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WO2025126868A1 - Light-emitting device, light-emitting module, method for producing light-emitting device, and method for producing light-emitting module - Google Patents

Light-emitting device, light-emitting module, method for producing light-emitting device, and method for producing light-emitting module Download PDF

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Publication number
WO2025126868A1
WO2025126868A1 PCT/JP2024/042334 JP2024042334W WO2025126868A1 WO 2025126868 A1 WO2025126868 A1 WO 2025126868A1 JP 2024042334 W JP2024042334 W JP 2024042334W WO 2025126868 A1 WO2025126868 A1 WO 2025126868A1
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WO
WIPO (PCT)
Prior art keywords
light
multilayer film
dielectric multilayer
light emitting
emitting device
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PCT/JP2024/042334
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French (fr)
Japanese (ja)
Inventor
圭祐 中田
陽一 下田
百合恵 清田
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Stanley Electric Co Ltd
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Stanley Electric Co Ltd
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Publication of WO2025126868A1 publication Critical patent/WO2025126868A1/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/851Wavelength conversion means
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/855Optical field-shaping means, e.g. lenses
    • H10H20/856Reflecting means
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/857Interconnections, e.g. lead-frames, bond wires or solder balls

Definitions

  • the present invention relates to a light emitting device, a light emitting module, a method for manufacturing a light emitting device, and a method for manufacturing a light emitting module.
  • Patent Document 1 discloses a light emitting device that has a support member, multiple semiconductor layers arranged on the support member, and a substrate including a wavelength conversion member arranged on the multiple semiconductor layers, in which the upper surface of the support member, the side surfaces of each of the multiple semiconductor layers, and the side surfaces of the substrate are covered with a dielectric multilayer film.
  • the dielectric multilayer film is provided after the manufacturing of the light-emitting device other than the dielectric multilayer film is completed, so if there is a film formation defect in a part of the dielectric multilayer film, the light-emitting device itself will be defective, and there is a risk of poor manufacturing yield.
  • the present invention has been made in consideration of the above points, and provides a light emitting device, a light emitting module, a method for manufacturing a light emitting device, and a method for manufacturing a light emitting module that can improve manufacturing yield while achieving improved light output.
  • the light emitting device is characterized by having a light emitting element including a light emitting layer that emits light, a first dielectric multilayer film formed over the side surface of the light emitting element, a flat phosphor section disposed on the light emitting element and including a phosphor that emits fluorescence when excited by light emitted from the light emitting layer, and a second dielectric multilayer film formed over the side surface of the phosphor section.
  • FIG. 2 is a top view of the light emitting device according to the first embodiment.
  • 1 is a cross-sectional view of a light emitting device according to a first embodiment.
  • 3A to 3C are perspective views showing a manufacturing process of the light emitting device according to the first embodiment.
  • 4A to 4C are top views showing a manufacturing process of the light emitting device according to the first embodiment.
  • 5A to 5C are cross-sectional views showing a manufacturing process of the light emitting device according to the first embodiment.
  • 5A to 5C are cross-sectional views showing a manufacturing process of the light emitting device according to the first embodiment.
  • 5A to 5C are cross-sectional views showing a manufacturing process of the light emitting device according to the first embodiment.
  • 5A to 5C are cross-sectional views showing a manufacturing process of the light emitting device according to the first embodiment.
  • FIG. 11 is a cross-sectional view of a light-emitting module as an application example of the light-emitting device according to the first embodiment.
  • FIG. 11 is a cross-sectional view of a light emitting device according to a second embodiment.
  • FIG. 11 is a cross-sectional view of a light emitting device according to a third embodiment.
  • 11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3.
  • 11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3.
  • 11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3.
  • 11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3.
  • 11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3.
  • 11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3.
  • 11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3.
  • 13 is a graph showing a verification result for the light emitting device according to Example 3.
  • FIG. 11 is a cross-sectional view of a light-emitting module as an application example of the light-emitting device according to the third embodiment.
  • FIG. 1 is a top view of the light emitting device 100.
  • Figure 2 is a cross-sectional view taken along line 2-2 of the light emitting device 100 shown in Figure 1.
  • the light emitting device 100 is composed of a submount 11, a light emitting element 13 arranged on the submount 11, and a phosphor section 17 arranged on the light emitting element 13.
  • the up-down direction in the figure is the height direction of the light emitting device 100
  • the left-right direction in the figure is the width direction of the light emitting device 100.
  • a center line CL passing through the center of the light emitting device 100 in the width direction is indicated by a dashed line.
  • the submount 11 is an element mounting substrate on which a light emitting element 13, which will be described later, can be mounted.
  • the submount 11 includes a mounting substrate 21, an anode pad 24 and a cathode pad 25 provided on the upper surface of the mounting substrate 21, and an anode mounting electrode 27 and a cathode mounting electrode 28 provided on the lower surface of the mounting substrate 21.
  • the mounting substrate 21 is a plate-like body made of n-type silicon (Si) with a rectangular top surface.
  • Two through vias 21V are formed in the mounting substrate 21, penetrating the mounting substrate 21 in the vertical direction and having nickel (Ni) and gold (Au) formed in this order on the surface, on either side of the center line CL.
  • An insulating film 22 is formed over the entire area of the mounting substrate 21 except for the areas on the upper and lower surfaces where the through vias 21V are formed.
  • the insulating film 22 is made of, for example, silicon dioxide (SiO 2 ).
  • the p-electrode 34 is an electrode that is electrically connected to the p-type semiconductor layer of the semiconductor structure layer 31.
  • the surface of the p-electrode 34 is gold (Au) plated.
  • the n-electrode 35 is an electrode that is electrically connected to the n-type semiconductor layer via a through electrode (not shown) that vertically penetrates the light-emitting layer and p-type semiconductor layer of the semiconductor structure layer 31 and has a side surface covered with an insulator.
  • the n-electrode 35 is electrically connected only to the n-type semiconductor layer and is insulated from the light-emitting layer and p-type semiconductor layer.
  • the surface of the n-electrode 35 is Au-plated.
  • the p-electrode 34 and the n-electrode 35 have the same shape and size as the anode pad 24 and the cathode pad 25, respectively, and are bonded to the anode pad 24 and the cathode pad 25 via solder 37 made of gold-tin (AuSn). That is, in the light-emitting device 100, the light-emitting element 13 is flip-chip mounted on the submount 11.
  • the light emitting element 13 has a first dielectric multilayer film 39 formed of a plurality of dielectric films stacked on the side and bottom surfaces.
  • the first dielectric multilayer film 39 is formed continuously over the side surfaces of the semiconductor structure layer 31 and the light-transmitting substrate 32 and over the area on the bottom surface of the semiconductor structure layer 31 excluding the p-electrode 34 and the n-electrode 35.
  • the p-electrode 34 and the n-electrode 35 are exposed from the first dielectric multilayer film 39.
  • the first dielectric multilayer film 39 is formed by alternately stacking, for example, 48 layers (24 pairs) of silicon oxide (SiO 2 ) and alumina (Al 2 O 3 ) so as to have a layer thickness that reflects light with wavelengths in the visible light region.
  • the material of the first dielectric multilayer film 39 may be titanium oxide (TiO 2 ), niobium oxide (NbO), magnesium oxide (MgO), tantalum oxide (Ta 2 O 5 ), hafnium oxide (HfO), etc.
  • the phosphor part 17 is a rectangular plate-like body having a size, as viewed from above, approximately equal to that of the upper surface of the light-emitting element 13.
  • the lower surface of the phosphor part 17 is adhered to the upper surface of the light-transmitting substrate 32 of the light-emitting element 13 by an adhesive member 41 made of a light-transmitting resin such as silicone resin.
  • the adhesive member 41 may contain phosphor particles that emit a different color of fluorescence from the phosphor portion 17.
  • the adhesive member 41 may contain phosphor particles of a silicon oxide nitride system, such as CASN (CaAlSiN:Eu) or S-CASN ((Sr,Ca)AlSiN3:Eu), which improves color rendering.
  • the phosphor section 17 is made of a phosphor that emits fluorescence when excited by blue light emitted from the light-emitting element 13 as excitation light.
  • the fluorescence generated from the phosphor when excited by blue light has a broad green to orange wavelength range spanning 480 to 700 nm, and has a yellow peak wavelength at 520 to 570 nm.
  • the excitation light that has passed through the phosphor section 17 without contributing to the generation of fluorescence, and the fluorescence emitted from the phosphor are emitted from the top surface of the phosphor section 17.
  • white light that is a mixture of blue light and yellow fluorescence is extracted from the top surface of the phosphor section 17.
  • the top surface of the phosphor section 17 is the light output surface of the light emitting device 100.
  • the first dielectric multilayer film 39 and the second dielectric multilayer film 43 are separated from each other by the adhesive member 41.
  • the adhesive member 41 extends from between the upper surface of the translucent substrate 32 and the lower surface of the phosphor section 17 to between the first dielectric multilayer film 39 and the second dielectric multilayer film 43.
  • the adhesive member 41 By arranging the adhesive member 41 in this manner, in the light emitting device 100, for example, it is possible to protect the end faces of the first dielectric multilayer film 39 and the second dielectric multilayer film 43.
  • the phosphor section 17 has submicron to micron-sized irregularities on its underside, which are derived from the particle size of the phosphor section 17. With this configuration, in the light-emitting device 100, the phosphor section 17 is bonded so that the irregularities on its underside come into contact with the upper surface of the light-emitting element 13. In other words, the horizontally guided light of the adhesive member 41 is diffused in the vertical direction by the irregularities on the underside of the phosphor section 17.
  • the light emitting device 100 the light components guided in the width direction of the adhesive member 41 in the figure are reduced, so that leakage light from the end faces of the adhesive member 41 can be suppressed. Even if the bottom surface of the phosphor section 17 is flat, leakage light can be similarly suppressed if the adhesive member 41 contains phosphor particles or light diffusing particles. Furthermore, even if the top surface of the translucent substrate 32 is uneven, leakage light can be suppressed in the same way as when unevenness is provided on the bottom surface of the phosphor section 17.
  • the first dielectric multilayer film 39 is formed over the side surface of the light emitting element 13 and the area on the bottom surface of the light emitting element 13 excluding the p-electrode 34 and the n-electrode 35, and the second dielectric multilayer film 43 is formed over the side surface of the phosphor section 17.
  • light emitted from the light-emitting element 13 and directed to the side is reflected by the first dielectric multilayer film 39 and is emitted from the upper surface of the light-transmitting substrate 32.
  • fluorescence generated in the phosphor section 17 and directed to the side is reflected by the second dielectric multilayer film 43 and is emitted from the upper surface of the phosphor section 17.
  • the light emitting device 100 it is possible to prevent the light emitted from the light emitting element 13 and the fluorescence generated in the phosphor section 17 from leaking from the side of the light emitting element 13 or the side of the phosphor section 17. Therefore, in the light emitting device 100, most of the light emitted from the light emitting element 13 and the fluorescence generated in the phosphor section 17 can be emitted from the light emitting device 100.
  • the light leaking to the side of the light emitting device 100 is reflected by the first dielectric multilayer film 39 and the second dielectric multilayer film 43, thereby improving the output of light emitted from the light emitting surface of the light emitting device 100.
  • a first dielectric multilayer film 39 is also formed on the underside of the light emitting element 13, i.e., the area of the semiconductor structure layer 31 excluding the p-electrode 34 and the n-electrode 35. This makes it possible to reflect light leaking from the light emitting element 13 to the submount 11 side.
  • the mounting substrate 21 made of Si is used for the submount 11 as in the light-emitting device 100, that is, when a silicon-based substrate is used, there is a risk that when light leaks from the light-emitting element 13 to the submount 11 side, the light will be absorbed by the mounting substrate 21. Furthermore, when light is absorbed by the mounting substrate 21 in this way, there is a risk that the output of the light emitted from the light-emitting surface of the light-emitting device 100 will decrease.
  • the first dielectric multilayer film 39 is also formed on the underside of the light emitting element 13, and this makes it possible to prevent the above-mentioned light absorption from occurring by reflecting the light leaking from the light emitting element 13 to the submount 11 side.
  • the reflection of light by the first dielectric multilayer film 39 makes it possible to improve the output of light emitted from the light emitting surface of the light emitting device 100.
  • the light emitted from the light-emitting layer of the light-emitting element 13 reaches the p-electrode 34 and the n-electrode 35, the light is reflected by the p-electrode 34 and the n-electrode 35, thereby improving the output of the light emitted from the light-emitting surface of the light-emitting device 100.
  • the thickness of the adhesive member 41 can be reduced to about 3 to 5 ⁇ m to suppress light leakage from the end face of the adhesive member 41.
  • the light emitting device 100 of this embodiment by providing the first dielectric multilayer film 39 and the second dielectric multilayer film 43, it is possible to suppress leakage of light from the light emitting device 100 and improve the output of light emitted from the light emitting surface of the light emitting device 100.
  • the light emitting element 13 is mounted on the submount 11, but this is not limited thereto.
  • the light emitting element 13 may be directly mounted on a circuit board provided with wiring and electrodes.
  • a ceramic material that reflects 70% or more of light with wavelengths in the visible light band such as aluminum nitride (AlN), aluminum oxide ( Al2O3 ), or zirconium oxide ( ZrO2 )
  • AlN aluminum nitride
  • Al2O3 aluminum oxide
  • ZrO2 zirconium oxide
  • the configurations of the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can be set individually.
  • the reflectance of the first dielectric multilayer film 39 for blue band light can be set higher than that of the second dielectric multilayer film 43
  • the reflectance of the second dielectric multilayer film 43 for yellow band light can be set higher than that of the first dielectric multilayer film 39.
  • the band reflectance of each of the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can be optimized.
  • the light emitting device 100 of this embodiment by providing the first dielectric multilayer film 39 and the second dielectric multilayer film 43 separately in this manner, it is possible to improve the output of light emitted from the light emitting surface of the light emitting device 100 while suppressing leakage of light from the light emitting device 100.
  • the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can also be changed in terms of material, number of pairs formed, total film thickness, etc.
  • the first dielectric multilayer film 39 and the second dielectric multilayer film 43 may differ only in material and be otherwise the same.
  • FIG. 3 is a perspective view showing the process of forming the first dielectric multilayer film 39 in the light-emitting element 13.
  • FIG. 4 is a top view showing the process of forming the first dielectric multilayer film 39 in the light-emitting element 13.
  • FIG. 5 and FIG. 6 are cross-sectional views taken along line 5-5 in FIG. 4.
  • FIG. 7 is a cross-sectional view showing the process of forming the second dielectric multilayer film 43 in the phosphor section 17.
  • a method for forming the first dielectric multilayer film 39 will be described.
  • a dicing sheet is prepared to which a wafer having densely packed light-emitting elements with electrodes already formed thereon is attached, and the wafer is then singulated using a blade dicer or laser dicer (step S1: singulation process).
  • step S2 expanding process
  • step S3 sorting process
  • a first dielectric multilayer film 39 is formed on the light-emitting element 13 to which the base sheet 46 and cover sheet 47 are attached, using atomic layer deposition (ALD) (step S5: dielectric multilayer film formation process).
  • ALD atomic layer deposition
  • the phosphor section 17 is separated into individual pieces, and non-defective pieces are transferred to a base sheet 46 (steps S1 to S3), and a cover sheet 47 is attached, after which a second dielectric multilayer film 43 is formed by atomic layer deposition (steps S4 to S5), resulting in a phosphor section 17 with the second dielectric multilayer film 43 formed on the side surface, as shown in FIG. 7.
  • the light emitting element 13 on which the first dielectric multilayer film 39 is formed and the phosphor section 17 on which the second dielectric multilayer film 43 is formed are each manufactured separately. Therefore, in the manufacturing process of the light emitting device 100, for example, the formation states of the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can be checked one by one before bonding the light emitting element 13 and the phosphor section 17 together.
  • the manufacturing yield can be reduced.
  • the light-emitting element 13 is mounted first on the upper surface of the circuit board 51, so that the self-alignment target of the adhesive member 41 is only the light-emitting element 13, reducing the weight during self-alignment, improving self-alignment properties, and enabling the light-emitting element 13 to be mounted at high density without any disturbance. Therefore, according to this method, the light-emitting device 110 formed by adhering the phosphor portion 17 to the upper surface of the light-emitting element 13 can be formed into a light-emitting module 200 in which the light-emitting device 110 is mounted at high density without any disturbance.
  • the phosphor section 61 is configured to be larger in size in top view than the light emitting element 13. Specifically, the phosphor section 61 is larger laterally from the outer edge of the upper surface of the light emitting element 13 by a width W e . Therefore, the phosphor section 61 can more easily take in the light emitted from the light emitting element 13.
  • the adhesive member 63 bonds the first dielectric multilayer film 39 and the second dielectric multilayer film 43 so that the side surface is inclined.
  • the inclination angle of the side surface of the adhesive member 63 with respect to the center line CL is indicated as angle ⁇ .
  • the angle ⁇ is 45°
  • the light emitted from the light-emitting element 13 and guided through the adhesive member 63 in the width direction in the figure reaches the side of the adhesive member 63
  • the light is reflected by the side of the adhesive member 63 and travels toward the center of the upper surface of the phosphor section 17.
  • the protruding width W e of the phosphor portion 61 described above can be calculated by the following formula.
  • the provision of the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can suppress leakage of light from the light emitting device 120, and the output of light emitted from the light emitting surface of the light emitting device 120 can be further improved compared to the light emitting device 100 of Example 1.
  • the first reflective film 65 is a thin film formed on the surface of the first dielectric multilayer film 39 and covering the entire side surface of the light-emitting element 13.
  • the first reflective film 65 is made of a metal that is reflective to blue light and yellow fluorescent light.
  • the first reflective film 65 is made of Ag.
  • the second reflective film 67 is a thin film formed on the surface of the second dielectric multilayer film 43 and covering the entire side surface of the phosphor section 17.
  • the second reflective film 67 is made of a metal that is reflective to blue light and yellow fluorescent light.
  • the second reflective film 67 is made of Ag, just like the first reflective film 65.
  • the first reflective film 65 is formed to cover the entire side surface of the light-emitting element 13, so that, for example, light traveling through the translucent substrate 32 of the light-emitting element 13 can be prevented from passing through the first dielectric multilayer film 39 from the side surface of the translucent substrate 32 and leaking out of the light-emitting device 130.
  • the second reflective film 67 is formed to cover the entire side surface of the phosphor section 17, so that, for example, light traveling inside the phosphor section 17 can be prevented from passing through the second dielectric multilayer film 43 from the side surface of the phosphor section 17 and leaking out of the light emitting device 130.
  • the first reflective film 65 and the second reflective film 67 are reflective to blue light and yellow fluorescent light, and therefore, for example, light directed from the side of the light emitting element 13 or the phosphor section 17 toward the outside of the light emitting device 130 can be reflected.
  • the reflected light is emitted from the top surface of the phosphor section 17, an improvement in the luminous flux of the emitted light from the light emitting device 130 can be expected.
  • the light emitting device 130 of this embodiment can suppress light leaking outside the light emitting device 130, so that when light is viewed from the entire light emitting module in which multiple light emitting devices 130 are densely mounted on a circuit board, the contrast ratio between the brightness of the light emitted from each light emitting device 130 and the brightness of the area between adjacent light emitting devices 130 can be made more prominent.
  • the first reflective film 65 and the second reflective film 67 are made of Ag, but are not limited to this and may be made of any metal that is reflective to blue light and yellow fluorescent light.
  • first reflective film 65 and the second reflective film 67 may be used as the material for the first reflective film 65 and the second reflective film 67.
  • first reflective film 65 and the second reflective film 67 may be made of different metals, or each may be made of multiple metals.
  • the first dielectric multilayer film 39 and the second dielectric multilayer film 43 have a dielectric film whose outermost layer is made of TiO2 , from the viewpoint of adhesion to the first reflective film 65 and the second reflective film 67.
  • Fig. 11 is a cross-sectional view showing a process of forming a first reflective film 65.
  • Fig. 12 is a cross-sectional view showing a process of forming a second reflective film 67.
  • the first manufacturing method is similar to the manufacturing method of the light emitting device 100 in Example 1, except for the process of forming the first reflective film 65 and the second reflective film 67.
  • the first reflective film 65 is formed by forming the first dielectric multilayer film 39 in the regions of the side and bottom surfaces of the light emitting element 13 where the p-electrode 34 and n-electrode 35 are not formed in step S5 (dielectric multilayer film formation process) of the manufacturing method of the light emitting device 100, and then depositing a metal film made of Ag by ALD on the region of the first dielectric multilayer film 39 that covers the side surface of the light emitting element 13.
  • the base sheet 46 covering the lower surface of the light-emitting element 13 and the cover sheet 47 covering the upper surface of the light-emitting element 13 are peeled off to obtain the light-emitting element 13 on which the first dielectric multilayer film 39 and the first reflective film 65 are formed.
  • the first dielectric multilayer film 39 it is preferable to form the first dielectric multilayer film 39 so that its thickness is thicker than the thicknesses of the p-electrode 34 and the n-electrode 35. In this case, the first dielectric multilayer film 39 completely fills the space between the p-electrode 34 and the n-electrode 35 and the base sheet 46. In other words, there is no room to form the first reflective film 65 in that space.
  • the second reflective film 67 is formed by forming the second dielectric multilayer film 43 on the side surface of the phosphor section 17, and then depositing a metal film made of Ag on the second dielectric multilayer film 43 by ALD.
  • the base sheet 46 covering the lower surface of the phosphor part 17 and the cover sheet 47 covering the upper surface of the phosphor part 17 are peeled off to obtain the phosphor part 17 on which the second dielectric multilayer film 43 and the second reflective film 67 are formed.
  • the light emitting element 13 on which the first dielectric multilayer film 39 and the first reflective film 65 are formed is bonded to the phosphor section 17 on which the second dielectric multilayer film 43 and the second reflective film 67 are formed using the adhesive member 41, thereby obtaining the light emitting device 130.
  • FIG. 13 to 17 is a cross-sectional view showing an example of a manufacturing process for the light emitting device 130 in the second manufacturing method.
  • the light emitting element 13 is fixed to the base sheet 46 so that the surface on which the p-electrode 34 and the n-electrode 35 of the light emitting element 13 are formed faces up.
  • a multilayer film 39M that will become the first dielectric multilayer film 39 is formed on the side and bottom surface of the light emitting element 13 by ALD.
  • the p-electrode 34 and the n-electrode 35 are also covered with the multilayer film 39M.
  • the area of the upper surface of the base sheet 46 where the light-emitting element 13 is not disposed is also covered with the multilayer film 39M.
  • the multilayer film 39M formed on the light-emitting element 13 is removed by polishing or the like until the surfaces of the p-electrode 34 and n-electrode 35 are exposed. Thereafter, as shown in FIG. 15, the light-emitting element 13 is peeled off from the base sheet 46, and the light-emitting element 13 is fixed to the base sheet 46 so that the bottom surface of the light-emitting element 13 faces down. At this time, the multilayer film 39M formed directly on the top surface of the base sheet 46 is removed. After the light-emitting element 13 is peeled off from the base sheet 46, the light-emitting element 13 may be fixed onto a base sheet prepared separately from the base sheet 46 used for film formation.
  • a reflective film 65M that will become the first reflective film 65 is formed by ALD over the surface of the first dielectric multilayer film 39 formed on the top surface of the light-emitting element 13 and the side surface of the light-emitting element 13.
  • the reflective film 65M formed on the upper surface of the light-emitting element 13 is removed by CMP polishing or the like. As a result, a first reflective film 65 is formed on the surface of the first dielectric multilayer film 39 so as to cover the side surface of the light-emitting element 13.
  • a removal method such as wet blasting may be used to prevent the first reflective film 65 formed on the side surface of the light-emitting element 13 from peeling off as much as possible.
  • the method for forming the second reflective film 67 is the same as in the first manufacturing method. After forming the phosphor section 17 on which the second dielectric multilayer film 43 and the second reflective film 67 are formed, the light emitting element 13 on which the first dielectric multilayer film 39 and the first reflective film 65 are formed and the phosphor section 17 on which the second dielectric multilayer film 43 and the second reflective film 67 are formed are bonded using the adhesive member 41 to obtain the light emitting device 130.
  • the first dielectric multilayer film 39, the second dielectric multilayer film 43, the first reflective film 65, and the second reflective film 67 are formed by appropriately changing the precursor, which is the raw material that is fed into the ALD device to grow a thin film.
  • the first dielectric multilayer film 39 is formed by alternately laminating SiO2 and Al2O3 , bisethylmethylaminosilane (BEAMS) is used as a precursor for forming the SiO2 layer, and titanium chloride ( TiCl4 ) is used for forming the Al2O3 layer.
  • BEAMS bisethylmethylaminosilane
  • TiCl4 titanium chloride
  • TMA trimethylaluminum
  • first reflective film 65 and the second reflective film 67 are made of Ag, (hexafluoroacetylacetonato)(1,5-cyclooctadiene)silver(I) (i.e., hfacAg I COD) is used as a precursor.
  • first reflective film 65 and the second reflective film 67 are made of Pt, trimethylmethylcyclopentadienylplatinum (MeCpPtMe 3 ) is used as a precursor.
  • the carrier gas (inert gas) introduced into the ALD apparatus when forming the first dielectric multilayer film 39, the second dielectric multilayer film 43, the first reflective film 65, and the second reflective film 67 is the same for all of them, i.e., argon (Ar) and nitrogen ( N2 ).
  • Fig. 18 is a graph showing the simulation results of the reflectance for light of various wavelengths in an embodiment sample simulating the configuration of the light emitting device 130 and a comparative sample as a comparative example.
  • the example sample used was a translucent light-transmitting member with a dielectric multilayer film consisting of 47 pairs formed on the side surface and a reflective film consisting of 100 nm Ag formed on the surface.
  • the comparison sample used was a translucent light-transmitting member with only a dielectric multilayer film consisting of 47 pairs formed on it.
  • the dielectric multilayer films were formed under the conditions that the Al 2 O 3 of each layer was in the range of 30 to 105 nm, the TiO 2 was in the range of 30 to 75 nm, and the thickness of each laminate was appropriately set so that the total thickness after forming 47 pairs was 3.7 ⁇ m. In the simulations of each of the examples and comparative examples, the dielectric multilayer films were all formed under the same conditions.
  • samples in which light was applied perpendicularly to the dielectric multilayer film and the reflective film i.e. samples with an incident angle of 0°
  • samples with an incident angle of 80° are shown by dashed lines
  • samples in which light was applied perpendicularly to the dielectric multilayer film i.e. samples with an incident angle of 0°
  • samples with an incident angle of 80° are shown by dotted lines.
  • the graph in Figure 18 shows that for the comparison sample, the reflectance for light in the blue light wavelength range (e.g., 430-490 nm) and yellow fluorescent light wavelength range (e.g., 550-590 nm) varied from about 60% to 90% under all angle conditions.
  • the blue light wavelength range e.g., 430-490 nm
  • yellow fluorescent light wavelength range e.g., 550-590 nm
  • the reflectance for light in the blue light wavelength range and the yellow fluorescent light wavelength range is nearly 100% under all angle conditions. In other words, it can be seen that most of the light is reflected by the reflective film.
  • the reflectance of blue light and yellow fluorescent light can be improved compared to when no reflective film is provided. Therefore, as in the light-emitting device 130 of this embodiment, by forming a first reflective film 65 and a second reflective film 67 on the surfaces of the first dielectric multilayer film 39 and the second dielectric multilayer film 43, respectively, it is possible to prevent light from leaking from the sides of the light-emitting device 130.
  • At least one of the first reflective film 65 and the second reflective film 67 may be formed.
  • the above simulation results show that in the comparative sample in which no reflective film is provided, the reflectance of yellow fluorescent light tends to be lower than the reflectance of blue light, so it is preferable to provide at least the second reflective film 67.
  • Fig. 19 is a cross-sectional view of a light emitting module 210.
  • the light emitting device 130 excluding the submount 11 is shown as a light emitting device 140.
  • light-emitting module 210 is configured to include a flat circuit board 51 and a plurality of light-emitting devices 140 arranged in a row on the upper surface of circuit board 51.
  • a light-reflecting member 69 is formed on the upper surface of the circuit board 51 so as to completely fill the space between each of the multiple light-emitting devices 140.
  • the light-reflecting member 69 is arranged in this manner to cover the side surfaces of each of the light-emitting devices 140.
  • the light reflecting member 69 is made of a material having light reflectivity.
  • the light reflecting member 69 is made of, for example, a silicone resin containing TiO2 particles.
  • each of the multiple light-emitting devices 140 are covered with a light-reflecting member 69 having light reflectivity, so that, for example, light leaking from the underside of the light-emitting element 13 through the first dielectric multilayer film 39 and light leaking from between the first reflection film 65 and the second reflection film 67 can be reflected.
  • a light-reflecting member 69 having light reflectivity, so that, for example, light leaking from the underside of the light-emitting element 13 through the first dielectric multilayer film 39 and light leaking from between the first reflection film 65 and the second reflection film 67 can be reflected.
  • light leakage from each of the light-emitting devices 140 can be suppressed more effectively.
  • the light emitting module 210 of this application example as with the light emitting module 200, it is possible to suppress the occurrence of a phenomenon in which light emitted from one of the adjacent light emitting devices 140 affects light emitted from the other light emitting device 140, i.e., the occurrence of so-called crosstalk.
  • the light-reflecting member 69 may not be formed in the light-emitting module 210 of this application example.
  • the light-emitting device 140 may simply be arranged on the upper surface of the circuit board 51.

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Abstract

Provided are a light-emitting device, a light-emitting module, a method for producing a light-emitting device, and a method for producing a light-emitting module that are capable of improving production yield while also achieving an improvement in light output. The present invention comprises: a light-emitting element (13) that includes a light-emitting layer which emits light; a first dielectric multilayer film (39) that is formed along a side surface of the light-emitting element (13); a plate-like fluorescent material part (17) that is disposed on the light-emitting element (13) and that includes a fluorescent material which is excited by light emitted from the light-emitting layer and which produces fluorescent light; and a second dielectric multilayer film (43) that is formed along a side surface of the fluorescent material part (17).

Description

発光装置、発光モジュール、発光装置の製造方法及び発光モジュールの製造方法Light emitting device, light emitting module, method for manufacturing light emitting device, and method for manufacturing light emitting module

 本発明は、発光装置、発光モジュール、発光装置の製造方法及び発光モジュールの製造方法に関する。 The present invention relates to a light emitting device, a light emitting module, a method for manufacturing a light emitting device, and a method for manufacturing a light emitting module.

 光出力の向上を目的として、側面が誘電体多層膜によって覆われた発光素子を有する発光装置が開示されている。例えば、特許文献1には、支持部材と支持部材上に配された複数の半導体層と複数の半導体層上に配された波長変換部材を含む基板とを有し、支持部材の上面、複数の半導体層の各々の側面及び基板の側面が誘電体多層膜によって覆われている発光装置が開示されている。 A light emitting device has been disclosed that has a light emitting element whose side surfaces are covered with a dielectric multilayer film in order to improve light output. For example, Patent Document 1 discloses a light emitting device that has a support member, multiple semiconductor layers arranged on the support member, and a substrate including a wavelength conversion member arranged on the multiple semiconductor layers, in which the upper surface of the support member, the side surfaces of each of the multiple semiconductor layers, and the side surfaces of the substrate are covered with a dielectric multilayer film.

特開2015-225862号公報JP 2015-225862 A

 特許文献1に開示されている発光装置においては、支持部材に複数の半導体層を接合し、複数の半導体層に基板を接着した後に、支持部材の上面から基板の側面を連続して覆うように誘電体多層膜を設けている。 In the light-emitting device disclosed in Patent Document 1, multiple semiconductor layers are bonded to a support member, a substrate is attached to the multiple semiconductor layers, and then a dielectric multilayer film is provided so as to continuously cover the upper surface of the support member and the side surface of the substrate.

 すなわち、特許文献1に開示されている発光装置においては、誘電体多層膜を除く発光装置の製造が完了してから誘電体多層膜を設けているため、例えば一部の誘電体多層膜に成膜不良等が生じた場合は発光装置自体の不良となり、製造上の歩留まりが悪くなってしまう恐れがある。 In other words, in the light-emitting device disclosed in Patent Document 1, the dielectric multilayer film is provided after the manufacturing of the light-emitting device other than the dielectric multilayer film is completed, so if there is a film formation defect in a part of the dielectric multilayer film, the light-emitting device itself will be defective, and there is a risk of poor manufacturing yield.

 本発明は、上記した点に鑑みてなされたものであり、光出力の向上を達成しつつ、製造上の歩留まりを向上させることが可能な発光装置、発光モジュール、発光装置の製造方法及び発光モジュールの製造方法を提供する。 The present invention has been made in consideration of the above points, and provides a light emitting device, a light emitting module, a method for manufacturing a light emitting device, and a method for manufacturing a light emitting module that can improve manufacturing yield while achieving improved light output.

 本発明による発光装置は、光を放出する発光層を含む発光素子と、発光素子の側面に亘って形成された第1の誘電体多層膜と、発光素子上に配され、発光層から放出される光によって励起されて蛍光を発する蛍光体を含む平板状の蛍光体部と、蛍光体部の側面に亘って形成された第2の誘電体多層膜と、を有することを特徴としている。 The light emitting device according to the present invention is characterized by having a light emitting element including a light emitting layer that emits light, a first dielectric multilayer film formed over the side surface of the light emitting element, a flat phosphor section disposed on the light emitting element and including a phosphor that emits fluorescence when excited by light emitted from the light emitting layer, and a second dielectric multilayer film formed over the side surface of the phosphor section.

実施例1に係る発光装置の上面図である。FIG. 2 is a top view of the light emitting device according to the first embodiment. 実施例1に係る発光装置の断面図である。1 is a cross-sectional view of a light emitting device according to a first embodiment. 実施例1に係る発光装置の製造工程を示す斜視図である。3A to 3C are perspective views showing a manufacturing process of the light emitting device according to the first embodiment. 実施例1に係る発光装置の製造工程を示す上面図である。4A to 4C are top views showing a manufacturing process of the light emitting device according to the first embodiment. 実施例1に係る発光装置の製造工程を示す断面図である。5A to 5C are cross-sectional views showing a manufacturing process of the light emitting device according to the first embodiment. 実施例1に係る発光装置の製造工程を示す断面図である。5A to 5C are cross-sectional views showing a manufacturing process of the light emitting device according to the first embodiment. 実施例1に係る発光装置の製造工程を示す断面図である。5A to 5C are cross-sectional views showing a manufacturing process of the light emitting device according to the first embodiment. 実施例1に係る発光装置の適用例としての発光モジュールの断面図である。1 is a cross-sectional view of a light-emitting module as an application example of the light-emitting device according to the first embodiment. 実施例2に係る発光装置の断面図である。FIG. 11 is a cross-sectional view of a light emitting device according to a second embodiment. 実施例3に係る発光装置の断面図である。FIG. 11 is a cross-sectional view of a light emitting device according to a third embodiment. 実施例3に係る発光装置の製造工程を示す断面図である。11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3. 実施例3に係る発光装置の製造工程を示す断面図である。11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3. 実施例3に係る発光装置の製造工程を示す断面図である。11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3. 実施例3に係る発光装置の製造工程を示す断面図である。11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3. 実施例3に係る発光装置の製造工程を示す断面図である。11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3. 実施例3に係る発光装置の製造工程を示す断面図である。11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3. 実施例3に係る発光装置の製造工程を示す断面図である。11A to 11C are cross-sectional views showing a manufacturing process of the light emitting device according to Example 3. 実施例3に係る発光装置に対する検証結果を示すグラフである。13 is a graph showing a verification result for the light emitting device according to Example 3. 実施例3に係る発光装置の適用例としての発光モジュールの断面図である。FIG. 11 is a cross-sectional view of a light-emitting module as an application example of the light-emitting device according to the third embodiment.

 以下、本発明の実施例について図面を参照しつつ詳細に説明する。なお、図面において同一の構成要素については同一の符号を付け、重複する構成要素の説明は省略する。 Below, an embodiment of the present invention will be described in detail with reference to the drawings. Note that the same components in the drawings will be given the same reference numerals, and descriptions of duplicated components will be omitted.

 [発光装置100の概要]
 図1及び図2を用いて、実施例1に係る発光装置100の構成について説明する。図1は、発光装置100の上面図である。図2は、図1に示した発光装置100の2-2線に沿った断面図である。
[Outline of the Light Emitting Device 100]
The configuration of a light emitting device 100 according to Example 1 will be described with reference to Figures 1 and 2. Figure 1 is a top view of the light emitting device 100. Figure 2 is a cross-sectional view taken along line 2-2 of the light emitting device 100 shown in Figure 1.

 発光装置100は、図2に示すように、サブマウント11とサブマウント11上に配された発光素子13と発光素子13上に配された蛍光体部17とを含んで構成される。なお、図2においては、図中上下方向が発光装置100の高さ方向であり、図中左右方向が発光装置100の幅方向である。また、図2において、発光装置100の幅方向の中心を通る中心線CLを一点鎖線で示している。 As shown in FIG. 2, the light emitting device 100 is composed of a submount 11, a light emitting element 13 arranged on the submount 11, and a phosphor section 17 arranged on the light emitting element 13. In FIG. 2, the up-down direction in the figure is the height direction of the light emitting device 100, and the left-right direction in the figure is the width direction of the light emitting device 100. In FIG. 2, a center line CL passing through the center of the light emitting device 100 in the width direction is indicated by a dashed line.

 [サブマウント11]
 まず、サブマウント11について説明する。サブマウント11は、後述する発光素子13を搭載可能な素子搭載基板である。サブマウント11は、実装基材21と実装基材21の上面に設けられたアノードパッド24及びカソードパッド25と実装基材21の下面に設けられたアノード実装電極27及びカソード実装電極28とを含んで構成される。
[Submount 11]
First, the submount 11 will be described. The submount 11 is an element mounting substrate on which a light emitting element 13, which will be described later, can be mounted. The submount 11 includes a mounting substrate 21, an anode pad 24 and a cathode pad 25 provided on the upper surface of the mounting substrate 21, and an anode mounting electrode 27 and a cathode mounting electrode 28 provided on the lower surface of the mounting substrate 21.

 実装基材21は、n型のシリコン(Si)からなる上面形状が矩形の板状体である。実装基材21には、実装基材21を上下方向に貫通しかつ表面にニッケル(Ni)及び金(Au)がこの順で形成された2つの貫通ビア21Vが互いに中心線CLを挟むように形成されている。 The mounting substrate 21 is a plate-like body made of n-type silicon (Si) with a rectangular top surface. Two through vias 21V are formed in the mounting substrate 21, penetrating the mounting substrate 21 in the vertical direction and having nickel (Ni) and gold (Au) formed in this order on the surface, on either side of the center line CL.

 実装基材21には、上面及び下面の貫通ビア21Vが形成されている部分を除く領域に亘って絶縁膜22が形成されている。絶縁膜22は、例えば二酸化ケイ素(SiO)からなる。 An insulating film 22 is formed over the entire area of the mounting substrate 21 except for the areas on the upper and lower surfaces where the through vias 21V are formed. The insulating film 22 is made of, for example, silicon dioxide (SiO 2 ).

 アノードパッド24及びカソードパッド25は、実装基材21の上面において中心線CLを挟むように互いに離隔して形成されている一対の素子搭載パッドである。アノードパッド24及びカソードパッド25は、銅(Cu)材であり、その表面に金(Au)めっきが施されてなる。 The anode pad 24 and the cathode pad 25 are a pair of element mounting pads that are spaced apart from each other on the upper surface of the mounting substrate 21 and sandwich the center line CL. The anode pad 24 and the cathode pad 25 are made of copper (Cu) material, and their surfaces are plated with gold (Au).

 アノード実装電極27及びカソード実装電極28は、実装基材21の下面において中心線CLを挟むように互いに離隔して形成されている一対の実装電極である。アノード実装電極27及びカソード実装電極28は、Cu材であり、その表面にAuめっきが施されてなる。 The anode mounting electrode 27 and the cathode mounting electrode 28 are a pair of mounting electrodes formed at a distance from each other on the underside of the mounting substrate 21, sandwiching the center line CL. The anode mounting electrode 27 and the cathode mounting electrode 28 are made of a Cu material, and their surfaces are plated with Au.

 サブマウント11においては、アノードパッド24とアノード実装電極27とが貫通ビア21Vを介して電気的に接続されており、カソードパッド25とカソード実装電極28とが貫通ビア21Vを介して電気的に接続されている。 In the submount 11, the anode pad 24 and the anode mounting electrode 27 are electrically connected via the through via 21V, and the cathode pad 25 and the cathode mounting electrode 28 are electrically connected via the through via 21V.

 サブマウント11において、実装基材21の貫通ビア21Vの周囲の領域である不純物拡散領域21Rには、ホウ素(B)等のp型不純物が拡散されている。従って、貫通ビア21Vの周囲においては、n型の実装基材21(n-Si)とp型不純物が拡散された不純物拡散領域21R(p-Si)とのpn接合により、ダブルツェナーダイオードZD(図中二点鎖線)が形成されている。 In the submount 11, p-type impurities such as boron (B) are diffused into the impurity diffusion region 21R, which is the region surrounding the through via 21V of the mounting substrate 21. Therefore, around the through via 21V, a double Zener diode ZD (indicated by a two-dot chain line in the figure) is formed by a pn junction between the n-type mounting substrate 21 (n-Si) and the impurity diffusion region 21R (p-Si) in which the p-type impurity has been diffused.

 このような構成のダブルツェナーダイオードは、アノードパッド24とカソードパッド25の区別がなく、発光素子13の2つの電極がアノードパッド24及びカソードパッド25の何れに接続されたとしても正常に動作する。つまり、発光装置100の製造時においてアノードパッド24及びカソードパッド25の正負極を判定する必要がないため、製造工程を簡素化できる。 A double Zener diode with this configuration does not distinguish between the anode pad 24 and the cathode pad 25, and operates normally regardless of whether the two electrodes of the light-emitting element 13 are connected to the anode pad 24 or the cathode pad 25. In other words, there is no need to determine the positive and negative poles of the anode pad 24 and the cathode pad 25 when manufacturing the light-emitting device 100, which simplifies the manufacturing process.

 [発光素子13]
 次に、発光素子13の構成について説明する。発光素子13は、上述したようにサブマウント11上に配されており、矩形の上面形状を有する発光ダイオード(LED:Light Emission Diode)である。
[Light-emitting element 13]
Next, a description will be given of the configuration of the light emitting element 13. The light emitting element 13 is disposed on the submount 11 as described above, and is a light emitting diode (LED) having a rectangular upper surface shape.

 発光素子13は、発光層を有する半導体構造層31と半導体構造層31の上面に配された透光基板32と半導体構造層31の下面に配されたp電極34及びn電極35とを含んで構成される。 The light-emitting element 13 includes a semiconductor structure layer 31 having a light-emitting layer, a light-transmitting substrate 32 arranged on the upper surface of the semiconductor structure layer 31, and a p-electrode 34 and an n-electrode 35 arranged on the lower surface of the semiconductor structure layer 31.

 半導体構造層31は、各々が窒化ガリウム(GaN)を主材料とするn型半導体層、発光層及びp型半導体層(いずれも図示せず)からなる半導体積層体である。発光素子13の駆動時には、半導体構造層31の発光層からピーク波長が450nmの青色光が出射される。 The semiconductor structure layer 31 is a semiconductor laminate consisting of an n-type semiconductor layer, a light-emitting layer, and a p-type semiconductor layer (none of which are shown), each of which is mainly made of gallium nitride (GaN). When the light-emitting element 13 is driven, blue light with a peak wavelength of 450 nm is emitted from the light-emitting layer of the semiconductor structure layer 31.

 透光基板32は、上面形状が矩形の平板状の基板である。透光基板32は、例えばサファイア(Al)やGaN等の、半導体構造層31の発光層から放出される青色光に対して透光性を有する材料からなる。なお、透光基板32は、半導体構造層31の成長用基板でもある。また、透光基板32は、蛍光体部17から放出される蛍光に対しても透光性を有する材料である。 The light-transmitting substrate 32 is a flat substrate having a rectangular upper surface. The light-transmitting substrate 32 is made of a material, such as sapphire (Al 2 O 3 ) or GaN, that is transparent to the blue light emitted from the light-emitting layer of the semiconductor structure layer 31. The light-transmitting substrate 32 also serves as a growth substrate for the semiconductor structure layer 31. The light-transmitting substrate 32 is also made of a material that is transparent to the fluorescence emitted from the phosphor section 17.

 p電極34は、半導体構造層31のp型半導体層に電気的に接続されている電極である。p電極34はその表面に金(Au)めっきが施されてなる。 The p-electrode 34 is an electrode that is electrically connected to the p-type semiconductor layer of the semiconductor structure layer 31. The surface of the p-electrode 34 is gold (Au) plated.

 n電極35は、半導体構造層31の発光層及びp型半導体層を上下方向に貫通しかつ側面が絶縁体で覆われた貫通電極(図示せず)を介してn型半導体層と電気的に接続されている電極である。言い換えれば、n電極35は、n型半導体層のみに電気的に接続され、発光層及びp型半導体層と絶縁されている。n電極35は、その表面にAuめっきが施されてなる。 The n-electrode 35 is an electrode that is electrically connected to the n-type semiconductor layer via a through electrode (not shown) that vertically penetrates the light-emitting layer and p-type semiconductor layer of the semiconductor structure layer 31 and has a side surface covered with an insulator. In other words, the n-electrode 35 is electrically connected only to the n-type semiconductor layer and is insulated from the light-emitting layer and p-type semiconductor layer. The surface of the n-electrode 35 is Au-plated.

 p電極34及びn電極35は、それぞれアノードパッド24及びカソードパッド25と同じ形状及び大きさを有し、金錫(AuSn)からなるはんだ37を介してアノードパッド24及びカソードパッド25にそれぞれ接合されている。すなわち、発光装置100において、発光素子13は、サブマウント11にフリップチップ実装されている。 The p-electrode 34 and the n-electrode 35 have the same shape and size as the anode pad 24 and the cathode pad 25, respectively, and are bonded to the anode pad 24 and the cathode pad 25 via solder 37 made of gold-tin (AuSn). That is, in the light-emitting device 100, the light-emitting element 13 is flip-chip mounted on the submount 11.

 発光装置100において、発光素子13には、側面及び下面に亘って複数の誘電体膜が積層された第1の誘電体多層膜39が形成されている。具体的には、第1の誘電体多層膜39は、半導体構造層31及び透光基板32の側面と半導体構造層31の下面のp電極34及びn電極35を除く領域に亘って連続して形成されている。言い換えれば、発光素子13の下面において、p電極34及びn電極35は第1の誘電体多層膜39から露出している。 In the light emitting device 100, the light emitting element 13 has a first dielectric multilayer film 39 formed of a plurality of dielectric films stacked on the side and bottom surfaces. Specifically, the first dielectric multilayer film 39 is formed continuously over the side surfaces of the semiconductor structure layer 31 and the light-transmitting substrate 32 and over the area on the bottom surface of the semiconductor structure layer 31 excluding the p-electrode 34 and the n-electrode 35. In other words, on the bottom surface of the light emitting element 13, the p-electrode 34 and the n-electrode 35 are exposed from the first dielectric multilayer film 39.

 第1の誘電体多層膜39は、可視光領域の波長の光を反射させる層厚となるように、例えば酸化ケイ素(SiO)とアルミナ(Al)が交互に48層(24組)積層されてなる。なお、第1の誘電体多層膜39の材質は、酸化チタン(TiO)、酸化ニオブ(NbO)、酸化マグネシウム(MgO)、酸化タンタル(Ta)、酸化ハフニウム(HfO)などでもよい。 The first dielectric multilayer film 39 is formed by alternately stacking, for example, 48 layers (24 pairs) of silicon oxide (SiO 2 ) and alumina (Al 2 O 3 ) so as to have a layer thickness that reflects light with wavelengths in the visible light region. The material of the first dielectric multilayer film 39 may be titanium oxide (TiO 2 ), niobium oxide (NbO), magnesium oxide (MgO), tantalum oxide (Ta 2 O 5 ), hafnium oxide (HfO), etc.

 [蛍光体部17]
 蛍光体部17は、上面視において発光素子13の上面と略同等な大きさの矩形を有する板状体である。蛍光体部17は、下面が発光素子13の透光基板32の上面とシリコーン樹脂等の透光性の樹脂からなる接着部材41によって接着されている。
[Phosphor portion 17]
The phosphor part 17 is a rectangular plate-like body having a size, as viewed from above, approximately equal to that of the upper surface of the light-emitting element 13. The lower surface of the phosphor part 17 is adhered to the upper surface of the light-transmitting substrate 32 of the light-emitting element 13 by an adhesive member 41 made of a light-transmitting resin such as silicone resin.

 なお、接着部材41は、蛍光体部17とは異なる色で蛍光する蛍光体粒子を含んでいてもよい。例えば、接着部材41は、演色性を向上するCASN(CaAlSiN:Eu)、S-CASN((Sr,Ca)AlSiN3:Eu)などの珪酸窒化物系の蛍光体粒子を含んでいても良い。 The adhesive member 41 may contain phosphor particles that emit a different color of fluorescence from the phosphor portion 17. For example, the adhesive member 41 may contain phosphor particles of a silicon oxide nitride system, such as CASN (CaAlSiN:Eu) or S-CASN ((Sr,Ca)AlSiN3:Eu), which improves color rendering.

 蛍光体部17は、発光素子13から出射される励起光としての青色光によって励起されて蛍光を発する蛍光体からなる。青色光によって励起された際に蛍光体から生じる蛍光は、480~700nmに亘るブロードな緑色~橙色の波長域を有し、520~570nmにおいて黄色のピーク波長を有する。 The phosphor section 17 is made of a phosphor that emits fluorescence when excited by blue light emitted from the light-emitting element 13 as excitation light. The fluorescence generated from the phosphor when excited by blue light has a broad green to orange wavelength range spanning 480 to 700 nm, and has a yellow peak wavelength at 520 to 570 nm.

 蛍光体部17は、例えば、セリウム(Ce)を賦活剤としたイットリウム・アルミニウム・ガーネット(YAG:Ce)蛍光体粒子を含有するアルミナ又はガラス媒質(母材)のセラミックス蛍光体プレートである。 The phosphor section 17 is, for example, a ceramic phosphor plate made of an alumina or glass medium (base material) containing yttrium aluminum garnet (YAG:Ce) phosphor particles with cerium (Ce) as an activator.

 なお、蛍光体部17は、YAG:Ce蛍光体粒子を含んで構成される蛍光体プレートに限らない。例えば、蛍光体粒子の母材であるYAGが媒質となっている蛍光体プレートであってもよい。この場合、蛍光体部17は多結晶体でも単結晶体でもよい。 The phosphor section 17 is not limited to a phosphor plate containing YAG:Ce phosphor particles. For example, it may be a phosphor plate in which YAG, the base material of the phosphor particles, is the medium. In this case, the phosphor section 17 may be a polycrystalline or single crystalline body.

 蛍光体部17に発光素子13から出射された青色光が入射すると、その一部はそのまま蛍光体部17を透過し、一部は蛍光体を励起することで当該励起された蛍光体から蛍光が発せられる。 When the blue light emitted from the light-emitting element 13 enters the phosphor section 17, some of it passes through the phosphor section 17 as is, and some of it excites the phosphor, causing the excited phosphor to emit fluorescence.

 従って、蛍光体部17の上面からは、蛍光の発生に寄与せずに蛍光体部17を通過した励起光と、蛍光体から放出された蛍光とが出射される。これにより、蛍光体部17の上面からは、青色光と黄色蛍光とが混じり合った白色光が取り出される。すなわち、蛍光体部17の上面が発光装置100の出光面である。 Therefore, the excitation light that has passed through the phosphor section 17 without contributing to the generation of fluorescence, and the fluorescence emitted from the phosphor are emitted from the top surface of the phosphor section 17. As a result, white light that is a mixture of blue light and yellow fluorescence is extracted from the top surface of the phosphor section 17. In other words, the top surface of the phosphor section 17 is the light output surface of the light emitting device 100.

 発光装置100において、蛍光体部17には、側面に亘って複数の誘電体膜が積層された第2の誘電体多層膜43が形成されている。第2の誘電体多層膜43は、第1の誘電体多層膜39と同様に、SiOとAlが交互に計48層(24組)積層されてなる。なお、第2の誘電体多層膜43の材質は、TiO、NbO、MgO、Ta、HfOなどでもよい。 In the light emitting device 100, a second dielectric multilayer film 43 in which a plurality of dielectric films are laminated over the side surface of the phosphor section 17 is formed. The second dielectric multilayer film 43 is formed by alternately laminating 48 layers (24 pairs) of SiO2 and Al2O3 , similar to the first dielectric multilayer film 39. The material of the second dielectric multilayer film 43 may be TiO2 , NbO, MgO, Ta2O5 , HfO, or the like.

 なお、本実施例の発光装置100において、第1の誘電体多層膜39と第2の誘電体多層膜43とは、接着部材41を挟んで互いに離隔している。言い換えれば、接着部材41は、透光基板32の上面と蛍光体部17の下面との間から第1の誘電体多層膜39と第2の誘電体多層膜43との間まで延在している。 In the light emitting device 100 of this embodiment, the first dielectric multilayer film 39 and the second dielectric multilayer film 43 are separated from each other by the adhesive member 41. In other words, the adhesive member 41 extends from between the upper surface of the translucent substrate 32 and the lower surface of the phosphor section 17 to between the first dielectric multilayer film 39 and the second dielectric multilayer film 43.

 接着部材41がこのように配されていることにより、発光装置100においては、例えば第1の誘電体多層膜39及び第2の誘電体多層膜43のそれぞれの端面を保護することができる。 By arranging the adhesive member 41 in this manner, in the light emitting device 100, for example, it is possible to protect the end faces of the first dielectric multilayer film 39 and the second dielectric multilayer film 43.

 なお、蛍光体部17は、下面において蛍光体部17を構成する粒子サイズに由来するサブミクロン~ミクロンサイズの凹凸を有している。このような構成により、発光装置100においては、発光素子13の上面に蛍光体部17の下面の凹凸部が接触するように接着されている。つまり、接着部材41の水平方向の導波光は、蛍光体部17の下面の凹凸部により上下方向へ拡散される。 The phosphor section 17 has submicron to micron-sized irregularities on its underside, which are derived from the particle size of the phosphor section 17. With this configuration, in the light-emitting device 100, the phosphor section 17 is bonded so that the irregularities on its underside come into contact with the upper surface of the light-emitting element 13. In other words, the horizontally guided light of the adhesive member 41 is diffused in the vertical direction by the irregularities on the underside of the phosphor section 17.

 これにより、発光装置100においては、接着部材41の図中幅方向に導波する光成分が減少するため、接着部材41の端面からの洩れ光を抑制できる。なお、蛍光体部17の下面が平らであっても、接着部材41に蛍光体粒子や光拡散粒子が含有されていれば同様に洩れ光を抑制できる。また、透光基板32の上面に凹凸を設けた場合であっても、蛍光体部17の下面に凹凸部を設けた場合と同様に洩れ光を抑制できる。 As a result, in the light emitting device 100, the light components guided in the width direction of the adhesive member 41 in the figure are reduced, so that leakage light from the end faces of the adhesive member 41 can be suppressed. Even if the bottom surface of the phosphor section 17 is flat, leakage light can be similarly suppressed if the adhesive member 41 contains phosphor particles or light diffusing particles. Furthermore, even if the top surface of the translucent substrate 32 is uneven, leakage light can be suppressed in the same way as when unevenness is provided on the bottom surface of the phosphor section 17.

 [誘電体多層膜の光反射による光出力の向上]
 ここで、図2を用いて、本実施例の発光装置100における第1の誘電体多層膜39及び第2の誘電体多層膜43の光反射による光出力の向上について説明する。
[Improvement of light output by light reflection of dielectric multilayer film]
Here, the improvement in light output due to light reflection by the first dielectric multilayer film 39 and the second dielectric multilayer film 43 in the light emitting device 100 of this embodiment will be described with reference to FIG.

 上述したように、本実施例の発光装置100においては、第1の誘電体多層膜39が発光素子13の側面及び発光素子13の下面のp電極34及びn電極35を除く領域に亘って形成されており、かつ第2の誘電体多層膜43が蛍光体部17の側面に亘って形成されている。 As described above, in the light emitting device 100 of this embodiment, the first dielectric multilayer film 39 is formed over the side surface of the light emitting element 13 and the area on the bottom surface of the light emitting element 13 excluding the p-electrode 34 and the n-electrode 35, and the second dielectric multilayer film 43 is formed over the side surface of the phosphor section 17.

 従って、例えば、発光素子13から出射された光のうち側方に向かう光は、第1の誘電体多層膜39によって反射されて透光基板32の上面から出射される。また、例えば、蛍光体部17において生じた蛍光のうち側方に向かう蛍光は、第2の誘電体多層膜43によって反射されて蛍光体部17の上面から出射される。 Therefore, for example, light emitted from the light-emitting element 13 and directed to the side is reflected by the first dielectric multilayer film 39 and is emitted from the upper surface of the light-transmitting substrate 32. Also, for example, fluorescence generated in the phosphor section 17 and directed to the side is reflected by the second dielectric multilayer film 43 and is emitted from the upper surface of the phosphor section 17.

 これにより、発光装置100においては、発光素子13から出射された光や蛍光体部17で生じた蛍光が発光素子13の側面や蛍光体部17の側面から漏れることを防止することができる。従って、発光装置100においては、発光素子13から出射された光や蛍光体部17で生じた蛍光の大部分を発光装置100から出射させることができる。 As a result, in the light emitting device 100, it is possible to prevent the light emitted from the light emitting element 13 and the fluorescence generated in the phosphor section 17 from leaking from the side of the light emitting element 13 or the side of the phosphor section 17. Therefore, in the light emitting device 100, most of the light emitted from the light emitting element 13 and the fluorescence generated in the phosphor section 17 can be emitted from the light emitting device 100.

 よって、本実施例の発光装置100によれば、発光装置100の側面へ漏れる光を第1の誘電体多層膜39及び第2の誘電体多層膜43により反射させることにより、発光装置100の出光面から出射する光の出力を向上させることができる。 Therefore, according to the light emitting device 100 of this embodiment, the light leaking to the side of the light emitting device 100 is reflected by the first dielectric multilayer film 39 and the second dielectric multilayer film 43, thereby improving the output of light emitted from the light emitting surface of the light emitting device 100.

 また、本実施例の発光装置100においては、発光素子13の下面、すなわち半導体構造層31のp電極34及びn電極35を除く領域にも第1の誘電体多層膜39が形成されている。これにより、発光素子13からサブマウント11側に漏れる光を反射させることができる。 In addition, in the light emitting device 100 of this embodiment, a first dielectric multilayer film 39 is also formed on the underside of the light emitting element 13, i.e., the area of the semiconductor structure layer 31 excluding the p-electrode 34 and the n-electrode 35. This makes it possible to reflect light leaking from the light emitting element 13 to the submount 11 side.

 特に、発光装置100のようにサブマウント11にSiからなる実装基材21を用いている場合、つまりシリコン系の基板を用いている場合、発光素子13からサブマウント11側に光が漏れた際には、当該光が実装基材21によって吸収されてしまう恐れがある。また、このような実装基材21による光の吸収が生じた場合、発光装置100の出光面から出射する光の出力が低下してしまう恐れがある。 In particular, when the mounting substrate 21 made of Si is used for the submount 11 as in the light-emitting device 100, that is, when a silicon-based substrate is used, there is a risk that when light leaks from the light-emitting element 13 to the submount 11 side, the light will be absorbed by the mounting substrate 21. Furthermore, when light is absorbed by the mounting substrate 21 in this way, there is a risk that the output of the light emitted from the light-emitting surface of the light-emitting device 100 will decrease.

 本実施例の発光装置100においては、上述のように発光素子13の下面にも第1の誘電体多層膜39が形成されていることにより、発光素子13からサブマウント11側に漏れる光を反射させることで上記のような光の吸収が生じることを抑制することができる。また、第1の誘電体多層膜39による光の反射により、発光装置100の出光面から出射する光の出力を向上させることができる。 In the light emitting device 100 of this embodiment, as described above, the first dielectric multilayer film 39 is also formed on the underside of the light emitting element 13, and this makes it possible to prevent the above-mentioned light absorption from occurring by reflecting the light leaking from the light emitting element 13 to the submount 11 side. In addition, the reflection of light by the first dielectric multilayer film 39 makes it possible to improve the output of light emitted from the light emitting surface of the light emitting device 100.

 なお、発光素子13の発光層から放出された光がp電極34及びn電極35に達した場合には、当該光がp電極34及びn電極35によって反射されるために、発光装置100の出光面から出射する光の出力を向上させることができる。 When the light emitted from the light-emitting layer of the light-emitting element 13 reaches the p-electrode 34 and the n-electrode 35, the light is reflected by the p-electrode 34 and the n-electrode 35, thereby improving the output of the light emitted from the light-emitting surface of the light-emitting device 100.

 発光装置100において、発光素子13の透光基板32の上面及び蛍光体部17の下面が平らであり且つ接着部材41に蛍光体や拡散材を含まない場合であっても、接着部材41の厚みを3~5μm程度と薄くすることにより、接着部材41の端面から漏れる光を抑制できる。 In the light-emitting device 100, even if the upper surface of the light-transmitting substrate 32 of the light-emitting element 13 and the lower surface of the phosphor section 17 are flat and the adhesive member 41 does not contain phosphor or diffusing material, the thickness of the adhesive member 41 can be reduced to about 3 to 5 μm to suppress light leakage from the end face of the adhesive member 41.

 従って、本実施例の発光装置100によれば、第1の誘電体多層膜39及び第2の誘電体多層膜43を設けることにより発光装置100から光が漏れ出ることを抑制し、発光装置100の出光面から出射される光の出力を向上させることができる。 Therefore, according to the light emitting device 100 of this embodiment, by providing the first dielectric multilayer film 39 and the second dielectric multilayer film 43, it is possible to suppress leakage of light from the light emitting device 100 and improve the output of light emitted from the light emitting surface of the light emitting device 100.

 また、本実施例の発光装置100においては、発光素子13がサブマウント11に搭載されているものとしたがこれに限られず、例えば発光素子13を配線や電極が施された回路基板に直接実装する態様としてもよい。 In addition, in the light emitting device 100 of this embodiment, the light emitting element 13 is mounted on the submount 11, but this is not limited thereto. For example, the light emitting element 13 may be directly mounted on a circuit board provided with wiring and electrodes.

 また、発光素子13の搭載基板として、窒化アルミニウム(AlN)、酸化アルミニウム(Al)、酸化ジルコニウム(ZrO)等の可視光帯域の波長の光を70%以上反射するセラミック材料を用いる場合には、発光素子13の下面から漏れる光が基板によって反射されるために、すなわち基板による光吸収が生じにくいために、必ずしも発光素子13の下面に第1の誘電体多層膜39を形成する必要はない。 Furthermore, when a ceramic material that reflects 70% or more of light with wavelengths in the visible light band, such as aluminum nitride (AlN), aluminum oxide ( Al2O3 ), or zirconium oxide ( ZrO2 ), is used as the mounting substrate for the light-emitting element 13, it is not necessarily necessary to form the first dielectric multilayer film 39 on the underside of the light-emitting element 13, because the light leaking from the underside of the light-emitting element 13 is reflected by the substrate, i.e., light absorption by the substrate is unlikely to occur.

 また、本実施例の発光装置100においては、第1の誘電体多層膜39と第2の誘電体多層膜43の構成をそれぞれ個別に設定できる。例えば、第1の誘電体多層膜39における青色帯域光に対する反射率を第2の誘電体多層膜43よりも高く設定し、第2の誘電体多層膜43における黄色帯域光に対する反射率を第1の誘電体多層膜39よりも高く設定することもできる。このように第1の誘電体多層膜39及び第2の誘電体多層膜43の各々の帯域反射率を最適化することができる。 Furthermore, in the light emitting device 100 of this embodiment, the configurations of the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can be set individually. For example, the reflectance of the first dielectric multilayer film 39 for blue band light can be set higher than that of the second dielectric multilayer film 43, and the reflectance of the second dielectric multilayer film 43 for yellow band light can be set higher than that of the first dielectric multilayer film 39. In this way, the band reflectance of each of the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can be optimized.

 従って、本実施例の発光装置100によれば、このように第1の誘電体多層膜39及び第2の誘電体多層膜43をそれぞれ個別に設けることによっても、発光装置100から光が漏れ出ることを抑制しつつ、発光装置100の出光面から出射される光の出力を向上させることができる。 Therefore, according to the light emitting device 100 of this embodiment, by providing the first dielectric multilayer film 39 and the second dielectric multilayer film 43 separately in this manner, it is possible to improve the output of light emitted from the light emitting surface of the light emitting device 100 while suppressing leakage of light from the light emitting device 100.

 なお、第1の誘電体多層膜39と第2の誘電体多層膜43とは、上記した反射率以外にも、材質や形成する組数、総膜厚などを変更することもできる。例えば、第1の誘電体多層膜39と第2の誘電体多層膜43とは、互いの材質のみが異なるとし、それ以外が同じであるとしてもよい。 In addition to the reflectance described above, the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can also be changed in terms of material, number of pairs formed, total film thickness, etc. For example, the first dielectric multilayer film 39 and the second dielectric multilayer film 43 may differ only in material and be otherwise the same.

 [発光装置100の製造方法]
 以下に、図3~図6を用いて、本実施例に係る発光装置100の製造方法について説明する。なお、以下においては、主に第1の誘電体多層膜39及び第2の誘電体多層膜43の形成方法について説明する。
[Method of manufacturing the light emitting device 100]
3 to 6, a method for manufacturing the light emitting device 100 according to this embodiment will be described below. Note that, in the following, a method for forming the first dielectric multilayer film 39 and the second dielectric multilayer film 43 will be mainly described.

 図3は、発光素子13における第1の誘電体多層膜39の形成工程を示す斜視図である。図4は、発光素子13における第1の誘電体多層膜39の形成工程を示す上面図である。図5及び図6は、図4における5-5線に沿った断面図である。また、図7は、蛍光体部17における第2の誘電体多層膜43の形成工程を示す断面図である。 FIG. 3 is a perspective view showing the process of forming the first dielectric multilayer film 39 in the light-emitting element 13. FIG. 4 is a top view showing the process of forming the first dielectric multilayer film 39 in the light-emitting element 13. FIG. 5 and FIG. 6 are cross-sectional views taken along line 5-5 in FIG. 4. FIG. 7 is a cross-sectional view showing the process of forming the second dielectric multilayer film 43 in the phosphor section 17.

 まず、第1の誘電体多層膜39の形成方法について説明する。初めに、電極形成済みの発光素子が密集しているウェハが貼り付けられたダイシングシートを用意し、ブレード式のダイサーやレーザーダイサーにより個片化する(ステップS1:個片化工程)。 First, a method for forming the first dielectric multilayer film 39 will be described. First, a dicing sheet is prepared to which a wafer having densely packed light-emitting elements with electrodes already formed thereon is attached, and the wafer is then singulated using a blade dicer or laser dicer (step S1: singulation process).

 次に、発光素子13を個片化した後のダイシングシートを引き延ばし(エキスパンド処理)、隣接する発光素子13同士に間隙を設けることで素子の各々をダイシングシートから取り外しやすくする(ステップS2:エキスパンド工程)。 Next, the dicing sheet after the light emitting elements 13 have been separated is stretched (expanding process) to provide gaps between adjacent light emitting elements 13, making it easier to remove each element from the dicing sheet (step S2: expanding process).

 次に、図3に示すように、ステップS2にて個片化した発光素子13のうち良品をソーター等を用いて選別してポリイミドからなる耐熱性のベースシート46に移し替える(ステップS3:ソーティング工程)。これにより、発光素子13に設けられたp電極34及びn電極35がベースシート46によって覆われる。 Next, as shown in FIG. 3, good light-emitting elements 13 separated in step S2 are selected using a sorter or the like and transferred to a heat-resistant base sheet 46 made of polyimide (step S3: sorting process). As a result, the p-electrode 34 and n-electrode 35 provided on the light-emitting element 13 are covered with the base sheet 46.

 次に、図4及び図5に示すように、材料ガスが通気可能な通気孔47Hが複数設けられたポリイミドからなる耐熱性のカバーシート47を、ベースシート46と離間して内部空間ができるようにベースシート46の上から貼り付ける(ステップS4:カバーシート貼り付け工程)。 Next, as shown in Figures 4 and 5, a heat-resistant cover sheet 47 made of polyimide and having multiple ventilation holes 47H through which the material gas can pass is attached onto the base sheet 46 so as to be spaced apart from the base sheet 46 and create an internal space (step S4: cover sheet attachment process).

 このとき、カバーシート47は、通気孔47Hの各々が隣り合う発光素子13同士の間に位置するように配される。これにより、発光素子13の上面、すなわち透光基板32の上面は、図5に示すようにカバーシート47によって覆われる。 At this time, the cover sheet 47 is arranged so that each of the ventilation holes 47H is located between adjacent light-emitting elements 13. As a result, the upper surface of the light-emitting element 13, i.e., the upper surface of the light-transmitting substrate 32, is covered by the cover sheet 47 as shown in FIG. 5.

 次に、図5に示すようにベースシート46及びカバーシート47が貼り付けられた発光素子13に対して、原子層堆積法(ALD:Atomic Layer Deposition)を用いて第1の誘電体多層膜39を形成する(ステップS5:誘電体多層膜形成工程)。 Next, as shown in FIG. 5, a first dielectric multilayer film 39 is formed on the light-emitting element 13 to which the base sheet 46 and cover sheet 47 are attached, using atomic layer deposition (ALD) (step S5: dielectric multilayer film formation process).

 これにより、発光素子13には、図6に示すように、発光素子13の側面及び下面のp電極34及びn電極35が形成されていない領域に第1の誘電体多層膜39が形成される。最後に、ベースシート46及びカバーシート47を剥離することにより、第1の誘電体多層膜39が形成された発光素子13が得られる。 As a result, as shown in FIG. 6, a first dielectric multilayer film 39 is formed on the side and bottom surfaces of the light-emitting element 13 in areas where the p-electrode 34 and n-electrode 35 are not formed. Finally, the base sheet 46 and cover sheet 47 are peeled off to obtain the light-emitting element 13 with the first dielectric multilayer film 39 formed thereon.

 次に、第2の誘電体多層膜43の形成方法について説明する。第2の誘電体多層膜43も、上述したステップS1~S5の工程を蛍光体部17に対して行うことにより第1の誘電体多層膜39と同様に形成することができる。 Next, a method for forming the second dielectric multilayer film 43 will be described. The second dielectric multilayer film 43 can be formed in the same manner as the first dielectric multilayer film 39 by carrying out the above-mentioned steps S1 to S5 on the phosphor portion 17.

 すなわち、蛍光体部17を個片化して良品をベースシート46に移し替え(ステップS1~S3)、カバーシート47を貼り付けた後に原子層堆積法により第2の誘電体多層膜43を形成することで(ステップS4~S5)、図7に示すように、側面に第2の誘電体多層膜43が形成された蛍光体部17が得られる。 In other words, the phosphor section 17 is separated into individual pieces, and non-defective pieces are transferred to a base sheet 46 (steps S1 to S3), and a cover sheet 47 is attached, after which a second dielectric multilayer film 43 is formed by atomic layer deposition (steps S4 to S5), resulting in a phosphor section 17 with the second dielectric multilayer film 43 formed on the side surface, as shown in FIG. 7.

 以上のように第1の誘電体多層膜39が形成された発光素子13と第2の誘電体多層膜43が形成された蛍光体部17とを製造した後に、発光素子13の透光基板32の上面と蛍光体部17の下面とを接着部材41を介して接着し、サブマウント11に搭載することにより、図2に示すような発光装置100が得られる。 After manufacturing the light-emitting element 13 on which the first dielectric multilayer film 39 is formed and the phosphor section 17 on which the second dielectric multilayer film 43 is formed as described above, the upper surface of the light-transmitting substrate 32 of the light-emitting element 13 and the lower surface of the phosphor section 17 are bonded together via an adhesive member 41, and the light-emitting element 13 is mounted on a submount 11, thereby obtaining a light-emitting device 100 as shown in FIG. 2.

 本実施例の発光装置100においては、第1の誘電体多層膜39が形成された発光素子13と第2の誘電体多層膜43が形成された蛍光体部17とがそれぞれ別個に製造される。従って、発光装置100の製造過程においては、例えば第1の誘電体多層膜39及びと第2の誘電体多層膜43の形成状態を一つずつチェックした上で発光素子13と蛍光体部17とを接着することができる。 In the light emitting device 100 of this embodiment, the light emitting element 13 on which the first dielectric multilayer film 39 is formed and the phosphor section 17 on which the second dielectric multilayer film 43 is formed are each manufactured separately. Therefore, in the manufacturing process of the light emitting device 100, for example, the formation states of the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can be checked one by one before bonding the light emitting element 13 and the phosphor section 17 together.

 例えば、サブマウント11に発光素子13を搭載し、その上に蛍光体部17を接着してから誘電体多層膜を形成する場合、すなわち、誘電体多層膜を除く発光装置を製造してから誘電体多層膜を形成する場合、誘電体多層膜のどこか一部に成膜不良が見つかったとしても発光装置全体の不良に繋がってしまう。すなわち、製造上の歩留まりが悪くなり得る。 For example, when the light emitting element 13 is mounted on the submount 11 and the phosphor section 17 is bonded thereon before forming the dielectric multilayer film, i.e., when the light emitting device excluding the dielectric multilayer film is manufactured before forming the dielectric multilayer film, even if a film formation defect is found anywhere in the dielectric multilayer film, it can lead to a defect in the entire light emitting device. In other words, the manufacturing yield can be reduced.

 一方、本実施例の発光装置100によれば、常に成膜状態が良品である第1の誘電体多層膜39が形成された発光素子13と第2の誘電体多層膜43が形成された蛍光体部17とを接着して発光装置100を製造できるために、製造上の歩留まりを向上させることができる。 On the other hand, according to the light emitting device 100 of this embodiment, the light emitting device 100 can be manufactured by bonding the light emitting element 13 on which the first dielectric multilayer film 39, which is always in a good film formation state, and the phosphor part 17 on which the second dielectric multilayer film 43 is formed, thereby improving the manufacturing yield.

 また、上述のように誘電体多層膜を除く発光装置100を全て製造してから誘電体多層膜を形成する場合、サブマウント11上に形成された配線や電極にも誘電体多層膜が及ぶ可能性があるため、当該配線や電極において導通不良が生じる恐れがある。 In addition, as described above, if the dielectric multilayer film is formed after all of the light emitting device 100 except for the dielectric multilayer film is manufactured, the dielectric multilayer film may extend to the wiring and electrodes formed on the submount 11, which may cause poor electrical continuity in the wiring and electrodes.

 本実施例の発光装置100によれば、上述の導通不良を防止することができる。第1の誘電体多層膜39が形成された発光素子13と第2の誘電体多層膜43が形成された蛍光体部17とをそれぞれ別個に製造した後にサブマウント11に搭載することにより、このような導通不良が生じることを抑制することができる。 The light emitting device 100 of this embodiment can prevent the above-mentioned electrical continuity failure. By separately manufacturing the light emitting element 13 on which the first dielectric multilayer film 39 is formed and the phosphor section 17 on which the second dielectric multilayer film 43 is formed, and then mounting them on the submount 11, it is possible to prevent such electrical continuity failure from occurring.

 従って、本実施例の発光装置100によれば、第1の誘電体多層膜39及び第2の誘電体多層膜43により発光装置100から出射される光の出力の向上を達成しつつ、製造上の歩留まりを向上させることができる。 Therefore, according to the light emitting device 100 of this embodiment, the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can improve the output of light emitted from the light emitting device 100 while improving the manufacturing yield.

 [発光装置100の適用例]
 次に、図8を用いて、実施例1の発光装置100の適用例について説明する。図8は、発光モジュール200の断面図である。なお、発光モジュール200においては、発光装置100のうちサブマウント11を除いたものを発光装置110として示している。
[Application examples of the light emitting device 100]
Next, an application example of the light emitting device 100 of the first embodiment will be described with reference to Fig. 8. Fig. 8 is a cross-sectional view of a light emitting module 200. In the light emitting module 200, the light emitting device 100 excluding the submount 11 is shown as a light emitting device 110.

 発光モジュール200は、回路基板51と回路基板51の上面に列になって設けられた発光装置110とを含んで構成される。 The light-emitting module 200 includes a circuit board 51 and light-emitting devices 110 arranged in a row on the upper surface of the circuit board 51.

 回路基板51は、上面形状が矩形の平板状の基板である。回路基板51は、例えばAlNやガラエポからなる。回路基板51の上面には、素子搭載パッド52が複数設けられており、当該素子搭載パッド52の各々に発光装置110が接合されている。素子搭載パッド52は、アノードパッド53及びカソードパッド54から構成される。 The circuit board 51 is a flat board with a rectangular top surface. The circuit board 51 is made of, for example, AlN or glass epoxy. A plurality of element mounting pads 52 are provided on the top surface of the circuit board 51, and a light emitting device 110 is bonded to each of the element mounting pads 52. The element mounting pads 52 are composed of an anode pad 53 and a cathode pad 54.

 発光モジュール200においては、アノードパッド53に発光装置110の発光素子13のp電極34が錫(Sn)、銀(Ag)及びCuからなるはんだ56を介して接合され、カソードパッド54に発光装置110の発光素子13のn電極35がはんだ56を介して接合されている。 In the light-emitting module 200, the p-electrode 34 of the light-emitting element 13 of the light-emitting device 110 is joined to the anode pad 53 via solder 56 made of tin (Sn), silver (Ag) and Cu, and the n-electrode 35 of the light-emitting element 13 of the light-emitting device 110 is joined to the cathode pad 54 via solder 56.

 発光モジュール200において、回路基板51上で隣り合う発光装置110同士は、互いに所定の実装間隔MIを保って配されている。例えば、実装間隔MIは30μm~100μmであり、互いの装置間隔が狭くなっている。すなわち、発光モジュール200において、発光装置110は回路基板51上に高密度実装されている。 In the light-emitting module 200, adjacent light-emitting devices 110 on the circuit board 51 are arranged with a predetermined mounting interval MI between them. For example, the mounting interval MI is 30 μm to 100 μm, and the device interval is narrow. In other words, in the light-emitting module 200, the light-emitting devices 110 are densely mounted on the circuit board 51.

 発光モジュール200においては、上述のように発光素子13の側面及び下面に第1の誘電体多層膜39が形成され、かつ蛍光体部17の側面に第2の誘電体多層膜43が形成されていることにより、隣り合う発光装置110のうち1の発光装置110から出射された光が他の発光装置110から出射された光に影響してしまう現象、いわゆるクロストークが生じることを抑制することができる。 In the light-emitting module 200, as described above, a first dielectric multilayer film 39 is formed on the side and bottom surface of the light-emitting element 13, and a second dielectric multilayer film 43 is formed on the side surface of the phosphor section 17, thereby making it possible to suppress the occurrence of a phenomenon in which light emitted from one of the adjacent light-emitting devices 110 affects light emitted from the other light-emitting device 110, i.e., the occurrence of so-called crosstalk.

 また、発光モジュール200においては、第1の誘電体多層膜39及び第2の誘電体多層膜43が絶縁体であるために、例えば発光装置110を回路基板51に高密度実装する際にはんだ56によるセルフアライメント性の低下によって発光装置110の各々の配置がずれたとしても、発光装置110同士が接触して短絡が生じることを抑制することができる。 In addition, in the light-emitting module 200, since the first dielectric multilayer film 39 and the second dielectric multilayer film 43 are insulators, even if the position of each of the light-emitting devices 110 is shifted due to a decrease in self-alignment caused by the solder 56 when the light-emitting devices 110 are densely mounted on the circuit board 51, it is possible to prevent the light-emitting devices 110 from coming into contact with each other and causing a short circuit.

 また、図8に示す発光モジュール200は、次の製造方法でも製造することができる。まず、第1の装置部材としての、第1の誘電体多層膜39が設けられた発光素子13を回路基板51にはんだを介して実装する。次に、第2の装置部材としての、第2の誘電体多層膜43が設けられた蛍光体部17を接着部材41を介して発光素子13の上面に接着する。その後、発光モジュール200を加熱して接着部材41を硬化することによっても発光モジュール200を製造することができる。 The light emitting module 200 shown in FIG. 8 can also be manufactured by the following manufacturing method. First, the light emitting element 13 provided with the first dielectric multilayer film 39 as the first device member is mounted on the circuit board 51 via solder. Next, the phosphor part 17 provided with the second dielectric multilayer film 43 as the second device member is adhered to the upper surface of the light emitting element 13 via the adhesive member 41. After that, the light emitting module 200 can also be manufactured by heating the light emitting module 200 to harden the adhesive member 41.

 この方法によれば、発光素子13を回路基板51の上面に先に実装するので、接着部材41によるセルフアライメント対象が発光素子13のみとなるため、セルフアライメント時の重さが軽くなり、セルフアライメント性が向上し発光素子13を乱れなく高密度実装できる。従って、本方法によれば、発光素子13の上面に蛍光体部17を接着して形成した発光装置110が乱れなく高密度実装された発光モジュール200を形成できる。 According to this method, the light-emitting element 13 is mounted first on the upper surface of the circuit board 51, so that the self-alignment target of the adhesive member 41 is only the light-emitting element 13, reducing the weight during self-alignment, improving self-alignment properties, and enabling the light-emitting element 13 to be mounted at high density without any disturbance. Therefore, according to this method, the light-emitting device 110 formed by adhering the phosphor portion 17 to the upper surface of the light-emitting element 13 can be formed into a light-emitting module 200 in which the light-emitting device 110 is mounted at high density without any disturbance.

 次に、図9を用いて、実施例2に係る発光装置120について説明する。図9は、発光装置120の断面図である。なお、発光装置120においては、実施例1にて示したサブマウント11を省略している。実施例2の発光装置120は、蛍光体部61の構成が実施例1と異なっており、それ以外の点で実施例1と同様である。 Next, the light emitting device 120 according to the second embodiment will be described with reference to FIG. 9. FIG. 9 is a cross-sectional view of the light emitting device 120. Note that the submount 11 shown in the first embodiment is omitted in the light emitting device 120. The light emitting device 120 of the second embodiment is similar to the first embodiment in other respects, except for the configuration of the phosphor section 61.

 本実施例の発光装置120において、蛍光体部61は、発光素子13よりも上面視における大きさが大きく構成されている。具体的には、蛍光体部61は、発光素子13の上面の外縁から側方に幅Wだけ大きくなっている。従って、蛍光体部61は、発光素子13から出射される光をより取り込みやすくなっている。 In the light emitting device 120 of this embodiment, the phosphor section 61 is configured to be larger in size in top view than the light emitting element 13. Specifically, the phosphor section 61 is larger laterally from the outer edge of the upper surface of the light emitting element 13 by a width W e . Therefore, the phosphor section 61 can more easily take in the light emitted from the light emitting element 13.

 これに伴って、接着部材63は、側面が傾斜するように第1の誘電体多層膜39と第2の誘電体多層膜43とを接合している。このとき、接着部材63の側面の中心線CLに対する傾斜角度を角度θとして示している。 Accordingly, the adhesive member 63 bonds the first dielectric multilayer film 39 and the second dielectric multilayer film 43 so that the side surface is inclined. In this case, the inclination angle of the side surface of the adhesive member 63 with respect to the center line CL is indicated as angle θ.

 例えば角度θを45°とした場合、発光素子13から出射されて接着部材63を図中幅方向に導波する光が接着部材63の側面に達した際には、当該光は接着部材63の側面によって反射されて蛍光体部17の上面中央へと進行する。 For example, if the angle θ is 45°, when the light emitted from the light-emitting element 13 and guided through the adhesive member 63 in the width direction in the figure reaches the side of the adhesive member 63, the light is reflected by the side of the adhesive member 63 and travels toward the center of the upper surface of the phosphor section 17.

 ここで、接着部材63の厚みTをした場合、上記した蛍光体部61の突出している幅Wは以下の式によって求められる。 Here, when the thickness of the adhesive member 63 is Ta , the protruding width W e of the phosphor portion 61 described above can be calculated by the following formula.

Figure JPOXMLDOC01-appb-M000001
                  
Figure JPOXMLDOC01-appb-M000001
                  

 例えば、角度θを45°、厚みTを5μmとした場合、幅Wは5μmである。すなわち、本実施例の発光装置120においては、蛍光体部61の上面視における大きさを発光素子13の上面の外縁よりも5μm大きくすることにより、接着部材63の側面によって反射されて蛍光体部17の上面へと進行する光をも出射させることができる。 For example, when the angle θ is 45° and the thickness T a is 5 μm, the width W e is 5 μm. That is, in the light emitting device 120 of this embodiment, by making the size of the phosphor section 61 in the top view 5 μm larger than the outer edge of the top surface of the light emitting element 13, it is possible to emit light that is reflected by the side surface of the adhesive member 63 and proceeds to the top surface of the phosphor section 17.

 従って、本実施例の発光装置120によれば、第1の誘電体多層膜39及び第2の誘電体多層膜43を設けることにより発光装置120から光が漏れ出ることを抑制し、発光装置120の出光面から出射される光の出力を実施例1の発光装置100よりもさらに向上させることができる。 Therefore, according to the light emitting device 120 of this embodiment, the provision of the first dielectric multilayer film 39 and the second dielectric multilayer film 43 can suppress leakage of light from the light emitting device 120, and the output of light emitted from the light emitting surface of the light emitting device 120 can be further improved compared to the light emitting device 100 of Example 1.

 次に、図10を用いて、実施例3に係る発光装置130について説明する。図10は、発光装置130の断面図である。発光装置130は、金属反射膜としての第1の反射膜65及び第2の反射膜67を有する点で実施例1の発光装置100と異なっており、それ以外の点で発光装置100と同様である。 Next, a light-emitting device 130 according to Example 3 will be described with reference to FIG. 10. FIG. 10 is a cross-sectional view of the light-emitting device 130. The light-emitting device 130 differs from the light-emitting device 100 of Example 1 in that it has a first reflective film 65 and a second reflective film 67 as metal reflective films, but is otherwise similar to the light-emitting device 100.

 第1の反射膜65は、第1の誘電体多層膜39の表面に形成されて発光素子13の側面全体を覆っている薄膜である。第1の反射膜65は、青色光及び黄色蛍光に対して反射性を有する金属からなる。本実施例の発光装置130において、第1の反射膜65はAgからなる。 The first reflective film 65 is a thin film formed on the surface of the first dielectric multilayer film 39 and covering the entire side surface of the light-emitting element 13. The first reflective film 65 is made of a metal that is reflective to blue light and yellow fluorescent light. In the light-emitting device 130 of this embodiment, the first reflective film 65 is made of Ag.

 第2の反射膜67は、第2の誘電体多層膜43の表面に形成されて蛍光体部17の側面全体を覆っている薄膜である。第2の反射膜67は、青色光及び黄色蛍光に対して反射性を有する金属からなる。本実施例の発光装置130において、第2の反射膜67は、第1の反射膜65と同様にAgからなる。 The second reflective film 67 is a thin film formed on the surface of the second dielectric multilayer film 43 and covering the entire side surface of the phosphor section 17. The second reflective film 67 is made of a metal that is reflective to blue light and yellow fluorescent light. In the light emitting device 130 of this embodiment, the second reflective film 67 is made of Ag, just like the first reflective film 65.

 本実施例の発光装置130によれば、発光素子13の側面全体を覆って第1の反射膜65が形成されていることにより、例えば発光素子13の透光基板32内を進行する光が透光基板32の側面から第1の誘電体多層膜39を透過して発光装置130の外部に漏れ出ることを抑制することができる。 In the light-emitting device 130 of this embodiment, the first reflective film 65 is formed to cover the entire side surface of the light-emitting element 13, so that, for example, light traveling through the translucent substrate 32 of the light-emitting element 13 can be prevented from passing through the first dielectric multilayer film 39 from the side surface of the translucent substrate 32 and leaking out of the light-emitting device 130.

 また、本実施例の発光装置130によれば、蛍光体部17の側面全体を覆って第2の反射膜67が形成されていることにより、例えば蛍光体部17内を進行する光が蛍光体部17の側面から第2の誘電体多層膜43を透過して発光装置130の外部に漏れ出ることを抑制することができる。 In addition, according to the light emitting device 130 of this embodiment, the second reflective film 67 is formed to cover the entire side surface of the phosphor section 17, so that, for example, light traveling inside the phosphor section 17 can be prevented from passing through the second dielectric multilayer film 43 from the side surface of the phosphor section 17 and leaking out of the light emitting device 130.

 従って、本実施例の発光装置130によれば、第1の反射膜65及び第2の反射膜67が青色光及び黄色蛍光に対して反射性を有することにより、例えば発光素子13や蛍光体部17の側面から発光装置130の外部に向かう光を反射させることができる。これにより、例えば当該反射した光が蛍光体部17の上面から出射された際には、発光装置130の出射光の光束の向上が期待できる。 Therefore, according to the light emitting device 130 of this embodiment, the first reflective film 65 and the second reflective film 67 are reflective to blue light and yellow fluorescent light, and therefore, for example, light directed from the side of the light emitting element 13 or the phosphor section 17 toward the outside of the light emitting device 130 can be reflected. As a result, for example, when the reflected light is emitted from the top surface of the phosphor section 17, an improvement in the luminous flux of the emitted light from the light emitting device 130 can be expected.

 また、本実施例の発光装置130によれば、発光装置130の外部に漏れ出る光を抑制できるために、例えば複数の発光装置130を回路基板に高密度に実装した発光モジュール全体から出射される光を見たときに、1つ1つの発光装置130から出射される光の明るさと隣り合う発光装置130の間の領域の明るさとのコントラスト比をより際立たせることができる。 In addition, the light emitting device 130 of this embodiment can suppress light leaking outside the light emitting device 130, so that when light is viewed from the entire light emitting module in which multiple light emitting devices 130 are densely mounted on a circuit board, the contrast ratio between the brightness of the light emitted from each light emitting device 130 and the brightness of the area between adjacent light emitting devices 130 can be made more prominent.

 なお、本実施例の発光装置130において、第1の反射膜65及び第2の反射膜67は、Agからなるとしたがこれに限られず、青色光及び黄色蛍光に対して反射性を有する金属から構成されていればよい。 In the light-emitting device 130 of this embodiment, the first reflective film 65 and the second reflective film 67 are made of Ag, but are not limited to this and may be made of any metal that is reflective to blue light and yellow fluorescent light.

 例えば、第1の反射膜65及び第2の反射膜67の材料として、ルテニウム(Ru)、ロジウム(Rh)、パラジウム(Pd)、レニウム(Re)、オスミウム(Os)、イリジウム(Ir)、白金(Pt)、チタン(Ti)、アルミニウム(Al)等を用いてもよい。なお、第1の反射膜65及び第2の反射膜67は、互いに異なる金属からなるとしてもよく、また各々が複数の金属から構成されていてもよい。 For example, ruthenium (Ru), rhodium (Rh), palladium (Pd), rhenium (Re), osmium (Os), iridium (Ir), platinum (Pt), titanium (Ti), aluminum (Al), etc. may be used as the material for the first reflective film 65 and the second reflective film 67. Note that the first reflective film 65 and the second reflective film 67 may be made of different metals, or each may be made of multiple metals.

 なお、本実施例の発光装置130において、第1の誘電体多層膜39及び第2の誘電体多層膜43は、第1の反射膜65及び第2の反射膜67との密着性の観点から、最表面の層がTiOからなる誘電体膜であることが好ましい。 In the light emitting device 130 of this embodiment, it is preferable that the first dielectric multilayer film 39 and the second dielectric multilayer film 43 have a dielectric film whose outermost layer is made of TiO2 , from the viewpoint of adhesion to the first reflective film 65 and the second reflective film 67.

 [発光装置130の第1の製造方法]
 ここで、図11及び図12を用いて、本実施例における発光装置130の第1の製造方法について説明する。図11は、第1の反射膜65の形成工程を示す断面図である。また、図12は、第2の反射膜67の形成工程を示す断面図である。第1の製造方法は、第1の反射膜65及び第2の反射膜67の形成工程を除き、実施例1の発光装置100の製造方法と同様である。
[First manufacturing method of light emitting device 130]
Here, a first manufacturing method of the light emitting device 130 in this embodiment will be described with reference to Fig. 11 and Fig. 12. Fig. 11 is a cross-sectional view showing a process of forming a first reflective film 65. Fig. 12 is a cross-sectional view showing a process of forming a second reflective film 67. The first manufacturing method is similar to the manufacturing method of the light emitting device 100 in Example 1, except for the process of forming the first reflective film 65 and the second reflective film 67.

 まず、第1の反射膜65の形成工程について説明する。第1の反射膜65は、図11に示すように、発光装置100の製造方法のステップS5(誘電体多層膜形成工程)にて発光素子13の側面及び下面のp電極34及びn電極35が形成されていない領域に第1の誘電体多層膜39を形成した後に、当該形成した第1の誘電体多層膜39の発光素子13の側面を覆っている領域に対して、ALDによりAgからなる金属膜を成膜する。 First, the process of forming the first reflective film 65 will be described. As shown in FIG. 11, the first reflective film 65 is formed by forming the first dielectric multilayer film 39 in the regions of the side and bottom surfaces of the light emitting element 13 where the p-electrode 34 and n-electrode 35 are not formed in step S5 (dielectric multilayer film formation process) of the manufacturing method of the light emitting device 100, and then depositing a metal film made of Ag by ALD on the region of the first dielectric multilayer film 39 that covers the side surface of the light emitting element 13.

 その後、発光素子13の下面を覆うベースシート46と発光素子13の上面を覆うカバーシート47をそれぞれ剥離することにより、第1の誘電体多層膜39及び第1の反射膜65が形成された発光素子13が得られる。 Then, the base sheet 46 covering the lower surface of the light-emitting element 13 and the cover sheet 47 covering the upper surface of the light-emitting element 13 are peeled off to obtain the light-emitting element 13 on which the first dielectric multilayer film 39 and the first reflective film 65 are formed.

 ここで、第1の誘電体多層膜39の形成工程においては、第1の誘電体多層膜39の膜厚をp電極34及びn電極35の厚みよりも厚くなるように形成するのが好ましい。このようにした場合、第1の誘電体多層膜39は、p電極34及びn電極35とベースシート46との間の空間を完全に充填することとなる。すなわち、当該空間内に第1の反射膜65の形成余地がなくなる。 Here, in the process of forming the first dielectric multilayer film 39, it is preferable to form the first dielectric multilayer film 39 so that its thickness is thicker than the thicknesses of the p-electrode 34 and the n-electrode 35. In this case, the first dielectric multilayer film 39 completely fills the space between the p-electrode 34 and the n-electrode 35 and the base sheet 46. In other words, there is no room to form the first reflective film 65 in that space.

 これにより、第1の反射膜65の形成工程において、第1の反射膜65がp電極34及びn電極35とベースシート46との間の空間に形成されないようにすることができる。すなわち、当該空間内に第1の反射膜65が形成されることでp電極34とn電極35とが短絡してしまうことを防止することができる。 This makes it possible to prevent the first reflective film 65 from being formed in the space between the p-electrode 34 and the n-electrode 35 and the base sheet 46 during the process of forming the first reflective film 65. In other words, it is possible to prevent the p-electrode 34 and the n-electrode 35 from being short-circuited by the first reflective film 65 being formed in that space.

 次に、第2の反射膜67の形成工程について説明する。第2の反射膜67は、図12に示すように、蛍光体部17の側面に第2の誘電体多層膜43を形成した後に、当該形成した第2の誘電体多層膜43に対して、ALDによりAgからなる金属膜を成膜する。 Next, the process of forming the second reflective film 67 will be described. As shown in FIG. 12, the second reflective film 67 is formed by forming the second dielectric multilayer film 43 on the side surface of the phosphor section 17, and then depositing a metal film made of Ag on the second dielectric multilayer film 43 by ALD.

 その後、蛍光体部17の下面を覆うベースシート46と蛍光体部17の上面を覆うカバーシート47をそれぞれ剥離することにより、第2の誘電体多層膜43及び第2の反射膜67が形成された蛍光体部17が得られる。 Then, the base sheet 46 covering the lower surface of the phosphor part 17 and the cover sheet 47 covering the upper surface of the phosphor part 17 are peeled off to obtain the phosphor part 17 on which the second dielectric multilayer film 43 and the second reflective film 67 are formed.

 最後に、第1の誘電体多層膜39及び第1の反射膜65が形成された発光素子13と第2の誘電体多層膜43及び第2の反射膜67が形成された蛍光体部17とを接着部材41を用いて接合することにより、発光装置130が得られる。 Finally, the light emitting element 13 on which the first dielectric multilayer film 39 and the first reflective film 65 are formed is bonded to the phosphor section 17 on which the second dielectric multilayer film 43 and the second reflective film 67 are formed using the adhesive member 41, thereby obtaining the light emitting device 130.

 [発光装置130の第2の製造方法]
 次に、図13~図17を用いて、本実施例における発光装置130の第2の製造方法について説明する。図13~図17の各々は、第2の製造方法における発光装置130の製造工程の一例を示す断面図である。
[Second manufacturing method of light emitting device 130]
Next, a second manufacturing method for the light emitting device 130 in this embodiment will be described with reference to Figures 13 to 17. Each of Figures 13 to 17 is a cross-sectional view showing an example of a manufacturing process for the light emitting device 130 in the second manufacturing method.

 まず、図13に示すように、発光素子13のp電極34及びn電極35が形成された面が上となるように発光素子13をベースシート46に固定する。その後、発光素子13の側面及び下面に第1の誘電体多層膜39となる多層膜39MをALDにより成膜する。 First, as shown in FIG. 13, the light emitting element 13 is fixed to the base sheet 46 so that the surface on which the p-electrode 34 and the n-electrode 35 of the light emitting element 13 are formed faces up. After that, a multilayer film 39M that will become the first dielectric multilayer film 39 is formed on the side and bottom surface of the light emitting element 13 by ALD.

 このとき、p電極34及びn電極35も多層膜39Mによって覆われる。また、ベースシート46の上面のうち発光素子13が配されていない領域も多層膜39Mによって覆われる。 At this time, the p-electrode 34 and the n-electrode 35 are also covered with the multilayer film 39M. In addition, the area of the upper surface of the base sheet 46 where the light-emitting element 13 is not disposed is also covered with the multilayer film 39M.

 次に、図14に示すように、発光素子13上に形成された多層膜39Mを、研磨等によってp電極34及びn電極35の表面が露出するまで除去する。その後、図15に示すように、ベースシート46から発光素子13を剥がし、発光素子13の下面が下となるように発光素子13をベースシート46に固定する。このとき、ベースシート46の上面に直接形成されていた多層膜39Mを除去する。なお、発光素子13をベースシート46から剥がした後、成膜に使用したベースシート46とは別に準備したベースシート上に、発光素子13を固定しても良い。 Next, as shown in FIG. 14, the multilayer film 39M formed on the light-emitting element 13 is removed by polishing or the like until the surfaces of the p-electrode 34 and n-electrode 35 are exposed. Thereafter, as shown in FIG. 15, the light-emitting element 13 is peeled off from the base sheet 46, and the light-emitting element 13 is fixed to the base sheet 46 so that the bottom surface of the light-emitting element 13 faces down. At this time, the multilayer film 39M formed directly on the top surface of the base sheet 46 is removed. After the light-emitting element 13 is peeled off from the base sheet 46, the light-emitting element 13 may be fixed onto a base sheet prepared separately from the base sheet 46 used for film formation.

 次に、図16に示すように、発光素子13の上面及び発光素子13の側面に形成された第1の誘電体多層膜39の表面に亘って、第1の反射膜65となる反射膜65MをALDにより成膜する。 Next, as shown in FIG. 16, a reflective film 65M that will become the first reflective film 65 is formed by ALD over the surface of the first dielectric multilayer film 39 formed on the top surface of the light-emitting element 13 and the side surface of the light-emitting element 13.

 次に、図17に示すように、発光素子13の上面に成膜された反射膜65MをCMP研磨などにより除去する。これにより、発光素子13の側面を覆うように第1の誘電体多層膜39の表面に第1の反射膜65が形成される。 Next, as shown in FIG. 17, the reflective film 65M formed on the upper surface of the light-emitting element 13 is removed by CMP polishing or the like. As a result, a first reflective film 65 is formed on the surface of the first dielectric multilayer film 39 so as to cover the side surface of the light-emitting element 13.

 なお、反射膜65Mの除去に際しては、発光素子13の側面に形成された第1の反射膜65が剥がれてしまうことをなるべく抑制するために、例えばウェットブラスト等の除去方法を用いるとしてもよい。 When removing the reflective film 65M, a removal method such as wet blasting may be used to prevent the first reflective film 65 formed on the side surface of the light-emitting element 13 from peeling off as much as possible.

 なお、第2の反射膜67の形成方法は第1の製造方法と同様である。第2の誘電体多層膜43及び第2の反射膜67が形成された蛍光体部17を形成した後に、第1の誘電体多層膜39及び第1の反射膜65が形成された発光素子13と第2の誘電体多層膜43及び第2の反射膜67が形成された蛍光体部17とを接着部材41を用いて接合することにより、発光装置130が得られる。 The method for forming the second reflective film 67 is the same as in the first manufacturing method. After forming the phosphor section 17 on which the second dielectric multilayer film 43 and the second reflective film 67 are formed, the light emitting element 13 on which the first dielectric multilayer film 39 and the first reflective film 65 are formed and the phosphor section 17 on which the second dielectric multilayer film 43 and the second reflective film 67 are formed are bonded using the adhesive member 41 to obtain the light emitting device 130.

 なお、発光装置130の第1の製造方法及び第2の製造方法においては、薄膜を成長させるためにALD装置内に投入する原料物質であるプリカーサを適宜変更することで、第1の誘電体多層膜39及び第2の誘電体多層膜43と第1の反射膜65及び第2の反射膜67との形成がなされる。 In the first and second manufacturing methods of the light emitting device 130, the first dielectric multilayer film 39, the second dielectric multilayer film 43, the first reflective film 65, and the second reflective film 67 are formed by appropriately changing the precursor, which is the raw material that is fed into the ALD device to grow a thin film.

 具体的には、例えば第1の誘電体多層膜39がSiOとAlとが交互に積層されてなる場合、SiO層の形成にはプリカーサとしてビスエチルメチルアミノシラン(BEAMS)が用いられ、Al層の形成には塩化チタン(TiCl)が用いられる。また、第1の誘電体多層膜39にTiO層を用いる場合には、プリカーサとしてトリメチルアルミニウム(TMA)が用いられる。 Specifically, for example, when the first dielectric multilayer film 39 is formed by alternately laminating SiO2 and Al2O3 , bisethylmethylaminosilane (BEAMS) is used as a precursor for forming the SiO2 layer, and titanium chloride ( TiCl4 ) is used for forming the Al2O3 layer. When the first dielectric multilayer film 39 is formed of a TiO2 layer, trimethylaluminum (TMA) is used as a precursor.

 また、例えば第1の反射膜65及び第2の反射膜67がAgからなる場合、プリカーサとして(ヘキサフルオロアセチルアセトナト)(1,5-シクロオクタジエン)銀(I)(すなわち、hfacAgCOD)が用いられる。また、例えば第1の反射膜65及び第2の反射膜67がPtからなる場合、プリカーサとしてトリメチルメチルシクロペンタジエニルプラチナ(MeCpPtMe)が用いられる。 For example, when the first reflective film 65 and the second reflective film 67 are made of Ag, (hexafluoroacetylacetonato)(1,5-cyclooctadiene)silver(I) (i.e., hfacAg I COD) is used as a precursor. For example, when the first reflective film 65 and the second reflective film 67 are made of Pt, trimethylmethylcyclopentadienylplatinum (MeCpPtMe 3 ) is used as a precursor.

 なお、第1の誘電体多層膜39、第2の誘電体多層膜43、第1の反射膜65及び第2の反射膜67の形成時にALD装置内に投入されるキャリアガス(不活性ガス)は、アルゴン(Ar)及び窒素(N)で全て共通である。 The carrier gas (inert gas) introduced into the ALD apparatus when forming the first dielectric multilayer film 39, the second dielectric multilayer film 43, the first reflective film 65, and the second reflective film 67 is the same for all of them, i.e., argon (Ar) and nitrogen ( N2 ).

 [検証]
 ここで、図18を用いて、本実施例の発光装置130の構成を検討する際に行った検証とその結果について説明する。図18は、発光装置130の構成を模した実施例サンプルと比較例としての比較サンプルにおける種々の波長の光に対する反射率のシミュレーション結果を示すグラフである。
[verification]
Here, the verification performed when examining the configuration of the light emitting device 130 of this embodiment and the results thereof will be described with reference to Fig. 18. Fig. 18 is a graph showing the simulation results of the reflectance for light of various wavelengths in an embodiment sample simulating the configuration of the light emitting device 130 and a comparative sample as a comparative example.

 本シミュレーションにおいては、実施例サンプルとして、透光性の透光部材の側面に47ペアからなる誘電体多層膜を形成しかつその表面に100nmのAgからなる反射膜を形成したものを用いている。また、比較サンプルとして、透光性の透光部材に47ペアからなる誘電体多層膜のみを形成したものを用いている。 In this simulation, the example sample used was a translucent light-transmitting member with a dielectric multilayer film consisting of 47 pairs formed on the side surface and a reflective film consisting of 100 nm Ag formed on the surface. The comparison sample used was a translucent light-transmitting member with only a dielectric multilayer film consisting of 47 pairs formed on it.

 なお、各実施例及び比較例のシミュレーションの誘電体多層膜は、各層のAlが30~105nm、TiOが30~75nmの範囲であって、47ペア形成後の合計膜厚が3.7μmとなるように適宜各積層膜厚を設定して成膜されたものを形成条件として設定している。なお、各実施例及び比較例のシミュレーションにおいて、誘電体多層膜は全て同様に条件設定されたものを用いている。 In the simulations of each of the examples and comparative examples, the dielectric multilayer films were formed under the conditions that the Al 2 O 3 of each layer was in the range of 30 to 105 nm, the TiO 2 was in the range of 30 to 75 nm, and the thickness of each laminate was appropriately set so that the total thickness after forming 47 pairs was 3.7 μm. In the simulations of each of the examples and comparative examples, the dielectric multilayer films were all formed under the same conditions.

 図18のグラフにおいては、実施例サンプルのうち、誘電体多層膜及び反射膜に対して垂直に光を当てたサンプル、すなわち入射角が0°のサンプルを実線で示し、入射角が80°のサンプルを一点鎖線で示している。また、比較サンプルのうち、誘電体多層膜に対して垂直に光を当てたサンプル、すなわち入射角が0°のサンプルを破線で示し、入射角が80°のサンプルを点線で示している。 In the graph of Figure 18, among the example samples, samples in which light was applied perpendicularly to the dielectric multilayer film and the reflective film, i.e. samples with an incident angle of 0°, are shown by solid lines, and samples with an incident angle of 80° are shown by dashed lines. Among the comparison samples, samples in which light was applied perpendicularly to the dielectric multilayer film, i.e. samples with an incident angle of 0°, are shown by dashed lines, and samples with an incident angle of 80° are shown by dotted lines.

 図18のグラフより、比較サンプルにおいては、いずれの角度条件においても青色光の波長域(例えば430~490nm)の光や黄色蛍光の波長域(例えば550~590nm)に対する反射率が60~90%程度とばらつきが見られた。 The graph in Figure 18 shows that for the comparison sample, the reflectance for light in the blue light wavelength range (e.g., 430-490 nm) and yellow fluorescent light wavelength range (e.g., 550-590 nm) varied from about 60% to 90% under all angle conditions.

 これに対し、実施例サンプルにおいては、いずれの角度条件においても青色光の波長域の光や黄色蛍光の波長域に対する反射率がほぼ100%であることがわかる。すなわち、ほとんどの光が反射膜によって反射されていることがわかる。 In contrast, in the example sample, the reflectance for light in the blue light wavelength range and the yellow fluorescent light wavelength range is nearly 100% under all angle conditions. In other words, it can be seen that most of the light is reflected by the reflective film.

 これより、誘電体多層膜の表面に反射膜を形成することにより、反射膜を設けないときと比べて青色光や黄色蛍光の反射率の向上させることができる。従って、本実施例の発光装置130のように、第1の誘電体多層膜39及び第2の誘電体多層膜43の表面にそれぞれ第1の反射膜65及び第2の反射膜67を形成することにより、発光装置130の側方から光が漏れてしまうことを抑制することができる。 By forming a reflective film on the surface of the dielectric multilayer film, the reflectance of blue light and yellow fluorescent light can be improved compared to when no reflective film is provided. Therefore, as in the light-emitting device 130 of this embodiment, by forming a first reflective film 65 and a second reflective film 67 on the surfaces of the first dielectric multilayer film 39 and the second dielectric multilayer film 43, respectively, it is possible to prevent light from leaking from the sides of the light-emitting device 130.

 なお、本実施例の発光装置130において、第1の反射膜65及び第2の反射膜67は、少なくともどちらか一方が形成されていればよい。特に、上記シミュレーション結果より、反射膜が設けられていない比較サンプルにおいて、青色光の反射率よりも黄色蛍光の反射率の方が低下傾向にあるため、少なくとも第2の反射膜67が設けられていることが好ましい。 In the light emitting device 130 of this embodiment, at least one of the first reflective film 65 and the second reflective film 67 may be formed. In particular, the above simulation results show that in the comparative sample in which no reflective film is provided, the reflectance of yellow fluorescent light tends to be lower than the reflectance of blue light, so it is preferable to provide at least the second reflective film 67.

 [発光装置130の適用例]
 次に、図19を用いて、実施例3の発光装置130の適用例について説明する。図19は、発光モジュール210の断面図である。なお、発光モジュール210においては、発光装置130のうちサブマウント11を除いたものを発光装置140として示している。
[Application examples of the light emitting device 130]
Next, an application example of the light emitting device 130 of the third embodiment will be described with reference to Fig. 19. Fig. 19 is a cross-sectional view of a light emitting module 210. In the light emitting module 210, the light emitting device 130 excluding the submount 11 is shown as a light emitting device 140.

 発光モジュール210は、発光装置100の適用例である発光モジュール200と同様に、平板状の回路基板51と回路基板51の上面に列になって設けられた複数の発光装置140とを含んで構成される。 Like light-emitting module 200, which is an application example of light-emitting device 100, light-emitting module 210 is configured to include a flat circuit board 51 and a plurality of light-emitting devices 140 arranged in a row on the upper surface of circuit board 51.

 また、発光モジュール210において、回路基板51の上面には、複数の発光装置140の各々の間の空間を隙間なく埋めるように光反射部材69が形成されている。光反射部材69は、このように配されることで発光装置140の各々の側面を覆っている。 In addition, in the light-emitting module 210, a light-reflecting member 69 is formed on the upper surface of the circuit board 51 so as to completely fill the space between each of the multiple light-emitting devices 140. The light-reflecting member 69 is arranged in this manner to cover the side surfaces of each of the light-emitting devices 140.

 光反射部材69は、光反射性を有する材料から構成される。本適用例の発光モジュール210において、光反射部材69は、例えばTiO粒子が含有されたシリコーン樹脂から構成される。 The light reflecting member 69 is made of a material having light reflectivity. In the light emitting module 210 of this application example, the light reflecting member 69 is made of, for example, a silicone resin containing TiO2 particles.

 本適用例の発光モジュール210によれば、複数の発光装置140の各々の側面を光反射性を有する光反射部材69が覆っていることにより、例えば発光素子13の下面から第1の誘電体多層膜39を経て漏れ出る光や第1の反射膜65と第2の反射膜67との間から漏れ出る光を反射させることができる。すなわち、発光モジュール200に比べて、より発光装置140の各々からの光漏れを抑制することができる。 In the light-emitting module 210 of this application example, the side surfaces of each of the multiple light-emitting devices 140 are covered with a light-reflecting member 69 having light reflectivity, so that, for example, light leaking from the underside of the light-emitting element 13 through the first dielectric multilayer film 39 and light leaking from between the first reflection film 65 and the second reflection film 67 can be reflected. In other words, compared to the light-emitting module 200, light leakage from each of the light-emitting devices 140 can be suppressed more effectively.

 また、本適用例の発光モジュール210によれば、発光モジュール200と同様に、隣り合う発光装置140のうち1の発光装置140から出射された光が他の発光装置140から出射された光に影響してしまう現象、いわゆるクロストークが生じてしまうことを抑制することができる。 Furthermore, according to the light emitting module 210 of this application example, as with the light emitting module 200, it is possible to suppress the occurrence of a phenomenon in which light emitted from one of the adjacent light emitting devices 140 affects light emitted from the other light emitting device 140, i.e., the occurrence of so-called crosstalk.

 なお、本適用例の発光モジュール210においては、光反射部材69が形成されていなくてもよい。すなわち、発光装置100の適用例と同様に、回路基板51の上面に発光装置140を複数配したのみの態様としてもよい。 In addition, the light-reflecting member 69 may not be formed in the light-emitting module 210 of this application example. In other words, similar to the application example of the light-emitting device 100, the light-emitting device 140 may simply be arranged on the upper surface of the circuit board 51.

11 サブマウント
13 発光素子
17、61 蛍光体部
21 実装基材
22 絶縁膜
24、53 アノードパッド
25、54 カソードパッド
27 アノード実装電極
28 カソード実装電極
31 半導体構造層
32 透光基板
34 p電極
35 n電極
39 第1の誘電体多層膜
41、63 接着部材
43 第2の誘電体多層膜
46 ベースシート
47 カバーシート
51 回路基板
65 第1の反射膜
67 第2の反射膜
69 光反射部材
100、110、120、130、140 発光装置
200 発光モジュール
REFERENCE SIGNS LIST 11 Submount 13 Light emitting element 17, 61 Phosphor portion 21 Mounting base material 22 Insulating film 24, 53 Anode pad 25, 54 Cathode pad 27 Anode mounting electrode 28 Cathode mounting electrode 31 Semiconductor structure layer 32 Light-transmitting substrate 34 P-electrode 35 N-electrode 39 First dielectric multilayer film 41, 63 Adhesive member 43 Second dielectric multilayer film 46 Base sheet 47 Cover sheet 51 Circuit board 65 First reflective film 67 Second reflective film 69 Light reflective member 100, 110, 120, 130, 140 Light emitting device 200 Light emitting module

Claims (14)

 光を放出する発光層を含む発光素子と、
 前記発光素子の側面に亘って形成された第1の誘電体多層膜と、
 前記発光素子上に配され、前記発光層から放出される光によって励起されて蛍光を発する蛍光体を含む平板状の蛍光体部と、
 前記蛍光体部の側面に亘って形成された第2の誘電体多層膜と、
 を備え、
 前記第1の誘電体多層膜及び前記第2の誘電体多層膜は、共に前記発光層から放出された光及び前記蛍光体部から発せられた蛍光に対して反射性を有することを特徴とする発光装置。
A light emitting element including a light emitting layer that emits light;
a first dielectric multilayer film formed over a side surface of the light emitting element;
a flat phosphor portion disposed on the light emitting element and including a phosphor that is excited by light emitted from the light emitting layer to emit fluorescence;
a second dielectric multilayer film formed over a side surface of the phosphor portion;
Equipped with
A light emitting device, characterized in that the first dielectric multilayer film and the second dielectric multilayer film are both reflective to light emitted from the light emitting layer and fluorescent light emitted from the phosphor portion.
 前記第1の誘電体多層膜と前記第2の誘電体多層膜とは互いに離隔していることを特徴とする請求項1に記載の発光装置。 The light-emitting device according to claim 1, characterized in that the first dielectric multilayer film and the second dielectric multilayer film are spaced apart from each other.  前記第1の誘電体多層膜と前記第2の誘電体多層膜とは、特定の波長の光に対する反射率、材質、組数及び総膜厚のうち少なくとも1つが異なることを特徴とする請求項1に記載の発光装置。 The light-emitting device according to claim 1, characterized in that the first dielectric multilayer film and the second dielectric multilayer film differ in at least one of the reflectance for light of a specific wavelength, the material, the number of groups, and the total film thickness.  前記発光素子の上面と前記蛍光体部の下面とを接着する透光性の接着部材を有し、
 前記第1の誘電体多層膜と前記第2の誘電体多層膜とは前記接着部材を挟んで互いに離隔していることを特徴とする請求項2に記載の発光装置。
a light-transmitting adhesive member that adheres an upper surface of the light-emitting element and a lower surface of the phosphor portion;
3. The light emitting device according to claim 2, wherein the first dielectric multilayer film and the second dielectric multilayer film are spaced apart from each other with the adhesive member sandwiched therebetween.
 前記発光素子は、下面に形成された一対の素子電極を有し、
 前記第1の誘電体多層膜は、前記発光素子の下面の前記一対の素子電極を除く領域に亘って形成されていることを特徴とする請求項1又は2に記載の発光装置。
The light emitting element has a pair of element electrodes formed on a lower surface,
3. The light emitting device according to claim 1, wherein the first dielectric multilayer film is formed over an area of the lower surface of the light emitting element excluding the pair of element electrodes.
 前記発光素子は、シリコンからなる基板に搭載されていることを特徴とする請求項4に記載の発光装置。 The light-emitting device according to claim 4, characterized in that the light-emitting element is mounted on a substrate made of silicon.  前記蛍光体部の下面は、前記発光素子の上面よりも上面視における大きさが大きいことを特徴とする請求項1又は2に記載の発光装置。 The light-emitting device according to claim 1 or 2, characterized in that the lower surface of the phosphor section is larger in size in top view than the upper surface of the light-emitting element.  光を放出する発光層を含む発光素子と、前記発光素子の側面に亘って形成された第1の誘電体多層膜と、前記発光素子上に配され、前記発光層から放出される光によって励起されて蛍光を発する蛍光体を含む平板状の蛍光体部と、前記蛍光体部の側面に亘って形成された第2の誘電体多層膜と、を備え、前記第1の誘電体多層膜及び前記第2の誘電体多層膜が、共に前記発光層から放出された光及び前記蛍光体部から発せられた蛍光に対して反射性を有する発光装置と、
 回路基板と、を有し、
 前記発光装置は、前記回路基板の表面に所定の間隔で複数配置されていることを特徴とする発光モジュール。
a light emitting device comprising: a light emitting element including a light emitting layer that emits light; a first dielectric multilayer film formed over a side surface of the light emitting element; a flat phosphor section disposed on the light emitting element and including a phosphor that is excited by light emitted from the light emitting layer to emit fluorescence; and a second dielectric multilayer film formed over a side surface of the phosphor section, the first dielectric multilayer film and the second dielectric multilayer film both having reflectivity with respect to the light emitted from the light emitting layer and the fluorescence emitted from the phosphor section;
A circuit board,
The light-emitting module is characterized in that a plurality of the light-emitting devices are arranged at predetermined intervals on the surface of the circuit board.
 光を放出する発光層を含む発光素子の側面に亘って第1の誘電体多層膜を形成する第1の誘電体多層膜形成工程と、
 前記発光層から放出される光によって励起されて蛍光を発する蛍光体を含む平板状の蛍光体部の側面に亘って第2の誘電体多層膜を形成する第2の誘電体多層膜形成工程と、
 前記第1の誘電体多層膜が形成された前記発光素子の上面と前記第2の誘電体多層膜が形成された前記蛍光体部の下面とを接着部材によって接着する接着工程と、を有し、
 前記第1の誘電体多層膜及び前記第2の誘電体多層膜が、共に前記発光層から放出された光及び前記蛍光体部から発せられた蛍光に対して反射性を有することを特徴とする発光装置の製造方法。
a first dielectric multilayer film forming step of forming a first dielectric multilayer film over a side surface of a light emitting element including a light emitting layer that emits light;
a second dielectric multilayer film forming step of forming a second dielectric multilayer film over a side surface of a flat phosphor portion including a phosphor that is excited by light emitted from the light emitting layer to emit fluorescence;
and a bonding step of bonding an upper surface of the light emitting element on which the first dielectric multilayer film is formed and a lower surface of the phosphor section on which the second dielectric multilayer film is formed, using an adhesive member;
A method for manufacturing a light emitting device, characterized in that the first dielectric multilayer film and the second dielectric multilayer film are both reflective to light emitted from the light emitting layer and fluorescence emitted from the phosphor portion.
 光を放出する発光層を含む発光素子の側面に亘って第1の誘電体多層膜を形成する第1の誘電体多層膜形成工程と、
 前記発光層から放出される光によって励起されて蛍光を発する蛍光体を含む平板状の蛍光体部の側面に亘って第2の誘電体多層膜を形成する第2の誘電体多層膜形成工程と、
 平板状の回路基板の一方の主面に、前記発光素子の側面に亘って前記第1の誘電体多層膜が形成された第1の装置部材を所定の間隔で複数配列する配列工程と、
 前記第1の装置部材の上面に、前記蛍光体部の側面に亘って前記第2の誘電体多層膜が形成された第2の装置部材を接着部材を介して接着する接着工程と、を含み、
 前記第1の誘電体多層膜及び前記第2の誘電体多層膜が、共に前記発光層から放出された光及び前記蛍光体部から発せられた蛍光に対して反射性を有することを特徴とする発光モジュールの製造方法。
a first dielectric multilayer film forming step of forming a first dielectric multilayer film over a side surface of a light emitting element including a light emitting layer that emits light;
a second dielectric multilayer film forming step of forming a second dielectric multilayer film over a side surface of a flat phosphor portion including a phosphor that is excited by light emitted from the light emitting layer to emit fluorescence;
an arrangement step of arranging a plurality of first device members, each having the first dielectric multilayer film formed over a side surface of the light emitting element, at a predetermined interval on one main surface of a flat circuit board;
a bonding step of bonding a second device member, the second device member having the second dielectric multilayer film formed over a side surface of the phosphor portion, to an upper surface of the first device member via an adhesive member;
A method for manufacturing a light-emitting module, characterized in that the first dielectric multilayer film and the second dielectric multilayer film are both reflective to light emitted from the light-emitting layer and fluorescence emitted from the phosphor portion.
 前記第1の誘電体多層膜又は前記第2の誘電体多層膜の少なくともどちらか一方の表面に光反射性の金属反射膜が形成されていることを特徴とする請求項1又は2に記載の発光装置。 The light-emitting device according to claim 1 or 2, characterized in that a light-reflective metal reflective film is formed on at least one surface of the first dielectric multilayer film or the second dielectric multilayer film.  前記金属反射膜はAgからなることを特徴とする請求項11に記載の発光装置。 The light-emitting device according to claim 11, characterized in that the metal reflective film is made of Ag.  前記回路基板の表面上において、互いに隣り合う発光装置の間を埋めるように光反射性の光反射部材が形成されていることを特徴とする請求項8に記載の発光モジュール。 The light-emitting module according to claim 8, characterized in that a light-reflecting member having a light-reflecting property is formed on the surface of the circuit board so as to fill the gaps between adjacent light-emitting devices.  前記第1の誘電体多層膜の表面に光反射性を有する第1の金属反射膜を形成する第1の金属反射膜形成工程と、
 前記第2の誘電体多層膜の表面に光反射性を有する第2の金属反射膜を形成する第2の金属反射膜形成工程と、
 を含むことを特徴とする請求項9に記載の発光装置の製造方法。
a first metal reflective film forming step of forming a first metal reflective film having light reflectivity on a surface of the first dielectric multilayer film;
a second metal reflective film forming step of forming a second metal reflective film having light reflectivity on a surface of the second dielectric multilayer film;
The method for manufacturing a light emitting device according to claim 9, further comprising:
PCT/JP2024/042334 2023-12-12 2024-11-29 Light-emitting device, light-emitting module, method for producing light-emitting device, and method for producing light-emitting module Pending WO2025126868A1 (en)

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