This dissertation is a result of three years of research in the field of Advanced Exergy Analysis, with particular emphasis on the following issues; • Input-Output benchmarking to perform Thermoeconomic Analysis of the Energy Conversion...
moreThis dissertation is a result of three years of research in the field of Advanced Exergy Analysis, with particular emphasis on the following issues;
• Input-Output benchmarking to perform Thermoeconomic Analysis of the Energy Conversion Systems.
• Adaptation of the Thermoeconomic Input-Output Analysis method for the Diagnosis of energy conversion systems.
• Derivation of stand-alone and reduced order Thermoeconomic Input-Output Analysis model that can be implemented by even non-expert industrial practitioners to investigate the interdependencies between the components and performance behavior of the system during the on- and off-design working condition.
Context and motivation
Power generation is an important factor in the development of any economy. Over the past decade, gas turbines have turned out to be one of the most interesting techniques for producing electricity and being implemented in various energy intensive industrial plants. In 1990s, due to the low fuel prices, combined cycle power plants were designed for base load working condition. However, changing market conditions due to the pervasiveness of renewables, unpredictable fluctuation of fuel price, and demand reduction due to economic crises, pushed combined cycle power plants to operate in intermediate or even daily cycling mode. Cycling refers to the operation of electric generating units at variable loads, including on/off, which shortens component lifetime, increases failure rate, and raises the operation and maintenance (O&M) costs. Such additional costs make the power generation units less competitive in the liberalized power market. Therefore, it is crucial for the operators of such utilities to better understand the underlying nature of their plant O&M costs through the detailed Thermodynamic and Thermoeconomic analysis of systems, and performing proper diagnosis procedure.
There exist several methodologies to perform Thermoeconomic analysis of the energy conversion systems. These techniques, however; are debatable due to lack of solid classification as well as poor industrial orientation stem from high level of computational requirements. This work aims to fill those gaps by benchmarking the methodologies to define and to solve the Thermoeconomic problem, and to decrease the impediments between research and practice by reducing the complexity of the Thermoeconomic analysis. To do so, two well-established benchmarks, namely, CGAM and TADEUS are employed for the purpose of description and comparison of methodologies, and to highlight strengths, weaknesses and differences among those methods. Furthermore, the issue of exergy cost reallocation of the residual flows is investigated and formalized by the aid of Input-Output method. The mathematical layout of the Input-Output method makes it suitable for such kind of analysis.
Thermoeconomic Input-Output Analysis (TIOA) method is then enhanced for the diagnosis purposes, elaborating on the specific characteristic of the Input-Output method, which investigates the interdependencies between the components. An innovative approach is proposed and formalized to identify the influence of each individual component on the malfunctioning of the other components. The new approach is called Malfunction Decomposition (MD) and it is applied to the well-established CGAM benchmark to highlight the advantages over other Thermoeconomic diagnosis methodologies. According to the state of the art provided in this thesis, most of the approaches in the field of Thermoeconomic diagnosis are aimed to localize the anomaly and to quantify the inefficiencies caused by the anomaly in terms of additional fuel consumption or economic expenses. In these cases, even if the operator detects the source of the anomaly, sometimes it is very difficult or impossible to act properly on that component during the operation of the system. Localization and quantification of the anomaly might be useful to predict the failure time or the maintenance schedule of the anomalous component. Therefore, unpredictable stoppage or failure of the system may reduce. In this thesis instead, it is rigorously demonstrated that MD can further assist the operators, providing practical information to reduce the inefficiencies causes by anomaly, once the system is operating. It provides a clear picture of malfunction structure and pinpoints the most influential component where intervention may take place to reduce the inefficiencies.
Finally, Thermoeconomic Input–Output Analysis model is proposed for the on- and off-design performance prediction of energy systems, and applied to La Casella Natural Gas Combined Cycle (NGCC) power plant, in Italy. The model is a stand-alone and a reduced order model, where the Thermoeconomic performance indicators are derived for on- and off-design conditions as functions of the load and of different control mechanisms, independently from the detailed Thermodynamic model. The results of the application show that the Thermoeconomic Input–Output Analysis model is a suitable tool for power plant operators, makes them capable to derive the same information as the traditional Thermoeconomic Analysis models while providing less complexity and computational effort.
Contribution of the research to the scientific advancement
Contribution of this research to the scientific advancement in the field of Thermoeconomic analysis and Thermoeconomic diagnosis of the energy conversion systems can be categorized as follows;
• Input-Output benchmarking. Proper method to perform the Thermoeconomic analysis of the energy conversion system has been benchmarked through the comparative application of existing methodologies on the two well-known benchmarks in the field of Thermoeconomic (CGAM and TADEUS). Moreover, the issue of exergy cost reallocation of the residual flow has been formalized for each method. Input-Output emerged as a suited and effective method to perform Thermoeconomic Analysis knowing as TIOA. It’s a synthesis of Input-Output method with Exergy Cost Theory, to obtain Thermoeconomic parameters through the well-formalized approach. The straight forward mathematical structure, easiness of implementation, flexibility, and capability to investigate interdependencies between the components are the main characteristics of the Input-Output method which make it suitable for the purpose of Thermoeconomic analysis.
• Input-Output adaptation for the Thermoeconomic diagnosis purpose. A novel approach is developed to decompose the malfunction, taking advantage of important characteristic of Input-Output method to depict the interrelation between the components. Such decomposition enables operators or analysts to face with malfunctioning working condition with a clear picture of malfunction’s structure and to minimize the inefficiencies caused by anomaly.
• Derivation of stand-alone and reduced order TIOA model. Application of the selected and adapted methodology on a real and complex energy conversion system provides a practical tool to be easily implemented by the practitioners to perform Thermoeconomic analysis.