WO2026005064A1 - Transition metal cluster compound, method for producing said compound, photosensitive composition containing said compound, pattern forming method using said composition, substrate, and method for producing substrate - Google Patents
Transition metal cluster compound, method for producing said compound, photosensitive composition containing said compound, pattern forming method using said composition, substrate, and method for producing substrateInfo
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- WO2026005064A1 WO2026005064A1 PCT/JP2025/023416 JP2025023416W WO2026005064A1 WO 2026005064 A1 WO2026005064 A1 WO 2026005064A1 JP 2025023416 W JP2025023416 W JP 2025023416W WO 2026005064 A1 WO2026005064 A1 WO 2026005064A1
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- Prior art keywords
- transition metal
- group
- cluster compound
- photosensitive composition
- metal cluster
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C61/00—Compounds having carboxyl groups bound to carbon atoms of rings other than six-membered aromatic rings
- C07C61/04—Saturated compounds having a carboxyl group bound to a three or four-membered ring
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C61/00—Compounds having carboxyl groups bound to carbon atoms of rings other than six-membered aromatic rings
- C07C61/08—Saturated compounds having a carboxyl group bound to a six-membered ring
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
Definitions
- the present invention relates to a transition metal cluster compound suitable for use in ultra-microlithography processes, such as those used in the manufacture of ultra-LSIs and high-capacity microchips, and other photofabrication processes, a method for producing the compound, a photosensitive composition containing the compound, a pattern formation method using the photosensitive composition, a substrate, and a method for producing the substrate.
- Photolithography can be broadly divided into the shift to shorter wavelength light sources in exposure equipment and the accompanying development of new photoresists.
- Photoresists are required to meet all of the requirements of high resolution, low roughness, and high sensitivity.
- Conventional resists are photosensitive compositions containing organic polymer-based photoacid generators, and are known as chemically amplified resists. This type of resist promotes a chemical reaction accompanied by the diffusion of acid, but the acid diffusion process can cause line edge roughness (LER), which can result in a decrease in resolution, and is therefore thought to be incompatible with ultra-fine patterns.
- LER line edge roughness
- metal-containing resists non-chemically amplified photoresists
- metal-containing resists are primarily composed of compounds containing metal elements such as Zn and Sn.
- the metal component itself is the photosensitive substance and functions as the base material. Because they do not involve acid diffusion, they can improve line edge roughness, making them promising next-generation resist materials for forming finer pattern structures.
- finer patterns can be formed using next-generation exposure equipment using extreme ultraviolet (EUV) light.
- EUV extreme ultraviolet
- Patent Documents 1 to 6 and Non-Patent Documents 1 to 3 listed below disclose methods of forming resist patterns using extreme ultraviolet rays (EUV light) or electron beams.
- Patent Document 6 describes a transition metal cluster compound composed of a transition metal element and a carboxy ligand including an alicyclic structure having a double bond, but does not disclose that when the alicyclic structure is composed of multiple rings, all of the chemical structures of the multiple rings are composed of saturated hydrocarbons.
- JP 2015-108781 A Japanese Patent Application Laid-Open No. 2001-072716 Japanese Patent Application Laid-Open No. 2017-173537 JP 2012-185484 A Japanese Patent Application Laid-Open No. 2021-102604 International Publication No. 2024/143204
- the object of the present invention is to provide a transition metal cluster compound that can achieve finer circuit patterns, a photosensitive composition containing the compound, a pattern formation method using the photosensitive composition, a substrate having a pattern layer obtained by the pattern formation method, and a method for manufacturing the substrate.
- the present invention has the following aspects [1] to [19].
- a transition metal cluster compound comprising a transition metal atom and a carboxylate ligand A having an alicyclic structure of a saturated hydrocarbon.
- transition metal cluster compound according to any one of [1] to [5], wherein the alicyclic structure of the carboxylate ligand A is a cyclopropane ring, a cyclopentane ring, a cyclobutane ring, a cyclohexane ring, or a norbornane ring.
- a method for producing a transition metal cluster compound according to any one of [1] to [10], comprising reacting a compound containing a transition metal atom with a carboxylic acid having a carboxylate ligand A structure in a solution.
- the photosensitive composition according to any one of [12] to [14], which reacts with actinic radiation having a wavelength of 6 nm or more and 15 nm or less.
- a substrate having a patterned layer obtained by the pattern forming method described in [16] or [17].
- the transition metal cluster compound of the present invention contains a transition metal atom and a carboxylate ligand A having an alicyclic structure of a saturated hydrocarbon, and is therefore considered to be an excellent semiconductor photoresist material that is relatively easy to produce by organic synthesis and exhibits high sensitivity when exposed to actinic radiation.
- a cluster compound refers to a metal complex molecule having metal atoms and ligands, in which multiple metal atoms are bonded to each other directly or through bridging ligands, and includes compounds having multiple metal atoms in which the metal atoms have metal-metal bonds or are bonded to each other via 1 to 3 atoms.
- the cluster compound may contain oxygen and/or hydroxyl groups within the structure of the cluster compound, and preferably may contain ⁇ -oxo ligands (—O—) in which an oxygen atom is coordinated between metals and/or hydroxyl groups (—OH) in which a hydroxyl group is coordinated to a metal.
- a ligand having only one carboxylate group is preferred.
- transition metal atoms include elements from Period 4 or higher and Groups 3 to 12 of the periodic table.
- titanium, hafnium, and zirconium are preferred in terms of ease of production by organic synthesis.
- Two or more types of the transition metal atoms may be used in combination.
- the present cluster compound contains a carboxylate ligand A, which has an alicyclic structure of a saturated hydrocarbon.
- the alicyclic structure of the saturated hydrocarbon is preferably composed of 3 to 10 carbon atoms, more preferably 3 to 8 carbon atoms, and particularly preferably 3 to 5 carbon atoms.
- Examples of the alicyclic structure of the saturated hydrocarbon include a cycloalkyl ring.
- a cycloalkyl ring having 3 to 10 carbon atoms is preferred, a cycloalkyl ring having 3 to 8 carbon atoms is more preferred, a cycloalkyl ring having 3 to 6 carbon atoms is even more preferred, and a cycloalkyl ring having 3 to 5 carbon atoms is particularly preferred.
- any one of a cyclopropane ring, a cyclopentane ring, a cyclobutane ring, a cyclohexane ring, and a norbornane ring is preferred.
- the carboxylate ligand A has an alicyclic structure bonded to a carboxylate group, and of the alicyclic structure, carbon C1 in the alicyclic structure bonded to the carboxylate group is preferably a tertiary or quaternary carbon, most preferably a tertiary carbon. Carbon C1 in the alicyclic structure bonded to the carboxylate group is preferably one of the carbons constituting the cyclic structure of the alicyclic structure.
- the carboxylate ligand A may have one or more substituents R in the alicyclic structure of the saturated hydrocarbon.
- the substituent R is an organic group or a halogen atom, and such an organic group may contain a halogen atom or a heteroatom.
- Examples of the organic group include hydrocarbon groups such as alkyl groups and cycloalkyl groups, aromatic groups, ester groups, sulfonyl groups, alkoxy groups, amide groups, amino groups, and carbonyl oxygen groups.
- the number of carbon atoms in the substituent R is preferably 1 to 10, more preferably 1 to 5, and particularly preferably 1 to 3.
- substituent R examples include hydrocarbon groups such as linear alkyl groups such as a methyl group and an ethyl group, branched alkyl groups such as an isopropyl group and a butyl group, halogenated alkyl groups such as a halogenated methyl group, a halogenated ethyl group and a halogenated propyl group, and cycloalkyl groups such as a cyclopropyl group and a cyclobutyl group.
- aromatic group examples include aryl groups such as a phenyl group and a naphthyl group, arylalkyl groups, and alkylaryl groups.
- examples of the organic group include an ester group, a sulfonyl group, an alkoxy group, an amide group, an amino group, a carbonyl oxygen group, etc.
- examples of the heteroatom include oxygen, nitrogen, phosphorus, sulfur, and silicon.
- examples of the ester group include alkyl ester groups such as an acetyl group, an ethyl ester group, and an n-propyl ester group, and aromatic ester groups such as a phenyl ester group.
- Examples of the sulfonyl group include alkylsulfonyl groups such as a methylsulfonyl group, an ethylsulfonyl group, and an n-propylsulfonyl group.
- Examples of the alkoxy group include a methoxy group, an ethoxy group, an n-propoxy group, and a phenoxy group.
- amino groups examples include amino groups ( -NH2 ), aminoalkyl groups such as aminomethyl groups (NH2-CH2-), aminoethyl groups (NH2-C2H4- ) , and aminopropyl groups ( NH2 - C3H6- ), and dialkylamino groups such as dimethylamino (( CH3 ) 2N- ) and diethylamino (( C2H5 ) 2N- ) .
- the substituent R may contain an unsaturated hydrocarbon in its structure. Examples of halogen atoms include fluorine, chlorine, and bromine.
- the substituent R is preferably a saturated hydrocarbon group, particularly an alkyl group, and more preferably does not contain an unsaturated hydrocarbon or aromatic group in the structure of the substituent R. This is because, when the carboxylate ligand A is replaced with (meth)acrylic acid, there tends to be room for improvement in terms of film formability. Furthermore, when the carboxylate ligand A of the present cluster compound is replaced with an aromatic carboxylic acid such as benzoic acid, there tends to be room for improvement in terms of exposure sensitivity and solvent solubility.
- the carboxylate ligand A of the present cluster compound is replaced with a carboxylate ligand having an alicyclic structure of an unsaturated hydrocarbon, the unsaturated hydrocarbon tends to undergo unintended chain reactions due to radicals generated after exposure, resulting in roughness. Furthermore, it is most preferable that the carboxylate ligand A does not have a substituent R.
- carboxylate ligand A can be analyzed using known techniques, for example, NMR.
- the molecular weight of the present cluster compound is preferably 1000 to 8000, more preferably 1000 to 6000, and particularly preferably 1500 to 5000. If the molecular weight of the present cluster compound is below the above upper limit, the volume is small, and therefore roughness and resolution are expected to be improved, while if the molecular weight is above the above lower limit, coating properties and etching resistance tend to be improved. Note that this molecular weight is a guideline, and is not intended to be limiting, as it does not determine lithography properties by itself.
- the molecular weight of the present cluster compound can be analyzed by known techniques, for example, by NMR.
- the present cluster compound can be produced, for example, by reacting in a solution a compound containing a transition metal atom with a carboxylic acid having a structure of carboxylate ligand A.
- the present cluster compound can be produced by reacting a solution containing a compound containing a transition metal atom with a carboxylic acid having a structure of carboxylate ligand A.
- Examples of compounds containing transition metal atoms include organic compounds containing transition metal atoms, such as metal alkoxides, and specific examples include zirconium normal propoxide, zirconium tertiary butoxide, hafnium normal propoxide, and hafnium tertiary butoxide.
- An example of a carboxylic acid having a carboxylate ligand A structure is a carboxylic acid in which a carboxy group is bonded to an alicyclic structure made of saturated hydrocarbon.
- the carboxylic acid exemplified by the following general formula (1) has an alicyclic structure made of saturated hydrocarbon with six carbon atoms, one of which is bonded to a carboxy group and another to a substituent.
- carboxylic acids having the structure of carboxylate ligand A include carboxylic acids having the structure represented by general formula (1) above, and more specific examples include cyclobutanecarboxylic acid, cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, 2-methyl-1-cyclohexanecarboxylic acid, 3-methyl-1-cyclohexanecarboxylic acid, and 3-oxocyclobutane-1-carboxylic acid.
- a solution containing a compound containing a transition metal atom and a carboxylic acid having a carboxylate ligand A structure are placed in a reaction vessel and stirred.
- a solvent may be added to dissolve the raw materials.
- the reaction temperature is preferably room temperature to 150°C, more preferably room temperature to 120°C, from the viewpoint of completing the reaction and avoiding undesirable side reactions.
- the reaction time is preferably 1 to 100 hours, more preferably 1 to 24 hours. In the present invention, room temperature refers to approximately 1°C to 30°C.
- the cluster compound can be obtained by filtering it. Note that the solution after the reaction may be cooled to -30°C to 20°C in order to obtain the precipitate or crystallize the product. If no precipitation of the product is observed after the reaction, the target product can be recovered by distilling off the solvent by applying a reduced pressure to the reaction vessel, or by contacting the reaction solution with a poor solvent to reprecipitate the product.
- the reaction vessel is preferably a sealed vessel, and for small volumes, a Schlenk tube or the like can be used, and the reaction is preferably carried out under a nitrogen or argon atmosphere.
- the reaction vessel is preferably a flask equipped with a reflux condenser, and when heating, the reaction is preferably carried out in a nitrogen or argon atmosphere.
- the solution containing the compound containing a transition metal atom and the carboxylic acid having a carboxylate ligand A structure are preferably mixed in a ratio of 1:2 to 1:4, more preferably 1:4, by weight of the substances.
- a photosensitive composition according to one embodiment of the present invention contains the present cluster compound.
- the present photosensitive composition may contain only one type of the present cluster compound, or may contain two or more types of the present cluster compound.
- the content of the cluster compound in the photosensitive composition is 50 to 100% by mass, preferably 60 to 100% by mass, and particularly preferably 70 to 90% by mass, of the total solids of the photosensitive composition.
- the total solids refer to solids obtained by evaporating the photosensitive composition to dryness by evaporation or the like.
- the concentration of the cluster compound in the photosensitive composition is preferably 0.1% by mass or more and 70% by mass or less, more preferably 0.5% by mass or more and 50% by mass or less, and particularly preferably 1% by mass or more and 40% by mass or less.
- the content of the present cluster compound in the present photosensitive composition is equal to or greater than the above lower limit, good exposure sensitivity can be obtained.
- the photosensitive composition can also function by containing, together with the cluster compound, a photoacid generator that generates an acid upon the action of actinic radiation.
- actinic radiation include the bright line spectrum of a mercury lamp, far ultraviolet light represented by an excimer laser, extreme ultraviolet light (EUV light), X-rays, and electron beams. From the viewpoint of resolution, a shorter exposure wavelength is preferred, and extreme ultraviolet light (EUV light) emitting light with a wavelength of 6 nm or more and 15 nm or less is preferred.
- Such photoacid generators that generate acid upon exposure to actinic radiation are not particularly limited as long as they are well known, but compounds that generate organic acids, such as sulfonic acid, bis(alkylsulfonyl)imide, and/or tris(alkylsulfonyl)methide upon exposure to actinic radiation, are preferred.
- the photoacid generators can be used singly or in combination of two or more. When two or more types are used in combination, preferred embodiments include (1) using two photoacid generators with different acid strengths in combination, and (2) using two photoacid generators with different sizes (molecular weight or number of carbon atoms) of the acid they generate in combination.
- Examples of (1) include the combined use of a fluorine-containing sulfonic acid generator and a tris(fluoroalkylsulfonyl)methide acid generator, the combined use of a fluorine-containing sulfonic acid generator and a non-fluorine-containing sulfonic acid generator, and the combined use of an alkylsulfonic acid generator and an arylsulfonic acid generator.
- An example of embodiment (2) is the combined use of two acid generators whose generated acid anions differ in the number of carbon atoms by four or more.
- the photosensitive composition is preferably a photosensitive composition for use with actinic radiation, and a photosensitive composition that reacts with actinic radiation is preferred because the development speed in the developer changes, allowing a pattern to be formed after a certain period of development.
- actinic radiation include the bright line spectrum of a mercury lamp, far ultraviolet light typified by excimer lasers, extreme ultraviolet light (EUV light), X-rays, and electron beams.
- the actinic radiation preferably has a shorter wavelength because higher resolution can be obtained, and preferably has a wavelength of 6 nm or more and 15 nm or less, more preferably 6.5 nm or less and 13.5 nm or less.
- EUV extreme ultraviolet
- the present photosensitive composition is preferably a photosensitive composition that reacts with actinic radiation having a wavelength of 6 nm or more and 15 nm or less. The reaction means that the photosensitive composition absorbs the irradiated actinic radiation and is modified by active species such as radicals and ions that are generated.
- the present cluster compound will react with light even when used alone in a photosensitive composition.
- a photoacid generator When a photoacid generator is added, it acts synergistically with the present cluster compound in the photosensitive composition to increase the photosensitivity of the present cluster compound. Therefore, if a photosensitive composition composed only of the present cluster compound does not have sufficient photosensitivity to meet the required specifications, it is preferable to add a photoacid generator.
- the content of the photoacid generator in the photosensitive composition (the total amount when multiple photoacid generators are used) is preferably 0.1 to 30% by mass, more preferably 0.5 to 20% by mass, and even more preferably 1 to 15% by mass, based on the total of the components of the photosensitive composition other than the solvent.
- the content of the photoacid generator in the photosensitive composition is above the above-mentioned lower limit, the effect of increasing photosensitivity can be obtained, and if it is below the above-mentioned upper limit, the composition is less affected by the poor film-forming properties of the photoacid generator, and therefore good film-forming properties based on the photosensitive compound of the present invention can be obtained, which is preferable.
- the photosensitive composition generally contains a solvent for preparing the composition.
- the solvent for preparing the photosensitive composition is not particularly limited as long as it dissolves each component, and examples thereof include toluene, alkylene glycol monoalkyl ether carboxylates (such as propylene glycol monomethyl ether acetate (PGMEA; 1-methoxy-2-acetoxypropane)), alkylene glycol monoalkyl ethers (such as propylene glycol monomethyl ether (PGME; 1-methoxy-2-propanol)), alkyl lactate esters (such as ethyl lactate and methyl lactate), cyclic lactones (such as ⁇ -butyrolactone, preferably having 4 to 10 carbon atoms), linear or cyclic ketones (such as 2-heptanone and cyclohexanone, preferably having 4 to 10 carbon atoms), alkylene carbonates (such as ethylene carbonate and propylene carbonate), alkyl carboxylates (preferably
- toluene, PGMEA, ethyl lactate, cyclohexanone, 2-heptanone, N,N-dimethylformamide, dimethyl sulfoxide, alkylene glycol monoalkyl ether carboxylate and alkylene glycol monoalkyl ether are preferred.
- These solvents may be used alone or in combination of two or more. When two or more solvents are used in combination, it is preferable to mix a solvent having a hydroxyl group with a solvent not having a hydroxyl group.
- alkylene glycol monoalkyl ether is preferred, and as a solvent not having a hydroxyl group, alkylene glycol monoalkyl ether carboxylate, N,N-dimethylformamide, and dimethyl sulfoxide are preferred.
- the solvent for the present photosensitive composition preferably has a solubility parameter (SP value) of 7.5 to 11, more preferably 8 to 11.
- SP value solubility parameter
- the content of the solvent in the total amount of the photosensitive composition can be adjusted as appropriate depending on the film thickness of the pattern to be formed, etc., but is generally adjusted so that the total concentration of components other than the solvent in the photosensitive composition is 0.5 to 30 mass %, preferably 1.0 to 20 mass %, more preferably 1.5 to 10 mass %, and particularly preferably 1.5 to 5 mass %.
- the photosensitive composition preferably further contains a surfactant, preferably a fluorine-based and/or silicone-based surfactant.
- a surfactant preferably a fluorine-based and/or silicone-based surfactant.
- examples of surfactants that fall into this category include Megafac F176 and Megafac R08 manufactured by Dainippon Ink and Chemicals, Inc., PF656 and PF6320 manufactured by OMNOVA, Troisol S-366 manufactured by Troy Chemical Co., Ltd., Fluorad FC430 manufactured by Sumitomo 3M Limited, and Polysiloxane Polymer KP-341 manufactured by Shin-Etsu Chemical Co., Ltd.
- surfactants other than fluorine-based and/or silicone-based surfactants can also be used, more specifically, polyoxyethylene alkyl ethers, polyoxyethylene alkylaryl ethers, etc.
- Other known surfactants may also be used as appropriate, such as those described in U.S. Patent Application Publication No. 2008/0248425A1, paragraphs [0273] and thereafter.
- the surfactants may be used alone or in combination of two or more kinds.
- the content of the surfactant is preferably from 0.0001 to 2% by mass, more preferably from 0.001 to 1% by mass, based on the total amount of components other than the solvent in the photosensitive composition.
- the present photosensitive composition can be used alone to form a pattern, it may also contain a resin material in addition to the present cluster compound.
- the resin material is not particularly limited as long as it is soluble in a solvent, and examples thereof include novolac resin, styrene resin, and acrylic resin. These resins may contain one or more copolymers.
- These resins may be used alone or in combination of two or more, and may contain dissolution-inhibiting groups that decompose in the presence of chemically active species such as acids or radicals, or crosslinking groups that crosslink.
- chemically active species such as acids or radicals
- crosslinking groups include vinyl groups, carbodiimide groups, N-hydroxyester groups, imide ester groups, maleimide groups, haloacetyl groups, pyridyl disulfide groups, hydrazide groups, alkoxyamino groups, and diazirine groups.
- the photosensitive composition may contain, as appropriate, carboxylic acids, carboxylic acid onium salts, dissolution-inhibiting compounds having a molecular weight of 3,000 or less as described in, for example, Proceedings of SPIE, 2724, 355 (1996), dyes, plasticizers, photosensitizers, light absorbers, crosslinking agents, antioxidants, and the like.
- carboxylic acids are preferably used to improve performance, and aromatic carboxylic acids such as benzoic acid and naphthoic acid are preferred.
- the content of the carboxylic acid is preferably from 0.01 to 10% by mass, more preferably from 0.01 to 5% by mass, and even more preferably from 0.01 to 3% by mass, based on the total amount of components other than the solvent in the photosensitive composition.
- the photosensitive composition can be produced by dissolving the cluster compound, a photoacid generator (if used) and other components in a solvent for preparation, and filtering the solution as needed.
- the filter is preferably made of polytetrafluoroethylene, polyethylene, or nylon with a pore size of 0.2 ⁇ m or less, more preferably 0.1 ⁇ m or less, and even more preferably 0.05 ⁇ m or less.
- a pattern formation method includes the steps of applying the present photosensitive composition to a substrate, exposing the applied photosensitive composition to actinic radiation, and developing the exposed photosensitive composition. More specifically, the method includes a step of applying the present photosensitive composition onto a substrate to form a photosensitive layer, a step of irradiating predetermined regions of the photosensitive layer with actinic radiation to perform pattern exposure, and a step of developing the exposed photosensitive layer to selectively remove exposed or unexposed areas of the photosensitive layer.
- the step of forming the photosensitive layer provides a substrate having a photosensitive layer
- the step of pattern exposure provides a substrate having a photosensitive layer with a latent image
- the step of development provides a substrate having a patterned layer.
- the photosensitive layer can be formed by applying the photosensitive composition to a substrate (e.g., silicon, silicon dioxide coated) such as those used in the manufacture of integrated circuit elements by a suitable application method such as a spinner, and then drying at 50 to 150°C.
- a substrate e.g., silicon, silicon dioxide coated
- a suitable application method such as a spinner
- an anti-reflective coating can be applied to the lower layer of the resist.
- exposure to actinic radiation includes not only exposure to far ultraviolet light represented by a mercury lamp or an excimer laser, X-rays, extreme ultraviolet light (EUV light), and the like, but also exposure to writing using particle beams such as electron beams and ion beams.
- the exposure can be carried out by irradiating predetermined areas of the formed photosensitive layer with actinic radiation through a predetermined mask to perform pattern exposure, or by irradiating the layer with an electron beam to perform pattern exposure by drawing (direct drawing) without using a mask.
- the actinic radiation is not particularly limited, but examples thereof include KrF excimer laser, ArF excimer laser, extreme ultraviolet radiation (EUV light), and electron beams. Of these, extreme ultraviolet radiation (EUV light) and electron beams are preferred, and as described above, extreme ultraviolet radiation (EUV light) that emits actinic radiation with a wavelength of 6 nm to 15 nm is preferred.
- baking may or may not be performed before development.
- the heating temperature is preferably 50 to 200°C, more preferably 60 to 180°C, and even more preferably 80 to 150°C.
- the heating time is preferably from 30 to 300 seconds, more preferably from 30 to 180 seconds, and even more preferably from 30 to 90 seconds. Heating can be carried out by means of a conventional exposure/development device, and may also be carried out using a hot plate or the like.
- development process After the exposure, development is carried out to selectively remove the exposed or unexposed areas of the photosensitive layer.
- a known method can be adopted, for example, a method using a gas or a method using a developer.
- an organic solvent is preferably used, preferably one having a vapor pressure of 5 kPa or less at 20° C., more preferably 3 kPa or less, and particularly preferably 2 kPa or less.
- a vapor pressure of the organic solvent By setting the vapor pressure of the organic solvent to 5 kPa or less, evaporation of the developer on the substrate or in the developing cup is suppressed, improving the temperature uniformity within the surface of the pattern-formed substrate, and as a result, improving the dimensional uniformity within the surface of the pattern-formed substrate.
- organic solvents can be used as the developer, including at least one solvent selected from the group consisting of ester solvents, ketone solvents, alcohol solvents, amide solvents, sulfoxide solvents, ether solvents, and hydrocarbon solvents.
- ester-based solvents include alkyl carboxylate solvents such as methyl acetate, butyl acetate, ethyl acetate, isopropyl acetate, amyl acetate, ethyl-3-ethoxypropionate, propylene glycol diacetate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, methyl formate, ethyl formate, butyl formate, propyl formate, ethyl lactate, butyl lactate, and propyl lactate; and alkylene glycol monoalkyl ether carboxylate solvents such as propylene glycol monomethyl ether acetate (PGMEA; also known as 1-methoxy-2-acetoxypropane), ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, and propylene glycol monoe
- Ketone solvents include, for example, 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutyl ketone, cyclopentanone, cyclohexanone, methylcyclohexanone, phenylacetone, methyl ethyl ketone, methyl amyl ketone, methyl isobutyl ketone, acetylacetone, acetonylacetone, ionone, diacetonyl alcohol, acetylcarbinol, acetophenone, methyl naphthyl ketone, isophorone, and propylene carbonate.
- Alkyl ketone solvents such as methyl isobutyl ketone, methyl amyl ketone, cyclopentanone, cyclohexanone, and 2-heptanone, are more preferred.
- alcohol-based solvents examples include methyl alcohol, ethyl alcohol, n-propyl alcohol including 1-propanol or 2-propanol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, isobutyl alcohol, hexyl alcohol such as n-hexyl alcohol, heptyl alcohol such as n-heptyl alcohol, octyl alcohol such as n-octyl alcohol, and n-decanol; and glycols such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,2-butylene glycol, 1,3-butylene glycol, and 1,4-butylene glycol.
- suitable solvents include alkylene glycol monoalkyl ether solvents such as ethylene glycol monomethyl ether, propylene glycol monomethyl ether (PGME; also known as 1-methoxy-2-propanol), ethylene glycol monoethyl ether, propylene glycol monoethyl ether, diethylene glycol monomethyl ether, and triethylene glycol monoethyl ether; glycol ether solvents such as methoxymethylbutanol and propylene glycol dimethyl ether; and phenolic solvents such as phenol and cresol, with 1-hexanol, 2-hexanol, 1-octanol, 2-ethylhexanol, propylene glycol monomethyl ether, and cresol being more preferred.
- alkylene glycol monoalkyl ether solvents such as ethylene glycol monomethyl ether, propylene glycol monomethyl ether (PGME; also known as 1-methoxy-2-propanol), ethylene glycol monoeth
- amide solvents examples include N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, hexamethylphosphoric triamide, and 1,3-dimethyl-2-imidazolidinone.
- sulfoxide solvent for example, dimethyl sulfoxide can be used.
- ether-based solvents include the alkylene glycol monoalkyl ether-based solvents and glycol ether-based solvents mentioned above, as well as dioxane, tetrahydrofuran, tetrahydropyran, etc.
- hydrocarbon solvents examples include aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as pentane, hexane, octane, decane, and dodecane.
- the developer preferably contains one or more solvents selected from alkylene glycol monoalkyl ether carboxylate solvents, alkylene glycol monoalkyl ether solvents, alkyl carboxylate solvents, and alkyl ketone solvents, and more preferably contains one or more solvents selected from dimethylformamide, dimethyl sulfoxide, tetrahydrofuran, ethylene glycol, methyl alcohol, ethyl alcohol, 1-propanol, and 2-propanol.
- solvents selected from alkylene glycol monoalkyl ether carboxylate solvents, alkylene glycol monoalkyl ether solvents, alkyl carboxylate solvents, and alkyl ketone solvents, and more preferably contains one or more solvents selected from dimethylformamide, dimethyl sulfoxide, tetrahydrofuran, ethylene glycol, methyl alcohol, ethyl alcohol, 1-propanol, and 2-propanol.
- a developer containing at least one organic solvent selected from the group consisting of ester solvents that do not have a hydroxyl group in the molecule, ketone solvents that do not have a hydroxyl group in the molecule, and ether solvents, amide solvents, and sulfoxide solvents that do not have a hydroxyl group in the molecule.
- the organic solvent used as the developer in the present invention is preferably an organic solvent with a solubility parameter (SP value) of 7.5 or more and 11 or less.
- SP value solubility parameter
- Organic solvents with a solubility parameter of 7.5 or more will increase the development rate of the dissolved area, while organic solvents with a solubility parameter of 11 or less are preferred because they can suppress the development rate of the pattern formation area. It is more preferable that the solubility parameter of the organic solvent in the developer is 8 or more and 11 or less.
- the solubility parameter is calculated using the method proposed by Fedors et al. Specifically, the value is determined by referring to "POLYMER ENGINEERING AND SCIENCE, FEBRUARY, 1974, Vol. 14, No. 2, ROBERT F. FEDORS. (P. 147-154)."
- the SP value is a physical property determined by the content of hydrophobic and hydrophilic groups in the molecule, and when a mixed solvent is used, it refers to the value for the mixture.
- the organic solvents described above may be used in combination, or may be used in combination with other solvents or water.
- a developer composition that contains at least two solvents, each independently containing at least 55% by volume of one or more solvents having a Hansen solubility parameter ⁇ H + ⁇ P of at most about 16 (J/cm 3 ) 1/2 , and about 0.25% to about 45% by volume of one or more solvents each independently containing at least about 16 (J/cm 3 ) 1/2 .
- the concentration of the above organic solvents (total concentration if multiple organic solvents are mixed) in the developer is preferably 50% by mass or more, more preferably 70% by mass or more, and even more preferably 90% by mass or more. It is particularly preferable for the developer to consist essentially of organic solvents. Note that “consisting essentially of organic solvents” includes cases where trace amounts of surfactants, antioxidants, stabilizers, antifoaming agents, etc. are contained.
- the water content in the developer is preferably 10% by weight or less, more preferably 5% by weight or less, particularly preferably 3% by weight or less, and most preferably substantially no water. By keeping the water content at 10% by weight or less, good development characteristics can be obtained.
- a suitable amount of a surfactant may be added to the developer used in the present invention.
- the surfactant the same surfactants as those used in the photosensitive composition of the present invention can be used.
- the amount of the surfactant used is usually from 0.001 to 5% by weight, preferably from 0.005 to 2% by weight, and more preferably from 0.01 to 0.5% by weight, based on the total amount of the developer.
- Examples of development methods that can be applied include a method of immersing a substrate in a tank filled with a developer for a certain period of time (dip method), a method of developing by piling up a developer on the surface of the substrate by surface tension and leaving it to stand for a certain period of time (puddle method), a method of spraying the developer onto the surface of the substrate (spray method), and a method of continuously dispensing the developer while scanning a developer dispensing nozzle at a constant speed over a substrate that is rotating at a constant speed (dynamic dispense method).
- the development time is preferably a time required for the cluster compound and the like in the unexposed or exposed areas of the photosensitive layer to be sufficiently dissolved, and is usually preferably 10 to 300 seconds, more preferably 20 to 120 seconds.
- the temperature of the developer is preferably from 0 to 50°C, more preferably from 15 to 35°C. The amount of developer can be adjusted appropriately depending on the development method.
- the present pattern forming method may include, after the development step, a step of washing with a rinse liquid containing an organic solvent.
- the organic solvent used in the rinse liquid preferably has a vapor pressure of 0.05 kPa or more and 5 kPa or less, more preferably 0.1 kPa or more and 5 kPa or less, and most preferably 0.12 kPa or more and 3 kPa or less at 20° C.
- a rinse solution containing at least one organic solvent selected from hydrocarbon solvents, ketone solvents, ester solvents, alcohol solvents, amide solvents, and ether solvents, or water More preferably, after development, a step of cleaning is performed using a rinse solution containing at least one organic solvent selected from ketone solvents, ester solvents, alcohol solvents, amide solvents, and hydrocarbon solvents. Even more preferably, after development, a step of cleaning is performed using a rinse solution containing at least one organic solvent selected from the group consisting of alcohol solvents and hydrocarbon solvents. For example, as described in International Publication No.
- a method in which the rinse solution contains a quaternary ammonium hydroxide aqueous solution and the developer solution contains an organic solvent can be used, or a method in which the developer solution contains a quaternary ammonium hydroxide aqueous solution and the rinse solution contains an organic solvent can be used.
- ketone-based solvents ester-based solvents, alcohol-based solvents, amide-based solvents, ether-based solvents and hydrocarbon-based solvents used as the rinse liquid are the same as those explained above for the developer. It is particularly preferable to use a rinse solution containing at least one organic solvent selected from the group consisting of monohydric alcohol solvents, hydrocarbon solvents, and amide solvents.
- the monohydric alcohol solvent used in the rinsing step after development includes linear, branched, and cyclic monohydric alcohols. Specific examples include 1-butanol, 2-butanol, 3-methyl-1-butanol, tert-butyl alcohol, isopropyl alcohol, cyclopentanol, and cyclohexanol. 1-butanol, 2-butanol, 3-methyl-1-butanol, and isopropyl alcohol are preferred.
- hydrocarbon solvents examples include aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as octane, decane, and dodecane.
- amide solvent N,N-dimethylformamide or the like can be used.
- the above-mentioned components may be mixed in plural, or may be mixed with an organic solvent other than those mentioned above.
- the above organic solvents may be mixed with water, but the water content in the rinse solution is usually 30% by weight or less, preferably 10% by weight or less, more preferably 5% by weight or less, and particularly preferably 3% by weight or less. It is most preferable that the rinse solution does not contain water. By keeping the water content at 30% by weight or less, good development characteristics can be obtained.
- the rinse solution may contain an appropriate amount of a surfactant.
- a surfactant the same surfactants as those used in the photosensitive composition described above can be used, and the amount used is usually 0.001 to 5 mass %, preferably 0.005 to 2 mass %, and more preferably 0.01 to 0.5 mass %, based on the total amount of the rinse solution.
- the developed pattern-formed substrate is washed with a rinsing liquid containing the organic solvent.
- the cleaning method is not particularly limited, but may be, for example, a method in which a rinse solution is continuously applied to a substrate rotating at a constant speed (spin coating method), a method in which a substrate is immersed in a tank filled with rinse solution for a certain period of time (dip method), or a method in which a rinse solution is sprayed onto the substrate surface (spray method).
- spin coating method a method in which a substrate is immersed in a tank filled with rinse solution for a certain period of time
- dip method a method in which a rinse solution is sprayed onto the substrate surface
- the rotation time of the substrate can be set depending on the rotation speed within a range that achieves removal of the rinse solution from the substrate, but
- the rinsing time is preferably set so that the developing solvent does not remain on the substrate, and is usually preferably 10 to 300 seconds, more preferably 20 to 120 seconds.
- the temperature of the rinse solution is preferably 0 to 50°C, more preferably 15 to 35°C.
- the amount of the rinse solution can be adjusted appropriately depending on the rinse method.
- a treatment can be carried out in which the developer or the rinsing liquid adhering to the pattern is removed using a supercritical fluid. Furthermore, after the development treatment, rinsing treatment, or treatment with a supercritical fluid, a heat treatment can be carried out to remove the solvent remaining in the pattern.
- the heating temperature and time are not particularly limited as long as a good resist pattern can be obtained, but are usually 40 to 160°C and 10 seconds to 3 minutes. The heat treatment may be carried out multiple times.
- the photosensitive composition and the pattern forming method are suitable for use in the production of semiconductor microcircuits, such as those used in the production of VLSIs and high-capacity microchips, and can produce substrates having patterned layers.
- semiconductor microcircuits such as those used in the production of VLSIs and high-capacity microchips, and can produce substrates having patterned layers.
- the resist film on which the pattern has been formed is subjected to circuit formation and etching, and the remaining resist film portion is then finally removed with a solvent or the like.
- the prepared resist solution was applied to a patterned substrate (silicon wafer) by spin coating to form a resist film with a thickness of approximately 40 nm.
- the resulting resist film was baked at 90°C for 90 seconds, and then patterned using an electron beam lithography system (electron beam acceleration voltage: 100 keV).
- EUV Extreme ultraviolet
- Comparative Example 1 Polystyrene (PS, weight average molecular weight 4000) manufactured by Aldrich was dissolved in propylene glycol monomethyl ether acetate at a concentration of 2% by mass and filtered through a 0.2 ⁇ m filter to prepare a resist solution. After pattern writing, the PS was developed with propylene glycol monomethyl ether acetate (25°C, 60 seconds) to obtain a negative pattern, which was designated Comparative Example 1.
- transition metal cluster compounds composed of a carboxylate ligand with an alicyclic structure of a saturated hydrocarbon and a transition metal element are relatively easy to synthesize, have high sensitivity to EUV, high throughput, are suitable for mass production, and have high resolution, making them highly practical as photoresists capable of forming ultra-fine patterns.
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Abstract
Description
本発明は、超LSIや高容量マイクロチップの製造などの超マイクロリソグラフィプロセスやその他のフォトファブリケーションプロセスに好適に用いられる遷移金属クラスター化合物、その化合物の製造方法およびそれを含む感光性組成物、この感光性組成物を用いたパターン形成方法、基板および基板の製造方法に関する。 The present invention relates to a transition metal cluster compound suitable for use in ultra-microlithography processes, such as those used in the manufacture of ultra-LSIs and high-capacity microchips, and other photofabrication processes, a method for producing the compound, a photosensitive composition containing the compound, a pattern formation method using the photosensitive composition, a substrate, and a method for producing the substrate.
半導体デバイスの製造プロセスにおいては、フォトレジスト組成物を用いたリソグラフィーによる微細加工が行われている。
半導体フォトリソグラフィーでは、ムーアの法則に従い、半導体デバイスの微細化に伴って回路パターンが小さくなり、さらなる微細化が望まれている。
2. Description of the Related Art In the manufacturing process of semiconductor devices, fine processing is carried out by lithography using a photoresist composition.
In semiconductor photolithography, circuit patterns become smaller as semiconductor devices become smaller in accordance with Moore's Law, and further miniaturization is desired.
フォトリソグラフィーの発展は、大きく分けて露光装置の光源の短波長化と、それに伴う新規フォトレジストの開発で成り立っている。フォトレジストは、高解像性、低ラフネス、高感度を全て満たすことが求められる。従来型のレジストは有機ポリマーをベースとする光酸発生剤を含んだ光感応性組成物であり、化学増幅型レジストと呼ばれる。本レジストは酸の拡散を伴いながら化学反応を進行させるが、酸拡散プロセスがラインエッジラフネス(LER)の原因となり、結果として解像性の低下を招きうることから、超微細パターンに対応できないと考えられている。 The development of photolithography can be broadly divided into the shift to shorter wavelength light sources in exposure equipment and the accompanying development of new photoresists. Photoresists are required to meet all of the requirements of high resolution, low roughness, and high sensitivity. Conventional resists are photosensitive compositions containing organic polymer-based photoacid generators, and are known as chemically amplified resists. This type of resist promotes a chemical reaction accompanied by the diffusion of acid, but the acid diffusion process can cause line edge roughness (LER), which can result in a decrease in resolution, and is therefore thought to be incompatible with ultra-fine patterns.
そこで近年、Zn、Snなどの金属元素を含む化合物を主体とする非化学増幅型のフォトレジスト(以下、金属含有レジスト)が提案されている。金属含有レジストは、金属成分自体が感光性物質であり、かつベース材料として機能する。酸の拡散を伴わないことから、ラインエッジラフネスを改善することができるため、より微細なパターン構造を形成するための次世代レジスト材料として期待されている。実際に極端紫外線(EUV光)の次世代露光装置で、微細パターンが形成されることが報告されている。
例えば、下記特許文献1~6および非特許文献1~3には、極端紫外線(EUV光)や電子線などによるレジストパターン形成方法が開示されている。
なお、特許文献6には、遷移金属元素と、二重結合を有する脂環式構造を含むカルボキシ配位子とで構成される遷移金属クラスター化合物が記載されているが、当該脂環式構造が複数の環で構成されている場合に当該複数の環の化学構造のすべてが飽和炭化水素で構成されることは開示されていない。
In recent years, non-chemically amplified photoresists (hereinafter referred to as metal-containing resists) have been proposed, which are primarily composed of compounds containing metal elements such as Zn and Sn. In metal-containing resists, the metal component itself is the photosensitive substance and functions as the base material. Because they do not involve acid diffusion, they can improve line edge roughness, making them promising next-generation resist materials for forming finer pattern structures. In fact, it has been reported that finer patterns can be formed using next-generation exposure equipment using extreme ultraviolet (EUV) light.
For example, Patent Documents 1 to 6 and Non-Patent Documents 1 to 3 listed below disclose methods of forming resist patterns using extreme ultraviolet rays (EUV light) or electron beams.
Patent Document 6 describes a transition metal cluster compound composed of a transition metal element and a carboxy ligand including an alicyclic structure having a double bond, but does not disclose that when the alicyclic structure is composed of multiple rings, all of the chemical structures of the multiple rings are composed of saturated hydrocarbons.
フォトリソグラフィー、特に半導体フォトリソグラフィー技術においては、さらなる回路パターンの微細化を実現し得る感光性組成物およびパターン形成方法が求められている。 In photolithography, particularly semiconductor photolithography technology, there is a demand for photosensitive compositions and pattern formation methods that can achieve even finer circuit patterns.
本発明者は、鋭意検討を重ねた結果、超微細パターンに対応したフォトレジストについて、特定構造を有する化合物が好適であることを見出した。 After extensive research, the inventors discovered that compounds with specific structures are suitable for photoresists compatible with ultra-fine patterns.
そこで、本発明の目的は、回路パターンの微細化を実現し得る遷移金属クラスター化合物、ならびにそれを含む感光性組成物およびこの感光性組成物を用いたパターン形成方法、そのパターン形成方法により得られるパターン層を有する基板、当該基板の製造方法を提供することにある。 The object of the present invention is to provide a transition metal cluster compound that can achieve finer circuit patterns, a photosensitive composition containing the compound, a pattern formation method using the photosensitive composition, a substrate having a pattern layer obtained by the pattern formation method, and a method for manufacturing the substrate.
本発明は、以下の[1]から[19]までの態様を有する。 The present invention has the following aspects [1] to [19].
[1].遷移金属原子と飽和炭化水素の脂環式構造を有するカルボキシレート配位子Aとを含む遷移金属クラスター化合物。 [1] A transition metal cluster compound comprising a transition metal atom and a carboxylate ligand A having an alicyclic structure of a saturated hydrocarbon.
[2].前記カルボキシレート配位子Aが、少なくとも1つの置換基Rを有する飽和炭化水素の脂環式構造を含み、前記置換基Rは、有機基またはハロゲン原子である[1]に記載の遷移金属クラスター化合物。 [2]. The transition metal cluster compound according to [1], wherein the carboxylate ligand A comprises an alicyclic structure of a saturated hydrocarbon having at least one substituent R, and the substituent R is an organic group or a halogen atom.
[3].前記カルボキシレート配位子Aの脂環式構造は炭素数3~10である、[1]又は[2]に記載の遷移金属クラスター化合物。 [3] The transition metal cluster compound according to [1] or [2], wherein the alicyclic structure of the carboxylate ligand A has 3 to 10 carbon atoms.
[4].前記遷移金属原子は2から20個で構成される、[1]から[3]までのいずれかに記載の遷移金属クラスター化合物。 [4]. A transition metal cluster compound according to any one of [1] to [3], wherein the transition metal atoms are composed of 2 to 20 atoms.
[5].前記遷移金属原子は、チタン、ハフニウム、ジルコニウムのいずれかである、[1]から[4]までのいずれかに記載の遷移金属クラスター化合物。 [5]. A transition metal cluster compound according to any one of [1] to [4], wherein the transition metal atom is titanium, hafnium, or zirconium.
[6].前記カルボキシレート配位子Aの脂環式構造は、シクロプロパン環、シクロペンタン環、シクロブタン環、シクロヘキサン環、ノルボルナン環のいずれかである、[1]から[5]までのいずれかに記載の遷移金属クラスター化合物。 [6]. The transition metal cluster compound according to any one of [1] to [5], wherein the alicyclic structure of the carboxylate ligand A is a cyclopropane ring, a cyclopentane ring, a cyclobutane ring, a cyclohexane ring, or a norbornane ring.
[7].前記カルボキシレート配位子Aのカルボキシレート基が結合する脂環式構造中の炭素C1が、3級または4級であり、かつ、前記脂環式構造の環状構造を構成する炭素の1つであることを特徴とする[1]から[6]までのいずれかに記載の遷移金属クラスター化合物。 [7] The transition metal cluster compound according to any one of [ 1] to [6], characterized in that the carbon atom C1 in the alicyclic structure to which the carboxylate group of the carboxylate ligand A is bonded is a tertiary or quaternary carbon atom and is one of the carbon atoms constituting the cyclic structure of the alicyclic structure.
[8].前記置換基Rは炭素数が1~10の有機基である、請求項[2]から[7]までのいずれかに記載の遷移金属クラスター化合物。 [8]. A transition metal cluster compound according to any one of claims [2] to [7], wherein the substituent R is an organic group having 1 to 10 carbon atoms.
[9].前記有機基が、炭化水素基、芳香族基、エステル基、スルホニル基、アルコキシ基、アミド基、アミノ基、カルボニル酸素基のいずれかである[2]から[8]までのいずれかに記載の遷移金属クラスター化合物。 [9] A transition metal cluster compound according to any one of [2] to [8], wherein the organic group is a hydrocarbon group, aromatic group, ester group, sulfonyl group, alkoxy group, amide group, amino group, or carbonyl oxygen group.
[10].前記置換基Rの構造中に不飽和炭化水素または芳香族基を含まない、[2]から[9]までのいずれかに記載の遷移金属クラスター化合物。 [10]. A transition metal cluster compound according to any one of [2] to [9], wherein the structure of the substituent R does not contain an unsaturated hydrocarbon or aromatic group.
[11].[1]から[10]までのいずれかに記載の遷移金属クラスター化合物の製造方法であって、遷移金属原子を含む化合物と、カルボキシレート配位子Aの構造を有するカルボン酸と、を溶液中で反応させる遷移金属クラスター化合物の製造方法。 [11]. A method for producing a transition metal cluster compound according to any one of [1] to [10], comprising reacting a compound containing a transition metal atom with a carboxylic acid having a carboxylate ligand A structure in a solution.
[12].[1]から[10]までのいずれかに記載の遷移金属クラスター化合物を含む感光性組成物。 [12]. A photosensitive composition containing the transition metal cluster compound described in any one of [1] to [10].
[13].さらに溶媒を含む[12]に記載の感光性組成物。 [13] The photosensitive composition according to [12], further comprising a solvent.
[14].[1]から[10]のいずれかに記載の遷移金属クラスター化合物を、全固形物の50以上、100以下の質量%濃度で含むことを特徴とする[12]または[13]に記載の感光性組成物。 [14]. The photosensitive composition according to [12] or [13], characterized in that it contains the transition metal cluster compound according to any one of [1] to [10] in a concentration of 50 to 100 mass% of the total solids.
[15].波長が6nm以上、15nm以下の化学放射線によって反応することを特徴とする[12]から[14]までのいずれかに記載の感光性組成物。 [15]. The photosensitive composition according to any one of [12] to [14], which reacts with actinic radiation having a wavelength of 6 nm or more and 15 nm or less.
[16].[12]から[15]までのいずれかに記載の感光性組成物を基板に塗布する工程と、当該塗布した感光性組成物を化学放射線で露光する工程と、当該露光した感光性組成物を現像する工程とを含むことを特徴とするパターン形成方法。 [16]. A pattern forming method comprising the steps of applying the photosensitive composition described in any one of [12] to [15] to a substrate, exposing the applied photosensitive composition to actinic radiation, and developing the exposed photosensitive composition.
[17].前記現像は現像液を用いて行い、前記現像液は、溶解度パラメータ(SP値)が7.5以上、11以下の有機溶媒である、[16]に記載のパターン形成方法。 [17]. The pattern formation method described in [16], wherein the development is carried out using a developer, and the developer is an organic solvent having a solubility parameter (SP value) of 7.5 or more and 11 or less.
[18].[16]または[17]に記載のパターン形成方法により得られるパターン層を有する基板。 [18]. A substrate having a patterned layer obtained by the pattern forming method described in [16] or [17].
[19].[16]または[17]に記載のパターン形成方法によりパターン層を形成する基板の製造方法。 [19] A method for manufacturing a substrate in which a pattern layer is formed by the pattern formation method described in [16] or [17].
本発明の遷移金属クラスター化合物は、遷移金属原子と飽和炭化水素の脂環式構造を有するカルボキシレート配位子Aを含むため、有機合成による製造が比較的容易で化学放射線の露光において高感度を示す優れた半導体フォトレジスト材料になると考察される。 The transition metal cluster compound of the present invention contains a transition metal atom and a carboxylate ligand A having an alicyclic structure of a saturated hydrocarbon, and is therefore considered to be an excellent semiconductor photoresist material that is relatively easy to produce by organic synthesis and exhibits high sensitivity when exposed to actinic radiation.
以下、本発明を一実施形態に基づいて説明する。但し、本発明はこの実施形態に限定されるものではない。
なお、本明細書中には、数値の下限値から数値の上限値までの数値範囲を表す記載表現として「~」を用いた説明箇所があるが、この説明箇所における数値範囲は、下限値自体および上限値自体を含む下限値以上、上限値以下として特定される数値範囲である。
The present invention will be described below based on one embodiment, but the present invention is not limited to this embodiment.
In addition, in this specification, there are some descriptions using "~" as a description expression to indicate a numerical range from a lower limit value to an upper limit value of a numerical value, but the numerical range in this description is a numerical range specified as being equal to or greater than the lower limit value and equal to or less than the upper limit value, including the lower limit value itself and the upper limit value itself.
〔遷移金属クラスター化合物〕
本発明の一実施形態の遷移金属クラスター化合物(以下、本クラスター化合物ともいう。)は、遷移金属原子を中心としたクラスターを形成している化合物であって、遷移金属原子と、飽和炭化水素の脂環式構造を有するカルボキシレート配位子Aとを含む化合物である。
当該カルボキシレート配位子Aは、脂環式構造に結合したカルボキシレート基を有するものである。当該カルボキシレート配位子Aに含まれる飽和炭化水素の脂環式構造は、当該脂環式構造が複数の六員環で構成されている場合には当該複数の環の化学構造の全てが飽和炭化水素で構成されることが好ましい。当該脂環式構造が六員環でない場合には複数の環の化学構造の全てが飽和炭化水素で構成されていなくても構わない。
[Transition Metal Cluster Compounds]
A transition metal cluster compound according to one embodiment of the present invention (hereinafter also referred to as the present cluster compound) is a compound that forms a cluster centered around a transition metal atom, and that includes a transition metal atom and a carboxylate ligand A having an alicyclic structure of a saturated hydrocarbon.
The carboxylate ligand A has a carboxylate group bonded to an alicyclic structure. When the alicyclic structure of the saturated hydrocarbon contained in the carboxylate ligand A is composed of multiple six-membered rings, it is preferable that all of the chemical structures of the multiple rings are composed of saturated hydrocarbons. When the alicyclic structure is not a six-membered ring, it is not necessary that all of the chemical structures of the multiple rings are composed of saturated hydrocarbons.
本発明においてクラスター化合物とは、金属原子と配位子を有し、複数の金属原子が直接あるいは架橋配位子を通して互いに結合した金属錯体分子を意味し、複数の金属原子を有する化合物であり、かつ金属原子同士が金属-金属結合を有しているもの、もしくは1~3原子を介して結合しているものを含む。
なお、本クラスター化合物は、クラスター化合物の構造内に酸素および/または水酸基を含有してもよく、好ましくは金属間に酸素原子が配位するμ-オキソ配位子(―O―)および/または金属にヒドロキシ基が配位するヒドロキシ基(―OH)を含有してもよい。
また、カルボキシレート配位子とは、カルボキシレート基を少なくとも1つ有する配位子であり、カルボキシレート基とは、-C(=O)O-の化学構造を有する官能基である。本発明の効果をより効果的に得る点で好ましくは、カルボキシレート基を1つのみ有する配位子である。
In the present invention, a cluster compound refers to a metal complex molecule having metal atoms and ligands, in which multiple metal atoms are bonded to each other directly or through bridging ligands, and includes compounds having multiple metal atoms in which the metal atoms have metal-metal bonds or are bonded to each other via 1 to 3 atoms.
The cluster compound may contain oxygen and/or hydroxyl groups within the structure of the cluster compound, and preferably may contain μ-oxo ligands (—O—) in which an oxygen atom is coordinated between metals and/or hydroxyl groups (—OH) in which a hydroxyl group is coordinated to a metal.
The carboxylate ligand is a ligand having at least one carboxylate group, and the carboxylate group is a functional group having a chemical structure of -C(=O)O-. In order to more effectively obtain the effects of the present invention, a ligand having only one carboxylate group is preferred.
本クラスター化合物中の前記遷移金属原子は、化学放射線の露光前の現像液に対する可溶性が高い点で20個以下で構成されることが好ましく、化学放射線の露光後に現像液に対する不溶性が得られやすい点で2個以上で構成されることが好ましく、4から12個で構成されることがより好ましい。 The transition metal atoms in the cluster compound are preferably composed of 20 or fewer atoms, since this provides high solubility in a developer before exposure to actinic radiation; and are preferably composed of 2 or more atoms, and more preferably 4 to 12 atoms, since this makes it easier to achieve insolubility in a developer after exposure to actinic radiation.
また、前記遷移金属原子としては、元素周期表の第4周期以上で第3~12族元素が挙げられる。これらのなかで、有機合成による製造容易性の点で、チタン、ハフニウム、ジルコニウムが好ましい。前記遷移金属原子は、2種以上を併用してもよい。 Furthermore, examples of the transition metal atoms include elements from Period 4 or higher and Groups 3 to 12 of the periodic table. Among these, titanium, hafnium, and zirconium are preferred in terms of ease of production by organic synthesis. Two or more types of the transition metal atoms may be used in combination.
本クラスター化合物はカルボキシレート配位子Aを含むものであり、このカルボキシレート配位子Aは飽和炭化水素の脂環式構造を有する。有機合成による製造容易性の点で、前記飽和炭化水素の脂環式構造は3~10の炭素数で構成されるのが好ましく、3~8の炭素数であるのがより好ましく、3~5の炭素数であるのが特に好ましい。 前記飽和炭化水素の脂環式構造としては、シクロアルキル環が挙げられる。
シクロアルキル環としては、有機合成による製造容易性の点で、炭素数3~10のシクロアルキル環が好ましく、より好ましくは炭素数3~8のシクロアルキル環が好ましく、さらに好ましくは炭素数3~6のシクロアルキル環が好ましく、特に好ましくは炭素数3~5のシクロアルキル環である。具体的にはシクロプロパン環、シクロペンタン環、シクロブタン環、シクロヘキサン環、ノルボルナン環のいずれかが好ましい。
カルボキシレート配位子Aは、露光時の脱離容易性と未露光時の安定性の観点からカルボキシレート基に結合する脂環式構造を有し、かつ、当該脂環式構造のうち前記カルボキシレート基に結合する脂環式構造中の炭素C1が3級または4級炭素であることが好ましく、3級炭素であることが最も好ましい。前記カルボキシレート基に結合する脂環式構造中の炭素C1は、前記脂環式構造の環状構造を構成する炭素の1つであることが好ましい。
The present cluster compound contains a carboxylate ligand A, which has an alicyclic structure of a saturated hydrocarbon. From the viewpoint of ease of production by organic synthesis, the alicyclic structure of the saturated hydrocarbon is preferably composed of 3 to 10 carbon atoms, more preferably 3 to 8 carbon atoms, and particularly preferably 3 to 5 carbon atoms. Examples of the alicyclic structure of the saturated hydrocarbon include a cycloalkyl ring.
As the cycloalkyl ring, from the viewpoint of ease of production by organic synthesis, a cycloalkyl ring having 3 to 10 carbon atoms is preferred, a cycloalkyl ring having 3 to 8 carbon atoms is more preferred, a cycloalkyl ring having 3 to 6 carbon atoms is even more preferred, and a cycloalkyl ring having 3 to 5 carbon atoms is particularly preferred. Specifically, any one of a cyclopropane ring, a cyclopentane ring, a cyclobutane ring, a cyclohexane ring, and a norbornane ring is preferred.
From the viewpoints of ease of removal upon exposure and stability in the absence of exposure, the carboxylate ligand A has an alicyclic structure bonded to a carboxylate group, and of the alicyclic structure, carbon C1 in the alicyclic structure bonded to the carboxylate group is preferably a tertiary or quaternary carbon, most preferably a tertiary carbon. Carbon C1 in the alicyclic structure bonded to the carboxylate group is preferably one of the carbons constituting the cyclic structure of the alicyclic structure.
さらに、前記カルボキシレート配位子Aは、前記飽和炭化水素の脂環式構造に1つ以上の置換基Rを有していても構わない。置換基Rは有機基またはハロゲン原子であり、かかる有機基はハロゲン原子またはヘテロ原子を含んでいてもよい。有機基としてはアルキル基、シクロアルキル基などの炭化水素基、芳香族基、エステル基、スルホニル基、アルコキシ基、アミド基、アミノ基、カルボニル酸素基等が挙げられる。置換基Rの炭素数は1~10が好ましく、より好ましくは1~5であり、特に好ましくは1~3である。
前記置換基Rの具体例を挙げると、炭化水素基としてはメチル基、エチル基等の直鎖状アルキル基、イソプロピル基、ブチル基等の分岐アルキル基、ハロゲン化メチル基、ハロゲン化エチル基、ハロゲン化プロピル基などのハロゲン化アルキル基、シクロプロピル基、シクロブチル基などのシクロアルキル基が挙げられる。
芳香族基としては、フェニル基、ナフチル基等のアリール基、アリールアルキル基およびアルキルアリール基等が挙げられる。
ヘテロ原子を含む場合の有機基は、エステル基、スルホニル基、アルコキシ基、アミド基、アミノ基、カルボニル酸素基などが挙げられる。ヘテロ原子としては、酸素、窒素、リン、硫黄、ケイ素などが挙げられる。
エステル基としては、例えば、アセチル基、エチルエステル基、n-プロピルエステル基などのアルキルエステル基、フェニルエステル基などの芳香族エステル基などが挙げられる。
スルホニル基としては、メチルスルホニル基、エチルスルホニル基、n-プロピルスルホニル基などのアルキルスルホニル基などが挙げられる。
アルコキシ基としては、メトキシ基、エトキシ基、n-プロポキシ基、フェノキシ基などが挙げられる。
アミノ基としては、アミノ基(-NH2)、アミノメチル基(NH2-CH2-)、アミノエチル基(NH2-C2H4-)、アミノプロピル基(NH2-C3H6-)などのアミノアルキル基、ジメチルアミノ((CH3)2N-)基、ジエチルアミノ((C2H5)2N-)基などのジアルキルアミノ基などが挙げられる。
アミド基としては、メチルアミド基((CH3)2N(C=O)-)、エチルアミド基((C2H5)2N(C=O)-)などのアルキルアミド基などが挙げられる。
また、カルボニル酸素基(C=O)が挙げられる。
置換基Rは、構造中に不飽和炭化水素を含んでいてもよい。
ハロゲン原子としては、フッ素、塩素、臭素などが挙げられる。
Furthermore, the carboxylate ligand A may have one or more substituents R in the alicyclic structure of the saturated hydrocarbon. The substituent R is an organic group or a halogen atom, and such an organic group may contain a halogen atom or a heteroatom. Examples of the organic group include hydrocarbon groups such as alkyl groups and cycloalkyl groups, aromatic groups, ester groups, sulfonyl groups, alkoxy groups, amide groups, amino groups, and carbonyl oxygen groups. The number of carbon atoms in the substituent R is preferably 1 to 10, more preferably 1 to 5, and particularly preferably 1 to 3.
Specific examples of the substituent R include hydrocarbon groups such as linear alkyl groups such as a methyl group and an ethyl group, branched alkyl groups such as an isopropyl group and a butyl group, halogenated alkyl groups such as a halogenated methyl group, a halogenated ethyl group and a halogenated propyl group, and cycloalkyl groups such as a cyclopropyl group and a cyclobutyl group.
Examples of the aromatic group include aryl groups such as a phenyl group and a naphthyl group, arylalkyl groups, and alkylaryl groups.
When the organic group contains a heteroatom, examples of the organic group include an ester group, a sulfonyl group, an alkoxy group, an amide group, an amino group, a carbonyl oxygen group, etc. Examples of the heteroatom include oxygen, nitrogen, phosphorus, sulfur, and silicon.
Examples of the ester group include alkyl ester groups such as an acetyl group, an ethyl ester group, and an n-propyl ester group, and aromatic ester groups such as a phenyl ester group.
Examples of the sulfonyl group include alkylsulfonyl groups such as a methylsulfonyl group, an ethylsulfonyl group, and an n-propylsulfonyl group.
Examples of the alkoxy group include a methoxy group, an ethoxy group, an n-propoxy group, and a phenoxy group.
Examples of amino groups include amino groups ( -NH2 ), aminoalkyl groups such as aminomethyl groups (NH2-CH2-), aminoethyl groups (NH2-C2H4- ) , and aminopropyl groups ( NH2 - C3H6- ), and dialkylamino groups such as dimethylamino (( CH3 ) 2N- ) and diethylamino (( C2H5 ) 2N- ) .
Examples of the amide group include alkylamide groups such as a methylamide group ((CH 3 ) 2 N(C═O)—) and an ethylamide group ((C 2 H 5 ) 2 N(C═O)—).
Also included is a carbonyl oxygen group (C=O).
The substituent R may contain an unsaturated hydrocarbon in its structure.
Examples of halogen atoms include fluorine, chlorine, and bromine.
膜の成形性や露光感度、溶媒溶解性の点では、置換基Rは飽和炭化水素基が好ましく、特にはアルキル基が好ましい。さらには、前記置換基Rの構造中に不飽和炭化水素または芳香族基を含まないことが好ましい。
なぜなら、前記カルボキシレート配位子Aが(メタ)アクリル酸に置き換わった場合、膜の成形性の点で改善の余地がある傾向がある。また、本クラスター化合物が有するカルボキシレート配位子Aが安息香酸のような芳香族カルボン酸に置き換わった場合、露光感度、溶媒溶解性の点で改善の余地がある傾向がある。また、本クラスター化合物が有するカルボキシレート配位子Aが不飽和炭化水素の脂環式構造を有するカルボキシレート配位子に置き換わった場合、不飽和炭化水素が露光後に発生したラジカルによって意図しない連鎖反応を生じ、ラフネスを発生する傾向があるためである。
さらには、前記カルボキシレート配位子Aとしては置換基Rを有さないことが最も好ましい。
In terms of film formability, exposure sensitivity, and solvent solubility, the substituent R is preferably a saturated hydrocarbon group, particularly an alkyl group, and more preferably does not contain an unsaturated hydrocarbon or aromatic group in the structure of the substituent R.
This is because, when the carboxylate ligand A is replaced with (meth)acrylic acid, there tends to be room for improvement in terms of film formability. Furthermore, when the carboxylate ligand A of the present cluster compound is replaced with an aromatic carboxylic acid such as benzoic acid, there tends to be room for improvement in terms of exposure sensitivity and solvent solubility. Furthermore, when the carboxylate ligand A of the present cluster compound is replaced with a carboxylate ligand having an alicyclic structure of an unsaturated hydrocarbon, the unsaturated hydrocarbon tends to undergo unintended chain reactions due to radicals generated after exposure, resulting in roughness.
Furthermore, it is most preferable that the carboxylate ligand A does not have a substituent R.
なお、カルボキシレート配位子Aの構造は、公知の手法で分析することが可能であり、例えばNMRで分析することができる。 The structure of carboxylate ligand A can be analyzed using known techniques, for example, NMR.
本クラスター化合物の分子量は、好ましくは1000~8000であり、より好ましくは1000~6000、特に好ましくは1500~5000である。本クラスター化合物の分子量が上記上限以下であれば体積も小さいのでラフネスや解像性が高くなることが予想され、一方、分子量が上記下限以上であれば塗膜性やエッチング耐性が向上する傾向にある。なお、この分子量は目安であり、それだけでリソグラフィー特性は決まらないのでこの限りではない。
本クラスター化合物の分子量は、公知の手法で分析することが可能であり、例えばNMRで分析することができる。
The molecular weight of the present cluster compound is preferably 1000 to 8000, more preferably 1000 to 6000, and particularly preferably 1500 to 5000. If the molecular weight of the present cluster compound is below the above upper limit, the volume is small, and therefore roughness and resolution are expected to be improved, while if the molecular weight is above the above lower limit, coating properties and etching resistance tend to be improved. Note that this molecular weight is a guideline, and is not intended to be limiting, as it does not determine lithography properties by itself.
The molecular weight of the present cluster compound can be analyzed by known techniques, for example, by NMR.
[製造方法]
本クラスター化合物は、例えば、遷移金属原子を含む化合物と、カルボキシレート配位子Aの構造を有するカルボン酸とを、溶液中で反応させて製造することができる。一例として、遷移金属原子を含む化合物を含有する溶液と、カルボキシレート配位子Aの構造を有するカルボン酸とを反応させて製造することができる。
[Manufacturing method]
The present cluster compound can be produced, for example, by reacting in a solution a compound containing a transition metal atom with a carboxylic acid having a structure of carboxylate ligand A. As an example, the present cluster compound can be produced by reacting a solution containing a compound containing a transition metal atom with a carboxylic acid having a structure of carboxylate ligand A.
遷移金属原子を含む化合物としては、メタルアルコキシドなどの遷移金属原子を含む有機化合物等が挙げられ、具体的には、ジルコニウムノルマルプロポキシド、ジルコニウムターシャリーブトキシド、ハフニウムノルマルプロポキシド、ハフニウムターシャリーブトキシド等が挙げられる。 Examples of compounds containing transition metal atoms include organic compounds containing transition metal atoms, such as metal alkoxides, and specific examples include zirconium normal propoxide, zirconium tertiary butoxide, hafnium normal propoxide, and hafnium tertiary butoxide.
カルボキシレート配位子Aの構造を有するカルボン酸としては、例えば、飽和炭化水素からなる脂環式構造に、カルボキシ基が結合したカルボン酸が挙げられる。下記の一般式(1)として例示するカルボン酸は、6つの炭素で構成された飽和炭化水素からなる脂環式構造を有し、そのうちの1つの炭素にカルボキシ基、別の1つの炭素に置換基が結合したものである。 An example of a carboxylic acid having a carboxylate ligand A structure is a carboxylic acid in which a carboxy group is bonded to an alicyclic structure made of saturated hydrocarbon. The carboxylic acid exemplified by the following general formula (1) has an alicyclic structure made of saturated hydrocarbon with six carbon atoms, one of which is bonded to a carboxy group and another to a substituent.
カルボキシレート配位子Aの構造を有するカルボン酸としては、例えば、上記一般式(1)で表される構造を有するカルボン酸などが挙げられ、より具体的には、シクロブタンカルボン酸、シクロペンタンカルボン酸、シクロヘキサンカルボン酸、2-メチル-1-シクロヘキサンカルボン酸、3-メチル-1-シクロヘキサンカルボン酸、3-オキソシクロブタン-1-カルボン酸等が挙げられる。 Examples of carboxylic acids having the structure of carboxylate ligand A include carboxylic acids having the structure represented by general formula (1) above, and more specific examples include cyclobutanecarboxylic acid, cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, 2-methyl-1-cyclohexanecarboxylic acid, 3-methyl-1-cyclohexanecarboxylic acid, and 3-oxocyclobutane-1-carboxylic acid.
製造方法を、より詳しく説明すると、反応容器に、遷移金属原子を含む化合物を含有する溶液とカルボキシレート配位子Aの構造を有するカルボン酸とを入れて攪拌することにより行うことができる。原料を溶解させるために溶媒を加えてもよい。 To explain the production method in more detail, a solution containing a compound containing a transition metal atom and a carboxylic acid having a carboxylate ligand A structure are placed in a reaction vessel and stirred. A solvent may be added to dissolve the raw materials.
反応温度は、反応を完結させることや、好ましくない副反応を引き起こさない観点から、好ましくは室温~150℃、より好ましくは室温~120℃で行う。反応時間は好ましくは1~100時間、より好ましくは1~24時間である。なお、本発明において室温とはおおよそ1℃~30℃である。 The reaction temperature is preferably room temperature to 150°C, more preferably room temperature to 120°C, from the viewpoint of completing the reaction and avoiding undesirable side reactions. The reaction time is preferably 1 to 100 hours, more preferably 1 to 24 hours. In the present invention, room temperature refers to approximately 1°C to 30°C.
反応後に生成物が沈殿、または結晶状に析出した場合は、これをろ過して本クラスター化合物を得ることができる。尚、生成物の沈殿、または結晶を得ることを目的に、反応後の溶液を-30℃~20℃に冷却してもよい。
反応後に生成物の沈殿が確認されない場合は、反応容器を減圧に付することにより溶媒を留去することで目的物を回収する。または、反応溶液を貧溶媒に接触させることにより、生成物を再沈殿させることができる。
If the product precipitates or crystallizes after the reaction, the cluster compound can be obtained by filtering it. Note that the solution after the reaction may be cooled to -30°C to 20°C in order to obtain the precipitate or crystallize the product.
If no precipitation of the product is observed after the reaction, the target product can be recovered by distilling off the solvent by applying a reduced pressure to the reaction vessel, or by contacting the reaction solution with a poor solvent to reprecipitate the product.
反応容器としては、密閉容器が望ましく、少量であれば例えばシュレンクチューブなどを用いることができ、窒素やアルゴン雰囲気下で反応させるのが好ましい。
反応容器は還流管をつけたフラスコなどが望ましく、加熱をする際は、窒素やアルゴン雰囲気下で反応させるのが好ましい。
The reaction vessel is preferably a sealed vessel, and for small volumes, a Schlenk tube or the like can be used, and the reaction is preferably carried out under a nitrogen or argon atmosphere.
The reaction vessel is preferably a flask equipped with a reflux condenser, and when heating, the reaction is preferably carried out in a nitrogen or argon atmosphere.
遷移金属原子を含む化合物を含有する溶液とカルボキシレート配位子Aの構造を有するカルボン酸とは、物質量比で1:2~1:4で配合するのが好ましく、1:4で配合するのがより好ましい。 The solution containing the compound containing a transition metal atom and the carboxylic acid having a carboxylate ligand A structure are preferably mixed in a ratio of 1:2 to 1:4, more preferably 1:4, by weight of the substances.
〔感光性組成物〕
本発明の一実施形態の感光性組成物(以下、本感光性組成物ともいう。)は、本クラスター化合物を含むものである。本感光性組成物は、本クラスター化合物の1種のみを含むものであってもよく、2種以上を含むものであってもよい。
本感光性組成物中の本クラスター化合物の含有量は、感光性組成物の全固形物の50以上、100以下の質量%濃度、好ましくは60以上、100以下の質量%濃度、特に好ましくは70以上、90以下の質量%濃度である。全固形物とは、感光性組成物をエバポレーション等にて蒸発乾固して得られる固体を意味する。
本感光性組成物中の本クラスター化合物の濃度は、好ましくは0.1質量%以上、70質量%以下、より好ましくは0.5質量%以上、50質量%以下、特に好ましくは1質量%以上、40質量%以下である。
本感光性組成物中の本クラスター化合物の含有量が上記下限以上であれば良好な露光感度が得られる。
[Photosensitive composition]
A photosensitive composition according to one embodiment of the present invention (hereinafter also referred to as the present photosensitive composition) contains the present cluster compound. The present photosensitive composition may contain only one type of the present cluster compound, or may contain two or more types of the present cluster compound.
The content of the cluster compound in the photosensitive composition is 50 to 100% by mass, preferably 60 to 100% by mass, and particularly preferably 70 to 90% by mass, of the total solids of the photosensitive composition. The total solids refer to solids obtained by evaporating the photosensitive composition to dryness by evaporation or the like.
The concentration of the cluster compound in the photosensitive composition is preferably 0.1% by mass or more and 70% by mass or less, more preferably 0.5% by mass or more and 50% by mass or less, and particularly preferably 1% by mass or more and 40% by mass or less.
When the content of the present cluster compound in the present photosensitive composition is equal to or greater than the above lower limit, good exposure sensitivity can be obtained.
[光酸発生剤]
本感光性組成物は、本クラスター化合物と共に、化学放射線の作用により酸を発生する光酸発生剤を含むことでも機能させることができる。
ここで化学放射線としては、例えば、水銀灯の輝線スペクトル、エキシマレーザーに代表される遠紫外線、極端紫外線(EUV光)、X線、電子線等が挙げられるが、解像性の観点から露光波長が小さい方が好ましく、好ましくは波長6nm以上、15nm以下の光を放射する極端紫外線(EUV光)である。
[Photoacid generator]
The photosensitive composition can also function by containing, together with the cluster compound, a photoacid generator that generates an acid upon the action of actinic radiation.
Examples of actinic radiation include the bright line spectrum of a mercury lamp, far ultraviolet light represented by an excimer laser, extreme ultraviolet light (EUV light), X-rays, and electron beams. From the viewpoint of resolution, a shorter exposure wavelength is preferred, and extreme ultraviolet light (EUV light) emitting light with a wavelength of 6 nm or more and 15 nm or less is preferred.
このような化学放射線により酸を発生する光酸発生剤としては、公知のものであれば特に限定されないが、化学放射線の照射により、有機酸、例えば、スルホン酸、ビス(アルキルスルホニル)イミドおよびトリス(アルキルスルホニル)メチドの少なくともいずれかを発生する化合物が好ましい。 Such photoacid generators that generate acid upon exposure to actinic radiation are not particularly limited as long as they are well known, but compounds that generate organic acids, such as sulfonic acid, bis(alkylsulfonyl)imide, and/or tris(alkylsulfonyl)methide upon exposure to actinic radiation, are preferred.
光酸発生剤は、1種類単独でまたは2種類以上を組み合わせて使用することができる。2種以上を併用する場合、例えば、(1)酸強度の異なる2種の光酸発生剤を併用する場合、(2)発生酸のサイズ(分子量や炭素数)が異なる2種の光酸発生剤を併用する場合、などの態様が好ましい。 The photoacid generators can be used singly or in combination of two or more. When two or more types are used in combination, preferred embodiments include (1) using two photoacid generators with different acid strengths in combination, and (2) using two photoacid generators with different sizes (molecular weight or number of carbon atoms) of the acid they generate in combination.
(1)の態様としては、例えば、フッ素を有するスルホン酸発生剤とトリス(フルオロアルキルスルホニル)メチド酸発生剤の併用、フッ素を有するスルホン酸発生剤とフッ素を有さないスルホン酸発生剤の併用、アルキルスルホン酸発生剤とアリールスルホン酸発生剤の併用などが挙げられる。 Examples of (1) include the combined use of a fluorine-containing sulfonic acid generator and a tris(fluoroalkylsulfonyl)methide acid generator, the combined use of a fluorine-containing sulfonic acid generator and a non-fluorine-containing sulfonic acid generator, and the combined use of an alkylsulfonic acid generator and an arylsulfonic acid generator.
(2)の態様としては、例えば、発生酸アニオンの炭素数が4以上異なる2種の酸発生剤の併用などが挙げられる。 An example of embodiment (2) is the combined use of two acid generators whose generated acid anions differ in the number of carbon atoms by four or more.
本感光性組成物は、特に化学放射線に対して用いる感光性組成物であることが好ましく、化学放射線によって反応する感光性組成物であれば現像液に対する現像速度が変化するので、一定時間現像後にパターンが形成できるので、好ましい。ここで化学放射線としては、例えば、水銀灯の輝線スペクトル、エキシマレーザーに代表される遠紫外線、極端紫外線(EUV光)、X線、電子線等が挙げられる。 The photosensitive composition is preferably a photosensitive composition for use with actinic radiation, and a photosensitive composition that reacts with actinic radiation is preferred because the development speed in the developer changes, allowing a pattern to be formed after a certain period of development. Examples of actinic radiation include the bright line spectrum of a mercury lamp, far ultraviolet light typified by excimer lasers, extreme ultraviolet light (EUV light), X-rays, and electron beams.
化学放射線としては、光波長が小さい方が高い解像性が得られるので好ましく、好ましくは波長6nm以上、15nm以下、より好ましくは波長6.5nm以下、13.5nm以下の化学放射線が好ましい。即ち極端紫外線(EUV光)が好ましい。
つまり、本感光性組成物は、波長6nm以上、15nm以下の化学放射線によって反応する感光性組成物であることが好ましい。反応とは、照射された化学放射線を感光性組成物が吸収し、発生したラジカルやイオンなどの活性種によって感光性組成物が変性することを意味する。
The actinic radiation preferably has a shorter wavelength because higher resolution can be obtained, and preferably has a wavelength of 6 nm or more and 15 nm or less, more preferably 6.5 nm or less and 13.5 nm or less. In other words, extreme ultraviolet (EUV) light is preferred.
In other words, the present photosensitive composition is preferably a photosensitive composition that reacts with actinic radiation having a wavelength of 6 nm or more and 15 nm or less. The reaction means that the photosensitive composition absorbs the irradiated actinic radiation and is modified by active species such as radicals and ions that are generated.
本クラスター化合物は、感光性組成物中において、単独でも感光して反応する。光酸発生剤を加える場合は、感光性組成物中の本クラスター化合物と相乗して感光するため、本クラスター化合物の感光性を高めることができる。そのため、本クラスター化合物のみで構成した感光性組成物で要求仕様に対して感光性が不十分である場合は、光酸発生剤を加えることが好ましい。 The present cluster compound will react with light even when used alone in a photosensitive composition. When a photoacid generator is added, it acts synergistically with the present cluster compound in the photosensitive composition to increase the photosensitivity of the present cluster compound. Therefore, if a photosensitive composition composed only of the present cluster compound does not have sufficient photosensitivity to meet the required specifications, it is preferable to add a photoacid generator.
本感光性組成物が、光酸発生剤を含有する場合、光酸発生剤の本感光性組成物中の含有量(複数併用する場合は合計の量)は、感光性組成物の溶媒以外の成分の合計を基準として、0.1~30質量%が好ましく、より好ましくは0.5~20質量%、更に好ましくは1~15質量%である。 When the photosensitive composition contains a photoacid generator, the content of the photoacid generator in the photosensitive composition (the total amount when multiple photoacid generators are used) is preferably 0.1 to 30% by mass, more preferably 0.5 to 20% by mass, and even more preferably 1 to 15% by mass, based on the total of the components of the photosensitive composition other than the solvent.
感光性組成物中の光酸発生剤の含有量が上記下限以上であれば感光性を高める効果が得られ、上記上限以下であれば、光酸発生剤の乏しい成膜性の影響を受けにくいため、本発明の感光性化合物に基づく良好な成膜性が得られるので好ましい。 If the content of the photoacid generator in the photosensitive composition is above the above-mentioned lower limit, the effect of increasing photosensitivity can be obtained, and if it is below the above-mentioned upper limit, the composition is less affected by the poor film-forming properties of the photoacid generator, and therefore good film-forming properties based on the photosensitive compound of the present invention can be obtained, which is preferable.
[溶媒]
本感光性組成物は、通常、調液のための溶媒を含有する。
感光性組成物の調液用溶媒としては、各成分を溶解するものである限り特に限定されないが、例えば、トルエン、アルキレングリコールモノアルキルエーテルカルボキシレート(プロピレングリコールモノメチルエーテルアセテート(PGMEA;1-メトキシ-2-アセトキシプロパン)など)、アルキレングリコールモノアルキルエーテル(プロピレングリコールモノメチルエーテル(PGME;1-メトキシ-2-プロパノール)など)、乳酸アルキルエステル(乳酸エチル、乳酸メチルなど)、環状ラクトン(γ-ブチロラクトンなど、好ましくは炭素数4~10)、鎖状または環状のケトン(2-ヘプタノン、シクロヘキサノンなど、好ましくは炭素数4~10)、アルキレンカーボネート(エチレンカーボネート、プロピレンカーボネートなど)、カルボン酸アルキル(酢酸ブチルなどの酢酸アルキルが好ましい)、アルコキシ酢酸アルキル(エトキシプロピオン酸エチル)、アルキルアミド(N,N-ジメチルホルムアミド)、アルキルスルホキシド(ジメチルスルホキシド)などが挙げられる。その他使用可能な溶媒として、例えば、米国特許出願公開第2008/0248425A1号明細書の段落[0244]以降に記載されている溶媒などが挙げられる。
[solvent]
The photosensitive composition generally contains a solvent for preparing the composition.
The solvent for preparing the photosensitive composition is not particularly limited as long as it dissolves each component, and examples thereof include toluene, alkylene glycol monoalkyl ether carboxylates (such as propylene glycol monomethyl ether acetate (PGMEA; 1-methoxy-2-acetoxypropane)), alkylene glycol monoalkyl ethers (such as propylene glycol monomethyl ether (PGME; 1-methoxy-2-propanol)), alkyl lactate esters (such as ethyl lactate and methyl lactate), cyclic lactones (such as γ-butyrolactone, preferably having 4 to 10 carbon atoms), linear or cyclic ketones (such as 2-heptanone and cyclohexanone, preferably having 4 to 10 carbon atoms), alkylene carbonates (such as ethylene carbonate and propylene carbonate), alkyl carboxylates (preferably alkyl acetates such as butyl acetate), alkyl alkoxyacetates (ethyl ethoxypropionate), alkylamides (N,N-dimethylformamide), and alkyl sulfoxides (dimethyl sulfoxide). Other usable solvents include, for example, the solvents described in paragraphs [0244] and after of US Patent Application Publication No. 2008/0248425A1.
上記のうち、トルエン、PGMEA、乳酸エチル、シクロヘキサノン、2-ヘプタノン、N,N-ジメチルホルムアミド、ジメチルスルホキシド、アルキレングリコールモノアルキルエーテルカルボキシレートおよびアルキレングリコールモノアルキルエーテルが好ましい。
これら溶媒は、単独で用いても2種以上を混合して用いてもよい。2種以上を混合する場合、水酸基を有する溶媒と水酸基を有しない溶媒とを混合することが好ましい。
Of the above, toluene, PGMEA, ethyl lactate, cyclohexanone, 2-heptanone, N,N-dimethylformamide, dimethyl sulfoxide, alkylene glycol monoalkyl ether carboxylate and alkylene glycol monoalkyl ether are preferred.
These solvents may be used alone or in combination of two or more. When two or more solvents are used in combination, it is preferable to mix a solvent having a hydroxyl group with a solvent not having a hydroxyl group.
水酸基を有する溶媒としてはアルキレングリコールモノアルキルエーテルが好ましく、水酸基を有しない溶媒としてはアルキレングリコールモノアルキルエーテルカルボキシレート、N,N-ジメチルホルムアミド、ジメチルスルホキシドが好ましい。 As a solvent having a hydroxyl group, alkylene glycol monoalkyl ether is preferred, and as a solvent not having a hydroxyl group, alkylene glycol monoalkyl ether carboxylate, N,N-dimethylformamide, and dimethyl sulfoxide are preferred.
本感光性組成物の溶媒は、溶解度パラメータ(SP値)が7.5~11の溶媒であることが好ましく、8~11であることがより好ましい。なお、溶解度パラメータ(SP値)については後述する。
本感光性組成物全量中における溶媒の含有量は、形成するパターン膜厚等に応じて適宜調整可能であるが、一般的には感光性組成物の溶媒以外の成分の合計濃度が0.5~30質量%、好ましくは1.0~20質量%、より好ましくは1.5~10質量%、特に好ましくは1.5~5質量%となるように調整される。
The solvent for the present photosensitive composition preferably has a solubility parameter (SP value) of 7.5 to 11, more preferably 8 to 11. The solubility parameter (SP value) will be described later.
The content of the solvent in the total amount of the photosensitive composition can be adjusted as appropriate depending on the film thickness of the pattern to be formed, etc., but is generally adjusted so that the total concentration of components other than the solvent in the photosensitive composition is 0.5 to 30 mass %, preferably 1.0 to 20 mass %, more preferably 1.5 to 10 mass %, and particularly preferably 1.5 to 5 mass %.
[界面活性剤]
本感光性組成物は、更に界面活性剤を含有することが好ましい。界面活性剤としては、フッ素系および/またはシリコン系界面活性剤が好ましい。
これらに該当する界面活性剤としては、大日本インキ化学工業(株)製のメガファックF176、メガファックR08、OMNOVA社製のPF656、PF6320、トロイケミカル(株)製のトロイゾルS-366、住友スリ-エム(株)製のフロラ-ドFC430、信越化学工業(株)製のポリシロキサンポリマ-KP-341などが挙げられる。
[Surfactant]
The photosensitive composition preferably further contains a surfactant, preferably a fluorine-based and/or silicone-based surfactant.
Examples of surfactants that fall into this category include Megafac F176 and Megafac R08 manufactured by Dainippon Ink and Chemicals, Inc., PF656 and PF6320 manufactured by OMNOVA, Troisol S-366 manufactured by Troy Chemical Co., Ltd., Fluorad FC430 manufactured by Sumitomo 3M Limited, and Polysiloxane Polymer KP-341 manufactured by Shin-Etsu Chemical Co., Ltd.
また、フッ素系および/またはシリコン系界面活性剤以外の他の界面活性剤を使用することもできる。より具体的には、ポリオキシエチレンアルキルエーテル類、ポリオキシエチレンアルキルアリールエーテル類などが挙げられる。
その他、公知の界面活性剤が適宜使用可能である。使用可能な界面活性剤としては、例えば、米国特許出願公開第2008/0248425A1号明細書の段落[0273]以降に記載の界面活性剤が挙げられる。
界面活性剤は単独で使用してもよいし、2種以上を併用してもよい。
界面活性剤の含有量は、感光性組成物の溶媒以外の成分の合計に対し、好ましくは0.0001~2質量%、より好ましくは0.001~1質量%である。
Furthermore, surfactants other than fluorine-based and/or silicone-based surfactants can also be used, more specifically, polyoxyethylene alkyl ethers, polyoxyethylene alkylaryl ethers, etc.
Other known surfactants may also be used as appropriate, such as those described in U.S. Patent Application Publication No. 2008/0248425A1, paragraphs [0273] and thereafter.
The surfactants may be used alone or in combination of two or more kinds.
The content of the surfactant is preferably from 0.0001 to 2% by mass, more preferably from 0.001 to 1% by mass, based on the total amount of components other than the solvent in the photosensitive composition.
[樹脂]
本感光性組成物は、単独でもパターン形成できるが、本クラスター化合物以外にも、樹脂材料を含んでいても構わない。樹脂材料としては、溶媒に溶解するものであれば特に限定されないが、ノボラック樹脂、スチレン樹脂、アクリル樹脂などが挙げられる。これらの樹脂は1種以上の共重合体を含んでいてもよい。
[resin]
Although the present photosensitive composition can be used alone to form a pattern, it may also contain a resin material in addition to the present cluster compound. The resin material is not particularly limited as long as it is soluble in a solvent, and examples thereof include novolac resin, styrene resin, and acrylic resin. These resins may contain one or more copolymers.
また、これらの樹脂は単独で用いても2種以上を混合して用いてもよく、分子構造中に、酸、ラジカルなどの化学活性種により分解する溶解抑止基、架橋する架橋性基などを含んでいてもよい。酸、ラジカルなどの化学活性種により分解する溶解抑止基としては、例えばアルコキシカルボニル基、アセタール基などが挙げられる。酸、ラジカルなどの化学活性種により架橋する架橋性基としては、ビニル基、カルボジイミド基、N―ヒドロキシエステル基、イミドエステル基、マレイミド基、ハロアセチル基、ピリジルジスルフィド基、ヒドラジド基、アルコキシアミノ基、ジアジリン基などが挙げられる。 These resins may be used alone or in combination of two or more, and may contain dissolution-inhibiting groups that decompose in the presence of chemically active species such as acids or radicals, or crosslinking groups that crosslink. Examples of dissolution-inhibiting groups that decompose in the presence of chemically active species such as acids or radicals include alkoxycarbonyl groups and acetal groups. Examples of crosslinking groups that crosslink in the presence of chemically active species such as acids or radicals include vinyl groups, carbodiimide groups, N-hydroxyester groups, imide ester groups, maleimide groups, haloacetyl groups, pyridyl disulfide groups, hydrazide groups, alkoxyamino groups, and diazirine groups.
[その他の添加剤]
本感光性組成物は、上記に説明した成分以外にも、カルボン酸、カルボン酸オニウム塩、Proceeding of SPIE,2724,355(1996)等に記載の分子量3000以下の溶解阻止化合物、染料、可塑剤、光増感剤、光吸収剤、架橋剤、酸化防止剤などを適宜含有することができる。
特にカルボン酸は、性能向上のために好適に用いられる。カルボン酸としては、安息香酸、ナフトエ酸などの、芳香族カルボン酸が好ましい。
カルボン酸の含有量は、感光性組成物の溶媒以外の成分の合計に対して0.01~10質量%が好ましく、より好ましくは0.01~5質量%、更に好ましくは0.01~3質量%である。
[Other additives]
In addition to the components described above, the photosensitive composition may contain, as appropriate, carboxylic acids, carboxylic acid onium salts, dissolution-inhibiting compounds having a molecular weight of 3,000 or less as described in, for example, Proceedings of SPIE, 2724, 355 (1996), dyes, plasticizers, photosensitizers, light absorbers, crosslinking agents, antioxidants, and the like.
In particular, carboxylic acids are preferably used to improve performance, and aromatic carboxylic acids such as benzoic acid and naphthoic acid are preferred.
The content of the carboxylic acid is preferably from 0.01 to 10% by mass, more preferably from 0.01 to 5% by mass, and even more preferably from 0.01 to 3% by mass, based on the total amount of components other than the solvent in the photosensitive composition.
[本感光性組成物の製造方法]
本感光性組成物は、本クラスター化合物、必要に応じて用いられる光酸発生剤やその他の成分を調液用溶媒に溶解し、必要に応じてフィルター濾過することで製造することができる。フィルターとしては、ポアサイズ0.2μm以下、より好ましくは0.1μm以下、更に好ましくは0.05μm以下のポリテトラフロロエチレン製、ポリエチレン製、ナイロン製のものが好ましい。
[Method for producing the present photosensitive composition]
The photosensitive composition can be produced by dissolving the cluster compound, a photoacid generator (if used) and other components in a solvent for preparation, and filtering the solution as needed. The filter is preferably made of polytetrafluoroethylene, polyethylene, or nylon with a pore size of 0.2 μm or less, more preferably 0.1 μm or less, and even more preferably 0.05 μm or less.
〔パターン形成方法〕
本発明の一実施形態のパターン形成方法(以下、本パターン形成方法ともいう。)は、本感光性組成物を基板に塗布する工程と、塗布した感光性組成物を化学放射線で露光する工程と、露光した感光性組成物を現像する工程と、を含む。
より詳しくは、本感光性組成物を用いて基板上に塗布し、感光性層を形成する工程と、当該感光性層の所定の領域に化学放射線を照射してパターン露光する工程と、当該露光後の該感光性層を現像処理して、当該感光性層の露光部または未露光部を選択的に除去する工程とを含む。
上記感光性層を形成する工程にて感光性層を有する基板が得られる。パターン露光する工程にて潜像付き感光性層を有する基板が得られる。現像する工程ではパターン層を有する基板が得られる。
[Pattern Forming Method]
A pattern formation method according to one embodiment of the present invention (hereinafter also referred to as the present pattern formation method) includes the steps of applying the present photosensitive composition to a substrate, exposing the applied photosensitive composition to actinic radiation, and developing the exposed photosensitive composition.
More specifically, the method includes a step of applying the present photosensitive composition onto a substrate to form a photosensitive layer, a step of irradiating predetermined regions of the photosensitive layer with actinic radiation to perform pattern exposure, and a step of developing the exposed photosensitive layer to selectively remove exposed or unexposed areas of the photosensitive layer.
The step of forming the photosensitive layer provides a substrate having a photosensitive layer, the step of pattern exposure provides a substrate having a photosensitive layer with a latent image, and the step of development provides a substrate having a patterned layer.
[感光性層の形成工程]
感光性層は、本感光性組成物を集積回路素子の製造に使用されるような基板(例:シリコン、二酸化シリコン被覆)上にスピナー等の適当な塗布方法により塗布し、その後50~150℃で乾燥することで形成することができる。
この際、必要により、市販の無機あるいは有機反射防止膜を使用することができる。更にレジスト下層に反射防止膜を塗布して用いることもできる。
[Photosensitive layer formation process]
The photosensitive layer can be formed by applying the photosensitive composition to a substrate (e.g., silicon, silicon dioxide coated) such as those used in the manufacture of integrated circuit elements by a suitable application method such as a spinner, and then drying at 50 to 150°C.
In this case, if necessary, a commercially available inorganic or organic anti-reflective coating can be used, and further, an anti-reflective coating can be applied to the lower layer of the resist.
[露光工程]
本発明において、「化学放射線で露光」とは、特に断らない限り、水銀灯、エキシマレーザーに代表される遠紫外線、X線、極端紫外線(EUV光)などによる露光のみならず、電子線、イオンビーム等の粒子線による描画も露光に含める。
露光は、形成した感光性層に、所定のマスクを通して所定の領域に化学放射線を照射してパターン露光する、或いは、電子ビームの照射により、マスクを介さない描画(直描)でパターン露光することにより行うことができる。
化学放射線としては特に限定されないが、例えばKrFエキシマレーザー、ArFエキシマレーザー、極端紫外線(EUV光)、電子線等であり、極端紫外線(EUV光)、電子線が好ましく、前述の通り、波長6nm~15nmの化学放射線を放射する極端紫外線(EUV光)が好ましい。
[Exposure process]
In the present invention, unless otherwise specified, "exposure to actinic radiation" includes not only exposure to far ultraviolet light represented by a mercury lamp or an excimer laser, X-rays, extreme ultraviolet light (EUV light), and the like, but also exposure to writing using particle beams such as electron beams and ion beams.
The exposure can be carried out by irradiating predetermined areas of the formed photosensitive layer with actinic radiation through a predetermined mask to perform pattern exposure, or by irradiating the layer with an electron beam to perform pattern exposure by drawing (direct drawing) without using a mask.
The actinic radiation is not particularly limited, but examples thereof include KrF excimer laser, ArF excimer laser, extreme ultraviolet radiation (EUV light), and electron beams. Of these, extreme ultraviolet radiation (EUV light) and electron beams are preferred, and as described above, extreme ultraviolet radiation (EUV light) that emits actinic radiation with a wavelength of 6 nm to 15 nm is preferred.
上記露光後は、現像を行う前にベーク(加熱)を行っても行わなくてもよい。
ベーク(加熱)を行う場合の加熱温度は50~200℃が好ましく、60~180℃がより好ましく、80~150℃が更に好ましい。
ベーク(加熱)を行う場合の加熱時間は30~300秒が好ましく、30~180秒がより好ましく、30~90秒が更に好ましい。
加熱は通常の露光・現像機に備わっている手段で行うことができ、ホットプレート等を用いて行ってもよい。
After the exposure, baking (heating) may or may not be performed before development.
When baking (heating) is performed, the heating temperature is preferably 50 to 200°C, more preferably 60 to 180°C, and even more preferably 80 to 150°C.
When baking (heating) is performed, the heating time is preferably from 30 to 300 seconds, more preferably from 30 to 180 seconds, and even more preferably from 30 to 90 seconds.
Heating can be carried out by means of a conventional exposure/development device, and may also be carried out using a hot plate or the like.
[現像工程]
露光後は現像を行い、感光性層の露光部または未露光部を選択的に除去する。現像方法は公知の手法を採用可能であり、たとえば気体を用いる手法であっても現像液を用いる手法であってもよい。
[Development process]
After the exposure, development is carried out to selectively remove the exposed or unexposed areas of the photosensitive layer. As the development method, a known method can be adopted, for example, a method using a gas or a method using a developer.
<現像液>
現像液としては、有機溶媒を用いることが好ましく、20℃における蒸気圧が5kPa以下のものが好ましく、3kPa以下のものが更に好ましく、2kPa以下のものが特に好ましい。有機溶媒の蒸気圧を5kPa以下にすることにより、現像液の基板上あるいは現像カップ内での蒸発が抑制され、パターン形成基板面内の温度均一性が向上し、結果としてパターン形成基板面内の寸法均一性が良化する。
<Developer>
As the developer, an organic solvent is preferably used, preferably one having a vapor pressure of 5 kPa or less at 20° C., more preferably 3 kPa or less, and particularly preferably 2 kPa or less. By setting the vapor pressure of the organic solvent to 5 kPa or less, evaporation of the developer on the substrate or in the developing cup is suppressed, improving the temperature uniformity within the surface of the pattern-formed substrate, and as a result, improving the dimensional uniformity within the surface of the pattern-formed substrate.
現像液として用いる有機溶媒は、種々の有機溶媒を使用することができ、例えば、エステル系溶媒、ケトン系溶媒、アルコール系溶媒、アミド系溶媒、スルホキシド系溶媒、エーテル系溶媒、炭化水素系溶媒等の溶媒から選択される少なくとも1種類の溶媒を用いることができる。 A variety of organic solvents can be used as the developer, including at least one solvent selected from the group consisting of ester solvents, ketone solvents, alcohol solvents, amide solvents, sulfoxide solvents, ether solvents, and hydrocarbon solvents.
エステル系溶媒としては、例えば、酢酸メチル、酢酸ブチル、酢酸エチル、酢酸イソプロピル、酢酸アミル、エチル-3-エトキシプロピオネート、プロピレングリコールジアセテート、3-メトキシブチルアセテート、3-メチル-3-メトキシブチルアセテート、蟻酸メチル、蟻酸エチル、蟻酸ブチル、蟻酸プロピル、乳酸エチル、乳酸ブチル、乳酸プロピル等のカルボン酸アルキル系溶媒、プロピレングリコールモノメチルエーテルアセテート(PGMEA;別名、1-メトキシ-2-アセトキシプロパン)、エチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート等のアルキレングリコールモノアルキルエーテルカルボキシレート系溶媒等を挙げることができ、酢酸ブチル、酢酸アミル、乳酸エチル、プロピレングリコールモノメチルエーテルアセテートがより好ましい。 Examples of ester-based solvents include alkyl carboxylate solvents such as methyl acetate, butyl acetate, ethyl acetate, isopropyl acetate, amyl acetate, ethyl-3-ethoxypropionate, propylene glycol diacetate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, methyl formate, ethyl formate, butyl formate, propyl formate, ethyl lactate, butyl lactate, and propyl lactate; and alkylene glycol monoalkyl ether carboxylate solvents such as propylene glycol monomethyl ether acetate (PGMEA; also known as 1-methoxy-2-acetoxypropane), ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, and propylene glycol monoethyl ether acetate. Butyl acetate, amyl acetate, ethyl lactate, and propylene glycol monomethyl ether acetate are more preferred.
ケトン系溶媒としては、例えば、1-オクタノン、2-オクタノン、1-ノナノン、2-ノナノン、アセトン、4-ヘプタノン、1-ヘキサノン、2-ヘキサノン、ジイソブチルケトン、シクロペンタノン、シクロヘキサノン、メチルシクロヘキサノン、フェニルアセトン、メチルエチルケトン、メチルアミルケトン、メチルイソブチルケトン、アセチルアセトン、アセトニルアセトン、イオノン、ジアセトニルアルコール、アセチルカービノール、アセトフェノン、メチルナフチルケトン、イソホロン、プロピレンカーボネート等を挙げることができ、アルキルケトン系溶媒、例えばメチルイソブチルケトン、メチルアミルケトン、シクロペンタノン、シクロヘキサノン、2-へプタノンがより好ましい。 Ketone solvents include, for example, 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutyl ketone, cyclopentanone, cyclohexanone, methylcyclohexanone, phenylacetone, methyl ethyl ketone, methyl amyl ketone, methyl isobutyl ketone, acetylacetone, acetonylacetone, ionone, diacetonyl alcohol, acetylcarbinol, acetophenone, methyl naphthyl ketone, isophorone, and propylene carbonate. Alkyl ketone solvents, such as methyl isobutyl ketone, methyl amyl ketone, cyclopentanone, cyclohexanone, and 2-heptanone, are more preferred.
アルコール系溶媒としては、例えば、メチルアルコール、エチルアルコール、1-プロパノールまたは2-プロパノールを含むn-プロピルアルコール、イソプロピルアルコール、n-ブチルアルコール、sec-ブチルアルコール、tert-ブチルアルコール、イソブチルアルコール、n-ヘキシルアルコール等のヘキシルアルコール、n-ヘプチルアルコール等のヘプチルアルコール、n-オクチルアルコール等のオクチルアルコール、n-デカノール等のアルコールや、エチレングリコール、ジエチレングリコール、トリエチレングリコール、1,2-プロピレングリコール、1,3-プロピレングリコール、1,2-ブチレングリコール、1,3-ブチレングリコール、1,4-ブチレングリコール等のグリコール系溶媒や、エチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテル(PGME;別名、1-メトキシ-2-プロパノール)、エチレングリコールモノエチルエーテル、プロピレングリコールモノエチルエーテル、ジエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル等のアルキレングリコールモノアルキルエーテル系溶媒、メトキシメチルブタノール、プロピレングリコールジメチルエーテル等のグリコールエーテル系溶媒、フェノール、クレゾールなどのフェノール系溶媒等を挙げることができ、1-ヘキサノール、2-ヘキサノール、1-オクタノール、2エチル-ヘキサノール、プロピレングリコールモノメチルエーテル、クレゾールがより好ましい。
アミド系溶媒としては、例えば、N-メチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ヘキサメチルホスホリックトリアミド、1,3-ジメチル-2-イミダゾリジノン等が使用できる。
Examples of alcohol-based solvents include methyl alcohol, ethyl alcohol, n-propyl alcohol including 1-propanol or 2-propanol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol, tert-butyl alcohol, isobutyl alcohol, hexyl alcohol such as n-hexyl alcohol, heptyl alcohol such as n-heptyl alcohol, octyl alcohol such as n-octyl alcohol, and n-decanol; and glycols such as ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,2-butylene glycol, 1,3-butylene glycol, and 1,4-butylene glycol. Examples of suitable solvents include alkylene glycol monoalkyl ether solvents such as ethylene glycol monomethyl ether, propylene glycol monomethyl ether (PGME; also known as 1-methoxy-2-propanol), ethylene glycol monoethyl ether, propylene glycol monoethyl ether, diethylene glycol monomethyl ether, and triethylene glycol monoethyl ether; glycol ether solvents such as methoxymethylbutanol and propylene glycol dimethyl ether; and phenolic solvents such as phenol and cresol, with 1-hexanol, 2-hexanol, 1-octanol, 2-ethylhexanol, propylene glycol monomethyl ether, and cresol being more preferred.
Examples of amide solvents that can be used include N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, hexamethylphosphoric triamide, and 1,3-dimethyl-2-imidazolidinone.
スルホキシド系溶媒としては、例えばジメチルスルホキシド等が使用できる。 As a sulfoxide solvent, for example, dimethyl sulfoxide can be used.
エーテル系溶媒としては、例えば、上記アルキレングリコールモノアルキルエーテル系溶媒およびグリコールエーテル系溶媒の他、ジオキサン、テトラヒドロフラン、テトラヒドロピラン等が挙げられる。 Examples of ether-based solvents include the alkylene glycol monoalkyl ether-based solvents and glycol ether-based solvents mentioned above, as well as dioxane, tetrahydrofuran, tetrahydropyran, etc.
炭化水素系溶媒としては、例えば、トルエン、キシレン等の芳香族炭化水素系溶媒、ペンタン、ヘキサン、オクタン、デカン、ドデカン等の脂肪族炭化水素系溶媒が挙げられる。 Examples of hydrocarbon solvents include aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as pentane, hexane, octane, decane, and dodecane.
現像液が、アルキレングリコールモノアルキルエーテルカルボキシレート系溶媒、アルキレングリコールモノアルキルエーテル系溶媒、カルボン酸アルキル系溶媒、およびアルキルケトン系溶媒から選ばれる1種類以上の溶媒を含有することが好ましく、ジメチルホルムアミド、ジメチルスルホキシド、テトラヒドロフラン、エチレングリコール、メチルアルコール、エチルアルコール、1-プロパノール、2-プロパノールから選ばれる1種類以上の溶媒を含有することがより好ましい。 The developer preferably contains one or more solvents selected from alkylene glycol monoalkyl ether carboxylate solvents, alkylene glycol monoalkyl ether solvents, alkyl carboxylate solvents, and alkyl ketone solvents, and more preferably contains one or more solvents selected from dimethylformamide, dimethyl sulfoxide, tetrahydrofuran, ethylene glycol, methyl alcohol, ethyl alcohol, 1-propanol, and 2-propanol.
現像液としては、分子内に水酸基を有さないエステル系溶媒、分子内に水酸基を有さないケトン系溶媒、および分子内に水酸基を有さないエーテル系溶媒、アミド系溶媒、スルホキシド系溶媒からなる群より選ばれる少なくとも1種類の有機溶媒を含有する現像液を用いることが好ましい。 It is preferable to use a developer containing at least one organic solvent selected from the group consisting of ester solvents that do not have a hydroxyl group in the molecule, ketone solvents that do not have a hydroxyl group in the molecule, and ether solvents, amide solvents, and sulfoxide solvents that do not have a hydroxyl group in the molecule.
本発明で現像液として用いる有機溶媒は、溶解度パラメータ(SP値)が7.5以上、11以下の有機溶媒であることが好ましい。溶解度パラメータが7.5以上の有機溶媒であれば、溶解部の現像速度が速くなり、11以下の有機溶媒であれば、パターン形成部の現像速度を抑制できるので、好ましい。現像液の有機溶媒の溶解度パラメータは8以上、11以下であることがより好ましい。 The organic solvent used as the developer in the present invention is preferably an organic solvent with a solubility parameter (SP value) of 7.5 or more and 11 or less. Organic solvents with a solubility parameter of 7.5 or more will increase the development rate of the dissolved area, while organic solvents with a solubility parameter of 11 or less are preferred because they can suppress the development rate of the pattern formation area. It is more preferable that the solubility parameter of the organic solvent in the developer is 8 or more and 11 or less.
なお、本発明において、溶解度パラメータ(SP値)の値はFedorsらが提案した方法によって計算されるものである。具体的には「POLYMER ENGINEERING AND SCIENCE,FEBRUARY,1974,Vol.14,No.2,ROBERT F.FEDORS.(P.147-154)」を参照して求められる値である。また、SP値は、分子の疎水性基や親水性基の含有量により決まる物性値であり、混合溶媒を用いる場合は、混合物としての値を意味する。 In the present invention, the solubility parameter (SP value) is calculated using the method proposed by Fedors et al. Specifically, the value is determined by referring to "POLYMER ENGINEERING AND SCIENCE, FEBRUARY, 1974, Vol. 14, No. 2, ROBERT F. FEDORS. (P. 147-154)." The SP value is a physical property determined by the content of hydrophobic and hydrophilic groups in the molecule, and when a mixed solvent is used, it refers to the value for the mixture.
上記SP値を満たす有機溶媒としてはジエチレングリコールモノメチルエーテル(SP値=10.7)、トリエチレングリコールモノメチルエーテル(SP値=10.7)、エチレングリコールモノイソプロピルエーテル(SP値=10.9)、エチレングリコールモノブチルエーテル(SP値=10.2)、ジエチレングリコールモノブチルエーテル(SP値=10.0)、トリエチレングリコールモノブチルエーテル(SP値=10.0)、エチレングリコールモノイソブチルエーテル(SP値=9.1)、エチレングリコールモノヘキシルエーテル(SP値=9.9)、ジエチレングリコールモノヘキシルエーテル(SP値=9.7)、ジエチレングリコールモノ2-エチルヘキシルエーテル(SP値=9.3)、エチレングリコールモノアリルエーテル(SP値=10.8)、エチレングリコールモノフェニルエーテル(SP値=10.8)、エチレングリコールモノベンジルエーテル(SP値=10.9)、プロピレングリコールモノメチルエーテル(SP値=10.0)、ジプロピレングリコールモノメチルエーテル(SP値=9.7)、トリプロピレングリコールモノメチルエーテル(SP値=9.4)、プロピレングリコールモノプロピルエーテル(SP値=9.6)、ジプロピレングリコールモノプロピルエーテル(SP値=9.8)、プロピレングリコールモノブチルエーテル(SP値=9.0)、ジプロピレングリコールモノブチルエーテル(SP値=9.6)、エチレングリコールモノメチルエーテルアセテート(SP値=10.0)、エチレングリコールモノエチルエーテルアセテート(SP値=9.6)、エチレングリコールモノブチルエーテルアセテート(SP値=8.9)、ジエチレングリコールモノエチルエーテルアセテート(SP値=9.4)、ジエチレングリコールモノブチルエーテルアセテート(SP値=9.0)、プロピレングリコールモノメチルエーテルアセテート(SP値=9.4)、プロピレングリコールモノエチルエーテルアセテート(SP値=9.0)、ジプロピレングリコールモノメチルエーテルアセテート(SP値=9.2)等が挙げられる。
上記の有機溶媒は、複数混合しても用いてもよいし、上記以外の溶媒や水と混合し使用してもよい。例えば、国際公開第2020/210660号公報に記載のように、少なくとも2種の溶媒であって、それぞれ独立にハンセン溶解度パラメータδH+δPの合計が約16(J/cm3)1/2以下である1種以上の溶媒を少なくとも55体積%、それぞれ独立にハンセン溶解度パラメータδH+δPの合計が少なくとも約16(J/cm3)1/2である1種以上の溶媒を約0.25体積%~約45体積%含む、現像剤組成物を使用することも可能である。
Examples of organic solvents that satisfy the above SP values include diethylene glycol monomethyl ether (SP value = 10.7), triethylene glycol monomethyl ether (SP value = 10.7), ethylene glycol monoisopropyl ether (SP value = 10.9), ethylene glycol monobutyl ether (SP value = 10.2), diethylene glycol monobutyl ether (SP value = 10.0), triethylene glycol monobutyl ether (SP value = 10.0), ethylene glycol monoisobutyl ether (SP value = 9.1), ethylene glycol monohexyl ether (SP value = 9.9), diethylene glycol monohexyl ether (SP value = 9.7), diethylene glycol mono-2-ethylhexyl ether (SP value = 9.3), ethylene glycol monoallyl ether (SP value = 10.8), ethylene glycol monophenyl ether (SP value = 10.8), ethylene glycol monobenzyl ether (SP value = 10.9), propylene glycol monomethyl ether (SP value = 10.0), dipropylene glycol Cholesterol monomethyl ether (SP value = 9.7), tripropylene glycol monomethyl ether (SP value = 9.4), propylene glycol monopropyl ether (SP value = 9.6), dipropylene glycol monopropyl ether (SP value = 9.8), propylene glycol monobutyl ether (SP value = 9.0), dipropylene glycol monobutyl ether (SP value = 9.6), ethylene glycol monomethyl ether acetate (SP value = 10.0), ethylene glycol monoethyl ether acetate (SP value = 9.6), ethylene glycol monobutyl ether acetate (SP value = 8.9), diethylene glycol monoethyl ether acetate (SP value = 9.4), diethylene glycol monobutyl ether acetate (SP value = 9.0), propylene glycol monomethyl ether acetate (SP value = 9.4), propylene glycol monoethyl ether acetate (SP value = 9.0), dipropylene glycol monomethyl ether acetate (SP value = 9.2), and the like.
The organic solvents described above may be used in combination, or may be used in combination with other solvents or water. For example, as described in International Publication No. 2020/210660, it is also possible to use a developer composition that contains at least two solvents, each independently containing at least 55% by volume of one or more solvents having a Hansen solubility parameter δH + δP of at most about 16 (J/cm 3 ) 1/2 , and about 0.25% to about 45% by volume of one or more solvents each independently containing at least about 16 (J/cm 3 ) 1/2 .
現像液における上記有機溶媒(複数混合の場合は合計)の濃度は、好ましくは50質量%以上、より好ましくは70質量%以上、更に好ましくは90質量%以上である。特に好ましくは、実質的に有機溶媒のみからなる場合である。なお、実質的に有機溶媒のみからなる場合とは、微量の界面活性剤、酸化防止剤、安定剤、消泡剤などを含有する場合を含むものとする。 The concentration of the above organic solvents (total concentration if multiple organic solvents are mixed) in the developer is preferably 50% by mass or more, more preferably 70% by mass or more, and even more preferably 90% by mass or more. It is particularly preferable for the developer to consist essentially of organic solvents. Note that "consisting essentially of organic solvents" includes cases where trace amounts of surfactants, antioxidants, stabilizers, antifoaming agents, etc. are contained.
現像液中の含水率は、10質量%以下が好ましく、より好ましくは5質量%以下、特に好ましくは3質量%以下、最も好ましくは実質的に水分を含有しないことである。含水率を10質量%以下にすることで、良好な現像特性を得ることができる。 The water content in the developer is preferably 10% by weight or less, more preferably 5% by weight or less, particularly preferably 3% by weight or less, and most preferably substantially no water. By keeping the water content at 10% by weight or less, good development characteristics can be obtained.
本発明で用いる現像液には、必要に応じて界面活性剤を適当量添加することができる。
界面活性剤としては、本発明の感光性組成物に用いられる界面活性剤として前述したものと同様のものを用いることができる。
界面活性剤の使用量は現像液の全量に対して、通常0.001~5質量%、好ましくは0.005~2質量%、更に好ましくは0.01~0.5質量%である。
If necessary, a suitable amount of a surfactant may be added to the developer used in the present invention.
As the surfactant, the same surfactants as those used in the photosensitive composition of the present invention can be used.
The amount of the surfactant used is usually from 0.001 to 5% by weight, preferably from 0.005 to 2% by weight, and more preferably from 0.01 to 0.5% by weight, based on the total amount of the developer.
<現像方法>
現像方法としては、例えば、現像液が満たされた槽中に基板を一定時間浸漬する方法(ディップ法)、基板表面に現像液を表面張力によって盛り上げて一定時間静止することで現像する方法(パドル法)、基板表面に現像液を噴霧する方法(スプレー法)、一定速度で回転している基板上に一定速度で現像液塗出ノズルをスキャンしながら現像液を塗出しつづける方法(ダイナミックディスペンス法)などを適用することができる。
<Developing method>
Examples of development methods that can be applied include a method of immersing a substrate in a tank filled with a developer for a certain period of time (dip method), a method of developing by piling up a developer on the surface of the substrate by surface tension and leaving it to stand for a certain period of time (puddle method), a method of spraying the developer onto the surface of the substrate (spray method), and a method of continuously dispensing the developer while scanning a developer dispensing nozzle at a constant speed over a substrate that is rotating at a constant speed (dynamic dispense method).
また、現像を行う工程の後に、他の溶媒に置換しながら、現像を停止する工程を実施してもよい。
現像時間は未露光部または露光部の感光性層中の本クラスター化合物などが充分に溶解する時間が好ましく、通常は10~300秒が好ましく、より好ましくは20~120秒である。
現像液の温度は0~50℃が好ましく、15~35℃がより好ましい。
現像液量は現像方法により適宜調整可能である。
After the development step, a step of stopping the development while replacing the solvent with another solvent may be carried out.
The development time is preferably a time required for the cluster compound and the like in the unexposed or exposed areas of the photosensitive layer to be sufficiently dissolved, and is usually preferably 10 to 300 seconds, more preferably 20 to 120 seconds.
The temperature of the developer is preferably from 0 to 50°C, more preferably from 15 to 35°C.
The amount of developer can be adjusted appropriately depending on the development method.
[リンス工程]
本パターン形成方法では、現像工程の後に、有機溶媒を含むリンス液を用いて洗浄する工程を含むことできる。
[Rinse process]
The present pattern forming method may include, after the development step, a step of washing with a rinse liquid containing an organic solvent.
<リンス液>
リンス液に用いられる有機溶媒は、20℃における蒸気圧が0.05kPa以上、5kPa以下のものが好ましく、0.1kPa以上、5kPa以下のものが更に好ましく、0.12kPa以上、3kPa以下のものが最も好ましい。リンス液に用いられる有機溶媒の蒸気圧を0.05kPa以上、5kPa以下にすることにより、ウェハ面内の温度均一性が向上し、更にはリンス液の浸透に起因した膨潤が抑制され、ウェハ面内の寸法均一性が良化する。
<Rinse>
The organic solvent used in the rinse liquid preferably has a vapor pressure of 0.05 kPa or more and 5 kPa or less, more preferably 0.1 kPa or more and 5 kPa or less, and most preferably 0.12 kPa or more and 3 kPa or less at 20° C. By adjusting the vapor pressure of the organic solvent used in the rinse liquid to 0.05 kPa or more and 5 kPa or less, the temperature uniformity within the wafer surface is improved, and further, swelling due to penetration of the rinse liquid is suppressed, thereby improving the dimensional uniformity within the wafer surface.
前記リンス液としては、種々の有機溶媒が用いられるが、本クラスター化合物に対しては、炭化水素系溶媒、ケトン系溶媒、エステル系溶媒、アルコール系溶媒、アミド系溶媒およびエーテル系溶媒から選択される少なくとも1種類の有機溶媒または水を含有するリンス液を用いることが好ましい。
より好ましくは、現像の後に、ケトン系溶媒、エステル系溶媒、アルコール系溶媒、アミド系溶媒および炭化水素系溶媒から選択される少なくとも1種類の有機溶媒を含有するリンス液を用いて洗浄する工程を行う。更により好ましくは、現像の後に、アルコール系溶媒および炭化水素系溶媒からなる群より選ばれる少なくとも1種類以上の有機溶媒を含有するリンス液を用いて洗浄する工程を行う。例えば、国際公開第2020/081483号公報に記載のように、前記リンス溶液が、水酸化第四級アンモニウム水溶液を含み、前記現像溶液が、有機溶媒を含む方法を用いたり、前記現像溶液が、水酸化第四級アンモニウム水溶液を含み、前記リンス溶液が、有機溶媒を含む方法を用いることも可能である。
Various organic solvents can be used as the rinse solution, but for the present cluster compound, it is preferable to use a rinse solution containing at least one organic solvent selected from hydrocarbon solvents, ketone solvents, ester solvents, alcohol solvents, amide solvents, and ether solvents, or water.
More preferably, after development, a step of cleaning is performed using a rinse solution containing at least one organic solvent selected from ketone solvents, ester solvents, alcohol solvents, amide solvents, and hydrocarbon solvents. Even more preferably, after development, a step of cleaning is performed using a rinse solution containing at least one organic solvent selected from the group consisting of alcohol solvents and hydrocarbon solvents. For example, as described in International Publication No. 2020/081483, a method in which the rinse solution contains a quaternary ammonium hydroxide aqueous solution and the developer solution contains an organic solvent can be used, or a method in which the developer solution contains a quaternary ammonium hydroxide aqueous solution and the rinse solution contains an organic solvent can be used.
リンス液として用いられる、ケトン系溶媒、エステル系溶媒、アルコール系溶媒、アミド系溶媒、エーテル系溶媒および炭化水素系溶媒の具体例は、前述の現像液で説明されたものと同様である。
特に好ましくは、一価のアルコール系溶媒、炭化水素系溶媒およびアミド系溶媒からなる群より選ばれる少なくとも1種類以上の有機溶媒を含有するリンス液を用いる。
Specific examples of the ketone-based solvents, ester-based solvents, alcohol-based solvents, amide-based solvents, ether-based solvents and hydrocarbon-based solvents used as the rinse liquid are the same as those explained above for the developer.
It is particularly preferable to use a rinse solution containing at least one organic solvent selected from the group consisting of monohydric alcohol solvents, hydrocarbon solvents, and amide solvents.
ここで、現像後のリンス工程で用いられる1価のアルコール系溶媒としては、直鎖状、分岐状、環状の1価アルコールが挙げられ、具体的には、1-ブタノール、2-ブタノール、3-メチル-1-ブタノール、tert-ブチルアルコール、イソプロピルアルコール、シクロペンタノール、シクロヘキサノールなどを用いることができ、好ましくは、1-ブタノール、2-ブタノール、3-メチル-1-ブタノール、イソプロピルアルコールである。 The monohydric alcohol solvent used in the rinsing step after development includes linear, branched, and cyclic monohydric alcohols. Specific examples include 1-butanol, 2-butanol, 3-methyl-1-butanol, tert-butyl alcohol, isopropyl alcohol, cyclopentanol, and cyclohexanol. 1-butanol, 2-butanol, 3-methyl-1-butanol, and isopropyl alcohol are preferred.
炭化水素系溶媒としては、トルエン、キシレン等の芳香族炭化水素系溶媒、オクタン、デカン、ドデカン等の脂肪族炭化水素系溶媒が挙げられる。
アミド系溶媒としては、N,N-ジメチルホルムアミドなどを用いることができる。
前記各成分は、複数混合してもよいし、上記以外の有機溶媒と混合し使用してもよい。
Examples of hydrocarbon solvents include aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as octane, decane, and dodecane.
As the amide solvent, N,N-dimethylformamide or the like can be used.
The above-mentioned components may be mixed in plural, or may be mixed with an organic solvent other than those mentioned above.
上記有機溶媒は水と混合してもよいが、リンス液中の含水率は通常30質量%以下であり、好ましくは10質量%以下、より好ましくは5質量%以下、特に好ましくは3質量%以下である。リンス液は、水を含有しないことが最も好ましい。含水率を30質量%以下にすることで、良好な現像特性を得ることができる。 The above organic solvents may be mixed with water, but the water content in the rinse solution is usually 30% by weight or less, preferably 10% by weight or less, more preferably 5% by weight or less, and particularly preferably 3% by weight or less. It is most preferable that the rinse solution does not contain water. By keeping the water content at 30% by weight or less, good development characteristics can be obtained.
リンス液には、界面活性剤を適当量添加して使用することもできる。
界面活性剤としては、感光性組成物に用いられる界面活性剤として前述したものと同様のものを用いることができ、その使用量はリンス液の全量に対して、通常0.001~5質量%、好ましくは0.005~2質量%、更に好ましくは0.01~0.5質量%である。
The rinse solution may contain an appropriate amount of a surfactant.
As the surfactant, the same surfactants as those used in the photosensitive composition described above can be used, and the amount used is usually 0.001 to 5 mass %, preferably 0.005 to 2 mass %, and more preferably 0.01 to 0.5 mass %, based on the total amount of the rinse solution.
<リンス方法>
リンス工程においては、現像を行ったパターン形成基板を前記の有機溶媒を含むリンス液を用いて洗浄処理する。
洗浄処理の方法は特に限定されないが、例えば、一定速度で回転している基板上にリンス液を塗出しつづける方法(回転塗布法)、リンス液が満たされた槽中に基板を一定時間浸漬する方法(ディップ法)、基板表面にリンス液を噴霧する方法(スプレー法)、などを適用することができ、この中でも回転塗布方法で洗浄処理を行い、洗浄後に基板を2000~4000rpmの回転数で回転させ、リンス液を基板上から除去することが好ましい。基板の回転時間は、回転数に応じて、リンス液の基板上からの除去を達成する範囲で設定可能だが、通常10秒間から3分間である。なお、室温条件で、リンスすることが好ましい。
<Rinse method>
In the rinsing step, the developed pattern-formed substrate is washed with a rinsing liquid containing the organic solvent.
The cleaning method is not particularly limited, but may be, for example, a method in which a rinse solution is continuously applied to a substrate rotating at a constant speed (spin coating method), a method in which a substrate is immersed in a tank filled with rinse solution for a certain period of time (dip method), or a method in which a rinse solution is sprayed onto the substrate surface (spray method). Among these, it is preferable to perform the cleaning process using the spin coating method, and then rotate the substrate at a rotation speed of 2000 to 4000 rpm after cleaning to remove the rinse solution from the substrate. The rotation time of the substrate can be set depending on the rotation speed within a range that achieves removal of the rinse solution from the substrate, but is usually 10 seconds to 3 minutes. Rinsing is preferably performed at room temperature.
リンス時間は現像溶媒が基板上に残存しないようにすることが好ましく、通常は10~300秒が好ましい。更に好ましくは、20~120秒である。
リンス液の温度は0~50℃が好ましく、15~35℃が更に好ましい。
リンス液量はリンス方法により適宜調整できる。
The rinsing time is preferably set so that the developing solvent does not remain on the substrate, and is usually preferably 10 to 300 seconds, more preferably 20 to 120 seconds.
The temperature of the rinse solution is preferably 0 to 50°C, more preferably 15 to 35°C.
The amount of the rinse solution can be adjusted appropriately depending on the rinse method.
[後処理工程]
現像処理またはリンス処理の後に、パターン上に付着している現像液またはリンス液を超臨界流体により除去する処理を行うことができる。
更に、現像処理、リンス処理または超臨界流体による処理の後、パターン中に残存する溶媒を除去するために加熱処理を行うことができる。加熱温度および時間は、良好なレジストパターンが得られる限り特に限定されるものではなく、通常40~160℃、10秒~3分である。加熱処理は複数回行ってもよい。
[Post-processing process]
After the development treatment or the rinsing treatment, a treatment can be carried out in which the developer or the rinsing liquid adhering to the pattern is removed using a supercritical fluid.
Furthermore, after the development treatment, rinsing treatment, or treatment with a supercritical fluid, a heat treatment can be carried out to remove the solvent remaining in the pattern. The heating temperature and time are not particularly limited as long as a good resist pattern can be obtained, but are usually 40 to 160°C and 10 seconds to 3 minutes. The heat treatment may be carried out multiple times.
〔用途〕
本感光性組成物および本パターン形成方法は、超LSIや高容量マイクロチップの製造などの半導体微細回路作成に好適に用いられ、パターン層を有する基板を製造することができる。なお、半導体微細回路作成時には、パターンを形成されたレジスト膜は回路形成やエッチングに供された後、残ったレジスト膜部は、最終的には溶媒等で除去される。
[Application]
The photosensitive composition and the pattern forming method are suitable for use in the production of semiconductor microcircuits, such as those used in the production of VLSIs and high-capacity microchips, and can produce substrates having patterned layers. During the production of semiconductor microcircuits, the resist film on which the pattern has been formed is subjected to circuit formation and etching, and the remaining resist film portion is then finally removed with a solvent or the like.
以下、本発明の一実施例を説明する。但し、本発明はこの実施例に限定されるものではない。なお、実施例中「部」、「%」とあるのは特に断りのない限り質量基準である。 Below, one example of the present invention will be described. However, the present invention is not limited to this example. In the example, "parts" and "%" are by mass unless otherwise specified.
以下の化合物1~3を作製し、実施例1~3を得た。各化合物の組成、配位子の構造は1H-NMRにより測定した。 The following compounds 1 to 3 were prepared to obtain Examples 1 to 3. The composition and ligand structure of each compound were measured by 1 H-NMR.
<化合物1>
100mLナスフラスコに、ジルコニウム(IV)テトラプロポキシド(70% 1-プロパノール溶液、東京化成社製) 10g、シクロヘキサンカルボン酸(東京化成社製) 10.1g、ヘキサン 20mLを入れ、90℃で1時間攪拌した。その後室温まで冷却し、メタノール 150mLを加え、減圧濃縮し、9割ほど溶媒を除去したところ、固体が析出した。上澄みをデカンテーションし、固体をメタノール 100mLで2回洗浄したあと乾燥したところ、化合物2を白色固体として5.0g得た。
1H-NMR(CDCl3) δ2.5~1.0(highly broadnend peak)
<Compound 1>
A 100 mL recovery flask was charged with 10 g of zirconium (IV) tetrapropoxide (70% 1-propanol solution, manufactured by Tokyo Chemical Industry Co., Ltd.), 10.1 g of cyclohexanecarboxylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.), and 20 mL of hexane, and the mixture was stirred at 90°C for 1 hour. The mixture was then cooled to room temperature, and 150 mL of methanol was added. The mixture was concentrated under reduced pressure until approximately 90% of the solvent was removed, resulting in the precipitation of a solid. The supernatant was decanted, and the solid was washed twice with 100 mL of methanol and then dried, yielding 5.0 g of compound 2 as a white solid.
1 H-NMR (CDCl 3 ) δ2.5~1.0 (highly broadnend peak)
<化合物2>
500mLナスフラスコに、ジルコニウム(IV)テトラプロポキシド(70% 1-プロパノール溶液、東京化成社製) 50g、シクロブタンカルボン酸(東京化成社製) 64.1g、トルエン 50mLを入れ、100℃で4時間攪拌した。その後室温まで冷却し、減圧濃縮し、少量のアセトニトリルを加えて0℃以下に冷却して析出した化合物2を白色固体として18.6g得た。
1H-NMR(CDCl3) δ3.19~2.88(12H, m)、2.37~1.75(72H, m)
ESI-MS (negative): m/z 1741-1875にクラスター由来のピーク群
<Compound 2>
A 500 mL recovery flask was charged with 50 g of zirconium (IV) tetrapropoxide (70% 1-propanol solution, manufactured by Tokyo Chemical Industry Co., Ltd.), 64.1 g of cyclobutanecarboxylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.), and 50 mL of toluene, and the mixture was stirred at 100° C. for 4 hours. The mixture was then cooled to room temperature, concentrated under reduced pressure, and a small amount of acetonitrile was added, followed by cooling to below 0° C., yielding 18.6 g of precipitated compound 2 as a white solid.
1 H-NMR (CDCl 3 ) δ3.19-2.88 (12H, m), 2.37-1.75 (72H, m)
ESI-MS (negative): Cluster-derived peaks at m/z 1741-1875
<化合物3>
100mLナスフラスコに、ジルコニウム(IV)テトラプロポキシド(70% 1-プロパノール溶液、東京化成社製) 5g、シクロペンタンカルボン酸(東京化成社製) 7.32g、トルエン 11.5mLを入れ、100℃で6時間攪拌した。その後0℃以下まで冷却し、析出した化合物3を白色固体として2.3g得た。
1H-NMR(CDCl3) δ2.87~2.57(6H, m), 2.01~1.50(96H, m)
ESI-MS (negative): m/z 1700-2200にクラスター由来のピーク群
<Compound 3>
5 g of zirconium (IV) tetrapropoxide (70% 1-propanol solution, manufactured by Tokyo Chemical Industry Co., Ltd.), 7.32 g of cyclopentanecarboxylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.), and 11.5 mL of toluene were placed in a 100 mL recovery flask and stirred at 100° C. for 6 hours. The mixture was then cooled to 0° C. or below, and 2.3 g of precipitated compound 3 was obtained as a white solid.
1 H-NMR (CDCl 3 ) δ2.87~2.57 (6H, m), 2.01~1.50 (96H, m)
ESI-MS (negative): Cluster-derived peaks at m/z 1700-2200
<感光性組成物(レジスト液)の調製>
上記化合物1~3を2-ヘプタノンにそれぞれ5質量%濃度で溶かし、0.2μmのフィルターで濾過してレジスト液を得た。
<Preparation of Photosensitive Composition (Resist Solution)>
The above compounds 1 to 3 were each dissolved in 2-heptanone at a concentration of 5% by mass, and the solution was filtered through a 0.2 μm filter to obtain a resist solution.
<レジスト膜の形成・パターン描画>
調製したレジスト液をスピンコーティングによりパターン形成した基板(シリコンウェハー)上に塗布して、膜厚40nm程度のレジスト膜を形成した。得られたレジスト膜を、90℃で90秒間ベーキングした後、電子線描画装置(電子線の加速電圧:100keV)でパターン描画を行なった。
<Resist film formation and pattern writing>
The prepared resist solution was applied to a patterned substrate (silicon wafer) by spin coating to form a resist film with a thickness of approximately 40 nm. The resulting resist film was baked at 90°C for 90 seconds, and then patterned using an electron beam lithography system (electron beam acceleration voltage: 100 keV).
<現像>
パターン描画後、化合物1は2-メチル-2-ペンタノールにより現像し(25℃、30秒)、化合物2~3は2-ヘプタノンにより現像し(25℃、30秒)、ネガ型のパターンを得て、それぞれを実施例1~3とした。
<Developing>
After pattern writing, Compound 1 was developed with 2-methyl-2-pentanol (25°C, 30 seconds), and Compounds 2 and 3 were developed with 2-heptanone (25°C, 30 seconds) to obtain negative patterns, which were designated Examples 1 to 3, respectively.
<感度の測定>
照射量を変えて極端紫外光(EUV)露光を行ない、現像して得られたパターンの膜厚を接触段差計で測定し、増加する膜厚の変化量が最大になるときのEUVの照射量を感度の指標として求めた。なお、感度は、露光量(単位:mJ/cm2)が少ない方が高く、露光量が多い方が低くなる。
その結果を表1に示す。
<Sensitivity measurement>
Extreme ultraviolet (EUV) exposure was performed at different doses, and the film thickness of the developed pattern was measured using a contact profilometer. The EUV exposure dose at which the amount of change in film thickness was maximized was determined as an index of sensitivity. Note that sensitivity is higher when the exposure dose (unit: mJ/ cm2 ) is low and lower when the exposure dose is high.
The results are shown in Table 1.
[比較例1]
アルドリッチ社製ポリスチレン(PS、重量平均分子量4000)を、プロピレングリコ-ルモノメチルエ-テルアセテ-トに2質量%濃度で溶かし、0.2μmのフィルタ-でろ過してレジスト液とした。パターン描画後、PSはプロピレングリコールモノメチルエーテルアセテートにより現像し(25℃,60秒)、ネガ型のパターンを得て、比較例1とした。
[Comparative Example 1]
Polystyrene (PS, weight average molecular weight 4000) manufactured by Aldrich was dissolved in propylene glycol monomethyl ether acetate at a concentration of 2% by mass and filtered through a 0.2 μm filter to prepare a resist solution. After pattern writing, the PS was developed with propylene glycol monomethyl ether acetate (25°C, 60 seconds) to obtain a negative pattern, which was designated Comparative Example 1.
比較例1のレジスト液について、実施例1~3と同様に評価を行い、結果を表1に示した。 The resist solution of Comparative Example 1 was evaluated in the same manner as in Examples 1 to 3, and the results are shown in Table 1.
表1の結果から、比較例1と比較して、実施例1~3は、膜厚の変化量が最大になるときのEUVの照射量が小さく、このため感度が高いことが確認された。 The results in Table 1 confirm that, compared to Comparative Example 1, Examples 1 to 3 have a smaller EUV irradiation dose when the film thickness change is at its maximum, resulting in higher sensitivity.
<解像性評価>
電子線描画装置により実施例1~3の解像性評価を行なった。解像性は、hp(ハーフピッチ)100nm、50nmおよび30nmのラインアンドスペース(ライン:スペース=1:1)パターンを描画し、現像してそれぞれのパターンを走査型電子顕微鏡で観察することで、描画したパターンを評価した。ラインアンドスペースパターンが確認できた場合を「A」、パターンを確認できたが、一部架橋していた場合「B」、パターンを確認できなかった場合を「C」とした。
結果を表2に示す。
<Resolution evaluation>
The resolution of Examples 1 to 3 was evaluated using an electron beam lithography device. Line and space (line:space=1:1) patterns with hp (half pitch) of 100 nm, 50 nm, and 30 nm were drawn, developed, and each pattern was observed under a scanning electron microscope to evaluate the drawn patterns. A rating of "A" was given when a line and space pattern was confirmed, a rating of "B" was given when a pattern was confirmed but partially crosslinked, and a rating of "C" was given when no pattern was confirmed.
The results are shown in Table 2.
[結果]
実施例1~3は、電子線(EB)描画試験の結果から、ハーフピッチ(hp)100nm、50nmラインアンドスペース(L&S)パターン(1:1)を形成でき、特に、実施例2または3は、hp30mmラインアンドスペース(L&S)パターン(1:1)を形成できた。また、表1に示されるとおり、EUV露光に非常に高感度であることも確認できた。
[result]
From the results of an electron beam (EB) writing test, Examples 1 to 3 were able to form a half-pitch (hp) 100 nm, 50 nm line and space (L&S) pattern (1:1), and in particular, Examples 2 and 3 were able to form a hp 30 mm line and space (L&S) pattern (1:1). Furthermore, as shown in Table 1, it was confirmed that the samples had very high sensitivity to EUV exposure.
以上の結果から、飽和炭化水素の脂環式構造を有するカルボキシレート配位子と遷移金属元素から構成される遷移金属クラスター化合物は合成が比較的容易で、EUVに高感度でスループットが高く、量産性に好適であり、解像性も高いことが実証できたため、超微細パターンを形成できるフォトレジストとして実用性が高いものである。 These results demonstrate that transition metal cluster compounds composed of a carboxylate ligand with an alicyclic structure of a saturated hydrocarbon and a transition metal element are relatively easy to synthesize, have high sensitivity to EUV, high throughput, are suitable for mass production, and have high resolution, making them highly practical as photoresists capable of forming ultra-fine patterns.
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