions on steel plates. The sheets are signed by representatives from ONGC Petro additions Limited, Engineers India Limited, and Tecnimont ICB to qualify the welders for structural welding work on an LLDPE/HDPE and PP plant.

Uploaded by

VapaVapa
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 151

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 01
PROCESS: SMAW BATCH No.: POSITION: 4F MATERIAL THIK (mm): 16 DATE OF TEST:

WPS NO:TICB/ EPCC-2,3/STR/06


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE

WQT No.: 01
HEAT No./ COIL No.: 2104717 FILLET SIZE: 12 mm

23/01/2012

NAME OF WELDER / No.: RANJEET GUPTA - 04


ELECTRODE MANUFACTURER: D & H

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018 (EB5426 H3JX)


Length of Test Piece (mm)

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

103 132 116 120

113 136 120 124

108 134 118 122

24 25 24 25

27 27 26 27

25.5 26 25 26

200 200 200 200

139 110 103.28 118.18

1.19 1.90 1.60 1.71 1.61

150 175 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

T (WQT) - PARAMETER RECORDING SHEET


DATE OF TEST:

ng) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).


23/01/2012
PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

Remarks

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 02
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/04


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

WQT No.: 02
HEAT No./ COIL No.:

DATE OF TEST:

23/01/2012

NAME OF WELDER / No.: RANJEET GUPTA - 04


ELECTRODE MANUFACTURER: D & H BATCH No.:

PROCESS: SMAW

POSITION: 3F

2104717
FILLET SIZE:

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018

(EB5426 H3JX)
Voltage in Volts Min. Max. AVG.

12 mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Length of Test Piece (mm)

Travel speed (mm/ min)

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

90 130 115 120

94 134 122 124

92 132 118.5 122

23 24 25 25

25 26 27 27

24 25 26 26

200 200 200 200

70 236 127 118

1.89 0.84 1.45 1.46 1.61

150 175 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

(WQT) - PARAMETER RECORDING SHEET

) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).


DATE OF TEST:

23/01/2012
PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

Remarks

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 03
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/03


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Travel speed (mm/ min)

WQT No.: 03
HEAT No./ COIL No.:

DATE OF TEST:

23/01/2012

NAME OF WELDER / No.: MD. MINTU - 02


ELECTRODE MANUFACTURER: ESAB, D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

3009025
FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V BUTT: NA DOUBLE-V

FOR 2.5 mm: KS 131102- ESAB FOR 3.15 mm: 16032- D&H
Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E6013: ER 4212X-ESAB, ER 4222-D&H


Voltage in Volts Min. Max. AVG. Length of Test Piece (mm)

8 mm

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

85 95

92 100

88.5 97.5

22 23

24 25

23 24

200 200

95 126

1.29 1.20 1.12

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

E OF TEST:

01/2012

ST No.: DCJ

GLE-V

UBLE-V

Remarks

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 04
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/06


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

WQT No.: 04
HEAT No./ COIL No.:

DATE OF TEST:

23/01/2012

NAME OF WELDER / No.: DHARMENDRA - 05


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 4F

2104717
FILLET SIZE:

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018

(EB5426 H3JX)
Voltage in Volts Min. Max. AVG.

12 mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Length of Test Piece (mm)

Travel speed (mm/ min)

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

90 105 108 115

98 110 112 120

94 107.5 110 117.5

25 26 25 24

27 27 27 26

26 26.5 26 25

200 200 200 200

133 100 101 101.61

1.11 1.71 1.56 1.69 1.73

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

(WQT) - PARAMETER RECORDING SHEET

g) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).


DATE OF TEST:

23/01/2012
PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

Remarks

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 05
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/06


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

WQT No.: 05
HEAT No./ COIL No.:

DATE OF TEST:

23/01/2012

NAME OF WELDER / No.: SAKINDRA - 06


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 4F

2104717
FILLET SIZE:

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018 (EB5426 H3JX)

12 mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Length of Test Piece (mm)

Travel speed (mm/ min)

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

78 88 108 115

84 95 110 120

81 91.5 109 117.5

22 24 25 24

24 26 27 26

23 25 26 25

200 200 200 200

100 103 101 101.61

1.12 1.33 1.46 1.68 1.73

150 175 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

(WQT) - PARAMETER RECORDING SHEET

) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).


DATE OF TEST:

23/01/2012
PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

Remarks

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 06
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/04


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

WQT No.: 06
HEAT No./ COIL No.:

DATE OF TEST:

23/01/2012

NAME OF WELDER / No.: SAKINDRA - 06


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

2104717
FILLET SIZE:

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018

(EB5426 H3JX)
Voltage in Volts Min. Max. AVG.

12 mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Length of Test Piece (mm)

Travel speed (mm/ min)

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

110 108 115 112

112 110 120 115

111 109 117.5 113.5

24 24 25 25

26 26 27 27

25 25 26 26

200 200 200 200

116 104 101 77

1.44 1.56 1.78 1.81 2.29

150 175 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

T (WQT) - PARAMETER RECORDING SHEET

ng) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).


DATE OF TEST:

23/01/2012
PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

Remarks

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 07
MATERIAL THIK (mm): 10 DATE OF TEST:

WPS NO:TICB/ EPCC-2,3/STR/05


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE

WQT No.: 07

24/01/2012

NAME OF WELDER / No.: MD. MINTU - 02


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 4F

HEAT No./ COIL No.:

3009025

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032


Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

FILLET SIZE: DOUBLE 8 mm AVG. Heat Heat Input Input (KJ/mm (KJ/mm ) )

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Voltage in Volts Min. Max. AVG.

Length of Test Piece (mm)

Travel speed (mm/ min)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

82 104

88 110

85 107

21 22

23 24

22 23

200 200

116 104

0.97 1.19 1.41

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 08
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/04


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 08
HEAT No./ COIL No.:

DATE OF TEST:

24/01/2012

NAME OF WELDER / No.: SATYANDRA CHOWHAN - 07


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

2104717
FILLET SIZE:

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018

(EB5426 H3JX)
Voltage in Volts Min. Max. AVG.

12 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

AVG. Heat Heat Input Input (KJ/mm (KJ/mm ) )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

90 115 112 102

96 120 116 104

93 117.5 114 103

23 24 23 23

25 26 25 25

24 25 24 24

200 200 200 200

105 150 100 100

70 68 46 58

90 132.35 130.43 103.45

90 132 130 103

1.49 1.33 1.26 1.43 1.38

150 175 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 09
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/04


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B)

WQT No.: 09
HEAT No./ COIL No.: 2104717 FILLET SIZE:

DATE OF TEST:

24/01/2012

NAME OF WELDER / No.: MINTU - 02


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Current in Amperes Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018

(EB5426 H3JX)
Voltage in Volts Min. Max. AVG. Length of Test Piece (mm)

FILLET

SINGLE DOUBLE

12 mm
AVG. Heat Input (KJ/mm )

BUTT: NA

SL. NO.

Pass

Process

Class Of Dia.Of Electrod Electrod Polarity e / Filler e (mm) Metal

Travel speed (mm/ min)

Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

86 110 108 110

88 112 115 112

87 111 111.5 111

22 23 24 24

24 25 26 26

23 24 25 25

200 200 200 200

85 114 112 115

1.42 1.40 1.44 1.49 1.45 \

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 10
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/06


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE

WQT No.: 10
HEAT No./ COIL No.: 2104717 FILLET SIZE:

DATE OF TEST:

24/01/2012

NAME OF WELDER / No.: SATYANDRA CHOWHAN - 07


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 4F

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Current in Amperes Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018

(EB5426 H3JX)
Voltage in Volts Min. Max. AVG. Length of Test Piece (mm)

DOUBLE 12 mm AVG. Heat Heat Input Input (KJ/mm (KJ/mm ) )

BUTT: NA

SL. NO.

Pass

Process

Class Of Dia.Of Electrod Electrod Polarity e / Filler e (mm) Metal

Travel speed (mm/ min)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

95 110 110 110

103 114 115 112

99 112 112.5 111

24 25 25 24

26 27 27 26

25 26 26 25

200 200 200 200

63 95 115 105

31 61 70 55

121.94 93.443 98.571 114.55

122 93 99 115

1.22 1.87 1.58 1.78 1.45

150 175 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 11
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/03


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 11
HEAT No./ COIL No.:

DATE OF TEST:

24/01/2012

NAME OF WELDER / No.: ANAND KUMAR - 08


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

3009025
FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

82 105

86 108

84 106.5

24 25

26 27

25 26

200 200

80 100

63 49

76.19 122.45

76 122

1.65 1.51 1.36

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 12
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/03


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 12
HEAT No./ COIL No.:

DATE OF TEST:

24/01/2012

NAME OF WELDER / No.: SATYANDRA CHOWHAN - 07


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

3009025
FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

92 120

96 124

94 122

22 23

24 25

23 24

200 200

50 78

38 44

78.947 106.36

79 106

1.64 1.65 1.65

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 13
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/05


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 13
HEAT No./ COIL No.:

DATE OF TEST:

24/01/2012

NAME OF WELDER / No.: SATYANDRA CHOWHAN - 07


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 4F

3009025
FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

90 120

94 124

92 122

24 23

26 25

25 24

200 200

70 78

56 44

75 106.36

75 106

1.84 1.75 1.65

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 14
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/04


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 14
HEAT No./ COIL No.:

DATE OF TEST:

23/01/2012

NAME OF WELDER / No.: ANAND KUMAR - 08


ELECTRODE MANUFACTURER: D & H BATCH No.:

PROCESS: SMAW

POSITION:

3F

2104717
FILLET SIZE:

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018

(EB5426 H3JX)
Voltage in Volts Min. Max. AVG.

12 mm
AVG. Heat Input (KJ/mm )

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

90 115 110 108

94 120 114 114

92 117.5 112 111

22 23 24 24

24 25 26 26

23 24 25 25

200 200 200 200

65 95 115 105

42 61 70 75

93 93 99 84

93 93 99 84

1.37 1.81 1.70 1.98 1.72

150 175 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECO

Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 15
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION (mm): 100*200*2nos.

NAME OF WELDER / No.: RANJEET GUPTA-04


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 4F

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Length of Test Piece (mm)

1 2 3 4 5 6 7

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

85 104

90 108

87.5 106

23 24

25 26

24 25

200 200

8 9 10
Afcons Infrastructure Ltd. NAME: SIGNATURE:
DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

PARAMETER RECORDING SHEET

t for ONGC Petro addition Limited (OPaL-DAHEJ).


WPS NO:TICB/ EPCC-2,3/STR/05
MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

WQT No.: 15
HEAT No./ COIL No.:

DATE OF TEST:

24/01/2012

3009025
FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

8 mm

BUTT: NA

Travel speed (mm/ min)

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

77 90

58 49

79.655 110.2

80 110

1.58 1.51 1.45

150 175

mont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD.

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 16
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/03


PLATE DIMENSION (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 16
HEAT No./ COIL No.:

DATE OF TEST:

24/01/2012

NAME OF WELDER / No.: SAKINDRA - 06


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

3009025
FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

78 108

82 110

80 109

24 25

26 27

25 26

200 200

55 88

42 44

78.571 120

79 120

1.52 1.47 1.42

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


EPCC-2 PP-UNIT for ONGC Petro additions Limited. (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 17
MATERIAL THIK (mm): 8

WPS NO:TICB/EPCC-2/STR/WPS-01
MATERIAL PLATE DIMENSION SPECIFICATION: (mm): 120*350*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min) Heat AVG. Input Heat (KJ/mm Input ) (KJ/mm)

WQT No.: 17

DATE OF TEST:

09 /01/2012

NAME OF WELDER / No.: Upendra Tiwari-01


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3G

HEAT No./COIL No.:

PLATE No./ CAST No.:

15005A200D
FILLET SIZE: NA

11102020
BUTT: SINGLE-V DOUBLE-V

FOR 2.5 mm: K 5131102 (ESAB) FOR 3.15 mm: 15797 (D&H)
Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E6013 (ER 4212X-ESAB), (ER 4222-D&H).


Voltage in Volts Min. Max. AVG.

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

Inter pass temp. (c)

Remarks

1 2 3 1

ROOT PASS-1 PASS-2 ROOT

SMAW SMAW SMAW SMAW

2.5 2.5 3.15 2.5

ACEN ACEN ACEN ACEN

78 80 90 73

80 80 92 73

79 80 91 73

24 24 24 24

26 26 26 24

25 25 25 24

350 350 350 350

66 86 62 76

1.80 1.40 2.20 1.38 1.38 1.80

150 175 175 150

AFTER BACK CHIPPING

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


EPCC-3 LLDPE/HDPE (Swing) Plant for ONGC Petro additions Limited. (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 18
MATERIAL THIK (mm): 16

WPS NO:TICB/EPCC-3/STR/PQR-02
MATERIAL PLATE DIMENSION SPECIFICATION: (mm): 120*500*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 18

DATE OF TEST:

16/01/2012
PLATE No./ CAST No.: B71015 SINGLE-V DOUBLE-V

NAME OF WELDER / No.: Upendra Tiwari-01


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3G

HEAT No./ COIL No.:

CP6432200C
FILLET SIZE: NA

FOR 2.5 mm: 15704 FOR 3.15 mm: 15866


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION:

E7018 (EB5426 H3JX)

BUTT:

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input Inter pass temp. (c) (KJ/mm (KJ/mm) )

Remarks

1 2 3 4 5

ROOT PASS-1 PASS-2 PASS-3 PASS-4

SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP

87 79 75 82 82

94 88 82 88 85

90.5 83.5 78.5 85 83.5

23 23 22 22 22

25 25 24 24 24

24 24 23 23 23

500 500 500 500 500

39 88.889 129.77 158.49 163.16

3.32 1.35 0.83 0.74 0.71 1.39

150 175 175 175 175

AFTER BACK CHIPPING 6 7 8 9 10 ROOT PASS-1 PASS-2 PASS-3 PASS-4 SMAW SMAW SMAW SMAW SMAW 2.5 3.15 3.15 3.15 3.15 DCEP DCEP DCEP DCEP DCEP 79 88 75 81 76 88 93 80 92 82 83.5 90.5 77.5 86.5 79 23 22 23 22 22 26 25 26 25 25 24.5 23.5 24.5 23.5 23.5 500 500 500 500 500 133.33 128.57 129.47 144.83 141.82 0.92 0.99 0.88 0.84 0.79 0.88 150 175 175 175 175
ENGINEERS INDIA LTD. NAME: SIGNATURE:
DATE:

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


EPCC-3 LLDPE/HDPE (Swing) Plant for ONGC Petro additions Limited. (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 19 WPS NO:TICB/EPCC-3/STR/WPS-03
MATERIAL THIK (mm): 8 PLATE DIMENSION MATERIAL (mm): SPECIFICATION: IS 2062(Grade-B) 110*300*2nos. FILLET SINGLE DOUBLE

WQT No.: 19

DATE OF TEST: 1 9 /01/2012

NAME OF WELDER / No.: GUPTA-04


ELECTRODE MANUFACTURER: D&H BATCH No.:

RANJEET

PROCESS: SMAW

POSITION: 3F

HEAT No./ COIL No.:

PLATE No./ CAST No.:

15005A200D
FILLET SIZE: 6mm

11102020
BUTT: NA SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 15797


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E6013 (ER 4222-D&H).


Voltage in Volts Min. Max. AVG. Length of Test Piece (mm)

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Travel speed (mm/ min)

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

85 95

90 105

87.5 100

23 23

25 24

24 23.5

300 300

129 113

0.98 1.12 1.25

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


EPCC-3 LLDPE/HDPE (Swing) Plant for ONGC Petro additions Limited. (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 20
MATERIAL THIK (mm): 8

WPS NO:TICB/EPCC-3/STR/WPS-05
MATERIAL PLATE DIMENSION SPECIFICATION: (mm): 110*300*2nos. 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm)

WQT No.: 20
HEAT No./ COIL No.:

DATE OF TEST: 1 9 /01/2012

NAME OF WELDER / No.: DINESH SHARMA-03


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 4F

IS

PLATE No./ CAST No.:

15005A200D
FILLET SIZE: 6mm

11102020
BUTT: NA SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 15797

ELECTRODE SPECIFICATION:

E6013 (ER 4222-D&H).

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

75 95

80 105

77.5 100

24 23

26 25

25 24

300 300

150 143

0.78 0.89 1.01

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: REPORT NO.: 21 WPS NO:TICB/ EPCC-2,3/STR/
MATERIAL PLATE DIMENSION THIKNESS (mm): 10 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Travel speed (mm/ min)

WQT No.: 21
HEAT No./ COIL No.:

DATE OF TEST:

27/01/2012

AWDHESH MEHTA - 09
ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 2F

3009025
FILLET SIZE: 8mm

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032

ELECTRODE SPECIFICATION: E6013 (ER4222)


Length of Test Piece (mm)

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

AVG. Heat Heat Input Input (KJ/mm) (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

75 120

85 125

80 122.5

22 23

26 25

24 24

200 200

120 120

50 47

144 153.19

144 153

0.80 1.15

150 0.98 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: REPORT NO.: 22 WPS NO:TICB/ EPCC-2,3/STR/
MATERIAL PLATE DIMENSION THIKNESS (mm): 16 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Travel speed (mm/ min)

WQT No.: 22
HEAT No./ COIL No.:

DATE OF TEST:

27/01/2012

AWDHESH MEHTA - 09
ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

2104717

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212

ELECTRODE SPECIFICATION: E7018 (EB5426H3JX)


Length of Test Piece (mm)

FILLET SIZE: 12mm BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

AVG. Heat Heat Input Input (KJ/mm) (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

66 115 108

85 120 110

75.5 117.5 109

23 20 25

25 25 27

24 22.5 26

200 200 200

70 125 120

50 70 80

84 107.14 90

84 107 90

1.29 1.48 1.89 1.56

150 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: REPORT NO.: 23 WPS NO:TICB/ EPCC-2,3/STR/
MATERIAL PLATE DIMENSION THIKNESS (mm): 16 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Travel speed (mm/ min)

WQT No.: 23
HEAT No./ COIL No.:

DATE OF TEST:

27/01/2012

AWDHESH MEHTA - 09
ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 2F

2104717

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212

ELECTRODE SPECIFICATION: E7018 (EB5426H3JX)


Length of Test Piece (mm)

FILLET SIZE: 12mm BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

AVG. Heat Heat Input Input (KJ/mm) (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

80 135 140

90 140 142

85 137.5 141

26 26 26

28 28 28

27 27 27

200 200 200

115 180 140

50 70 60

138 154.29 140

138 154 140

1.00 1.44 1.63 1.36

150 175 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: REPORT NO.: 24 WPS NO:TICB/ EPCC-2,3/STR/03
MATERIAL PLATE DIMENSION THIKNESS (mm): 10 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE Travel speed (mm/ min)

WQT No.: 24
HEAT No./ COIL No.:

DATE OF TEST:

27/01/2012

AWDHESH MEHTA - 09
ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 3F

3009025
FILLET SIZE: 8mm

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032

ELECTRODE SPECIFICATION: E6013 (ER4222)


Length of Test Piece (mm)

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

AVG. Heat Heat Input Input (KJ/mm) (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

69 100

78 110

73.5 105

19 19

20 20

19.5 19.5

200 200

65 80

58 61

67.241 78.689

67 79

1.28 1.56

150 1.42 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: AHMED SHIDIQUE - 10
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 25

WPS NO:TICB/ EPCC-2,3/STR/04


MATERIAL PLATE DIMENSION THIKNESS (mm): 10 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

WQT No.: 25
HEAT No./ COIL No.:

DATE OF TEST:

27/01/2012

PROCESS: SMAW

POSITION: 3F

3009025
FILLET SIZE: 8mm

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032

ELECTRODE SPECIFICATION: E6013 (ER4222)


Length of Test Piece (mm)

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal AWS/ SFA 5.1 AWS/ SFA 5.1

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG. Min.

Voltage in Volts Max. AVG.

Travel speed (mm/ min)

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

2.5 3.15

ACEN ACEN

85 112

88 121

86.5 116.5

22 19

25 21

23.5 20

200 200

54 70

40 46

81 91.3043478

81 91

1.51 1.53

150 1.52 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: AHMED SHIDIQUE - 10
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 26

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): THIKNESS (mm): 10 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

WQT No.: 26
HEAT No./ COIL No.:

DATE OF TEST:

27/01/2012

PROCESS: SMAW

POSITION: 2F

3009025
FILLET SIZE: 8mm

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032

ELECTRODE SPECIFICATION: E6013 (ER4222)


Length of Test Piece (mm)

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

AVG. Heat Heat Input Input (KJ/mm) (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

87 119

96 125

91.5 122

23 22

26 25

24.5 23.5

200 200

90 170

70 110

77.143 92.727

77 93

1.75 1.80 1.85

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (

Civil & Structural works for LLDPE/HDPE (Swing


FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: DINESH SHARMA - 03
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 27

PROCESS: SMAW

POSITION: 2F

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max.

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

110 143 137

113 150 145

Afcons Infrastructure Ltd. NAME: NAME:

SIGNATURE:
DATE:

SIGNATURE:
DATE:

ITED (OPaL)

ER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET

tural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
27 POSITION: 2F
WPS NO:TICB/ EPCC-2,3/STR/
MATERIAL PLATE DIMENSION THIKNESS (mm): 16 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET

ELECTRODE SPECIFICATION: E7018 (EB5426H3JX)


Length of Test Piece (mm)

Current in Amperes AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

111.5 146.5 141

24 27 28

28 29 30

26 28 29

200 200 200

110 150 120

55 80 75

120 112.5 96

120 113 96

Tecnimont ICB. NAME:

SIGNATURE:
DATE:

RDING SHEET

mited (OPaL-DAHEJ).
WQT No.: 27
MATERIAL SPECIFICATION: IS 2062(Grade-B) SINGLE DOUBLE HEAT No./ COIL No.: DATE OF TEST:

27/01/2012

2104717
FILLET SIZE: 12mm

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

BUTT: NA

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1.45 2.19 2.56 2.06

150 175 175

ENGINEERS INDIA LTD. NAME:

SIGNATURE:
DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TES

Civil & Structural works for LLDPE/HDPE (Swi


FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: AHMED SIDHIQUE - 10
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 28

PROCESS: SMAW

POSITION: 2F

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

2.5 3.15 3.15

DCEP DCEP DCEP

93 126 129

101 130 135

97 128 132

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

NAME: SIGNATURE:
DATE:

FICATION TEST (WQT) - PARAMETER RECORDING SHEET


LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
WPS NO:TICB/ EPCC-2,3/STR/
MATERIAL PLATE DIMENSION THIKNESS (mm): 16 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

ELECTRODE SPECIFICATION: E7018 (EB5426H3JX)


Length of Test Piece (mm)

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat Input (KJ/mm)

23 27 25

27 29 28

25 28 26.5

200 200 200

110 90 97

55 66 70

120 81.818 83.143

120 82 83

1.21 2.62 2.53

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEE

RE:

ET

HEJ).
WQT No.: 28
HEAT No./ COIL No.: DATE OF TEST:

27/01/2012

2104717
FILLET SIZE: 12mm

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

BUTT: NA

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

150 2.12 175 175

ENGINEERS INDIA LTD.

NAME:

IGNATURE:

DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TES

Civil & Structural works for LLDPE/HDPE (Swi


FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: DHARMENDRA KUMAR - 05
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 29

PROCESS: SMAW

POSITION: 2F

FOR 2.5 mm: 16131 FOR 3.15 mm: 16032

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal AWS/ SFA 5.1 AWS/ SFA 5.1

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

2.5 3.15

ACEN ACEN

103 131

106 135

104.5 133

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

NAME: SIGNATURE:
DATE:

FICATION TEST (WQT) - PARAMETER RECORDING SHEET


LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
WPS NO:TICB/ EPCC-2,3/STR/
MATERIAL PLATE DIMENSION THIKNESS (mm): 10 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

ELECTRODE SPECIFICATION: E6013 (ER4222)


Length of Test Piece (mm)

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat Input (KJ/mm)

23 25

27 29

25 27

200 200

95 195

40 65

142.5 180

143 180

1.10 1.20

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEE

RE:

ET

HEJ).
WQT No.: 29
HEAT No./ COIL No.: DATE OF TEST:

27/01/2012

3009025
FILLET SIZE: 8mm

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

BUTT: NA

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

150 1.15 175

ENGINEERS INDIA LTD.

NAME:

IGNATURE:

DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TES

Civil & Structural works for LLDPE/HDPE (Swi


FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: AHMED SIDHIQUE - 10
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 30

PROCESS: SMAW

POSITION: 3F

FOR 2.5 mm: 15704 FOR 3.15 mm: 16212

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

2.5 3.15 3.15

DCEP DCEP DCEP

98 125 131

103 132 135

100.5 128.5 133

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

NAME: SIGNATURE:
DATE:

FICATION TEST (WQT) - PARAMETER RECORDING SHEET


LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
WPS NO: TICB/ EPCC-2,3/STR/04
MATERIAL PLATE DIMENSION THIKNESS (mm): 16 (mm): 100*200*2nos. MATERIAL SPECIFICATION: IS 2062(Grade-B) FILLET SINGLE DOUBLE

ELECTRODE SPECIFICATION: E7018 (EB5426H3JX)


Length of Test Piece (mm)

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat Input (KJ/mm)

23 25 24

26 28 27

24.5 26.5 25.5

200 200 200

90 85 97

50 65 70

108 78.462 83.143

108 79 83

1.37 2.59 2.45

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEE

RE:

ET

HEJ).
WQT No.: 30
HEAT No./ COIL No.: DATE OF TEST:

27/01/2012

2104717
FILLET SIZE: 12mm

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

BUTT: NA

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

150 2.14 175 175

ENGINEERS INDIA LTD.

NAME:

IGNATURE:

DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


EPCC-3 LLDPE/HDPE (Swing) Plant for ONGC Petro additions Limited. (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 20
MATERIAL THIK (mm): 8

WPS NO:TICB/EPCC-3/STR/WPS-05
MATERIAL PLATE DIMENSION SPECIFICATION: (mm): 110*300*2nos. 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm)

WQT No.: 20
HEAT No./ COIL No.:

DATE OF TEST: 1 9 /01/2012

NAME OF WELDER / No.: DINESH SHARMA-03


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION: 4F

IS

PLATE No./ CAST No.:

15005A200D
FILLET SIZE: 6mm

11102020
BUTT: NA SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: 15797

ELECTRODE SPECIFICATION:

E6013 (ER 4222-D&H).

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

75 95

80 105

77.5 100

24 23

26 25

25 24

300 300

150 143

0.78 0.89 1.01

150 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:107
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 107


HEAT No./ COIL No.:

DATE OF TEST: 1603-2012

NAME OF WELDER / No.:


ELECTRODE MANUFACTURER: D&H AND ESAB

RAJKUMAR 19
BATCH No.:

PROCESS: SMAW

POSITION: 3F

3009025
FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 105

85 108

82.5 106.5

24 22

26 24

25 23

200 200

82 105

1.51 1.45 1.40

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.: 94 WPS NO:TICB/ EPCC-2,3/STR/
MATERIAL POSITION: 4F-45 MATERIAL PLATE DIMENSION SPECIFICATION: THIKNESS (mm): 10 (mm): 100*200*2nos. DEG. IS 2062(Grade-B)

WQT No.: 94
HEAT No./ COIL No.:

DATE OF TEST: 15 /03/2012

NAME OF WELDER / No.:


ELECTRODE MANUFACTURER: D&H AND ESAB

RAMNARAYAN -25
BATCH No.:

PROCESS: SMAW

3009025
FILLET SIZE: 8mm

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: RM206106-(ESAB)

ELECTRODE SPECIFICATION: E6013 (ER4222)


Length of Test Piece (mm)

FILLET

SINGLE DOUBLE

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

85 110

90 115

87.5 112.5

22 24

24 26

23 25

200 200

75 77

1.61 1.90 2.19

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: GULAB ANSARI-21
ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

REPORT NO.: 89

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL POSITION: 4F-45 MATERIAL (mm): SPECIFICATION: THIKNESS (mm): 10 DEG. 100*200*2nos. IS 2062(Grade-B)

WQT No.: 89
HEAT No./ COIL No.:

DATE OF TEST: 15 /03/2012

PROCESS: SMAW

3009025
FILLET SIZE: 8mm

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: RM206106-(ESAB)

ELECTRODE SPECIFICATION: E6013 (ER4222)


Length of Test Piece (mm)

FILLET

SINGLE DOUBLE

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

AVG. Heat Heat Input Input (KJ/mm) (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

90 105

92 108

91 106.5

24 22

26 24

25 23

200 200

73 76

1.87 1.93

1.90

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: MUKESH KUMAR-26
ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

REPORT NO.: 109

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL POSITION: 4F-45 MATERIAL (mm): SPECIFICATION: THIKNESS (mm): 10 DEG. 100*200*2nos. IS 2062(Grade-B)

WQT No.: 109


HEAT No./ COIL No.:

DATE OF TEST: 17/ 03/2012

PROCESS: SMAW

3009025
FILLET SIZE: 8mm

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131 FOR 3.15 mm: RM206106-(ESAB)

ELECTRODE SPECIFICATION: E6013 (ER4222)


Length of Test Piece (mm)

FILLET

SINGLE DOUBLE

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

AVG. Heat Heat Input Input (KJ/mm) (KJ/mm )

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 95

85 105

82.5 100

20 24

24 26

22 25

200 200

78 71

1.40 1.75 2.11

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: SANJEEV TIWARI - 24
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 98

WPS NO: TICB/ EPCC-2,3/STR/04

WQT No.: 98

DATE OF TEST: 1603-2012

PROCESS: SMAW

POSITION: 4F45DEG.

PLATE DIMENSION MATERIAL MATERIAL (mm): SPECIFICATION: THIKNESS (mm): 16 100*200*2nos. IS 2062(Grade-B)

HEAT No./ COIL No.:

2104717
FILLET SIZE: 12mm

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533

ELECTRODE SPECIFICATION: E7018 (EB5426H3JX)


Length of Test Piece (mm)

FILLET

SINGLE DOUBLE

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

90 110 111 110

92 112 112 112

91 111 111.5 111

24 24 22 24

26 26 24 26

25 25 23 25

200 200 200 200

78 79 83 87

1.75 2.11 2.54 1.85 1.91

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:100
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 100


HEAT No./ COIL No.:

DATE OF TEST: 1603-2012

NAME OF WELDER / No.: ANWAR ALI - 23


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION: 3F

3009025
FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

75 95

78 97

76.5 96

24 22

26 24

25 23

200 200

65 69

1.77 1.84 1.92

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: MUKESH KUMAR- 26
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 113

WPS NO: TICB/ EPCC-2,3/STR/04


MATERIAL MATERIAL PLATE DIMENSION SPECIFICATION: THIKNESS (mm): 16 (mm): 100*200*2nos. IS 2062(Grade-B)

WQT No.: 113

DATE OF TEST: 1603-2012 PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

PROCESS: SMAW

POSITION: 3F.

HEAT No./ COIL No.:

2104717
FILLET SIZE: 12mm

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533

ELECTRODE SPECIFICATION: E7018 (EB5426H3JX)


Length of Test Piece (mm)

FILLET

SINGLE DOUBLE

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

2.5 3.15 3.15

DCEP DCEP DCEP

82 110 105

89 115 110

85.5 112.5 107.5

23 25 24

25 27 27

24 26 25.5

200 200 200

95 108 110

1.30 1.63 1.50 1.47

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 NAME OF WELDER / No.: sandeep yadav
ELECTRODE MANUFACTURER: D&H BATCH No.:

REPORT NO.: 101

WPS NO: TICB/ EPCC-2,3/STR/04

WQT No.: 101

DATE OF TEST: 16-03-2012

PROCESS: SMAW

POSITION: 4F45DEG.

PLATE DIMENSION MATERIAL MATERIAL (mm): SPECIFICATION: THIKNESS (mm): 16 100*200*2nos. IS 2062(Grade-B)

HEAT No./ COIL No.:

2104717
FILLET SIZE: 12mm

PLATE No./ CAST No.: FCC SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533

ELECTRODE SPECIFICATION: E7018 (EB5426H3JX)


Length of Test Piece (mm)

FILLET

SINGLE DOUBLE

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Travel speed (mm/ min)

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 105 110 110

80 108 112 112

77.5 106.5 111 111

22 24 22 24

24 26 24 26

23 25 23 25

200 200 200 200

71 74 71 65

1.51 2.16 2.79 2.16 2.56

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:114
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 114

DATE OF TEST: 1903-2012

NAME OF WELDER / No.: UTTAM KUMAR ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 105

85 110

82.5 107.5

24 22

26 24

25 23

200 200

63 64

1.96 2.14 2.32

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:116
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 116

DATE OF TEST: 1903-2012

NAME OF WELDER / No.: JANAMUDIN ANSARIELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 110

85 112

82.5 111

24 22

26 24

25 23

200 200

66 68

1.88 2.06 2.25

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:126
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 126

DATE OF TEST: 2103-2012

NAME OF WELDER / No.: SANTOSH KUMAR


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

85 110 110

90 112 112

87.5 111 111

24 21 24

26 24 26

25 22.5 25

200 200 200

69 70 69

1.90 2.14 1.93 2.02

160 150 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:123
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 123

DATE OF TEST: 2103-2012

NAME OF WELDER / No.: MADHUSUDAN ROY


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 110 110 105

85 112 112 108

82.5 111 111 106.5

24 22 24 24

26 24 24 26

25 23 24 25

200 200 200 200

69 65 65 69

1.79 2.36 2.08 1.93 1.93

160 150 170 180

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:122
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 122

DATE OF TEST: 2103-2012

NAME OF WELDER / No.: MANJOOR ALI


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 110 110 110

85 112 112 112

82.5 111 111 111

24 22 24 22

26 24 26 24

25 23 25 23

200 200 200 200

58 65 69 54

2.13 2.36 2.05 1.93 1.87

160 150 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:120
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 120

DATE OF TEST: 2103-2012

NAME OF WELDER / No.: MADHUSUDAN ROY


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEP DCEP

90 110

92 110

91 110

24 22

26 24

25 23

200 200

58 65

2.35 2.34 2.34

155 166

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:124
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 124

DATE OF TEST: 2103-2012

NAME OF WELDER / No.: KANAIYA PRASAD


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

80 110 110

85 112 112

82.5 111 111

24 22 24

26 24 26

25 23 25

200 200 200

58 65 58

2.13 2.36 2.14 1.93

160 150 170

5 6 7 8 9 10
Afcons Infrastructure Ltd. NAME: SIGNATURE:
DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:130
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 130

DATE OF TEST: 2103-2012

NAME OF WELDER / No.: MUNNI PRATAP


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

80 110 110

85 112 112

82.5 111 111

24 22 24

26 24 26

25 23 25

200 200 200

58 65 58

2.13 2.36 2.14 1.93

150 188 176

5 6 7 8 9 10
Afcons Infrastructure Ltd. NAME: SIGNATURE:
DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:131
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 131

DATE OF TEST: 21103-2012

NAME OF WELDER / No.: TUN TUN GUPTA


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:2F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687 FOR 3.15 mm: 206125


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

75 110

78 112

76.5 111

24 22

26 24

25 23

200 200

53 57

2.17 2.43 2.69

160 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:129
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 129

DATE OF TEST: 21103-2012

NAME OF WELDER / No.: SAMPAT GUPTA


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:2F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687 FOR 3.15 mm: 206125


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 90

85 95

82.5 92.5

24 22

26 24

25 23

200 200

55 59

2.25 2.21 2.16

160 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:128
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 128

DATE OF TEST: 21103-2012

NAME OF WELDER / No.: RAJKUMAR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:2F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687 FOR 3.15 mm: 206125


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

75 90

76 95

75.5 92.5

21 24

24 26

22.5 25

200 200

55 59

1.85 1.98 2.10

175 160

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:117
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 117

DATE OF TEST: 21103-2012

NAME OF WELDER / No.: SANTOSH KUMAR


ELECTRODE MANUFACTURER: D&H &ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687 FOR 3.15 mm: 206125


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 90

85 95

82.5 92.5

22 24

24 26

23 25

200 200

54 60

2.11 2.10 2.10

175 160

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:144
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 144

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: JYUAL ANSARI ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

85 105

90 108

87.5 106.5

22 24

24 26

23 25

200 200

66 68

1.83 2.09 2.35

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:145
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 145

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: ANIL KUMARELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16131(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 110

85 112

82.5 111

22 24

24 26

23 25

200 200

69 70

1.65 2.01 2.38

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:153
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 153

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: ANIL KUMAR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687 FOR 3.15 mm: 206125


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

90 120 85 120

95 100 120 110

92.5 110 102.5 115

25 24 26 28

23 25 26 29

24 24.5 26 28.5

200 200 200 200

58 65 58 55

2.30 2.49 2.12 1.93 1.89

160 150 170 180

5 6 7 8 9 10
Afcons Infrastructure Ltd. NAME: SIGNATURE:
DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:146
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 146

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: PRAMOD SINGHELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:2F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 110

85 111

82.5 110.5

24 25

26 26

25 25.5

200 200

65 60

1.90 2.36 2.82

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:150
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 150

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: PRAMOD SINGH


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:2F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

80 110 111

85 112 112

82.5 111 111.5

24 22 24

26 24 26

25 23 25

200 200 200

60 55 59

2.06 2.79 1.93 2.19

155 150 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:134
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 134

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: RUDAL YADAV


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

90 105

92 108

91 106.5

22 24

24 26

23 25

200 200

66 75

1.90 2.02 2.13

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:149
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 149

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: SHARWAN KUMAR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:2F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

75 110 110

80 112 111

77.5 111 110.5

24 22 22

26 24 24

25 23 23

200 200 200

65 71 66

1.79 2.16 1.93 2.19

160 150 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:141
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 141

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: SHARWAN KUMAR


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:2F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 110

85 112

82.5 111

22 24

24 26

23 25

200 200

65 75

1.75 1.98 2.22

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:148
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 148

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: VIJAY YADAV


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

75 105

80 108

77.5 106.5

24 26

26 28

25 27

200 200

60 70

1.94 2.20 2.46

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:152
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 152

DATE OF TEST: 2203-2012

NAME OF WELDER / No.: DABLU KUMAR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 3 5 6 7 8 9

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

85 110 110 111

90 112 112 112

87.5 111 111 111.5

22 24 24 22

24 26 26 24

23 25 25 23

200 200 200 200

66 71 68 66

1.83 2.35 1.93 1.93 2.01

160 150 170 190

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:153
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 153

DATE OF TEST: 2303-2012

NAME OF WELDER / No.: RAJKUMAR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-3 PASS-4 PASS-5

SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP

70 100 107 105


108

72 105 108 104


110

71 102.5 107.5 104.5


109

22 22 22 23
22

24 23 24 24
24

23 22.5 23 23.5
23

200 200 200 200


200

66 71 68 66
69

1.48 1.95 1.93 1.93


1.45

160 150 2.01 170 190


185

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:154
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 154

DATE OF TEST: 2303-2012

NAME OF WELDER / No.: MD MINTO


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-3 PASS-4 PASS-5

SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP

75 105 105 104


105

80 11 107 106
106

77.5 58 106 105


105.5

24 22 24 22
22

26 24 26 24
24

25 23 25 23
23

200 200 200 200


200

65 78 86 65
66

1.79 1.03 1.93 1.93


1.45

175 150 2.12 180 190


177

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:159
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 159

DATE OF TEST: 2403-2012

NAME OF WELDER / No.: RAM NARAYAN


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-3 PASS-4 PASS-5

SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP

75 90 110 110
108

80 95 111 112
110

77.5 92.5 110.5 111


109

22 24 22 24
22

23 26 24 26
24

22.5 25 23 25
23

200 200 200 200


200

64 77 83 64
55

1.65 1.80 1.93 1.87


1.66

188 165 1.99 150 180


160

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:155
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 155

DATE OF TEST: 2303-2012

NAME OF WELDER / No.: SANJEEV TIWARI


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-3 PASS-4 PASS-5

SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP

65 98 107 104
105

70 102 108 105


106

67.5 100 107.5 104.5


105.5

23 22 22 24
24

24 24 24 26
26

23.5 23 23 25
25

200 200 200 200


200

70 65 70 65
75

1.50 1.80 1.90 1.75


1.45

180 170 2.12 195 190


177

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:162
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 162

DATE OF TEST: 27-03-2012

NAME OF WELDER / No.: VIJAY YADAV


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-3 PASS-4

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 110 108 108

80 112 110 109

77.5 111 109 108.5

22 24 22 24

24 26 24 26

23 25 23 25

200 200 200 200

77 68 72 65

1.50 1.80 1.90 1.75 1.73

170 195 195 185

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:160
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 160

DATE OF TEST: 27-03-2012

NAME OF WELDER / No.: RUDAL YADAV


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-3 PASS-4

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 110 108 108

85 112 110 110

82.5 111 109 109

24 22 24 22

26 24 26 24

25 23 25 23

200 200 200 200

79 75 65 80

1.50 1.80 1.90 1.75 1.77

180 190 185 185

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:166
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 166

DATE OF TEST: 2703-2012

NAME OF WELDER / No.: DINESH KUMAR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 90 90 90

85 92 95 95

82.5 91 92.5 92.5

22 24 24 24

24 26 26 26

23 25 25 25

200 200 200 200

65 59 75 66

1.55 2.31 1.73 2.19 1.88

160 180 170 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:173
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 173

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: RAJ THAKOR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 85 90 90

80 90 92 92

77.5 87.5 91 91

22 24 22 24

24 26 24 26

23 25 23 25

200 200 200 200

75 66 70 65

1.65 1.75 1.64 1.56 1.88

170 185 165 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:174
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 174

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: MANTOSH


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

70 80 90 110

75 85 92 112

72.5 82.5 91 111

22 24 24 22

24 26 26 24

23 25 25 23

200 200 200 200

65 66 70 55

1.55 1.66 1.66 1.56 1.87

165 175 188 190

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:176
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 176

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: LAL BADHUR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 80 85 90

80 85 86 95

77.5 82.5 85.5 92.5

24 22 24 26

26 24 24 26

25 23 24 26

200 200 200 200

70 65 69 55

1.55 1.65 1.64 1.75 1.60

170 165 177 180

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:178
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 178

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: KEDARNATH


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 110

85 112

82.5 111

24 24

26 26

25 25

200 200

70 65

1.77 2.16 2.56

160 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:177
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 177

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: LAXMINARAYAN


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

80 105

85 108

82.5 106.5

24 22

26 24

25 23

200 200

55 66

2.25 2.24 2.23

165 180

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:171
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 171

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: RAJUTHAKUR


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

75 90

80 95

77.5 92.5

24 22

26 24

25 23

200 200

60 58

1.94 2.07 2.20

180 160

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:169
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 169

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: ASHOK


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

85 90 95 105

90 95 98 110

87.5 92.5 96.5 107.5

22 24 22 24

24 26 24 26

23 25 23 25

200 200 200 200

68 70 60 58

1.56 1.70 1.65 1.77 1.55

175 160 165 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:168
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 168

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: UPENDER TIWARI


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

ACEN ACEN

85 110

90 112

87.5 111

22 22

24 26

23 24

200 200

65 70

1.65 1.73 1.80

170 165

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:181
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 181

DATE OF TEST: 2903-2012

NAME OF WELDER / No.: TAPAS DIGOR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 110 110 110

85 112 112 115

82.5 111 111 --------------------

24 22 22 22

26 24 24 24

25 23 23 23

200 200 200 200

70 65 55 74

1.65 1.66 1.65 1.75 1.55

170 165 180 190

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:191
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 191

DATE OF TEST: 0404--2012

NAME OF WELDER / No.: SANJEEV TIWARI


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

80 90

85 92

82.5 91

22 24

24 26

23 25

200 200

72 65

1.65 0.83 1.99

190 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:188
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 188

DATE OF TEST: 0204--2012

NAME OF WELDER / No.: LAL BHADUR


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

75 90

80 92

77.5 91

22 24

24 26

23 25

200 200

77 68

1.68 0.84 1.79

190 200

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:184
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 184

DATE OF TEST: 0204--2012

NAME OF WELDER / No.: DHAMENDRA PAL


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEN DCEN DCEN

75 90 90

80 92 95

77.5 91 92.5

22 24 21

24 26 24

23 25 22.5

200 200 200

68 75 77

1.70 1.65 1.80 1.72

185 165 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:197
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 197

DATE OF TEST: 04-4-2012

NAME OF WELDER / No.: DHANANJAY


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

70 80

75 85

72.5 82.5

22 24

24 26

23 25

200 200

77 75

1.65 1.65 1.65

190 165

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:186
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 186

DATE OF TEST: 2004-2012

NAME OF WELDER / No.: ANWAR ALI


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

80 110 110

85 112 112

82.5 111 111

22 24 22

24 26 24

23 25 23

200 200 200

75 65 68

1.65 1.89 1.55 1.27

185 190 188

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:195
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 195

DATE OF TEST: 4-042012

NAME OF WELDER / No.: JYUAL ANSARI


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 90 95 98

80 95 98 100

77.5 92.5 96.5 99

22 24 22 22

24 26 24 24

23 25 23 23

200 200 200 200

78 80 90 65

1.65 1.89 1.66 1.55 1.55

190 165 145 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:185
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 185

DATE OF TEST: 2-042012

NAME OF WELDER / No.: GULAB ANSARI


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

80 110 110

85 112 112

82.5 111 111

22 24 22

24 26 24

23 25 23

200 200 200

75 54 85

1.56 1.65 1.85 1.27

185 170 165

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:192
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 192

DATE OF TEST: 4-042012

NAME OF WELDER / No.: UTTAM KUMAR


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 90 92 110

85 95 96 112

82.5 92.5 94 111

22 24 22 24

24 26 24 26

23 25 23 25

200 200 200 200

70 65 60 85

1.55 1.65
1.64

185 165 170 165

1.75 1.60

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:196
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 196

DATE OF TEST: 04-4-2012

NAME OF WELDER / No.: DILIP KUMAR


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:2F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

75 80

80 85

77.5 82.5

22 24

24 26

23 25

200 200

70 77

1.55 1.63 1.70

185 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:205
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 205

DATE OF TEST: 7-042012

NAME OF WELDER / No.: AJIT SINGH


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-3 PASS-4 PASS-5

SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP

80 75 80 90
110

85 95 92 112
111

82.5 85 86 101
110.5

22 24 22 24
22

24 24 26 26
24

23 24 24 25
23

200 200 200 200


200

75 68 80 70
75

1.55 1.69 1.80 1.95


1.55 1.71

185 170 180 190


170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:199
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 199

DATE OF TEST: 0704--2012

NAME OF WELDER / No.: SAMPAT GUPTA


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

75 90

80 95

77.5 92.5

22 24

24 26

23 25

200 200

75 60

1.68 1.74 1.79

180 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:215
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 215

DATE OF TEST: 1104--2012

NAME OF WELDER / No.: SALMAN


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

75 90

80 95

77.5 92.5

24 24

26 26

25 25

200 200

70 65

1.68 1.74 1.79

190 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:218
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 218

DATE OF TEST:11-042012

NAME OF WELDER / No.: DHARMENDER PAL


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 90 110 110

80 95 112 112

77.5 92.5 111 111

22 24 22 22

24 26 24 24

23 25 23 23

200 200 200 200

65 70 50 85

1.65 1.55
1.64

190 165 170 165

1.75 1.60

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:214
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 214

DATE OF TEST:11-042012

NAME OF WELDER / No.: UPENDER TIWARI


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 90 110 110

80 95 112 112

77.5 92.5 111 111

24 22 24 24

26 24 26 26

25 23 25 25

200 200 200 200

70 65 55 70

1.70 1.60
1.65

185 170 165 165

1.70 1.60

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:213
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 213

DATE OF TEST:11-042012

NAME OF WELDER / No.: SAMPAT GUPTA


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:3F

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 90 110 110

80 95 112 112

77.5 92.5 111 111

22 24 22 24

24 26 24 26

23 25 23 25

200 200 200 200

65 70 50 65

1.50 1.60
1.56

195 185 170 150

1.55 1.60

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:224
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 224

DATE OF TEST:13-042012

NAME OF WELDER / No.: JOGENDER


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

78 90 110 110

80 95 112 112

79 92.5 111 111

22 24 22 22

24 26 24 26

23 25 23 24

200 200 200 200

70 68 55 65

1.50 1.65
1.63

180 185 175 160

1.70 1.65

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:223
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 223

DATE OF TEST:13-042012

NAME OF WELDER / No.: RAMASHISH


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 90 110 112

85 95 115 115

82.5 92.5 112.5 113.5

25 22 24 24

27 24 26 25

26 23 25 24.5

200 200 200 200

65 60 64 65

1.55 1.60
1.63

190 180 175 160

1.70 1.65

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:220
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 220

DATE OF TEST: 1304--2012

NAME OF WELDER / No.: RAMASHISH


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

75 90

80 95

77.5 92.5

22 24

24 26

23 25

200 200

70 80

1.68 1.74 1.79

190 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:236
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 236

DATE OF TEST: 1704-2012

NAME OF WELDER / No.: TUN TUN GUPTA


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

75 90

80 95

77.5 92.5

24 22

26 24

25 23

200 200

85 75

1.70 1.75 1.80

185 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:226
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 226

DATE OF TEST: 1704-2012

NAME OF WELDER / No.:SUNIL MAHATO


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

80 95

85 98

82.5 96.5

26 24

28 26

27 25

200 200

75 68

1.50 1.65 1.79

180 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:234
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 234

DATE OF TEST:17-042012

NAME OF WELDER / No.: FIROZ ALAM


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 90 110 110

90 95 111 112

85 92.5 110.5 111

22 24 25 24

24 26 27 26

23 25 26 25

200 200 200 200

70 65 70 65

1.50 1.65
1.63

180 180 160 170

1.70 1.65

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:230
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 230

DATE OF TEST: 1704-2012

NAME OF WELDER / No.:SANTOSH PRASAD


ELECTRODE MANUFACTURER: D&H AND ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16687(D & H) FOR 3.15 mm: RM206125(ESAB)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEN DCEN

70 90

72 95

71 92.5

24 22

26 24

25 23

200 200

77 60

1.60 1.55 1.50

170 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:240
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:240

DATE OF TEST:20-042012

NAME OF WELDER / No.: SUNIL MAHATO


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 90 110 110

82 95 112 112

78.5 92.5 111 111

24 22 24 24

26 24 26 26

25 23 25 25

200 200 200 200

60 65 70 55

1.55 1.65
1.61

180 190 165 170

1.60 1.65

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:250
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:250

DATE OF TEST:20-042012

NAME OF WELDER / No.:VIJAY


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 90 110 110

85 92 112 112

82.5 91 111 111

24 22 24 24

26 24 26 26

25 23 25 25

200 200 200 200

65 70 75 80

1.65 1.70
1.64

190 170 175 185

1.56 1.65

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:241
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:241

DATE OF TEST:20-042012

NAME OF WELDER / No.:SATYANDER MISHRA


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 90 110 110

85 92 115 112

82.5 91 112.5 111

22 22 24 22

24 24 26 24

23 23 25 23

200 200 200 200

55 65 70 65

1.50 1.60
1.59

180 170 190 180

1.55 1.70

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:
MATERIAL THIK (mm):

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:

DATE OF TEST:

NAME OF WELDER / No.:


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm:


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

3.15 3.15 3.15 3.15

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:248
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:248

DATE OF TEST:2004-2012

NAME OF WELDER / No.:TUN TUN GUPTA


ELECTRODE MANUFACTURER: D&H BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 80 110 110

80 82 112 112

77.5 81 111 111

22 24 24 24

24 26 26 26

23 25 25 25

200 200 200 200

60 55 65 65

1.65 1.59
1.64

190 185 190 180

1.60 1.70

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:258
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:258

DATE OF TEST:2404-2012

NAME OF WELDER / No.:SALAUDIN ANSARI


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 80 100 100

85 85 105 110

80 82.5 102.5 105

24 22 24 24

26 24 25 26

25 23 24.5 25

200 200 200 200

65 71 50 65

1.50 1.70
1.63

180 190 175 180

1.60 1.70

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:255
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:255

DATE OF TEST:2404-2012

NAME OF WELDER / No.:SUNIL KUMAR


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

70 80 75 80

75 85 80 90

72.5 82.5 77.5 85

22 24 22 24

24 26 24 26

23 25 23 25

200 200 200 200

70 55 75 65

1.60 1.70
1.65

185 190 170 180

1.60 1.70

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:256
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 256

DATE OF TEST: 2404-2012

NAME OF WELDER / No.:ANIRUDH GUPTA


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

70 75 95

80 87 100

75 81 97.5

22 24 25

24 26 26

23 25 25.5

200 200 200

70 65 80

1.50 1.60 1.50 1.55

190 185 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:257
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 257

DATE OF TEST: 2404-2012

NAME OF WELDER / No.:SUNIL KUMAR


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEP DCEP

70 75

80 85

75 80

24 22

26 24

25 23

200 200

65 70

1.45 1.53 1.60

170 185

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:228
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 228

DATE OF TEST: 1704-2012

NAME OF WELDER / No.: ANIL KUMAR


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: 16138 FOR 3.15 mm: 16533


Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-3 PASS-4 PASS-5

SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP

80 90 110 110
110

85 92 112 111
1

82.5 91 111 110.5


55.5

24 22 24 22
24

26 24 26 24
26

25 23 25 23
25

200 200 200 200


200

60 50 69 71
75

1.60 1.70 1.66 1.95


1.55 1.69

190 165 170 190


170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:254
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 254

DATE OF TEST: 2304-2012

NAME OF WELDER / No.: DABLU KUMAR


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:3G

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ BUTT: YES SINGLE-V YES DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm:206117


Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Dia.Of Electrode (mm)

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9

ROOT PASS-1 PASS-3 PASS-4 PASS-5 PASS-5

SMAW SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP DCEP

75 90 110 110
108 108

80 95 112 112
110 109

77.5 92.5 111 111


109 108.5

23 25 24 24
22 24

25 26 26 26
24 26

24 25.5 25 25
23 25

200 200 200 200


200 200

55 70 65 70
75 70

1.50 1.66 1.70


1.59

180 170 185 170


165 170

1.65
1.55 1.5

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:272
MATERIAL THIK (mm): 10

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 272

DATE OF TEST: 2704--2012

NAME OF WELDER / No.: AJAY KUMAR


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm:206117)


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-6013 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-1

SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15

DCEP DCEP DCEP

80 90 90

65 110 95

72.5 100 92.5

26 24 22

24 26 26

25 25 24

200 200 200

65 72 60

1.65 1.70 1.79 1.71

185 170 180

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:277
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:277

DATE OF TEST:2704-2012

NAME OF WELDER / No.:KISHORE KUMAR


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 75 80 85

80 85 85 90

77.5 80 82.5 87.5

22 23 24 24

24 26 27 26

23 24.5 25.5 25

200 200 200 200

75 80 85 95

1.60 1.55
1.61

190 175 160 180

1.70 1.60

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:270
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:270

DATE OF TEST:2704-2012

NAME OF WELDER / No.:FARUK ALI


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-2

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

80 90 80 90

79 85 75 85

79.5 87.5 77.5 87.5

24 22 25 24

26 25 29 25

25 23.5 27 24.5

200 200 200 200

68 60 70 60

1.50 1.75
1.60

180 170 190 160

1.60 1.55

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:269
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:269

DATE OF TEST:2604-2012

NAME OF WELDER / No.:M.D SHAIKL


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 75 80 90

80 85 90 95

77.5 80 85 92.5

22 24 25 25

24 26 27 28

23 25 26 26.5

200 200 200 200

70 75 85 105

1.60 1.75
1.60

170 185 190 160

1.50 1.55

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:269
MATERIAL THIK (mm): 16

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:269

DATE OF TEST:2604-2012

NAME OF WELDER / No.:M.D SHAIKL


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

12mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

. Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8

ROOT PASS-1 PASS-2 PASS-3

SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15 3.15 3.15

DCEP DCEP DCEP DCEP

75 75 80 90

80 85 90 95

77.5 80 85 92.5

22 24 25 25

24 26 27 28

23 25 26 26.5

200 200 200 200

70 75 85 105

1.60 1.75
1.60

170 185 190 160

1.50 1.55

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:263
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 263

DATE OF TEST: 2604-2012

NAME OF WELDER / No.:SHANKAR SINGH


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat AVG. Heat Input Input (KJ/mm) (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEP DCEP

70 75

75 85

72.5 80

22 24

24 26

23 25

200 200

75 85

1.65 1.58 1.50

180 190

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:261
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 261

DATE OF TEST: 2604-2012

NAME OF WELDER / No.:RAKESH SINGH


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEP DCEP

75 80

80 90

77.5 85

23 24

25 26

24 25

200 200

65 80

1.50 1.57 1.64

190 170

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:260
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 260

DATE OF TEST: 2604-2012

NAME OF WELDER / No.:PRABHU DAYAL DUBE


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEP DCEP

75 80

80 85

77.5 82.5

22 24

24 26

23 25

200 200

65 85

1.50 1.57 1.64

180 175

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:262
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 262

DATE OF TEST: 2604-2012

NAME OF WELDER / No.:FARUK ALI


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEP DCEP

75 80

80 90

77.5 85

22 24

24 26

23 25

200 200

69 75

1.60 1.62 1.64

175 180

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:276
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 276

DATE OF TEST: 2704-2012

NAME OF WELDER / No.:RAJ KUMAR


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEP DCEP

75 70

80 90

77.5 80

23 24

26 26

24.5 25

200 200

70 78

1.56 1.58 1.60

180 190

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:259
MATERIAL THIK (mm): 8

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.: 259

DATE OF TEST: 2604-2012

NAME OF WELDER / No.:M.D SHAKIL


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:4F-45

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR 2.5 mm: FOR 3.15 mm: 206117


Dia.Of Electrode (mm) Current in Amperes Polarity Min. Max. AVG.

ELECTRODE SPECIFICATION: E-7018 (ER 4222-D&H)

8 mm

BUTT: NA

SL. NO.

Pass

Class Of Process Electrode / Filler Metal

Voltage in Volts Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1

SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1

2.5 3.15

DCEP DCEP

70 75

80 85

75 80

22 24

24 26

23 25

200 200

70 80

1.60 1.65 1.70

170 190

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

OWNER : ONGC PETRO additions LIMITED (OPaL) PMC: ENGINEERS INDIA LIMITED CONTRACTOR: TECNIMONT ICB

WELDER QUALIFICATION TEST (WQT) - PARAMETER RECORDING SHEET


Civil & Structural works for LLDPE/HDPE (Swing) & PP Plant for ONGC Petro addition Limited (OPaL-DAHEJ).
FORMAT NO.: TICB/ EPCC-2,3/WQT/F/1 REPORT NO.:
MATERIAL THIK (mm):

WPS NO:TICB/ EPCC-2,3/STR/


PLATE DIMENSION MATERIAL (mm): SPECIFICATION: 100*200*2nos. IS 2062(Grade-B) FILLET SINGLE DOUBLE Length of Test Piece (mm) Travel speed (mm/ min)

WQT No.:

DATE OF TEST:

NAME OF WELDER / No.:


ELECTRODE MANUFACTURER: ESAB BATCH No.:

PROCESS: SMAW

POSITION:

HEAT No./ COIL No.: FILLET SIZE:

PLATE No./ CAST No.: DCJ SINGLE-V DOUBLE-V

FOR

3.15 mm:

ELECTRODE SPECIFICATION: E-7018 (ER 4222-)

mm

BUTT: NA

SL. NO.

Pass

Process

Class Of Electrode / Filler Metal

Dia.Of Electrode (mm)

Current in Amperes Polarity Min. Max. AVG.

Voltage in Volts Min. Max. AVG.

Heat Input (KJ/mm)

AVG. Heat Input (KJ/mm)

Inter pass temp. (c)

Remarks

1 2 3 4 5 6 7 8 9 10

ROOT PASS-1 PASS-2 PASS-3 PASS-4

SMAW SMAW SMAW SMAW SMAW

AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1 AWS/ SFA 5.1

3.15 3.15 3.15 3.15 3.15

DCEP DCEP DCEP DCEP DCEP

Afcons Infrastructure Ltd. NAME: SIGNATURE:


DATE:

Tecnimont ICB. NAME: SIGNATURE:


DATE:

ENGINEERS INDIA LTD. NAME: SIGNATURE:


DATE:

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