Compressors

Significant progress has been made in the application of low plasticity burnishing (LPB) technology to military engine components, leading to orders of magnitude improvement in damage tolerance. Improved damage tolerance can facilitate inspection, reduce inspection frequency, and improve engine operating margins, all leading to improved military readiness at significantly reduced total costs. Basic understanding of the effects of the different LPB process parameters has evolved, and finite element based compressive residual stress distribution design methodologies have been developed. By incorporating accurate measurement of residual stresses to verify and validate processing, this combined technology leads to a total solutions approach to solve damage problems in engine components. An example of the total solution approach

Every supersonic fan or compressor blade row has a streamtube, the “sonic streamtube,” which operates with a blade relative inlet Mach number of one. A key parameter in the design of the “sonic streamtube” is the area ratio between the blade throat area and the upstream passage area, Athroat/Ainlet. In this article, it is shown that one unique value exists for this area ratio. If the area ratio differs, even slightly, from this unique value, then the blade either chokes or has its suction surface boundary layer separated due to a strong shock. Therefore, it is surprising that in practice designers have relatively little problem designing blade sections with an inlet relative Mach number close to unity. This article shows that this occurs due to a physical mechanism known as “transonic relief.” If a designer makes a mistake and designs a blade with a “sonic streamtube,” which has the wrong area ratio, then “transonic relief” will self-adjust the spanwise streamtube height automatical...

ABSTRACT One of the most efficient ways to reduce the pollution and fuel consumption of an automotive engine is to downsize the engine, whilst maintaining a high level of power and torque. This is achieved by using turbochargers. In urban, and often in suburban, traffic conditions the engine power demand is weak in relation to the maximum power available, so the turbocharger runs at low speed. To appreciate and improve engine performance, it is necessary to know the characteristics of the turbomachinery in this functioning area, characteristics which are not given by turbocharger manufacturer. The reason for this lack of information will be explained and the experiments we are currently conducting at low turbocharger speed are presented. Experimentally, it has been demonstrated that the measured performances of the compressor are dependent on heat exchange (convection and conduction) and are also linked to the pressure and temperature of the lubricating oil. At the CNAM laboratory, the turbocharger test rig has been equipped with a special torquemeter, allowing rotation speeds of up to 120000 rpm, set up between the turbine and the compressor. The turbine is thus separated from the compressor and could be considered as a drive which provides mechanical power to the turbocharger (torquemeter + compressor + bearing unit). Temperature and pressure of the lubricating oil can be adjusted to an experiment’s requirements. The test bench lay out is described. To achieve accurate measurements and evaluate the influence of heat exchanges, tests have been carried out with the whole compressor thermally isolated and with preheated inlet air. The compressor can be assumed to be adiabatic, and the power given to the air flow can be calculated using the first law of thermodynamics. Mechanical bearing losses can be deduced from this calculation and torquemeter power, but also from measurements of lubricating oil flow, and oil temperature at inlet and outlet. The results of experiments for different lubricating oil temperatures and pressures and turbocharger speeds are presented. Real compressor characteristics curves are set up and a comparison of experimental mechanical power losses with a journal bearing CFD model is presented.

In recent years, numerous machinery health monitoring technologies have been developed by the US Navy to aid in the detection and classification of developing machinery faults for various Naval platforms. Existing Naval condition assessment systems such as ICAS (Integrated Condition Assessment System) employ several fault detection and diagnostic technologies ranging from simple thresholding to rule-based algorithms. However, these technologies have not specifically focused on the ability to predict the future condition (prognostics) of a machine based on the current diagnostic state of the machinery and its available operating and failure history data. An advanced prognostic capability is desired because the ability to forecast this future condition enables a higher level of condition-based maintenance for optimally managing total life cycle costs (LCC). A second issue is that a framework does not exist for "plug-and-play" integration of new diagnostic and prognostic technologies into existing Naval platforms. This paper outlines such prognostic enhancements to diagnostic systems (PEDS) using a generic framework for developing interoperable prognostic "modules". Specific prognostic module examples developed for gas turbine engines and gearbox systems are also provided.

Abstract
For every engineer, Technician or mechanic, however complex your task could get so long as you got a manual, chances are 97.8% you are likely to provide the right solution and a better analysis of the system.
This manual however it is not limited to HVACR fields only, any individual or a consumer and the end user of Mechanical and electrical machines needs this manual which encircles all challenges, faults encountered with motors, compressors, power, circuits, sensors, the supposed causes and possible definite solution to the very problem.
Need I have to say more than this, you can never find the best teacher without knowledge and the experience in a given field, and challenges addressed here are real time daily activities for Technicians sent out in the field.
Chances are many of us solve problems but do not have reasons as to why a certain system is behaving this way, as we encounter these challenges its always better to pen down the behavior and the possible tests that can solve the problem forever. This manual wouldn’t have come through if the challenges were never written down.
This manual here is not entirely individual experiences but also consultations from designers, engineers, mechanics, and end users feedback about the units operation. For most young Technicians and Engineers in the field this elevates you to a level of a complete Technician understanding what you do.
For researchers and readers, this is not the end of the observations, you aren’t limited to identifying the gaps and researching further than this, it only encircles Troubleshooting split air-conditioning systems, with several components that can be integrated and applied in other related fields.
It will be better and a good progress if the gaps on refrigerant handling and research on how that can be effected in the African continent. In my daily fields operations there’s a challenge however much people are aware on the dangers of leaking gas to the atmosphere, some incidences seem inevitable with the African people, my only question is will certification of practitioners improve or reduce the vice?, as the HVACR field exponentially expands in the country and on African continent, how best are we putting in the consideration that the environment will be affected by so many other variables on our hands. I relay this to the rest of readers and those interested in making the earth a better place to live than advocating to board a shuttle to Mars.
Let’s do this….. 

Biomass can be converted to energy via direct combustion or thermochemical conversion to liquid or gas fuels. This study focuses on burning producer gases derived from gasifying biomass wastes to produce power. Since the producer gases are usually of low calorific values (LCV), power plant performance under various operating conditions has not yet been proven. In this study, system performance calculations are conducted for 5MWe power plants. The power plants considered include simple gas turbine systems, steam turbine systems, combined cycle systems, and steam injection gas turbine systems using the producer gas with low calorific values at approximately 30% and 15% of the natural gas heating value (on a mass basis). The LCV fuels are shown to impose high compressor back pressure and produce increased power output due to increased fuel flow. Turbine nozzle throat area is adjusted to accommodate additional fuel flows to allow the compressor to operate within safety margin. The best ...

Designing and developing new aerospace propulsion systems is time-consuming and expensive. Computational simulation is a promising means for alleviating this cost, but requires a flexible software simulation system capable of integrating advanced multidisciplinary and multifidelity analysis methods, dynamically constructing arbitrary simulation models, and distributing computationally complex tasks. To address these issues, we have developed Onyx, a Java-based object-oriented domain framework

An important question for a designer is how, in the design process, to deal with the small geometric variations which result from either the manufacture process or in-service deterioration. For some blade designs geometric variations will have little or no effect on the performance of a row of blades, while in others their effects can be significant. This paper shows that blade designs which are most sensitive are those which are susceptible to a distinct switch in the fluid mechanisms responsible for limiting blade performance. To demonstrate this principle, the sensitivity of compressor 2D incidence range to manufacture variations is considered. Only one switch in mechanisms was observed, the onset of flow separation at the leading edge. This switch is only sensitive to geometric variations around the leading edge, 0–3% of the suction surface. The consequence for these manufacture variations was a 10% reduction in the blade's positive incidence range. For this switch, the boundary in the design space is best defined in terms of the blade pressure distribution. Blade designs where the acceleration exceeds a critical value just downstream of the leading edge are shown to be robust to geometric variation. Two historic designs, supercritical blades and blades with sharp leading edges, though superior in design intent, are shown to sit outside this robust region and thus, in practice, perform worse. The improved understanding of the robust, region of the design space is then used to design a blade capable of a robust, 5% increase in operating incidence range.

This paper is concerned with robust aerodynamic design of compressor blades against erosion. The proposed approach combines a multiobjective genetic algorithm with geometry modeling methods, high-fidelity computational fluid dynamics, and surrogate models to ...

Every supersonic fan or compressor blade row has a streamtube, the 'sonic streamtube', which operates with a blade relative inlet Mach number of one. A key parameter in the design of the 'sonic streamtube' is the area ratio between the blade throat area and upstream passage area, Athroat/Ainlet. In this paper, it is shown that one unique value exists for this area ratio. If the area ratio differs, even slightly, from this unique value then the blade either chokes or has its suction surface boundary layer separated due to a strong shock. It is therefore surprising that in practice designers have relatively little problem designing blade sections with an inlet relative Mach number close to unity. This paper shows that this occurs due to a physical mechanism known as 'transonic relief'. If a designer makes a mistake, and designs a blade with a 'sonic streamtube' which has the wrong area ratio, then 'transonic relief', will self-adjust the spanwise streamtube height automatically moving it towards the unique optimal area ratio, correcting for the designer's error. Furthermore, as the blade incidence changes, the spanwise streamtube height self-adjusts, moving the area ratio towards its unique optimal value. Without 'transonic relief', supersonic and transonic fan and compressor design would be impossible. The paper develops a simple model which allows 'transonic relief' to be decoupled from other mechanisms, and to be systematically studied. The physical mechanism on which it is based is thus determined and its implications for blade design and manufacturing discussed.