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WO2024246891A1 - Underwear with fluid-capturing fabric-zones and fabric-made protrusions - Google Patents

Underwear with fluid-capturing fabric-zones and fabric-made protrusions Download PDF

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Publication number
WO2024246891A1
WO2024246891A1 PCT/IL2024/050510 IL2024050510W WO2024246891A1 WO 2024246891 A1 WO2024246891 A1 WO 2024246891A1 IL 2024050510 W IL2024050510 W IL 2024050510W WO 2024246891 A1 WO2024246891 A1 WO 2024246891A1
Authority
WO
WIPO (PCT)
Prior art keywords
region
fabric
sub
undergarment
zone
Prior art date
Application number
PCT/IL2024/050510
Other languages
French (fr)
Inventor
Eli Almog
Gil NACHMANY
Shirli WAGNER
Shani UZI
Tali Attias
Muner SHBAT
Original Assignee
Delta Galil Industries Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delta Galil Industries Ltd. filed Critical Delta Galil Industries Ltd.
Publication of WO2024246891A1 publication Critical patent/WO2024246891A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B9/00Undergarments
    • A41B9/12Protective undergarments
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B17/00Selection of special materials for underwear
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B9/00Undergarments
    • A41B9/04Knickers for ladies, with or without inserted crotch or seat parts
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B2400/00Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
    • A41B2400/60Moisture handling or wicking function
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B2500/00Materials for shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
    • A41B2500/10Knitted

Definitions

  • Some embodiments are related to the field of clothing.
  • Clothes are worn for various purposes, for example, to keep the human body warm in a cold weather, to protect the human body from rough surfaces or insects or plants, to provide a hygienic barrier between the human body and the environment, to protect the human body from ultraviolet radiation, to cover genitals, for social reasons or as fashion, or the like.
  • Some embodiments provide an underwear or undergarment with fluid-capturing fabric-zones and fabric-made protrusions.
  • an undergarment for a human wearer includes: a groin-covering fabric-region, configured to cover from beneath a groin area of the human wearer; and a set of one or more other fabric-regions, configured to cover other, non-groin, areas of the human wearer.
  • the inwardly-facing side of the groin-covering fabric -region has fabric-made protrusions that assist in absorbing bodily fluids of the human wearer.
  • the set of one or more other fabric -regions of the undergarment lack and exclude any such fabric-made protrusions.
  • FIG. 1A is a schematic illustration of an underwear, in accordance with some demonstrative embodiments.
  • Fig. IB is a schematic illustration of another underwear, in accordance with some demonstrative embodiments.
  • Fig. 1C is a schematic illustration of another underwear, in accordance with some demonstrative embodiments.
  • Fig. ID is a schematic illustration of another underwear, in accordance with some demonstrative embodiments.
  • Fig. IE is a schematic illustration of another underwear, in accordance with some demonstrative embodiments.
  • FIG. 2 is a schematic illustration of a knitting pattern or a knitting construction of a gusset or groin-covering fabric-region, in accordance with some demonstrative embodiments.
  • Figs. 3 A, 3B and 3C are schematic illustrations of knitting patterns of gusset fabricregions, in accordance with some demonstrative embodiments.
  • Some embodiments provide underwear and undergarments, particularly for a female wearer; as well as methods and systems for producing such underwear and undergarments.
  • the gusset region or a groin-covering / crotch-covering region of the underwear, at its inwardly-facing side has fabric-formed protrusions or fabric-formed capsules / cups / caps / closed caps / open caps / open cups / closed capsules / semi-open capsules / semi-open caps / semi-open cups / dome-shaped caps or protrusions / half-sphere shaped caps or protrusions or inwardly-facing elevated loops or knitted-fabric elements or protrusions, that are facing inwardly towards the body; and they may collect / absorb / store bodily fluids (e.g., sweat, blood, urine, vaginal secretion).
  • bodily fluids e.g., sweat, blood, urine, vaginal secretion
  • the underwear of some embodiments can be used as a daily underwear or as an “anytime” underwear or “all days” underwear (e.g., and not only / not necessarily as underwear for female period / menstruation time, or as opposed to “period panty” underwear); and/or may obviate the need to utilize a protection pad or a fluid-capturing pad, thus saving money to the human wearer, avoiding a feeling of inconvenience that some wearers may have when using a protective pad between the underwear and the body, and providing an environmentally-friendly or “green” solution by reducing trash (e.g., used one-time protective pads that are thrown away as garbage).
  • the Applicant has realized that some women and teenage females, who use onetime / disposable protective pads for daily protection against vaginal / groin / crutch secretions, do not feel comfortable or convenient due to the protective pad that touches their body, and may prefer to get rid of the need to utilize such protective pad because of the feeling of discomfort or inconvenience, health reasons, allergy or sensitivity to chemicals or synthetic materials from which the protective pad is made, the financial costs, and/or their negative impact on the environment when they arrive at garbage sites.
  • Some embodiments of the present invention may address, reduce or resolve these problems, by providing a functional, comfortable underwear for women which can still capture fluids and vaginal secretion, yet without harming the environment, and without burdening the wearer to insert and keep an additional object (protective pad) between her body and her underwear, and while improving the health and/or hygiene and/or convenience of the wearer.
  • the underwear of some embodiments may be Seamless or seam-free, or may be cut-and-sew (C&S) type, or a hybrid underwear that incorporates both types.
  • the main regions and/or the entirety of the underwear may be knitted with any suitable type of knitting, for example, plain, or pique, or rib, or mesh, or other knitting technique, or blends or combinations of two or more knitting techniques (e.g., plain knitting with mesh and/or rib).
  • the main regions and/or the entirety of the underwear may be knitted with any suitable type of material(s); for example, Nylon, Polyester, Cotton, Modal yarn or Modal material made from beechwood tree cellulose or beechwood molecules or beechwood cellulose or beechwood fiber, Tencel yarn or Tencel material made from eucalyptus tree or eucalyptus fiber or eucalyptus plants or eucalyptus cellulose or eucalyptus molecules, a polyether-polyurea copolymer yarn or fiber (e.g., Lycra, Spandex, Elastane), natural fiber or yarn, synthetic fiber or yarn, semi-synthetic fiber or yarn (e.g., Rayon, Viscose, , yarn or fiber made from wood pulp or cellulose, yarn or fiber made from bamboo pulp or cellulose, silk, yarn or fiber made from elastomeric monofilament, yarn or fiber made from thermoplastic polyurethane (TPU), or a combination or blend
  • the entirety of the underwear, or at least the gusset or crotchcovering or vagina-covering or groin-covering region thereof is formed of hydrophilic yarn and/or hydrophilic fiber, to attract / capture / absorb fluids or vaginal secretion.
  • the entirety of the underwear, or at least the gusset or crotch-covering or vaginacovering region thereof is coated at its body-facing side with a hydrophilic agent or material or coating, to attract / capture / absorb fluids or vaginal secretion.
  • such coating or agent is only on the body-facing side or inner-side of the gusset region; in other embodiments, such coating or agent is only on the external-side or the outer-side of the gusset region (e.g., facing outwardly, away from the body); in other embodiments, such coating or agent is applied to both sides of the gusset region, or is injected into the gusset’s fabric, or is applied by soaking the entire gusset region (or only one side thereof) in such agent.
  • At least one region of the underwear may be formed of hydrophobic yarn and/or hydrophobic fiber or water-repelling yarn or fiber, to repel bodily fluids, and/or to route or to direct such bodily fluids towards another fabric-region of the underwear that is formed of non-hydrophobic yarn or that is formed of hydrophilic yarn.
  • the gusset or crotch-covering or vagina-covering fabric -region of the underwear may be formed of hydrophilic yarn or fiber, whereas other / neighboring fabric-regions of the underwear may be formed of hydrophobic yarn or fiber or from non- hydrophilic yarn or fiber; to direct or route bodily fluids towards the hydrophilic fabric -region of the underwear.
  • Other suitable combinations or arrangements of hydrophilic yarn and hydrophobic yarn may be used; or similarly, hydrophilic agent / material / coating / finishing / treatment and/or hydrophobic agent / material / coating / finishing / treatment.
  • such treatment(s) are applied only to or at or on the body-facing side or inner- side of the gusset region; in other embodiments, such treatment(s) are applied only to or at or on the external-side or the outer-side of the gusset region (e.g., facing outwardly, away from the body); in other embodiments, such treatment(s) are applied to both sides of the gusset region, or are performed towards the entire gusset’s fabric, or are applied by soaking or brushing or coating or other technique(s) or by a combination of such two or more techniques.
  • most of the body-covering portions of the underwear may be knitted together with bare Spandex / Lycra, or with Spandex, or with Lycra, optionally covered with Nylon or Polyester or other suitable material.
  • most or all of the underwear may be knitted as a seamless undergarment with Texturized Nylon 6 (or Nylon 6.6) at 78/68/1 Dtex and Bare Spandex at 22 Dtex.
  • Some embodiments may provide an underwear having an innovative gusset region or crotch-covering region or vagina-covering region or groin-covering region or genitals- covering region.
  • the main regions of the underwear may be knitted with conventional wicking property yarns, but when arriving the gusset (or crotchcovering or vagina-covering) region or zone, the knitting machine switches seamlessly to a different yarn and/or utilizes a different knitting structure; for example, switching from the main external fabric yarn, to a Durable Water Repellent yarn (DWR yarn).
  • DWR yarn Durable Water Repellent yarn
  • switching from the Texturized Nylon 6 at 78/68/1 Dtex to a DWR Polyester yarn or DWR Nylon yarn, to prevent or repel bodily fluids or vaginal secretions from leaking to the outside of the gusset region (or crotch-covering region, or vagina-covering region).
  • the knitting machine may add seamlessly one or more extra yarns for knitting at the internal side (the body-facing side, the body-touching side) of the gusset region (or vagina-covering region, or crotch-region).
  • the function of these additional internal-facing yarns is to absorb the body fluids and thus remove them from the body’s intimate organs, and to act as anti-odor / anti-microbial component.
  • the extra internal yarn(s) may be, for example, Nylon with permanent anti-odor / anti-microbial property or coating or treatment, such as Nylon 6.6 incorporated with Zinc or Zinc Ions (e.g., “Acteev” yarn available from Ascend Performance Materials of Houston, Texas, USA; or other anti-microbial / anti-odor yarn), or Cotton yarn covered or treated with or coated by an antimicrobial / anti-odor agent, or with anti-odor / anti-microbial Graphene Nylon yarn or composite yarn or filament, or with Tencel, or with blends or combination of two or more yarns (e.g., a blend of 50% of “Acteev” Nylon at 78/68/1 Dtex and 50% Tencel / Lyocell 60/1 Ne.
  • Nylon with permanent anti-odor / anti-microbial property or coating or treatment such as Nylon 6.6 incorporated with Zinc or Zinc Ions (e.g., “Acteev” yarn available from Ascend Performance Materials of Houston, Texas,
  • the gusset region (or groin-covering region, or crotch-covering region, or vaginacovering region) may be knitted in plain knitting technique, or rib 1x1, or rib 2x1, or rib 3x1, or pique 1x1, or diagonal 2x2, or pique 3x1, or any other needle “Miss X Clear” distribution knitting pattern; or can be knitted with needle catch (“rushing”) of 2 rows or 3 rows or 4 (or more) rows.
  • the needles catch can be, for example, 1x1 or 2x1 or 2x6 or any other needle distribution / knitting pattern.
  • the gusset region may be knitted in mesh technique, such as mesh 1x1, or mesh 2x1, or mesh 3x1, or other needles distributions / knitting pattern.
  • the gusset region (or crotch-covering region, or vagina-covering region) may be knitted as terry knitted structure, or “real” terry knitted structure (e.g., having raised uncut loops), or “fake” / imitation terry knitted structure.
  • the gusset region (or crotch-covering region, or vagina-covering region) may be knitted using two or more different knitting techniques at the same gusset.
  • the knitting techniques that are used, together with the selected yarns that are knitted, may create a plain-looking / regular-looking gusset, or a rib looking gusset, or pique looking gusset, or may have any suitable graphic design (e.g., a flower graphic design gusset, or diamonds design gusset, or a drop or a rain-drop design or structure).
  • the gusset region (or groin-covering region, or crotchcovering region, or vagina-covering region) may have two or three or multiple different knitting zones or knitted regions; some of them are demonstrated herein.
  • Zone A is a flat frame around Zone B, to provide a comfort feeling, and to additional protection against fluid leaks to the sides.
  • Zone B is located between Zone A and Zone C, and can store or absorb secretory fluids at a medium level / medium capacity, and can provide a smooth transition from Zone C towards Zone A
  • Zone C is located at the center of the gusset region; and serves as a container / absorber / collector of the main volume of secretion discharge or bodily fluids.
  • Zone C is structured and knitted to integrally have body-facing capsules or protrusions or ribs; optionally structured as functional cups or liquid-holders having the capability to contain and trap the wearer’s bodily fluids / secretion fluid.
  • the fabric-region Zone C is elevated inwardly relative to Zone B and to Zone A; and similarly, Zone B is elevated inwardly relative to Zone A. In some embodiments, Zone C is elevated inwardly relative to Zone B and Zone A, which in turn are at the same elevation level. In some embodiments, optionally, In some embodiments, the fabric -region Zone C is elevated inwardly relative to Zone B and to Zone A; and similarly, Zone B is elevated inwardly relative to Zone A; and similarly, Zone A is elevated relative to other fabric -regions of the underwear (e.g., the front and/or the back fabric-regions of the underwear).
  • Zone A is a knitted frame of fabric around (surrounding) Zone B, which is a fabric “island” within Zone A; and similarly, Zone B is a knitted frame of fabric around (surrounding) Zone C, which is a fabric “island” within Zone B; such that all the three zones (A and B and C) are at the same plane / the same height level / the same distance from the skin of the human wearer; and the three zones are Not three layers one on top of the other.
  • Zone C may have fabric-made protrusions, such as having a volume of 4 or 6 or 8 or 10 or 12 or 15 cubic millimeters (or 4 to 10, or 4 to 15 cubic millimeters) per protrusion, to protrude inwardly towards the human body, without irritating the body yet having sufficient volume to absorb and store fluids therein.
  • each protrusion may be a sphere or half-sphere or dome shaped; having a height of 2 or 3 or 4 or 5 millimeters (or a height of 2 to 5 millimeters; or a height of 3 to 5 millimeters), and/or having diameter of 5 to 10 millimeters.
  • each protrusion may be shaped as a cup or as a hollow cup, or as a hollow cylinder having an opening on one side, in order to receive and trap therein some of the bodily fluids; such that even if some portion of the bodily fluid can still exist some of such “open cups” elements, the plurality of such “open cups” can still trap and hold therein a substantial volume of bodily fluids and may thus provide sufficient utility and advantage to the wearer.
  • the Applicant has realized that even capturing / trapping / absorbing even some of the bodily fluids, and not necessarily all of their volume, can still be advantageous and beneficial to many wearers, and can still provide utility and benefits to many wearers.
  • FIG. 1A is a schematic illustration of an underwear 101, in accordance with some demonstrative embodiments; shown as spread-open in a cutopen view, observing the inner side of the underwear; demonstrating the three zones (A and B and C) of the gusset region (or vagina-covering region / groin-covering region / crotch-covering region); demonstrating zones having only one-side symmetry (e.g., vertical symmetry as shown, and horizontal non-symmetry as shown) for enhanced convenience and functionality.
  • gusset region or vagina-covering region / groin-covering region / crotch-covering region
  • zones having only one-side symmetry e.g., vertical symmetry as shown, and horizontal non-symmetry as shown
  • Fig. IB is a schematic illustration of another underwear 102, in accordance with some demonstrative embodiments; shown as spread-open in a cut-open view, observing the inner side of the underwear; demonstrating the three zones (A and B and C) of the gusset region (or vagina-covering / crotch-covering / groin-covering region); demonstrating zones having only one-side symmetry (e.g., vertical symmetry as shown, and horizontal non-symmetry as shown) for enhanced convenience and functionality.
  • Fig. 1C is a schematic illustration of another underwear
  • Zone C having double symmetry (e.g., vertical symmetry and also horizontal symmetry) for enhanced convenience and functionality.
  • Zone C having double symmetry (e.g., vertical symmetry and also horizontal symmetry) for enhanced convenience and functionality.
  • Fig. IE is a schematic illustration of another underwear
  • 105 in accordance with some demonstrative embodiments; shown as spread-open in a cutopen view, observing the inner side of the underwear; demonstrating the three zones (A and B and C) of the gusset region (or vagina-covering / crotch-covering / groin-covering region); demonstrating that each of the three zones (A and B and C) has double symmetry (e.g., vertical symmetry and also horizontal symmetry) for enhanced convenience and functionality.
  • double symmetry e.g., vertical symmetry and also horizontal symmetry
  • the innovative gusset fabric-region performs absorption of bodily liquids, in an efficient and comfortable way, by its division into multiple zones, such as Zone A which surrounds Zone B which surrounds Zone C.
  • the gusset may be knitted on a Seamless knitting machine, 28gg.
  • the external yarn e.g., facing away from the body, away from the skin, not directly touching the skin
  • the internal yarn e.g., directly touching the skin and the intimate organs
  • a Hydrophilic softener / coating / material / soaking agent in a wet processing stage of the fabric, can be added or soaked or brushed or otherwise applied, to enhance the absorption capability of liquids by the gusset.
  • some embodiments may add a fabric coated with Teflon foil on (or under) the outside / external side of the groin / crotch region of the underwear; and/or, other embodiments may use a knitted durable water-repellent yarn on (or under) the outside / external side of the groin / crotch region of the underwear.
  • a passivation process or passivation treatment or passivation coating may be applied to Zone C and/or Zone B and/or Zone A, or a passivation film or passivation coating or a protective oxide layer may be added to one of them or to some of them or to all of them; and/or other suitable and functional coating layer(s) may be added or brushed or coated or applied to Zone A and/or Zone B and/or Zone C (e.g., an anti-odor coating layer, an anti-microbial coating layer, or the like), as an integrated layer or as a separate layer.
  • suitable and functional coating layer(s) may be added or brushed or coated or applied to Zone A and/or Zone B and/or Zone C (e.g., an anti-odor coating layer, an anti-microbial coating layer, or the like), as an integrated layer or as a separate layer.
  • FIG. 2 is a schematic illustration of a knitting pattern 200 or a knitting construction of the gusset fabric -region, in accordance with some demonstrative embodiments. It demonstrates the open stretching pattern knitting commands, of the total seamless underwear, showing also the three knitted, differential, gusset zones (Zone A and Zone B and Zone C).
  • FIG. 3A and Fig. 3B and Fig. 3C are schematic illustrations of knitting patterns 301 and 302 and 303, respectively, which may correspond respectively to Zone A and Zone B and Zone C of the gusset fabric -region, in accordance with some demonstrative embodiments.
  • Zone C Yellow (lightest color) squares indicate Plain knitting; Red (medium color) squares indicate floating of Tencel / Refibra / Lyocell yarn or fabric at the Even feeds, to create a fabric effect that is similar to Terry or that is “fake Terry” or “imitation Terry” knitting, such as closed raised loops; Black (darkest color) squares indicate knitting with needle catch-and-miss, such as 8 rows and then 4 rows, to create a raised condensed fabric effect.
  • the catch-and-miss knitting pattern is reduced to 4 rows + 4 rows, or reduced to 4 needles, to achieve a fabric effect that is still protruding relative to plain knitting but is also less protruding relative to Zone C.
  • the catch-and-miss knitting pattern is further reduced or further diluted, or the needle catch occurrences are further diluted, to achieve a fabric effect that is still slightly protruding relative to plain knitting but is also less protruding relative to Zone B.
  • Some embodiments thus provide an innovative gradual transition, from the raised and fleshy area of Zone C, then to the less elevated and thickened area of Zone B, and finally to the flat or almost-flat area of Zone A; thus providing a gusset fabric -region that is adapted to the anatomical structure of the female groin area, which on the one hand provides a solution for efficient fluid absorption, and on the other hand provides a pleasant and comfortable feeling while being worn.
  • Zone A of the gusset fabric -region is flush relative to the front-side fabric of the underwear and relative to the back-side fabric of the underwear; such that Zone A as well as the front-side fabric of the underwear and the back-side fabric of the underwear are all at the same level or the same plane, and such that they all have the same thickness or height.
  • Zone A of the gusset fabric-region is thicker relative to the front-side fabric of the underwear and the back-side fabric of the underwear; for example, Zone A may be 1.25 or 1.5 or 2.0 or 2.5 times thicker, or may be thicker by 1.25 to 2.5 times relative to the thickness of the front-side fabric of the underwear and the back-side fabric of the underwear.
  • Zone B may be 1.25 or 1.5 or 2.0 or 2.5 times thicker than Zone A, or may be thicker by 1.25 to 2.5 times relative to the thickness of Zone A.
  • Zone C may be 1.25 or 1.5 or 2.0 or 2.5 or 3.0 times thicker than Zone B, or may be thicker by 1.25 to 3.0 times relative to the thickness of Zone B.
  • elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, knitting structure; which in turn is surrounded by an elongated frame / oval-shaped fabric-region Zone A of the gusset that is characterized by a having a third, different, knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C); thereby providing an innovative differential knitting structure across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and/or accommodation for the body contour and physical structure of the groin area and/or a pleasant feeling to the user via the gradual change of knitting structures towards the zone (Zone C) that directly covers the intimate organs.
  • elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure and a first thickness; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric -region Zone A of the gusset that is characterized by a having a third, different, knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B ; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-thickness across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and
  • elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure that is specifically a Terry knitting structure or Terry knitted loops or Terry closed loops, and having a first thickness; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, non-Terry, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric -region Zone A of the gusset that is characterized by a having a third, different, non-Terry knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-th
  • elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure and a first thickness, and by having a first liquid-absorption characteristic or a first liquid-holding characteristic or by having a first liquid- wicking characteristic, denoted Al; and is surrounded by an elongated frame / ovalshaped fabric -region Zone B of the gusset that is characterized by a having a second, different, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C, and by having a second, different, liquid-absorption characteristic or a second liquid-holding characteristic or by having a second liquid- wicking characteristic, denoted A2; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric -region Zone A of the gusset that is characterized by a having a third, different, knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and
  • elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure that is specifically a Terry knitting structure or Terry knitted loops or Terry closed loops, and having a first thickness; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, non-Terry, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric -region Zone A of the gusset that is characterized by a having a third, different, non-Terry knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-th
  • elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure that is specifically a Terry knitting structure or Terry knitted loops or Terry closed loops, and having a first thickness; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, Terry knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric-region Zone A of the gusset that is characterized by a having a third, different, non-Terry knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-thickness across the different zones
  • elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure and a first thickness and that is formed of a first particular blend of yarns; and zone C is surrounded by an elongated frame / oval- shaped fabric-region Zone B of the gusset that is characterized by a having a second, different, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C, and wherein Zone B is formed of a second, different, blend of yarns; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric-region Zone A of the gusset that is characterized by a having a third, different, knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B, and wherein Zone A is formed of a third, different, blend of yarns that is different from the blend of
  • a “thickness” or a “height” of a fabric -region means, for example, the average value of the maximum total thickness values of that fabric region (e.g., measured at a plurality of places in that fabric -region, such as, measured at 5 or 10 or 20 such places).
  • a “thickness” or a “height” of a fabric -region means, for example, the median value of the maximum total thickness values of that fabric region (e.g., measured at a plurality of places in that fabric -region, such as, measured at 5 or 10 or 20 such places).
  • the differential “thickness” of each Zone of the gusset fabricregion is achieved by utilizing a different Knitting Structure in each such Zone; and not by utilizing a different number of “fabric layers” in each Zone; such that each Zone in the gusset fabric-region still has a single layer of fabric, and does not have multiple fabric layers (e.g., bonded or glued to each other).
  • the differential “thickness” of each Zone of the gusset fabricregion is achieved by utilizing Terry loops / Terry knitting structure in one or more of the Zones (e.g., particularly in Zone C), and by using non-Terry knitting structure(s) in one or more of the other Zones (e.g., particularly in Zone A).
  • the differential “thickness” of each Zone of the gusset fabricregion is achieved by utilizing different types of Yarn Blend for each of the Zones; and/or by utilizing different Knitting Structures or different Knitting Patterns or different catch-and-miss needle-by-needle knitting patterns in each Zone.
  • the differential thickness and/or absorption characteristic value and/or liquid-wicking characteristic value of each Zone of the gusset fabric-region is achieved by integral incorporation (via continuous knitting) of fabric-made protrusions and/or fabric-formed protruding loops and/or fabric-formed protruding cup-shaped knitted elements and/or yarn-made protrusions and/or yarn-formed protruding loops and/or yarn-formed protruding cup-shaped knitted elements in a particular zone, such as in Zone C of the gusset fabric-region; and, by knitting Zone A and/or Zone B such that they lack any such protrusions or protruding elements or protruding loops or protruding knitted elements or cup-shaped knitted elements.
  • the differential thickness and/or absorption characteristic value and/or liquid-wicking characteristic value of each Zone of the gusset fabric-region is achieved by integral incorporation (via continuous knitting) of fabric-made protrusions and/or fabric-formed protruding loops and/or fabric-formed protruding cup-shaped knitted elements and/or yarn-made protrusions and/or yarn-formed protruding loops and/or yarn-formed protruding cup-shaped knitted elements in a particular zone, at a first Density (e.g., of protrusions per squared-centimeter) in Zone C; and at a second Density in Zone B (wherein the second density is smaller by at least 25 percent from the first Density); and at a third Density in Zone A (wherein the third Density is zero; or, wherein the third Density is smaller by at least 25 percent from the second Density).
  • a first Density e.g., of protrusions per squared-centimeter
  • Zone C is formed of hydrophilic yarn(s); whereas Zone A is formed of hydrophobic yarn(s). In some embodiments, Zone C is formed of hydrophilic yarn(s); whereas Zone A and Zone B are formed of hydrophobic yarn(s). In some embodiments, Zone C and Zone B are formed of hydrophilic yarn(s); whereas Zone A is formed of hydrophobic yarn(s).
  • Zone C is formed of hydrophilic yarn(s); whereas Zone A is formed of non-hydrophilic yarn(s). In some embodiments, Zone C is formed of hydrophilic yarn(s); whereas Zone A and Zone B are formed of non-hydrophilic yarn(s). In some embodiments, Zone C and Zone B are formed of hydrophilic yarn(s); whereas Zone A is formed of non-hydrophilic yarn(s).
  • Zone C is formed of hydrophilic yarn(s); whereas Zone A and/or Zone B are knitted with yarn(s) and/or with knitting structure(s) that guide or route or transport fluids towards Zone C.
  • two or more of the above-mentioned features are combined together, to achieve one or more of the above-mentioned results.
  • the differential thickness and/or absorption characteristic value and/or liquid-wicking characteristic value of each Zone of the gusset fabric -region is achieved by combining two or more of the above-mentioned features and/or characteristics.
  • the gusset-region (or vagina-covering / groin-covering / crotch-covering region) is knitted integrally with other fabric-regions of the underwear, and they are a singular, unified, continuous fabric, that is seamless or seam-free.
  • the gusset-region (or groin-covering / vagina-covering / crotch-covering region) may be knitted separately, and then added to other fabric -regions using cut-and-sew (C&S) technique, and/or may be added or glued or bonded to the inner-side of an already-produced underwear, or may be otherwise connected or attached there using other suitable connection mechanism (e.g., sewing, stitching, laminating, ultrasonic fusion, melting of thermoplastic yarns or fiber, bonding, gluing, double-sided adhesive tape, or a combination of multiple connection / attachment mechanisms).
  • C&S cut-and-sew
  • a piece of fabric which may be pre-laminated in its external side, with a delicate flexible Teflon foil or Poly-tetra-fluoro-ethylene (PTFE) foil or synthetic fluoro-polymer of tetra-fluoro-ethylene foil, to prevent body fluids from leaking (e.g., downwardly) towards the outside of the undergarment.
  • PTFE Poly-tetra-fluoro-ethylene
  • the pre-laminated fabric may be single or double jersey weft or warp knitted fabric, or woven fabric, or non-woven fabric, made from any suitable material, such as Cotton, Nylon, Polyester, Tencel, or a blend or combination of two or more yarns (e.g., 50% Cotton and 50% anti-odor / anti-microbial Nylon).
  • This prelaminated fabric can be added or attached to the underwear by any suitable attachment mechanism, e.g., sewing, stitching, laminating, ultrasonic fusion, melting of thermoplastic yarns or fiber, bonding, gluing, double-sided adhesive tape, or a combination of multiple connection / attachment mechanisms.
  • Such pre-laminated fabric can be added also to or beneath the gusset region of undergarment formed by cut-and-sew (C&S) technique.
  • the fabric or the gusset-region may be treated with, or coated by, or soaked with, an odor-repelling agent, or an agent providing a pleasant smell, or an anti-microbial agent (e.g., Zinc Ions), Aloe Vera, or a combination of such agents / materials / coating layers / soaking materials.
  • an odor-repelling agent or an agent providing a pleasant smell, or an anti-microbial agent (e.g., Zinc Ions), Aloe Vera, or a combination of such agents / materials / coating layers / soaking materials.
  • the underwear may have any suitable structure or silhouette, for example, Bikini, Brief, Boxer, Thong, or the like.
  • Some embodiments of the present invention may include a non-undergarment clothing article, such as a garment, pants, shorts, leggings, yoga pants, sports pants or active wear, pajama pants / sleepwear, swimsuit / swim-pants, that similarly incorporate the features of the gusset region described above.
  • a non-undergarment clothing article such as a garment, pants, shorts, leggings, yoga pants, sports pants or active wear, pajama pants / sleepwear, swimsuit / swim-pants, that similarly incorporate the features of the gusset region described above.
  • Some embodiments of the present invention may include an underwear or undergarment for men, having a penis-covering / penis holding fabric -region and/or pouch and/or gusset and/or pocket and/or an integrated continuous gusset-and-pouch component, and/or having a testicles covering / testicles-holding fabric-region, that may similarly include the features described above of the gusset and/or pouch fabric-region; to thereby capture / absorb / hold bodily fluids or bodily secretion of a male wearer (e.g., urine drips, sweat, semen drips, or “last drop”) and/or to reduce odor.
  • a male wearer e.g., urine drips, sweat, semen drips, or “last drop”
  • an underwear for men may include a gusset fabric-region and/or a pouch fabric-region, or an integrated continuous gusset-and- pouch fabric region, that may include multiple Zones as described above, and/or that may include at least a first zone (such as Zone C) that is surrounded by at least a second zone (such as Zone B or Zone A); and/or may include the above-mentioned fabric-made protrusions or caps or elevated loops that are facing inwardly towards the body of the human wearer to provide improved absorption and/or body clinging characteristics.
  • Some embodiments of the present invention may include a clothing article, such as a shirt or blouse or sweatshirt, intended to cover the top-half of the body or the upper-third of the body or the chest, that similarly incorporate the features of the gusset region described above at particular regions that are prone to sweat accumulation or sweat release, such as the fabric-regions that cover the armpits or that are beneath the armpits; to absorb sweat and/or to reduce unpleasant odor.
  • a clothing article such as a shirt or blouse or sweatshirt, intended to cover the top-half of the body or the upper-third of the body or the chest, that similarly incorporate the features of the gusset region described above at particular regions that are prone to sweat accumulation or sweat release, such as the fabric-regions that cover the armpits or that are beneath the armpits; to absorb sweat and/or to reduce unpleasant odor.
  • a shirt or sweatshirt may include a fabric -region covering beneath the armpit, that may include multiple Zones as described above, and/or that may include at least a first zone (such as Zone C) that is surrounded by at least a second zone (such as Zone B or Zone A); and/or may include the above-mentioned fabric-made protrusions or caps or elevated loops that are facing inwardly towards the body of the human wearer to provide improved absorption and/or body clinging characteristics beneath the armpits of the human wearer.
  • a fabric -region covering beneath the armpit may include multiple Zones as described above, and/or that may include at least a first zone (such as Zone C) that is surrounded by at least a second zone (such as Zone B or Zone A); and/or may include the above-mentioned fabric-made protrusions or caps or elevated loops that are facing inwardly towards the body of the human wearer to provide improved absorption and/or body clinging characteristics beneath the armpits of the human wear
  • Some embodiments may be implemented by using a machine or an automated or semi-automatic production line, which may comprise, for example: cutting unit, welding unit, bonding unit, ultrasonic operations unit, gluing unit, conveyor belt, robotic arm, control unit, workstation; as well as suitable hardware components and/or software components, for example, processor to execute code, memory unit, storage unit, input unit (keyboard, mouse, touch-screen), output unit (screen, touch-screen), modems, transceivers or transmitters or receivers, wireless and/or wired communication links and/or transceivers or transmitters or receivers, power sources, Operating System (OS) and suitable applications, or the like.
  • OS Operating System
  • Some embodiments revolve around the development of innovative underwear and undergarments, specifically designed for female wearers, which address common issues related to comfort, health, cost, and environmental impact.
  • the core of the solution lies in the gusset region, which features fabric-formed protrusions or capsules designed to absorb and store bodily fluids such as sweat, blood, urine, and vaginal secretions.
  • Some embodiments may provide a daily underwear solution that eliminates the need for disposable protective pads, offering an environmentally friendly alternative that is also cost-effective and comfortable.
  • Some key features of the underwear include the seamless integration of the gusset region with the rest of the garment, which can be made using various knitting techniques and materials.
  • the underwear can be produced using seamless or cut-and-sew (C&S) methods, or a hybrid of both.
  • the materials used in the production can include a wide range of natural, synthetic, and semi-synthetic fibers such as Nylon, Polyester, Cotton, Modal, Tencel, Spandex, and/or others. The selection of materials ensures that the underwear is both comfortable and functional, with options for hydrophilic and hydrophobic yarns to manage fluid absorption and repulsion effectively.
  • the gusset region is particularly innovative, featuring different zones (Zone A, Zone B, and Zone C) with specific knitting structures and material properties to optimize fluid absorption and comfort.
  • Zone C located at the center, is designed to absorb the main volume of secretions and may include fabric-formed protrusions or cups that help trap and hold fluids.
  • Zone B provides a transition between Zone C and Zone A, absorbing a moderate amount of fluids, while Zone A surrounds the other two zones, offering additional protection and comfort.
  • the differential knitting structures across the zones are designed to match the anatomical structure of the female groin area, providing efficient fluid absorption and a pleasant wearing experience.
  • Zone C might use Terry knitting structures to create raised loops that enhance absorption, while Zones A and B use different structures to achieve a comfortable transition and fluid management.
  • the innovative design ensures that the gusset region can handle fluid absorption effectively without adding bulk or discomfort to the wearer.
  • some embodiments include potential treatments and coatings to enhance the functionality of the underwear. Hydrophilic agents or coatings can be applied to the body-facing side of the gusset to increase fluid absorption; and/or, hydrophobic treatments can be used on the external side to prevent leakage.
  • Anti-microbial and anti-odor treatments, such as Zinc ions or Aloe Vera, can be incorporated to improve hygiene and comfort.
  • Some embodiments may further use pre-laminated fabrics with materials like Teflon or Poly-tetra-fluoro-ethylene (PTFE) to provide an additional barrier against fluid leakage.
  • PTFE Poly-tetra-fluoro-ethylene
  • the versatility of some embodiments may go beyond female underwear.
  • the described features can be adapted for use in non-undergarment clothing articles such as pants, leggings, activewear, and even shirts, particularly in regions prone to sweat accumulation like armpits.
  • some embodiments can be modified to create male underwear with similar fluid absorption capabilities, addressing issues like urine drips and sweat.
  • Some embodiments may thus provide a comprehensive solution to common problems associated with traditional underwear and protective pads.
  • some embodiments may offer a comfortable, hygienic, and environmentally friendly alternative for daily wear. This innovation not only enhances the wearer’s comfort and health, but also contributes to environmental sustainability by reducing the reliance on disposable products.
  • Some embodiments may provide or include some or all of the following innovative features or components.
  • Fabric-Formed Protrusions The gusset region features inwardfacing fabric -formed protrusions or capsules designed to absorb and store bodily fluids, enhancing comfort and eliminating the need for disposable pads.
  • Seamless Integration The underwear can be produced seamlessly, providing a smooth, irritation-free fit and reducing the need for stitching, which enhances durability and wearer comfort.
  • Differential Knitting Zones The gusset region is divided into three zones (A, B, and C) with different knitting structures and material properties to optimize fluid absorption and comfort.
  • the underwear incorporates hydrophilic yarns for fluid absorption and hydrophobic yarns to repel fluids, directing them towards absorption zones for efficient moisture management.
  • Anti-Microbial Treatments The gusset region can be treated with anti-microbial agents, such as Zinc ions, to reduce odor and improve hygiene, providing a healthier wearing experience.
  • Versatile Knitting Techniques The underwear can be knitted using various techniques like plain, rib, mesh, and terry, allowing for customization of the fabric’s appearance and functionality.
  • the garment / undergarment can be made from a wide range of materials, including natural fibers like cotton, synthetic fibers like Nylon, and semi- synthetic fibers like Modal, ensuring flexibility in production and performance.
  • Environmental Sustainability By eliminating the need for disposable protective pads, the underwear reduces waste and offers a more environmentally friendly solution.
  • Comfort and Fit The seamless construction and use of materials like Spandex and Lycra ensure a snug, comfortable fit that adapts to the wearer’s body, enhancing the overall wearing experience.
  • Fluid Management Zones Zone C, at the center of the gusset, is designed to absorb the bulk of bodily fluids, while Zones A and B provide transitional absorption and protection, ensuring efficient fluid management.
  • Elevated Protrusions The gusset’s fabric -formed protrusions are designed to be non- irritating while providing sufficient volume to absorb and store fluids, enhancing the underwear's functionality.
  • Durable Water Repellent (DWR) Yarn The external side of the gusset can be knitted with DWR yarn to prevent fluids from leaking out, adding an extra layer of protection.
  • Multiple Fabric Treatments The gusset region can be treated with hydrophilic coatings on the body-facing side and hydrophobic treatments on the external side to manage moisture effectively.
  • pleasant Odor Control The fabric can be treated with odor-repelling agents or pleasant-smelling treatments, enhancing wearer comfort and confidence.
  • Adaptability for Various Garments The features of the innovative gusset can be adapted for use in other clothing articles such as leggings, sportswear, and men's underwear, extending the benefits of the invention to different types of apparel.
  • Some embodiments may provide or include some or all of the following innovative features or components.
  • Inward-Facing Protrusions Integrating inward-facing fabric protrusions or capsules in the gusset region effectively absorbs and stores bodily fluids, offering a comfortable alternative to traditional flat fabric surfaces without causing irritation.
  • Non-Layered Differential Thickness Achieving differential thickness across the gusset zones without multiple fabric layers ensures comfort and fluid absorption while maintaining a seamless, single-layer construction.
  • Seamless Material Transitions Seamless knitting techniques allow for smooth transitions between different materials and knitting structures within the gusset, enhancing functionality without compromising comfort.
  • Hydrophobic Directing Yarn Using hydrophobic yarn in surrounding regions to guide fluids towards hydrophilic absorption zones ensures efficient moisture management without additional padding or layers.
  • Environmental Impact The design obviates the need for disposable pads, significantly reducing environmental waste while providing an effective fluid absorption solution.
  • Multi-Zone Absorption Strategy The innovative use of three distinct absorption zones within the gusset (Zone A, Zone B, Zone C) offers a tailored approach to fluid management, enhancing overall efficiency and comfort.
  • Anti-Odor Fabric Integration Integrating anti-microbial and anti-odor treatments directly into the yarn or fabric, such as Zinc ions or Graphene Nylon, ensures long-lasting freshness and hygiene without additional chemical treatments.
  • Elevated Comfort Protrusions Fabric-formed protrusions that absorb fluids without irritating the skin provide a surprising level of comfort, debunking the notion that only flat surfaces can be comfortable.
  • Innovative Hydrophilic Coatings Applying hydrophilic coatings selectively to the gusset region enhances fluid absorption, demonstrating a non-obvious method to improve performance without changing the base fabric composition.
  • Non-Undergarment Adaptation Extending the innovative gusset design to non- undergarment clothing articles like activewear and shirts addresses sweat and odor issues in unexpected areas, providing broader utility beyond traditional underwear.
  • Some embodiments may provide a production system for a garment / undergarment, which may include some or all of the following demonstrative components.
  • Design Interface for creating detailed knitting patterns and garment designs, allowing precise control over fabric structures and properties.
  • Knitting Machine an automated knitting machine capable of seamless knitting and switching between different yarns and knitting structures for various regions of the underwear.
  • Material Feeder that feeds different types of yarns, such as hydrophilic, hydrophobic, and anti-microbial yarns, into the knitting machine as per the design specifications.
  • Control Unit the central processing unit that coordinates the knitting machine’s operations, ensuring accurate execution of the knitting patterns and material transitions.
  • Sensor Array having sensors that monitor the knitting process, detecting any anomalies in yarn tension, fabric thickness, and knitting speed, ensuring consistent quality.
  • Actuator sub-system mechanisms that adjust the knitting machine's components based on realtime feedback from the sensors, maintaining optimal knitting conditions.
  • Quality Control Module such as a computerized system that inspects the finished fabric for defects, ensuring that the fabric meets the specified quality standards.
  • Hydrophilic Coating Applicator an automated sub-system that applies hydrophilic coatings to the body-facing side of the gusset region, enhancing fluid absorption.
  • Hydrophobic Treatment Unit a sub-system for applying hydrophobic treatments to the external side of the gusset, preventing fluid leakage.
  • (10) Anti- Microbial Treatment sub-system that integrates anti-microbial agents, such as Zinc ions, into the yarn or fabric to reduce odor and improve hygiene.
  • Fabric Cutter an automated cutter that precisely cuts the knitted fabric into specific shapes and sizes as per the design requirements.
  • Sewing Unit or a computerized sewing machine for assembling different fabric pieces, if cut-and-sew techniques are used, ensuring accurate and durable seams.
  • Laminating Unit that applies pre-laminated fabrics with Teflon or PTFE foil to the external gusset zone, adding an additional fluid barrier.
  • Bonding Unit that bonds different fabric regions using techniques like ultrasonic fusion or adhesive bonding, ensuring strong and seamless connections.
  • Stretch Tester a unit that tests the elasticity and stretchability of the fabric, ensuring that the underwear provides a comfortable fit.
  • Absorption Tester a unit that tests the fluid absorption capacity of the gusset region, verifying its performance under various conditions.
  • Comfort Analyzer a sub-system that evaluates the comfort level of the finished underwear, considering factors like fit, texture, and breathability.
  • Production Database a centralized database that stores design specifications, material properties, and production parameters, facilitating efficient manufacturing and quality control.
  • User Interface such as a graphical user interface (GUI) that allows operators to input design parameters, monitor production processes, and control the various components of the system.
  • GUI graphical user interface
  • Some embodiments may provide the following advantages or benefits: (1) Enhanced Comfort: The seamless integration and fabric-formed protrusions provide a comfortable fit without irritation, making the underwear suitable for all-day wear. (2) Cost Savings: Eliminating the need for disposable protective pads reduces recurring costs for the wearer, offering a more economical solution over time. (3) Environmental Sustainability: By reducing the reliance on disposable pads, the invention significantly decreases waste, contributing to a greener and more sustainable environment. (4) Improved Hygiene: The use of anti-microbial and anti-odor treatments integrated into the fabric helps maintain better hygiene and reduces the risk of infections. (5) Fluid Management Efficiency: The differential knitting zones effectively manage fluid absorption and distribution, ensuring dryness and comfort throughout the day.
  • Discomfort from Disposable Pads some embodiments eliminate the need for disposable protective pads, which can cause discomfort and irritation, providing a more comfortable daily underwear solution.
  • Environmental Waste By reducing the reliance on disposable pads, some embodiments significantly decrease environmental waste, promoting a sustainable and eco-friendly alternative.
  • Skin Irritation The seamless construction and hypoallergenic materials reduce the risk of skin irritation and allergic reactions that can occur with disposable pads.
  • Odor Issues Integrated anti-microbial and anti-odor treatments in the fabric help mitigate unpleasant odors, ensuring long-lasting freshness and hygiene.
  • High Recurring Costs The reusable nature of the underwear reduces the recurring costs associated with purchasing disposable pads, offering a more economical solution.
  • Leakage Concerns The differential knitting zones and hydrophobic treatments effectively manage fluid absorption and prevent leakage, providing better protection and peace of mind.
  • Bulkiness The thin, seamless design prevents the bulkiness associated with disposable pads, ensuring a discreet and comfortable fit under clothing.
  • Limited Comfort some embodiments provide a more comfortable fit with seamless integration and stretchable materials, adapting better to the wearer's body compared to traditional pads.
  • Inconvenience of Pad Replacement Eliminating the need for frequent pad replacement enhances convenience, allowing the wearer to go about their day without interruptions.
  • Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; and a gusset region integrated into or with the main body portion, wherein the gusset region includes a plurality of fabric -formed protrusions designed to absorb and store bodily fluids, and wherein the garment is constructed using a seamless knitting technique.
  • Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region formed of hydrophilic yarn to attract and absorb bodily fluids, wherein the gusset region includes multiple zones with differential knitting structures to optimize fluid absorption and wearer comfort.
  • Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes both hydrophilic and hydrophobic yarns, the hydrophobic yarns directing bodily fluids towards the hydrophilic yarns for absorption.
  • Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes an anti-microbial treatment integrated into the fabric to reduce odor and improve hygiene.
  • Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes fabric-formed protrusions shaped as cups or domes to trap and hold bodily fluids, and wherein the protrusions are designed to be non-irritating to the skin.
  • Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region is coated with a hydrophilic agent on its body-facing side to enhance fluid absorption, and wherein the garment is constructed using a combination of seamless and cut-and-sew techniques.
  • Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes a first zone formed of hydrophilic yarn, a second zone formed of hydrophobic yarn, and a third zone formed of anti-microbial yarn, the zones being seamlessly integrated to optimize fluid absorption and hygiene.
  • Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes a fabric-formed terry knitting structure in at least one zone to enhance fluid absorption, and wherein the gusset region transitions seamlessly between different knitting structures to provide comfort and functionality.
  • Some embodiments may provide an automated or semi-automated method for producing a garment / undergarment / underwear.
  • the production method comprises: knitting a main body portion using a seamless knitting technique; integrating a gusset region into the main body portion during the knitting process; forming the gusset region with a plurality of fabric -formed protrusions designed to absorb and store bodily fluids.
  • the production method comprises: knitting a main body portion; switching to hydrophilic yarn when knitting the gusset region to create a fluidabsorbing zone; integrating multiple differential knitting structures within the gusset region to optimize fluid absorption and wearer comfort.
  • the production method comprises: knitting a main body portion; integrating a gusset region into the main body portion; incorporating both hydrophilic and hydrophobic yarns within the gusset region, with hydrophobic yarns directing bodily fluids towards hydrophilic yarns for absorption.
  • the production method comprises: knitting a main body portion; treating the gusset region with an anti-microbial agent integrated into the fabric to reduce odor and improve hygiene; seamlessly integrating the treated gusset region into the main body portion.
  • the production method comprises: knitting a main body portion; forming the gusset region with fabric-formed protrusions shaped as cups or domes to trap and hold bodily fluids; ensuring the protrusions are non-irritating to the skin and seamlessly integrating the gusset region into the main body portion.
  • the production method comprises: knitting a main body portion; coating the gusset region with a hydrophilic agent on its body-facing side to enhance fluid absorption; integrating the gusset region into the main body portion using a combination of seamless knitting and cut-and-sew techniques.
  • the garment / undergarment / underwear may include one or more of the following optional features.
  • the fabric-formed protrusions are dome-shaped or half-sphere shaped, providing enhanced fluid absorption and storage.
  • the gusset region includes hydrophilic yarn to attract and absorb bodily fluids efficiently.
  • the protrusions in the gusset region are arranged in a particular pattern to maximize or improve fluid absorption and distribution.
  • the fabric-formed protrusions are coated with an anti-microbial agent to reduce odor and improve hygiene.
  • the gusset region includes multiple zones with differential knitting structures to optimize fluid management.
  • the fabric-formed protrusions are designed as open cups or hollow cylinders to trap and hold bodily fluids.
  • the gusset region is treated with a hydrophilic coating on its body-facing side to enhance fluid absorption.
  • the seamless knitting technique includes the integration of hydrophobic yarns in the gusset region to prevent fluid leakage.
  • the main body portion and the gusset region are made from a blend of natural and synthetic fibers, providing comfort and durability.
  • the fabric-formed protrusions have a volume of 4 to 15 cubic millimeters to absorb and store fluids without causing irritation.
  • the gusset region includes a transition zone with intermediate knitting structures between the main body portion and the fabric-formed protrusions. (12) The fabric-formed protrusions are elevated relative to the surrounding fabric to enhance fluid storage capacity.
  • the gusset region is designed with a specific pattern, such as flowers or diamonds, to provide aesthetic appeal while maintaining functionality.
  • the gusset region includes a combination of hydrophilic and hydrophobic yarns to balance fluid absorption and repulsion.
  • the fabric -formed protrusions are made from a yarn blend that includes anti-odor properties to maintain freshness throughout the day.
  • the fabric-formed protrusions in the gusset region are domeshaped or half-sphere shaped to enhance fluid absorption and storage.
  • the method comprises the step of knitting the gusset region using hydrophilic yarn to increase fluid absorption capacity.
  • the method comprises arranging the fabric- formed protrusions in a specific pattern to maximize fluid distribution and absorption efficiency.
  • the method comprises applying an anti-microbial treatment to the fabric-formed protrusions to reduce odor and improve hygiene, e method of claim 1, further comprising forming the gusset region with multiple zones, each having differential knitting structures to optimize fluid management.
  • the fabric-formed protrusions are created as open cups or hollow cylinders to trap and hold bodily fluids effectively.
  • the method comprises applying a hydrophilic coating to the body-facing side of the gusset region to enhance fluid absorption.
  • the method comprises integrating hydrophobic yarns into the gusset region to repel fluids and prevent leakage.
  • the method comprises using a blend of natural and synthetic fibers to knit the main body portion and gusset region for added comfort and durability.
  • the fabric-formed protrusions are designed with a volume of 4 to 15 cubic millimeters to effectively absorb and store fluids without causing irritation.
  • the method comprises creating a transition zone in the gusset region with intermediate knitting structures to smoothly integrate the main body portion and fabric-formed protrusions. In some embodiments, the method comprises elevating the fabric-formed protrusions relative to the surrounding fabric to enhance fluid storage capacity. In some embodiments, the method comprises designing the gusset region with a specific aesthetic pattern, such as flowers or diamonds, while maintaining functionality. In some embodiments, the method comprises incorporating a combination of hydrophilic and hydrophobic yarns in the gusset region to balance fluid absorption and repulsion. In some embodiments, the method comprises knitting the fabric-formed protrusions from a yarn blend that includes anti-odor properties to maintain freshness throughout the day.
  • Some embodiments may further comprise one or more of the following optional features or components.
  • Integrated Heating Elements some embodiments may incorporate thin, flexible heating elements into the gusset region to provide warmth during cold weather, enhancing comfort for the wearer.
  • Moisture -Wicking Channels some embodiments may add moisture-wicking channels within the gusset region that actively guide bodily fluids away from the skin towards the absorption zones, improving dryness and comfort during extended wear.
  • Adjustable Fit Mechanism some embodiments may incorporate an adjustable fit mechanism, such as drawstrings or elastic bands, within the waistband and leg openings, allowing the wearer to customize the fit for enhanced comfort and support.
  • Cooling Elements some embodiments may integrate cooling gel packs or phase-change materials in the gusset region to provide a cooling effect, helping to regulate temperature and reduce discomfort during hot weather or physical activity.
  • Enhanced Anti-Odor Technology some embodiments may utilize advanced anti-odor technology, such as embedded activated charcoal or advanced silver ion treatments, to further neutralize odors and maintain freshness even during heavy perspiration.
  • Biodegradable Materials some embodiments may develop the garment using biodegradable materials that maintain functionality and comfort but break down naturally over time, offering an even more environmentally friendly option.
  • Built-In Compression Zones some embodiments may incorporate built-in compression zones in strategic areas of the garment to provide additional support to muscles, reducing fatigue and enhancing performance during physical activities.
  • UV Protection Fabric some embodiments may use UV-protective fabric in the main body portion of the garment to shield the skin from harmful UV rays, making it suitable for outdoor activities and reducing the risk of sunburn.
  • Antibacterial Silver Threads some embodiments may integrate antibacterial silver threads throughout the gusset region to provide continuous antimicrobial protection, reducing the risk of infections and promoting better overall hygiene for the wearer.
  • Quick- Dry Technology some embodiments may incorporate quick-dry technology into the fabric, enabling the garment to dry rapidly after washing, which is particularly useful for active lifestyles or travel.
  • Aromatherapy Fabric Treatment some embodiments may infuse the fabric with microencapsulated essential oils that release soothing scents over time, providing an additional layer of relaxation and well-being for the wearer.
  • Eco-Friendly Dyeing Process some embodiments may implement an eco-friendly dyeing process that uses less water and fewer chemicals, ensuring that the garment is not only functional but also environmentally sustainable.
  • Some embodiments provide an undergarment for a human wearer, comprising: a groin-covering fabric-region, configured to cover from beneath a groin area of the human wearer; a set of one or more other fabric-regions, configured to cover other, non-groin, areas of the human wearer; wherein an inwardly-facing side of the groin-covering fabric-region has fabric-made protrusions that assist in absorbing bodily fluids of the human wearer.
  • the inwardly-facing side of the groin-covering fabric -region is an only fabric -region of said undergarment which has fabric-made protrusions; and wherein the set of one or more other fabric-regions of said undergarment exclude any such fabric-made protrusions.
  • the fabric-made protrusions of the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises a plurality of fabric-made knitted loops that are inwardly towards the groin and that assist in absorbing bodily fluids of the human wearer.
  • the fabric-made protrusions of the inwardly-facing side of the groin-covering fabric-region of the undergarment comprises a plurality of miniature fabric- made cup-shaped structures that are inwardly towards the groin and that assist in absorbing bodily fluids of the human wearer.
  • the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises one or more knitted yarns that are hydrophilic yarns that further assist in absorbing bodily fluids of the wearer; wherein the set of one or more other fabricregions of said undergarment exclude any hydrophilic yarns.
  • the inwardly-facing fabric-made protrusions of the groincovering fabric -region of the undergarment are formed of knitted hydrophilic yarns that further assist in absorbing bodily fluids of the wearer.
  • the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises one or more knitted yarns that are pre-treated or pre-coated by an anti-bacterial agent; wherein the set of one or more other fabric -regions of said undergarment exclude any yarns that are pre-treated or pre-coated by an anti-bacterial agent.
  • the inwardly-facing fabric-made protrusions of the groincovering fabric-region of the undergarment are formed of one or more knitted yarns that are pre-treated or pre-coated by an anti-bacterial agent.
  • the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises one or more knitted yarns that are pre-treated or pre-coated by an anti-odor agent or by an odor-reducing agent; wherein the set of one or more other fabricregions of said undergarment exclude any yarns that are pre-treated or pre-coated by an antiodor agent or by an odor-reducing agent or by an odor-absorbing agent.
  • the inwardly-facing fabric-made protrusions of the groincovering fabric-region of the undergarment are formed of one or more knitted yarns that are pre-treated or pre-coated by an anti-odor agent or by an odor-reducing agent or by an odorabsorbing agent.
  • the groin-covering fabric -region of the undergarment comprises two sub-regions: (I) a first sub-region, which is an elongated central island fabricregion, that has inwardly-facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer; surrounded by, (II) a second sub-region, which is an elongated frameshaped fabric -region, that lacks any inwardly-facing fabric-made protrusions; wherein the first sub-region, that is surrounded by the second sub-region, together cover the groin area of the human wearer.
  • the second sub-region comprises one or more knitted structures that assist in transporting bodily fluids towards the first sub-region.
  • the second sub-region comprises hydrophilic yarns that repel fluids and that assist in transporting bodily fluids towards the first sub-region.
  • the first sub-region has a first capacity to absorb fluids; and the second sub-region has a second, smaller, capacity to absorb fluids.
  • the first sub-region which is the elongated central island fabric-region, that has inwardly-facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer, is formed of knitted yarns in a Terry knitting structure; wherein the second sub-region, which is the elongated frame-shaped fabric-region, that lacks any inwardly-facing fabric-made protrusions, is formed of knitted yarns in a non-Terry knitting structure.
  • the groin-covering fabric -region of the undergarment comprises three sub-regions: (I) a first sub-region, which is an elongated central island fabricregion, that has inwardly-facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer; surrounded by, (II) a second sub-region, which is an elongated frameshaped fabric -region, that lacks any inwardly-facing fabric-made protrusions; surrounded by, (III) a third sub-region, which is another elongated frame-shaped fabric-region, that lacks any inwardly-facing fabric-made protrusions; wherein the first sub-region has a first capacity to absorb fluids; wherein the second sub-region has a second capacity to absorb fluids that is smaller than the first capacity; wherein the third sub-region has a third capacity to absorb fluids that is smaller than the second capacity.
  • the differential capacity to absorb fluids across the different zones is Not due to their different surface area; but rather, due to each zone being knitted from a different type of yarn(s), and/or due to each zone having or not having a particular knitting structure and/or fabric-made protrusions, and/or due to other structural differences across the two or three zones as described above and Not merely due to the difference is surface areas of those zones.
  • the first sub-region which is the elongated central island fabric-region, has a first thickness
  • the second sub-region which is the elongated frame-shaped fabric -region that surrounds the first sub-region, has a second thickness that is greater than the first thickness
  • the third sub-region which is the elongated frameshaped fabric -region that surrounds the second sub-region, has a third thickness that is greater than the second thickness.
  • the first sub-region which is the elongated central island fabric-region, has a first thickness
  • the second sub-region which is the elongated frame-shaped fabric -region that surrounds the first sub-region, has a second thickness that is smaller than the first thickness
  • the third sub-region which is the elongated frameshaped fabric-region that surrounds the second sub-region, has a third thickness that is smaller than the second thickness.
  • the first sub-region which is the elongated central island fabric-region, has yarns that are knitted in accordance with a first knitting structure; wherein the second sub-region, which is the elongated frame-shaped fabric-region that surrounds the first sub-region, has yarns that are knitted in accordance with a second knitting structure that is different from the first knitting structure; wherein the third sub-region, which is the elongated frame-shaped fabric -region that surrounds the second sub-region, has yarns that are knitted in accordance with a third knitting structure that is different from the first knitting structure and that is different from the second knitting structure, to provide a differential level of fluid absorbance across the first, the second, and the third sub-regions.

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Abstract

Underwear or undergarment with fluid-capturing fabric-zones and fabric-made protrusions. An undergarment for a human wearer includes: a groin-covering fabric-region, configured to cover from beneath a groin area of the human wearer; and a set of one or more other fabric -regions, configured to cover other, non-groin, areas of the human wearer. The inwardly-facing side of the groin-covering fabric-region has fabric-made protrusions that assist in absorbing bodily fluids of the human wearer. The set of one or more other fabric -regions of the undergarment lack and exclude any such fabric-made protrusions.

Description

Underwear with Fluid-Capturing Fabric-Zones and Fabric-Made Protrusions
Cross-Reference to Related Applications
[0001] This patent application claims priority and benefit from US 63/469,457, filed on May 29, 2023, which is hereby incorporated by reference in its entirety.
Field
[0002] Some embodiments are related to the field of clothing.
Background
[0003] Clothing articles and clothes are typically formed of textile material and are worn on the body. Clothes are worn for various purposes, for example, to keep the human body warm in a cold weather, to protect the human body from rough surfaces or insects or plants, to provide a hygienic barrier between the human body and the environment, to protect the human body from ultraviolet radiation, to cover genitals, for social reasons or as fashion, or the like.
Summary
[0004] Some embodiments provide an underwear or undergarment with fluid-capturing fabric-zones and fabric-made protrusions.
[0005] For example, an undergarment for a human wearer includes: a groin-covering fabric-region, configured to cover from beneath a groin area of the human wearer; and a set of one or more other fabric-regions, configured to cover other, non-groin, areas of the human wearer. The inwardly-facing side of the groin-covering fabric -region has fabric-made protrusions that assist in absorbing bodily fluids of the human wearer. The set of one or more other fabric -regions of the undergarment lack and exclude any such fabric-made protrusions. [0006] Some embodiments may provide or may include other features or benefits.
Brief Description of the Drawings
[0007] Fig. 1A is a schematic illustration of an underwear, in accordance with some demonstrative embodiments.
[0008] Fig. IB is a schematic illustration of another underwear, in accordance with some demonstrative embodiments. [0009] Fig. 1C is a schematic illustration of another underwear, in accordance with some demonstrative embodiments.
[0010] Fig. ID is a schematic illustration of another underwear, in accordance with some demonstrative embodiments.
[0011] Fig. IE is a schematic illustration of another underwear, in accordance with some demonstrative embodiments.
[0012] Fig. 2 is a schematic illustration of a knitting pattern or a knitting construction of a gusset or groin-covering fabric-region, in accordance with some demonstrative embodiments. [0013] Figs. 3 A, 3B and 3C are schematic illustrations of knitting patterns of gusset fabricregions, in accordance with some demonstrative embodiments.
Detailed Description of Some Demonstrative Embodiments
[0014] Some embodiments provide underwear and undergarments, particularly for a female wearer; as well as methods and systems for producing such underwear and undergarments.
[0015] For example, the gusset region or a groin-covering / crotch-covering region of the underwear, at its inwardly-facing side (e.g., the fabric side that is facing the human body and that is intended to directly touch the body) has fabric-formed protrusions or fabric-formed capsules / cups / caps / closed caps / open caps / open cups / closed capsules / semi-open capsules / semi-open caps / semi-open cups / dome-shaped caps or protrusions / half-sphere shaped caps or protrusions or inwardly-facing elevated loops or knitted-fabric elements or protrusions, that are facing inwardly towards the body; and they may collect / absorb / store bodily fluids (e.g., sweat, blood, urine, vaginal secretion).
[0016] The underwear of some embodiments can be used as a daily underwear or as an “anytime” underwear or “all days” underwear (e.g., and not only / not necessarily as underwear for female period / menstruation time, or as opposed to “period panty” underwear); and/or may obviate the need to utilize a protection pad or a fluid-capturing pad, thus saving money to the human wearer, avoiding a feeling of inconvenience that some wearers may have when using a protective pad between the underwear and the body, and providing an environmentally-friendly or “green” solution by reducing trash (e.g., used one-time protective pads that are thrown away as garbage).
[0017] The Applicant has realized that some women and teenage females, who use onetime / disposable protective pads for daily protection against vaginal / groin / crutch secretions, do not feel comfortable or convenient due to the protective pad that touches their body, and may prefer to get rid of the need to utilize such protective pad because of the feeling of discomfort or inconvenience, health reasons, allergy or sensitivity to chemicals or synthetic materials from which the protective pad is made, the financial costs, and/or their negative impact on the environment when they arrive at garbage sites. Some embodiments of the present invention may address, reduce or resolve these problems, by providing a functional, comfortable underwear for women which can still capture fluids and vaginal secretion, yet without harming the environment, and without burdening the wearer to insert and keep an additional object (protective pad) between her body and her underwear, and while improving the health and/or hygiene and/or convenience of the wearer.
[0018] The underwear of some embodiments may be Seamless or seam-free, or may be cut-and-sew (C&S) type, or a hybrid underwear that incorporates both types. The main regions and/or the entirety of the underwear may be knitted with any suitable type of knitting, for example, plain, or pique, or rib, or mesh, or other knitting technique, or blends or combinations of two or more knitting techniques (e.g., plain knitting with mesh and/or rib).
[0019] The main regions and/or the entirety of the underwear may be knitted with any suitable type of material(s); for example, Nylon, Polyester, Cotton, Modal yarn or Modal material made from beechwood tree cellulose or beechwood molecules or beechwood cellulose or beechwood fiber, Tencel yarn or Tencel material made from eucalyptus tree or eucalyptus fiber or eucalyptus plants or eucalyptus cellulose or eucalyptus molecules, a polyether-polyurea copolymer yarn or fiber (e.g., Lycra, Spandex, Elastane), natural fiber or yarn, synthetic fiber or yarn, semi-synthetic fiber or yarn (e.g., Rayon, Viscose, , yarn or fiber made from wood pulp or cellulose, yarn or fiber made from bamboo pulp or cellulose, silk, yarn or fiber made from elastomeric monofilament, yarn or fiber made from thermoplastic polyurethane (TPU), or a combination or blend of two or more materials (e.g., 50% cotton and 50% polyester; or 50% cotton and 50% Modal or polyether-polyurea copolymer yarn.
[0020] In some embodiments, the entirety of the underwear, or at least the gusset or crotchcovering or vagina-covering or groin-covering region thereof, is formed of hydrophilic yarn and/or hydrophilic fiber, to attract / capture / absorb fluids or vaginal secretion. In some embodiments, the entirety of the underwear, or at least the gusset or crotch-covering or vaginacovering region thereof, is coated at its body-facing side with a hydrophilic agent or material or coating, to attract / capture / absorb fluids or vaginal secretion. In some embodiments, such coating or agent is only on the body-facing side or inner-side of the gusset region; in other embodiments, such coating or agent is only on the external-side or the outer-side of the gusset region (e.g., facing outwardly, away from the body); in other embodiments, such coating or agent is applied to both sides of the gusset region, or is injected into the gusset’s fabric, or is applied by soaking the entire gusset region (or only one side thereof) in such agent.
[0021] In some embodiments, at least one region of the underwear may be formed of hydrophobic yarn and/or hydrophobic fiber or water-repelling yarn or fiber, to repel bodily fluids, and/or to route or to direct such bodily fluids towards another fabric-region of the underwear that is formed of non-hydrophobic yarn or that is formed of hydrophilic yarn. For example, in some embodiments the gusset or crotch-covering or vagina-covering fabric -region of the underwear may be formed of hydrophilic yarn or fiber, whereas other / neighboring fabric-regions of the underwear may be formed of hydrophobic yarn or fiber or from non- hydrophilic yarn or fiber; to direct or route bodily fluids towards the hydrophilic fabric -region of the underwear. Other suitable combinations or arrangements of hydrophilic yarn and hydrophobic yarn may be used; or similarly, hydrophilic agent / material / coating / finishing / treatment and/or hydrophobic agent / material / coating / finishing / treatment. In some embodiments, such treatment(s) are applied only to or at or on the body-facing side or inner- side of the gusset region; in other embodiments, such treatment(s) are applied only to or at or on the external-side or the outer-side of the gusset region (e.g., facing outwardly, away from the body); in other embodiments, such treatment(s) are applied to both sides of the gusset region, or are performed towards the entire gusset’s fabric, or are applied by soaking or brushing or coating or other technique(s) or by a combination of such two or more techniques. [0022] In accordance with some embodiments, most of the body-covering portions of the underwear may be knitted together with bare Spandex / Lycra, or with Spandex, or with Lycra, optionally covered with Nylon or Polyester or other suitable material. For example, most or all of the underwear may be knitted as a seamless undergarment with Texturized Nylon 6 (or Nylon 6.6) at 78/68/1 Dtex and Bare Spandex at 22 Dtex.
[0023] Some embodiments may provide an underwear having an innovative gusset region or crotch-covering region or vagina-covering region or groin-covering region or genitals- covering region.
[0024] For example, in a Seamless knitting process, the main regions of the underwear may be knitted with conventional wicking property yarns, but when arriving the gusset (or crotchcovering or vagina-covering) region or zone, the knitting machine switches seamlessly to a different yarn and/or utilizes a different knitting structure; for example, switching from the main external fabric yarn, to a Durable Water Repellent yarn (DWR yarn). For example, switching from the Texturized Nylon 6 at 78/68/1 Dtex, to a DWR Polyester yarn or DWR Nylon yarn, to prevent or repel bodily fluids or vaginal secretions from leaking to the outside of the gusset region (or crotch-covering region, or vagina-covering region).
[0025] Additional or alternatively, at the same time of switching, the knitting machine may add seamlessly one or more extra yarns for knitting at the internal side (the body-facing side, the body-touching side) of the gusset region (or vagina-covering region, or crotch-region). The function of these additional internal-facing yarns is to absorb the body fluids and thus remove them from the body’s intimate organs, and to act as anti-odor / anti-microbial component. The extra internal yarn(s) may be, for example, Nylon with permanent anti-odor / anti-microbial property or coating or treatment, such as Nylon 6.6 incorporated with Zinc or Zinc Ions (e.g., “Acteev” yarn available from Ascend Performance Materials of Houston, Texas, USA; or other anti-microbial / anti-odor yarn), or Cotton yarn covered or treated with or coated by an antimicrobial / anti-odor agent, or with anti-odor / anti-microbial Graphene Nylon yarn or composite yarn or filament, or with Tencel, or with blends or combination of two or more yarns (e.g., a blend of 50% of “Acteev” Nylon at 78/68/1 Dtex and 50% Tencel / Lyocell 60/1 Ne.
[0026] The gusset region (or groin-covering region, or crotch-covering region, or vaginacovering region) may be knitted in plain knitting technique, or rib 1x1, or rib 2x1, or rib 3x1, or pique 1x1, or diagonal 2x2, or pique 3x1, or any other needle “Miss X Clear” distribution knitting pattern; or can be knitted with needle catch (“rushing”) of 2 rows or 3 rows or 4 (or more) rows. The needles catch can be, for example, 1x1 or 2x1 or 2x6 or any other needle distribution / knitting pattern. Alternatively, it may be knitted in mesh technique, such as mesh 1x1, or mesh 2x1, or mesh 3x1, or other needles distributions / knitting pattern. In some embodiments, the gusset region (or crotch-covering region, or vagina-covering region) may be knitted as terry knitted structure, or “real” terry knitted structure (e.g., having raised uncut loops), or “fake” / imitation terry knitted structure. In some embodiments, the gusset region (or crotch-covering region, or vagina-covering region) may be knitted using two or more different knitting techniques at the same gusset.
[0027] The knitting techniques that are used, together with the selected yarns that are knitted, may create a plain-looking / regular-looking gusset, or a rib looking gusset, or pique looking gusset, or may have any suitable graphic design (e.g., a flower graphic design gusset, or diamonds design gusset, or a drop or a rain-drop design or structure).
[0028] In some embodiments, the gusset region (or groin-covering region, or crotchcovering region, or vagina-covering region) may have two or three or multiple different knitting zones or knitted regions; some of them are demonstrated herein. [0029] In a first example, there are three fabric-zones in the gusset fabric -region, and they are denoted Zone A and Zone B and Zone C. For example, Zone A is a flat frame around Zone B, to provide a comfort feeling, and to additional protection against fluid leaks to the sides. Zone B is located between Zone A and Zone C, and can store or absorb secretory fluids at a medium level / medium capacity, and can provide a smooth transition from Zone C towards Zone A Then, Zone C is located at the center of the gusset region; and serves as a container / absorber / collector of the main volume of secretion discharge or bodily fluids. In some embodiments, Zone C is structured and knitted to integrally have body-facing capsules or protrusions or ribs; optionally structured as functional cups or liquid-holders having the capability to contain and trap the wearer’s bodily fluids / secretion fluid. In some embodiments, the fabric-region Zone C is elevated inwardly relative to Zone B and to Zone A; and similarly, Zone B is elevated inwardly relative to Zone A. In some embodiments, Zone C is elevated inwardly relative to Zone B and Zone A, which in turn are at the same elevation level. In some embodiments, optionally, In some embodiments, the fabric -region Zone C is elevated inwardly relative to Zone B and to Zone A; and similarly, Zone B is elevated inwardly relative to Zone A; and similarly, Zone A is elevated relative to other fabric -regions of the underwear (e.g., the front and/or the back fabric-regions of the underwear).
[0030] In accordance with some embodiments, Zone A is a knitted frame of fabric around (surrounding) Zone B, which is a fabric “island” within Zone A; and similarly, Zone B is a knitted frame of fabric around (surrounding) Zone C, which is a fabric “island” within Zone B; such that all the three zones (A and B and C) are at the same plane / the same height level / the same distance from the skin of the human wearer; and the three zones are Not three layers one on top of the other.
[0031] In some embodiments, Zone C may have fabric-made protrusions, such as having a volume of 4 or 6 or 8 or 10 or 12 or 15 cubic millimeters (or 4 to 10, or 4 to 15 cubic millimeters) per protrusion, to protrude inwardly towards the human body, without irritating the body yet having sufficient volume to absorb and store fluids therein. In some embodiments, each protrusion may be a sphere or half-sphere or dome shaped; having a height of 2 or 3 or 4 or 5 millimeters (or a height of 2 to 5 millimeters; or a height of 3 to 5 millimeters), and/or having diameter of 5 to 10 millimeters. The Applicant has realized that integrally incorporating such protrusions, specially and only at the body-facing side of the gusset region, may provide an enhanced functionality of fluids absorption, while at the same time still providing a pleasant and non-irritating feeling to the wearer. In some embodiments, each protrusion may be shaped as a cup or as a hollow cup, or as a hollow cylinder having an opening on one side, in order to receive and trap therein some of the bodily fluids; such that even if some portion of the bodily fluid can still exist some of such “open cups” elements, the plurality of such “open cups” can still trap and hold therein a substantial volume of bodily fluids and may thus provide sufficient utility and advantage to the wearer. The Applicant has realized that even capturing / trapping / absorbing even some of the bodily fluids, and not necessarily all of their volume, can still be advantageous and beneficial to many wearers, and can still provide utility and benefits to many wearers.
[0032] Reference is made to Fig. 1A, which is a schematic illustration of an underwear 101, in accordance with some demonstrative embodiments; shown as spread-open in a cutopen view, observing the inner side of the underwear; demonstrating the three zones (A and B and C) of the gusset region (or vagina-covering region / groin-covering region / crotch-covering region); demonstrating zones having only one-side symmetry (e.g., vertical symmetry as shown, and horizontal non-symmetry as shown) for enhanced convenience and functionality.
[0033] Reference is made to Fig. IB, which is a schematic illustration of another underwear 102, in accordance with some demonstrative embodiments; shown as spread-open in a cut-open view, observing the inner side of the underwear; demonstrating the three zones (A and B and C) of the gusset region (or vagina-covering / crotch-covering / groin-covering region); demonstrating zones having only one-side symmetry (e.g., vertical symmetry as shown, and horizontal non-symmetry as shown) for enhanced convenience and functionality. [0034] Reference is made to Fig. 1C, which is a schematic illustration of another underwear
103, in accordance with some demonstrative embodiments; shown as spread-open in a cutopen view, observing the inner side of the underwear; demonstrating the three zones (A and B and C) of the gusset region (or vagina-covering / crotch-covering / groin-covering region); demonstrating Zone C having double symmetry (e.g., vertical symmetry and also horizontal symmetry) for enhanced convenience and functionality.
[0035] Reference is made to Fig. ID, which is a schematic illustration of another underwear
104, in accordance with some demonstrative embodiments; shown as spread-open in a cutopen view, observing the inner side of the underwear; demonstrating the three zones (A and B and C) of the gusset region (or vagina-covering / crotch-covering / groin-covering region); demonstrating Zone C having double symmetry (e.g., vertical symmetry and also horizontal symmetry) for enhanced convenience and functionality.
[0036] Reference is made to Fig. IE, which is a schematic illustration of another underwear
105, in accordance with some demonstrative embodiments; shown as spread-open in a cutopen view, observing the inner side of the underwear; demonstrating the three zones (A and B and C) of the gusset region (or vagina-covering / crotch-covering / groin-covering region); demonstrating that each of the three zones (A and B and C) has double symmetry (e.g., vertical symmetry and also horizontal symmetry) for enhanced convenience and functionality.
[0037] In some embodiments, the innovative gusset fabric-region performs absorption of bodily liquids, in an efficient and comfortable way, by its division into multiple zones, such as Zone A which surrounds Zone B which surrounds Zone C. For example, the gusset may be knitted on a Seamless knitting machine, 28gg. The external yarn (e.g., facing away from the body, away from the skin, not directly touching the skin) may be: Spandex or Delicate Spandex covered with Nylon or delicate Nylon, to get a comfortable attachment of the fabric to the body. The internal yarn (e.g., directly touching the skin and the intimate organs) may be: Spun Tencel yarn, for soft touch and a high level of liquid absorption. In some embodiments, in a wet processing stage of the fabric, a Hydrophilic softener / coating / material / soaking agent can be added or soaked or brushed or otherwise applied, to enhance the absorption capability of liquids by the gusset. Optionally, to prevent or reduce liquids from leaking out of the crotch / groin region, some embodiments may add a fabric coated with Teflon foil on (or under) the outside / external side of the groin / crotch region of the underwear; and/or, other embodiments may use a knitted durable water-repellent yarn on (or under) the outside / external side of the groin / crotch region of the underwear. In some embodiments, a passivation process or passivation treatment or passivation coating may be applied to Zone C and/or Zone B and/or Zone A, or a passivation film or passivation coating or a protective oxide layer may be added to one of them or to some of them or to all of them; and/or other suitable and functional coating layer(s) may be added or brushed or coated or applied to Zone A and/or Zone B and/or Zone C (e.g., an anti-odor coating layer, an anti-microbial coating layer, or the like), as an integrated layer or as a separate layer.
[0038] Reference is made to Fig. 2, which is a schematic illustration of a knitting pattern 200 or a knitting construction of the gusset fabric -region, in accordance with some demonstrative embodiments. It demonstrates the open stretching pattern knitting commands, of the total seamless underwear, showing also the three knitted, differential, gusset zones (Zone A and Zone B and Zone C).
[0039] Reference is made to Fig. 3A and Fig. 3B and Fig. 3C, which are schematic illustrations of knitting patterns 301 and 302 and 303, respectively, which may correspond respectively to Zone A and Zone B and Zone C of the gusset fabric -region, in accordance with some demonstrative embodiments. [0040] Referring to Zone C, for example, Yellow (lightest color) squares indicate Plain knitting; Red (medium color) squares indicate floating of Tencel / Refibra / Lyocell yarn or fabric at the Even feeds, to create a fabric effect that is similar to Terry or that is “fake Terry” or “imitation Terry” knitting, such as closed raised loops; Black (darkest color) squares indicate knitting with needle catch-and-miss, such as 8 rows and then 4 rows, to create a raised condensed fabric effect.
[0041] Referring to Zone B, for example, the catch-and-miss knitting pattern is reduced to 4 rows + 4 rows, or reduced to 4 needles, to achieve a fabric effect that is still protruding relative to plain knitting but is also less protruding relative to Zone C.
[0042] Referring to Zone A, for example, the catch-and-miss knitting pattern is further reduced or further diluted, or the needle catch occurrences are further diluted, to achieve a fabric effect that is still slightly protruding relative to plain knitting but is also less protruding relative to Zone B.
[0043] Some embodiments thus provide an innovative gradual transition, from the raised and fleshy area of Zone C, then to the less elevated and thickened area of Zone B, and finally to the flat or almost-flat area of Zone A; thus providing a gusset fabric -region that is adapted to the anatomical structure of the female groin area, which on the one hand provides a solution for efficient fluid absorption, and on the other hand provides a pleasant and comfortable feeling while being worn.
[0044] In some embodiments, Zone A of the gusset fabric -region is flush relative to the front-side fabric of the underwear and relative to the back-side fabric of the underwear; such that Zone A as well as the front-side fabric of the underwear and the back-side fabric of the underwear are all at the same level or the same plane, and such that they all have the same thickness or height. In other embodiments, Zone A of the gusset fabric-region is thicker relative to the front-side fabric of the underwear and the back-side fabric of the underwear; for example, Zone A may be 1.25 or 1.5 or 2.0 or 2.5 times thicker, or may be thicker by 1.25 to 2.5 times relative to the thickness of the front-side fabric of the underwear and the back-side fabric of the underwear. In some embodiments, Zone B may be 1.25 or 1.5 or 2.0 or 2.5 times thicker than Zone A, or may be thicker by 1.25 to 2.5 times relative to the thickness of Zone A. In some embodiments, Zone C may be 1.25 or 1.5 or 2.0 or 2.5 or 3.0 times thicker than Zone B, or may be thicker by 1.25 to 3.0 times relative to the thickness of Zone B. These particular ratios and thickness levels, of the “island” of Zone C within the “island” of Zone B which is within Zone A, provides a comfortable transition as well as efficient fluid absorption capability. [0045] In some embodiments, elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, knitting structure; which in turn is surrounded by an elongated frame / oval-shaped fabric-region Zone A of the gusset that is characterized by a having a third, different, knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C); thereby providing an innovative differential knitting structure across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and/or accommodation for the body contour and physical structure of the groin area and/or a pleasant feeling to the user via the gradual change of knitting structures towards the zone (Zone C) that directly covers the intimate organs.
[0046] In some embodiments, elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure and a first thickness; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric -region Zone A of the gusset that is characterized by a having a third, different, knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B ; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-thickness across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and/or accommodation for the body contour and physical structure of the groin area and/or a pleasant feeling to the user via the gradual change of knitting structures towards the zone (Zone C) that directly covers the intimate organs.
[0047] In some embodiments, elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure that is specifically a Terry knitting structure or Terry knitted loops or Terry closed loops, and having a first thickness; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, non-Terry, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric -region Zone A of the gusset that is characterized by a having a third, different, non-Terry knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-thickness across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and/or accommodation for the body contour and physical structure of the groin area and/or a pleasant feeling to the user via the gradual change of knitting structures towards the zone (Zone C) that directly covers the intimate organs.
[0048] In some embodiments, elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure and a first thickness, and by having a first liquid-absorption characteristic or a first liquid-holding characteristic or by having a first liquid- wicking characteristic, denoted Al; and is surrounded by an elongated frame / ovalshaped fabric -region Zone B of the gusset that is characterized by a having a second, different, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C, and by having a second, different, liquid-absorption characteristic or a second liquid-holding characteristic or by having a second liquid- wicking characteristic, denoted A2; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric -region Zone A of the gusset that is characterized by a having a third, different, knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B, and by having a third liquid-absorption characteristic or a third liquid-holding characteristic or by having a third liquid- wicking characteristic, denoted A3; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-thickness across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and/or accommodation for the body contour and physical structure of the groin area and/or a pleasant feeling to the user via the gradual change of knitting structures towards the zone (Zone C) that directly covers the intimate organs.
[0049] In some embodiments, elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure that is specifically a Terry knitting structure or Terry knitted loops or Terry closed loops, and having a first thickness; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, non-Terry, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric -region Zone A of the gusset that is characterized by a having a third, different, non-Terry knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-thickness across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and/or accommodation for the body contour and physical structure of the groin area and/or a pleasant feeling to the user via the gradual change of knitting structures towards the zone (Zone C) that directly covers the intimate organs.
[0050] In some embodiments, elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure that is specifically a Terry knitting structure or Terry knitted loops or Terry closed loops, and having a first thickness; and is surrounded by an elongated frame / oval-shaped fabric -region Zone B of the gusset that is characterized by a having a second, different, Terry knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric-region Zone A of the gusset that is characterized by a having a third, different, non-Terry knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-thickness across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and/or accommodation for the body contour and physical structure of the groin area and/or a pleasant feeling to the user via the gradual change of knitting structures towards the zone (Zone C) that directly covers the intimate organs.
[0051] In some embodiments, elongated island-shaped fabric -region Zone C of the gusset is characterized by having a first knitting structure and a first thickness and that is formed of a first particular blend of yarns; and zone C is surrounded by an elongated frame / oval- shaped fabric-region Zone B of the gusset that is characterized by a having a second, different, knitting structure and also having a second thickness that is at least 25% less than the thickness of Zone C, and wherein Zone B is formed of a second, different, blend of yarns; and Zone B is in turn is surrounded by an elongated frame / oval-shaped fabric-region Zone A of the gusset that is characterized by a having a third, different, knitting structure (different from both the knitting structure of Zone B and the knitting structure of Zone C) and having a third, different, thickness that is at least 25% less than the thickness of Zone B, and wherein Zone A is formed of a third, different, blend of yarns that is different from the blend of yarns of Zone B and is also different from the blend of yarns of Zone C; thereby providing an innovative differential knitting structure across the different zones of the gusset combined with an innovative differential fabric-thickness across the different zones of the gusset, which in turn - realized the Applicant - provide enhanced liquid absorption and/or accommodation for the body contour and physical structure of the groin area and/or a pleasant feeling to the user via the gradual change of knitting structures towards the zone (Zone C) that directly covers the intimate organs.
[0052] In some embodiments, a “thickness” or a “height” of a fabric -region means, for example, the average value of the maximum total thickness values of that fabric region (e.g., measured at a plurality of places in that fabric -region, such as, measured at 5 or 10 or 20 such places). In some embodiments, a “thickness” or a “height” of a fabric -region means, for example, the median value of the maximum total thickness values of that fabric region (e.g., measured at a plurality of places in that fabric -region, such as, measured at 5 or 10 or 20 such places).
[0053] In some embodiments, the differential “thickness” of each Zone of the gusset fabricregion, is achieved by utilizing a different Knitting Structure in each such Zone; and not by utilizing a different number of “fabric layers” in each Zone; such that each Zone in the gusset fabric-region still has a single layer of fabric, and does not have multiple fabric layers (e.g., bonded or glued to each other).
[0054] In some embodiments, the differential “thickness” of each Zone of the gusset fabricregion, is achieved by utilizing Terry loops / Terry knitting structure in one or more of the Zones (e.g., particularly in Zone C), and by using non-Terry knitting structure(s) in one or more of the other Zones (e.g., particularly in Zone A).
[0055] In some embodiments, the differential “thickness” of each Zone of the gusset fabricregion, is achieved by utilizing different types of Yarn Blend for each of the Zones; and/or by utilizing different Knitting Structures or different Knitting Patterns or different catch-and-miss needle-by-needle knitting patterns in each Zone.
[0056] In some embodiments, the differential thickness and/or absorption characteristic value and/or liquid-wicking characteristic value of each Zone of the gusset fabric-region, is achieved by integral incorporation (via continuous knitting) of fabric-made protrusions and/or fabric-formed protruding loops and/or fabric-formed protruding cup-shaped knitted elements and/or yarn-made protrusions and/or yarn-formed protruding loops and/or yarn-formed protruding cup-shaped knitted elements in a particular zone, such as in Zone C of the gusset fabric-region; and, by knitting Zone A and/or Zone B such that they lack any such protrusions or protruding elements or protruding loops or protruding knitted elements or cup-shaped knitted elements.
[0057] In some embodiments, the differential thickness and/or absorption characteristic value and/or liquid-wicking characteristic value of each Zone of the gusset fabric-region, is achieved by integral incorporation (via continuous knitting) of fabric-made protrusions and/or fabric-formed protruding loops and/or fabric-formed protruding cup-shaped knitted elements and/or yarn-made protrusions and/or yarn-formed protruding loops and/or yarn-formed protruding cup-shaped knitted elements in a particular zone, at a first Density (e.g., of protrusions per squared-centimeter) in Zone C; and at a second Density in Zone B (wherein the second density is smaller by at least 25 percent from the first Density); and at a third Density in Zone A (wherein the third Density is zero; or, wherein the third Density is smaller by at least 25 percent from the second Density).
[0058] In some embodiments, Zone C is formed of hydrophilic yarn(s); whereas Zone A is formed of hydrophobic yarn(s). In some embodiments, Zone C is formed of hydrophilic yarn(s); whereas Zone A and Zone B are formed of hydrophobic yarn(s). In some embodiments, Zone C and Zone B are formed of hydrophilic yarn(s); whereas Zone A is formed of hydrophobic yarn(s).
[0059] In some embodiments, Zone C is formed of hydrophilic yarn(s); whereas Zone A is formed of non-hydrophilic yarn(s). In some embodiments, Zone C is formed of hydrophilic yarn(s); whereas Zone A and Zone B are formed of non-hydrophilic yarn(s). In some embodiments, Zone C and Zone B are formed of hydrophilic yarn(s); whereas Zone A is formed of non-hydrophilic yarn(s).
[0060] In some embodiments, Zone C is formed of hydrophilic yarn(s); whereas Zone A and/or Zone B are knitted with yarn(s) and/or with knitting structure(s) that guide or route or transport fluids towards Zone C.
[0061] In some embodiments, two or more of the above-mentioned features are combined together, to achieve one or more of the above-mentioned results. In some embodiments, the differential thickness and/or absorption characteristic value and/or liquid-wicking characteristic value of each Zone of the gusset fabric -region, is achieved by combining two or more of the above-mentioned features and/or characteristics.
[0062] In some embodiments, the gusset-region (or vagina-covering / groin-covering / crotch-covering region) is knitted integrally with other fabric-regions of the underwear, and they are a singular, unified, continuous fabric, that is seamless or seam-free. In other embodiments, the gusset-region (or groin-covering / vagina-covering / crotch-covering region) may be knitted separately, and then added to other fabric -regions using cut-and-sew (C&S) technique, and/or may be added or glued or bonded to the inner-side of an already-produced underwear, or may be otherwise connected or attached there using other suitable connection mechanism (e.g., sewing, stitching, laminating, ultrasonic fusion, melting of thermoplastic yarns or fiber, bonding, gluing, double-sided adhesive tape, or a combination of multiple connection / attachment mechanisms).
[0063] In some embodiments, instead of using a DWR yarn at the external seamless gusset, it is possible to add at the external gusset zone a piece of fabric, which may be pre-laminated in its external side, with a delicate flexible Teflon foil or Poly-tetra-fluoro-ethylene (PTFE) foil or synthetic fluoro-polymer of tetra-fluoro-ethylene foil, to prevent body fluids from leaking (e.g., downwardly) towards the outside of the undergarment. The pre-laminated fabric may be single or double jersey weft or warp knitted fabric, or woven fabric, or non-woven fabric, made from any suitable material, such as Cotton, Nylon, Polyester, Tencel, or a blend or combination of two or more yarns (e.g., 50% Cotton and 50% anti-odor / anti-microbial Nylon). This prelaminated fabric can be added or attached to the underwear by any suitable attachment mechanism, e.g., sewing, stitching, laminating, ultrasonic fusion, melting of thermoplastic yarns or fiber, bonding, gluing, double-sided adhesive tape, or a combination of multiple connection / attachment mechanisms. Such pre-laminated fabric can be added also to or beneath the gusset region of undergarment formed by cut-and-sew (C&S) technique.
[0064] In some embodiments, optionally, the fabric or the gusset-region may be treated with, or coated by, or soaked with, an odor-repelling agent, or an agent providing a pleasant smell, or an anti-microbial agent (e.g., Zinc Ions), Aloe Vera, or a combination of such agents / materials / coating layers / soaking materials.
[0065] In accordance with some embodiments, the underwear may have any suitable structure or silhouette, for example, Bikini, Brief, Boxer, Thong, or the like.
[0066] Some embodiments of the present invention may include a non-undergarment clothing article, such as a garment, pants, shorts, leggings, yoga pants, sports pants or active wear, pajama pants / sleepwear, swimsuit / swim-pants, that similarly incorporate the features of the gusset region described above.
[0067] Some embodiments of the present invention may include an underwear or undergarment for men, having a penis-covering / penis holding fabric -region and/or pouch and/or gusset and/or pocket and/or an integrated continuous gusset-and-pouch component, and/or having a testicles covering / testicles-holding fabric-region, that may similarly include the features described above of the gusset and/or pouch fabric-region; to thereby capture / absorb / hold bodily fluids or bodily secretion of a male wearer (e.g., urine drips, sweat, semen drips, or “last drop”) and/or to reduce odor. For example, an underwear for men may include a gusset fabric-region and/or a pouch fabric-region, or an integrated continuous gusset-and- pouch fabric region, that may include multiple Zones as described above, and/or that may include at least a first zone (such as Zone C) that is surrounded by at least a second zone (such as Zone B or Zone A); and/or may include the above-mentioned fabric-made protrusions or caps or elevated loops that are facing inwardly towards the body of the human wearer to provide improved absorption and/or body clinging characteristics.
[0068] Some embodiments of the present invention may include a clothing article, such as a shirt or blouse or sweatshirt, intended to cover the top-half of the body or the upper-third of the body or the chest, that similarly incorporate the features of the gusset region described above at particular regions that are prone to sweat accumulation or sweat release, such as the fabric-regions that cover the armpits or that are beneath the armpits; to absorb sweat and/or to reduce unpleasant odor. For example, a shirt or sweatshirt may include a fabric -region covering beneath the armpit, that may include multiple Zones as described above, and/or that may include at least a first zone (such as Zone C) that is surrounded by at least a second zone (such as Zone B or Zone A); and/or may include the above-mentioned fabric-made protrusions or caps or elevated loops that are facing inwardly towards the body of the human wearer to provide improved absorption and/or body clinging characteristics beneath the armpits of the human wearer.
[0069] Some embodiments may be implemented by using a machine or an automated or semi-automatic production line, which may comprise, for example: cutting unit, welding unit, bonding unit, ultrasonic operations unit, gluing unit, conveyor belt, robotic arm, control unit, workstation; as well as suitable hardware components and/or software components, for example, processor to execute code, memory unit, storage unit, input unit (keyboard, mouse, touch-screen), output unit (screen, touch-screen), modems, transceivers or transmitters or receivers, wireless and/or wired communication links and/or transceivers or transmitters or receivers, power sources, Operating System (OS) and suitable applications, or the like.
[0070] Some embodiments revolve around the development of innovative underwear and undergarments, specifically designed for female wearers, which address common issues related to comfort, health, cost, and environmental impact. The core of the solution lies in the gusset region, which features fabric-formed protrusions or capsules designed to absorb and store bodily fluids such as sweat, blood, urine, and vaginal secretions. Some embodiments may provide a daily underwear solution that eliminates the need for disposable protective pads, offering an environmentally friendly alternative that is also cost-effective and comfortable.
[0071] Some key features of the underwear include the seamless integration of the gusset region with the rest of the garment, which can be made using various knitting techniques and materials. The underwear can be produced using seamless or cut-and-sew (C&S) methods, or a hybrid of both. The materials used in the production can include a wide range of natural, synthetic, and semi-synthetic fibers such as Nylon, Polyester, Cotton, Modal, Tencel, Spandex, and/or others. The selection of materials ensures that the underwear is both comfortable and functional, with options for hydrophilic and hydrophobic yarns to manage fluid absorption and repulsion effectively.
[0072] The gusset region is particularly innovative, featuring different zones (Zone A, Zone B, and Zone C) with specific knitting structures and material properties to optimize fluid absorption and comfort. Zone C, located at the center, is designed to absorb the main volume of secretions and may include fabric-formed protrusions or cups that help trap and hold fluids. Zone B provides a transition between Zone C and Zone A, absorbing a moderate amount of fluids, while Zone A surrounds the other two zones, offering additional protection and comfort. [0073] The differential knitting structures across the zones are designed to match the anatomical structure of the female groin area, providing efficient fluid absorption and a pleasant wearing experience. For instance, Zone C might use Terry knitting structures to create raised loops that enhance absorption, while Zones A and B use different structures to achieve a comfortable transition and fluid management. The innovative design ensures that the gusset region can handle fluid absorption effectively without adding bulk or discomfort to the wearer. [0074] Additionally, some embodiments include potential treatments and coatings to enhance the functionality of the underwear. Hydrophilic agents or coatings can be applied to the body-facing side of the gusset to increase fluid absorption; and/or, hydrophobic treatments can be used on the external side to prevent leakage. Anti-microbial and anti-odor treatments, such as Zinc ions or Aloe Vera, can be incorporated to improve hygiene and comfort.
[0075] Some embodiments may further use pre-laminated fabrics with materials like Teflon or Poly-tetra-fluoro-ethylene (PTFE) to provide an additional barrier against fluid leakage. These fabrics can be attached to the underwear using various techniques, ensuring that the garment remains functional and comfortable.
[0076] The versatility of some embodiments may go beyond female underwear. The described features can be adapted for use in non-undergarment clothing articles such as pants, leggings, activewear, and even shirts, particularly in regions prone to sweat accumulation like armpits. Furthermore, some embodiments can be modified to create male underwear with similar fluid absorption capabilities, addressing issues like urine drips and sweat.
[0077] Some embodiments may thus provide a comprehensive solution to common problems associated with traditional underwear and protective pads. By integrating advanced knitting techniques, innovative material use, and functional treatments, some embodiments may offer a comfortable, hygienic, and environmentally friendly alternative for daily wear. This innovation not only enhances the wearer’s comfort and health, but also contributes to environmental sustainability by reducing the reliance on disposable products.
[0078] Some embodiments may provide or include some or all of the following innovative features or components. (1) Fabric-Formed Protrusions: The gusset region features inwardfacing fabric -formed protrusions or capsules designed to absorb and store bodily fluids, enhancing comfort and eliminating the need for disposable pads. (2) Seamless Integration: The underwear can be produced seamlessly, providing a smooth, irritation-free fit and reducing the need for stitching, which enhances durability and wearer comfort. (3) Differential Knitting Zones: The gusset region is divided into three zones (A, B, and C) with different knitting structures and material properties to optimize fluid absorption and comfort. (4) Hydrophilic and Hydrophobic Materials: The underwear incorporates hydrophilic yarns for fluid absorption and hydrophobic yarns to repel fluids, directing them towards absorption zones for efficient moisture management. (5) Anti-Microbial Treatments: The gusset region can be treated with anti-microbial agents, such as Zinc ions, to reduce odor and improve hygiene, providing a healthier wearing experience. (6) Versatile Knitting Techniques: The underwear can be knitted using various techniques like plain, rib, mesh, and terry, allowing for customization of the fabric’s appearance and functionality. (7) Material Variety: The garment / undergarment can be made from a wide range of materials, including natural fibers like cotton, synthetic fibers like Nylon, and semi- synthetic fibers like Modal, ensuring flexibility in production and performance. (8) Environmental Sustainability: By eliminating the need for disposable protective pads, the underwear reduces waste and offers a more environmentally friendly solution. (9) Comfort and Fit: The seamless construction and use of materials like Spandex and Lycra ensure a snug, comfortable fit that adapts to the wearer’s body, enhancing the overall wearing experience. (10) Fluid Management Zones: Zone C, at the center of the gusset, is designed to absorb the bulk of bodily fluids, while Zones A and B provide transitional absorption and protection, ensuring efficient fluid management. (11) Elevated Protrusions: The gusset’s fabric -formed protrusions are designed to be non- irritating while providing sufficient volume to absorb and store fluids, enhancing the underwear's functionality. (12) Durable Water Repellent (DWR) Yarn: The external side of the gusset can be knitted with DWR yarn to prevent fluids from leaking out, adding an extra layer of protection. (13) Multiple Fabric Treatments: The gusset region can be treated with hydrophilic coatings on the body-facing side and hydrophobic treatments on the external side to manage moisture effectively. (14) Pleasant Odor Control: The fabric can be treated with odor-repelling agents or pleasant-smelling treatments, enhancing wearer comfort and confidence. (15) Adaptability for Various Garments: The features of the innovative gusset can be adapted for use in other clothing articles such as leggings, sportswear, and men's underwear, extending the benefits of the invention to different types of apparel.
[0079] Some embodiments may provide or include some or all of the following innovative features or components. (1) Inward-Facing Protrusions: Integrating inward-facing fabric protrusions or capsules in the gusset region effectively absorbs and stores bodily fluids, offering a comfortable alternative to traditional flat fabric surfaces without causing irritation. (2) Non-Layered Differential Thickness: Achieving differential thickness across the gusset zones without multiple fabric layers ensures comfort and fluid absorption while maintaining a seamless, single-layer construction. (3) Seamless Material Transitions: Seamless knitting techniques allow for smooth transitions between different materials and knitting structures within the gusset, enhancing functionality without compromising comfort. (4) Hydrophobic Directing Yarn: Using hydrophobic yarn in surrounding regions to guide fluids towards hydrophilic absorption zones ensures efficient moisture management without additional padding or layers. (5) Environmental Impact: The design obviates the need for disposable pads, significantly reducing environmental waste while providing an effective fluid absorption solution. (6) Multi-Zone Absorption Strategy: The innovative use of three distinct absorption zones within the gusset (Zone A, Zone B, Zone C) offers a tailored approach to fluid management, enhancing overall efficiency and comfort. (7) Anti-Odor Fabric Integration: Integrating anti-microbial and anti-odor treatments directly into the yarn or fabric, such as Zinc ions or Graphene Nylon, ensures long-lasting freshness and hygiene without additional chemical treatments. (8) Elevated Comfort Protrusions: Fabric-formed protrusions that absorb fluids without irritating the skin provide a surprising level of comfort, debunking the notion that only flat surfaces can be comfortable. (9) Innovative Hydrophilic Coatings: Applying hydrophilic coatings selectively to the gusset region enhances fluid absorption, demonstrating a non-obvious method to improve performance without changing the base fabric composition. (10) Non-Undergarment Adaptation: Extending the innovative gusset design to non- undergarment clothing articles like activewear and shirts addresses sweat and odor issues in unexpected areas, providing broader utility beyond traditional underwear.
[0080] Some embodiments may provide a production system for a garment / undergarment, which may include some or all of the following demonstrative components. (1) Design Interface, for creating detailed knitting patterns and garment designs, allowing precise control over fabric structures and properties. (2) Knitting Machine, an automated knitting machine capable of seamless knitting and switching between different yarns and knitting structures for various regions of the underwear. (3) Material Feeder, that feeds different types of yarns, such as hydrophilic, hydrophobic, and anti-microbial yarns, into the knitting machine as per the design specifications. (4) Control Unit, the central processing unit that coordinates the knitting machine’s operations, ensuring accurate execution of the knitting patterns and material transitions. (5) Sensor Array, having sensors that monitor the knitting process, detecting any anomalies in yarn tension, fabric thickness, and knitting speed, ensuring consistent quality. (6) Actuator sub-system, mechanisms that adjust the knitting machine's components based on realtime feedback from the sensors, maintaining optimal knitting conditions. (7) Quality Control Module, such as a computerized system that inspects the finished fabric for defects, ensuring that the fabric meets the specified quality standards. (8) Hydrophilic Coating Applicator, an automated sub-system that applies hydrophilic coatings to the body-facing side of the gusset region, enhancing fluid absorption. (9) Hydrophobic Treatment Unit, a sub-system for applying hydrophobic treatments to the external side of the gusset, preventing fluid leakage. (10) Anti- Microbial Treatment sub-system, that integrates anti-microbial agents, such as Zinc ions, into the yarn or fabric to reduce odor and improve hygiene. (11) Fabric Cutter, an automated cutter that precisely cuts the knitted fabric into specific shapes and sizes as per the design requirements. (12) Sewing Unit, or a computerized sewing machine for assembling different fabric pieces, if cut-and-sew techniques are used, ensuring accurate and durable seams. (13) Laminating Unit, that applies pre-laminated fabrics with Teflon or PTFE foil to the external gusset zone, adding an additional fluid barrier. (14) Bonding Unit, that bonds different fabric regions using techniques like ultrasonic fusion or adhesive bonding, ensuring strong and seamless connections. (15) Stretch Tester, a unit that tests the elasticity and stretchability of the fabric, ensuring that the underwear provides a comfortable fit. (16) Absorption Tester, a unit that tests the fluid absorption capacity of the gusset region, verifying its performance under various conditions. (17) Comfort Analyzer, a sub-system that evaluates the comfort level of the finished underwear, considering factors like fit, texture, and breathability. (18) Production Database, a centralized database that stores design specifications, material properties, and production parameters, facilitating efficient manufacturing and quality control. (19) User Interface, such as a graphical user interface (GUI) that allows operators to input design parameters, monitor production processes, and control the various components of the system. (20) Reporting Unit, that generates detailed reports on production efficiency, quality control results, and inventory status, aiding in decision-making and continuous improvement.
[0081] Some embodiments may provide the following advantages or benefits: (1) Enhanced Comfort: The seamless integration and fabric-formed protrusions provide a comfortable fit without irritation, making the underwear suitable for all-day wear. (2) Cost Savings: Eliminating the need for disposable protective pads reduces recurring costs for the wearer, offering a more economical solution over time. (3) Environmental Sustainability: By reducing the reliance on disposable pads, the invention significantly decreases waste, contributing to a greener and more sustainable environment. (4) Improved Hygiene: The use of anti-microbial and anti-odor treatments integrated into the fabric helps maintain better hygiene and reduces the risk of infections. (5) Fluid Management Efficiency: The differential knitting zones effectively manage fluid absorption and distribution, ensuring dryness and comfort throughout the day. (6) Versatile Fabric Options: The ability to use various materials like Nylon, Cotton, and Tencel allows customization for different preferences and performance needs. (7) Better Fit and Adaptability: The seamless construction and stretchable materials ensure a snug fit that adapts to different body shapes, enhancing wearer confidence. (8) Reduced Skin Irritation: The innovative gusset design minimizes direct contact with harsh chemicals found in disposable pads, reducing the risk of skin irritation and allergies. (9) Discreet Appearance: The thin, seamless design ensures that the underwear remains discreet under clothing, providing comfort without compromising aesthetics. (10) Temperature Regulation: The use of breathable materials and moisture-wicking properties helps regulate temperature, keeping the wearer cool and comfortable. (11) Long-Lasting Freshness: Integrated anti-odor treatments ensure that the underwear remains fresh for extended periods, even during active use. (12) Broad Application: The technology can be adapted for other garments, such as activewear and men’s underwear, extending the benefits to various clothing types. (13) Healthier Option: By avoiding the use of disposable pads, the invention reduces exposure to potentially harmful chemicals and promotes a healthier lifestyle for the wearer.
[0082] Some embodiments, may solve or mitigate or prevent some or all of the following problems or limitations. (1) Discomfort from Disposable Pads: some embodiments eliminate the need for disposable protective pads, which can cause discomfort and irritation, providing a more comfortable daily underwear solution. (2) Environmental Waste: By reducing the reliance on disposable pads, some embodiments significantly decrease environmental waste, promoting a sustainable and eco-friendly alternative. (3) Skin Irritation: The seamless construction and hypoallergenic materials reduce the risk of skin irritation and allergic reactions that can occur with disposable pads. (4) Odor Issues: Integrated anti-microbial and anti-odor treatments in the fabric help mitigate unpleasant odors, ensuring long-lasting freshness and hygiene. (5) High Recurring Costs: The reusable nature of the underwear reduces the recurring costs associated with purchasing disposable pads, offering a more economical solution. (6) Leakage Concerns: The differential knitting zones and hydrophobic treatments effectively manage fluid absorption and prevent leakage, providing better protection and peace of mind. (7) Bulkiness: The thin, seamless design prevents the bulkiness associated with disposable pads, ensuring a discreet and comfortable fit under clothing. (8) Limited Comfort: some embodiments provide a more comfortable fit with seamless integration and stretchable materials, adapting better to the wearer's body compared to traditional pads. (9) Inconvenience of Pad Replacement: Eliminating the need for frequent pad replacement enhances convenience, allowing the wearer to go about their day without interruptions. (10) Health Risks from Chemicals: By avoiding disposable pads, the wearer reduces exposure to potentially harmful chemicals and synthetic materials, promoting better health. (11) Sweat Management: The breathable and moisture- wicking properties of the fabric help manage sweat, keeping the wearer cool and comfortable even during physical activity. (12) Inadequate Fluid Absorption: The innovative gusset design with multiple absorption zones ensures efficient fluid management, preventing the discomfort of inadequate absorption. (13) Poor Fit: The seamless construction and customizable material options ensure a better fit, preventing issues related to poorly fitting disposable pads. (14) Limited Versatility: some embodiments can be adapted for various clothing types, such as activewear and men’s underwear, offering broader applicability and benefits across different garments.
[0083] Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; and a gusset region integrated into or with the main body portion, wherein the gusset region includes a plurality of fabric -formed protrusions designed to absorb and store bodily fluids, and wherein the garment is constructed using a seamless knitting technique.
[0084] Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region formed of hydrophilic yarn to attract and absorb bodily fluids, wherein the gusset region includes multiple zones with differential knitting structures to optimize fluid absorption and wearer comfort. [0085] Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes both hydrophilic and hydrophobic yarns, the hydrophobic yarns directing bodily fluids towards the hydrophilic yarns for absorption.
[0086] Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes an anti-microbial treatment integrated into the fabric to reduce odor and improve hygiene.
[0087] Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes fabric-formed protrusions shaped as cups or domes to trap and hold bodily fluids, and wherein the protrusions are designed to be non-irritating to the skin. [0088] Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region is coated with a hydrophilic agent on its body-facing side to enhance fluid absorption, and wherein the garment is constructed using a combination of seamless and cut-and-sew techniques.
[0089] Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes a first zone formed of hydrophilic yarn, a second zone formed of hydrophobic yarn, and a third zone formed of anti-microbial yarn, the zones being seamlessly integrated to optimize fluid absorption and hygiene.
[0090] Some embodiments may provide a garment / undergarment / underwear, comprising: a main body portion; a gusset region integrated into the main body portion, wherein the gusset region includes a fabric-formed terry knitting structure in at least one zone to enhance fluid absorption, and wherein the gusset region transitions seamlessly between different knitting structures to provide comfort and functionality.
[0091] Some embodiments may provide an automated or semi-automated method for producing a garment / undergarment / underwear.
[0092] In some embodiments, the production method comprises: knitting a main body portion using a seamless knitting technique; integrating a gusset region into the main body portion during the knitting process; forming the gusset region with a plurality of fabric -formed protrusions designed to absorb and store bodily fluids. [0093] In some embodiments, the production method comprises: knitting a main body portion; switching to hydrophilic yarn when knitting the gusset region to create a fluidabsorbing zone; integrating multiple differential knitting structures within the gusset region to optimize fluid absorption and wearer comfort.
[0094] In some embodiments, the production method comprises: knitting a main body portion; integrating a gusset region into the main body portion; incorporating both hydrophilic and hydrophobic yarns within the gusset region, with hydrophobic yarns directing bodily fluids towards hydrophilic yarns for absorption.
[0095] In some embodiments, the production method comprises: knitting a main body portion; treating the gusset region with an anti-microbial agent integrated into the fabric to reduce odor and improve hygiene; seamlessly integrating the treated gusset region into the main body portion.
[0096] In some embodiments, the production method comprises: knitting a main body portion; forming the gusset region with fabric-formed protrusions shaped as cups or domes to trap and hold bodily fluids; ensuring the protrusions are non-irritating to the skin and seamlessly integrating the gusset region into the main body portion.
[0097] In some embodiments, the production method comprises: knitting a main body portion; coating the gusset region with a hydrophilic agent on its body-facing side to enhance fluid absorption; integrating the gusset region into the main body portion using a combination of seamless knitting and cut-and-sew techniques.
[0098] In some embodiments, the garment / undergarment / underwear may include one or more of the following optional features. (1) The fabric-formed protrusions are dome-shaped or half-sphere shaped, providing enhanced fluid absorption and storage. (2) The gusset region includes hydrophilic yarn to attract and absorb bodily fluids efficiently. (3) The protrusions in the gusset region are arranged in a particular pattern to maximize or improve fluid absorption and distribution. (4) The fabric-formed protrusions are coated with an anti-microbial agent to reduce odor and improve hygiene. (5) The gusset region includes multiple zones with differential knitting structures to optimize fluid management. (6) The fabric-formed protrusions are designed as open cups or hollow cylinders to trap and hold bodily fluids. (7) The gusset region is treated with a hydrophilic coating on its body-facing side to enhance fluid absorption. (8) The seamless knitting technique includes the integration of hydrophobic yarns in the gusset region to prevent fluid leakage. (9) The main body portion and the gusset region are made from a blend of natural and synthetic fibers, providing comfort and durability. (10) The fabric-formed protrusions have a volume of 4 to 15 cubic millimeters to absorb and store fluids without causing irritation. (11) The gusset region includes a transition zone with intermediate knitting structures between the main body portion and the fabric-formed protrusions. (12) The fabric-formed protrusions are elevated relative to the surrounding fabric to enhance fluid storage capacity. (13) The gusset region is designed with a specific pattern, such as flowers or diamonds, to provide aesthetic appeal while maintaining functionality. (14) The gusset region includes a combination of hydrophilic and hydrophobic yarns to balance fluid absorption and repulsion. (15) The fabric -formed protrusions are made from a yarn blend that includes anti-odor properties to maintain freshness throughout the day.
[0099] In some embodiments, the fabric-formed protrusions in the gusset region are domeshaped or half-sphere shaped to enhance fluid absorption and storage. In some embodiments, the method comprises the step of knitting the gusset region using hydrophilic yarn to increase fluid absorption capacity. In some embodiments, the method comprises arranging the fabric- formed protrusions in a specific pattern to maximize fluid distribution and absorption efficiency. In some embodiments, the method comprises applying an anti-microbial treatment to the fabric-formed protrusions to reduce odor and improve hygiene, e method of claim 1, further comprising forming the gusset region with multiple zones, each having differential knitting structures to optimize fluid management. In some embodiments, the fabric-formed protrusions are created as open cups or hollow cylinders to trap and hold bodily fluids effectively. In some embodiments, the method comprises applying a hydrophilic coating to the body-facing side of the gusset region to enhance fluid absorption. In some embodiments, the method comprises integrating hydrophobic yarns into the gusset region to repel fluids and prevent leakage. In some embodiments, the method comprises using a blend of natural and synthetic fibers to knit the main body portion and gusset region for added comfort and durability. In some embodiments, the fabric-formed protrusions are designed with a volume of 4 to 15 cubic millimeters to effectively absorb and store fluids without causing irritation. In some embodiments, the method comprises creating a transition zone in the gusset region with intermediate knitting structures to smoothly integrate the main body portion and fabric-formed protrusions. In some embodiments, the method comprises elevating the fabric-formed protrusions relative to the surrounding fabric to enhance fluid storage capacity. In some embodiments, the method comprises designing the gusset region with a specific aesthetic pattern, such as flowers or diamonds, while maintaining functionality. In some embodiments, the method comprises incorporating a combination of hydrophilic and hydrophobic yarns in the gusset region to balance fluid absorption and repulsion. In some embodiments, the method comprises knitting the fabric-formed protrusions from a yarn blend that includes anti-odor properties to maintain freshness throughout the day.
[00100] Some embodiments may further comprise one or more of the following optional features or components. (1) Integrated Heating Elements: some embodiments may incorporate thin, flexible heating elements into the gusset region to provide warmth during cold weather, enhancing comfort for the wearer. (2) Moisture -Wicking Channels: some embodiments may add moisture-wicking channels within the gusset region that actively guide bodily fluids away from the skin towards the absorption zones, improving dryness and comfort during extended wear. (3) Adjustable Fit Mechanism: some embodiments may incorporate an adjustable fit mechanism, such as drawstrings or elastic bands, within the waistband and leg openings, allowing the wearer to customize the fit for enhanced comfort and support. (4) Cooling Elements: some embodiments may integrate cooling gel packs or phase-change materials in the gusset region to provide a cooling effect, helping to regulate temperature and reduce discomfort during hot weather or physical activity. (5) Enhanced Anti-Odor Technology: some embodiments may utilize advanced anti-odor technology, such as embedded activated charcoal or advanced silver ion treatments, to further neutralize odors and maintain freshness even during heavy perspiration. (6) Biodegradable Materials: some embodiments may develop the garment using biodegradable materials that maintain functionality and comfort but break down naturally over time, offering an even more environmentally friendly option. (7) Built-In Compression Zones: some embodiments may incorporate built-in compression zones in strategic areas of the garment to provide additional support to muscles, reducing fatigue and enhancing performance during physical activities. (8) UV Protection Fabric: some embodiments may use UV-protective fabric in the main body portion of the garment to shield the skin from harmful UV rays, making it suitable for outdoor activities and reducing the risk of sunburn. (9) Antibacterial Silver Threads: some embodiments may integrate antibacterial silver threads throughout the gusset region to provide continuous antimicrobial protection, reducing the risk of infections and promoting better overall hygiene for the wearer. (10) Quick- Dry Technology: some embodiments may incorporate quick-dry technology into the fabric, enabling the garment to dry rapidly after washing, which is particularly useful for active lifestyles or travel. (11) Aromatherapy Fabric Treatment: some embodiments may infuse the fabric with microencapsulated essential oils that release soothing scents over time, providing an additional layer of relaxation and well-being for the wearer. (12) Eco-Friendly Dyeing Process: some embodiments may implement an eco-friendly dyeing process that uses less water and fewer chemicals, ensuring that the garment is not only functional but also environmentally sustainable.
[00101] Some embodiments provide an undergarment for a human wearer, comprising: a groin-covering fabric-region, configured to cover from beneath a groin area of the human wearer; a set of one or more other fabric-regions, configured to cover other, non-groin, areas of the human wearer; wherein an inwardly-facing side of the groin-covering fabric-region has fabric-made protrusions that assist in absorbing bodily fluids of the human wearer.
[00102] In some embodiments, the inwardly-facing side of the groin-covering fabric -region is an only fabric -region of said undergarment which has fabric-made protrusions; and wherein the set of one or more other fabric-regions of said undergarment exclude any such fabric-made protrusions.
[00103] In some embodiments, the fabric-made protrusions of the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises a plurality of fabric-made knitted loops that are inwardly towards the groin and that assist in absorbing bodily fluids of the human wearer.
[00104] In some embodiments, the fabric-made protrusions of the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises a plurality of fabric-made halfsphere structures that are inwardly towards the groin and that assist in absorbing bodily fluids of the human wearer.
[00105] In some embodiments, the fabric-made protrusions of the inwardly-facing side of the groin-covering fabric-region of the undergarment comprises a plurality of miniature fabric- made cup-shaped structures that are inwardly towards the groin and that assist in absorbing bodily fluids of the human wearer.
[00106] In some embodiments, the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises one or more knitted yarns that are hydrophilic yarns that further assist in absorbing bodily fluids of the wearer; wherein the set of one or more other fabricregions of said undergarment exclude any hydrophilic yarns.
[00107] In some embodiments, the inwardly-facing fabric-made protrusions of the groincovering fabric -region of the undergarment are formed of knitted hydrophilic yarns that further assist in absorbing bodily fluids of the wearer.
[00108] In some embodiments, the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises one or more knitted yarns that are pre-treated or pre-coated by an anti-bacterial agent; wherein the set of one or more other fabric -regions of said undergarment exclude any yarns that are pre-treated or pre-coated by an anti-bacterial agent. [00109] In some embodiments, the inwardly-facing fabric-made protrusions of the groincovering fabric-region of the undergarment are formed of one or more knitted yarns that are pre-treated or pre-coated by an anti-bacterial agent.
[00110] In some embodiments, the inwardly-facing side of the groin-covering fabric -region of the undergarment comprises one or more knitted yarns that are pre-treated or pre-coated by an anti-odor agent or by an odor-reducing agent; wherein the set of one or more other fabricregions of said undergarment exclude any yarns that are pre-treated or pre-coated by an antiodor agent or by an odor-reducing agent or by an odor-absorbing agent.
[00111] In some embodiments, the inwardly-facing fabric-made protrusions of the groincovering fabric-region of the undergarment are formed of one or more knitted yarns that are pre-treated or pre-coated by an anti-odor agent or by an odor-reducing agent or by an odorabsorbing agent.
[00112] In some embodiments, the groin-covering fabric -region of the undergarment comprises two sub-regions: (I) a first sub-region, which is an elongated central island fabricregion, that has inwardly-facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer; surrounded by, (II) a second sub-region, which is an elongated frameshaped fabric -region, that lacks any inwardly-facing fabric-made protrusions; wherein the first sub-region, that is surrounded by the second sub-region, together cover the groin area of the human wearer.
[00113] In some embodiments, the second sub-region comprises one or more knitted structures that assist in transporting bodily fluids towards the first sub-region.
[00114] In some embodiments, the second sub-region comprises hydrophilic yarns that repel fluids and that assist in transporting bodily fluids towards the first sub-region.
[00115] In some embodiments, the first sub-region has a first capacity to absorb fluids; and the second sub-region has a second, smaller, capacity to absorb fluids.
[00116] In some embodiments, the first sub-region, which is the elongated central island fabric-region, that has inwardly-facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer, is formed of knitted yarns in a Terry knitting structure; wherein the second sub-region, which is the elongated frame-shaped fabric-region, that lacks any inwardly-facing fabric-made protrusions, is formed of knitted yarns in a non-Terry knitting structure.
[00117] In some embodiments, the groin-covering fabric -region of the undergarment comprises three sub-regions: (I) a first sub-region, which is an elongated central island fabricregion, that has inwardly-facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer; surrounded by, (II) a second sub-region, which is an elongated frameshaped fabric -region, that lacks any inwardly-facing fabric-made protrusions; surrounded by, (III) a third sub-region, which is another elongated frame-shaped fabric-region, that lacks any inwardly-facing fabric-made protrusions; wherein the first sub-region has a first capacity to absorb fluids; wherein the second sub-region has a second capacity to absorb fluids that is smaller than the first capacity; wherein the third sub-region has a third capacity to absorb fluids that is smaller than the second capacity.
[00118] It is noted that the differential capacity to absorb fluids across the different zones (two zones, or three zones), is Not due to their different surface area; but rather, due to each zone being knitted from a different type of yarn(s), and/or due to each zone having or not having a particular knitting structure and/or fabric-made protrusions, and/or due to other structural differences across the two or three zones as described above and Not merely due to the difference is surface areas of those zones.
[00119] In some embodiments, the first sub-region, which is the elongated central island fabric-region, has a first thickness; wherein the second sub-region, which is the elongated frame-shaped fabric -region that surrounds the first sub-region, has a second thickness that is greater than the first thickness; wherein the third sub-region, which is the elongated frameshaped fabric -region that surrounds the second sub-region, has a third thickness that is greater than the second thickness.
[00120] In some embodiments, the first sub-region, which is the elongated central island fabric-region, has a first thickness; wherein the second sub-region, which is the elongated frame-shaped fabric -region that surrounds the first sub-region, has a second thickness that is smaller than the first thickness; wherein the third sub-region, which is the elongated frameshaped fabric-region that surrounds the second sub-region, has a third thickness that is smaller than the second thickness.
[00121] In some embodiments, the first sub-region, which is the elongated central island fabric-region, has yarns that are knitted in accordance with a first knitting structure; wherein the second sub-region, which is the elongated frame-shaped fabric-region that surrounds the first sub-region, has yarns that are knitted in accordance with a second knitting structure that is different from the first knitting structure; wherein the third sub-region, which is the elongated frame-shaped fabric -region that surrounds the second sub-region, has yarns that are knitted in accordance with a third knitting structure that is different from the first knitting structure and that is different from the second knitting structure, to provide a differential level of fluid absorbance across the first, the second, and the third sub-regions. [00122] In some embodiments, the first sub-region, which is the elongated central island fabric-region, is formed of yarns that are knitted in a Terry knitting structure; wherein the third sub-region, which is the elongated frame-shaped fabric -region that surrounds the second subregion, is formed of yarns that are knitted in a non-Terry knitting structure.
[00123] Functions, operations, components and/or features described herein with reference to one or more embodiments, may be combined with, or may be utilized in combination with, one or more other functions, operations, components and/or features described herein with reference to one or more other embodiments, or vice versa.
[00124] While certain features of some embodiments have been illustrated and described herein, many modifications, substitutions, changes, and equivalents may occur to those skilled in the art. Accordingly, the claims are intended to cover all such modifications, substitutions, changes, and equivalents.

Claims

1. An undergarment for a human wearer, comprising: a groin-covering fabric -region, configured to cover from beneath a groin area of the human wearer; a set of one or more other fabric -regions, configured to cover other, non-groin, areas of the human wearer; wherein an inwardly-facing side of the groin-covering fabric -region has fabric-made protrusions that assist in absorbing bodily fluids of the human wearer.
2. The undergarment according to claim 1, wherein the inwardly-facing side of the groin-covering fabric -region is an only fabricregion of said undergarment which has fabric-made protrusions; and wherein the set of one or more other fabric -regions of said undergarment exclude any such fabric-made protrusions.
3. The undergarment according to any one of claims 1-2, wherein the fabric-made protrusions of the inwardly-facing side of the groin-covering fabric-region of the undergarment comprises a plurality of fabric-made knitted loops that are inwardly towards the groin and that assist in absorbing bodily fluids of the human wearer.
4. The undergarment according to any one of claims 1-3, wherein the fabric-made protrusions of the inwardly-facing side of the groin-covering fabric-region of the undergarment comprises a plurality of fabric-made half-sphere structures that are inwardly towards the groin and that assist in absorbing bodily fluids of the human wearer.
5. The undergarment according to any one of claims 1-4, wherein the fabric-made protrusions of the inwardly-facing side of the groin-covering fabric-region of the undergarment comprises a plurality of miniature fabric-made cup-shaped structures that are inwardly towards the groin and that assist in absorbing bodily fluids of the human wearer.
6. The undergarment according to any one of claims 1-5, wherein the inwardly-facing side of the groin-covering fabric-region of the undergarment comprises one or more knitted yarns that are hydrophilic yarns that further assist in absorbing bodily fluids of the wearer; wherein the set of one or more other fabric-regions of said undergarment exclude any hydrophilic yarns.
7. The undergarment according to any one of claims 1-6, wherein the inwardly-facing fabric-made protrusions of the groin-covering fabricregion of the undergarment are formed of knitted hydrophilic yarns that further assist in absorbing bodily fluids of the wearer.
8. The undergarment according to any one of claims 1-7, wherein the inwardly-facing side of the groin-covering fabric-region of the undergarment comprises one or more knitted yarns that are pre-treated or pre-coated by an antibacterial agent; wherein the set of one or more other fabric-regions of said undergarment exclude any yarns that are pre-treated or pre-coated by an anti-bacterial agent.
9. The undergarment according to any one of claims 1-8, wherein the inwardly-facing fabric-made protrusions of the groin-covering fabricregion of the undergarment are formed of one or more knitted yarns that are pre-treated or precoated by an anti-bacterial agent.
10. The undergarment according to any one of claims 1-9, wherein the inwardly-facing side of the groin-covering fabric-region of the undergarment comprises one or more knitted yarns that are pre-treated or pre-coated by an antiodor agent or by an odor-reducing agent; wherein the set of one or more other fabric-regions of said undergarment exclude any yarns that are pre-treated or pre-coated by an anti-odor agent or by an odor-reducing agent.
11. The undergarment according to any one of claims 1-10, wherein the inwardly-facing fabric-made protrusions of the groin-covering fabricregion of the undergarment are formed of one or more knitted yarns that are pre-treated or precoated by an anti-odor agent or by an odor-reducing agent.
12. The undergarment according to any one of claims 1-11, wherein the groin-covering fabric-region of the undergarment comprises two sub-regions:
(I) a first sub-region, which is an elongated central island fabric -region, that has inwardly- facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer; surrounded by,
(II) a second sub-region, which is an elongated frame-shaped fabric -region, that lacks any inwardly-facing fabric-made protrusions; wherein the first sub-region, that is surrounded by the second sub-region, together cover the groin area of the human wearer.
13. The undergarment according to claim 12, wherein the second sub-region comprises one or more knitted structures that assist in transporting bodily fluids towards the first sub-region.
14. The undergarment according to any one of claims 12-13, wherein the second sub-region comprises hydrophilic yarns that repel fluids and that assist in transporting bodily fluids towards the first sub-region.
15. The undergarment according to any one of claims 12-14, wherein the first sub-region has a first capacity to absorb fluids; wherein the second sub-region has a second, smaller, capacity to absorb fluids.
16. The undergarment according to any one of claims 12-15, wherein the first sub-region, which is the elongated central island fabric-region, that has inwardly-facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer, is formed of knitted yarns in a Terry knitting structure; wherein the second sub-region, which is the elongated frame-shaped fabric -region, that lacks any inwardly-facing fabric-made protrusions, is formed of knitted yarns in a non-Terry knitting structure.
17. The undergarment according to any one of claims 1-11, wherein the groin-covering fabric-region of the undergarment comprises three sub-regions:
(I) a first sub-region, which is an elongated central island fabric -region, that has inwardly- facing fabric-made protrusions that assist in absorbing bodily fluids of the human wearer; surrounded by,
(II) a second sub-region, which is an elongated frame-shaped fabric -region, that lacks any inwardly-facing fabric-made protrusions; surrounded by,
(III) a third sub-region, which is another elongated frame-shaped fabric-region, that lacks any inwardly-facing fabric-made protrusions; wherein the first sub-region has a first capacity to absorb fluids; wherein the second sub-region has a second capacity to absorb fluids that is smaller than the first capacity; wherein the third sub-region has a third capacity to absorb fluids that is smaller than the second capacity.
18. The undergarment according to claim 17, wherein the first sub-region, which is the elongated central island fabric -region, has a first thickness; wherein the second sub-region, which is the elongated frame-shaped fabric-region that surrounds the first sub-region, has a second thickness that is greater than the first thickness; wherein the third sub-region, which is the elongated frame-shaped fabric -region that surrounds the second sub-region, has a third thickness that is greater than the second thickness.
19. The undergarment according to claim 17, wherein the first sub-region, which is the elongated central island fabric -region, has a first thickness; wherein the second sub-region, which is the elongated frame-shaped fabric-region that surrounds the first sub-region, has a second thickness that is smaller than the first thickness; wherein the third sub-region, which is the elongated frame-shaped fabric -region that surrounds the second sub-region, has a third thickness that is smaller than the second thickness.
20. The undergarment according to any one of claims 17-19, wherein the first sub-region, which is the elongated central island fabric -region, has yarns that are knitted in accordance with a first knitting structure; wherein the second sub-region, which is the elongated frame-shaped fabric-region that surrounds the first sub-region, has yarns that are knitted in accordance with a second knitting structure that is different from the first knitting structure; wherein the third sub-region, which is the elongated frame-shaped fabric -region that surrounds the second sub-region, has yarns that are knitted in accordance with a third knitting structure that is different from the first knitting structure and that is different from the second knitting structure, to provide a differential level of fluid absorbance across the first, the second, and the third sub-regions.
21. The undergarment according to any one of claims 17-20, wherein the first sub-region, which is the elongated central island fabric-region, is formed of yarns that are knitted in a Terry knitting structure; wherein the third sub-region, which is the elongated frame-shaped fabric -region that surrounds the second sub-region, is formed of yarns that are knitted in a non-Terry knitting structure.
PCT/IL2024/050510 2023-05-29 2024-05-23 Underwear with fluid-capturing fabric-zones and fabric-made protrusions WO2024246891A1 (en)

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US20200040488A1 (en) * 2017-03-23 2020-02-06 Delta Galil Industries Ltd. Clothing articles having encapsulation zones, and system and method of producing such clothing articles
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