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WO2024252213A1 - Uv-curable protective film - Google Patents

Uv-curable protective film Download PDF

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Publication number
WO2024252213A1
WO2024252213A1 PCT/IB2024/054904 IB2024054904W WO2024252213A1 WO 2024252213 A1 WO2024252213 A1 WO 2024252213A1 IB 2024054904 W IB2024054904 W IB 2024054904W WO 2024252213 A1 WO2024252213 A1 WO 2024252213A1
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WO
WIPO (PCT)
Prior art keywords
acrylate
meth
free
alkyl
curable
Prior art date
Application number
PCT/IB2024/054904
Other languages
French (fr)
Inventor
Jong Seob Won
Jihwan JANG
Kyung Hwan Yoon
Original Assignee
3M Innovative Properties Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 3M Innovative Properties Company filed Critical 3M Innovative Properties Company
Publication of WO2024252213A1 publication Critical patent/WO2024252213A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1811C10or C11-(Meth)acrylate, e.g. isodecyl (meth)acrylate, isobornyl (meth)acrylate or 2-naphthyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16

Definitions

  • curable compositions Disclosed herein are curable compositions, articles prepared from the curable compositions, and methods of forming articles.
  • the curable compositions may be ink compositions as the curable compositions are inkjet printable.
  • the curable composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker; and at least one photoinitiator.
  • the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
  • DMA Dynamic Mechanical Analysis
  • the articles comprise a substrate such as glass, and a cured coating disposed on at least a portion of the surface of the substrate.
  • the cured coating comprises the curable coating composition described above that has been coated and cured.
  • a wide variety of optical and electronic devices have surfaces that require protective layers.
  • these protective layers have strict optical requirements, such as being optically clear.
  • the protective layers provide protection from scratches and fractures and also prevent contamination from adversely affecting the surface.
  • protective articles such as a PET (polyethylene terephthalate) fdm with PSA (pressure sensitive adhesive) coatings are used. These articles are laminated to the surface to protect them.
  • a suitable alternative to laminating a film/PSA article to the surface a device to protect the surface is to coat a curable composition onto the surface and cure the composition to form a protective layer.
  • a curable composition onto the surface and cure the composition to form a protective layer.
  • inkjet printing permits the delivery of a curable composition to a surface without touching the surface and therefore is suitable for a wide range of surfaces including those susceptible to damage by other techniques.
  • the curable composition has to be inkjet printable, meaning it has to have, among other properties, a low viscosity.
  • the curable composition has to be curable by the input of light without the need to provide heat and desirably cures quickly enough for rapid processing.
  • inkjet printable curable compositions that have this balance of properties required to form protective layers on device surfaces.
  • optical transparency to permit inspection of the protected surface, easily removable without damaging the surface, desirable mechanical properties.
  • easy removability is a layer with an adhesive strength of no greater than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion.
  • Desirable mechanical properties include properties that are similar to a conventional plastic fdm such as a relatively high modulus and toughness.
  • the inkjet printable curable compositions comprise at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator.
  • the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature.
  • the cured composition Upon curing to form a coating of 100 micrometer thickness the cured composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesive to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
  • DMA Dynamic Mechanical Analysis
  • an adhesive to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion
  • a Youngs modulus of greater than 0.5 GigaPascals
  • (meth)acrylate refers to monomeric acrylic or methacrylic esters of alcohols. Acrylate and methacrylate monomers or oligomers are referred to collectively herein as “(meth)acrylates”. Materials referred to as “(meth)acrylate functional” are materials that contain one or more (meth)acrylate groups.
  • siloxane and “siloxane” are used interchangeably and refer to units with dialkyl or diaryl siloxane (-S i R2O-) repeating units.
  • room temperature and “ambient temperature” are used interchangeably to mean temperatures in the range of 20°C to 25°C.
  • Tg glass transition temperature
  • DMA Dynamic Mechanical Analysis
  • Tg values for copolymers are not measured but are calculated using the well-known Fox Equation, using the monomer homopolymer Tg values provided by the monomer supplier, as is understood by one of skill in the art.
  • polymer and “macromolecule” are used herein consistent with their common usage in chemistry. Polymers and macromolecules are composed of many repeated subunits. As used herein, the term “macromolecule” is used to describe a group attached to a monomer that has multiple repeating units. The term “polymer” is used to describe the resultant material formed from a polymerization reaction.
  • alkyl refers to a monovalent group that is a radical of an alkane, which is a saturated hydrocarbon.
  • the alkyl can be linear, branched, cyclic, or combinations thereof and typically has 1 to 20 carbon atoms. In some embodiments, the alkyl group contains 1 to 18, 1 to 12, 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms.
  • alkyl groups include, but are not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n-pentyl, n-hexyl, cyclohexyl, n-heptyl, n-octyl, and ethylhexyl.
  • alkylene refers to a divalent group that is a radical of an alkane.
  • the alkylene can be straight-chained, branched, cyclic, or combinations thereof.
  • the alkylene often has 1 to 20 carbon atoms.
  • the alkylene contains 1 to 18, 1 to 12, 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms.
  • the radical centers of the alkylene can be on the same carbon atom (i.e., an alkylidene) or on different carbon atoms.
  • free radically polymerizable and “ethylenically unsaturated” are used interchangeably and refer to a reactive group which contains a carbon-carbon double bond which is able to be polymerized via a free radical polymerization mechanism.
  • optically transparent refers to an article, film or adhesive that has a high light transmittance over at least a portion of the visible light spectrum (about 400 to about 700 nm).
  • optically transparent articles have a visible light transmittance of at least 80% and a haze of less than 10%.
  • optically clear refers to an adhesive or article that has a high light transmittance over at least a portion of the visible light spectrum (about 400 to about 700 nm), and that exhibits low haze, typically less than about 5%, or even less than about 2%.
  • optically clear articles exhibit a haze of less than 1% at a thickness of 50 micrometers or even 0.5% at a thickness of 50 micrometers.
  • optically clear articles have a visible light transmittance of at least 90%.
  • curable compositions that are printable, and thus are described as inks.
  • the curable compositions need not be used as inks, that is to say that they need not be printed and then cured, the curable compositions can be delivered to substrate surfaces in a wide variety of ways, but they are capable of being printed, in particular they are capable of being inkjet printed, which means that they have the proper viscosity and other attributes to be inkjet printed.
  • the term “inkjet printable” is not a process description or limitation, but rather is a material description, meaning that the curable compositions are capable of being inkjet printed, and not that the compositions necessarily have been inkjet printed. This is akin to the expression hot melt processable, which means that a composition is capable of being hot melt processed but does not mean that the composition has been hot melt processed.
  • the curable composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator.
  • the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature.
  • the curable composition Upon curing to form a coating of 100 micrometer thickness, the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
  • the coating may be optically clear.
  • (meth)acrylates are suitable for the at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups.
  • the high Tg alkyl (meth)acrylate comprises a compound of Formula 1,
  • R 1 is hydrogen or a methyl group
  • R 2 is an alkyl group comprising at least 8 carbon atoms; and is free from polar groups.
  • the at least one high Tg alkyl (meth)acrylate comprises a compound of Formula 1,
  • R 1 is hydrogen or a methyl group
  • R 2 is a cyclic alkyl group comprising 10 carbon atoms.
  • suitable high Tg alkyl (meth)acrylates having a homopolymer Tg of at least 60°C that is free of polar groups include dicyclopentanyl (meth)acrylate, isobomyl (meth)acrylate, dicyclopentanyl (meth)acrylate, and 4-tertbutylcyclohexyl (meth)acrylate.
  • the curable composition also comprises at least one low Tg alkyl (meth)acrylate having a Tg of less than -30°C that is free of polar groups.
  • the low Tg (meth)acrylate comprises a compound of Formula 2,
  • R 1 is hydrogen or a methyl group
  • R 3 is an alkyl group comprising at least 4 carbon atoms; and is free from polar groups.
  • the at least one low Tg alkyl (meth)acrylate comprises a compound of Formula 2,
  • R 1 is hydrogen or a methyl group
  • R 3 is a cyclic alkyl group comprising 8 carbon atoms.
  • suitable low Tg alkyl (meth)acrylates having a homopolymer Tg of less than -30°C that is free of polar groups include butyl acrylate, 2-ethylhexyl acrylate, iso-octyl acrylate, n-hexyl acrylate, n-octyl acrylate, lauryl acrylate, behenyl acrylate, stearyl acrylate, hexadecyl acrylate, and heptadecyl acrylate.
  • the curable composition further comprises at least one crosslinker.
  • Crosslinkers are well understood in the polymer arts as polyfunctional molecules that link polymer chains together.
  • the crosslinker typically is a multifunctional (meth)acrylate.
  • the crosslinker comprises a di-(meth)acrylate of Formula 3:
  • R 1 is hydrogen or a methyl group
  • R 4 is an alkylene group with 4-10 carbon atoms.
  • useful multifunctional (meth)acrylate include, but are not limited to, butanediol di(meth)acrylate, hexanediol di(meth)acrylate, octanediol di(meth)acrylate, decanediol di(meth)acrylate, and mixtures thereof.
  • the curable composition further comprises at least one initiator.
  • the initiator is a photoinitiator, meaning that the initiator is activated by light, generally ultraviolet (UV) light, although other light sources could be used with the appropriate choice of initiator, such as visible light initiators, infrared light initiators, and the like.
  • UV light generally ultraviolet
  • the curable ink compositions are generally curable by UV or visible light, typically UV light. Therefore, typically, UV photoinitiators are used as the initiator. Photoinitiators are well understood by one of skill in the art of (meth)acrylate polymerization.
  • Suitable free radical photoinitiators include IRGACURE 4265, IRGACURE 184, IRGACURE 651, IRGACURE 1173, IRGACURE 819, IRGACURE TPO, IRGACURE TPO-L, commercially available from BASF, Charlotte, NC.
  • the curable coating composition may contain additional additives as long as the additives do not interfere with the coating, curing or final properties of the curable coating composition.
  • the curable coating composition further comprises at least one surfactant or wetting agent additive comprising a silicone-acrylate.
  • Particularly suitable are the silicone polyetheracrylates commercially available from Evonik Industries under the trade name TEGO RAD, such as TEGO RAD 2100, TEGO RAD 2250, and TEGO RAD 2300.
  • TEGO RAD 2250 is particularly suitable.
  • the curable composition comprises:
  • the curable composition further comprises:
  • the article comprises a substrate with a first major surface and a second major surface, and a cured coating disposed on at least a portion of the second major surface of the substrate.
  • the cured coating comprises a curable coating composition that has been coated and cured.
  • the curable coating composition has been described above and comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator.
  • the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m), a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
  • the coating is optically clear.
  • the curable coating composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
  • the articles comprise a substrate with a first major surface and a second major surface.
  • the substrate is typically optically clear.
  • suitable substrates include glass plates and plates of polymeric materials such as PMMA (polymethylmethacrylate) and PC (polycarbonate). Glass is a particularly suitable substrate.
  • the curable coating has been inkjet printed onto the second major surface of the substrate and photocured to form the cured coating.
  • Inkjet printing and photocuring are well understood processes in the polymeric arts.
  • the coating layer may have a variety of thicknesses. In some embodiments, the coating layer has a thickness of from 25-500 micrometers.
  • the method comprises providing a substrate with a first major surface and a second major surface, providing a curable coating composition, inkjet printing the curable coating composition onto the second major surface of the substrate, and photocuring the curable coating composition to form a coating layer on the second major surface of the substrate.
  • the substrate comprises glass and the curable coating composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator.
  • the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature.
  • the curable composition Upon curing to form a coating of 100 micrometer thickness, the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
  • the coating may be optically clear.
  • the curable coating composition may contain additional additives as long as the additives do not interfere with the coating, curing or final properties of the curable coating composition.
  • the curable coating composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
  • the coating layer may have a variety of thicknesses. In some embodiments, the coating layer has a thickness of from 25-500 micrometers.
  • the first step partially cures the curable composition to raise the viscosity and helps to form a more uniform coating layer upon completion of curing.
  • the first step involves a brief exposure to UV radiation in air, and the second step is a longer curing step often carried out under a nitrogen atmosphere.
  • Viscosity was measured with a Brookfield viscometer DVII+ Pro with temperature control unit(25°C), spindle #0, control RPM to a load range of 20-60%.
  • Ink Jettability was determined by looking the jet drops for their shape, observing the direction and nozzle clogging by a camera located in the printer, and by testing consecutive on and off jetting performance. Samples were classified as “jettable” or “not jettable”.
  • the cured sample was bent to 180° to determine if the cured film breaks. Samples were classified as “Pass” if the film did not crack, and “Fail” if the film cracked.
  • Tensile strain and stress was measured according to ASTM D882 with an Instron, at a Crosshead speed of 10 mm/min.
  • the sample dimensions were 0.1 mm thick x 16 mm (Width) x 50 mm (Length).
  • Dynamic Mechanical Analysis was used to determine the Tg.
  • a Dynamic Mechanical Analyzer Q800 in tension mode was used and sample was scanned at 25°C to 100°C at 3°C/min.
  • the sample dimension was 0.1mm thick x 7 mm (Width) x 13.5mm (Length).
  • Haze and Transmission were measured using a BYK Gardner+ spectrophotometer.
  • a series of printable curable compositions were prepared using the components (in parts by weight) shown in Table 1. The components were mixed on a roller mixer for 24 hours at 50-100 RPM. The printable curable compositions were tested for viscosity and printability (all samples were printable), the results are shown in Table 1 below.
  • the curable compositions were inkjet printed onto Sodalime glass or Aluminum borosilicate glass.
  • the inkjet printed coatings were then cured with UV radiation.
  • the printing and curing process is summarized below.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
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Abstract

In some embodiments, the curable composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar 5 groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker; and at least one photoinitiator. The curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), 0 an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.

Description

UV-CURABLE PROTECTIVE FILM
Summary
Disclosed herein are curable compositions, articles prepared from the curable compositions, and methods of forming articles. The curable compositions may be ink compositions as the curable compositions are inkjet printable.
In some embodiments, the curable composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker; and at least one photoinitiator. The curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
Also disclosed are articles. In some embodiments, the articles comprise a substrate such as glass, and a cured coating disposed on at least a portion of the surface of the substrate. The cured coating comprises the curable coating composition described above that has been coated and cured. Methods for preparing the articles are also disclosed.
Detailed Description
A wide variety of optical and electronic devices have surfaces that require protective layers. Typically, these protective layers have strict optical requirements, such as being optically clear. The protective layers provide protection from scratches and fractures and also prevent contamination from adversely affecting the surface. Currently protective articles such as a PET (polyethylene terephthalate) fdm with PSA (pressure sensitive adhesive) coatings are used. These articles are laminated to the surface to protect them.
Among the new articles that require protective fdms are articles with surfaces that have an unusual size or shape and therefore, attachment of protective fdm articles can be problematic. Making film articles that are of the proper shape and size requires cutting of the film to fit the desired surface to be protected. The films can be cut prior to lamination or after lamination. Cutting to fit the surface can be difficult, time consuming and expensive. Additionally, since the film articles include an adhesive layer and a film layer, the articles are laminated to the surface of the articles. While lamination is a very useful process, it can be problematic for large surface area articles and also for articles with unusual shapes where optical clarity is required. Lamination defects such as bubbles, wrinkles, tears and the like become more likely with the lamination of larger film articles. Therefore, a method of preparing a protective film without having to pre- or postconfigure the film to fit a surface is desirable. Additionally, adhering a protective film a surface without using a lamination process is also desirable.
A suitable alternative to laminating a film/PSA article to the surface a device to protect the surface is to coat a curable composition onto the surface and cure the composition to form a protective layer. However, there are also issues with many conventional coating techniques, issues similar to those described above with films in that it can be difficult to coat with precision onto surfaces with unusual shapes or sizes.
One particularly precise coating technique is inkjet printing. Not only is inkjet printing precise, it permits the delivery of a curable composition to a surface without touching the surface and therefore is suitable for a wide range of surfaces including those susceptible to damage by other techniques.
However, in replacing a film article by inkjet printing and curing a curable coating, there are a number of properties that must be met. Since the coating is being used in place of an adhesive/film article, the cured coating has to have similar properties as a protective film article as far as modulus and toughness. Additionally, like a PSA article, the cured coating has to be removable from the surface with damaging the surface or leaving residue. Finally, in order to be useful, the curable composition has to be inkjet printable, meaning it has to have, among other properties, a low viscosity. The curable composition has to be curable by the input of light without the need to provide heat and desirably cures quickly enough for rapid processing.
Disclosed herein are inkjet printable curable compositions that have this balance of properties required to form protective layers on device surfaces. Besides being inkjet printable and UV curable, among the properties are optical transparency to permit inspection of the protected surface, easily removable without damaging the surface, desirable mechanical properties. Typically, easy removability is a layer with an adhesive strength of no greater than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion. Desirable mechanical properties include properties that are similar to a conventional plastic fdm such as a relatively high modulus and toughness.
In some embodiments, the inkjet printable curable compositions comprise at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator. The curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature. Upon curing to form a coating of 100 micrometer thickness the cured composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesive to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
Also disclosed herein are articles containing layers of the cured inkjet printable curable compositions and methods of preparing such articles.
The term “(meth)acrylate” refers to monomeric acrylic or methacrylic esters of alcohols. Acrylate and methacrylate monomers or oligomers are referred to collectively herein as "(meth)acrylates”. Materials referred to as “(meth)acrylate functional” are materials that contain one or more (meth)acrylate groups.
The term “silicone” and “siloxane” are used interchangeably and refer to units with dialkyl or diaryl siloxane (-S i R2O-) repeating units.
The terms "room temperature" and "ambient temperature" are used interchangeably to mean temperatures in the range of 20°C to 25°C.
The terms “Tg” and “glass transition temperature” are used interchangeably. If measured, Tg values are determined by Dynamic Mechanical Analysis (DMA) at 1 Hz unless otherwise stated. Typically, Tg values for copolymers are not measured but are calculated using the well-known Fox Equation, using the monomer homopolymer Tg values provided by the monomer supplier, as is understood by one of skill in the art.
The terms “polymer” and “macromolecule” are used herein consistent with their common usage in chemistry. Polymers and macromolecules are composed of many repeated subunits. As used herein, the term “macromolecule” is used to describe a group attached to a monomer that has multiple repeating units. The term “polymer” is used to describe the resultant material formed from a polymerization reaction.
The term “alkyl” refers to a monovalent group that is a radical of an alkane, which is a saturated hydrocarbon. The alkyl can be linear, branched, cyclic, or combinations thereof and typically has 1 to 20 carbon atoms. In some embodiments, the alkyl group contains 1 to 18, 1 to 12, 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms. Examples of alkyl groups include, but are not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n-pentyl, n-hexyl, cyclohexyl, n-heptyl, n-octyl, and ethylhexyl.
The term “alkylene” refers to a divalent group that is a radical of an alkane. The alkylene can be straight-chained, branched, cyclic, or combinations thereof. The alkylene often has 1 to 20 carbon atoms. In some embodiments, the alkylene contains 1 to 18, 1 to 12, 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms. The radical centers of the alkylene can be on the same carbon atom (i.e., an alkylidene) or on different carbon atoms.
The terms “free radically polymerizable” and “ethylenically unsaturated” are used interchangeably and refer to a reactive group which contains a carbon-carbon double bond which is able to be polymerized via a free radical polymerization mechanism.
Unless otherwise indicated, the terms “optically transparent”, and “visible light transmissive” are used interchangeably, and refer to an article, film or adhesive that has a high light transmittance over at least a portion of the visible light spectrum (about 400 to about 700 nm). Typically, optically transparent articles have a visible light transmittance of at least 80% and a haze of less than 10%.
Unless otherwise indicated, "optically clear" refers to an adhesive or article that has a high light transmittance over at least a portion of the visible light spectrum (about 400 to about 700 nm), and that exhibits low haze, typically less than about 5%, or even less than about 2%. In some embodiments, optically clear articles exhibit a haze of less than 1% at a thickness of 50 micrometers or even 0.5% at a thickness of 50 micrometers. Typically, optically clear articles have a visible light transmittance of at least 90%.
Disclosed herein are curable compositions that are printable, and thus are described as inks. The curable compositions need not be used as inks, that is to say that they need not be printed and then cured, the curable compositions can be delivered to substrate surfaces in a wide variety of ways, but they are capable of being printed, in particular they are capable of being inkjet printed, which means that they have the proper viscosity and other attributes to be inkjet printed. The term “inkjet printable” is not a process description or limitation, but rather is a material description, meaning that the curable compositions are capable of being inkjet printed, and not that the compositions necessarily have been inkjet printed. This is akin to the expression hot melt processable, which means that a composition is capable of being hot melt processed but does not mean that the composition has been hot melt processed.
In some embodiments, the curable composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator. The curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature. Upon curing to form a coating of 100 micrometer thickness, the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent. In some embodiments, the coating may be optically clear.
A wide variety of (meth)acrylates are suitable for the at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups. In some embodiments, the high Tg alkyl (meth)acrylate comprises a compound of Formula 1,
OUCR^COj-OR2
Formula 1 where R1 is hydrogen or a methyl group; -(CO)- is a carbonyl group C=O; and R2 is an alkyl group comprising at least 8 carbon atoms; and is free from polar groups.
In some embodiments, the at least one high Tg alkyl (meth)acrylate comprises a compound of Formula 1,
CH2=CR1-(CO)-OR2
Formula 1 where R1 is hydrogen or a methyl group; -(CO)- is a carbonyl group C=O; and R2 is a cyclic alkyl group comprising 10 carbon atoms. Examples of suitable high Tg alkyl (meth)acrylates having a homopolymer Tg of at least 60°C that is free of polar groups include dicyclopentanyl (meth)acrylate, isobomyl (meth)acrylate, dicyclopentanyl (meth)acrylate, and 4-tertbutylcyclohexyl (meth)acrylate.
The curable composition also comprises at least one low Tg alkyl (meth)acrylate having a Tg of less than -30°C that is free of polar groups. In some embodiments, the low Tg (meth)acrylate comprises a compound of Formula 2,
CH2=CR1-(CO)-OR3
Formula 2 where R1 is hydrogen or a methyl group; -(CO)- is a carbonyl group C=O; and R3 is an alkyl group comprising at least 4 carbon atoms; and is free from polar groups.
In some embodiments, the at least one low Tg alkyl (meth)acrylate comprises a compound of Formula 2,
CH2=CR1-(CO)-OR3
Formula 2 where R1 is hydrogen or a methyl group; -(CO)- is a carbonyl group C=O; and R3 is a cyclic alkyl group comprising 8 carbon atoms.
Examples of suitable low Tg alkyl (meth)acrylates having a homopolymer Tg of less than -30°C that is free of polar groups include butyl acrylate, 2-ethylhexyl acrylate, iso-octyl acrylate, n-hexyl acrylate, n-octyl acrylate, lauryl acrylate, behenyl acrylate, stearyl acrylate, hexadecyl acrylate, and heptadecyl acrylate.
The curable composition further comprises at least one crosslinker. Crosslinkers are well understood in the polymer arts as polyfunctional molecules that link polymer chains together. In the present curable ink compositions, the crosslinker typically is a multifunctional (meth)acrylate.
A wide range of crosslinkers are suitable. In some embodiments, the crosslinker comprises a di-(meth)acrylate of Formula 3:
CH2=CR1-(CO)-O-R4-O-(CO)-CR1=CH2
Formula 3 where R1 is hydrogen or a methyl group; -(CO)- is a carbonyl group C=O; and R4 is an alkylene group with 4-10 carbon atoms. Examples of useful multifunctional (meth)acrylate include, but are not limited to, butanediol di(meth)acrylate, hexanediol di(meth)acrylate, octanediol di(meth)acrylate, decanediol di(meth)acrylate, and mixtures thereof.
The curable composition further comprises at least one initiator. Typically, the initiator is a photoinitiator, meaning that the initiator is activated by light, generally ultraviolet (UV) light, although other light sources could be used with the appropriate choice of initiator, such as visible light initiators, infrared light initiators, and the like. Thus, the curable ink compositions are generally curable by UV or visible light, typically UV light. Therefore, typically, UV photoinitiators are used as the initiator. Photoinitiators are well understood by one of skill in the art of (meth)acrylate polymerization. Examples of suitable free radical photoinitiators include IRGACURE 4265, IRGACURE 184, IRGACURE 651, IRGACURE 1173, IRGACURE 819, IRGACURE TPO, IRGACURE TPO-L, commercially available from BASF, Charlotte, NC.
The curable coating composition may contain additional additives as long as the additives do not interfere with the coating, curing or final properties of the curable coating composition. In some embodiments, the curable coating composition further comprises at least one surfactant or wetting agent additive comprising a silicone-acrylate. Particularly suitable are the silicone polyetheracrylates commercially available from Evonik Industries under the trade name TEGO RAD, such as TEGO RAD 2100, TEGO RAD 2250, and TEGO RAD 2300. TEGO RAD 2250 is particularly suitable.
The amount of each component in the curable compositions may vary. In some embodiments, the curable composition comprises:
60-80 parts by weight of at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups;
20-40 parts by weight of at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups;
5-30 parts by weight of at least one crosslinker; and
0.1-5 parts by weight of at least one photoinitiator.
Each of these components is described in detail above.
In some embodiments, the curable composition further comprises:
0.1-1 parts by weight of at least one silicone-acrylate wetting agent. Also disclosed herein are articles. In some embodiments, the article comprises a substrate with a first major surface and a second major surface, and a cured coating disposed on at least a portion of the second major surface of the substrate. The cured coating comprises a curable coating composition that has been coated and cured. The curable coating composition has been described above and comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator. The curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m), a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent. In some embodiments, the coating is optically clear. In some embodiments, the curable coating composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
The articles comprise a substrate with a first major surface and a second major surface. The substrate is typically optically clear. Examples of suitable substrates include glass plates and plates of polymeric materials such as PMMA (polymethylmethacrylate) and PC (polycarbonate). Glass is a particularly suitable substrate.
In many embodiments, the curable coating has been inkjet printed onto the second major surface of the substrate and photocured to form the cured coating. Inkjet printing and photocuring are well understood processes in the polymeric arts.
The coating layer may have a variety of thicknesses. In some embodiments, the coating layer has a thickness of from 25-500 micrometers.
Also disclosed are methods of forming articles. In some embodiments, the method comprises providing a substrate with a first major surface and a second major surface, providing a curable coating composition, inkjet printing the curable coating composition onto the second major surface of the substrate, and photocuring the curable coating composition to form a coating layer on the second major surface of the substrate.
Suitable substrates and curable coating compositions are described in detail above. In some embodiments, the substrate comprises glass and the curable coating composition comprises at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups, at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups, at least one crosslinker, and at least one photoinitiator. The curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature. Upon curing to form a coating of 100 micrometer thickness, the curable composition has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent. In some embodiments, the coating may be optically clear.
The curable coating composition may contain additional additives as long as the additives do not interfere with the coating, curing or final properties of the curable coating composition. In some embodiments, the curable coating composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
The coating layer may have a variety of thicknesses. In some embodiments, the coating layer has a thickness of from 25-500 micrometers.
In some embodiments, it may be desirable to carry out the photocuring in a two- step process. In this two-step process, the first step partially cures the curable composition to raise the viscosity and helps to form a more uniform coating layer upon completion of curing. In some embodiments, the first step involves a brief exposure to UV radiation in air, and the second step is a longer curing step often carried out under a nitrogen atmosphere.
Examples
These examples are merely for illustrative purposes only and are not meant to be limiting on the scope of the appended claims. All parts, percentages, ratios, etc. in the examples and the rest of the specification are by weight, unless noted otherwise. The following abbreviations are used: RPM = revolutions per minute; cm = centimeters; in = inches; mm = millimeters; nm = nanometers; min = minutes; s = seconds; pL = picoliters; mW = milliWatts; Hz= Hertz; and mJ = millijoules. Table of Abbreviations
Figure imgf000011_0001
Test Methods
Viscosity
Viscosity was measured with a Brookfield viscometer DVII+ Pro with temperature control unit(25°C), spindle #0, control RPM to a load range of 20-60%.
Ink Jettability
Ink Jettability was determined by looking the jet drops for their shape, observing the direction and nozzle clogging by a camera located in the printer, and by testing consecutive on and off jetting performance. Samples were classified as “jettable” or “not jettable”.
Conversion
Conversion % was measured by following the FTIR peak area ratio of the C=C bond at 810cm"1 before and after UV cure.
180° Peel Adhesion
A 1 in (2.54 cm) wide sample was tested for 180° Peel at 90 in/min (228 cm/min) using an I-mass peel tester. Bending
The cured sample was bent to 180° to determine if the cured film breaks. Samples were classified as “Pass” if the film did not crack, and “Fail” if the film cracked.
Tensile Measurement
Tensile strain and stress was measured according to ASTM D882 with an Instron, at a Crosshead speed of 10 mm/min. The sample dimensions were 0.1 mm thick x 16 mm (Width) x 50 mm (Length).
Dynamic Mechanical Analysis
Dynamic Mechanical Analysis was used to determine the Tg. A Dynamic Mechanical Analyzer Q800 in tension mode was used and sample was scanned at 25°C to 100°C at 3°C/min. The sample dimension was 0.1mm thick x 7 mm (Width) x 13.5mm (Length).
Optical Measurements
Haze and Transmission were measured using a BYK Gardner+ spectrophotometer.
Color was measured using a Konica Minolta spectrophotometer CM-3700d.
Examples E1-E4 and Comparative Examples C1-C12:
A series of printable curable compositions were prepared using the components (in parts by weight) shown in Table 1. The components were mixed on a roller mixer for 24 hours at 50-100 RPM. The printable curable compositions were tested for viscosity and printability (all samples were printable), the results are shown in Table 1 below.
Table 1 : Curable Compositions
Figure imgf000012_0001
Figure imgf000013_0001
*Viscosity at 25°C in centipoise
The curable compositions were inkjet printed onto Sodalime glass or Aluminum borosilicate glass. The inkjet printed coatings were then cured with UV radiation. The printing and curing process is summarized below.
Printing and Curing Process
1. Printing : Unijet inkjet printer(KR)
Printing head : Konica Minolta KM1024i
Nozzle jetting volume : 13 pL
Printing frequency : 2k Hz
Drive voltage : 13.6V
2. Curing : UV Lamp, Phoseon FJ8OO (100xl00AC395-lW)
1st step : 395nm 30mJ(50mW x 0.6s) in the air
2nd step : 395nm 3000mJ( 600mW x 5s) N2 purged chamber- 2min
The cured compositions were tested according to the test methods shown above.
The results are shown in Tables 2-4 below.
Table 2: Peel Adhesion from glass
Figure imgf000013_0002
Figure imgf000014_0001
Table 3 : Rheology Data
Figure imgf000014_0002
Table 4: Optical Data
Figure imgf000014_0003
Figure imgf000015_0001

Claims

What is claimed is:
1. A curable composition comprising: at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups; at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups; at least one crosslinker; and at least one photoinitiator, wherein the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than 20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
2. The curable composition of claim 1, wherein the at least one high Tg alkyl (meth)acrylate comprises a compound of Formula 1,
ClfcCR^COj-OR2
Formula 1 wherein R1 is hydrogen or a methyl group;
-(CO)- is a carbonyl group C=O; and
R2 is an alkyl group comprising at least 8 carbon atoms; and is free from polar groups.
3. The curable composition of claim 1, wherein the at least one high Tg alkyl (meth)acrylate comprises a compound of Formula 1,
CH2=CR1-(CO)-OR2
Formula 1 wherein R1 is hydrogen or a methyl group;
-(CO)- is a carbonyl group C=O; and
R2 is a cyclic alkyl group comprising at least 10 carbon atoms.
4. The curable composition of claim 1, wherein the at least one low Tg alkyl (meth)acrylate comprises a compound of Formula 2,
CH2=CR1-(CO)-OR3
Formula 2 wherein R1 is hydrogen or a methyl group;
-(CO)- is a carbonyl group C=O; and
R3 is an alkyl group comprising at least 4 carbon atoms; and is free from polar groups.
5. The curable composition of claim 1, wherein the crosslinker comprises a di- (meth)acrylate of Formula 3:
CH2=CR1-(CO)-O-R4-O-(CO)-CR1=CH2
Formula 3 wherein R1 is hydrogen or a methyl group;
-(CO)- is a carbonyl group C=O; and
R4 is an alkylene group with 4-10 carbon atoms.
6. The curable composition of claim 1, wherein the curable composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
7. The curable composition of claim 1, wherein the curable composition comprises:
60-80 parts by weight of at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups;
20-40 parts by weight of at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than -30°C that is free of polar groups;
5-30 parts by weight of at least one crosslinker; and
0.1-5 parts by weight of at least one photoinitiator.
8. The curable composition of claim 8, further comprising:
0.1-1 parts by weight of at least one silicone-acrylate wetting agent.
9. An article comprising: a substrate with a first major surface and a second major surface; and a cured coating disposed on at least a portion of the second major surface of the substrate, wherein the cured coating comprises a curable coating composition that has been coated and cured, the curable coating composition comprising: at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups; at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups; at least one crosslinker; and at least one photoinitiator, wherein the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than
20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent.
10. The article of claim 9, wherein the substrate comprises an optically clear plate.
11. The article of claim 9, wherein the substrate comprises glass.
12. The article of claim 9, wherein the curable coating has been inkjet printed onto the second major surface of the substrate and photocured to form the cured coating.
13. The article of claim 9, wherein the curable coating composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
14. The article of claim 9, wherein the cured coating has a thickness of from 25-500 micrometers.
15. A method of forming an article comprising: providing a substrate with a first major surface and a second major surface; providing a curable coating composition, the curable coating composition comprising: at least one high Tg alkyl (meth)acrylate having a homopolymer Tg of at least 60°C that is free of polar groups; at least one low Tg alkyl (meth)acrylate having a homopolymer Tg of less than - 30°C that is free of polar groups; at least one crosslinker; and at least one photoinitiator, wherein the curable composition is solvent-free and inkjet printable having a viscosity of less than 25 centipoise at room temperature, and upon curing to form a coating of 100 micrometer thickness has a Tg of at least 50°C as measured by DMA (Dynamic Mechanical Analysis), an adhesion to glass of less than
20 grams/inch (7.7 N/m) as measured by 180° Peel Adhesion, a Youngs modulus of greater than 0.5 GigaPascals, and is optically transparent; inkjet printing the curable coating composition onto the second major surface of the substrate; and photocuring the curable coating composition to form a coating layer on the second major surface of the substrate.
16. The method of claim 15, wherein the substrate comprises an optically clear plate.
17. The method of claim 15, wherein the substrate comprises glass.
18. The method of claim 15, wherein the curable coating composition further comprises at least one wetting agent additive comprising a silicone-acrylate.
19. The method of claim 15, wherein the coating layer has a thickness of from 25-500 micrometers.
20. The method of claim 15, wherein photocuring comprises a two-step curing process.
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Citations (5)

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KR20190056584A (en) * 2017-11-17 2019-05-27 주식회사 엘지화학 Photocurable composition for polarizer protection film and polarizing film comprising polarizer protection film comprising cured product thereof
US20220010154A1 (en) * 2018-11-30 2022-01-13 3M Innovative Properties Company Low dielectric constant curable compositions
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US7423072B2 (en) * 2000-11-09 2008-09-09 3M Innovative Properties Company Weather resistant, ink jettable, radiation curable, fluid compositions particularly suitable for outdoor applications
US20170107385A1 (en) * 2015-10-15 2017-04-20 Mio KUMAI Active-energy-ray-curable composition, cured material, composition stored container, two-dimensional or three-dimensional image forming apparatus, and two-dimensional or three-dimensional image forming method
KR20190056584A (en) * 2017-11-17 2019-05-27 주식회사 엘지화학 Photocurable composition for polarizer protection film and polarizing film comprising polarizer protection film comprising cured product thereof
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