WO2025203782A1 - Hollow needle for medical use - Google Patents
Hollow needle for medical useInfo
- Publication number
- WO2025203782A1 WO2025203782A1 PCT/JP2024/036539 JP2024036539W WO2025203782A1 WO 2025203782 A1 WO2025203782 A1 WO 2025203782A1 JP 2024036539 W JP2024036539 W JP 2024036539W WO 2025203782 A1 WO2025203782 A1 WO 2025203782A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- concave bottom
- hollow needle
- bottom portion
- axial direction
- tip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/158—Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/32—Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
Definitions
- JP 2020-518369 A discloses a biopsy needle having, at the distal end of an elongated body extending along a longitudinal axis, at least four tines with post-grinding bevels formed on two grinding surfaces, and a notch with a V-shaped portion located between two adjacent tines.
- JP 2020-518369 A The biopsy needle described in JP 2020-518369 A was developed primarily to obtain tissue samples with a high success rate. However, modern medical needles are required to offer reduced resistance when puncturing.
- the present disclosure relates to providing a medical hollow needle that reduces resistance during puncture.
- the medical hollow needle according to the first aspect of the present disclosure is a medical hollow needle having a cylindrical shape with the needle tip formed at the distal end.
- the needle tip has three or more sharp points formed at the distal end at intervals in the circumferential direction, and a cutting blade recessed toward the proximal end is formed between each of the three or more points, and the recessed bottoms located closest to the proximal end of each of the three or more cutting blades are formed at different positions in the axial direction.
- the cutting edge may have a U-shaped curved shape.
- the distance between adjacent concave bottom portions in the axial direction may be equal to or greater than the thickness of the object to be punctured.
- the angle ⁇ x formed by adjacent imaginary lines is given by, when the number of concave bottom portions is A, the inner diameter of the cylindrical shape of the hollow needle is B, the axial distance between axially adjacent concave bottom portions is C, and the inclination angle with respect to the axis of the surface of the cutting edge that cuts from the inner surface to the outer surface of the hollow needle at the concave bottom portion is ⁇ :
- the range may be Arccos ⁇ 1-(C ⁇ tan ⁇ /(B/2)) ⁇ x.
- the three or more concave bottoms include a first concave bottom, a second concave bottom, a third concave bottom, and a fourth concave bottom, which appear in that order when viewed in the axial direction from the tip side to the base end, and when the hollow needle is viewed in the axial direction from the tip side, the first concave bottom and the second concave bottom may be arranged in opposing positions across the center of gravity of the circumference of the cylindrical shape, and the third concave bottom and the fourth concave bottom may be arranged in opposing positions across the center of gravity, or the first concave bottom and the fourth concave bottom may be arranged in opposing positions across the center of gravity, and the second concave bottom and the third concave bottom may be arranged in opposing positions across the center of gravity.
- the inclination angle ⁇ relative to the axis of the cutting edge surface cut from the inner surface of the hollow needle toward the outer surface at the concave bottom portions is, when the number of concave bottom portions is A, the inner diameter of the cylindrical shape of the hollow needle is B, and the axial distance between adjacent concave bottom portions in the axial direction is C,
- the relationship ⁇ Arctan ⁇ ((B/(A ⁇ 1))/C ⁇ may be satisfied.
- FIG. 1 is a partial side view of a medical hollow needle according to one embodiment.
- 1 is a partially exploded view of a medical hollow needle according to one embodiment, cut sideways along the axial direction and unfolded.
- FIG. 1 is an end view of a medical hollow needle according to one embodiment, viewed from the tip side.
- FIG. 1 is a schematic configuration diagram of a processing device for producing a medical hollow needle according to one embodiment.
- FIG. 1A to 1C are diagrams illustrating a process for producing a medical hollow needle according to one embodiment.
- 1A to 1C are diagrams illustrating a process for producing a medical hollow needle according to one embodiment.
- 1A to 1C are diagrams illustrating a process for producing a medical hollow needle according to one embodiment.
- FIG. 10 is a side cross-sectional view illustrating the angle between the axis and the cutting edge surface of a medical hollow needle according to one embodiment.
- FIG. 10 is a conceptual diagram illustrating the circumferential distance between circumferentially adjacent concave bottom portions in a medical hollow needle according to one embodiment.
- FIG. 10 is a conceptual diagram illustrating the circumferential distance between circumferentially adjacent concave bottom portions in a medical hollow needle according to one embodiment.
- FIG. 10 is a conceptual diagram illustrating the circumferential distance between circumferentially adjacent concave bottom portions in a medical hollow needle according to one embodiment.
- 1 is a conceptual diagram illustrating the action of a medical hollow needle according to one embodiment.
- FIG. FIG. 10 is a conceptual diagram illustrating the action of a medical hollow needle according to a comparative example.
- FIG. 1 is a partial side view of hollow needle 1.
- Hollow needle 1 is typically used as a needle for puncturing tissue, such as an injection needle or biopsy needle, and Figure 1 partially shows the end side that penetrates the target 99 to be punctured, such as tissue.
- the end side of hollow needle 1 that penetrates the target 99 to be punctured will be referred to as the "tip side TS,” and the end side opposite tip side TS that is connected to a syringe (not shown) or the like will be referred to as the "base side BS.”
- the hollow needle 1 has a tubular shape, and in this embodiment is formed in a cylindrical shape.
- the axis 9 of the tubular shape that constitutes the hollow needle 1 extends from the distal end TS to the proximal end BS (or from the proximal end BS to the distal end TS).
- the direction in which the axis 9 of the tubular shape that constitutes the hollow needle 1 extends will be referred to as the "axial direction SD"
- the direction along the circumference in a cross section perpendicular to the axis 9 of the tubular shape will be referred to as the "circumferential direction PD".
- the hollow needle 1 has a needle tip 10 formed on the distal end side TS.
- the needle tip 10 corresponds to the end surface of the distal end side TS of the cylindrical shape that constitutes the hollow needle 1, and is the part that comes into contact with the puncture target 99 before the outer surface 5 when the hollow needle 1 punctures the puncture target 99.
- the needle tip 10 has a sharp tip 11 formed on the distal end side TS.
- “sharp” means sharp enough to be able to puncture the puncture target 99.
- the tip 10 has a sharp tip 11 that appears on the periphery of the end surface of the distal end side TS of the cylindrical shape. Three or more tips 11 are formed at intervals in the circumferential direction PD; in this embodiment shown in Figure 1, four tips are formed.
- the number of tips 11 formed on the needle tip 10 can be determined appropriately depending on the diameter of the hollow needle 1; the larger the diameter of the hollow needle 1, the more tips can be formed. However, considering the diameter of the hollow needle 1 used as an injection needle or biopsy needle, the number of tips 11 is preferably eight or less, and more preferably six or less, from the standpoint of durability and processing precision of the hollow needle 1. The tips 11 do not need to be aligned in the axial direction SD.
- the concave bottom 13 is typically the portion of the U-shaped curved cutting edge 12 where, when the puncture surface 99F of the puncture target 99 is considered to be a plane, the tangent line TL to the curve is parallel to the puncture surface 99F when the needle tip 10 punctures the puncture surface 99F in the direction normal to the puncture surface 99F.
- the U-shaped curved shape which is the locus of the boundary between the cutting edge 12 and the inner surface 3, is typically smoothly connected overall, and the curve recessed toward the base end BS can be viewed as a curve that can be differentiated at any point. This configuration allows the hollow needle 1 to prevent stress from concentrating on the concave bottom 13 in its structure.
- the puncture resistance is greatest where the tangent line TL is parallel to the puncture surface 99F of the puncture target 99, i.e., the concave bottom 13.
- recessed bottoms 13 there are the same number of recessed bottoms 13 as the number of cutting edges 12, and in this embodiment there are four.
- the four recessed bottoms 13 in this embodiment they may be referred to as the first recessed bottom 13A, the second recessed bottom 13B, the third recessed bottom 13C, and the fourth recessed bottom 13D in order of proximity to the tip side TS.
- recessed bottoms 13 In the axial direction SD, the first recessed bottom 13A and the second recessed bottom 13B are adjacent to each other, the second recessed bottom 13B and the third recessed bottom 13C are adjacent to each other, and the third recessed bottom 13C and the fourth recessed bottom 13D are adjacent to each other.
- the recessed bottoms 13 are adjacent in the axial direction SD means, in other words, that when the hollow needle 1 is projected in a direction perpendicular to the axial direction SD, the recessed bottoms 13 that appear on the projection surface are adjacent in the axial direction SD.
- FIG. 2 is a partial exploded view of the hollow needle 1 cut sideways along the axial direction SD and unfolded.
- the example shown in Figure 2 is cut in the axial direction SD from the tip 11 located at the most distal end TS and unfolded.
- the exploded view shown in Figure 2 makes it easy to understand the positional relationship of the concave bottom portion 13 in the axial direction SD when the hollow needle 1 is projected in a direction perpendicular to the axial direction SD.
- the needle tip 10 of the hollow needle 1 has three or more concave bottom portions 13 (four concave bottom portions 13A, 13B, 13C, and 13D in this embodiment), each of which is located at a different position in the axial direction SD.
- none of the concave bottom portions 13A, 13B, 13C, and 13D is located at the same distance from the most distal end of the needle tip 10 in the axial direction SD (the cut tip 11 in the example shown in Figure 2).
- the areas with the greatest puncture resistance are dispersed, making it possible to suppress the maximum puncture resistance and reduce the puncture burden.
- the axial spacing C may be 3 mm or less. Furthermore, taking into account the thickness of the puncture target 99, the axial spacing C may be 0.8 mm to 2 mm, or 1 mm to 1.5 mm.
- the axial spacings C1, C2, and C3 may all be the same value, or some or all of them may be different values.
- the first concave bottom 13A and the fourth concave bottom 13D are arranged in positions facing each other across the center G
- the second concave bottom 13B and the third concave bottom 13C are arranged in positions facing each other across the center G.
- two concave bottoms 13 arranged in positions facing each other across the center G means that they are not adjacent to each other in the circumferential direction PD.
- the hollow needle 1 configured as described above typically has a cutting edge 12 with a concave bottom 13 formed using an ultrashort pulse laser. Because the pulse width of an ultrashort pulse laser is short and it is less likely to cause damage to the workpiece due to heat, such as melting, it is possible to perform high-quality micromachining, such as forming multiple U-shaped cutting edges 12 on the needle tip 10.
- FIG 4 shows a schematic diagram of the processing device 30 that processes a pipe 91 into a hollow needle 1 (see Figure 1).
- the processing device 30 is equipped with a laser oscillator 34, a stage 35, an air blower 38, and a dust collector 39.
- the processing device 30 is a device that processes a metal pipe 91, which is the raw material for the hollow needle 1, into a hollow needle 1 by holding the metal pipe 91 on the stage 35 and irradiating the pipe 91 with a laser 49 from the laser oscillator 34.
- the laser oscillator 34 has an oscillator 41, a pulse modulator 42, a power controller 43, a wavelength changer 44, a galvanic scanner 45, and an f ⁇ lens 46.
- the oscillator 41 generates laser light.
- the pulse modulator 42 modulates the pulses of the laser light generated by the oscillator 41.
- the power controller 43 changes the power of the laser light pulse-modulated by the pulse modulator 42.
- the wavelength changer 44 changes the wavelength of the laser light whose power has been changed by the power controller 43. By shortening the wavelength of the laser light with the wavelength changer 44, the pipe 91 can be processed more neatly.
- the irradiation direction of the laser light whose wavelength has been changed by the wavelength changer 44 is controlled by the galvanic scanner 45, and it is irradiated as a laser 49 via the f ⁇ lens 46.
- the laser 49 irradiated from the laser oscillator 34 is an ultrashort pulse laser.
- Figure 7B shows the inclination angle ⁇ and point E1 on a plane that passes through X1 and is parallel to the YZ plane.
- X1 (B/2) ⁇ cos ⁇ a
- the tip 11 located at the most distal end TS comes into contact with the puncture target 99 first, and the cutting edges 12 on both sides extending from the tip 11 enter the puncture target 99.
- the tip 11 second from the tip side TS in the axial direction SD comes into contact with the puncture target 99, and the cutting edges 12 on both sides of that tip 11 enter the puncture target 99.
- the first and second tips 11 from the tip side TS in the axial direction SD are positioned opposite each other across the center G (see Figure 3) of the circumference of the cylindrical hollow needle 1 as seen from the tip side TS, allowing the hollow needle 1 to stably puncture the puncture target 99.
- the tips 11 were offset to one side on the circumference as seen from the tip side TS, the balance of resistance could be disrupted, causing the hollow needle 1 to bend and puncture the puncture target 99; however, the positioning of the tips 11 in this embodiment prevents the hollow needle 1 from bending.
- the puncture resistance is then maximized at the first concave bottom 13A, where the angle with respect to the axial direction SD is greatest (a right angle in this embodiment). Thereafter, when the puncture position passes the first concave bottom 13A, the puncture resistance temporarily decreases, then increases toward the second concave bottom 13B, and reaches a maximum at the second concave bottom 13B. Thereafter, the puncture resistance repeatedly decreases and increases toward the third concave bottom 13C and the fourth concave bottom 13D.
- the puncture resistance typically exhibits increasing maximum values in the order of the first concave bottom 13A, the second concave bottom 13B, the third concave bottom 13C, and the fourth concave bottom 13D, reaching a maximum at the fourth concave bottom 13D.
- the puncture resistance becomes smaller than the minimum value between the first concave bottom 13A and the second concave bottom 13B, and thereafter shows almost no change.
- all of the recessed bottoms 13 are formed at different positions in the axial direction SD, so the puncture resistance is distributed according to the number of recessed bottoms 13, making it possible to suppress the maximum value of the puncture resistance.
- the hollow needle 101 according to the comparative example has two concave bottoms 13 and two points 11.
- the two concave bottoms 13 are located at both ends of the cylindrical diameter as viewed from the tip side TS, and are located at the same position in the axial direction SD.
- the puncture resistance of the two concave bottoms 13 is simultaneously applied to the puncture target 99. Therefore, although there is only one peak of puncture resistance, the value is greater than the maximum value of the hollow needle 1 according to the present embodiment shown in FIG. 8A.
- the hollow needle 1 As explained above, with the hollow needle 1 according to this embodiment, all of the concave bottoms 13 are formed at different positions in the axial direction SD, so the puncture resistance is distributed according to the number of concave bottoms 13, and the maximum value of the puncture resistance can be suppressed. Furthermore, because the cutting edge 12 has a U-shaped curved shape, stress concentration on the concave bottoms 13 in the hollow needle 1 can be suppressed.
- the first concave bottom 13A and the fourth concave bottom 13D are positioned opposite each other with the center G in between, and the second concave bottom 13B and the third concave bottom 13C are positioned opposite each other with the center G in between, so that imbalance in the circumferential direction PD can be suppressed during puncture.
- the hollow needle 1 is formed in a cylindrical shape (i.e., the shape in the cross section perpendicular to the axis 9 is circular), but it may also have a cylindrical shape other than a cylindrical shape, for example, the shape in the cross section perpendicular to the axis 9 is elliptical.
- the first concave bottom 13A and the fourth concave bottom 13D are positioned opposite each other across the center G
- the second concave bottom 13B and the third concave bottom 13C are positioned opposite each other across the center G.
- the first concave bottom 13A and the second concave bottom 13B may be positioned opposite each other across the center G
- the third concave bottom 13C and the fourth concave bottom 13D may be positioned opposite each other across the center G.
- a and/or B is synonymous with “at least one of A and B.”
- a and/or B means that it could be just A, just B, or a combination of A and B.
- the same concept as “A and/or B” applies when three or more things are expressed connected by "and/or.”
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- Health & Medical Sciences (AREA)
- Vascular Medicine (AREA)
- Engineering & Computer Science (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Hematology (AREA)
- Life Sciences & Earth Sciences (AREA)
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- General Health & Medical Sciences (AREA)
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- Veterinary Medicine (AREA)
- Infusion, Injection, And Reservoir Apparatuses (AREA)
Abstract
Description
本開示は医療用中空針に関する。 This disclosure relates to medical hollow needles.
特表2020-518369号公報には、生検針であって、長手方向軸に沿って延びる細長い本体の遠位端に、2つの研削面に形成された研削後ベベルを備える少なくとも4つの尖叉と、2つの隣接する尖叉の間に存在してV字形部分を備える切り欠きと、を備えるものが開示されている。 JP 2020-518369 A discloses a biopsy needle having, at the distal end of an elongated body extending along a longitudinal axis, at least four tines with post-grinding bevels formed on two grinding surfaces, and a notch with a V-shaped portion located between two adjacent tines.
特表2020-518369号公報に記載の生検針は、組織サンプルを高い成功率で採取することを主眼に開発されたものである。一方で、昨今の医療用の針は、穿刺時の抵抗を低減することが求められている。 The biopsy needle described in JP 2020-518369 A was developed primarily to obtain tissue samples with a high success rate. However, modern medical needles are required to offer reduced resistance when puncturing.
本開示は上述の課題に鑑み、穿刺時の抵抗を低減する医療用中空針を提供することに関する。 In consideration of the above-mentioned issues, the present disclosure relates to providing a medical hollow needle that reduces resistance during puncture.
本開示の第1の態様に係る医療用中空針は、針先が先端側に形成された筒状形状を有する医療用の中空針であって、先端側から先端側とは反対の基端側へ延びる筒状形状の軸線に沿う方向を軸方向とし、筒状形状の周に沿う方向を周方向とした場合に、針先には、先端側に尖った尖部が周方向に間隔を空けて3個以上形成されており、かつ、3個以上の尖部のそれぞれの間に基端側に凹む切刃が形成されており、3個以上の切刃のそれぞれの最も基端側に位置する凹底部が軸方向において異なる位置に形成されている。 The medical hollow needle according to the first aspect of the present disclosure is a medical hollow needle having a cylindrical shape with the needle tip formed at the distal end. When the axial direction is the direction along the axis of the cylindrical shape extending from the distal end to the proximal end opposite the distal end, and the circumferential direction is the direction along the circumference of the cylindrical shape, the needle tip has three or more sharp points formed at the distal end at intervals in the circumferential direction, and a cutting blade recessed toward the proximal end is formed between each of the three or more points, and the recessed bottoms located closest to the proximal end of each of the three or more cutting blades are formed at different positions in the axial direction.
また、本開示の第2の態様に係る医療用中空針として、上記本開示の第1の態様に係る医療用中空針において、切刃は、U字型の曲線形状を有していてもよい。 Furthermore, as a medical hollow needle according to a second aspect of the present disclosure, in the medical hollow needle according to the first aspect of the present disclosure, the cutting edge may have a U-shaped curved shape.
また、本開示の第3の態様に係る医療用中空針として、上記本開示の第1の態様に係る医療用中空針において、軸方向において隣り合う凹底部の間隔は、穿刺対象の厚さ以上であってもよい。 Furthermore, as a medical hollow needle according to the third aspect of the present disclosure, in the medical hollow needle according to the first aspect of the present disclosure, the distance between adjacent concave bottom portions in the axial direction may be equal to or greater than the thickness of the object to be punctured.
また、本開示の第4の態様に係る医療用中空針として、上記本開示の第1の態様に係る医療用中空針において、中空針を先端側から軸方向に見た場合に、筒状形状の周の重心から3個以上の凹底部のそれぞれに放射状に延びる仮想直線を引いた場合において、隣り合う仮想直線のなす角Θxは、凹底部の数をA、中空針の筒状形状の内径をB、軸方向に隣り合う凹底部の軸方向の間隔をC、及び凹底部において中空針の内面から外面に向けてカットされた切刃の面の軸線に対する傾斜角をθとした場合に、
Arccos{1-(C×tanθ/(B/2))}≦Θx の範囲になっていてもよい。
Furthermore, as a medical hollow needle according to a fourth aspect of the present disclosure, in the medical hollow needle according to the first aspect of the present disclosure, when the hollow needle is viewed in the axial direction from the tip side, if imaginary lines are drawn extending radially from the center of gravity of the circumference of the cylindrical shape to each of three or more concave bottom portions, the angle Θx formed by adjacent imaginary lines is given by, when the number of concave bottom portions is A, the inner diameter of the cylindrical shape of the hollow needle is B, the axial distance between axially adjacent concave bottom portions is C, and the inclination angle with respect to the axis of the surface of the cutting edge that cuts from the inner surface to the outer surface of the hollow needle at the concave bottom portion is θ:
The range may be Arccos{1-(C×tan θ/(B/2))}≦Θx.
また、本開示の第5の態様に係る医療用中空針として、上記本開示の第1の態様に係る医療用中空針において、3個以上の凹底部は、先端側から基端側に向けた軸方向に見て順に現れる、第1の凹底部、第2の凹底部、第3の凹底部、及び第4の凹底部を含み、中空針を先端側から軸方向に見た場合に、第1の凹底部及び第2の凹底部は筒状形状の周の重心を挟んで対向する位置に配置されると共に第3の凹底部及び第4の凹底部は重心を挟んで対向する位置に配置されていてもよく、又は、第1の凹底部及び第4の凹底部は重心を挟んで対向する位置に配置されると共に第2の凹底部及び第3の凹底部は重心を挟んで対向する位置に配置されていてもよい。 Furthermore, as a medical hollow needle according to a fifth aspect of the present disclosure, in the medical hollow needle according to the first aspect of the present disclosure, the three or more concave bottoms include a first concave bottom, a second concave bottom, a third concave bottom, and a fourth concave bottom, which appear in that order when viewed in the axial direction from the tip side to the base end, and when the hollow needle is viewed in the axial direction from the tip side, the first concave bottom and the second concave bottom may be arranged in opposing positions across the center of gravity of the circumference of the cylindrical shape, and the third concave bottom and the fourth concave bottom may be arranged in opposing positions across the center of gravity, or the first concave bottom and the fourth concave bottom may be arranged in opposing positions across the center of gravity, and the second concave bottom and the third concave bottom may be arranged in opposing positions across the center of gravity.
また、本開示の第6の態様に係る医療用中空針として、上記本開示の第1の態様に係る医療用中空針において、凹底部において中空針の内面から外面に向けてカットされた切刃の面の軸線に対する傾斜角θは、凹底部の数をA、及び中空針の筒状形状の内径をB、軸方向に隣り合う凹底部の軸方向の間隔をCとした場合に、
θ≦Arctan{((B/(A-1))/C} を満たしていてもよい。
Furthermore, as a medical hollow needle according to a sixth aspect of the present disclosure, in the medical hollow needle according to the first aspect of the present disclosure, the inclination angle θ relative to the axis of the cutting edge surface cut from the inner surface of the hollow needle toward the outer surface at the concave bottom portions is, when the number of concave bottom portions is A, the inner diameter of the cylindrical shape of the hollow needle is B, and the axial distance between adjacent concave bottom portions in the axial direction is C,
The relationship θ≦Arctan{((B/(A−1))/C} may be satisfied.
本開示に係る医療用中空針によれば、針先が穿刺対象に刺さる際の穿刺抵抗が凹底部の数に応じて分散されるため、穿刺時の抵抗を低減することができる。 With the medical hollow needle disclosed herein, the puncture resistance when the needle tip pierces the target is distributed according to the number of concave bottoms, thereby reducing resistance during puncture.
以下、図面を参照して実施の形態について説明する。なお、各図において互いに同一又は相当する部材には同一あるいは類似の符号を付し、重複した説明は省略する。 The following describes the embodiments with reference to the drawings. Note that identical or similar reference numerals are used to designate identical or corresponding components in each drawing, and redundant explanations will be omitted.
まず図1を参照して、一実施の形態に係る医療用中空針1(以下、単に「中空針1」という。)を説明する。図1は、中空針1の部分側面図である。中空針1は、典型的には、注射針や生検針など、組織等に穿刺する針に適用されるものであり、図1には組織等の穿刺対象99に刺さる端部の側が部分的に示されている。以下の説明において、中空針1の、穿刺対象99に刺さる端部の側を「先端側TS」といい、先端側TSとは反対側でシリンジ(不図示)等に接続される端部の側を「基端側BS」ということとする。 First, referring to Figure 1, a medical hollow needle 1 (hereinafter simply referred to as "hollow needle 1") according to one embodiment will be described. Figure 1 is a partial side view of hollow needle 1. Hollow needle 1 is typically used as a needle for puncturing tissue, such as an injection needle or biopsy needle, and Figure 1 partially shows the end side that penetrates the target 99 to be punctured, such as tissue. In the following description, the end side of hollow needle 1 that penetrates the target 99 to be punctured will be referred to as the "tip side TS," and the end side opposite tip side TS that is connected to a syringe (not shown) or the like will be referred to as the "base side BS."
中空針1は、筒状形状を有しており、本実施の形態では円筒状に形成されている。中空針1を構成する筒状形状の軸線9は、先端側TSから基端側BSへ(あるいは基端側BSから先端側TSへ)延びている。以下の説明において、中空針1を構成する筒状形状の軸線9が延びる方向を「軸方向SD」といい、当該筒状形状の軸線9に直交する断面における周に沿う方向を「周方向PD」ということとする。また、中空針1を構成する筒状形状の内側の側面を「内面3」といい、外側の側面を「外面5」ということとする。また、中空針1を構成する筒状形状の周(本実施の形態では円周)が現れる面を「端面」ということとする。 The hollow needle 1 has a tubular shape, and in this embodiment is formed in a cylindrical shape. The axis 9 of the tubular shape that constitutes the hollow needle 1 extends from the distal end TS to the proximal end BS (or from the proximal end BS to the distal end TS). In the following description, the direction in which the axis 9 of the tubular shape that constitutes the hollow needle 1 extends will be referred to as the "axial direction SD", and the direction along the circumference in a cross section perpendicular to the axis 9 of the tubular shape will be referred to as the "circumferential direction PD". The inner side surface of the tubular shape that constitutes the hollow needle 1 will be referred to as the "inner surface 3", and the outer side surface will be referred to as the "outer surface 5". The surface where the periphery (circumference in this embodiment) of the tubular shape that constitutes the hollow needle 1 appears will be referred to as the "end surface".
中空針1は、先端側TSに、針先10が形成されている。針先10は、中空針1を構成する筒状形状の先端側TSの端面がこれに相当し、中空針1が穿刺対象99に穿刺される際に外面5よりも先に穿刺対象99に接触する部分である。針先10には、先端側TSに尖った尖部11が形成されている。ここで、「尖った」とは、穿刺対象99に穿刺可能な程度に尖っていることを意味している。針先10に形成された尖部11は、筒状形状の先端側TSの端面の周上に現れている。尖部11は、周方向PDに間隔を空けて3個以上形成されており、図1に示す本実施の形態では4個が形成されている。なお、針先10に形成される尖部11の数は、中空針1の径に応じて適切に決定することができ、中空針1の径が大きいほど多く形成することが可能になる。しかしながら、注射針や生検針の用途で用いられる中空針1の径を考慮すると、尖部11の数は、中空針1の耐久性及び加工精度の観点から、8個以下が好ましく、6個以下がより好ましい。各尖部11は、軸方向SDの位置が揃っていなくてもよい。 The hollow needle 1 has a needle tip 10 formed on the distal end side TS. The needle tip 10 corresponds to the end surface of the distal end side TS of the cylindrical shape that constitutes the hollow needle 1, and is the part that comes into contact with the puncture target 99 before the outer surface 5 when the hollow needle 1 punctures the puncture target 99. The needle tip 10 has a sharp tip 11 formed on the distal end side TS. Here, "sharp" means sharp enough to be able to puncture the puncture target 99. The tip 10 has a sharp tip 11 that appears on the periphery of the end surface of the distal end side TS of the cylindrical shape. Three or more tips 11 are formed at intervals in the circumferential direction PD; in this embodiment shown in Figure 1, four tips are formed. The number of tips 11 formed on the needle tip 10 can be determined appropriately depending on the diameter of the hollow needle 1; the larger the diameter of the hollow needle 1, the more tips can be formed. However, considering the diameter of the hollow needle 1 used as an injection needle or biopsy needle, the number of tips 11 is preferably eight or less, and more preferably six or less, from the standpoint of durability and processing precision of the hollow needle 1. The tips 11 do not need to be aligned in the axial direction SD.
針先10には、また、隣り合う尖部11の間に、切刃12が形成されている。切刃12は、基端側BSに凹んでいる。基端側BSに凹んだ切刃12は、軸方向SDに沿って見た場合に、内面3との境界よりも外面5との境界の方が基端側BSに寄っている。この構成により、切刃12は、中空針1の端面だけでなく、側面にも現れている。切刃12は、内面3との境界が鋭利になっており、この内面3との境界によって穿刺対象99を切り裂くことができる。切刃12は、典型的には尖部11の数と同数が形成されており、本実施の形態では4個が形成されている。各切刃12は、本実施の形態では、基端側BSに凹んだU字型の曲線形状を有している。各切刃12の、U字型の曲線形状の最も基端側BSに位置する部分を、「凹底部13」ということとする。 The needle tip 10 also has cutting edges 12 formed between adjacent cusps 11. The cutting edges 12 are recessed toward the base end BS. When viewed along the axial direction SD, the boundary between the cutting edges 12 and the outer surface 5 is closer to the base end BS than the boundary with the inner surface 3. With this configuration, the cutting edges 12 appear not only on the end face of the hollow needle 1, but also on the side faces. The cutting edges 12 have sharp boundaries with the inner surface 3, and can cut through the puncture target 99 via these boundaries with the inner surface 3. Typically, the same number of cutting edges 12 as the number of cusps 11 are formed; in this embodiment, four cutting edges are formed. In this embodiment, each cutting edge 12 has a U-shaped curved shape recessed toward the base end BS. The portion of each cutting edge 12 that is located closest to the base end BS of the U-shaped curved shape is referred to as the "concave bottom 13."
凹底部13は、典型的には、穿刺対象99の穿刺面99Fを平面とした場合に、穿刺面99Fに対する法線方向から針先10を穿刺した場合において、U字型の曲線形状の切刃12のうち、当該曲線に対する接線TLが穿刺面99Fと平行になる部分である。なお、切刃12における内面3との境界の軌跡となるU字型の曲線形状は、典型的には全体として滑らかにつながっており、基端側BSに凹んだ当該曲線は任意の点において微分可能な曲線と見ることができる。このような構成により、中空針1は、その構造において凹底部13に応力が集中することを抑制することができる。U字型の曲線形状の切刃12においては、接線TLが穿刺対象99の穿刺面99Fと平行になる部分、すなわち凹底部13において穿刺抵抗は最大となる。 The concave bottom 13 is typically the portion of the U-shaped curved cutting edge 12 where, when the puncture surface 99F of the puncture target 99 is considered to be a plane, the tangent line TL to the curve is parallel to the puncture surface 99F when the needle tip 10 punctures the puncture surface 99F in the direction normal to the puncture surface 99F. The U-shaped curved shape, which is the locus of the boundary between the cutting edge 12 and the inner surface 3, is typically smoothly connected overall, and the curve recessed toward the base end BS can be viewed as a curve that can be differentiated at any point. This configuration allows the hollow needle 1 to prevent stress from concentrating on the concave bottom 13 in its structure. In the U-shaped curved cutting edge 12, the puncture resistance is greatest where the tangent line TL is parallel to the puncture surface 99F of the puncture target 99, i.e., the concave bottom 13.
凹底部13は、切刃12の数と同数が存在することとなり、本実施の形態では4個が存在している。以下、本実施の形態における4個の凹底部13に関して区別するために、先端側TSに近い順に、第1凹底部13A、第2凹底部13B、第3凹底部13C、第4凹底部13Dと呼称する場合がある。ただし、4個の凹底部13A、13B、13C、13Dを区別せずに共通の事項に言及するときは、「凹底部13」と総称する。各凹底部13A、13B、13C、13Dは、軸方向SDにおいて、第1凹底部13Aと第2凹底部13Bとが隣り合っており、第2凹底部13Bと第3凹底部13Cとが隣り合っており、第3凹底部13Cと第4凹底部13Dとが隣り合っていることとなる。凹底部13が軸方向SDにおいて隣り合うとは、換言すれば、軸方向SDに直交する方向に中空針1を投影した場合に、当該投影面に現れる各凹底部13が軸方向SDにおいて隣り合っている状態である。 There are the same number of recessed bottoms 13 as the number of cutting edges 12, and in this embodiment there are four. Hereinafter, to distinguish between the four recessed bottoms 13 in this embodiment, they may be referred to as the first recessed bottom 13A, the second recessed bottom 13B, the third recessed bottom 13C, and the fourth recessed bottom 13D in order of proximity to the tip side TS. However, when referring to common matters without distinguishing between the four recessed bottoms 13A, 13B, 13C, and 13D, they will be collectively referred to as "recessed bottoms 13." In the axial direction SD, the first recessed bottom 13A and the second recessed bottom 13B are adjacent to each other, the second recessed bottom 13B and the third recessed bottom 13C are adjacent to each other, and the third recessed bottom 13C and the fourth recessed bottom 13D are adjacent to each other. "The recessed bottoms 13 are adjacent in the axial direction SD" means, in other words, that when the hollow needle 1 is projected in a direction perpendicular to the axial direction SD, the recessed bottoms 13 that appear on the projection surface are adjacent in the axial direction SD.
図2を併せて参照して、凹底部13をより詳しく説明する。図2は、中空針1を軸方向SDに沿って側面で切断して広げた部分展開図である。図2に示す例は、最も先端側TSに存在する尖部11から軸方向SDに切断して展開したものになっている。図2に示す展開図により、軸方向SDに直交する方向に中空針1を投影した場合における凹底部13の軸方向SDの位置関係が把握しやすくなっている。図2から明確に把握できるように、中空針1の針先10は、存在する3個以上の凹底部13(本実施の形態では4個の凹底部13A、13B、13C、13D)のそれぞれが、軸方向SDにおいて異なる位置に存在している。換言すれば、各凹底部13A、13B、13C、13Dは、軸方向SDにおける針先10の最先端部(図2に示す例では切断された尖部11)からの距離が、同じ位置に存在しているものはない。このように、3個以上の凹底部13を軸方向SDにずらして配置すれば、穿刺抵抗が最大となる部分が分散されるため、穿刺抵抗の最大値を抑制することができ、穿刺負担を軽減することができる。 The concave bottom portion 13 will be explained in more detail with reference to Figure 2. Figure 2 is a partial exploded view of the hollow needle 1 cut sideways along the axial direction SD and unfolded. The example shown in Figure 2 is cut in the axial direction SD from the tip 11 located at the most distal end TS and unfolded. The exploded view shown in Figure 2 makes it easy to understand the positional relationship of the concave bottom portion 13 in the axial direction SD when the hollow needle 1 is projected in a direction perpendicular to the axial direction SD. As can be clearly seen from Figure 2, the needle tip 10 of the hollow needle 1 has three or more concave bottom portions 13 (four concave bottom portions 13A, 13B, 13C, and 13D in this embodiment), each of which is located at a different position in the axial direction SD. In other words, none of the concave bottom portions 13A, 13B, 13C, and 13D is located at the same distance from the most distal end of the needle tip 10 in the axial direction SD (the cut tip 11 in the example shown in Figure 2). In this way, by arranging three or more recessed bottoms 13 offset in the axial direction SD, the areas with the greatest puncture resistance are dispersed, making it possible to suppress the maximum puncture resistance and reduce the puncture burden.
各凹底部13A、13B、13C、13Dに関し、軸方向SDにおいて隣り合っている凹底部13同士は、間隔を空けて存在している。以下、軸方向SDにおける、第1凹底部13Aと第2凹底部13Bとの間隔C1、第2凹底部13Bと第3凹底部13Cとの間隔C2、第3凹底部13Cと第4凹底部13Dとの間隔C3を、総称して軸方向間隔Cということとする。軸方向間隔Cを一般化すると、軸方向SDにおいて、先端側TSから第n番目(nは自然数)の凹底部13と第(n+1)番目の凹底部との間隔を表すものと見ることができる。軸方向間隔Cは、所定の距離以上とすることが好ましい。所定の距離は、典型的には穿刺対象99(図1参照)の厚さが該当する。穿刺対象99の例としては、血管(例えば静脈)の管壁、生体組織の層状をなす部分等が挙げられる。軸方向間隔Cを穿刺対象99の厚さ以上にすると、4個の切刃12のそれぞれにおいて、穿刺対象99の厚さの部分の貫通を完結させることができ、穿刺抵抗を適切に分散させることができる。なお、穿刺対象99が生体組織であることを考慮すると、血管の管壁の厚み、及び層状をなす組織の層毎の厚みは500μm以下である場合が多いため、軸方向間隔Cを規定する上述の所定の距離を500μmとしてもよい。他方、軸方向間隔Cは、胃などの臓器の壁の厚さが3mmに満たない程度であることを考慮して、3mm以下としてもよい。また、軸方向間隔Cは、穿刺対象99を考慮して、0.8mm~2mmであってもよく、1mm~1.5mmであってもよい。各軸方向間隔C1、C2、C3は、すべてが同じ値であってもよく、一部又は全部が異なる値であってもよい。 Regarding each of the recessed bottoms 13A, 13B, 13C, and 13D, adjacent recessed bottoms 13 exist at an interval in the axial direction SD. Hereinafter, the interval C1 between the first recessed bottom 13A and the second recessed bottom 13B, the interval C2 between the second recessed bottom 13B and the third recessed bottom 13C, and the interval C3 between the third recessed bottom 13C and the fourth recessed bottom 13D in the axial direction SD will be collectively referred to as the axial interval C. Generalizing the axial interval C, it can be seen as representing the interval between the nth (n is a natural number) recessed bottom 13 from the tip side TS and the (n+1)th recessed bottom 13 in the axial direction SD. It is preferable that the axial interval C be equal to or greater than a predetermined distance. This predetermined distance typically corresponds to the thickness of the puncture target 99 (see Figure 1). Examples of the puncture target 99 include the wall of a blood vessel (e.g., a vein) and a layered portion of biological tissue. If the axial spacing C is equal to or greater than the thickness of the puncture target 99, each of the four cutting blades 12 can completely penetrate the thickness of the puncture target 99, thereby appropriately distributing the puncture resistance. Considering that the puncture target 99 is biological tissue, the thickness of the blood vessel wall and the thickness of each layer of layered tissue are often 500 μm or less, so the above-mentioned predetermined distance defining the axial spacing C may be 500 μm. On the other hand, considering that the thickness of the wall of an organ such as the stomach is less than 3 mm, the axial spacing C may be 3 mm or less. Furthermore, taking into account the thickness of the puncture target 99, the axial spacing C may be 0.8 mm to 2 mm, or 1 mm to 1.5 mm. The axial spacings C1, C2, and C3 may all be the same value, or some or all of them may be different values.
図3を併せて参照して、各凹底部13A、13B、13C、13Dの周方向PDの配置を説明する。図3は、中空針1を先端側TSから見た端面図である。図3の端面図は、軸方向SDに直交する仮想平面に正対して中空針1を先端側TSから見たものであるともいえる。中空針1は、本実施の形態では円筒状であるため、図3の端面図には円筒状の端面の形状である円周が現れており、当該円周の中心Gは周の重心に相当する。凹底部13は、図3の端面図において、周方向PDに時計回りに辿ったときに、第1凹底部13A、第3凹底部13C、第4凹底部13D、第2凹底部13Bの順に現れる。このように、凹底部13は、4個以上形成される場合、図1及び図2に示すように先端側TSから軸方向SDに辿ったときに現れる順番と、図3に示すように先端側TSから見て周方向PDに辿ったときに現れる順番とがずれているとよい。 With reference also to Figure 3, the arrangement of each concave bottom portion 13A, 13B, 13C, and 13D in the circumferential direction PD will be explained. Figure 3 is an end view of the hollow needle 1 as viewed from the tip side TS. The end view of Figure 3 can also be said to be a view of the hollow needle 1 as viewed from the tip side TS, facing a virtual plane perpendicular to the axial direction SD. Since the hollow needle 1 is cylindrical in this embodiment, the end view of Figure 3 shows a circumference that is the shape of the cylindrical end face, and the center G of this circumference corresponds to the center of gravity of the circumference. When tracing the end view of Figure 3 clockwise in the circumferential direction PD, the concave bottom portions 13 appear in the order of first concave bottom portion 13A, third concave bottom portion 13C, fourth concave bottom portion 13D, and second concave bottom portion 13B. In this way, when four or more recessed bottoms 13 are formed, it is preferable that the order in which they appear when traced in the axial direction SD from the tip side TS as shown in Figures 1 and 2 is different from the order in which they appear when traced in the circumferential direction PD as viewed from the tip side TS as shown in Figure 3.
また、図3に示す例では、先端側TSから軸方向SDに見て、第1凹底部13A及び第4凹底部13Dは中心Gを挟んで対向する位置に配置されており、第2凹底部13B及び第3凹底部13Cは中心Gを挟んで対向する位置に配置されている。ここで、2つの凹底部13が中心Gを挟んで対向する位置に配置されているとは、周方向PDにおいて隣り合っていない状態を意味している。なお、図3に示す例のように、中心Gを挟んで対向する位置に配置されている凹底部13、例えば第1凹底部13A及び第4凹底部13Dに関し、中心Gと第1凹底部13Aとを結ぶ仮想直線VL1と、中心Gと第4凹底部13Dとを結ぶ仮想直線VL4とが実質的に一直線になっていてもよい。ここで、実質的に一直線になっているとは、2つの仮想直線VL1、VL4が一直線になる場合のほか、一方の仮想直線VL1を反対側の周まで延長した場合の他方の仮想直線VL4とのなす角度が10°程度の範囲内にあるものを含むことを意図している。このように、凹底部13が、軸方向SDに辿ったときに現れる順番と周方向PDに辿ったときに現れる順番とがずれている、又は上述の関係で中心Gを挟んで対向する位置に配置されていると、中空針1を穿刺対象99に穿刺する際に周方向PDにおけるバランスが崩れることを抑制することができる。 In the example shown in Figure 3, when viewed from the tip side TS in the axial direction SD, the first concave bottom 13A and the fourth concave bottom 13D are arranged in positions facing each other across the center G, and the second concave bottom 13B and the third concave bottom 13C are arranged in positions facing each other across the center G. Here, two concave bottoms 13 arranged in positions facing each other across the center G means that they are not adjacent to each other in the circumferential direction PD. Note that, as in the example shown in Figure 3, for concave bottoms 13 arranged in positions facing each other across the center G, such as the first concave bottom 13A and the fourth concave bottom 13D, the imaginary line VL1 connecting the center G and the first concave bottom 13A and the imaginary line VL4 connecting the center G and the fourth concave bottom 13D may be substantially in the same line. Here, "substantially in a straight line" is intended to include not only cases where the two imaginary lines VL1 and VL4 are in a straight line, but also cases where one imaginary line VL1 is extended to the opposite circumference and the angle it forms with the other imaginary line VL4 is within a range of approximately 10°. In this way, if the order in which the concave bottoms 13 appear when traced in the axial direction SD is different from the order in which they appear when traced in the circumferential direction PD, or if they are positioned opposite each other across the center G in the above-mentioned relationship, it is possible to prevent the hollow needle 1 from losing balance in the circumferential direction PD when puncturing the target 99.
上述のように構成された中空針1は、典型的には超短パルスレーザによって凹底部13を有する切刃12が形成される。超短パルスレーザは、エネルギーを発生するパルス幅が短く、加工対象において熱による溶融等のダメージが生じにくいため、針先10にU字型の切刃12を複数形成するといった微細加工を高品位に行うことができる。 The hollow needle 1 configured as described above typically has a cutting edge 12 with a concave bottom 13 formed using an ultrashort pulse laser. Because the pulse width of an ultrashort pulse laser is short and it is less likely to cause damage to the workpiece due to heat, such as melting, it is possible to perform high-quality micromachining, such as forming multiple U-shaped cutting edges 12 on the needle tip 10.
図4に、パイプ91を中空針1(図1参照)に加工する加工装置30の模式的な概略構成図を示す。加工装置30は、レーザ発振器34と、ステージ35と、エアブロー38と、集塵器39とを備えている。加工装置30は、中空針1の原料である金属製のパイプ91をステージ35に把持させ、レーザ発振器34からレーザ49をパイプ91に照射することで、パイプ91を加工して中空針1とする装置である。 Figure 4 shows a schematic diagram of the processing device 30 that processes a pipe 91 into a hollow needle 1 (see Figure 1). The processing device 30 is equipped with a laser oscillator 34, a stage 35, an air blower 38, and a dust collector 39. The processing device 30 is a device that processes a metal pipe 91, which is the raw material for the hollow needle 1, into a hollow needle 1 by holding the metal pipe 91 on the stage 35 and irradiating the pipe 91 with a laser 49 from the laser oscillator 34.
レーザ発振器34は、発振器41と、パルス変調器42と、パワー制御器43と、波長変更器44と、ガルバのスキャナ45と、fθレンズ46とを有している。発振器41は、レーザ光を生成する。パルス変調器42は、発振器41で生成されたレーザ光のパルスを変調する。パワー制御器43は、パルス変調器42でパルス変調されたレーザ光のパワーを変更する。波長変更器44は、パワー制御器43でパワーが変更されたレーザ光の波長を変更する。波長変更器44でレーザ光の波長を短くすることにより、パイプ91をよりきれいに加工することができる。波長変更器44で波長が変更されたレーザ光は、ガルバのスキャナ45によって照射方向が制御され、fθレンズ46を介してレーザ49として照射される。レーザ発振器34から照射されるレーザ49は、超短パルスレーザとなっている。 The laser oscillator 34 has an oscillator 41, a pulse modulator 42, a power controller 43, a wavelength changer 44, a galvanic scanner 45, and an fθ lens 46. The oscillator 41 generates laser light. The pulse modulator 42 modulates the pulses of the laser light generated by the oscillator 41. The power controller 43 changes the power of the laser light pulse-modulated by the pulse modulator 42. The wavelength changer 44 changes the wavelength of the laser light whose power has been changed by the power controller 43. By shortening the wavelength of the laser light with the wavelength changer 44, the pipe 91 can be processed more neatly. The irradiation direction of the laser light whose wavelength has been changed by the wavelength changer 44 is controlled by the galvanic scanner 45, and it is irradiated as a laser 49 via the fθ lens 46. The laser 49 irradiated from the laser oscillator 34 is an ultrashort pulse laser.
ステージ35は、回転ステージ51と、傾斜ステージ52と、XYZステージ53とを有している。回転ステージ51は、パイプ91をその軸線まわりに回転可能に把持する。回転ステージ51に把持されたパイプ91は、本実施の形態では、標準位置において、パイプ91の軸線が水平に延びている。標準位置とは、傾斜ステージ52の作動による傾斜が行われていない状態をいう。標準位置において、回転ステージ51に把持されたパイプ91の軸線が延びる方向に直交して水平に延びる方向を「X方向」、回転ステージ51に把持されたパイプ91の軸線が延びる方向を「Y方向」、X方向及びY方向に直交して鉛直に延びる方向を「Z方向」ということとする。傾斜ステージ52は、回転ステージ51に把持されたパイプ91の先端(すなわち回転ステージ51に把持された側とは反対側の端部)を、典型的には上下(すなわちZ方向)に移動させて傾ける。XYZステージ53は、回転ステージ51に把持されたパイプ91を、X方向、Y方向、及びZ方向に動かす。ステージ35は、本実施の形態では、XYZステージ53の上に傾斜ステージ52が設けられ、傾斜ステージ52の上に回転ステージ51が設けられている。 The stage 35 has a rotating stage 51, a tilting stage 52, and an XYZ stage 53. The rotating stage 51 holds the pipe 91 so that it can rotate around its axis. In this embodiment, the axis of the pipe 91 held by the rotating stage 51 extends horizontally in the standard position. The standard position refers to a state in which no tilting is performed by operating the tilting stage 52. In the standard position, the horizontal direction perpendicular to the direction in which the axis of the pipe 91 held by the rotating stage 51 extends is referred to as the "X direction," the direction in which the axis of the pipe 91 held by the rotating stage 51 extends is referred to as the "Y direction," and the vertical direction perpendicular to the X and Y directions is referred to as the "Z direction." The tilting stage 52 tilts the tip of the pipe 91 held by the rotating stage 51 (i.e., the end opposite the side held by the rotating stage 51) typically by moving it up and down (i.e., in the Z direction). The XYZ stage 53 moves the pipe 91 held by the rotation stage 51 in the X, Y, and Z directions. In this embodiment, the stage 35 has a tilt stage 52 provided on the XYZ stage 53, and a rotation stage 51 provided on the tilt stage 52.
加工装置30では、ステージ35に把持されたパイプ91に対して、レーザ発振器34から照射されたレーザ49を当てながら、ステージ35でパイプ91を適宜の方向に移動及び/又は回転させることで、レーザ49でパイプ91の所定の箇所を切断し、パイプ91を加工する。パイプ91をレーザ49で切断する際、切断箇所に向けてエアブロー38からエアを供給し、エアブロー38から供給されたエアによって飛ばされた切り屑は、集塵器39に吸引されて回収される。ステージ35に把持されたパイプ91は、所定の箇所が切断された後、X方向への移動、Y方向への移動、Z方向への移動、傾斜、及び/又は回転が適宜行われ、次の所定の箇所が切断される。加工装置30において、すべての所定の箇所が切断されると、中空針1(図1参照)が生成される。なお、加工装置30における、レーザ発振器34、ステージ35、エアブロー38、及び集塵器39の発停や動きの内容は、典型的には制御装置(不図示)によって制御される。 In the processing device 30, a laser 49 emitted from a laser oscillator 34 is directed at a pipe 91 held on a stage 35, while the pipe 91 is moved and/or rotated in an appropriate direction on the stage 35, thereby cutting predetermined locations of the pipe 91 with the laser 49 and processing the pipe 91. When cutting the pipe 91 with the laser 49, air is supplied from an air blower 38 toward the cutting location, and cutting chips blown away by the air supplied from the air blower 38 are sucked into and collected by a dust collector 39. After a predetermined location has been cut, the pipe 91 held on the stage 35 is moved in the X direction, Y direction, or Z direction, tilted, and/or rotated as appropriate to cut the next predetermined location. When all predetermined locations have been cut in the processing device 30, a hollow needle 1 (see Figure 1) is produced. In addition, the start/stop and operation of the laser oscillator 34, stage 35, air blower 38, and dust collector 39 in the processing device 30 are typically controlled by a control device (not shown).
図5A~図5Dに、中空針1を生成するためのパイプ91の加工態様を例示する。以下の説明において、中空針1の構成に言及しているときは、適宜図1~図3を参照することとする。本実施の形態のように、4個の凹底部13を有する中空針1を生成する場合、まず、図5Aに示すように、先端側TSから見て中心Gを挟んで対向する2個の凹底部13(例えば第1凹底部13A及び第4凹底部13D)を形成するように、パイプ91の当該箇所をカットする。ここで2個の凹底部13を形成する際は、まず1個目の凹底部13を形成した後、ステージ35を制御してパイプ91の向きを適切に変えて2個目の凹底部13を形成すればよい。2個の凹底部13を形成したら、ステージ35を制御してパイプ91の向きを適切に変え、図5Bに示すように、形成済みの2個の凹底部13に対して周方向PDに隣り合う凹底部13(例えば第3凹底部13C)を形成するように、パイプ91の当該箇所をカットする。その後、ステージ35を制御してパイプ91の向きを適切に変え、図5Cに示すように、残りの1個の凹底部13(例えば第2凹底部13B)を形成するように、パイプ91の当該箇所をカットする。このようにして、図5Dに示すような中空針1が生成される。 Figures 5A to 5D show examples of how the pipe 91 is processed to produce the hollow needle 1. In the following description, when referring to the configuration of the hollow needle 1, reference will be made to Figures 1 to 3 as appropriate. When producing a hollow needle 1 having four concave bottoms 13, as in this embodiment, first, as shown in Figure 5A, the pipe 91 is cut at the appropriate locations to form two concave bottoms 13 (e.g., a first concave bottom 13A and a fourth concave bottom 13D) that face each other across the center G when viewed from the tip side TS. Here, when forming two concave bottoms 13, the first concave bottom 13 is formed first, and then the stage 35 is controlled to appropriately change the orientation of the pipe 91 to form the second concave bottom 13. Once the two recessed bottom portions 13 have been formed, the stage 35 is controlled to appropriately change the orientation of the pipe 91, and that portion of the pipe 91 is cut so as to form a recessed bottom portion 13 (e.g., third recessed bottom portion 13C) adjacent to the two previously formed recessed bottom portions 13 in the circumferential direction PD, as shown in FIG. 5B. Thereafter, the stage 35 is controlled to appropriately change the orientation of the pipe 91, and that portion of the pipe 91 is cut so as to form the remaining recessed bottom portion 13 (e.g., second recessed bottom portion 13B), as shown in FIG. 5C. In this way, a hollow needle 1 such as that shown in FIG. 5D is produced.
上述のようにパイプ91がカットされることによって中空針1が生成される場合、軸方向間隔Cが所定の距離以上となることを確保するために、パイプ91がカットされる際の角度を以下のようにするとよい。 When the hollow needle 1 is produced by cutting the pipe 91 as described above, the angle at which the pipe 91 is cut should be set as follows to ensure that the axial distance C is equal to or greater than a predetermined distance.
図6は、図4に示す加工装置30においてレーザ49を当てながらパイプ91をY方向に動かすことによって形成されるパイプ91のカット面CFとパイプ91の軸線9との角度(以下「傾斜角θ」という。)を説明する、パイプ91の側面断面図である。傾斜角θは、より詳細には、レーザ49がZ方向に照射される場合に、パイプ91のカット面CFと、パイプ91の軸線9をZ方向の上下に広げた仮想平面と、の間の角度となり、ベベル角といわれる場合もある。パイプ91を加工して生成される中空針1において、形成される凹底部13の数をA、パイプ91(ひいては中空針1)の内径をB、軸方向SDに隣り合う凹底部13の軸方向SDの間隔をC[μm](軸方向間隔Cに相当)とした場合、傾斜角θは以下の式を満たす範囲で決定するとよい。
θ≦Arctan{((B/(A-1))/C} ・・・(1)
6 is a side cross-sectional view of a pipe 91 illustrating the angle (hereinafter referred to as the "inclination angle θ") between the cut surface CF of the pipe 91 and the axis 9 of the pipe 91, which is formed by moving the pipe 91 in the Y direction while applying the laser 49 in the processing device 30 shown in FIG. 4. More specifically, the inclination angle θ is the angle between the cut surface CF of the pipe 91 and an imaginary plane extending above and below the axis 9 of the pipe 91 in the Z direction when the laser 49 is applied in the Z direction, and is sometimes referred to as the bevel angle. In a hollow needle 1 produced by processing a pipe 91, when the number of formed recessed bottoms 13 is A, the inner diameter of the pipe 91 (and therefore the hollow needle 1) is B, and the axial distance in the axial direction SD between adjacent recessed bottoms 13 is C [μm] (corresponding to the axial distance C), the inclination angle θ may be determined within a range that satisfies the following formula:
θ≦Arctan {((B/(A-1))/C} ...(1)
上記の(1)式について説明する。実際には図5A~図5Dに示すようにさまざまな方向に現れる、各切刃12のカット面CFを、説明の便宜のために方向を揃え(これを図6中で「仮想カット面VCF」として表す。)ることとする。例えば、図6中、先端側TSにある右下がりのカット面CF1について、右上がりに揃えたものが仮想カット面VCF1となる。隣り合うカット面CF又は仮想カット面VCFについて、軸方向間隔Cを内径Bの方向の間隔(以下「径方向間隔P」という。)で表すと、径方向間隔Pは、「P=C×tanθ」となる。他方、図6において、カット面CF又は仮想カット面VCFのうちの最も先端側TSの凹底部13が形成される仮想カット面VCF1と、最も基端側BSの凹底部13が形成される仮想カット面VCF(以下、これを「仮想カット面BVCF」と表す。)と、の内径Bの方向における間隔の最大値は、内径Bを超えて離すことはできないから、内径Bの大きさになる。カット面CF1と仮想カット面BVCFとの間の内径Bの方向における間隔には、形成される凹底部13の数Aから1を引いた数(A-1)の径方向間隔Pが生じるので、1つの径方向間隔Pは内径Bを(A-1)で除した値以下の値「P≦(B/(A-1))」にするとよい。この式に、上述の「P=C×tanθ」を代入して整理すると、上記の(1)式となる。 The above formula (1) will now be explained. In reality, the cut surfaces CF of each cutting edge 12 appear in various directions as shown in Figures 5A to 5D, but for ease of explanation, they will be aligned in the same direction (represented as "virtual cut surfaces VCF" in Figure 6). For example, in Figure 6, the cut surface CF1 on the tip side TS that slopes downward to the right becomes the virtual cut surface VCF1 when aligned to slope upward to the right. If the axial spacing C between adjacent cut surfaces CF or virtual cut surfaces VCF is expressed as the spacing in the direction of the inner diameter B (hereinafter referred to as "radial spacing P"), then the radial spacing P is "P = C x tan θ". On the other hand, in FIG. 6 , the maximum distance in the direction of inner diameter B between the imaginary cut surface VCF1 on which the recessed bottom portion 13 closest to the distal end TS of the cut surfaces CF or imaginary cut surfaces VCF is formed and the imaginary cut surface VCF on which the recessed bottom portion 13 closest to the proximal end BS is formed (hereinafter referred to as the "imaginary cut surface BVCF") cannot be greater than the inner diameter B, and is therefore equal to the size of the inner diameter B. The distance between cut surface CF1 and imaginary cut surface BVCF in the direction of inner diameter B is a radial distance P equal to (A-1), which is the number A of recessed bottom portions 13 formed minus 1. Therefore, it is preferable to set one radial distance P to a value equal to or less than the value obtained by dividing the inner diameter B by (A-1), i.e., "P≦(B/(A-1))." Substituting the above-mentioned "P=C×tan θ" into this equation and rearranging, we obtain the above equation (1).
次に、先端側TSから軸方向SDに見た場合の周方向PDにおける隣り合う凹底部13の好ましい間隔について説明する。周方向PDにおける凹底部13の間隔は、図3に示すように、中心Gから3個以上(本実施の形態では4個)の凹底部13のそれぞれに仮想直線VLを引いた場合の、隣り合う仮想直線VLのなす角(以下「間隔角度Θx」という。)として表すことができる。なお、仮想直線VLについて、中心Gから第1凹底部13Aに引いたものを「仮想直線VL1」と表し、以下これに倣って、第2凹底部13Bに引いたものを「仮想直線VL2」、第3凹底部13Cに引いたものを「仮想直線VL3」、第4凹底部13Dに引いたものを「仮想直線VL4」と表すが、これらを区別しない場合は「仮想直線VL」と総称する。中空針1は、間隔角度Θxを適切に確保することで、その周方向PDに隣り合う凹底部13を別個のものとして区別可能になり、換言すれば周方向PDに隣り合う2つの凹底部13が一体化することを防ぐことができ、穿刺時の抵抗を適切に分散させることができる。この観点から、間隔角度Θxは、中空針1において、凹底部13の数をA、パイプ91(ひいては中空針1)の内径をB、軸方向SDに隣り合う凹底部13の軸方向SDの間隔をC[μm]、傾斜角をθとした場合、以下の式を満たす範囲で決定するとよい。
Arccos{1-(C×tanθ/(B/2))}≦Θx ・・・(2)
Next, a preferred spacing between adjacent recessed bottom portions 13 in the circumferential direction PD when viewed from the tip side TS in the axial direction SD will be described. As shown in FIG. 3 , the spacing between the recessed bottom portions 13 in the circumferential direction PD can be expressed as the angle (hereinafter referred to as the "spacing angle Θx") formed by adjacent imaginary lines VL when imaginary lines VL are drawn from the center G to each of three or more (four in this embodiment) recessed bottom portions 13. Regarding the imaginary line VL, the line drawn from the center G to the first recessed bottom portion 13A will be referred to as the "imaginary line VL1." Following this, the line drawn to the second recessed bottom portion 13B will be referred to as the "imaginary line VL2," the line drawn to the third recessed bottom portion 13C will be referred to as the "imaginary line VL3," and the line drawn to the fourth recessed bottom portion 13D will be referred to as the "imaginary line VL" when no distinction is made. By appropriately ensuring the spacing angle Θx, the hollow needle 1 can distinguish adjacent recessed bottoms 13 in the circumferential direction PD as separate entities, in other words, it is possible to prevent two adjacent recessed bottoms 13 in the circumferential direction PD from becoming one with each other, and it is possible to appropriately distribute the resistance during puncture. From this perspective, the spacing angle Θx should be determined within a range that satisfies the following formula, where A is the number of recessed bottoms 13 in the hollow needle 1, B is the inner diameter of the pipe 91 (and therefore the hollow needle 1), C [μm] is the spacing in the axial direction SD between adjacent recessed bottoms 13, and θ is the inclination angle:
Arccos {1-(C×tanθ/(B/2))}≦Θx...(2)
図7A~図7Cを併せて参照して、上記の(2)式について説明する。図7Aに示すように、XYZ座標系において、X軸を回転軸線としてXY平面に対してZ軸方向に傾斜角θ(図7B参照)だけ傾いた1つ目のカット面CF1でパイプ91をカットした場合、Y軸を回転軸線としてXY平面に対してZ軸方向に角度Θaだけ傾いた仮想平面とカット面CF1とが交差する点E1(X1、Y1、Z1)の位置は、次のようになる。なお、Y1については、図7Bを参照することが理解の助けになる。図7Bは、X1を通りYZ平面に平行な面において傾斜角θ及び点E1を示したものである。
X1=(B/2)×cosΘa
Y1=((B/2)×sinΘa)/tanθ
Z1=(B/2)×sinΘa
The above formula (2) will be explained with reference to Figures 7A to 7C. As shown in Figure 7A, in an XYZ coordinate system, when a pipe 91 is cut at a first cut surface CF1 inclined by an inclination angle θ (see Figure 7B) in the Z-axis direction with respect to the XY plane, with the X axis as the rotation axis, the position of point E1 (X1, Y1, Z1) where an imaginary plane inclined by an angle Θa in the Z-axis direction with respect to the XY plane, with the Y axis as the rotation axis, intersects with cut surface CF1 is as follows. Note that referring to Figure 7B will help understanding of Y1. Figure 7B shows the inclination angle θ and point E1 on a plane that passes through X1 and is parallel to the YZ plane.
X1=(B/2)×cosΘa
Y1=((B/2)×sinΘa)/tanθ
Z1 = (B/2) × sin Θa
次に図7Cに示すように、凹底部13の位置が1つ目のカット面CF1よりも軸方向SDにおいて基端側にCだけずれると共に、傾斜角θの2つ目のカット面CF2でパイプ91をカットした場合、Y軸を回転軸線としてXY平面に対してZ軸方向に角度(Θa+Θx)だけ傾いた仮想平面とカット面CF2とが交差する点E2におけるY座標の位置Y2は、点E1に倣って、次のようになる。
Y2=((B/2)×sin(Θa+Θx))/(tanθ+C)
Next, as shown in Figure 7C, if the position of the concave bottom 13 is shifted by an amount C toward the base end in the axial direction SD from the first cut surface CF1 and the pipe 91 is cut by a second cut surface CF2 having an inclination angle θ, the Y-coordinate position Y2 at point E2 where the cut surface CF2 intersects with an imaginary plane inclined by an angle (Θa + Θx) in the Z-axis direction with respect to the XY plane, with the Y axis as the axis of rotation, will be as follows, following point E1:
Y2=((B/2)×sin(Θa+Θx))/(tanθ+C)
1つ目のカット面CF1と2つ目のカット面CF2との交点は、Y座標の位置が同じになるから、Y1=Y2とすることができ、これより以下の関係を導くことができる。
((B/2)×sinΘa)/tanθ=((B/2)×sin(Θa+Θx))/(tanθ+C) ・・・(3)
境界条件導出のため、隣り合う凹底部13が最も近く、1つ目のカット面CF1の凹底部13と2つ目のカット面CF2とが交差する場合はΘaが90°であるから、Θa=90°を上記の(3)式に代入すると以下の値が得られる。
Θx=Arccos{1-(C×tanθ/(B/2))} ・・・(4)
間隔角度Θxは、上記の(4)式の値よりも大きければよいことから、上記の(2)式となる。
The intersection of the first cut surface CF1 and the second cut surface CF2 has the same Y coordinate position, so Y1=Y2, which leads to the following relationship:
((B/2)×sinΘa)/tanθ=((B/2)×sin(Θa+Θx))/(tanθ+C)...(3)
To derive the boundary conditions, when the adjacent concave bottoms 13 are closest and the concave bottom 13 of the first cut surface CF1 intersects with the second cut surface CF2, Θa is 90°, so by substituting Θa = 90° into the above equation (3), the following value is obtained.
Θx=Arccos {1-(C×tanθ/(B/2))} ...(4)
The interval angle Θx only needs to be larger than the value of the above formula (4), and therefore is given by the above formula (2).
次に図8Aを参照して、中空針1の作用を説明する。図8A中、中空針1自体は図1に示すものと同様であるが、グラフを併記している点が図1と異なっている。図8Aに併記しているグラフは、縦軸に穿刺抵抗を取り、横軸に穿刺位置を取っている。横軸の穿刺位置は、典型的には、穿刺対象99の穿刺面99Fに対する軸方向SDにおける中空針1の位置である。中空針1を穿刺対象99に穿刺するには、針先10を穿刺対象99に対向させ、中空針1を穿刺対象99に向けて軸方向SDに移動させ、針先10を穿刺対象99に穿刺していく。このとき、最も先端側TSに位置する尖部11が最初に穿刺対象99に接触し、その尖部11から続く両側の切刃12が穿刺対象99に入っていく。中空針1を穿刺対象99に向けてさらに軸方向SDに移動させると、本実施の形態では、軸方向SDにおいて先端側TSから2番目に位置する尖部11が穿刺対象99に接触し、その尖部11から続く両側の切刃12が穿刺対象99に入っていく。本実施の形態では、軸方向SDにおいて先端側TSから1番目の尖部11と2番目の尖部11とが、先端側TSから見た円筒状の中空針1の円周の中心G(図3参照)を挟んで対向する位置に配置されているので、中空針1を安定的に穿刺対象99に穿刺することができる。仮に、尖部11が、先端側TSから見て円周上の一方に片寄っていた場合、抵抗のバランスが崩れて中空針1が曲がって穿刺対象99に穿刺されることがあり得るが、本実施の形態の尖部11の配置に寄れば、中空針1の曲がりを抑制することができる。 Next, the function of the hollow needle 1 will be explained with reference to Figure 8A. In Figure 8A, the hollow needle 1 itself is the same as that shown in Figure 1, but differs from Figure 1 in that a graph is also included. The graph included in Figure 8A has the puncture resistance on the vertical axis and the puncture position on the horizontal axis. The puncture position on the horizontal axis is typically the position of the hollow needle 1 in the axial direction SD relative to the puncture surface 99F of the puncture target 99. To puncture the hollow needle 1 into the puncture target 99, the needle tip 10 is placed opposite the puncture target 99 and the hollow needle 1 is moved in the axial direction SD toward the puncture target 99, puncturing the needle tip 10 into the puncture target 99. At this time, the tip 11 located at the most distal end TS comes into contact with the puncture target 99 first, and the cutting edges 12 on both sides extending from the tip 11 enter the puncture target 99. When the hollow needle 1 is further moved in the axial direction SD toward the puncture target 99, in this embodiment, the tip 11 second from the tip side TS in the axial direction SD comes into contact with the puncture target 99, and the cutting edges 12 on both sides of that tip 11 enter the puncture target 99. In this embodiment, the first and second tips 11 from the tip side TS in the axial direction SD are positioned opposite each other across the center G (see Figure 3) of the circumference of the cylindrical hollow needle 1 as seen from the tip side TS, allowing the hollow needle 1 to stably puncture the puncture target 99. If the tips 11 were offset to one side on the circumference as seen from the tip side TS, the balance of resistance could be disrupted, causing the hollow needle 1 to bend and puncture the puncture target 99; however, the positioning of the tips 11 in this embodiment prevents the hollow needle 1 from bending.
その後、中空針1を穿刺対象99に向けてさらに軸方向SDに移動させると、本実施の形態では、軸方向SDにおいて先端側TSから3番目に位置する尖部11が穿刺対象99に接触する。ここから中空針1を穿刺対象99に向けてさらに軸方向SDに移動させると、1番目の尖部11と3番目の尖部11との間の第1凹底部13Aが、穿刺対象99に入っていく。このとき、図8Aに併記されているグラフから分かるように、尖部11から第1凹底部13Aに至る切刃12における内面3との境界を形成する曲線が、軸方向SDに対する角度が大きくなるにつれて穿刺抵抗が増大していく。そして、軸方向SDに対する角度が最大(本実施の形態では直角)となる第1凹底部13Aにおいて、穿刺抵抗は極大となる。その後、穿刺位置が第1凹底部13Aの位置を越えると穿刺抵抗は一旦低下し、続けて第2凹底部13Bに向けて穿刺抵抗が増大していき、第2凹底部13Bにおいて穿刺抵抗は極大となる。その後、同様に、第3凹底部13C及び第4凹底部13Dに向けて、穿刺抵抗の減少と増大を繰り返す。穿刺抵抗は、典型的には、第1凹底部13Aの位置、第2凹底部13Bの位置、第3凹底部13Cの位置、第4凹底部13Dの位置の順に極大値が大きくなり、第4凹底部13Dの位置で最大となる。穿刺位置が第4凹底部13Dの位置を越えると、穿刺抵抗は、本実施の形態では、第1凹底部13Aの位置と第2凹底部13Bの位置との間の極小値よりも小さくなり、その後の変化はほとんどなくなる。このように、本実施の形態に係る中空針1では、凹底部13のすべてが軸方向SDにおいて異なる位置に形成されいているので、穿刺抵抗が凹底部13の数に応じて分散され、穿刺抵抗の最大値を抑制することができる。 When the hollow needle 1 is then moved further in the axial direction SD toward the puncture target 99, in this embodiment, the tip 11 located third from the tip side TS in the axial direction SD comes into contact with the puncture target 99. When the hollow needle 1 is moved further in the axial direction SD toward the puncture target 99 from here, the first concave bottom 13A between the first tip 11 and the third tip 11 enters the puncture target 99. At this time, as can be seen from the graph also shown in Figure 8A, the puncture resistance increases as the angle of the curve forming the boundary between the inner surface 3 of the cutting edge 12 from the tip 11 to the first concave bottom 13A with respect to the axial direction SD increases. The puncture resistance is then maximized at the first concave bottom 13A, where the angle with respect to the axial direction SD is greatest (a right angle in this embodiment). Thereafter, when the puncture position passes the first concave bottom 13A, the puncture resistance temporarily decreases, then increases toward the second concave bottom 13B, and reaches a maximum at the second concave bottom 13B. Thereafter, the puncture resistance repeatedly decreases and increases toward the third concave bottom 13C and the fourth concave bottom 13D. The puncture resistance typically exhibits increasing maximum values in the order of the first concave bottom 13A, the second concave bottom 13B, the third concave bottom 13C, and the fourth concave bottom 13D, reaching a maximum at the fourth concave bottom 13D. In this embodiment, when the puncture position passes the fourth concave bottom 13D, the puncture resistance becomes smaller than the minimum value between the first concave bottom 13A and the second concave bottom 13B, and thereafter shows almost no change. In this way, in the hollow needle 1 according to this embodiment, all of the recessed bottoms 13 are formed at different positions in the axial direction SD, so the puncture resistance is distributed according to the number of recessed bottoms 13, making it possible to suppress the maximum value of the puncture resistance.
図8Bは、一般に用いられている比較例に係る中空針101の構成を示すと共に、その穿刺位置と穿刺抵抗との関係のグラフを併記している。比較例に係る中空針101は、凹底部13が2個形成されており、尖部11も2個有している。比較例に係る中空針101は、2個の凹底部13が、先端側TSから見た円筒状の直径の両端に位置しており、軸方向SDにおいては同じ位置に設けられている。このように構成された比較例に係る中空針101を穿刺対象99に穿刺すると、穿刺位置が基端側BSに移動するにつれて穿刺抵抗が増大していき、2つの凹底部13の位置で最大となる。比較例に係る中空針101は、軸方向SDにおいて2つの凹底部13が同時に現れ、2つの凹底部13の穿刺抵抗が穿刺対象99に同時に掛かるため、穿刺抵抗のピークは1つであるがその値は図8Aに示す本実施の形態に係る中空針1の最大値よりも大きくなる。 8B shows the configuration of a commonly used hollow needle 101 according to a comparative example, along with a graph of the relationship between the puncture position and the puncture resistance. The hollow needle 101 according to the comparative example has two concave bottoms 13 and two points 11. In the hollow needle 101 according to the comparative example, the two concave bottoms 13 are located at both ends of the cylindrical diameter as viewed from the tip side TS, and are located at the same position in the axial direction SD. When the hollow needle 101 according to the comparative example configured in this manner is inserted into a puncture target 99, the puncture resistance increases as the puncture position moves toward the base side BS, and reaches a maximum at the position of the two concave bottoms 13. In the hollow needle 101 according to the comparative example, two concave bottoms 13 appear simultaneously in the axial direction SD, and the puncture resistance of the two concave bottoms 13 is simultaneously applied to the puncture target 99. Therefore, although there is only one peak of puncture resistance, the value is greater than the maximum value of the hollow needle 1 according to the present embodiment shown in FIG. 8A.
以上で説明したように、本実施の形態に係る中空針1によれば、凹底部13のすべてが軸方向SDにおいて異なる位置に形成されいているので、穿刺抵抗が凹底部13の数に応じて分散され、穿刺抵抗の最大値を抑制することができる。また、切刃12がU字型の曲線形状を有しているので、中空針1において凹底部13に応力が集中することを抑制することができる。また、先端側TSから軸方向SDに見て、第1凹底部13A及び第4凹底部13Dは中心Gを挟んで対向する位置に配置され、第2凹底部13B及び第3凹底部13Cは中心Gを挟んで対向する位置に配置されているので、穿刺時に、周方向PDにおけるバランスが崩れることを抑制することができる。 As explained above, with the hollow needle 1 according to this embodiment, all of the concave bottoms 13 are formed at different positions in the axial direction SD, so the puncture resistance is distributed according to the number of concave bottoms 13, and the maximum value of the puncture resistance can be suppressed. Furthermore, because the cutting edge 12 has a U-shaped curved shape, stress concentration on the concave bottoms 13 in the hollow needle 1 can be suppressed. Furthermore, when viewed from the tip side TS in the axial direction SD, the first concave bottom 13A and the fourth concave bottom 13D are positioned opposite each other with the center G in between, and the second concave bottom 13B and the third concave bottom 13C are positioned opposite each other with the center G in between, so that imbalance in the circumferential direction PD can be suppressed during puncture.
以上の説明では、中空針1が円筒状(すなわち軸線9に直交する断面における形状が円形)に形成されているとしたが、円筒状以外の、例えば軸線9に直交する断面における形状が楕円形等の筒状形状であってもよい。 In the above explanation, the hollow needle 1 is formed in a cylindrical shape (i.e., the shape in the cross section perpendicular to the axis 9 is circular), but it may also have a cylindrical shape other than a cylindrical shape, for example, the shape in the cross section perpendicular to the axis 9 is elliptical.
以上の説明では、先端側TSから軸方向SDに見て、第1凹底部13A及び第4凹底部13Dは中心Gを挟んで対向する位置に配置されており、第2凹底部13B及び第3凹底部13Cは中心Gを挟んで対向する位置に配置されていることとした。しかし、この配置に代えて、先端側TSから軸方向SDに見て、第1凹底部13A及び第2凹底部13Bは中心Gを挟んで対向する位置に配置されており、第3凹底部13C及び第4凹底部13Dは中心Gを挟んで対向する位置に配置されていてもよい。 In the above explanation, when viewed from the tip side TS in the axial direction SD, the first concave bottom 13A and the fourth concave bottom 13D are positioned opposite each other across the center G, and the second concave bottom 13B and the third concave bottom 13C are positioned opposite each other across the center G. However, instead of this arrangement, when viewed from the tip side TS in the axial direction SD, the first concave bottom 13A and the second concave bottom 13B may be positioned opposite each other across the center G, and the third concave bottom 13C and the fourth concave bottom 13D may be positioned opposite each other across the center G.
以上に示した記載内容及び図示内容は、本開示の技術に係る部分についての詳細な説明であり、本開示の技術の一例に過ぎない。例えば、上記の構成、機能、作用、及び効果に関する説明は、本開示の技術に係る部分の構成、機能、作用、及び効果の一例に関する説明である。よって、本開示の技術の主旨を逸脱しない範囲内において、以上に示した記載内容及び図示内容に対して、不要な部分を削除したり、新たな要素を追加したり、置き換えたりしてもよいことは言うまでもない。また、錯綜を回避し、本開示の技術に係る部分の理解を容易にするために、以上に示した記載内容及び図示内容では、本開示の技術の実施を可能にする上で特に説明を要しない技術常識等に関する説明は省略されている。 The above-described written content and illustrations are a detailed explanation of the parts related to the technology of the present disclosure and are merely an example of the technology of the present disclosure. For example, the above explanation of the configuration, functions, actions, and effects is an explanation of an example of the configuration, functions, actions, and effects of the parts related to the technology of the present disclosure. Therefore, it goes without saying that unnecessary parts may be deleted, new elements may be added, or substitutions may be made to the above-described written content and illustrations, as long as they do not deviate from the spirit of the technology of the present disclosure. Furthermore, in order to avoid confusion and to facilitate understanding of the parts related to the technology of the present disclosure, the above-described written content and illustrations omit explanations of common technical knowledge that do not require particular explanation to enable the implementation of the technology of the present disclosure.
本明細書において、「A及び/又はB」は、「A及びBのうちの少なくとも1つ」と同義である。つまり、「A及び/又はB」は、Aだけであってもよいし、Bだけであってもよいし、A及びBの組み合わせであってもよい、という意味である。また、本明細書において、3つ以上の事柄を「及び/又は」で結び付けて表現する場合も、「A及び/又はB」と同様の考え方が適用される。 In this specification, "A and/or B" is synonymous with "at least one of A and B." In other words, "A and/or B" means that it could be just A, just B, or a combination of A and B. Furthermore, in this specification, the same concept as "A and/or B" applies when three or more things are expressed connected by "and/or."
2024年3月29日に出願された日本国特許出願2024-057947号の開示は、その全体が参照により本明細書に取り込まれる。また、本明細書に記載されたすべての文献、特許出願及び技術規格は、個々の文献、特許出願及び技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。
本発明の説明に関連して(特に以下の請求項に関連して)用いられる名詞及び同様な指示語の使用は、本明細書中で特に指摘したり、明らかに文脈と矛盾したりしない限り、単数及び複数の両方に及ぶものと解釈される。語句「備える」、「有する」、及び「含む」は、特に断りのない限り、オープンエンドターム(すなわち「~を含むが限らない」という意味)として解釈される。
The disclosure of Japanese Patent Application No. 2024-057947, filed on March 29, 2024, is incorporated herein by reference in its entirety. In addition, all documents, patent applications, and technical standards described herein are incorporated herein by reference to the same extent as if each individual document, patent application, and technical standard was specifically and individually indicated to be incorporated by reference.
The use of nouns and similar referents used in connection with the description of the present invention (particularly in connection with the claims that follow) shall be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The words "comprises,""having," and "including" shall be construed as open-ended terms (i.e., meaning "including, but not limited to") unless otherwise noted.
上記実施形態に関し、さらに以下の付記を開示する。
(付記1)
針先が先端側に形成された筒状形状を有する医療用の中空針であって、
上記先端側から上記先端側とは反対の基端側へ延びる上記筒状形状の軸線に沿う方向を軸方向とし、上記筒状形状の周に沿う方向を周方向とした場合に、
上記針先には、上記先端側に尖った尖部が上記周方向に間隔を空けて3個以上形成されており、かつ、3個以上の上記尖部のそれぞれの間に上記基端側に凹む切刃が形成されており、3個以上の上記切刃のそれぞれの最も上記基端側に位置する凹底部が上記軸方向において異なる位置に形成されている、
医療用中空針。
付記1の構成によれば、針先が穿刺対象に刺さる際の穿刺抵抗が凹底部の数に応じて分散されるため、穿刺抵抗の最大値を抑制することができて、穿刺負担を軽減することができる。
(付記2)
上記切刃は、U字型の曲線形状を有する、
付記1に記載の医療用中空針。
付記2の構成によれば、凹底部に応力が集中することを抑制することができる。
(付記3)
上記軸方向において隣り合う上記凹底部の間隔は、穿刺対象の厚さ以上である、
付記1又は付記2に記載の医療用中空針。
付記3の構成によれば、1つの切刃で穿刺対象の厚さとなる部分(例えば血管の管壁などの部分)の貫通を完結させることができ、穿刺抵抗を適切に分散させることができる。
(付記4)
上記中空針を上記先端側から上記軸方向に見た場合に、上記筒状形状の周の重心から3個以上の上記凹底部のそれぞれに放射状に延びる仮想直線を引いた場合において、隣り合う上記仮想直線のなす角Θxは、上記凹底部の数をA、上記中空針の上記筒状形状の内径をB、上記軸方向に隣り合う上記凹底部の上記軸方向の間隔をC、及び上記凹底部において上記中空針の内面から外面に向けてカットされた上記切刃の面の上記軸線に対する傾斜角をθとした場合に、
Arccos{1-(C×tanθ/(B/2))}≦Θx
の範囲になっている、
付記1乃至付記3のいずれか1つに記載の医療用中空針。
付記4の構成によれば、中空針の周方向における凹底部の間隔を適切に確保することができ、穿刺抵抗が過度に増大する部分が発生することを抑制することができる。また、穿刺対象に穿刺される3個以上の尖部のそれぞれの間隔が狭くなり過ぎないため、軸回りの回転が抑制され、安定した穿刺が可能となる。
(付記5)
3個以上の上記凹底部は、上記先端側から上記基端側に向けた上記軸方向に見て順に現れる、第1の凹底部、第2の凹底部、第3の凹底部、及び第4の凹底部を含み、
上記中空針を上記先端側から上記軸方向に見た場合に、上記第1の凹底部及び上記第2の凹底部は上記筒状形状の周の重心を挟んで対向する位置に配置されると共に上記第3の凹底部及び上記第4の凹底部は上記重心を挟んで対向する位置に配置されている、又は、上記第1の凹底部及び上記第4の凹底部は上記重心を挟んで対向する位置に配置されると共に上記第2の凹底部及び上記第3の凹底部は上記重心を挟んで対向する位置に配置されている、
付記1乃至付記4のいずれか1つに記載の医療用中空針。
付記5の構成によれば、穿刺対象へ穿刺する際に、中空針の端面の周方向におけるバランスが崩れることを抑制することができる。
(付記6)
上記凹底部において上記中空針の内面から外面に向けてカットされた上記切刃の面の上記軸線に対する傾斜角θは、上記凹底部の数をA、及び上記中空針の上記筒状形状の内径をB、上記軸方向に隣り合う上記凹底部の上記軸方向の間隔をCとした場合に、
θ≦Arctan{((B/(A-1))/C}
を満たす、
付記1乃至付記5のいずれか1つに記載の医療用中空針。
付記6の構成によれば、凹底部の軸方向における間隔を確保することができる。
The following additional notes are further disclosed regarding the above embodiment.
(Appendix 1)
A medical hollow needle having a cylindrical shape with a needle tip formed on the distal end side,
When a direction along the axis of the cylindrical shape extending from the tip side to the base end side opposite to the tip side is defined as an axial direction, and a direction along the circumference of the cylindrical shape is defined as a circumferential direction,
The needle tip has three or more pointed portions formed at intervals in the circumferential direction on the tip side, and cutting edges recessed toward the base end side are formed between each of the three or more pointed portions, and the recessed bottom portions located closest to the base end side of each of the three or more cutting edges are formed at different positions in the axial direction.
Medical hollow needle.
According to the configuration of Appendix 1, the puncture resistance when the needle tip pierces the target is distributed according to the number of concave bottoms, so the maximum puncture resistance can be suppressed and the puncture burden can be reduced.
(Appendix 2)
The cutting edge has a U-shaped curved shape.
2. The medical hollow needle according to claim 1.
According to the configuration of Supplementary Note 2, it is possible to suppress the concentration of stress on the recessed bottom portion.
(Appendix 3)
The distance between the recessed bottom portions adjacent to each other in the axial direction is equal to or greater than the thickness of the puncture target.
A medical hollow needle according to claim 1 or 2.
According to the configuration of Appendix 3, a single cutting blade can completely penetrate the thick part of the object to be punctured (such as the wall of a blood vessel), and the puncture resistance can be appropriately distributed.
(Appendix 4)
When the hollow needle is viewed in the axial direction from the tip side, and imaginary lines are drawn extending radially from the center of gravity of the circumference of the cylindrical shape to each of the three or more concave bottom portions, the angle Θx formed by adjacent imaginary lines is given by the following equation, where A is the number of concave bottom portions, B is the inner diameter of the cylindrical shape of the hollow needle, C is the axial distance between adjacent concave bottom portions in the axial direction, and θ is the inclination angle with respect to the axis of the surface of the cutting blade that cuts from the inner surface to the outer surface of the hollow needle at the concave bottom portion:
Arccos {1-(C×tanθ/(B/2))}≦Θx
The range is
A medical hollow needle according to any one of claims 1 to 3.
According to the configuration of Supplementary Note 4, it is possible to ensure appropriate spacing between the concave bottoms in the circumferential direction of the hollow needle, and it is possible to prevent the occurrence of areas where the puncture resistance increases excessively. Furthermore, because the spacing between each of the three or more tips that puncture the target does not become too narrow, rotation around the axis is suppressed, allowing for stable puncture.
(Appendix 5)
the three or more concave bottom portions include a first concave bottom portion, a second concave bottom portion, a third concave bottom portion, and a fourth concave bottom portion, which appear in order when viewed in the axial direction from the tip side to the base end side;
When the hollow needle is viewed from the tip side in the axial direction, the first concave bottom portion and the second concave bottom portion are arranged at positions facing each other across the center of gravity of the circumference of the cylindrical shape, and the third concave bottom portion and the fourth concave bottom portion are arranged at positions facing each other across the center of gravity, or the first concave bottom portion and the fourth concave bottom portion are arranged at positions facing each other across the center of gravity, and the second concave bottom portion and the third concave bottom portion are arranged at positions facing each other across the center of gravity.
A medical hollow needle according to any one of claims 1 to 4.
According to the configuration of Supplementary Note 5, it is possible to prevent the end face of the hollow needle from becoming unbalanced in the circumferential direction when puncturing the target.
(Appendix 6)
The inclination angle θ of the cutting edge surface cut from the inner surface toward the outer surface of the hollow needle at the concave bottom portion relative to the axis is expressed as follows, where A is the number of concave bottom portions, B is the inner diameter of the cylindrical shape of the hollow needle, and C is the axial distance between adjacent concave bottom portions in the axial direction:
θ≦Arctan {((B/(A-1))/C}
fulfill,
A medical hollow needle according to any one of claims 1 to 5.
According to the configuration of Supplementary Note 6, it is possible to ensure the spacing in the axial direction of the recessed bottom portion.
Claims (6)
前記先端側から前記先端側とは反対の基端側へ延びる前記筒状形状の軸線に沿う方向を軸方向とし、前記筒状形状の周に沿う方向を周方向とした場合に、
前記針先には、前記先端側に尖った尖部が前記周方向に間隔を空けて3個以上形成されており、かつ、3個以上の前記尖部のそれぞれの間に前記基端側に凹む切刃が形成されており、3個以上の前記切刃のそれぞれの最も前記基端側に位置する凹底部が前記軸方向において異なる位置に形成されている、
医療用中空針。 A medical hollow needle having a cylindrical shape with a needle tip formed on the distal end side,
When a direction along the axis of the cylindrical shape extending from the tip side to the base end side opposite to the tip side is defined as an axial direction, and a direction along the circumference of the cylindrical shape is defined as a circumferential direction,
The needle tip has three or more pointed portions formed at intervals in the circumferential direction on the distal end side, and cutting blades recessed toward the base end side are formed between each of the three or more pointed portions, and the recessed bottoms located closest to the base end side of each of the three or more cutting blades are formed at different positions in the axial direction.
Medical hollow needle.
請求項1に記載の医療用中空針。 The cutting edge has a U-shaped curved shape.
The medical hollow needle according to claim 1.
請求項1に記載の医療用中空針。 The distance between adjacent recessed bottom portions in the axial direction is equal to or greater than the thickness of the puncture target.
The medical hollow needle according to claim 1.
Arccos{1-(C×tanθ/(B/2))}≦Θx
の範囲になっている、
請求項1に記載の医療用中空針。 When the hollow needle is viewed in the axial direction from the tip side, if imaginary lines are drawn extending radially from the center of gravity of the circumference of the cylindrical shape to each of the three or more concave bottom portions, the angle Θx formed by adjacent imaginary lines is given by the following equation, where A is the number of concave bottom portions, B is the inner diameter of the cylindrical shape of the hollow needle, C is the axial distance between adjacent concave bottom portions in the axial direction, and θ is the inclination angle with respect to the axis of the surface of the cutting blade that cuts from the inner surface to the outer surface of the hollow needle at the concave bottom portion:
Arccos {1-(C×tanθ/(B/2))}≦Θx
The range is
The medical hollow needle according to claim 1.
前記中空針を前記先端側から前記軸方向に見た場合に、前記第1の凹底部及び前記第2の凹底部は前記筒状形状の周の重心を挟んで対向する位置に配置されると共に前記第3の凹底部及び前記第4の凹底部は前記重心を挟んで対向する位置に配置されている、又は、前記第1の凹底部及び前記第4の凹底部は前記重心を挟んで対向する位置に配置されると共に前記第2の凹底部及び前記第3の凹底部は前記重心を挟んで対向する位置に配置されている、
請求項1に記載の医療用中空針。 the three or more concave bottom portions include a first concave bottom portion, a second concave bottom portion, a third concave bottom portion, and a fourth concave bottom portion, which appear in order when viewed in the axial direction from the distal end side to the proximal end side;
When the hollow needle is viewed in the axial direction from the tip side, the first concave bottom portion and the second concave bottom portion are arranged at positions facing each other across the center of gravity of the circumference of the cylindrical shape, and the third concave bottom portion and the fourth concave bottom portion are arranged at positions facing each other across the center of gravity, or the first concave bottom portion and the fourth concave bottom portion are arranged at positions facing each other across the center of gravity, and the second concave bottom portion and the third concave bottom portion are arranged at positions facing each other across the center of gravity.
The medical hollow needle according to claim 1.
θ≦Arctan{((B/(A-1))/C}
を満たす、
請求項1に記載の医療用中空針。 The inclination angle θ of the cutting edge surface cut from the inner surface toward the outer surface of the hollow needle at the concave bottom portion relative to the axis is expressed as follows, where A is the number of concave bottom portions, B is the inner diameter of the cylindrical shape of the hollow needle, and C is the axial distance between adjacent concave bottom portions in the axial direction:
θ≦Arctan {((B/(A-1))/C}
fulfill,
The medical hollow needle according to claim 1.
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| US5615690A (en) * | 1995-02-15 | 1997-04-01 | Symbiosis Corporation | Tissue core biopsy cannula |
| JP2015160093A (en) * | 2014-02-28 | 2015-09-07 | ニプロ株式会社 | puncture needle |
| JP2015535464A (en) * | 2012-11-21 | 2015-12-14 | アムジエン・インコーポレーテツド | Drug delivery device |
| US20160199047A1 (en) * | 2015-01-13 | 2016-07-14 | Covidien Lp | Exchangeable core biopsy needle |
| JP2018143630A (en) * | 2017-03-08 | 2018-09-20 | テルモ株式会社 | Puncture needle |
| US20190046738A1 (en) * | 2017-08-09 | 2019-02-14 | WLB Interventional, LLC | Needle for subcision procedures |
| JP2019141588A (en) * | 2018-02-20 | 2019-08-29 | 学校法人東海大学 | Puncture needle |
| US20210045925A1 (en) * | 2018-04-19 | 2021-02-18 | The Trustees Of Columbia University In The City Of New York | Apparatuses, systems and methods for perforating and aspirating inner ear |
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| US5615690A (en) * | 1995-02-15 | 1997-04-01 | Symbiosis Corporation | Tissue core biopsy cannula |
| JP2015535464A (en) * | 2012-11-21 | 2015-12-14 | アムジエン・インコーポレーテツド | Drug delivery device |
| JP2015160093A (en) * | 2014-02-28 | 2015-09-07 | ニプロ株式会社 | puncture needle |
| US20160199047A1 (en) * | 2015-01-13 | 2016-07-14 | Covidien Lp | Exchangeable core biopsy needle |
| JP2018143630A (en) * | 2017-03-08 | 2018-09-20 | テルモ株式会社 | Puncture needle |
| US20190046738A1 (en) * | 2017-08-09 | 2019-02-14 | WLB Interventional, LLC | Needle for subcision procedures |
| JP2019141588A (en) * | 2018-02-20 | 2019-08-29 | 学校法人東海大学 | Puncture needle |
| US20210045925A1 (en) * | 2018-04-19 | 2021-02-18 | The Trustees Of Columbia University In The City Of New York | Apparatuses, systems and methods for perforating and aspirating inner ear |
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