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Ru 450

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Ru 450

Header ru 450 workshop

Загружено:

aleksandardamjanovic659
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© © All Rights Reserved
Мы серьезно относимся к защите прав на контент. Если вы подозреваете, что это ваш контент, заявите об этом здесь.
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REPAIR

HANDBOOK

CLAAS
RU 450
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Contens

1. General information Intake taper ......................................................................... 4.4 / 1


Introduction .......................................................................... 1.1 / 1 Removing the intake taper ............................................ 4.4 / 2
Introduction to the CLAAS Repair Manual ........................... 1.2 / 1 Replacing the overload clutch ....................................... 4.4 / 3
Especially important ............................................................. 1.2 / 1 Removing/putting on the outside chamber bottom. ....... 4.4 / 3
Identification plate .......................................................... 1.2 / 1 Installing the intake taper .............................................. 4.4 / 4
General information for repairs ............................................ 1.2 / 1
5. Hydraulic
Explanation of the picture symbols ...................................... 1.2 / 4
Safety ................................................................................... 1.3 / 1 Hydraulic ............................................................................. 5.1 / 1
Identification of warning and danger notices ................. 1.3 / 1 Removing the hydraulic cylinder ................................... 5.1 / 1
Important operation information ........................................... 1.3 / 1 Taking apart the hydraulic cylinder ............................... 5.1 / 2
Hydraulic equipment ...................................................... 1.3 / 2 Putting the cylinder back together ................................. 5.1 / 5
Screws ........................................................................... 1.3 / 2 Installing the hydraulic cylinder ..................................... 5.1 / 8
Technical data .................................................................... 1.4 / 1 6. Special equipment
Oil filling capacity for the gearbox .................................. 1.4 / 2
Machine overview RU 450 ................................................... 1.5 / 2 Removing/putting on the safety covers ............................... 6.1 / 1
Removing/putting on the guard rails ............................. 6.1 / 1
2. Auger trough Removing/putting on the guard plate ............................ 6.1 / 1
Auger trough ....................................................................... 2.1 / 1 Removing/putting on the protective covering ................ 6.1 / 2
Removing/putting on the left and right protection cover 2.1 / 1 Removing/putting on the left and right guard plate ....... 6.1 / 4
Removing/putting on the crop guard and tube carrier ... 2.1 / 1 Removing/putting on the cover ..................................... 6.1 / 4
Removing/putting on middle crop guard and crop tube . 2.1 / 2 Lodged corn auger .............................................................. 6.2 / 1
Replacing the feeder segments ..................................... 2.1 / 2 Taking off the lodged corn auger .................................. 6.2 / 1
Replacing the middle inner feeder segment .................. 2.1 / 2 Installing the lodged corn auger .................................... 6.2 / 4
Replacing the feed shear bar. ....................................... 2.1 / 3 Autopilot .............................................................................. 6.3 / 1
Changing and installing the guide plates ....................... 2.1 / 3 Removing/putting on the sensor system ....................... 6.3 / 1
Replacing the feed plates .............................................. 2.1 / 3 Removing/putting in the wiring harness ........................ 6.3 / 3
Replacing the scrapers .................................................. 2.1 / 5 7. Drives
3. Machine frame Auger drive .......................................................................... 7.1 / 1
Removing/putting on the lock ........................................ 3.1 / 1 Removing the auger drive ............................................. 7.1 / 1
Removing/putting on left and right side of the supporting arm . Removing/putting on the bearing housing ..................... 7.1 / 4
3.1 / 2 Removing the feeder auger ........................................... 7.1 / 5
Installing the rotor transmission ..................................... 3.1 / 4 Putting in the feeder auger ............................................ 7.1 / 7
Putting in the angular transmission with the tapered clutch. ..... Installing the auger drive ............................................... 7.1 / 8
3.1 / 6 Replacing the comb feeders on the feeder trough ...... 7.1 / 12
Replacing the tapered clutch ......................................... 3.1 / 7 Replacing the reinforcement on the feeder trough. ..... 7.1 / 13
Removing the supporting arm ....................................... 3.1 / 9 Knife drive ........................................................................... 7.2 / 1
Installing the supporting arm ....................................... 3.1 / 11 Removing/installing the entering transmission .............. 7.2 / 1
Removing/installing the main transmission ................... 7.2 / 2
4. Knife/Feed Removing/installing the rotor transmission ................... 7.2 / 6
Intermediate points .............................................................. 4.1 / 1 Bevel drive ........................................................................... 7.3 / 1
Removing/installing the intermediate points .................. 4.1 / 1 Removing/installing the bevel drive ............................... 7.3 / 1
Removing/installing the support to the intermediate points. ..... Transmission ....................................................................... 7.4 / 1
4.1 / 1 General - Important information .................................... 7.4 / 1
Removing/putting on the sliding skid ............................. 4.1 / 1 Main transmission (B) .......................................................... 7.5 / 1
Removing/putting on the position transmitter ................ 4.1 / 2 Taking apart the main transmission .............................. 7.5 / 1
Removing/putting on the divider points ......................... 4.1 / 2 Putting together the main transmission ......................... 7.5 / 9
Removing/putting on the outer points ............................ 4.1 / 3 Main transmission - Shift transmission (H) .......................... 7.6 / 1
Removing/installing the intake plates ................................... 4.2 / 1 Main transmission – Taking apart the shift transmission (H) ...
Removing/installing the left or right intake plates .......... 4.2 / 1 7.6 / 1
Removing/putting on the upper intake plates ................ 4.2 / 7 Main transmission – Putting together the shift transmission ....
Removing/putting on the bottom intake plates .............. 4.2 / 8 7.6 / 15
Removing/installing the cutting disks ................................... 4.3 / 1 Bevel transmission .............................................................. 7.7 / 1
Replacing the knife on the cutting disks ........................ 4.3 / 1 Taking apart/putting together the bevel transmission ... 7.7 / 1
Removing the cutting disks ............................................ 4.3 / 2 Putting together the bevel transmission ........................ 7.7 / 8
Installing the cutting disks .............................................. 4.3 / 3 Rotor transmission .............................................................. 7.8 / 1
Taking apart the rotor transmission ............................... 7.8 / 1

297 925.0 - RU 450 I/1

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Contens

Scraper transmission ........................................................... 7.9 / 1


Taking apart the scraper transmission ........................... 7.9 / 1
Putting together the scraper transmission ..................... 7.9 / 4
Angular transmission ......................................................... 7.10 / 1
Taking apart the angular transmission ......................... 7.10 / 1

8. Universal drive shaft / Clutches


Universal drive shaft / Clutches ........................................... 8.1 / 1
Taking apart/Putting back together the tapered clutch .. 8.1 / 1

I/2 RU 450 - 297 925.0

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Group
Overview
1 General information

2 Auger trough

3 Machine frame

4 Knife/Feed

5 Hydraulic

6 Special equipment

7 Drives

8 Universal drive shaft /


Clutches

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Find manuals at [Link]
1
General information

Find manuals at [Link]


Find manuals at [Link]
General information

INTRODUCTION
This CLAAS repair manual is to help maintain continuous
operation and thus the high value CLAAS corn picker attach-
ments through careful maintenance and service-related
inspection.
The knowledge of our service technicians and factory experi-
ence is brought together in this Repair Manual.
The order of the pictures show the repair process while the
text contains important information for adjustments, about
how to use special tools from CLAAS, and additional similar
information.
The important repairs are shown in a way so that even indivi-
dual or small tasks can be seen and easily followed.
The manual will be expanded to include further technical
developments of the machines using supplements to be used
as a reference which is always up-to-date.
Always compare the settings and filling amounts with the cur-
rent operation manual of the respective machine.
CLAAS KGaA mbH
Customer service

297 925.0 - RU 450 1.1 / 1

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General information

1.1 / 2 RU 450 - 297 925.0

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General information

INTRODUCTION TO THE CLAAS REPAIR Technical information, measurements, and weights


MANUAL are not binding. Technical information, measurements,
and weights agree with the respective tolerances.
The chapters of the CLAAS Repair Manual correspond
In front, behind, right, and left are always in the direc-
to the order of the CLAAS spare part list.
tion of motion.
The pictures and pages in each chapter begin with one
and are numbered consecutively. The numbering at
the bottom of each page is made up of the first number Identification plate
of the main group and the page number which follows
the period.
Those assembly processes which only apply to certain
machine types are marked with type-related details
while the assembly processes that apply to all of the
machine types dealt with in this manual remain neu-
tral.
The order of the entries is given using an additional
number which is shown using a dash after the page
number. Entries received later are fixed to the respec-
tive main group and the respective Table of Contents 1
is exchanged.
1
The picture references are used as a quick orientation The identification plate 1 with the machine number is
for recurring assembly processes. The explanation of located on the right side on the rear panel.
the picture references is at the beginning of the
manual. (Fig. 1)
Provide the machine number, the type, and the series
number whenever spare parts are ordered or for tech-
Informative explanations are at the beginning of the nical questions. This is required to prevent - wrong
manual under the heading ”General repair information” deliveries.
Please read and follow this information. The informa-
tion is the basis for a safe and lasting operation after a
repair has been made. GENERAL INFORMATION FOR REPAIRS
1. Determine what was responsible for the damage,
ESPECIALLY IMPORTANT define the damage claim, and secure the
machine.
The information in the operation manual must be read
and followed by all persons who use, maintain, repair, 2. Use original CLAAS spare parts and the respec-
or examine this machine to prevent any danger. tive CLAAS special tool.
3. When dismantling the gearbox, first drain the oil
and then remove the gearbox. Separate the parts
Be sure to especially read the section ”For your safety” which are fit into one another with a soft metal or
in the CLAAS Repair Manual. plastic hammer.
4. Adjusting the roller chain tension:
Usage of spare parts, accessories, and attachments Steel roller chains have the correct tension when
which do not originally come from CLAAS and are not you can push with your thumb in the middle of the
tested and allowed by CLAAS could negatively impact roller chain between the axles and approx. 2% of
the constitutive characteristics of the CLAAS machine play results. Test the stretching or new chains
or its functional capabilities. This may impair the more frequently.
active/or passive operating safety as well as the ope-
rational safety (accident protection). Example: Distance between axle 500 mm =
Approx. 10 mm of displacement.
CLAAS assumes no liability for damage resulting from
the use of non-CLAAS original parts, accessories, and 5. Tapered ring connections:
attachments.

297 925.0 - RU 450 1.2 / 1


General information

Tapered ring connections are a secure connection Metal connections which are to be used with liquid
also during the transfer of power from the drive screw fastener must be absolutely grease-free.
mechanism to the shaft and the other way around Carry out the cleaning with the ”activator” which
during belongs to the workshop set.
Disassembly: The metal surfaces must be dried by the activator
before applying the liquid screw fastener. Especi-
After loosening the axial, loosen the tapered ring
ally in the blind holes there should be no more
connections with a powerful blow using a stroke
remains from the activator (cleaning material).
pipe.
Apply a small amount of the liquid screw fastener
ATTENTION! The inner diameter of the stroke
(drops) when possible only in the inner threads (of
pipe must be wide enough to grip over the tapered
the nut) when fastening. For blind holes, apply
ring.
only to the beginning of the thread approx. 1d (d=
Assembly: nominal–∅ of the screw). The same for all other
over-length screws.
It is important during the assembly that the shaft,
hub, flat keys, and tapered rings are thoroughly Note: In the case that the liquid screw fastener is
cleaned, treated with semi-fluid lubricant NLGI applied to the bolt or on the beginning of the
Class 00 (Shell Retinax G, for example), and tigh- threads, it will spread out when threaded out over
tened with the stated torque in the correct order of whole length of the thread and makes the torque
assembly. separation too high when loosened – danger of
breaking the screw.
ATTENTION! Do not assemble parts with
heavy grease. Threaded connections which are secured with
liquid screw fastener are easier to separate when
6. Self-locking screws (with microencapsulated
heated to approx. 200°C.
adhesive)
8. Correct assembly of the lock collars
Replace the self-locking screws, for example Ver-
Lock collars are fastened by turning the eccentric
bus Plus/Allen-Plus among others, during each
ring over the bearing inner ring on the shaft.
assembly. They can be used in exceptional cases
Before fitting, it is advisable to apply a semi-fluid
up to three times. Always use the stated torque.
lubricant NLGI Class 00 (Shell Retinax G, for
Always quickly tighten the self-locking screws with example) to the inner ring and the shaft so that the
the microencapsulated adhesive to the stated tor- bearing can be easier disassembled at a later
que. Always completely unscrew the screws time.
quickly. The self-locking screws should never Always moderately strike the eccentric ring in the
come in contact with sealing compound (such as shafts direction of rotation and fix with the set
”Epple 33” or others). screw. Strike in the opposite direction of the shafts
direction of rotation to loosen the bearing of the
Screws with liquid screw fastener may only be
eccentric ring.
used instead of self-locking screws in instances
where the connection can be heated to approx. 9. Correct assembly of the adapter sleeve bea-
200°C when loosening the screws. Also pay atten- ring
tion here to the quality class of the screws (8.8/ Adapter sleeve bearing does not require a speci-
10.9 among others). ally machined rolling bearing seat. They can be
assembled on every rifled or polished shaft. The
Self-locking screws with microencapsulated adhe-
resulting advantage from this is that the shaft can
sive can only be used where the operating tempe-
be shifted on any axis and therefore can be ali-
rature does not exceed +90°C.
gned well.
The absolute capacity of these screws is reached
at +20°C after 24 hours. The complete hardening Install the adapter sleeve bearing to the corre-
can be lessened by heating them up (for example, sponding cone-shaping inner ring. Clean the
at +70°C for 15 minutes). expansion pin and shaft before fitting and test the
smooth running of the expansion pin nut so that
7. Liquid screw fastener (Delo-ML 187 / Loctite
the expansion pin does not turn onto the shaft
242, for example).
during tightening.
Only use liquid screw fastener where the manu-
facturer allows. Loosening:
First of all, loosen the unsecured expansion pin
Correct use:
nut with only a couple of turns (threads must com-

1.2 / 2 RU 450 - 297 925.0


General information

pletely still be in contact). Loosen the expansion ble increase in force.


pin using a stroke pipe with a powerful stroke.
Pre-assembly
Tightening: Saw off the pipe at a right angle. Do not use a pipe
First, tighten the expansion pin nut only far cutter! The tube wall would be cut diagonally and
enough so that the expansion pin has no play and this leads to a great deal of burrs on the inside and
light tension. Now tighten the bolt approx. 90° and outside. Lightly trim (not file!) the inside and out-
then continue to turn until the next slot fits into the side of the pipe end and clean.
lock tooth. Secure the expansion pin nut to the If bends are involved, the straight end must be at
lock tooth. least 2x the height of the union nut between the
end and the beginning of the bend. Push the
10. Cutting ring joint in hydraulic lines
union nut and the profile ring onto the pipe. Press
For all pre-assemblies as well as pre-assembled
the pipe against the stop in the connector and
cutting ring joint delivered from the factory, the
tighten the union nut on until the profile ring cat-
final assembly takes place in the accompanying,
ches the pipe (the pipe is not to turn with it). This
well-oiled threaded connectors with a half-turn of
can be felt by the increasing force. Tighten the
the union nut past the point of the clearly noticea-
union nut ½ turn over the action point.
ble increase in force.
Test the recess of the edge: A visible upthrust
must fill in the space in front of the profile ring
Pre-assembly
side. The profile ring can be moved however it is
Saw off the pipe at a right angle. Do not use a pipe
not able to be shifted on-axis.
cutter! The tube wall would be cut then diagonally
and this leads to a great deal of burrs on the inside
Final assembly:
and outside. Slightly trim (not file!) the inside and
Insert the pre-assembled pipe in the well-oiled
outside of the pipe end and clean. If bends are
threaded connectors, tighten the union nut to the
involved, the straight end must be at least 2x the
point of noticeable force, and finally turn ½ times.
height of the union nut between the end and the
Important: Counterhold the threaded connec-
beginning of the bend. Push the union nut and the
tors with a wrench!
cutting ring onto the pipe.
Press the pipe against the stop in the connector
Repeated assembly:
and pull the union nut on until the cutting ring cat-
After each time the profile threading is loosened,
ches the pipe (the pipe is not to turn with it). This
the union nut is to be tightened to the point of
can be felt by the increasing force. Tighten the
noticeable resistance and then turned ½ times.
union nut ½ turn over the action point.
Important: Counterhold the threaded connec-
Check the cutting groove of the edge: A visible
tors with a wrench!
upthrust must fill in the space in front of the cutting
edge. The cutting ring my still be turned but may
Leaking profile ring joint:
not be movable on in axial direction.
For a leaking connection, first of all the union nut
is to be loosened to the point that a little oil comes
Final assembly:
out and then tightened again as directed.
Insert the pre-assembled pipe in the well-oiled
ATTENTION! Deviation in the torque reduces the
threaded connectors, tighten the union nut to the
stated pressure output and the lifetime of the
point of noticeable force, and finally turn ½ times.
threading. Leakage and slipping out of the pipe
Repeated assembly:
will result.
After each loosening of the cutting ring joints, the
union nut is tightened again without additional 12. Conical nipple threaded joints in the hydraulic
force. lines

Leaking cutting ring connection: Assembly:


For a leaking connection, first of all the union nut Lubricate the O-ring on the conical nipple. Tighten
is to be loosened to the point that a little oil comes the union nut 1/3 turns to the point of clearly
out and then tightened again as directed. noticeable resistance
.
11. Profile ring joints in hydraulic lines
Important: Counterhold the threaded connec-
For all pre-assemblies as well as pre-assembled
tors with a wrench!
profile ring joints delivered from the factory, the
ATTENTION! Deviation in the torque reduces the
final assembly takes place in the accompanying,
stated pressure and the lifetime of the joint. Lea-
well-oiled threaded connectors with a half-turn of
kage and slipping out of the threading will result.
the union nut past the point of the clearly noticea-

297 925.0 - RU 450 1.2 / 3


General information

13. Welding lock washers, and spring washers during repairs.


d) Apply high-quality grease to ball bearings and
ATTENTION! The following actions must be done
sliding bearings.
before all arc welding on the equipment:
e) Align the sprockets and belt pulleys to one
• Turn off battery switch! another.
f) Keep a high level of cleanliness when working
• Disconnect electrical connector to the screen. on the hydraulic equipment.
• Pull out the electrical plug-in type module in the g)Do not mix the various oil types.
central terminal compartment. h) Slowly race or operate the machine or units of
the machine after a successful repair.
• Take out the electrical connections between the
motor and main wiring harness. 15. Inform the owner of the machine about the rea-
son, type, and scope of the repair!
• Always clamp the ground of the welding
equipment in the immediate area to be welded.
14. The repair will be done quick and right if the EXPLANATION OF THE PICTURE SYMBOLS
following is taken into account:
Some symbols in this CLAAS Repair Manual have
a) Mark the machine parts before disassembly in been taken from the ”List of Symbols DIN 30600” Ger-
order to guarantee the proper side and balance in man Institute for Standardization”.
their respective place after reinstallation. The meanings of these symbols will be quickly memo-
b) Expansion pins must always be installed in rized by the user. They are to help recognize often
such a way that the slot faces in the way the force reoccurring handling procedures and information as a
applies.. If they are mistakenly turned at 90°, they symbol.
will loosen, fall out, or be cut off.
c) Replace split pins, wire washers, steel washers,

1.2 / 4 RU 450 - 297 925.0


General information

Removal Prevent material


Grease lubrication
Removing damage

Dismantling Oil lubrication Special tool

Draining
Assembly Adjustment
drain hole

Installation Filling
Eye, check inspection
Attaching Filling hole

Marking Unlocking, locking Overflow

Applying liquid agent,


Balancing glue or sealing com- Breathing
pound

Propping
Reuse possible
supporting
but not recommended
securing

To be replaced during Observe the sense of


each assembly installation

297 925.0 - RU 450 1.2 / 5


General information

1.2 / 6 RU 450 - 297 925.0


General information

SAFETY

Identification of warning and danger notices


Important information, which relates to the safety of the ope-
rators and vehicle, is included in this operation manual and
stated in the following manner emphasized with symbols:

Danger!

Identification of notices that represent a danger to


the body and life of the operator or others nearby if
not followed.
☞ Measures to prevent the danger.

Attention!

Identification of notices which could result in


damage to the machine if not followed.
☞ Measures to prevent the danger to the machine.

Note!

Identification of notices which make an effective and


economical use of the machine possible.

Environment!
Identification of notices which represent a danger to the envi-
ronment if not followed.
A danger to the environment exists if environmentally dange-
rous materials (old oil, for example) are not dealt with and/or
disposed properly.

IMPORTANT OPERATION INFORMATION

Danger!

Carry out assembly, maintenance, cleaning work,


and the correction of functional disturbances only
when the drive is stopped and the forage harvester
is shutdown - Take out the ignition key and
disengage the drive shaft.

Always secure the lifted front attachment with a suitable


safety device during assembly, maintenance, and cleaning
work.

297 925.0 - RU 450 1.3 / 1


General information

Hydraulic equipment

Danger!

Always de-pressurize the hydraulic equipment


before working on it.

Liquid escaping under high pressure (hydraulic oil, etc.) can


penetrate the skin and result in serious injuries. If this occurs,
contact a doctor immediately to help prevent a serious infec-
tion.

Environment!
Dispose of oil and grease properly.

Check the hydraulic hose lines regularly and replace if dama-


ged or worn. The hose lines to be changed must correspond
to the technical requirements of the equipment’s manufactu-
rer!
Repair work on the hydraulic equipment is only to be done by
authorized specialty workshops.
Screws
Check all screws for proper tightness and tighten if needed.
Check if all split pins and expansion pins are in place.
The given times for lubrication are for normal conditions of
use. Additional lubrication is required if the machine is ope-
rated in difficult situations.

1.3 / 2 RU 450 - 297 925.0


General information

TECHNICAL DATA

Note!

In front, behind, right, and left are always in the direc-


tion of motion.
Technical information, measurements, and weights
agree with the respective tolerances.

RU 450

Working position
Width: 4,5
Length: m 2,9
Transport position
Width: 3,0
Height: m 2,1
Weight
kg 2150

297 925.0 - RU 450 1.4 / 1


General information

Oil filling capacity for the gearbox


This data is valid for the corn header RU 450 beginning with
the Machine No.: 660 0 1001

Transmission type Oil type Filling capacity


Entering gearbox (A) engagable Multi-purpose transmission oil SAE 90 2.5 Liter
Entering gearbox not engagable Use (MIL-L-2105) API-GL-90 0.85 Liter
Multi-purpose transmission oil SAE 90
Main transmission (B) 1.8 Liter
Use (MIL-L-2105) API-GL-90
Multi-purpose transmission oil SAE 90
Tapered gear (C) 0.8 Liter
Use (MIL-L-2105) API-GL-90
Multi-purpose transmission oil SAE 90
Angular gear (D) 0.45 Liter
Use (MIL-L-2105) API-GL-90
Multi-purpose transmission oil SAE 90
Rotor gear (F) 3.5 Liter
Use (MIL-L-2105) API-GL-90
Multi-use grease (free-flowing grease) K
Scraper gearbox (G) 2K 1.5 kg
use according to DIN 51825
Shift transmission (H) Multi-purpose transmission oil SAE 90
3.5 Liter
(alternatively) Use (MIL-L-2105) API-GL-90

Angular gear for lodged corn Multi-purpose transmission oil SAE 90


0.2 Liter
auger (maintenance-free) Use (MIL-L-2105) API-GL-90

G G
F F F
C G C
D D

65766f04

1.4 / 2 RU 450 - 297 925.0


General information

Torque settings (in Nm) of hexagon head bolts, cylinder head screws, and hexagon nuts

Screws and nuts blackened, phosphated, or galvanized


Property class 8.8 10.9 12.9
Size Standard metric thread
M4 2,7 3,8 4,6
M5 5,5 8,0 9,5
Hexagon head M6 10,0 14,0 16,0
screws
M8 23,0 33,0 40,0
DIN 931
DIN 933 M 10 45,0 63,0 75,0
M 12 78,0 110,0 130,0
M 14 122,0 175,0 210,0
Cylinder head screws M 16 195,0 270,0 325,0
DIN 912
M 18 260,0 370,0 440,0
M 20 370,0 525,0 630,0
M 22 510,0 720,0 870,0
Hexagon nuts
M 24 640,0 900,0 1080,0
DIN 934
M 27 980,0 1400,0 1650,0
M 30 1260,0 1800,0 2160,0

Size Metric fine-pitch thread


M8x1 25 35 42
M 10 x 1.25 48 67 80
Hexagon head M 12 x 1.25 88 125 150
screws
M 12 x 1.5 82 113 140
DIN 960
DIN 961 M 14 x 1.5 135 190 225
M 16 x 1.5 210 290 345
M 18 x 1.5 300 415 505
Hexagon nuts M 20 x 1.5 415 585 700
DIN 934
M 22 x 1.5 560 785 945
M 24 x 2 720 1000 1200
M 27 x 2 1050 1500 1800
M 30 x 2 1450 2050 2500

ATTENTION! Cadmium-plated or copper-plated screws and nuts are to be tightened with torque
that is 25% under the stated values.

297 925.0 - RU 450 1.4 / 3


General information

Torque settings for hydraulic threading seal ring according to ISO 6149

Size Torque setting according to ISO 6149


M8x1 7+2 Nm
M 10 x 1 11+4 Nm
M 12 x 1.5 16+5 Nm
M 14 x 1.5 23+8 Nm
M 16 x 1.5 29+10 Nm
M 18 x 1.5 38+13 Nm
M 20 x 1.5 46+15 Nm
M 22 x 1.5 67+22 Nm
M 24 x 1.5 86+29 Nm
M 26 x 1.5 103+34 Nm
M 27 x 2 103+34 Nm
M 30 x 2 170+57 Nm
M 33 x 2 200+67 Nm
M 36 x 2 245+82 Nm
M 38 x 2 245+82 Nm
M 39 x 2 310+103 Nm
M 42 x 2 380+127 Nm
M 45 x 2 440+147 Nm

1.4 / 4 RU 450 - 297 925.0


General information

297 925.0 - RU 450 1.4 / 5


General information

5
10
6

11

2
3

10

11

10
12
1

70000

1.5 / 1 RU 450 - 297 925.0


General information

MACHINE OVERVIEW RU 450

1. Push bar
2. Intake plate
3. Cutting disk (opposite direction)
4. Clearing disk
5. Intake taper
6. Feeder auger
7. Auger trough
8. Outside point, right
9. Outside point, left
10. Intermediate points
11. Divider points
12. Drive side feeder auger

297 925.0 - RU 450 1.5 / 2


General information

1.5 / 3 RU 450 - 297 925.0


2
Auger trough
Auger trough

AUGER TROUGH
Removing/putting on the left and right protection
cover
Removing the lower protection cover(1) = Unscrew the 2
hexagon head bolts.
2
Putting on the protection cover: Insert the 3 metal straps into
the slots of the upper protection cover (2 ) and tightly screw
1 down with 2 hexagon head bolts M8x16 and contact was-
hers.
(Fig. 1)

Remove the lower protection cover(3) = Unscrew the 6 hexa-


3 gon head bolts.
Assembly of the upper protection cover (3): Place the edge
up under the rim of the frame and tightly fasten the protection
cover with 6 hexagon head bolts and contact washers.
(Fig. 2)

Removing/putting on the crop guard and tube car-


rier
Removing: From outside on the supporting arm, disassemble
1 the tube carrier (1) on the left and right side. Tighten with 4
hexagon head bolts. The protection cover (2) and the protec-
3 tion rail (3) are fastened at the same time with these bolts.
2
Note: An assistant is needed for this.
The attachment of the left tube carrier is shown in Abb. 3.
4
Putting on the tube carrier on the left and right side of the
supporting arm. Place the tube carrier (1) directly on the sup-
3 porting arm. The protection rails (3) and the protection cover
(2) must be arranged on the outside of the supporting arm.
Use the longer hexagon head screws (4) in places where the
protection rails (3)and the protection cover (2) are fastened
together on the supporting arm.
Disassemble/assemble the crop guard (1) in front on the tube
carrier, 2 hexagon head screws M10x85 with contact washer
A10 and safety nut. Align as needed.
(Fig. 3)

297 925.0 - RU 450 2.1 / 1


Auger trough

Removing/putting on middle crop guard and crop


5 tube
Remove the crop guard (6) and crop tube (5) by loosening
the 2 hexagon head screws M10 on the frame (T) of the auger
trough.
Put on the crop guard onto the frame of the auger trough with
6 2 hexagon head screws M10x80, with contact washers A10,
and safety nut VM10.
Put on the crop tube onto the crop guard support with 2 hexa-
T gon head screws M10x80, with contact washers A10, and
safety nut VM10. Align as needed.
4
(Fig. 4)

Replacing the feeder segments


The feeder segments, on the outside left and right side of the
auger trough control walls, are inserted behind the control
wall of the auger trough. In front are two hexagon head
screws M8 (7) reachable from below for fastening.
The (Fig. 5) shows the location of the screws in front of the
7 auger trough frame (view from below).
Note: Fold the side arm up to disassemble the feeder seg-
ment.
Fasten the feeder segment with 2 hexagon head screws
M8x20 and contact washers B8.
(Fig. 5)

Replacing the middle inner feeder segment


The feeder segment is inserted behind in the control wall of
the auger trough. In front are two hexagon head screws M8
8 reachable from below for fastening, see also (Fig. 5).
9 First unscrew the guide (8), and then the feeder segment (9 ).
Fasten the new feeder segment (9 ) with 2 hexagon head
screws M8x20 and contact washers B8. After this, screw on
the guide (8 ) again with the hexagon head screws M10x30
and contact washers A10.
(Fig. 6)
6

2.1 / 2 RU 450 - 297 925.0


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