The dataset presented in this article is the supplementary data for the research article titled “The combustion of polyolefins in the inert and catalytic fluidised beds”, in which polyethylene combustion in the cenosphere fluidised bed... more
The dataset presented in this article is the supplementary data for the research article titled “The combustion of polyolefins in the inert and catalytic fluidised beds”, in which polyethylene combustion in the cenosphere fluidised bed were investigated. The use of cenospheres as a bed material made it possible to free sink of PE particles in the bed and rule out its combustion in freeboard. It also lead to elimination of soot formation. The quantitative and qualitative analysis of flue gases were performed by Fourier Transform Infrared Spectroscopy (FTIR, Gasmet DX-4000). This data article provides detailed information on changes in product concentration at intervals of a few seconds.
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In this paper, we assess various natural earth pigments as potential colorants and stabilizers for ethylene-norbornene copolymer composites. Several cycloolefin copolymer (COC) composites colored with 2 wt% of a selected pigment were... more
In this paper, we assess various natural earth pigments as potential colorants and stabilizers for ethylene-norbornene copolymer composites. Several cycloolefin copolymer (COC) composites colored with 2 wt% of a selected pigment were prepared using a two-step mixing method. The aging resistance of the polymer composites was investigated in terms of changes to their mechanical properties, following accelerated aging in the full sunlight spectrum (100, 200, 300, 400, and 500 h). Fourier-transform infrared spectroscopy (FTIR), surface energy measurements, and spectrophotometry were used to assess the color changes, surface defects, and morphology of the composites. Thermogravimetric analysis (TGA) was used to study their thermal stability. The combustion characteristics of the prepared COC composites were evaluated based on the microcombustion calorimetry test (MCC). The application of earth pigments resulted in interesting color changes and a significant improvement in the aging resistance of the COC-filled samples, as evidenced by higher aging factor values and lower carbonyl index parameters compared to the reference (COC). The best results were observed for hematite (HM), gold ochre (GO), and red ochre (RO). In addition, the application of earth pigments, especially iron ochre (IO) and red ochre (RO), in COC contributed to a significant reduction in the heat release rate (HRR) values, indicating improved flame retardancy. This research opens the possibility of producing colorful COC composites with enhanced photostability and reduced flammability for use in polymer applications.
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The adsorption process of cadmium ions (Cd), manganese ions (Mn) and lead ions (Pb) onto the spent coffee grounds (SCG) and activated spent coffee grounds (biochar, A-SCG) was investigated. The SCG activation was carried out in the... more
The adsorption process of cadmium ions (Cd), manganese ions (Mn) and lead ions (Pb) onto the spent coffee grounds (SCG) and activated spent coffee grounds (biochar, A-SCG) was investigated. The SCG activation was carried out in the pyrolysis process in a fluidized bed reactor. scanning electron microscope (SEM) with energy dispersive X-ray spectroscopy (EDX), Fourier-transform infrared spectroscopy (FTIR), Brunauer-Emmett-Teller (BET) measurements and CHN analysis were used in order to define the differences between biomaterials. In the study the different mass of materials (0.2-0.5 g) and constant heavy metal volume and concentration (20 cm 3 /100 ppm) were investigated on the adsorption process. In order to describe the sorption parameters the Langmuir, Freundlich and Temkin isotherms were used. The maximum adsorption for biochar reached 22.3 mg/g for Pb ions, 19.6 mg/g for Mn ions and 19.4 mg/g for Cd ions which were noticeably higher than the results obtained for spent coffee grounds which reached 13.6 mg/g for Pb ions, 13.0 mg/g for Mn ions and 11.0 mg/g for Cd ions. Metal ion adsorption on both SCG and A-SCG was best described by the Langmuir model, thus chemisorption was a dominant type of adsorption. Studying the kinetics of the sorption process, one can see that the process is of a chemical nature according to the best fit of the pseudo-second rate order model. The obtained results show that the chosen sorbents can be used for the removal of cadmium, manganese and lead compounds from aqueous solutions with high efficiency.
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The dataset presented in this article is the supplementary data for the research article titled “The pyrolysis and combustion of polyoxymethylene in a fluidised bed with the possibility of incorporating CO2” [1], in which possible paths... more
The dataset presented in this article is the supplementary data for the research article titled “The pyrolysis and combustion of polyoxymethylene in a fluidised bed with the possibility of incorporating CO2” [1], in which possible paths of polyoxymethylene conversion in the fluidised bed made from cenospheres and by means of various fluidising gases (air, N2, CO2) were tested. The use of CO2 as fluidising gas was particularly interesting because above 600°C its incorporation into process products (i.e. CO-rich flue gas) was observed. The gaseous products were detected using Fourier Transform Infrared Spectroscopy (FTIR, Gasmet DX-4000) at intervals of a few seconds. The data on the concentration changes over time will allow to evaluate and verificate of new kinetic models of polyoxymethylene degradation with the possibility of incorporating CO2.
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The recycling of polyoxymethylene (POM) was performed in a fluidised bed which was formed from cenospheres (hollow, spherical particles). Air, N 2 and CO 2 were used as the fluidising agents. The composition of the process products in the... more
The recycling of polyoxymethylene (POM) was performed in a fluidised bed which was formed from cenospheres (hollow, spherical particles). Air, N 2 and CO 2 were used as the fluidising agents. The composition of the process products in the flue gases as a function of fluidised bed temperature is shown and discussed for each fluidising gas. A flue gases FTIR analysis together with the spectra deconvolution of multicomponent gaseous samples were used to conduct instant quantitative monitoring of the products of POM thermal degradation. At 400°C, in atmospheres of either air or CO 2 , the process of POM thermal recycling was performed for the purpose of monomer recovery and obtained a near 90% efficiency of formaldehyde formation. At temperatures above 600°C, it was found that the use of air or N 2 leads to the recovery of energy or gas rich in CO, respectively. The CO-rich gas was obtained during the pyrolysis of POM when CO 2 constituted the fluidising agent. The amount of CO in the flue gas was almost twice as large as the amount of carbon introduced into the process in the polymer material. This means that carbon was converted to CO from the fluidising medium, thus recycling of POM to the CO-rich feedstock was obtained with a negative CO 2 emission. The main advantage of the POM pyrolysis in the nitrogen atmosphere was monomer recovery.
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The results of a photocatalytic process performed in a new type of inclined, three-phase fluidised bed reactor with a periodic photocatalyst film are presented. These phases were fly ash cenospheres coated with TiO 2 , an aqueous solution... more
The results of a photocatalytic process performed in a new type of inclined, three-phase fluidised bed reactor with a periodic photocatalyst film are presented. These phases were fly ash cenospheres coated with TiO 2 , an aqueous solution of methylene blue and an air stream passing from the bottom of the photoreactor. The cenospheres have a density lower than water and could thus form a catalytic film on a top irradiated window. The formed surface film is stable but is easy to break and be reproduced in a cyclic air-sparged process. Mixing was performed in either a cyclic or a continuous manner. From an operational point of view, the best variant of mixing was a 10 s air-sparge/10 s break with a 50% duty cycle, because it provided the same discolouration efficiency and reduced energy demand by 50% in comparison with the continuous mixing. Due to film formation, the proposed catalytic reactor enables a substantial reduction in the energy required for mixing while maintaining the desired degree of discolouration.
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The dataset presented in this article is the supplementary data for the research article by Żukowski and Berkowicz (doi:10.1016/j.combustflame.2019.05.024) [1], in which for the first time the inert and catalytic cenospheres were used as... more
The dataset presented in this article is the supplementary data for the research article by Żukowski and Berkowicz (doi:10.1016/j.combustflame.2019.05.024) [1], in which for the first time the inert and catalytic cenospheres were used as the fluidised bed material, giving the possibility to burn liquids inside the fluidised bed without the need for using specialised dosing systems. The instantaneous concentrations of the gaseous products during the combustion of glycerol samples were detected using Fourier Transform Infrared Spectroscopy (FTIR, Gasmet DX-4000). The accurate composition at the outlet of the reactor makes it possible to evaluate and verify new kinetic models of the glycerol combustion in the fluidised bed. It also will be helpful in creating new simplified models. The data presented here is essential for the evaluation of CFD combustion models which have to include accurate kinetic data.
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Perlite and vermiculite are naturally occurring minerals, commonly used by industry to obtain highly thermoisolative and/or non-flammable materials. However, there has been little research into the preparation and application of rubber... more
Perlite and vermiculite are naturally occurring minerals, commonly used by industry to obtain highly thermoisolative and/or non-flammable materials. However, there has been little research into the preparation and application of rubber compounds containing these inexpensive mineral fillers. Here, we show the benefits of perlite and vermiculite minerals as fillers for ethylene-propylene rubber (EPM) composites. To obtain more uniform dispersion and improved compatibility between the minerals and the elastomer matrix, 1-allyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide (AMIMTFSI) and 1-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide (BMIMTFSI) imidazolium ionic liquids (ILs) were added. The mineral fillers were found to be attractive semi-reinforcing fillers, which also act as flame retardants in the elastomer composites. Furthermore, a higher content of vermiculite mineral significantly reduced the air permeability of the composites. The incorporation of ionic liquids into the EPM-filled systems had a considerable effect on the torque increment, crosslink density, and more importantly the flammability of the studied compounds. The application of 2.5 parts per hundred parts of rubber (phr) BMIMTFSI, in particular, reduced the flammability of the EPM composite, as the maximum heat release rate (HRRmax) decreased from 189.7 kW/m 2 to 170.2 kW/m 2 .
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The article illustrates the impact of basalt filler in the form of flakes and fibres on the toxicity of gaseous products that formed during the thermal decomposition of silicone rubber composites. The values of specific emissions of gases... more
The article illustrates the impact of basalt filler in the form of flakes and fibres on the toxicity of gaseous products that formed during the thermal decomposition of silicone rubber composites. The values of specific emissions of gases were determined with the help of the IR spectroscopy and further applied to calculate the toxicometric index. The presented method of measuring the concentrations of gaseous products resulting from thermal decomposition consists in the application of a fluidised bed reactor, which makes it possible to conduct the decomposition of a sample at a precisely assumed temperature value and imitate the conditions of a real fire. At a temperature lower than 700 • C, the gases resulting from the thermal decomposition of composites are particularly toxic due to the presence of significant concentrations of formaldehyde that does not undergo oxidation to more stable inorganic products. At a temperature of 600 • C the toxicity of gases for the samples with ceramizable additives and without them was similar. In the first case, there appeared to be a positive synergistic effect of mineral and basalt additives, and the basalt additives themselves increased the toxicity of gases. At higher temperatures of decomposition, the exponentially increasing rate of the oxidation reaction in the gaseous phase results in the lack of significant differences between the toxicity of gases for the samples with and without basalt additives. The toxicometric index value at temperatures of 700 • C and 800 • C was by one or two orders of magnitude higher, respectively, than the one that was observed in the temperature range of 500-600 • C, as inorganic components appear in the place of formaldehyde.
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The process of oxidation of gaseous CH3OH by N2O was carried out over an Ag-Fe2O3-cenosphere catalyst whose structure can be defined as double shell-core catalyst. Preparation of the catalyst was carried out in two stages: thermal... more
The process of oxidation of gaseous CH3OH by N2O was carried out over an Ag-Fe2O3-cenosphere catalyst whose structure can be defined as double shell-core catalyst. Preparation of the catalyst was carried out in two stages: thermal decomposition of Fe(CO)5 at above 160 °C and then electroless Ag plating. The process of methanol degradation by N2O was carried out in a fluidized bed reactor. The study confirms that it is possible to achieve complete degradation of N2O and CH3OH for the obtained catalyst at above 450 °C when the contact time of the reactants with the catalyst is approximately 6 second and when the substrates are used in stoichiometric ratios. More than 60% of the hydrogen contained in CH3OH can be converted to molecular hydrogen at 500 °C with a ratio of N2O/CH3OH not greater than 0.6 and with a contact time of reactants with the catalyst of approx. 6 seconds.
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The results of thermal recycling of rubber in the fluidized bed are presented. Two different types of the bed material were used: sand and low density spheres (ce-nospheres). For two bed types, rubber decomposition time, as the mass and... more
The results of thermal recycling of rubber in the fluidized bed are presented. Two different types of the bed material were used: sand and low density spheres (ce-nospheres). For two bed types, rubber decomposition time, as the mass and the bed temperature functions, were determined. Time of the samples residence time was calculated with the assumption, that reactor and the analytical block may be described with the well-stirred model. Time of samples decomposition, decrease with increasing temperature, as expected. It was also established, there are significant deviations between shirking core model, and obtained results of the residence time as a mass function. Cenospheric bed application allows to reduce of the process pressure drop, and caused shift of the gas decomposition products zone to the deeper region of the bed. Acoustic and optical effects confirmed significant differences between combustion of sand and cenospheric bed. Higher frequency of bubbles explosions and reduction of diffusive flames number were observed during incineration in cenospheric bed. The relationship between exhaust emission (VOC, CO, NO x) and type of the bed was not confirmed, the identical situation is observed for the samples combustion time. In the presented manuscript, the above physical quantity depends almost completely on sample type and bed temperature.
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The paper presents original method of quantitative and qualitative determination of gaseous products of polymers thermal decomposition. It is used to determine the toxic potential of emitted gases, based on their emission E (g/g) by... more
The paper presents original method of quantitative and qualitative determination of gaseous products of polymers thermal decomposition. It is used to determine the toxic potential of emitted gases, based on their emission E (g/g) by determining the FED dose or toxicological index WLC50M. The method is based on the use of a fluidized bed reactor equipped with a resistive heating jacket, which allows to conduct decomposition of a tested material at a strictly assumed temperature. To identify the types of gaseous compounds and their emission, infrared spectroscopy with Fourier transformation, FTIR was used. The proposed method of measuring the thermal decomposition products concentrations allows mimic the conditions of the fire at different stages of its development. IR spectra are recorded every 5 s, which enables identifying toxic gases as a function of burning time, in a precisely determined temperature. Using the library of reference spectra it is possible to determine both inorganic and organic compounds concentrations present in thermal decomposition products of the tested composites. The use of a fluidized bed reactor together with the FTIR analyser operating on-line allows for a much more accurate determination of the emissions of organic and inorganic gaseous products at the assumed temperature, compared to the methods currently used. Silicone rubber composites filled with polyhedral oligomeric silsesquioxanes (POSS) were used for the tests. The effect of POSS, also in a synergistic system with melamine polyphosphate (MPP) on toxicity of gaseous thermal decomposition products of tested composites at temperatures of 500, 600, 700 and 800 °C was determined.
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This paper presents the results of studies on the combustion of gaseous LPG in a bubbling fluidized bed. Relationships between the temperature, the bed mass and the location of the combustion zone and the NO x and CO concentrations in... more
This paper presents the results of studies on the combustion of gaseous LPG in a bubbling fluidized bed. Relationships between the temperature, the bed mass and the location of the combustion zone and the NO x and CO concentrations in exhaust gases are described. The concentrations of both gases increase with rising temperature and then quickly decline. It has been shown that despite the increase in average bed temperature the drop in the emission of nitrogen oxides is connected with lower temperatures inside the exploding bubbles. These temperatures strongly depend on the quantity of solid contained in them. The paper also presents the results of modeling the combustion process in a fuel-air bubble. The modeling carried out has shown that above the temperature at which bubble self-ignition becomes possible inside the bed, with further bed temperature rise there is an increase in the solids content inside the bubbles at the moment of explosion. As a result, the maximum temperature inside the bubbles falls and the emission of nitrogen oxides is reduced. In turn, the emission of CO is linked to the propagation of combustion between bubbles when self-ignition cannot take place inside them.
Highlights
1. A gaseous fuel burns in a bubbling fluidized bed
2. The combustion is intermittent and takes place inside bubbles, the combustion process starts in the toroidal part of the bubble
3. The NO concentration is linked to the bubble temperature, not to the bed temperature
4. The solids inside a bubble affect its thermal capacity
5. Consequently NO concentration falls with rising bed temperature
Highlights
1. A gaseous fuel burns in a bubbling fluidized bed
2. The combustion is intermittent and takes place inside bubbles, the combustion process starts in the toroidal part of the bubble
3. The NO concentration is linked to the bubble temperature, not to the bed temperature
4. The solids inside a bubble affect its thermal capacity
5. Consequently NO concentration falls with rising bed temperature
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Purpose This study aimed to determine whether mixed municipal solid waste used for alternative fuel production can be effectively treated with ozone hygienisation in a gaseous phase. Methods It was determined that the use of a... more
Purpose
This study aimed to determine whether mixed municipal solid waste used for alternative fuel production can be effectively treated with ozone hygienisation in a gaseous phase.
Methods
It was determined that the use of a fluidised bed reactor and a horizontal reactor with respect to processing the light fraction and the heavy fraction of waste effectively contributes to the elimination or reduction of the number of selected groups of microorganisms inhabiting mixed municipal solid waste. With the use of microbiological analysis, the presence of vegetative bacteria, spores, fungi, actinomycetes and pathogenic bacteria, i.g. Staphylococcus spp., Escherichia coli, Salmonella spp., Shigella spp., Enterococcus faecalis, and Clostridium perfringens were determined.
Results
It was found that ozonation contributed to the elimination of the microorganisms in the tested raw materials in different ways. The efficiency of hygienisation was dependent upon whether the process was performed upon the heavy fraction or the light fraction of waste. In addition, the elimination of microorganisms was influenced by drying the samples—this caused a significant decline in their levels of humidity.
Conclusions
Based on the results, it must be considered that presented disinfection process may be used for the hygienisation of raw materials for the production of alternative fuel in the future, given that the source of this fuel can be either a light fraction or a heavy fraction of mixed municipal solid waste.
This study aimed to determine whether mixed municipal solid waste used for alternative fuel production can be effectively treated with ozone hygienisation in a gaseous phase.
Methods
It was determined that the use of a fluidised bed reactor and a horizontal reactor with respect to processing the light fraction and the heavy fraction of waste effectively contributes to the elimination or reduction of the number of selected groups of microorganisms inhabiting mixed municipal solid waste. With the use of microbiological analysis, the presence of vegetative bacteria, spores, fungi, actinomycetes and pathogenic bacteria, i.g. Staphylococcus spp., Escherichia coli, Salmonella spp., Shigella spp., Enterococcus faecalis, and Clostridium perfringens were determined.
Results
It was found that ozonation contributed to the elimination of the microorganisms in the tested raw materials in different ways. The efficiency of hygienisation was dependent upon whether the process was performed upon the heavy fraction or the light fraction of waste. In addition, the elimination of microorganisms was influenced by drying the samples—this caused a significant decline in their levels of humidity.
Conclusions
Based on the results, it must be considered that presented disinfection process may be used for the hygienisation of raw materials for the production of alternative fuel in the future, given that the source of this fuel can be either a light fraction or a heavy fraction of mixed municipal solid waste.
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In this paper, the possibility of achieving a stable fluidised bed made of the cenospheres was examined. Cenospheres are the waste material from hard coal power plants. This material is perfectly spherical, and it is thin-walled and... more
In this paper, the possibility of achieving a stable fluidised bed made of the cenospheres was examined. Cenospheres are the waste material from hard coal power plants. This material is perfectly spherical, and it is thin-walled and filled with gases (mainly CO 2 , N 2). Because of their low density, particle size and sphericity, cenospheres can be easily fluidised even at low flow rates of the fluidising medium. Moreover, the application of acoustic waves during the fluidisation of cenospheres removes the apparent effect of double stationary states and moves the minimum fluidisation velocity into lower gas flow rates.
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ABSTRACT Spent multi-material packagings were thermally processed in fluidized bed reactor under heat for Al foil recovery. The foil scraps were treated with KOH and H2SO4 to produce KAl(SO4)2-12H2O crystals pptd. after cooling the... more
ABSTRACT Spent multi-material packagings were thermally processed in fluidized bed reactor under heat for Al foil recovery. The foil scraps were treated with KOH and H2SO4 to produce KAl(SO4)2-12H2O crystals pptd. after cooling the reaction mixt. (yield 66-92%).
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ABSTRACT Printed circuit boards with electronic components were combusted in a fluidized bed reactor in air-liq. petroleum gas stream. The combustion products were leached with coned. H2SO4 and HNO3/H2SO4 at 50°C for 120 min. The metal... more
ABSTRACT Printed circuit boards with electronic components were combusted in a fluidized bed reactor in air-liq. petroleum gas stream. The combustion products were leached with coned. H2SO4 and HNO3/H2SO4 at 50°C for 120 min. The metal recovering degree ranged from 99.95% (Cu) to 97.42% (Mn), with the exception of lead (2.60%), when H2SO4 was used, and from 99.94% (Cu) to 71.73% (Ti) when in a 2-stage process H2SO4 and HNO3/H2SO4 were used.
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ABSTRACT PrH was combusted with air O2 in presence of N2O in a bubbling fluidized bed reactor to 950-960°C. The addn. of PrH to freeboard of the reactor resulted in the high conversion of N2O (78-98%) and of NOx (40-80%) at air excess... more
ABSTRACT PrH was combusted with air O2 in presence of N2O in a bubbling fluidized bed reactor to 950-960°C. The addn. of PrH to freeboard of the reactor resulted in the high conversion of N2O (78-98%) and of NOx (40-80%) at air excess (0.95-1.1).
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2,6-Dimethylphenol was synthesized in a fluidized bed of Fe-Cr catalyst with o-cresol recirculation. Thermodynamics and equil. of the reaction were considered. Thermal effects on the catalyst (including evapn. of the liq. reactants and... more
2,6-Dimethylphenol was synthesized in a fluidized bed of Fe-Cr catalyst with o-cresol recirculation. Thermodynamics and equil. of the reaction were considered. Thermal effects on the catalyst (including evapn. of the liq. reactants and heating) were detd. Incineration of gaseous products was recommended to recovery energy.
ABSTRACT Waste aseptic packagings were disintegrated (end size 10-20 mm) and combusted in a fluidized sand bed reactor at 900°C to study the combustion course and compn. of flue gases. Two steps were distinguished in the process... more
ABSTRACT Waste aseptic packagings were disintegrated (end size 10-20 mm) and combusted in a fluidized sand bed reactor at 900°C to study the combustion course and compn. of flue gases. Two steps were distinguished in the process (carbonization with flame combustion and heterogeneous combustion with disintegration of solid particles). Some amts. of CH 4 CH 2=CH 2 CH=CH, naphthalene and PhH were obsd. In the flue gas.
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ABSTRACT PrH was burned with air O2 in fluidized bed reactor on quartz sand (air excess 1.25-1.28) to study the redn. of NO with PrH In the reburning zone (air excess 0.92-1.28). Use of reburning system resulted in the conversion of... more
ABSTRACT PrH was burned with air O2 in fluidized bed reactor on quartz sand (air excess 1.25-1.28) to study the redn. of NO with PrH In the reburning zone (air excess 0.92-1.28). Use of reburning system resulted in the conversion of 58-67% of NO to N2 at air excess 0.97-1.00 and short residence time (0.2-0.3...
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ABSTRACT Non-premixed liq. pressurized gas-air mixt. was combusted in a fluidized sand bed reactor to study the course of the combustion. At the excess air ratio below 1.15, the combustion took place partly on the bed, even when the... more
ABSTRACT Non-premixed liq. pressurized gas-air mixt. was combusted in a fluidized sand bed reactor to study the course of the combustion. At the excess air ratio below 1.15, the combustion took place partly on the bed, even when the average temp, exceeded 900°C. When the excess air was higher than 1.6, the combustion took place inside the bed at above 800°C as in the burning of fuel-air mixt.
ABSTRACT Spent multi-material packagings were thermally processed in fluidized bed reactor under heat for Al foil recovery. The foil scraps were treated with KOH and H2SO4 to produce KAl(SO4)2-12H2O crystals pptd. after cooling the... more
ABSTRACT Spent multi-material packagings were thermally processed in fluidized bed reactor under heat for Al foil recovery. The foil scraps were treated with KOH and H2SO4 to produce KAl(SO4)2-12H2O crystals pptd. after cooling the reaction mixt. (yield 66-92%).
Research Interests:
ABSTRACT
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ABSTRACT PrH was combusted with air O2 in presence of N2O in a bubbling fluidized bed reactor to 950-960°C. The addn. of PrH to freeboard of the reactor resulted in the high conversion of N2O (78-98%) and of NOx (40-80%) at air excess... more
ABSTRACT PrH was combusted with air O2 in presence of N2O in a bubbling fluidized bed reactor to 950-960°C. The addn. of PrH to freeboard of the reactor resulted in the high conversion of N2O (78-98%) and of NOx (40-80%) at air excess (0.95-1.1).
Research Interests:
ABSTRACT Printed circuit boards with electronic components were combusted in a fluidized bed reactor in air-liq. petroleum gas stream. The combustion products were leached with coned. H2SO4 and HNO3/H2SO4 at 50°C for 120 min. The metal... more
ABSTRACT Printed circuit boards with electronic components were combusted in a fluidized bed reactor in air-liq. petroleum gas stream. The combustion products were leached with coned. H2SO4 and HNO3/H2SO4 at 50°C for 120 min. The metal recovering degree ranged from 99.95% (Cu) to 97.42% (Mn), with the exception of lead (2.60%), when H2SO4 was used, and from 99.94% (Cu) to 71.73% (Ti) when in a 2-stage process H2SO4 and HNO3/H2SO4 were used.
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ABSTRACT The paper presents a parametric analysis of the autothermicity and multiplicity of steady states for a system consisting of two fluidized bed reactors, in which coal gasification takes place, connected by solids recycle. All... more
ABSTRACT The paper presents a parametric analysis of the autothermicity and multiplicity of steady states for a system consisting of two fluidized bed reactors, in which coal gasification takes place, connected by solids recycle. All important design and operational parameters which characterize the system have been taken into account. The results obtained are presented graphically, in the form of steady state hysteresis loops. On the basis of the relationships obtained it is possible to consider the feasibility of coal gasification in a ...
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ABSTRACT Non-premixed liq. pressurized gas-air mixt. was combusted in a fluidized sand bed reactor to study the course of the combustion. At the excess air ratio below 1.15, the combustion took place partly on the bed, even when the... more
ABSTRACT Non-premixed liq. pressurized gas-air mixt. was combusted in a fluidized sand bed reactor to study the course of the combustion. At the excess air ratio below 1.15, the combustion took place partly on the bed, even when the average temp, exceeded 900°C. When the excess air was higher than 1.6, the combustion took place inside the bed at above 800°C as in the burning of fuel-air mixt.
ABSTRACT
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ABSTRACT Three spent bleaching earths (used for refining slack wax) were regenerated in fluidized bed of glass sand by oxidn. in air stream at 700-920°C for 2600 s without auxiliary fuel under lab. condition. The C content in the earths... more
ABSTRACT Three spent bleaching earths (used for refining slack wax) were regenerated in fluidized bed of glass sand by oxidn. in air stream at 700-920°C for 2600 s without auxiliary fuel under lab. condition. The C content in the earths decreased from 50-59% down to below 0.54% after the regeneration at above 800°C (burnout up to 98.5%).
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""Introduction The synthesis in the fluid-bed catalytic reactor provides high efficiency by maximum use of surface of the catalyst. Iron-chromium catalyst is characterized by high activity and selectivity, that make it such an... more
""Introduction
The synthesis in the fluid-bed catalytic reactor provides high efficiency by maximum use of surface of the catalyst. Iron-chromium catalyst is characterized by high activity and selectivity, that make it such an attractive bed for fluidized-bed reactor. The choice of the appropriate fraction of the catalyst is necessary to ensure a proper organization of fluid flow.
EXPERIMENTAL PART
The study involved three types of iron-chromium catalyst:catalysts DJ/6 and DJ/7 (are synthetized by Industrial Chemistry Research Institute in Warsaw) and TZC-3/1 catalyst (are produced in Zakłady Azotowe in Tarnowie -Moscicach S.A.). The studies also involved different fractions, which were obtained after grinding and mechanical separations of the TZC-3/1 catalyst. The bulk densities of tested powders were determined accoring to the standard PN-EN 1097-3:200, and pycnometric densities were also established. X-ray density was determined on the basis of the composition of the TZC-3/1 catalyst, which were significantly deviated from the apparent density obtained from the mass and volume of catalyst pellets. The images of grains of tested powders were taken by using scanning electron microscopy. The fluidization process at different temperatures: 22°C, 55°C, 120°C, 200°C and 300°C were examined for the isolated fraction giving correct bed.
RESULTS AND DISCUSSION
The information about the size and the shape of grains, allow to classify the tested material to the appropriate group of Geldart’s classification. The results indicate that receiving the proper fluid states from DJ/6 and DJ/7 catalysts and the fractions of the catalyst TZC-3/1 containing grains less than 75μm will be extremely difficult and possible only with the use of additional devices. It was decided that to further design the synthesis in fluid-bed reactor the fraction with size of grains of 75-150 μm obtained from TZC-3/1 catalyst will be used. The process of fluidization of fraction 75-150 μm of TZC-3/1 catalyst were examined at different temperatures: 22°C, 55°C, 120°C, 200°C and 300°C.
CONCLUSIONS
The fraction of iron-chromium catalyst which gives the correct process of fluidization has been separated. The minimum fluidization velocities of fraction 75-150 μm of TZC-3/1 catalyst, which allow for future design the synthesis in catalytic fluidized bed reactor using iron-chromium catalyst have been designated.""
The synthesis in the fluid-bed catalytic reactor provides high efficiency by maximum use of surface of the catalyst. Iron-chromium catalyst is characterized by high activity and selectivity, that make it such an attractive bed for fluidized-bed reactor. The choice of the appropriate fraction of the catalyst is necessary to ensure a proper organization of fluid flow.
EXPERIMENTAL PART
The study involved three types of iron-chromium catalyst:catalysts DJ/6 and DJ/7 (are synthetized by Industrial Chemistry Research Institute in Warsaw) and TZC-3/1 catalyst (are produced in Zakłady Azotowe in Tarnowie -Moscicach S.A.). The studies also involved different fractions, which were obtained after grinding and mechanical separations of the TZC-3/1 catalyst. The bulk densities of tested powders were determined accoring to the standard PN-EN 1097-3:200, and pycnometric densities were also established. X-ray density was determined on the basis of the composition of the TZC-3/1 catalyst, which were significantly deviated from the apparent density obtained from the mass and volume of catalyst pellets. The images of grains of tested powders were taken by using scanning electron microscopy. The fluidization process at different temperatures: 22°C, 55°C, 120°C, 200°C and 300°C were examined for the isolated fraction giving correct bed.
RESULTS AND DISCUSSION
The information about the size and the shape of grains, allow to classify the tested material to the appropriate group of Geldart’s classification. The results indicate that receiving the proper fluid states from DJ/6 and DJ/7 catalysts and the fractions of the catalyst TZC-3/1 containing grains less than 75μm will be extremely difficult and possible only with the use of additional devices. It was decided that to further design the synthesis in fluid-bed reactor the fraction with size of grains of 75-150 μm obtained from TZC-3/1 catalyst will be used. The process of fluidization of fraction 75-150 μm of TZC-3/1 catalyst were examined at different temperatures: 22°C, 55°C, 120°C, 200°C and 300°C.
CONCLUSIONS
The fraction of iron-chromium catalyst which gives the correct process of fluidization has been separated. The minimum fluidization velocities of fraction 75-150 μm of TZC-3/1 catalyst, which allow for future design the synthesis in catalytic fluidized bed reactor using iron-chromium catalyst have been designated.""
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Results are presented, obtained when sewage sludge was burned in a purpose-designed industrial installation, comprising a 1.5 MW bubbling fluidised bed combustor. Dried sewage sludge was used in the tests. The combustion process was... more
Results are presented, obtained when sewage sludge was burned in a purpose-designed industrial installation, comprising a 1.5 MW bubbling fluidised bed combustor. Dried sewage sludge was used in the tests. The combustion process was stable, and since the moisture content of the dried sludge was low, no auxiliary fuel was required. Analysis of the flue gases has shown that the concentrations of SO2 and NOx are somewhat elevated, on account of rather high combined S and N content in the sludge. The results have confirmed that the technological solutions used were correct and that they can be used for economically effective and ecologically safe local disposal of wastes by thermal utilisation.
A 100 kW atmospheric, bubbling fluidised bed reactor was used to study the combustion of wood waste, sewage sludge and a mixture of sewage sludge and meat-and-bone meal. Steady operation of the combustor was possible, even if the fuel was... more
A 100 kW atmospheric, bubbling fluidised bed reactor was used to study the combustion of wood waste, sewage sludge and a mixture of sewage sludge and meat-and-bone meal. Steady operation of the combustor was possible, even if the fuel was abruptly changed. With sewage sludge, the flue gas concentrations of SO2 and NOx were relatively high, as the sludge fuel contained much higher concentrations of combined S and N than e.g. wood waste. Co-combustion of sewage sludge and meat-and-bone meal presented no problems and the composition of the flue gases was similar to obtained the combustion of sewage sludge from a municipal waste water treatment plant.
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Research Interests:
Research Interests:
Tests on the burning rubber wastes containing steel elements in fluidal bed combustor are described. In the process used pieces of tyres with 40 - 60% of steel. The results obtained indi-cate that the NOx concentration in the flue was... more
Tests on the burning rubber wastes containing steel elements in fluidal bed combustor are described. In the process used pieces of tyres with 40 - 60% of steel. The results obtained indi-cate that the NOx concentration in the flue was about 20% higher than the maximum permitted level for the combustion of coal in power stations. Partial capture of SO2 can take place together with combustion, in the bed, through the addition of a Ca-based sorbent in parallel with the fuel.
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Research Interests:
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The paper presents the results from a study of the combustion of wastes of animal origin - feathers and meat and bone meal in a 1.5 MW bubbling fluidised bed reactor. The process of thermal utili-sation is stable and short - term... more
The paper presents the results from a study of the combustion of wastes of animal origin - feathers and meat and bone meal in a 1.5 MW bubbling fluidised bed reactor. The process of thermal utili-sation is stable and short - term fluctuations on the composition of the wastes are not a problem, since the operational parameters of the combustor are constantly monitored and controlled. The process does not require conventional supporting fuel and the level of CO in the flue gases is com-parable to that observed with some low quality coals, but NOx and SO2 emissions are present, because of relatively high content of combined N and S in animal wastes. With proper selection of the operational parameters, to take into account the character of the wastes to be treated, the use of fluidised bed reactors for the thermal utilisation of such wastes should be the preferred practical proposition.
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Kontrolowana synteza termojądrowa odnosi się do takiej reakcji syntezy jąder atomowych, która zachodzi w temperaturach rzędu milionów K, a energia uzyskana z fuzji wystarcza do podtrzymania dalszej reakcji i można ją wykorzystać do celów... more
Kontrolowana synteza termojądrowa odnosi się do takiej reakcji syntezy jąder atomowych, która zachodzi w temperaturach rzędu milionów K, a energia uzyskana z fuzji wystarcza do podtrzymania dalszej reakcji i można ją wykorzystać do celów energetycznych. W niniejszym artykule zaprezentowano koncepcję przyszłej elektrowni termojądrowej DEMO opartej na modelu AB PPCS. Zamieszczono symulację działania systemu zamiany energii cieplnej w elektryczną wykonaną w programie CHEMCAD 6.2. Dokonano także porównania różnych typów elektrowni poprzez obliczenie ilości potrzebnego paliwa dla elektrowni o mocy 1500 MW w ciągu roku.
The controlled nuclear fusion refers to reaction of synthesis of atomic nuclei, which proceed in temperature of millions K and energy released in the process could support further reactions and also might be used as a source of electric energy. The paper comprises concept of future thermonucle ar power plant DEMO based on model AB PPCS. The system of power conversion of thermal energy into electric energy was accomplished and simulated in program CHEMCAD 6.2. A comparison of different type of power plant was made by calculation of amount of fuel needed for 1500 MW plant, during one year.
The controlled nuclear fusion refers to reaction of synthesis of atomic nuclei, which proceed in temperature of millions K and energy released in the process could support further reactions and also might be used as a source of electric energy. The paper comprises concept of future thermonucle ar power plant DEMO based on model AB PPCS. The system of power conversion of thermal energy into electric energy was accomplished and simulated in program CHEMCAD 6.2. A comparison of different type of power plant was made by calculation of amount of fuel needed for 1500 MW plant, during one year.
Przedstawiono wyniki badań termicznej regeneracji sorbentu bentonitowego, w którym do obniżenia emisji NOx wykorzystano metodę reburningu. Wykazano, że w strefie nad złożem fluidalnym można uzyskać znaczny stopień redukcji stężenia NOx w... more
Przedstawiono wyniki badań termicznej regeneracji sorbentu bentonitowego, w którym do obniżenia emisji NOx wykorzystano metodę reburningu. Wykazano, że w strefie nad złożem fluidalnym można uzyskać znaczny stopień redukcji stężenia NOx w spalinach, odniesiony do stałych warunków umownych. W strefie nadzłożowej oprócz procesu reburningu zachodzi także proces rozdziału surowca od regeneratu oraz transportu pneumatycznego rozdrobnionego ciała stałego uzyskanego po regeneracji. Wykazano, że te procesy nie pogarszają warunków redukcji NOx, a ciepło, które wydziela się nad złożem, jest częściowo przekazywane do warstwy fluidalnej, co ułatwia uzyskanie równowagi termicznej w złożu.
Thermal regeneration of bentonite sorbent with application of the reburning, as a method of reduction of NOx emission, has been presented. It has been proved that in the freebooard above fluidised bed, it can be achieved significant decrease of NOx concentration in the flue gases, related to contractual conditions. In the freeboard of the reactor besides reburning it has been conduced separation of the raw material from regenerated material and pneumatic transport of solid material achieved from regeneration. It has been revealed that transport processes have no negative influence on NOx reduction conditions. Heat evolved above the fluidised bed is partly transferred to the fluidised bed and that facilitates obtaining the thermal equilibrium in the bed.
Thermal regeneration of bentonite sorbent with application of the reburning, as a method of reduction of NOx emission, has been presented. It has been proved that in the freebooard above fluidised bed, it can be achieved significant decrease of NOx concentration in the flue gases, related to contractual conditions. In the freeboard of the reactor besides reburning it has been conduced separation of the raw material from regenerated material and pneumatic transport of solid material achieved from regeneration. It has been revealed that transport processes have no negative influence on NOx reduction conditions. Heat evolved above the fluidised bed is partly transferred to the fluidised bed and that facilitates obtaining the thermal equilibrium in the bed.
W artykule przedstawiono problematykę gospodarki zużytym sprzętem elektrycznym i elektronicznym (ZSEE) w Unii Europejskiej i w Polsce. Omówiono regulacje prawne oraz zmiany w zagospodarowaniu tego typu odpadów od momentu przystąpienia... more
W artykule przedstawiono problematykę gospodarki zużytym sprzętem elektrycznym i elektronicznym (ZSEE) w Unii Europejskiej i w Polsce. Omówiono regulacje prawne oraz zmiany w zagospodarowaniu tego typu odpadów od momentu przystąpienia Polski do Unii Europejskiej. Przedstawiono również metodę termicznego przekształcania odpadów.
This paper describes problem with wasted electrical and electronic equipment (WEEE) in European Union and Poland. There are showed changes in waste management of WEEE after accession of Poland to European Union. There is also described thermal waste transformation method
This paper describes problem with wasted electrical and electronic equipment (WEEE) in European Union and Poland. There are showed changes in waste management of WEEE after accession of Poland to European Union. There is also described thermal waste transformation method
Fourteen printed circuits were disintegrated and combusted in fluidized-sand quartz reactor (diam. 96 mm, height 400 mm) fired with PrH-PrMe mixts. The combustion gases were analyzed lor O2δ NO, NO2δ SO2δ CO, C02 and volatile org. compds.... more
Fourteen printed circuits were disintegrated and combusted in fluidized-sand quartz reactor (diam. 96 mm, height 400 mm) fired with PrH-PrMe mixts. The combustion gases were analyzed lor O2δ NO, NO2δ SO2δ CO, C02 and volatile org. compds. The solid residues were analyzed for 11 metals after extn. with concd. KOH and H2SO4 solns. High recovery degree (from 90.56% for Ti up to 99.96 for Ni) was achieved.
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Three spent bleaching earths (used for refining slack wax) were regenerated in fluidized bed of glass sand by oxidn. in air stream at 700-920°C for 2600 s without auxiliary fuel under lab. condition. The C content in the earths decreased... more
Three spent bleaching earths (used for refining slack wax) were regenerated in fluidized bed of glass sand by oxidn. in air stream at 700-920°C for 2600 s without auxiliary fuel under lab. condition. The C content in the earths decreased from 50-59% down to below 0.54% after the regeneration at above 800°C (burnout up to 98.5%).
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Production of roasted zinc concentrates by thermal treatment in fluidized bed. Part 2. Kinetic studies on ZnS oxidation in fluidized bed reactor | [in polish: Otrzymywanie prażonki cynkowej w procesie konwersji termicznej w piecu fluidyzacyjnym. Czȩść II. Badania kinetyki utleniania ZnS w reaktorze fluidyzacyjnym]more
Three ZnS concentrates were oxidized with air in fluidized bed reactor at 1130-1180 K to det. the process kinetics. The preliminary removal of Mg from the concentrates resulted in an increase in the process rate consts. by 80-100%.
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Production of roasted zinc concentrates by thermal treatment in fluidized bed. Part 1. Modification of magnesium removal and flotation of sphalerite concentrate | [in polish: Otrzymywanie prażonki cynkowej w procesie konwersji termicinej w piecu fluidyiacyjnym. Czȩść I. Modyfikacja procesu odmagnezowania i flotacji koncentratu sfalerytowego]more
Roasted sphalerite concentrate was pulped in H2O, inoculated with CaSO4 crystals, treated with H2SO4 to remove Mg and Ca ions as resp. sulphates and enriched in Zn by flotation after activated with CuSO4. The Zn content was increased from... more
Roasted sphalerite concentrate was pulped in H2O, inoculated with CaSO4 crystals, treated with H2SO4 to remove Mg and Ca ions as resp. sulphates and enriched in Zn by flotation after activated with CuSO4. The Zn content was increased from 54.3-56.4% in the raw material up to 59.0-59.2% in the final concentrates.
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Spent multi-material packagings were thermally processed in fluidized bed reactor under heat for Al foil recovery. The foil scraps were treated with KOH and H2SO4 to produce KAl(SO4)2x12H2O crystals pptd. after cooling the reaction mixt.... more
Spent multi-material packagings were thermally processed in fluidized bed reactor under heat for Al foil recovery. The foil scraps were treated with KOH and H2SO4 to produce KAl(SO4)2x12H2O crystals pptd. after cooling the reaction mixt. (yield 66-92%).
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PrH was combusted in air on fluidized beds of quartz sand (grain size 0.375-0.43 mm) and CaCO3 (grain size 0.43-0,6 mm) catalysts in a tubular quartz reactor (diam. 96 mm, height 500 mm, bed mass 300 g) at 500°C to 1050°C to study the... more
PrH was combusted in air on fluidized beds of quartz sand (grain size 0.375-0.43 mm) and CaCO3 (grain size 0.43-0,6 mm) catalysts in a tubular quartz reactor (diam. 96 mm, height 500 mm, bed mass 300 g) at 500°C to 1050°C to study the content of pollutants (C and N oxides) in the flue gas. The quartz sand did not show any catalytic action on the PrH combustion. The calcination of CaCO3 to CaO was observed during the combustion at above 700°C. The CO2 desorption/adsorption cycles on CaO were controlled by temp, changes and resulted in a substantial decrease in CO content (even down to zero) in the flue gas.
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There is presented a theoretical analysis of the statics and dynamics of systems based on a cascade of continously stirred tank reactors. Three types of systems were numerically investigated: a simple cascade of reactors, a cascade with a... more
There is presented a theoretical analysis of the statics and dynamics of systems based on a cascade of continously stirred tank reactors. Three types of systems were numerically investigated: a simple cascade of reactors, a cascade with a mass recirculation and one with flow reversal. In all these cases complicated statics and fully developed dynamics were found. In the last two cases chaos was observed.
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The paper presents the parametric analysis of the autothermicity and multiplicity of steady states for a system consisting of two fluidized bed reactors, in which coal gasification takes place, connected by solids recycle. All important... more
The paper presents the parametric analysis of the autothermicity and multiplicity of steady states for a system consisting of two fluidized bed reactors, in which coal gasification takes place, connected by solids recycle. All important design and operational parameters which characterise the system have been taken into account. The results obtained are presented graphically, in the form of steady state hysteresis loops. On the basis of the relationships obtained it is possible to consider the feasibility of coal gasification in the system with separation of endothermic (gasification) and exothermic (combustion) processes.
Research Interests:
Research Interests:
W prezentowanej pracy przedstawiono wyniki badań eksperymentalnych procesu spalania paliw gazowych w inertnym złożu fluidalnym. Zaprezentowano efekty spalania związane ze składem spalin oraz zjawiska dynamiczne zachodzące wewnątrz warstwy... more
W prezentowanej pracy przedstawiono wyniki badań eksperymentalnych procesu spalania paliw gazowych w inertnym złożu fluidalnym. Zaprezentowano efekty spalania związane ze składem spalin oraz zjawiska dynamiczne zachodzące wewnątrz warstwy fluidalnej. Wskazano na powiązanie zjawisk dynamicznych ze stopniem konwersji paliwa oraz
stężeniem CO i NO w spalinach.
stężeniem CO i NO w spalinach.
The various plastics wastes were combusted in air at 850-950°C in a lab. reactor with a fluidized bed of glass-making sand (0.385-0.43 mm in grain size) to study the compn. of flue gases. The N2O and NOx contents in the gases decreased... more
The various plastics wastes were combusted in air at 850-950°C in a lab. reactor with a fluidized bed of glass-making sand (0.385-0.43 mm in grain size) to study the compn. of flue gases. The N2O and NOx contents in the gases decreased with increasing combustion temp. Formation of N2O was obsd. only during combustion of N-contg. plastics. The highest CO and MeH contents were found in the flue gas from styrene combustion.
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Printed circuit boards with electronic components were combusted in a fluidized bed reactor in air-liq. petroleum gas stream. The combustion products were leached with coned. H2SO4 and HNO3/H2SO4 at 50°C for 120 min. The metal recovering... more
Printed circuit boards with electronic components were combusted in a fluidized bed reactor in air-liq. petroleum gas stream. The combustion products were leached with coned. H2SO4 and HNO3/H2SO4 at 50°C for 120 min. The metal recovering degree ranged from 99.95% (Cu) to 97.42% (Mn), with the exception of lead (2.60%), when H2SO4 was used, and from 99.94% (Cu) to 71.73% (Ti) when in a 2-stage processH2SO4 and HNO3/H2SO4 were used.
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A dry municipal sewage sludge and a mixt. of the sludge, waste bleaching earth and CaO were combusted in fluid-ized sand or limestone beds to study the compn. of the flue gases. One- and two-zone combustion (reburning) was carried out. A... more
A dry municipal sewage sludge and a mixt. of the sludge, waste bleaching earth and CaO were combusted in fluid-ized sand or limestone beds to study the compn. of the flue gases. One- and two-zone combustion (reburning) was carried out. A decrease in NOx and CO concns. was achieved.
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Eight types of plastics were combusted at 850-950°C together with liquefied petroleum gas (LPG) in a fiuidized sand bed to study the combustion course and compn. of fiue gases. Use of LPG resulted in a stabilization of the combustion... more
Eight types of plastics were combusted at 850-950°C together with liquefied petroleum gas (LPG) in a fiuidized sand bed to study the combustion course and compn. of fiue gases. Use of LPG resulted in a stabilization of the combustion process. A stable combustion of glass fiberreinforced poiyamide (without LPG) was also obsd.
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Waste aseptic packagings were disintegrated (end size 10-20 mm) and combusted in a fluidized sand bed reactor at 900°C to study the combustion course and compn. of flue gases. Two steps were distinguished in the process (carbonization... more
Waste aseptic packagings were disintegrated (end size 10-20 mm) and combusted in a fluidized sand bed reactor at 900°C to study the combustion course and compn. of flue gases. Two steps were distinguished in the process (carbonization with flame combustion and heterogeneous combustion with disintegration of solid particles). Some amts. of CH4 CH2=CH2 CH=-CH, naphthalene and PhH were obsd. in the flue gas.
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Non-premixed liq. pressurized gas-air mixt. was combusted in a fluidized sand bed reactor to study the course of the combustion. At the excess air ratio below 1.15, the combustion took place partly on the bed, even when the average temp,... more
Non-premixed liq. pressurized gas-air mixt. was combusted in a fluidized sand bed reactor to study the course of the combustion. At the excess air ratio below 1.15, the combustion took place partly on the bed, even when the average temp, exceeded 900°C. When the excess air was higher than 1.6, the combustion took place inside the bed at above 800°C as in the burning of fuel-air mixt.
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CH2Cl2 and PhCl were added (900-5350 ppm) to liq. petroleum gas combusted in fluidized sand bed under lab. conditions to study formation of the Cl-contg. org. compds., CO and N x in flue gas. The conversion of CH2Cl2 and PhCl added was... more
CH2Cl2 and PhCl were added (900-5350 ppm) to liq. petroleum gas combusted in fluidized sand bed under lab. conditions to study formation of the Cl-contg. org. compds., CO and N x in flue gas. The conversion of CH2Cl2 and PhCl added was 92-100% at above 900°C. An increased contents of CO and NOx were also obsd.