WO2025040441A1 - Procédé de post-réticulation de surface thermique de superabsorbeurs - Google Patents
Procédé de post-réticulation de surface thermique de superabsorbeurs Download PDFInfo
- Publication number
- WO2025040441A1 WO2025040441A1 PCT/EP2024/072322 EP2024072322W WO2025040441A1 WO 2025040441 A1 WO2025040441 A1 WO 2025040441A1 EP 2024072322 W EP2024072322 W EP 2024072322W WO 2025040441 A1 WO2025040441 A1 WO 2025040441A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- contact dryer
- process according
- superabsorbent particles
- surface post
- dryer
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000004132 cross linking Methods 0.000 title claims abstract description 17
- 239000002245 particle Substances 0.000 claims abstract description 67
- 239000007789 gas Substances 0.000 claims description 29
- 239000004971 Cross linker Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000005507 spraying Methods 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 229920002125 Sokalan® Polymers 0.000 claims 1
- 239000004584 polyacrylic acid Substances 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 4
- 229920000642 polymer Polymers 0.000 description 35
- 239000000243 solution Substances 0.000 description 33
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- 238000006116 polymerization reaction Methods 0.000 description 11
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 10
- 150000001768 cations Chemical class 0.000 description 10
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 10
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- 239000000203 mixture Substances 0.000 description 8
- 238000002156 mixing Methods 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 235000010323 ascorbic acid Nutrition 0.000 description 5
- 229960005070 ascorbic acid Drugs 0.000 description 5
- 239000011668 ascorbic acid Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229920006037 cross link polymer Polymers 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- -1 alkali metal hydrogen carbonates Chemical class 0.000 description 3
- 150000007942 carboxylates Chemical group 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- 239000012966 redox initiator Substances 0.000 description 3
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 3
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- CEFDWZDNAJAKGO-UHFFFAOYSA-N 2-hydroxy-2-sulfoacetic acid Chemical compound OC(=O)C(O)S(O)(=O)=O CEFDWZDNAJAKGO-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VXYADVIJALMOEQ-UHFFFAOYSA-K tris(lactato)aluminium Chemical compound CC(O)C(=O)O[Al](OC(=O)C(C)O)OC(=O)C(C)O VXYADVIJALMOEQ-UHFFFAOYSA-K 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- PUGOMSLRUSTQGV-UHFFFAOYSA-N 2,3-di(prop-2-enoyloxy)propyl prop-2-enoate Chemical class C=CC(=O)OCC(OC(=O)C=C)COC(=O)C=C PUGOMSLRUSTQGV-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- HVCNQTCZNBPWBV-UHFFFAOYSA-N 2-hydroxy-2-sulfinoacetic acid Chemical compound OC(=O)C(O)S(O)=O HVCNQTCZNBPWBV-UHFFFAOYSA-N 0.000 description 1
- BXAAQNFGSQKPDZ-UHFFFAOYSA-N 3-[1,2,2-tris(prop-2-enoxy)ethoxy]prop-1-ene Chemical compound C=CCOC(OCC=C)C(OCC=C)OCC=C BXAAQNFGSQKPDZ-UHFFFAOYSA-N 0.000 description 1
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 1
- JAYRGGYYLFXBOK-UHFFFAOYSA-N 5-(2-hydroxyethyl)-2H-1,3-oxazol-2-id-4-one Chemical compound OCCC1C(N=[C-]O1)=O JAYRGGYYLFXBOK-UHFFFAOYSA-N 0.000 description 1
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M Lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-L Phosphate ion(2-) Chemical compound OP([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-L 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 229920006317 cationic polymer Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-M dihydrogenphosphate Chemical compound OP(O)([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-M 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003898 horticulture Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- 229940110728 nitrogen / oxygen Drugs 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 229920000247 superabsorbent polymer Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- VPYJNCGUESNPMV-UHFFFAOYSA-N triallylamine Chemical compound C=CCN(CC=C)CC=C VPYJNCGUESNPMV-UHFFFAOYSA-N 0.000 description 1
- 210000002700 urine Anatomy 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
Definitions
- the present invention relates to a process for the continuous thermal surface post-crosslinking of superabsorbents, wherein superabsorbent particles are coated by spraying on a surface post-crosslinking solution, the coated superabsorbent particles are thermally surface post-crosslinked in a contact dryer 1, a gas is passed into the contact dryer 1 and the total gas quantity is from 5 to 60 Nm 3 /h per m 3 internal volume of the contact dryer 1.
- Superabsorbents are used to make diapers, tampons, sanitary napkins and other hygiene products, but also as water-retaining agents in agricultural horticulture. Superabsorbents are also known as water-absorbing polymers.
- superabsorbent particles are generally surface-crosslinked. This increases the degree of crosslinking of the particle surface, whereby the absorption under a pressure of 49.2 g/cm 2 (AUHL) and the centrifuge retention capacity (CRC - Centrifuge Retention Capacity) can be at least partially decoupled.
- This surface-crosslinking can be carried out in an aqueous gel phase.
- dried, ground and sieved polymer particles are coated on the surface with a surface-crosslinker and thermally surface-crosslinked.
- Suitable crosslinkers for this are compounds that can form covalent bonds with at least two carboxylate groups of the polymer particles.
- the object of the present invention was to provide an improved process for the thermal surface post-crosslinking of superabsorbent particles, in particular a lower TOC load of the exhaust gas and fewer agglomerates.
- the problem was solved by a process for the continuous thermal surface post-crosslinking of superabsorbents, whereby superabsorbent particles are coated by spraying on a surface post-crosslinking solution, the coated superabsorbent particles are thermally post-treated in a contact dryer 1 and the thermally post-treated superabsorbent particles are cooled in a contact dryer 2, characterized in that a gas is passed into the contact dryer 1 and the total gas quantity is from 5 to 60 Nm 3 /h per m 3 internal volume of the contact dryer 1.
- Contact dryers suitable for the continuous process according to the invention are, for example, paddle dryers and disk dryers.
- contact dryers the goods to be dried are guided along a heated surface using a dynamic tool and are then rearranged. Contact dryers can also be used for cooling.
- the gas flow is preferably from 10 to 50 Nm 3 /h, particularly preferably from 15 to 40 Nm 3 /h, very particularly preferably from 20 to 30 Nm 3 /h, in each case per m 3 internal volume of the contact dryer 1.
- One Nm 3 corresponds to a gas volume of 1 m 3 at 273.15 K and 1,013.25 hPa.
- the present invention is based on the knowledge that too high a gas flow leads to increased entrainment of organic material.
- the TOC value in the exhaust gas is then increased. Too low a gas flow, on the other hand, leads to increased formation of agglomerates.
- the average droplet diameter when spraying the surface postcrosslinker solution is, for example, 200 to 4,500 pm, preferably 300 to 3,500 pm, particularly preferably 400 to 2,500 pm, very particularly preferably 500 to 1,500 pm.
- the average droplet diameter can be determined by light scattering.
- droplet size and flow rate are directly related, i.e. as the flow rate increases, the droplet size decreases.
- the droplet size also decreases when the nozzle pressure is increased or the spray angle is increased.
- the temperature of the superabsorbent particles when spraying on the surface postcrosslinker solution is preferably from 30 to 80°C, particularly preferably from 35 to 75°C, most preferably from 40 to 70°C.
- the surface post-crosslinker solution preferably contains from 0.001 to 2 wt.%, particularly preferably from 0.01 to 1 wt.%, most preferably from 0.03 to 0.7 wt.%, of a surface postcrosslinker, based in each case on the superabsorbent particles.
- the surface postcrosslinker solution further preferably contains from 0.5 to 5% by weight, particularly preferably from 1.0 to 4% by weight, very particularly preferably from 1.5 to 3% by weight, of water, based in each case on the superabsorbent particles.
- the superabsorbent particles are heated in the contact dryer 1 to a temperature of preferably 110 to 220°C, particularly preferably 120 to 210°C, very particularly preferably 130 to 200°C.
- the residence time of the superabsorbent particles in the contact dryer 1 is preferably from 10 to 60 minutes, particularly preferably from 15 to 50 minutes, very particularly preferably from 20 to 40 minutes.
- the contact dryer 1 and the connection to the contact dryer 2 can be trace heated and/or thermally insulated.
- the superabsorbent particles are cooled in the contact dryer 2 to a temperature of preferably 30 to 80°C, particularly preferably 35 to 70°C, very particularly preferably 40 to 60°C.
- the residence time of the superabsorbent particles in the contact dryer 2 is preferably from 10 to 60 minutes, particularly preferably from 15 to 50 minutes, very particularly preferably from 20 to 40 minutes.
- the gas stream fed into the contact dryer 1 has an oxygen content of less than 10 vol.%.
- An exhaust gas stream is led out of the contact dryer 1.
- the exhaust gas stream is deflected upwards in the contact dryer 1 by at least 75° from the horizontal product flow direction.
- the gas velocity of the exhaust gas stream directly after the deflection is preferably less than 5 m/s, particularly preferably less than 2 m/s, most preferably less than 1 m/s.
- the superabsorbents are produced by polymerization of a monomer solution and are usually water-insoluble.
- the ethylenically unsaturated, acid group-bearing monomers are preferably water-soluble, ie the solubility in water at 23°C is typically at least 1 g/100 g water, preferably at least 5 g/100 g water, particularly preferably at least 25 g/100 g water, very particularly preferably at least 35 g/100 g water.
- Suitable monomers are, for example, ethylenically unsaturated carboxylic acids, such as acrylic acid, methacrylic acid, and itaconic acid. Particularly preferred monomers are acrylic acid and methacrylic acid. Acrylic acid is particularly preferred.
- the ethylenically unsaturated monomers carrying acid groups are usually partially neutralized.
- the neutralization is carried out at the monomer stage. This is usually done by mixing in the neutralizing agent as an aqueous solution or preferably also as a solid.
- the degree of neutralization is preferably from 40 to 85 mol%, particularly preferably from 50 to 80 mol%, very particularly preferably from 60 to 75 mol%, it being possible to use the usual neutralizing agents, preferably alkali metal hydroxides, alkali metal oxides, alkali metal carbonates or alkali metal hydrogen carbonates and mixtures thereof.
- Ammonium salts can also be used instead of alkali metal salts.
- Sodium and potassium are particularly preferred as alkali metals, but very particularly preferred are sodium hydroxide, sodium carbonate or sodium hydrogen carbonate and mixtures thereof, in particular sodium hydroxide.
- the monomers usually contain polymerization inhibitors, preferably hydroquinone hemiether, as storage stabilizers.
- Suitable crosslinkers are compounds with at least two groups suitable for crosslinking. Such groups are, for example, ethylenically unsaturated groups that can be radically polymerized into the polymer chain and functional groups that can form covalent bonds with the acid groups of the monomer. Furthermore, polyvalent metal salts that can form coordinate bonds with at least two acid groups of the monomer are also suitable as crosslinkers.
- Suitable crosslinkers are, for example, ethylene glycol dimethacrylate, diethylene glycol diacrylate, polyethylene glycol diacrylate, allyl methacrylate, trimethylolpropane triacrylate, triallylamine, tetraallylammonium chloride, tetraallyloxyethane, as described in EP 0 530 438 A1, di- and triacrylates, as described in EP 0 547 847 A1, EP 0 559 476 A1, EP 0 632 068 A1, WO 93/21237 A1, WO 03/104299 A1, WO 03/104300 A1, WO 03/104301 A1 and DE 103 31 450 A1, mixed acrylates which, in addition to acrylate groups, contain further ethylenically unsaturated groups, as described in DE 103 31 456 A1 and DE 103 55 401 A1, or crosslinker mixtures as described, for example, in DE 195 43 368 A1, DE 196 46 484 A1, WO 90
- the water content of the monomer solution is preferably from 40 to 75% by weight, particularly preferably from 45 to 70% by weight, very particularly preferably from 50 to 65% by weight. As the water content increases, the energy required for the subsequent drying increases, and as the water content decreases, the heat of polymerization can only be dissipated insufficiently.
- the temperature of the monomer solution is preferably from 10 to 90°C, particularly preferably from 20 to 70°C, most preferably from 30 to 50°C.
- the monomer solution can be freed of dissolved oxygen before polymerization by inerting, i.e. by flowing through an inert gas, preferably nitrogen or carbon dioxide.
- an inert gas preferably nitrogen or carbon dioxide.
- the oxygen content of the monomer solution before polymerization is reduced to less than 1 ppm by weight, more preferably to less than 0.5 ppm by weight, most preferably to less than 0.1 ppm by weight.
- Suitable reactors for polymerization are, for example, kneader reactors or belt reactors.
- the polymer gel produced during the polymerization of an aqueous monomer solution or suspension is continuously comminuted, as described in WO 2001/038402 A1.
- Polymerization on the belt is described, for example, in DE 38 25 366 A1 and US 6,241,928.
- Polymerization in a belt reactor produces a polymer gel that must be comminuted, for example in an extruder or kneader.
- the polymer particles are thermally surface-crosslinked to further improve their properties.
- Suitable surface-crosslinkers are compounds that contain groups that can form covalent bonds with at least two carboxylate groups of the polymer particles.
- Suitable compounds are, for example, polyfunctional amines, polyfunctional amidoamines, polyfunctional epoxides as described in EP 0 083 022 A2, EP 0 543 303 A1 and EP 0 937 736 A2, di- or polyfunctional alcohols as described in DE 33 14 019 A1, DE 35 23 617 A1 and EP 0 450 922 A2, or ß-hydroxyalkylamides as described in DE 102 04 938 A1 and US 6,239,230.
- the polyvalent cations that can be used in the process according to the invention are, for example, divalent cations, such as the cations of zinc, magnesium, calcium and strontium, trivalent cations, such as the cations of aluminum, iron, chromium, rare earths and manganese, tetravalent cations, such as the cations of titanium and zirconium.
- Chloride, bromide, hydroxide, sulfate, hydrogen sulfate, carbonate, hydrogen carbonate, nitrate, phosphate, hydrogen phosphate, dihydrogen phosphate and carboxylate, such as acetate and lactate, are possible as counterions.
- Aluminum hydroxide, aluminum sulfate and aluminum lactate are preferred.
- the amount of polyvalent cation used is, for example, 0.001 to 1.5% by weight, preferably 0.005 to 1% by weight, particularly preferably 0.02 to 0.8% by weight, in each case based on the polymer.
- the surface post-crosslinking is carried out by spraying a solution of the surface post-crosslinker onto the dried polymer particles. Following spraying, the polymer particles coated with the surface post-crosslinker are thermally treated.
- the spraying of a solution of the surface post-crosslinker is preferably carried out in mixers with moving mixing tools, such as screw mixers, disk mixers and paddle mixers.
- Moving mixing tools such as screw mixers, disk mixers and paddle mixers.
- Horizontal mixers such as paddle mixers, are particularly preferred, and vertical mixers are very particularly preferred.
- the distinction between horizontal mixers and vertical mixers is made by the bearing of the mixing shaft, i.e. horizontal mixers have a horizontally mounted mixing shaft and vertical mixers have a vertically mounted mixing shaft.
- Suitable mixers are, for example, Horizontal Pflugschar® mixers (Gebr.
- the thermal surface post-crosslinking is carried out in contact dryers, particularly preferably paddle dryers, most preferably disc dryers.
- Suitable dryers are, for example, Hosokawa Bepex® Horizontal Paddle Dryer (Hosokawa Micron GmbH; Leingart; Germany), Hosokawa Bepex® Disc Dryer (Hosokawa Micron GmbH; Leingart; Germany), Holo-Flite® dryers (Metso Minerals Industries Inc.; Danville; USA) and Nara Paddle Dryer (NARA Machinery Europe; Frechen; Germany).
- the surface-crosslinked polymer particles can then be classified again, with polymer particles that are too small and/or too large being separated and returned to the process.
- the surface-crosslinked polymer particles can be coated or moistened to further improve their properties.
- the remoistening is preferably carried out at 30 to 80°C, particularly preferably at 35 to 70°C, very particularly preferably at 40 to 60°C. At temperatures that are too low, the polymer particles tend to clump together, and at higher temperatures, water evaporates noticeably.
- the amount of water used for remoistening is preferably from 1 to 10% by weight, particularly preferably from 2 to 8% by weight, very particularly preferably from 3 to 5% by weight.
- the remoistening increases the mechanical stability of the polymer particles and reduces their tendency to become statically charged.
- the remoistening is advantageously carried out in the cooler after the thermal surface post-crosslinking.
- Suitable coatings for improving the swelling rate and gel bed permeability include inorganic inert substances such as water-insoluble metal salts, organic polymers, cationic polymers and divalent or multivalent metal cations.
- Suitable coatings for binding dust include polyols.
- Suitable coatings to prevent the polymer particles from caking include pyrogenic silica such as Aerosil® 200, precipitated silica such as Sipernat® D17 and surfactants such as Span® 20.
- the liquid conductance (SFC) is determined according to the test method “Urine Permeability Measurement (UPM) Test method” described in EP 2 535 698 A1 on pages 19 to 22.
- a monomer solution was prepared by continuously mixing deionized water, 50 wt.% sodium hydroxide solution and acrylic acid so that the degree of neutralization corresponded to 71.0 mol%.
- the water content of the monomer solution was 58.25 wt.%.
- Triple ethoxylated glycerol triacrylate (approx. 85% by weight) was used as crosslinker. The amount used was 1.04 kg per t of monomer solution.
- Citric acid was used as a complexing agent.
- the amount used was 0.07 kg per ton of monomer solution.
- the monomer solution was dosed into a List Contikneter reactor with a volume of 6.3m 3 (LIST AG, Arisdorf, Switzerland). The throughput of the monomer solution was approximately 22.5 t/h. The reaction solution had a temperature of 30°C at the inlet.
- the monomer solution was inerted with nitrogen. Ascorbic acid was dosed directly into the reactor. After about 50% of the residence time, an additional 1,000 kg/h of polymer particles with a particle size of less than 150 pm that were generated during the production process through comminution and classification were metered into the reactor. The residence time of the reaction mixture in the reactor was about 15 minutes.
- the polymer gel obtained was fed onto the conveyor belt of a circulating air belt dryer using an oscillating conveyor belt.
- the circulating air belt dryer was 48 m long.
- the conveyor belt of the circulating air belt dryer had an effective width of 4.4 m.
- the aqueous polymer gel was continuously surrounded by an air/gas mixture (approx. 175°C) and dried.
- the residence time in the circulating air belt dryer was approx. 37 minutes.
- the dried polymer gel was crushed using a three-stage roller mill and sieved to a particle size of 150 to 850 pm. Polymer particles with a particle size of less than 150 pm were separated. Polymer particles with a particle size of greater than 850 pm were returned to the crushing process. Polymer particles with a particle size in the range of 150 to 850 pm were thermally surface-crosslinked.
- the polymer particles were coated with a surface post-crosslinker solution in a Schugi Flexomix® (Hosokawa Micron B.V., Doetinchem, Netherlands) and then dried in a NARA Paddle Dryer (GMF Gouda, Waddinxveen, Netherlands) for 45 minutes at 186.5°C.
- Schugi Flexomix® Hosokawa Micron B.V., Doetinchem, Netherlands
- NARA Paddle Dryer GMF Gouda, Waddinxveen, Netherlands
- the surface post-crosslinker solution was sprayed in the Schugi Flexomix®.
- the droplets had an average diameter of approx. 1,000 pm.
- the surface postcrosslinker solution contained 1.55 wt% 2-hydroxyethyl-2 oxazolidone, 1.55 wt% 1,3-propanediol, 12.95 wt% 1,2-propanediol, 10.88 wt% aluminum lactate, 50.70 wt% water, 22.28 wt% isopropanol and 0.08 wt% sorbitan monolaurate (Span®20).
- the NARA Paddle Dryer had an internal volume of 18.8 m 3 .
- Via the Schugi Flexomix® approximately 370 Nm 3 /h of a nitrogen/oxygen mixture with approximately 8 vol.% oxygen were fed into the NARA Paddle Dryer.
- a further approx. 80 Nm 3 /h of nitrogen were introduced.
- the exhaust gas which was mainly loaded with water and isopropanol, was discharged vertically upwards through the dome of the NARA Paddle Dryer.
- the dome had a diameter of approx. 1.6 m.
- the total exhaust gas volume at 186.5°C was approx. 2,100 m 3 /h.
- the surface-crosslinked superabsorbent particles fell over a weir into a funnel. At the lower end of the funnel was a rotary valve.
- the surface-crosslinked polymer particles were transferred to a NARA paddle cooler (GMF Gouda, Waddinxveen, Netherlands) using a rotary valve and cooled to approximately 60°C.
- the surface-crosslinked polymer particles were coated with 118.75 kg/h of water.
- the superabsorbent particles obtained were filled into flexible intermediate bulk containers (FIBC) and analyzed.
- the liquid flow conductance (SFC) was approximately 50 x 10 -7 cm 3 s/g.
- the TOC value in the exhaust gas stream increases.
- the proportion of polymer particles with a particle diameter of greater than 850 pm (agglomerates) increases.
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Abstract
La présente invention concerne un procédé de post-réticulation de surface thermique continue de superabsorbeurs, des particules superabsorbantes étant revêtues par pulvérisation d'une solution de post-réticulation de surface, les particules superabsorbantes revêtues étant thermiquement post-réticulées dans un séchoir à contact (1), un gaz étant introduit dans le séchoir à contact (1) et la quantité totale de gaz étant de 5 à 60 Nm³/h par m³ de volume interne du séchoir à contact (1).
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