WO2024216590A1 - Positive electrode active material, positive electrode sheet, sodium-ion secondary battery, and electronic apparatus - Google Patents
Positive electrode active material, positive electrode sheet, sodium-ion secondary battery, and electronic apparatus Download PDFInfo
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- WO2024216590A1 WO2024216590A1 PCT/CN2023/089543 CN2023089543W WO2024216590A1 WO 2024216590 A1 WO2024216590 A1 WO 2024216590A1 CN 2023089543 W CN2023089543 W CN 2023089543W WO 2024216590 A1 WO2024216590 A1 WO 2024216590A1
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- WIPO (PCT)
- Prior art keywords
- positive electrode
- active material
- electrode active
- peak
- present application
- Prior art date
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- 239000007774 positive electrode material Substances 0.000 title claims description 215
- 229910001415 sodium ion Inorganic materials 0.000 title claims description 111
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 title claims description 108
- 239000003513 alkali Substances 0.000 claims description 53
- 229910052809 inorganic oxide Inorganic materials 0.000 claims description 29
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- 229910052721 tungsten Inorganic materials 0.000 claims description 18
- 238000005056 compaction Methods 0.000 claims description 12
- 238000002411 thermogravimetry Methods 0.000 claims description 12
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 claims description 9
- 238000002329 infrared spectrum Methods 0.000 claims description 7
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052787 antimony Inorganic materials 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 229910052793 cadmium Inorganic materials 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
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- ZKATWMILCYLAPD-UHFFFAOYSA-N niobium pentoxide Chemical compound O=[Nb](=O)O[Nb](=O)=O ZKATWMILCYLAPD-UHFFFAOYSA-N 0.000 claims 2
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the field of electrochemical technology, and in particular to a positive electrode active material, a positive electrode sheet, a sodium ion secondary battery and an electronic device.
- sodium-ion batteries have greater safety advantages than lithium-ion batteries.
- the thermal runaway temperature of sodium-ion batteries is higher than that of lithium-ion batteries, and sodium-ion batteries are more easily passivated and oxidized, and are not easy to produce flammability, which is the main disadvantage of lithium-ion batteries.
- the positive electrode active materials of sodium ion batteries mainly include layered oxides, polyanion compounds, and Prussian blue analogues. Among them, the energy density of layered oxides is the highest among the three and the preparation process is mature. However, the positive electrode active materials synthesized by the existing technology have a high residual alkali content, which will affect the stability of the positive electrode active materials in the air, thereby resulting in a decrease in the gram capacity of the sodium ion battery.
- the present application provides a positive electrode active material, a positive electrode sheet, a sodium ion secondary battery and an electronic device, which are used to reduce the residual alkali content of the positive electrode active material, improve the stability of the positive electrode active material in the air, and thus improve the gram capacity of the sodium ion secondary battery.
- the specific technical solution is as follows:
- the present application provides a positive electrode active material, which includes a layered oxide; in an infrared spectrum obtained by Fourier transform infrared spectroscopy, the positive electrode active material has a first peak, a second peak and a third peak, the wave number range k1 of the first peak is 670cm - 1 ⁇ k1 ⁇ 890cm -1 , the wave number range k2 of the second peak is 1040cm - 1 ⁇ k2 ⁇ 1100cm -1 , and the wave number range k3 of the third peak is 1320cm - 1 ⁇ k3 ⁇ 1530cm -1 ; the peak height h1 of the first peak, the peak height h2 of the second peak and the peak height h3 of the third peak satisfy: 0% ⁇ h1 ⁇ 4 %, 0% ⁇ h2 ⁇ 2 %, 0% ⁇ h3 ⁇ 15 %.
- the surface of the positive electrode active material has a low residual alkali content.
- the sodium ions (Na + ) in the positive electrode active material are less precipitated and the content is higher, which can reduce the loss of irreversible capacity of the sodium ion secondary battery.
- more Na + participates in the deintercalation, and the gram capacity of sodium ion secondary batteries is improved.
- the processing performance and safety performance of sodium ion secondary batteries can be improved.
- 5 g of positive electrode active material is spread on aluminum foil to an area of 100 ⁇ 5 cm2 , and after being flattened with a glass dish, it is placed at a temperature of 25°C and a humidity of 50% for 3 days, and the positive electrode active material satisfies at least one of the following characteristics: (1) the peak height h3 of the third peak satisfies: 0% ⁇ h3 ⁇ 45 %; (2) using thermogravimetric analysis, the positive electrode active material has a weight loss percentage of W T4 %, W T4 ⁇ 3 in the temperature range of 35°C to 400°C, and a weight loss percentage of W T3 %, W T3 ⁇ 1 in the temperature range of 35°C to 120°C; (3) the residual alkali content of the positive electrode active material is W N2 %, W N2 ⁇ 5 .
- the positive electrode active material of the present application has a high structural stability, so that Na + in the positive electrode active material is not easy to precipitate in a humid environment, thereby having a lower content of residual alkali Na 2 CO 3 , which can improve the stability of the positive electrode active material in the air, thus improving the gram capacity of the sodium ion secondary battery.
- the specific surface area of the positive electrode active material is B, 0.2m2/ g ⁇ B ⁇ 0.8m2 /g; or, the residual alkali content of the positive electrode active material is WN1 %, WN1 ⁇ 1.5 . Regulating the specific surface area of the positive electrode active material within the above range is conducive to improving the stability of the positive electrode active material in the air, reducing the residual alkali content of the positive electrode active material, and increasing the gram capacity of the sodium ion secondary battery.
- the molecular formula of the layered oxide is NaxNiaFebMncMdO2
- M includes at least one of Co, Mg, Ca, B, Al, Zr, Ti, W, Mo, Cr, Sr, Y, Cd , Sn, Sb, Ce, Li, K, Zn, La, F, Si or P; wherein 0.1 ⁇ a ⁇ 0.5, 0.1 ⁇ b ⁇ 0.5, 0.1 ⁇ c ⁇ 0.7, 0 ⁇ d ⁇ 0.2, 0.7 ⁇ x ⁇ 1.0.
- the surface of the layered oxide has an inorganic oxide
- the inorganic oxide includes at least one of TiO 2 , Al 2 O 3 , MgO, V 2 O 5 , ZnO, ZrO 2 , RuO 2 , La 2 O 3 , CeO 2 , B 2 O 3 or Nb 2 O 5.
- the inorganic oxides of the above types are selected to be present on at least part of the outer surface of the layered oxide, which is beneficial to reduce the residual alkali content of the positive electrode active material and improve the stability of the positive electrode material in the air, thereby increasing the gram capacity of the sodium ion secondary battery.
- the mass percentage of the inorganic oxide is 0.1% to 0.5% based on the mass of the positive electrode active material.
- the mass percentage of the inorganic oxide is regulated within the above range mainly because the inorganic oxide itself cannot play the role of the active material. If the content is too high, the gram capacity of the active material per unit mass will be reduced, and the normal deintercalation of Na + will be affected. If the content is too low, the purpose of isolating the moisture in the air from contacting the material cannot be achieved.
- the second aspect of the present application provides a positive electrode plate, which includes a positive electrode current collector and a positive electrode active material layer disposed on at least one surface of the positive electrode current collector, wherein the positive electrode active material layer includes the positive electrode active material provided in the first aspect of the present application. Therefore, the positive electrode plate has a lower content of residual alkali and a higher structural stability, and is applied to a sodium ion secondary battery, which is beneficial to improving the gram capacity of the sodium ion secondary battery.
- the compaction density of the positive electrode active material layer is 2.8 g/cm 3 to 3.6 g/cm 3.
- the compaction density of the positive electrode active material layer is adjusted within the above range, so that the positive electrode active material layer can provide higher energy density, better cycle performance and rate performance on the basis of higher compaction density.
- the third aspect of the present application provides a sodium ion secondary battery, which includes the positive electrode sheet provided in the second aspect of the present application. Therefore, the sodium ion secondary battery has a higher gram capacity.
- the fourth aspect of the present application provides an electronic device, which includes the sodium ion secondary battery provided by the third aspect of the present application. Therefore, the electronic device has a higher gram capacity.
- the present application provides a positive electrode active material, a positive electrode plate, a sodium ion secondary battery and an electronic device, wherein the positive electrode active material comprises a layered oxide; in an infrared spectrum obtained by Fourier transform infrared spectroscopy, the positive electrode active material has a first peak, a second peak and a third peak, the wave number range k1 of the first peak is 670cm - 1 ⁇ k1 ⁇ 890cm -1 , the wave number range k2 of the second peak is 1040cm - 1 ⁇ k2 ⁇ 1100cm -1 , and the wave number range k3 of the third peak is 1320cm - 1 ⁇ k3 ⁇ 1530cm -1 ; the peak height h1 of the first peak, the peak height h2 of the second peak and the peak height h3 of the third peak satisfy: 0% ⁇ h1 ⁇ 4 %, 0% ⁇ h2 ⁇ 2 %, 0% ⁇ h3 ⁇ 15%; the positive electrode active material of the
- FIG1 is a Fourier transform infrared spectroscopy (FTIR) test diagram of the positive electrode active materials in Example 2-2 and Comparative Example 3;
- FTIR Fourier transform infrared spectroscopy
- FIG. 2 is a thermogravimetric analysis (TG) test diagram of the positive electrode active materials in Example 2-2 and Comparative Example 3.
- the positive electrode active materials synthesized by the prior art have a high residual alkali content.
- the high residual alkali content of the positive electrode active materials will bring many negative effects to the sodium ion secondary battery.
- a large amount of alkaline oxides on the surface of the positive electrode active material (such as the residual alkali Na 2 CO 3 mentioned below) will absorb water and cause the positive electrode slurry to form a jelly-like state, thereby affecting the coating.
- the alkaline oxides on the surface of the positive electrode active material will increase the loss of the irreversible capacity of the sodium ion secondary battery and deteriorate the cycle performance of the sodium ion secondary battery.
- the residual alkali Na 2 CO 3 on the surface of the positive electrode active material will react with the electrolyte to generate CO 2 , which will cause the sodium ion secondary battery to The secondary battery will swell, which is not conducive to the cycle performance and safety and reliability of the sodium ion secondary battery.
- the present application provides a positive electrode active material, which includes a layered oxide; in an infrared spectrum obtained by Fourier transform infrared spectroscopy, the positive electrode active material has a first peak, a second peak and a third peak, the wave number range k1 of the first peak is 670cm - 1 ⁇ k1 ⁇ 890cm -1 , the wave number range k2 of the second peak is 1040cm - 1 ⁇ k2 ⁇ 1100cm -1 , and the wave number range k3 of the third peak is 1320cm - 1 ⁇ k3 ⁇ 1530cm -1 ; the peak height h1 of the first peak, the peak height h2 of the second peak and the peak height h3 of the third peak satisfy: 0% ⁇ h1 ⁇ 4 %, 0% ⁇ h2 ⁇ 2 %, 0% ⁇ h3 ⁇ 15 %.
- h1 is 0.1%, 1%, 2%, 3%, 4% or any value between any two of the above numerical ranges.
- h2 is 0.1%, 0.5%, 1%, 1.5%, 2% or any value between any two of the above numerical ranges.
- h3 is 0.1%, 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15% or any value between any two of the above numerical ranges.
- the first peak and the second peak represent the fingerprint peaks of CO32-
- the third peak represents the antisymmetric stretching vibration peak of CO32- .
- the positive electrode active material has the first peak, the second peak and the third peak in the wave number ranges k1 , k2 and k3, respectively, indicating that there is residual alkali Na2CO3 on the surface of the positive electrode active material.
- the peak height h3 of the antisymmetric stretching vibration peak of CO32- i.e., the third peak
- the surface of the positive electrode active material of the present application has a lower content of residual alkali Na2CO3 .
- the positive electrode active material has high stability in the air, and the loss of irreversible capacity of the sodium ion secondary battery can be reduced. More Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved. In addition, the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
- the peak height h1 of the first peak is the transmittance difference between the apex and the baseline of the first peak
- the peak height h2 of the second peak is the transmittance difference between the apex and the baseline of the second peak
- the peak height h3 of the third peak is the transmittance difference between the apex and the baseline of the third peak.
- 5 g of the positive electrode active material is spread on aluminum foil to an area of 100 ⁇ 5 cm 2 , and after being flattened with a glass dish, it is placed under the conditions of a temperature of 25°C and a humidity of 50% for 3 days, and the peak height h 3 of the third peak satisfies: 0% ⁇ h 3 ⁇ 45%.
- h 3 is 0.1%, 2%, 4%, 6%, 8%, 10%, 12%, 14%, 16%, 18%, 20%, 25%, 30%, 35%, 40%, 45% or any value between any two of the above numerical ranges.
- the peak height h 3 of the third peak is within the above range of the present application, indicating that the positive electrode active material of the present application has a higher structural stability, so that Na + in the positive electrode active material is not easy to precipitate in a humid environment, so that the material placed in a humid environment has a lower content of residual alkali Na 2 CO 3 . In this way, the positive electrode active material has good stability in the air.
- the loss of irreversible capacity of the sodium ion secondary battery can be reduced, more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved.
- the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
- 5 g of positive electrode active material is spread on aluminum foil to an area of 100 ⁇ 5 cm 2 , and after being flattened with a glass dish, it is placed at a temperature of 25°C and a humidity of 50% for 3 days.
- Thermogravimetric analysis is performed, and the positive electrode active material has a weight loss percentage of W T4 %, W T4 ⁇ 3 in the temperature range of 35°C to 400°C, and a weight loss percentage of W T3 %, W T3 ⁇ 1 in the temperature range of 35°C to 120°C.
- W T4 is 0.1, 0.5, 1, 1.5, 2, 2.5, 3, or any value between any two of the above numerical ranges.
- W T3 is 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 0.99, or any value between any two of the above numerical ranges.
- the weight loss percentages W T3 % and W T4 % under different conditions are within the above ranges. This is because the positive electrode active material absorbs less water in a humid environment, and the degree of degradation of the positive electrode active material caused by the reaction between the positive electrode active material and water is reduced, which is further reflected in the reduction of the weight loss percentage from 35°C to 400°C or from 35°C to 120°C, indicating that the positive electrode active material of the present application has a higher structural stability.
- the positive electrode active material with higher structural stability has a lower possibility of alkali metal ions (such as Na +, etc.) being released and H + /H 2 O being embedded when it is exposed to air, thereby reducing the risk of capacity decline and impaired ion transport. Therefore, the Na + content in the positive electrode active material is relatively high.
- the irreversible capacity loss of the sodium ion secondary battery can be reduced, more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is increased.
- the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
- 5g of positive electrode active material is spread on aluminum foil to an area of 100 ⁇ 5cm2 , and after being flattened with a glass dish, it is placed at a temperature of 25°C and a humidity of 50% for 3 days, and the residual alkali content of the positive electrode active material is WN2 %, WN2 ⁇ 5 .
- WN2 is 0.1, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5 or any value between any two of the above numerical ranges. It shows that the positive electrode active material after humidity treatment after preparation also has a lower content of residual alkali, which can explain that the positive electrode active material has a higher structural stability.
- the positive electrode active material is exposed to a humid environment, the amount of alkali metal ions released is small and the area of reaction on its surface is small, so that the positive electrode active material has a lower content of residual alkali.
- the surface of the positive electrode active material has a lower residual alkali content. In this way, less Na + is precipitated in the positive electrode active material and the content is higher, which can reduce the loss of irreversible capacity of the sodium ion secondary battery. More Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved.
- the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
- the specific surface area of the positive electrode active material is B, 0.2m 2 /g ⁇ B ⁇ 0.8m 2 /g.
- the value of B is 0.2m 2 /g, 0.3m 2 /g, 0.4m 2 /g, 0.5m 2 /g, 0.6m 2 /g, 0.7m 2 /g, 0.8m 2 /g or any value between any two of the above numerical ranges.
- the residual alkali content on the surface of the positive electrode active material can be reduced.
- the positive electrode active material of the present application is applied to a sodium ion secondary battery, the reaction between the positive electrode active material and moisture and carbon dioxide in the air can be reduced, and the gram capacity of the sodium ion secondary battery can be increased.
- the molecular formula of the layered oxide is NaxNiaFebMncMdO2 , where M includes at least one of Co, Mg, Ca, B, Al, Zr, Ti, W, Mo, Cr, Sr, Y, Cd , Sn, Sb, Ce, Li, K, Zn, La, F, Si or P; wherein 0.1 ⁇ a ⁇ 0.5, 0.1 ⁇ b ⁇ 0.5, 0.1 ⁇ c ⁇ 0.7, 0 ⁇ d ⁇ 0.2, 0.7 ⁇ x ⁇ 1.0.
- the layered oxide of the above type has high structural stability, low residual alkali content on its surface, high Na + content, more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved.
- the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
- the layered oxide is at least one of a single-crystal layered oxide or a polycrystalline layered oxide.
- inorganic oxides exist on at least part of the outer surface of the layered oxide, and the inorganic oxides include at least one of TiO 2 , Al 2 O 3 , MgO, V 2 O 5 , ZnO, ZrO 2 , RuO 2 , La 2 O 3 , CeO 2 , B 2 O 3 or Nb 2 O 5. It is understood that in some embodiments of the present application, inorganic oxides exist on part of the outer surface of the layered oxide; in other embodiments of the present application, inorganic oxides exist on the entire outer surface of the layered oxide, that is, the inorganic oxides completely cover the layered oxide.
- the selection of the above-mentioned types of inorganic oxides to exist on at least part of the outer surface of the layered oxide can reduce the area of contact between the layered oxide surface and the air, and reduce the precipitation of Na + in the positive electrode active material; and the lattice defects in the positive electrode active material can be reduced to improve the structural stability of the positive electrode active material and reduce the precipitation of Na + in the positive electrode active material in a humid environment. In this way, the residual alkali content on the surface of the positive electrode active material is further reduced, and the Na + content in the positive electrode active material is relatively high.
- the loss of irreversible capacity of the sodium ion secondary battery can be further reduced, and more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is further improved.
- the cycle performance, processing performance, and safety and reliability of the sodium ion secondary battery can be improved.
- the mass percentage of the inorganic oxide is 0.1% to 0.5% based on the mass of the positive electrode active material.
- the mass percentage of the inorganic oxide is 0.1%, 0.2%, 0.3%, 0.4%, 0.5% or any value between any two of the above numerical ranges.
- the layered oxide with inorganic oxide on the outer surface is an O3-type layered oxide.
- the O3-type layered oxide has a high Na + content, which is conducive to more Na + participating in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is further improved.
- the present application has no particular limitation on the average particle size Dv50 of the inorganic oxide, as long as the purpose of the present application can be achieved.
- the average particle size Dv50 of the inorganic oxide is 10 nm to 500 nm.
- the positive electrode active material has a weight loss percentage of W T2 %, W T2 ⁇ 0.2 in the temperature range of 35°C to 400°C, and a weight loss percentage of W T1 %, W T1 ⁇ 0.1 in the temperature range of 35°C to 120°C.
- the residual alkali content of the positive electrode active material is W N1 %, W N1 ⁇ 1.5.
- W N1 is 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or any value between any two of the above numerical ranges. It shows that the positive electrode active material in the state without humidity treatment after preparation has a lower content of residual alkali. When the positive electrode active material is applied to a sodium ion secondary battery, the surface of the positive electrode active material has a lower residual alkali content.
- the preparation method of the positive electrode active material includes but is not limited to the following steps: preparing raw materials according to the stoichiometric ratio of the layered oxide molecular formula NaxNiaFebMncMdO2 to be prepared, grinding the raw materials FebMncMd ( OH ) 2 and Na2CO3 uniformly, calcining at 800 °C to 1000°C for 10h to 14h, and crushing after natural cooling to obtain the layered oxide NaxNiaFebMncMdO2 , which is recorded as Fresh state.
- the preparation method of the positive electrode active material may include but is not limited to the following steps: (1) preparing raw materials Fe b Mn c M d (OH) 2 and Na 2 CO 3 according to the stoichiometric ratio of the layered oxide molecular formula Na x Ni a Fe b Mn c M d O 2 to be prepared, grinding the raw materials evenly, calcining them at 800° C. to 1000° C.
- step (1) mixing the layered oxide Na x Ni a Fe b Mn c M d O 2 prepared in step (1) with an inorganic oxide in a mass percentage ratio of (99.5% to 99.9%): (0.1% to 0.5%), sintering them at 500° C. to 700° C. for 5 h to 7 h, and crushing them to obtain a layered oxide having an inorganic oxide on at least a portion of its outer surface, which is recorded as a Fresh state.
- the present application has no particular restrictions on the types of raw materials, as long as the positive electrode active material of the present application can be prepared and the purpose of the present application can be achieved.
- the raw materials include but are not limited to Na 2 CO 3 , and at least one of NaHCO 3 or NaOH.
- the present application has no particular limitation on the average particle size Dv50 of the raw material Fe b Mn c M d (OH) 2 , as long as the purpose of the present application can be achieved.
- the average particle size Dv50 of the raw material is 2 ⁇ m to 15 ⁇ m.
- the residual alkali content of the positive electrode active material and the structural stability of the positive electrode active material can be regulated by controlling the Na/TM ratio, the type of TM, the calcination temperature and time, and the sintering temperature and time in the positive electrode active material.
- the structural stability of the positive electrode active material is improved, Na + is not easy to precipitate in a humid environment, and the residual alkali content of the positive electrode active material after humidity treatment is reduced.
- the weight loss percentage of the positive electrode active material is also reduced.
- TM includes at least one of the metal elements Ni, Fe, Mn, Co, Mg, Ca, B, Al, Zr, Ti, W, Mo, Cr, Sr, Y, Cd, Sn, Sb, Ce, Li, K, Zn, La, F, Si or P.
- the present application has no particular restrictions on the method for regulating the specific surface area of the positive electrode active material, as long as the purpose of the present application can be achieved.
- the specific surface area of the positive electrode active material can be regulated by regulating the average particle size Dv50 of the raw materials used to prepare the positive electrode active material.
- Dv50 means the particle size at which the volume accumulation reaches 50% from the small particle size side in the volume-based particle size distribution.
- the present application has no particular restrictions on the test method of Dv50, and it can be measured by a test method known in the art, for example, by a laser particle size analyzer.
- the second aspect of the present application provides a positive electrode plate, which includes a positive electrode current collector and a positive electrode active material layer arranged on at least one surface of the positive electrode current collector, and the positive electrode active material layer includes the positive electrode active material provided in the first aspect of the present application. Since the surface of the positive electrode active material provided in the first aspect of the present application has a low residual alkali content, and the positive electrode active material has a high content of Na + , the positive electrode plate is applied to a sodium ion secondary battery, and more Na + participates in the intercalation and deintercalation process of the sodium ion secondary battery, so that the gram capacity of the sodium ion secondary battery is improved. In addition, the sodium ion secondary battery has good cycle performance, processing performance and safety and reliability.
- positive electrode active material layer disposed on at least one surface of the positive electrode current collector refers to a positive electrode active material layer disposed on one surface of the positive electrode current collector, or a positive electrode active material layer disposed on both surfaces of the positive electrode current collector.
- the “surface” may be a partial surface or the entire surface of the negative electrode current collector.
- the compaction density of the positive electrode active material layer is 2.8 g/cm 3 to 3.6 g/cm 3.
- the compaction density of the positive electrode active material layer is 2.8 g/cm 3 , 2.9 g/cm 3 , 3.0 g/cm 3 , 3.1 g/cm 3 , 3.2 g/cm, 3.3 g/cm 3 , 3.4 g/cm 3 , 3.5 g/cm 3 , 3.6 g/cm 3 or any value between any two of the above numerical ranges.
- the compaction density of the positive electrode active material layer is regulated within the above range, so that the positive electrode active material layer can provide a higher energy density, better cycle performance and rate performance on the basis of having a higher strength.
- the sodium ion secondary battery has a higher energy density and good processing performance, safety performance, cycle performance and rate performance.
- the present application has no particular restrictions on the method for regulating the compaction density of the positive electrode active material layer, as long as the purpose of the present application can be achieved. For example, it can be achieved by regulating the pressure during the cold pressing of the positive electrode sheet, adjusting the type or average particle size of the positive electrode active material, etc.
- the present application has no particular restrictions on the size of the above pressure, as long as the purpose of the present application can be achieved. For example, the pressure is 40t to 80t.
- the present application has no particular restrictions on the type of positive electrode current collector, as long as the purpose of the present application can be achieved.
- the electrode current collector may include aluminum foil, aluminum alloy foil, or the like.
- the thickness of the positive current collector and the positive active material layer there is no particular restriction on the thickness of the positive current collector and the positive active material layer, as long as the purpose of the present application can be achieved.
- the thickness of the positive current collector is 5 ⁇ m to 20 ⁇ m, preferably 6 ⁇ m to 18 ⁇ m.
- the thickness of the positive active material layer is 30 ⁇ m to 120 ⁇ m.
- the positive active material layer may also include a positive electrode conductor and a positive electrode binder.
- the present application does not particularly limit the types of positive electrode conductors and positive electrode binders in the positive electrode active material layer, as long as the purpose of the present application can be achieved.
- the present application does not particularly limit the mass ratio of the positive active material, positive electrode conductor, and positive electrode binder in the positive electrode active material layer, and those skilled in the art can choose according to actual needs, as long as the purpose of the present application can be achieved.
- the mass ratio of the positive active material, the positive electrode conductor, and the positive electrode binder in the positive electrode active material layer is (90-98): (0.5-5): (0.5-5).
- the third aspect of the present application provides a sodium ion secondary battery, which includes the positive electrode sheet provided in the second aspect of the present application. Therefore, the sodium ion secondary battery has a higher gram capacity.
- the sodium ion secondary battery of the present application also includes a negative electrode plate and a diaphragm, and the diaphragm is arranged between the positive electrode plate and the negative electrode plate to separate the positive electrode plate and the negative electrode plate, prevent internal short circuit of the electrochemical device, allow electrolyte ions to pass freely, and do not affect the electrochemical charge and discharge process.
- the present application has no special restrictions on the negative electrode sheet, as long as the purpose of the present application can be achieved.
- the negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer disposed on at least one surface of the negative electrode current collector.
- the present application has no special restrictions on the negative electrode current collector, as long as the purpose of the present application can be achieved.
- the negative electrode current collector may include aluminum foil, aluminum alloy foil, copper foil, copper alloy foil, nickel foil, stainless steel foil, titanium foil, foam nickel or foam copper, etc.
- the negative electrode active material layer of the present application includes a negative electrode active material, and the present application has no special restrictions on the type of negative electrode active material, as long as the purpose of the present application can be achieved.
- the negative electrode active material may include but is not limited to at least one of hard carbon, soft carbon, sodium metal or bismuth metal.
- the thickness of the negative electrode current collector and the negative electrode active material layer there is no special restriction on the thickness of the negative electrode current collector and the negative electrode active material layer, as long as the purpose of the present application can be achieved.
- the thickness of the negative electrode current collector is 6 ⁇ m to 10 ⁇ m
- the thickness of the negative electrode active material layer is 30 ⁇ m to 130 ⁇ m.
- the negative electrode active material layer may also include at least one of a negative electrode conductive agent or a thickener. The present application does not particularly limit the types of the negative electrode conductive agent and the thickener, as long as the purpose of the present application can be achieved.
- the present application does not particularly limit the mass ratio of the negative electrode active material, the negative electrode conductive agent, the thickener, and the negative electrode binder in the negative electrode active material layer, as long as the purpose of the present application can be achieved.
- the mass ratio of the negative electrode active material, the negative electrode conductive agent, the thickener, and the negative electrode binder in the negative electrode active material layer is (90-98): (0-5): (0.5-1.5): (0.5-5).
- the material of the diaphragm may include but is not limited to polyethylene (PE), polypropylene (PP)-based polyolefins (PO), polyester (e.g., polyethylene terephthalate (PET) film), cellulose, polyimide (PI), polyamide (PA), spandex or aramid.
- the type of diaphragm may include woven membranes, nonwoven membranes, microporous membranes, composite membranes, rolled membranes or spun membranes. One less.
- the sodium ion battery of the present application further includes a packaging bag and an electrolyte, and the electrolyte, the positive electrode sheet, the separator and the negative electrode sheet are contained in the packaging bag.
- the present application has no particular restrictions on the packaging bag and the electrolyte, and can be packaging bags and electrolytes known in the art, as long as the purpose of the present application can be achieved.
- the packaging bag can be an aluminum plastic film or stainless steel, an aluminum shell, or a steel shell.
- the electrolyte can include a sodium salt and a non-aqueous solvent.
- the sodium salt can include but is not limited to at least one of NaPF 6 , NaClO 4 , NaBF 4 , NaNO 3 , NaSCN, NaCN, NaAsF 6 , NaCF 3 CO 2 , NaSbF 6 , NaC 6 HsCO 2 , Na(CH 3 )C 6 H 4 SO 3 , NaHSO 4 or NaB(C 6 Hs) 4.
- the non-aqueous solvent can be at least one of a carbonate compound, a carboxylate compound, an ether compound or other organic solvents.
- the above-mentioned carbonate compound may include but is not limited to at least one of a linear carbonate compound, a cyclic carbonate compound or a fluorinated carbonate compound.
- the above-mentioned linear carbonate compound may include but is not limited to at least one of dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), methyl propyl carbonate (MPC), ethyl propyl carbonate (EPC) or ethyl methyl carbonate (MEC).
- the cyclic carbonate compound may include but is not limited to at least one of ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC) or vinyl ethylene carbonate (VEC).
- the fluorinated carbonate compound may include, but is not limited to, at least one of fluoroethylene carbonate (FEC), 1,2-difluoroethylene carbonate, 1,1-difluoroethylene carbonate, 1,1,2-trifluoroethylene carbonate, 1,1,2,2-tetrafluoroethylene carbonate, 1-fluoro-2-methylethylene carbonate, 1-fluoro-1-methylethylene carbonate, 1,2-difluoro-1-methylethylene carbonate, 1,1,2-trifluoro-2-methylethylene carbonate, or trifluoromethylethylene carbonate.
- FEC fluoroethylene carbonate
- the above-mentioned carboxylate compound may include, but is not limited to, at least one of methyl formate, methyl acetate, ethyl acetate, n-propyl acetate, tert-butyl acetate, methyl propionate, ethyl propionate, propyl propionate, ⁇ -butyrolactone, decalactone, valerolactone, mevalonolactone, or caprolactone.
- the above-mentioned ether compound may include but is not limited to at least one of dibutyl ether, tetraethylene glycol dimethyl ether, diethylene glycol dimethyl ether, 1,2-dimethoxyethane, 1,2-diethoxyethane, ethoxymethoxyethane, 2-methyltetrahydrofuran or tetrahydrofuran.
- the above-mentioned other organic solvents may include but are not limited to at least one of dimethyl sulfoxide, 1,2-dioxolane, cyclopentane, methyl cyclopentane, 1,3-dimethyl-2-imidazolidinone, N-methyl-2-pyrrolidone, formamide, dimethylformamide, acetonitrile, trimethyl phosphate, triethyl phosphate, trioctyl phosphate or phosphate.
- the preparation steps of the sodium ion battery of the present application may also include but are not limited to the following steps: stacking the positive electrode sheet, the separator and the negative electrode sheet in sequence, and winding, folding and other operations as needed to obtain an electrode assembly with a wound structure, placing the electrode assembly in a packaging bag, injecting the electrolyte into the packaging bag and sealing it to obtain a sodium ion battery; or, stacking the positive electrode sheet, the separator and the negative electrode sheet in sequence, and then fixing the four corners of the entire stacked structure with tape to obtain an electrode assembly with a stacked structure, placing the electrode assembly in a packaging bag, injecting the electrolyte into the packaging bag and sealing it to obtain a sodium ion battery.
- the fourth aspect of the present application provides an electronic device, which includes the sodium ion secondary battery provided by the third aspect of the present application. Therefore, the electronic device has a higher gram capacity.
- the electronic device of the present application is not particularly limited, and it can be any electronic device known in the prior art.
- electronic devices may include, but are not limited to, laptop computers, pen-type computers, mobile computers, electronic book players, portable phones, portable fax machines, portable copiers, portable printers, head-mounted stereo headphones, video recorders, LCD televisions, portable cleaners, portable CD players, mini-discs, transceivers, electronic notepads, calculators, memory cards, portable recorders, radios, backup power supplies, motors, cars, motorcycles, power-assisted bicycles, bicycles, lighting fixtures, toys, game consoles, clocks, power tools, flashlights, cameras, large household batteries, and sodium-ion capacitors.
- the reference standard is GB/T 21186-2007 National Standard for Fourier Transform Infrared Spectrometer.
- the positive active materials (fresh state) of each embodiment and comparative example are irradiated with light waves with a wavelength of 2.5 ⁇ m to 25 ⁇ m and a frequency of 4000 cm -1 to 400 cm -1 to induce the absorption spectrum produced by the intramolecular vibration and rotation energy level transition.
- the specific surface area of the positive electrode active materials (fresh state) in the examples and comparative examples was tested by nitrogen adsorption/desorption method using a specific surface area analyzer (TristarII3020M). The specific test was performed in accordance with the national standard GB/T19587-2017.
- thermogravimetric analyzer was used to test the change in mass of the positive electrode active material with temperature. The test was based on JY_T0589.1-2020/JY_T0589.4-2020/JY_T0589.5-2020 "General Rules for Thermal Analysis Methods".
- the residual alkali content in the positive electrode active material can be obtained by extracting Na 2 CO 3 and NaOH from the positive electrode active material, filtering and testing the filtrate by potentiometric titration.
- NaHCO 3 +HCl NaCl+H 2 CO 3 .
- samples are the positive electrode active materials in the Fresh state and the A2 state of each embodiment or comparative example.
- the positive active material powders of each embodiment or comparative example in the Fresh state and the A2 state are mixed with the conductive agent conductive carbon black and the binder polyvinylidene fluoride (PVDF) in a mass ratio of 8:1:1, and N-methylpyrrolidone (NMP) is added to grind into a slurry with a solid content of 72wt%, coated on aluminum foil, the coating thickness is 200 ⁇ m, placed in a vacuum oven to dry, and then cut into pieces.
- PVDF polyvinylidene fluoride
- NMP N-methylpyrrolidone
- a metal sodium sheet as the counter electrode, 1mol/L NaPF 6 dissolved in a PC solvent to obtain a solution as an electrolyte, glass fiber as a diaphragm, assembled into a CR2032 button cell, and the assembly of the button cell is carried out in a glove box filled with argon.
- the assembled button cell is subjected to a constant current charge and discharge test on a blue electric test system, with a current density of 10mA/g and a charge and discharge voltage window of 2.0V to 4.0V, and the gram capacity of the Fresh state and the A2 state is obtained by testing respectively.
- F-state positive electrode sheet Preparation of positive electrode sheet using F-state layered oxide (hereinafter referred to as F-state positive electrode sheet):
- the above-prepared F-state layered oxide Na 0.95 Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 O 2 is used as a positive electrode active material and mixed with a positive electrode conductive agent conductive carbon black (Super P) and a positive electrode binder polyvinylidene fluoride (PVDF, molecular weight 1000000 to 110000) in a mass ratio of 80:10:10, and N-methylpyrrolidone (NMP) is added as a solvent, and stirred thoroughly to obtain a positive electrode slurry with a solid content of 72wt% and a uniform system.
- Super P positive electrode conductive agent conductive carbon black
- PVDF positive electrode binder polyvinylidene fluoride
- NMP N-methylpyrrolidone
- the positive electrode slurry is evenly coated on one surface of a positive electrode current collector aluminum foil with a thickness of 10 ⁇ m, and dried at 85°C to obtain a positive electrode sheet coated with a positive electrode active material layer on one side. Afterwards, the above steps are repeated on the other surface of the aluminum foil to obtain a positive electrode sheet coated with a positive electrode active material layer on both sides. After cold pressing, cutting, slitting, and drying at 85°C under vacuum for 4 hours, a positive electrode sheet with a specification of 74mm ⁇ 851mm was obtained for use. The thickness of the positive electrode sheet was 140 ⁇ m.
- the negative electrode active material hard carbon, the negative electrode binder styrene butadiene rubber (SBR, weight average molecular weight 200000 to 1000000), and the thickener sodium carboxymethyl cellulose (CMCNa) are mixed in a mass ratio of 97:2:1, and then deionized water is added as a solvent, and the mixture is stirred thoroughly to obtain a negative electrode slurry with a solid content of 40wt% and a uniform system.
- the negative electrode slurry is evenly coated on one surface of a negative electrode current collector aluminum foil with a thickness of 10 ⁇ m, and dried at 70°C to obtain a negative electrode sheet with a single-sided coating of a negative electrode active material layer.
- the above steps are repeated on the other surface of the aluminum foil to obtain a negative electrode sheet with a double-sided coating of a negative electrode active material layer.
- After cold pressing, cutting, and slitting it is dried at 120°C under vacuum conditions for 12h to obtain a negative electrode sheet with a specification of 76mm ⁇ 867mm for standby use.
- the thickness of the negative electrode sheet is 240 ⁇ m.
- ethylene carbonate (EC) and diethyl carbonate (DEC) were mixed at a mass ratio of 50:50 and stirred thoroughly, and then sodium hexafluorophosphate (NaPF 6 ) was added and mixed evenly to obtain an electrolyte solution, wherein the concentration of the sodium salt in the electrolyte solution was 1 mol/L.
- the positive electrode sheet, separator and negative electrode sheet in F state are stacked in order, so that the separator is between the positive electrode sheet and the negative electrode sheet in F state to play an isolating role, and the sheets are stacked to obtain an electrode assembly.
- the electrode assembly is placed in an aluminum-plastic film packaging bag, and after dehydration at 150°C, the above electrolyte is injected, and a sodium ion battery is obtained through vacuum packaging, standing, formation, degassing, shaping, capacity testing and other process flows.
- Example 1-1 Except for adjusting the corresponding preparation parameters according to Table 1, the rest is the same as Example 1-1.
- Example 1-4 The rest is the same as Example 1-4.
- Example 2-1 Except for adjusting the corresponding preparation parameters according to Table 3, the rest is the same as Example 2-1.
- Example 1-1 Except for adjusting the relevant preparation parameters according to Table 1, the rest is the same as Example 1-1.
- Example 1-1 Except for adjusting the relevant preparation parameters according to Table 3, the rest is the same as Example 1-1.
- the peak height h3 of the third peak is less than or equal to 45%
- the residual alkali content of the layered oxide in the A2 state is less
- the weight loss percentage of the layered oxide in the A2 state measured by thermogravimetric analysis is low, WT3 % ⁇ 1%, WT4 % ⁇ 3%, indicating that the positive active material of the embodiment of the present application has a lower residual alkali content in both the F state and the A2 state, and the positive active material of the embodiment of the present application has an even lower residual alkali content in the A2 state, and the Na + in the positive active material is not easy to precipitate in a humid environment, and it has a higher stability in the air, so that the sodium ion secondary battery has a higher gram capacity, indicating that the gram capacity of the sodium ion secondary battery is improved.
- the positive active material in the comparative example has a higher residual alkali content in both the F state and the A2 state, especially the residual alkali content in the A2 state is higher, indicating that the positive active material of the comparative example has poor stability in the air, and the sodium ion secondary battery of the comparative example has a lower gram capacity when using the positive active material in the A2 state.
- Figure 1 shows the infrared spectra of the positive electrode active materials in Example 2-2 and Comparative Example 3 in the Fresh state and the A2 state
- Figure 2 shows the thermogravimetric analysis test diagram of the positive electrode active materials in Example 2-2 and Comparative Example 3 in the Fresh state and the A2 state.
- Example 2-2 Example 2-8 to Example 2-12 and Comparative Example 3 that the positive electrode active material containing the layered oxide of the present application has a lower residual alkali content and a lower weight loss percentage in both the F state and the A2 state, indicating that the positive electrode active material of the embodiments of the present application has a lower residual alkali content and a higher structural stability, and the sodium ion secondary battery using the positive electrode active material of the present application has a higher gram capacity.
- the type of inorganic oxide usually affects the gram capacity of the sodium ion secondary battery. From Example 2-1 to Example 2-3, it can be seen that the positive electrode active material with the type of inorganic oxide within the scope of this application has a lower residual alkali content and a lower weight loss percentage, and the sodium ion secondary battery has a higher gram capacity.
- the content of inorganic oxide usually affects the gram capacity of sodium ion secondary batteries. From Examples 2-2, 2-4 to 2-7, it can be seen that the positive electrode active material with an inorganic oxide content within the range of this application has a lower The residual alkali content and the lower weight loss percentage make the sodium ion secondary battery have a higher gram capacity.
- the type of layered oxide usually affects the gram capacity of the sodium ion secondary battery. It can be seen from Examples 2-2, 2-8 to 2-12 that the positive electrode active material of the layered oxide within the scope of the present application has a lower residual alkali content and a lower weight loss percentage, and the sodium ion secondary battery has a higher gram capacity.
- the specific surface area of the layered oxide usually affects the gram capacity of the sodium ion secondary battery. It can be seen from Example 2-2, Example 2-13 to Example 2-16 that the positive electrode active material with a specific surface area of the layered oxide within the scope of this application has a lower residual alkali content and a lower weight loss percentage, and the sodium ion secondary battery has a higher gram capacity.
- the specific surface area of the positive electrode active material is strongly correlated with the particle size. The larger the particle, the smaller the specific surface area. In general, the larger the Dv50, the smaller the specific surface area. The smaller the specific surface area, the smaller the contact area between the moisture in the environment and the positive electrode active material.
- the positive electrode active material is less likely to absorb water under humidity treatment conditions, and Na + is not easy to precipitate from the bulk phase, so that the degree of deterioration of the positive electrode active material is lower and the gram capacity is higher.
- the larger the particle the lower the gram capacity, mainly because the larger the particle, the longer the migration path of Na + , which is manifested as a decrease in gram capacity.
- the compaction density of the positive electrode active material layer usually affects the gram capacity of the sodium ion secondary battery. From Examples 2-2, 2-17 to 2-20, it can be seen that the sodium ion secondary battery with a compaction density of the positive electrode active material layer within the scope of the present application has a higher gram capacity.
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Abstract
Description
本申请涉及电化学技术领域,特别是涉及一种正极活性材料、正极极片、钠离子二次电池和电子装置。The present application relates to the field of electrochemical technology, and in particular to a positive electrode active material, a positive electrode sheet, a sodium ion secondary battery and an electronic device.
钠离子电池在20世纪70年代末、80年代初得到关注,但因锂离子电池优异的电化学性能而没有得到广泛研究。随着电动汽车、智能电网时代的到来,锂资源短缺成为制约其发展的重要因素。Sodium-ion batteries received attention in the late 1970s and early 1980s, but they were not widely studied due to the excellent electrochemical performance of lithium-ion batteries. With the advent of the era of electric vehicles and smart grids, the shortage of lithium resources has become an important factor restricting their development.
众所周知,金属钠元素在地壳中储量相对丰富(地壳中钠含量约为2.75%,而锂含量约为0.065‰),且分布区域广泛(钠分布于全球各地,而约70%的锂集中分布在南美洲地区)。同时,钠和锂的物理化学性质相似且脱/嵌机制类似,因此钠离子电池的研究与开发有望在一定程度上缓解由于锂资源短缺引发的储能电池发展受限问题。除了资源丰富易得、成本低廉、分布广泛的优势外,钠离子电池比锂离子电池更具有安全优势,钠离子电池热失控温度高于锂离子电池,且钠离子电池更容易钝化、氧化,不易产生易燃现象,而这正是锂离子电池的主要弊端。As we all know, the reserves of metallic sodium in the earth's crust are relatively abundant (the sodium content in the earth's crust is about 2.75%, while the lithium content is about 0.065‰), and the distribution area is wide (sodium is distributed all over the world, while about 70% of lithium is concentrated in South America). At the same time, sodium and lithium have similar physical and chemical properties and similar extraction/insertion mechanisms. Therefore, the research and development of sodium-ion batteries is expected to alleviate the problem of limited development of energy storage batteries caused by the shortage of lithium resources to a certain extent. In addition to the advantages of abundant resources, low cost and wide distribution, sodium-ion batteries have greater safety advantages than lithium-ion batteries. The thermal runaway temperature of sodium-ion batteries is higher than that of lithium-ion batteries, and sodium-ion batteries are more easily passivated and oxidized, and are not easy to produce flammability, which is the main disadvantage of lithium-ion batteries.
钠离子电池的正极活性材料主要包括层状氧化物、聚阴离子化合物、普鲁士蓝类似物,其中,层状氧化物的能量密度为三者中最高、且制备工艺成熟,但是现有技术合成的正极活性材料具有较高的残碱含量,将影响正极活性材料在空气中的稳定性,从而导致钠离子电池的克容量降低。The positive electrode active materials of sodium ion batteries mainly include layered oxides, polyanion compounds, and Prussian blue analogues. Among them, the energy density of layered oxides is the highest among the three and the preparation process is mature. However, the positive electrode active materials synthesized by the existing technology have a high residual alkali content, which will affect the stability of the positive electrode active materials in the air, thereby resulting in a decrease in the gram capacity of the sodium ion battery.
发明内容Summary of the invention
本申请提供了一种正极活性材料、正极极片、钠离子二次电池和电子装置,用以降低正极活性材料的残碱含量,提高正极活性材料在空气中的稳定性,从而提高钠离子二次电池的克容量。具体技术方案如下:The present application provides a positive electrode active material, a positive electrode sheet, a sodium ion secondary battery and an electronic device, which are used to reduce the residual alkali content of the positive electrode active material, improve the stability of the positive electrode active material in the air, and thus improve the gram capacity of the sodium ion secondary battery. The specific technical solution is as follows:
本申请第一方面提供了一种正极活性材料,其包括层状氧化物;采用傅里叶转换红外光谱测试得到的红外光谱中,正极活性材料具有第一峰、第二峰和第三峰,第一峰的波数范围k1为670cm-1≤k1≤890cm-1,第二峰的波数范围k2为1040cm-1≤k2≤1100cm-1,第三峰的波数范围k3为1320cm-1≤k3≤1530cm-1;第一峰的峰高h1、第二峰的峰高h2和第三峰的峰高h3满足:0%<h1≤4%,0%<h2≤2%,0%<h3≤15%。将本申请的正极活性材料应用于钠离子二次电池时,正极活性材料表面具有较低的残碱含量。这样,正极活性材料中的钠离子(Na+)析出较少、含量较高,能够降低钠离子二次电池不可逆容量的损失,钠 离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以提高。并且,能够提高钠离子二次电池的加工性能和安全性能。In a first aspect, the present application provides a positive electrode active material, which includes a layered oxide; in an infrared spectrum obtained by Fourier transform infrared spectroscopy, the positive electrode active material has a first peak, a second peak and a third peak, the wave number range k1 of the first peak is 670cm - 1≤k1≤890cm -1 , the wave number range k2 of the second peak is 1040cm - 1≤k2≤1100cm -1 , and the wave number range k3 of the third peak is 1320cm - 1≤k3≤1530cm -1 ; the peak height h1 of the first peak, the peak height h2 of the second peak and the peak height h3 of the third peak satisfy: 0%< h1≤4 %, 0%< h2≤2 %, 0%< h3≤15 %. When the positive electrode active material of the present application is applied to a sodium ion secondary battery, the surface of the positive electrode active material has a low residual alkali content. In this way, the sodium ions (Na + ) in the positive electrode active material are less precipitated and the content is higher, which can reduce the loss of irreversible capacity of the sodium ion secondary battery. During the charge and discharge process of sodium ion secondary batteries, more Na + participates in the deintercalation, and the gram capacity of sodium ion secondary batteries is improved. In addition, the processing performance and safety performance of sodium ion secondary batteries can be improved.
在本申请的一些实施方案中,将5g正极活性材料在铝箔上平铺为面积100±5cm2大小,且用玻璃皿压平后,在温度为25℃、湿度为50%的条件下放置3天,正极活性材料满足以下特征中的至少一者:(1)第三峰的峰高h3满足:0%<h3≤45%;(2)采用热重分析,正极活性材料在35℃至400℃的温度范围内,失重百分数为WT4%,WT4≤3,正极活性材料在35℃至120℃的温度范围内,失重百分数为WT3%,WT3<1;(3)正极活性材料的残碱含量为WN2%,WN2≤5。表明本申请的正极活性材料具有较高的结构稳定性,使得正极活性材料中的Na+在湿度环境中不易析出,从而具有较低含量的残碱Na2CO3,能够提高正极活性材料在空气中的稳定性,这样,钠离子二次电池的克容量得以提高。In some embodiments of the present application, 5 g of positive electrode active material is spread on aluminum foil to an area of 100±5 cm2 , and after being flattened with a glass dish, it is placed at a temperature of 25°C and a humidity of 50% for 3 days, and the positive electrode active material satisfies at least one of the following characteristics: (1) the peak height h3 of the third peak satisfies: 0%< h3≤45 %; (2) using thermogravimetric analysis, the positive electrode active material has a weight loss percentage of W T4 %, W T4≤3 in the temperature range of 35°C to 400°C, and a weight loss percentage of W T3 %, W T3 <1 in the temperature range of 35°C to 120°C; (3) the residual alkali content of the positive electrode active material is W N2 %, W N2≤5 . This indicates that the positive electrode active material of the present application has a high structural stability, so that Na + in the positive electrode active material is not easy to precipitate in a humid environment, thereby having a lower content of residual alkali Na 2 CO 3 , which can improve the stability of the positive electrode active material in the air, thus improving the gram capacity of the sodium ion secondary battery.
在本申请的一些实施方案中,正极活性材料的比表面积为B,0.2m2/g≤B≤0.8m2/g;或,正极活性材料的残碱含量为WN1%,WN1≤1.5。将正极活性材料的比表面积调控在上述范围内,有利于提升正极活性材料在空气中的稳定性,降低正极活性材料的残碱含量,提高钠离子二次电池的克容量。In some embodiments of the present application, the specific surface area of the positive electrode active material is B, 0.2m2/ g≤B≤0.8m2 /g; or, the residual alkali content of the positive electrode active material is WN1 %, WN1≤1.5 . Regulating the specific surface area of the positive electrode active material within the above range is conducive to improving the stability of the positive electrode active material in the air, reducing the residual alkali content of the positive electrode active material, and increasing the gram capacity of the sodium ion secondary battery.
在本申请的一些实施方案中,层状氧化物的分子式为NaxNiaFebMncMdO2,M包括Co、Mg、Ca、B、Al、Zr、Ti、W、Mo、Cr、Sr、Y、Cd、Sn、Sb、Ce、Li、K、Zn、La、F、Si或P中的至少一种;其中,0.1<a≤0.5,0.1<b≤0.5,0.1<c≤0.7,0≤d<0.2,0.7≤x≤1.0。选用上述种类的层状氧化物,有利于降低正极活性材料的残碱含量,提高钠离子二次电池的克容量。In some embodiments of the present application, the molecular formula of the layered oxide is NaxNiaFebMncMdO2 , M includes at least one of Co, Mg, Ca, B, Al, Zr, Ti, W, Mo, Cr, Sr, Y, Cd , Sn, Sb, Ce, Li, K, Zn, La, F, Si or P; wherein 0.1<a≤0.5, 0.1<b≤0.5, 0.1<c≤0.7, 0≤d<0.2, 0.7≤x≤1.0. The selection of the above-mentioned layered oxide is conducive to reducing the residual alkali content of the positive electrode active material and improving the gram capacity of the sodium ion secondary battery.
在本申请的一些实施方案中,层状氧化物的表面具有无机氧化物,无机氧化物包括TiO2、Al2O3、MgO、V2O5、ZnO、ZrO2、RuO2、La2O3、CeO2、B2O3或Nb2O5中的至少一种。选用上述种类的无机氧化物存在于层状氧化物的至少部分外表面,有利于降低正极活性材料的残碱含量,提升正极材料在空气中的稳定性,从而提高钠离子二次电池的克容量。In some embodiments of the present application, the surface of the layered oxide has an inorganic oxide, and the inorganic oxide includes at least one of TiO 2 , Al 2 O 3 , MgO, V 2 O 5 , ZnO, ZrO 2 , RuO 2 , La 2 O 3 , CeO 2 , B 2 O 3 or Nb 2 O 5. The inorganic oxides of the above types are selected to be present on at least part of the outer surface of the layered oxide, which is beneficial to reduce the residual alkali content of the positive electrode active material and improve the stability of the positive electrode material in the air, thereby increasing the gram capacity of the sodium ion secondary battery.
在本申请的一些实施方案中,基于正极活性材料的质量,无机氧化物的质量百分含量为0.1%至0.5%。将无机氧化物的质量百分含量调控在上述范围内,主要是因为无机氧化物本身不能发挥活性物质的作用,含量太高,会导致单位质量的活性物质的克容量降低,同时影响Na+的正常脱嵌,含量太低,不能达到隔绝空气中的水分与材料接触的目的。In some embodiments of the present application, the mass percentage of the inorganic oxide is 0.1% to 0.5% based on the mass of the positive electrode active material. The mass percentage of the inorganic oxide is regulated within the above range mainly because the inorganic oxide itself cannot play the role of the active material. If the content is too high, the gram capacity of the active material per unit mass will be reduced, and the normal deintercalation of Na + will be affected. If the content is too low, the purpose of isolating the moisture in the air from contacting the material cannot be achieved.
本申请第二方面提供了一种正极极片,其包括正极集流体及设置于正极集流体至少一个表面上的正极活性材料层,正极活性材料层包括本申请第一方面提供的正极活性材料。因此,正极极片具有较低含量的残碱和较高的结构稳定性,应用于钠离子二次电池中,有利于提高钠离子二次电池的克容量。 The second aspect of the present application provides a positive electrode plate, which includes a positive electrode current collector and a positive electrode active material layer disposed on at least one surface of the positive electrode current collector, wherein the positive electrode active material layer includes the positive electrode active material provided in the first aspect of the present application. Therefore, the positive electrode plate has a lower content of residual alkali and a higher structural stability, and is applied to a sodium ion secondary battery, which is beneficial to improving the gram capacity of the sodium ion secondary battery.
在本申请的一些实施方案中,正极活性材料层的压实密度为2.8g/cm3至3.6g/cm3。将正极活性材料层的压实密度调控在上述范围内,使正极活性材料层在具有较高的压实密度基础上,能够提供较高的能量密度、较好的循环性能和倍率性能。In some embodiments of the present application, the compaction density of the positive electrode active material layer is 2.8 g/cm 3 to 3.6 g/cm 3. The compaction density of the positive electrode active material layer is adjusted within the above range, so that the positive electrode active material layer can provide higher energy density, better cycle performance and rate performance on the basis of higher compaction density.
本申请第三方面提供了一种钠离子二次电池,其包括本申请第二方面提供的正极极片。因此,钠离子二次电池具有较高的克容量。The third aspect of the present application provides a sodium ion secondary battery, which includes the positive electrode sheet provided in the second aspect of the present application. Therefore, the sodium ion secondary battery has a higher gram capacity.
本申请第四方面提供了一种电子装置,其包括本申请第三方面提供的钠离子二次电池。因此,电子装置具有较高的克容量。The fourth aspect of the present application provides an electronic device, which includes the sodium ion secondary battery provided by the third aspect of the present application. Therefore, the electronic device has a higher gram capacity.
本申请提供了一种正极活性材料、正极极片、钠离子二次电池和电子装置,其中,正极活性材料包括层状氧化物;采用傅里叶转换红外光谱测试得到的红外光谱中,正极活性材料具有第一峰、第二峰和第三峰,第一峰的波数范围k1为670cm-1≤k1≤890cm-1,第二峰的波数范围k2为1040cm-1≤k2≤1100cm-1,第三峰的波数范围k3为1320cm-1≤k3≤1530cm-1;第一峰的峰高h1、第二峰的峰高h2和第三峰的峰高h3满足:0%<h1≤4%,0%<h2≤2%,0%<h3≤15%;本申请的正极活性材料在合成后具有较低的自身残碱含量,且具有良好的结构稳定性,应用于钠离子二次电池时,使得钠离子二次电池具有较高的克容量。The present application provides a positive electrode active material, a positive electrode plate, a sodium ion secondary battery and an electronic device, wherein the positive electrode active material comprises a layered oxide; in an infrared spectrum obtained by Fourier transform infrared spectroscopy, the positive electrode active material has a first peak, a second peak and a third peak, the wave number range k1 of the first peak is 670cm - 1≤k1≤890cm -1 , the wave number range k2 of the second peak is 1040cm - 1≤k2≤1100cm -1 , and the wave number range k3 of the third peak is 1320cm - 1≤k3≤1530cm -1 ; the peak height h1 of the first peak, the peak height h2 of the second peak and the peak height h3 of the third peak satisfy: 0%< h1≤4 %, 0%< h2≤2 %, 0%< h3 ≤15%; the positive electrode active material of the present application has a low residual alkali content after synthesis and has good structural stability. When applied to a sodium ion secondary battery, the sodium ion secondary battery has a higher gram capacity.
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
图1为实施例2-2和对比例3中正极活性材料的傅里叶转换红外光谱(FTIR)测试图;FIG1 is a Fourier transform infrared spectroscopy (FTIR) test diagram of the positive electrode active materials in Example 2-2 and Comparative Example 3;
图2为实施例2-2和对比例3中正极活性材料的热重分析(TG)测试图。FIG. 2 is a thermogravimetric analysis (TG) test diagram of the positive electrode active materials in Example 2-2 and Comparative Example 3.
为使本申请的目的、技术方案、及优点更加清楚明白,以下参照附图并举实施例,对本申请进一步详细说明。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical scheme, and advantages of the present application more clearly understood, the present application is further described in detail with reference to the accompanying drawings and examples. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field belong to the scope of protection of the present application.
现有技术合成的正极活性材料具有较高的残碱含量,正极活性材料具有较高的残碱含量将会给钠离子二次电池带来诸多负面影响。首先,正极活性材料制备成正极浆料后,在正极集流体表面涂布正极浆料的过程中,正极活性材料表面的大量碱性氧化物(如下文中的残碱Na2CO3)将吸水导致正极浆料形成果冻状,从而影响涂布。其次,正极活性材料表面的碱性氧化物将增加钠离子二次电池不可逆容量的损失,恶化钠离子二次电池的循环性能。此外,正极活性材料表面的残碱Na2CO3会与电解液反应生成CO2,将导致钠离子二 次电池发生胀气,不利于钠离子二次电池的循环性能和安全可靠性。The positive electrode active materials synthesized by the prior art have a high residual alkali content. The high residual alkali content of the positive electrode active materials will bring many negative effects to the sodium ion secondary battery. First, after the positive electrode active material is prepared into a positive electrode slurry, in the process of coating the positive electrode slurry on the surface of the positive electrode current collector, a large amount of alkaline oxides on the surface of the positive electrode active material (such as the residual alkali Na 2 CO 3 mentioned below) will absorb water and cause the positive electrode slurry to form a jelly-like state, thereby affecting the coating. Secondly, the alkaline oxides on the surface of the positive electrode active material will increase the loss of the irreversible capacity of the sodium ion secondary battery and deteriorate the cycle performance of the sodium ion secondary battery. In addition, the residual alkali Na 2 CO 3 on the surface of the positive electrode active material will react with the electrolyte to generate CO 2 , which will cause the sodium ion secondary battery to The secondary battery will swell, which is not conducive to the cycle performance and safety and reliability of the sodium ion secondary battery.
本申请第一方面提供了一种正极活性材料,其包括层状氧化物;采用傅里叶转换红外光谱测试得到的红外光谱中,正极活性材料具有第一峰、第二峰和第三峰,第一峰的波数范围k1为670cm-1≤k1≤890cm-1,第二峰的波数范围k2为1040cm-1≤k2≤1100cm-1,第三峰的波数范围k3为1320cm-1≤k3≤1530cm-1;第一峰的峰高h1、第二峰的峰高h2和第三峰的峰高h3满足:0%<h1≤4%,0%<h2≤2%,0%<h3≤15%。例如,h1为0.1%、1%、2%、3%、4%或上述任两个数值范围间的任一数值。h2为0.1%、0.5%、1%、1.5%、2%或上述任两个数值范围间的任一数值。h3为0.1%、1%、2%、3%、4%、5%、6%、7%、8%、9%、10%、11%、12%、13%、14%、15%或上述任两个数值范围间的任一数值。其中,第一峰和第二峰表示CO3 2-的指纹峰,第三峰表示CO3 2-的反对称伸缩振动峰。正极活性材料在波数范围k1、k2和k3分别具有第一峰、第二峰和第三峰,表明正极活性材料表面具有残碱Na2CO3。CO3 2-的反对称伸缩振动峰(即第三峰)的峰高h3处于本申请上述范围内,表明本申请的正极活性材料表面具有较低含量的残碱Na2CO3。将本申请的正极活性材料应用于钠离子二次电池时,正极活性材料表面具有较低的残碱含量。这样,正极活性材料中的钠离子(Na+)析出较少,正极活性材料在空气中的稳定性高,能够降低钠离子二次电池不可逆容量的损失,钠离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以提高。并且,能够提高钠离子二次电池的循环性能、加工性能和安全可靠性。In a first aspect, the present application provides a positive electrode active material, which includes a layered oxide; in an infrared spectrum obtained by Fourier transform infrared spectroscopy, the positive electrode active material has a first peak, a second peak and a third peak, the wave number range k1 of the first peak is 670cm - 1≤k1≤890cm -1 , the wave number range k2 of the second peak is 1040cm - 1≤k2≤1100cm -1 , and the wave number range k3 of the third peak is 1320cm - 1≤k3≤1530cm -1 ; the peak height h1 of the first peak, the peak height h2 of the second peak and the peak height h3 of the third peak satisfy: 0%< h1≤4 %, 0%< h2≤2 %, 0%< h3≤15 %. For example, h1 is 0.1%, 1%, 2%, 3%, 4% or any value between any two of the above numerical ranges. h2 is 0.1%, 0.5%, 1%, 1.5%, 2% or any value between any two of the above numerical ranges. h3 is 0.1%, 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15% or any value between any two of the above numerical ranges. Wherein, the first peak and the second peak represent the fingerprint peaks of CO32- , and the third peak represents the antisymmetric stretching vibration peak of CO32- . The positive electrode active material has the first peak, the second peak and the third peak in the wave number ranges k1 , k2 and k3, respectively, indicating that there is residual alkali Na2CO3 on the surface of the positive electrode active material. The peak height h3 of the antisymmetric stretching vibration peak of CO32- (i.e., the third peak) is within the above range of the present application , indicating that the surface of the positive electrode active material of the present application has a lower content of residual alkali Na2CO3 . When the positive electrode active material of the present application is applied to a sodium ion secondary battery, the surface of the positive electrode active material has a lower residual alkali content. In this way, less sodium ions (Na + ) are precipitated in the positive electrode active material, the positive electrode active material has high stability in the air, and the loss of irreversible capacity of the sodium ion secondary battery can be reduced. More Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved. In addition, the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
在本申请中,第一峰的峰高h1为第一峰的顶点与基线之间的透过率差值,第二峰的峰高h2为第二峰的顶点与基线之间的透过率差值,第三峰的峰高h3为第三峰的顶点与基线之间的透过率差值。In the present application, the peak height h1 of the first peak is the transmittance difference between the apex and the baseline of the first peak, the peak height h2 of the second peak is the transmittance difference between the apex and the baseline of the second peak, and the peak height h3 of the third peak is the transmittance difference between the apex and the baseline of the third peak.
在本申请的一些实施方案中,将5g正极活性材料在铝箔上平铺为面积100±5cm2大小,且用玻璃皿压平后,在温度为25℃、湿度为50%的条件下放置3天,第三峰的峰高h3满足:0%<h3≤45%。例如,h3为0.1%、2%、4%、6%、8%、10%、12%、14%、16%、18%、20%、25%、30%、35%、40%、45%或上述任两个数值范围间的任一数值。正极活性材料经上述条件的湿度处理后,第三峰的峰高h3处于本申请上述范围内,表明本申请的正极活性材料具有较高的结构稳定性,使得正极活性材料中的Na+在湿度环境中不易析出,从而在湿度环境下放置后的材料具有较低含量的残碱Na2CO3。这样,正极活性材料在空气中的稳定性好,将本申请的正极活性材料应用于钠离子二次电池时,能够降低钠离子二次电池不可逆容量的损失,钠离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以提高。并且,能够提高钠离子二次电池的循环性能、加工性能和安全可靠性。 In some embodiments of the present application, 5 g of the positive electrode active material is spread on aluminum foil to an area of 100 ± 5 cm 2 , and after being flattened with a glass dish, it is placed under the conditions of a temperature of 25°C and a humidity of 50% for 3 days, and the peak height h 3 of the third peak satisfies: 0% < h 3 ≤ 45%. For example, h 3 is 0.1%, 2%, 4%, 6%, 8%, 10%, 12%, 14%, 16%, 18%, 20%, 25%, 30%, 35%, 40%, 45% or any value between any two of the above numerical ranges. After the positive electrode active material is subjected to humidity treatment under the above conditions, the peak height h 3 of the third peak is within the above range of the present application, indicating that the positive electrode active material of the present application has a higher structural stability, so that Na + in the positive electrode active material is not easy to precipitate in a humid environment, so that the material placed in a humid environment has a lower content of residual alkali Na 2 CO 3 . In this way, the positive electrode active material has good stability in the air. When the positive electrode active material of the present application is applied to a sodium ion secondary battery, the loss of irreversible capacity of the sodium ion secondary battery can be reduced, more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved. In addition, the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
在本申请的一些实施方案中,将5g正极活性材料在铝箔上平铺为面积100±5cm2大小,且用玻璃皿压平后,在温度25℃、湿度为50%的条件下放置3天后,采用热重分析,正极活性材料在35℃至400℃的温度范围内,失重百分数为WT4%,WT4≤3,正极活性材料在35℃至120℃的温度范围内,失重百分数为WT3%,WT3<1。例如,WT4为0.1、0.5、1、1.5、2、2.5、3或上述任两个数值范围间的任一数值。WT3为0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9、0.99或上述任两个数值范围间的任一数值。层状氧化物经上述湿度处理后,在不同条件下的失重百分数WT3%和WT4%处于上述范围内,是由于正极活性材料在湿度环境下吸收的水分较少,且正极活性材料与水发生反应而导致正极活性材料劣化的程度降低,进而体现在35℃至400℃或35℃至120℃的失重百分比降低,表明本申请的正极活性材料具有较高的结构稳定性。这样,层状化合物中的Na+在湿度环境中不易析出,从而具有较低含量的残碱Na2CO3。而且,具有较高结构稳定性的正极活性材料,其暴露在空气中导致碱金属离子(如Na+等)脱出和H+/H2O嵌入的可能性减小,从降低容量下降、离子传输受损的风险。由此,正极活性材料中的Na+含量较高,将本申请的正极活性材料应用于钠离子二次电池时,能够降低钠离子二次电池不可逆容量的损失,钠离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以提高。并且,能够提高钠离子二次电池的循环性能、加工性能和安全可靠性。In some embodiments of the present application, 5 g of positive electrode active material is spread on aluminum foil to an area of 100 ± 5 cm 2 , and after being flattened with a glass dish, it is placed at a temperature of 25°C and a humidity of 50% for 3 days. Thermogravimetric analysis is performed, and the positive electrode active material has a weight loss percentage of W T4 %, W T4 ≤3 in the temperature range of 35°C to 400°C, and a weight loss percentage of W T3 %, W T3 <1 in the temperature range of 35°C to 120°C. For example, W T4 is 0.1, 0.5, 1, 1.5, 2, 2.5, 3, or any value between any two of the above numerical ranges. W T3 is 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 0.99, or any value between any two of the above numerical ranges. After the layered oxide is subjected to the above humidity treatment, the weight loss percentages W T3 % and W T4 % under different conditions are within the above ranges. This is because the positive electrode active material absorbs less water in a humid environment, and the degree of degradation of the positive electrode active material caused by the reaction between the positive electrode active material and water is reduced, which is further reflected in the reduction of the weight loss percentage from 35°C to 400°C or from 35°C to 120°C, indicating that the positive electrode active material of the present application has a higher structural stability. In this way, Na + in the layered compound is not easy to precipitate in a humid environment, thereby having a lower content of residual alkali Na 2 CO 3. Moreover, the positive electrode active material with higher structural stability has a lower possibility of alkali metal ions (such as Na +, etc.) being released and H + /H 2 O being embedded when it is exposed to air, thereby reducing the risk of capacity decline and impaired ion transport. Therefore, the Na + content in the positive electrode active material is relatively high. When the positive electrode active material of the present application is applied to a sodium ion secondary battery, the irreversible capacity loss of the sodium ion secondary battery can be reduced, more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is increased. In addition, the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
在本申请的一些实施方案中,将5g正极活性材料在铝箔上平铺为面积100±5cm2大小,且用玻璃皿压平后,在温度为25℃、湿度为50%的条件下放置3天,正极活性材料的残碱含量为WN2%,WN2≤5。例如,WN2为0.1、0.5、1、1.5、2、2.5、3、3.5、4、4.5、5或上述任两个数值范围间的任一数值。表明制备完成后经湿度处理后的正极活性材料也具有较低含量的残碱,能够说明正极活性材料具有较高的结构稳定性,这是因为正极活性材料暴露在湿度环境中,碱金属离子脱出量较少且其表面发生反应的面积较小,从而使正极活性材料具有较低含量的残碱。将正极活性材料应用于钠离子二次电池时,正极活性材料表面具有较低的残碱含量。这样,正极活性材料中的Na+析出较少、含量较高,能够降低钠离子二次电池不可逆容量的损失,钠离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以提高。并且,能够提高钠离子二次电池的循环性能、加工性能和安全可靠性。In some embodiments of the present application, 5g of positive electrode active material is spread on aluminum foil to an area of 100± 5cm2 , and after being flattened with a glass dish, it is placed at a temperature of 25°C and a humidity of 50% for 3 days, and the residual alkali content of the positive electrode active material is WN2 %, WN2≤5 . For example, WN2 is 0.1, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, 5 or any value between any two of the above numerical ranges. It shows that the positive electrode active material after humidity treatment after preparation also has a lower content of residual alkali, which can explain that the positive electrode active material has a higher structural stability. This is because the positive electrode active material is exposed to a humid environment, the amount of alkali metal ions released is small and the area of reaction on its surface is small, so that the positive electrode active material has a lower content of residual alkali. When the positive electrode active material is applied to a sodium ion secondary battery, the surface of the positive electrode active material has a lower residual alkali content. In this way, less Na + is precipitated in the positive electrode active material and the content is higher, which can reduce the loss of irreversible capacity of the sodium ion secondary battery. More Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved. In addition, the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
在本申请的一些实施方案中,正极活性材料的比表面积为B,0.2m2/g≤B≤0.8m2/g。例如,B的值为0.2m2/g、0.3m2/g、0.4m2/g、0.5m2/g、0.6m2/g、0.7m2/g、0.8m2/g或上述任两个数值范围间的任一数值。将正极活性材料的比表面积调控在上述范围内,正极活性材料与空气接触的表面较小。这样,能够减少反应表面,从而降低正极活性材料劣化的可能 性。由此,正极活性材料表面残碱含量能够降低,将本申请的正极活性材料应用于钠离子二次电池时,可以降低正极活性材料与空气中水分和二氧化碳反应,钠离子二次电池的克容量能够得到提高。In some embodiments of the present application, the specific surface area of the positive electrode active material is B, 0.2m 2 /g≤B≤0.8m 2 /g. For example, the value of B is 0.2m 2 /g, 0.3m 2 /g, 0.4m 2 /g, 0.5m 2 /g, 0.6m 2 /g, 0.7m 2 /g, 0.8m 2 /g or any value between any two of the above numerical ranges. When the specific surface area of the positive electrode active material is controlled within the above range, the surface of the positive electrode active material in contact with the air is small. In this way, the reaction surface can be reduced, thereby reducing the possibility of degradation of the positive electrode active material. Thus, the residual alkali content on the surface of the positive electrode active material can be reduced. When the positive electrode active material of the present application is applied to a sodium ion secondary battery, the reaction between the positive electrode active material and moisture and carbon dioxide in the air can be reduced, and the gram capacity of the sodium ion secondary battery can be increased.
在本申请的一些实施方案中,层状氧化物的分子式为NaxNiaFebMncMdO2,M包括Co、Mg、Ca、B、Al、Zr、Ti、W、Mo、Cr、Sr、Y、Cd、Sn、Sb、Ce、Li、K、Zn、La、F、Si或P中的至少一种;其中,0.1<a≤0.5,0.1<b≤0.5,0.1<c≤0.7,0≤d<0.2,0.7≤x≤1.0。选用上述种类的层状氧化物,具有较高的结构稳定性,且其表面具有较低的残碱含量,Na+含量较高,钠离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以提高。并且,能够提高钠离子二次电池的循环性能、加工性能和安全可靠性。In some embodiments of the present application, the molecular formula of the layered oxide is NaxNiaFebMncMdO2 , where M includes at least one of Co, Mg, Ca, B, Al, Zr, Ti, W, Mo, Cr, Sr, Y, Cd , Sn, Sb, Ce, Li, K, Zn, La, F, Si or P; wherein 0.1<a≤0.5, 0.1<b≤0.5, 0.1<c≤0.7, 0≤d<0.2, 0.7≤x≤1.0. The layered oxide of the above type has high structural stability, low residual alkali content on its surface, high Na + content, more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved. In addition, the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
在本申请的一些实施方案中,层状氧化物为单晶层状氧化物或多晶层状氧化物中的至少一种。In some embodiments of the present application, the layered oxide is at least one of a single-crystal layered oxide or a polycrystalline layered oxide.
在本申请的一些实施方案中,层状氧化物的至少部分外表面存在无机氧化物,无机氧化物包括TiO2、Al2O3、MgO、V2O5、ZnO、ZrO2、RuO2、La2O3、CeO2、B2O3或Nb2O5中的至少一种。可以理解的是,在本申请的一些实施例中,层状氧化物的部分外表面存在无机氧化物;在本申请的另一些实施例中,层状氧化物的全部外表面存在无机氧化物,即无机氧化物将层状氧化物完全包覆。选用上述种类的无机氧化物存在于层状氧化物的至少部分外表面,能够降低层状氧化物表面与空气接触的面积,减少正极活性材料中Na+的析出;并且,正极活性材料中的晶格缺陷能够减少,以提高正极活性材料的结构稳定性,减少正极活性材料在湿度环境中Na+的析出。这样,正极活性材料表面的残碱含量进一步降低,正极活性材料中的Na+含量较高,将本申请的正极活性材料应用于钠离子二次电池时,能够进一步降低钠离子二次电池不可逆容量的损失,钠离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以进一步提高。并且,能够提高钠离子二次电池的循环性能、加工性能和安全可靠性。In some embodiments of the present application, inorganic oxides exist on at least part of the outer surface of the layered oxide, and the inorganic oxides include at least one of TiO 2 , Al 2 O 3 , MgO, V 2 O 5 , ZnO, ZrO 2 , RuO 2 , La 2 O 3 , CeO 2 , B 2 O 3 or Nb 2 O 5. It is understood that in some embodiments of the present application, inorganic oxides exist on part of the outer surface of the layered oxide; in other embodiments of the present application, inorganic oxides exist on the entire outer surface of the layered oxide, that is, the inorganic oxides completely cover the layered oxide. The selection of the above-mentioned types of inorganic oxides to exist on at least part of the outer surface of the layered oxide can reduce the area of contact between the layered oxide surface and the air, and reduce the precipitation of Na + in the positive electrode active material; and the lattice defects in the positive electrode active material can be reduced to improve the structural stability of the positive electrode active material and reduce the precipitation of Na + in the positive electrode active material in a humid environment. In this way, the residual alkali content on the surface of the positive electrode active material is further reduced, and the Na + content in the positive electrode active material is relatively high. When the positive electrode active material of the present application is applied to a sodium ion secondary battery, the loss of irreversible capacity of the sodium ion secondary battery can be further reduced, and more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is further improved. In addition, the cycle performance, processing performance, and safety and reliability of the sodium ion secondary battery can be improved.
在本申请的一些实施方案中,基于正极活性材料的质量,无机氧化物的质量百分含量为0.1%至0.5%。例如,无机氧化物的质量百分含量为0.1%、0.2%、0.3%、0.4%、0.5%或上述任两个数值范围间的任一数值。将无机氧化物的质量百分含量调控在上述范围内,能够在不影响正极活性材料克容量的基础上,降低正极活性材料的残碱含量,提升正极材料在空气中的稳定性,从而提高钠离子二次电池的克容量。In some embodiments of the present application, the mass percentage of the inorganic oxide is 0.1% to 0.5% based on the mass of the positive electrode active material. For example, the mass percentage of the inorganic oxide is 0.1%, 0.2%, 0.3%, 0.4%, 0.5% or any value between any two of the above numerical ranges. By regulating the mass percentage of the inorganic oxide within the above range, the residual alkali content of the positive electrode active material can be reduced without affecting the gram capacity of the positive electrode active material, and the stability of the positive electrode material in the air can be improved, thereby increasing the gram capacity of the sodium ion secondary battery.
进一步地,外表面存在无机氧化物的层状氧化物为O3型层状氧化物。O3型层状氧化物中Na+含量较高,有利于钠离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以进一步提高。 Furthermore, the layered oxide with inorganic oxide on the outer surface is an O3-type layered oxide. The O3-type layered oxide has a high Na + content, which is conducive to more Na + participating in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is further improved.
本申请对无机氧化物的平均粒径Dv50没有特别限制,只要能够实现本申请目的即可。例如,无机氧化物的平均粒径Dv50为10nm至500nm。The present application has no particular limitation on the average particle size Dv50 of the inorganic oxide, as long as the purpose of the present application can be achieved. For example, the average particle size Dv50 of the inorganic oxide is 10 nm to 500 nm.
在本申请的一些实施方案中,采用热重分析,正极活性材料在35℃至400℃的温度范围内,失重百分数为WT2%,WT2≤0.2,正极活性材料在35℃至120℃的温度范围内,失重百分数为WT1%,WT1<0.1。In some embodiments of the present application, using thermogravimetric analysis, the positive electrode active material has a weight loss percentage of W T2 %, W T2 ≤0.2 in the temperature range of 35°C to 400°C, and a weight loss percentage of W T1 %, W T1 <0.1 in the temperature range of 35°C to 120°C.
在本申请的一些实施方案中,正极活性材料的残碱含量为WN1%,WN1≤1.5。例如,WN1为0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9、1.0、1.1、1.2、1.3、1.4、1.5或上述任两个数值范围间的任一数值。表明制备完成后未进行湿度处理状态下的正极活性材料具有较低含量的残碱。将正极活性材料应用于钠离子二次电池时,正极活性材料表面具有较低的残碱含量。这样,正极活性材料中的Na+析出较少、含量较高,能够降低钠离子二次电池不可逆容量的损失,钠离子二次电池充放电过程中较多的Na+参与脱嵌,钠离子二次电池的克容量得以提高。并且,能够提高钠离子二次电池的循环性能、加工性能和安全可靠性。In some embodiments of the present application, the residual alkali content of the positive electrode active material is W N1 %, W N1 ≤1.5. For example, W N1 is 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5 or any value between any two of the above numerical ranges. It shows that the positive electrode active material in the state without humidity treatment after preparation has a lower content of residual alkali. When the positive electrode active material is applied to a sodium ion secondary battery, the surface of the positive electrode active material has a lower residual alkali content. In this way, less Na + is precipitated in the positive electrode active material and the content is higher, which can reduce the loss of irreversible capacity of the sodium ion secondary battery, and more Na + participates in the deintercalation during the charge and discharge process of the sodium ion secondary battery, and the gram capacity of the sodium ion secondary battery is improved. In addition, the cycle performance, processing performance and safety reliability of the sodium ion secondary battery can be improved.
本申请对正极活性材料的制备方法没有特别限制,只要能够实现本申请目的即可。例如,正极活性材料的制备方法包括但不限于以下步骤:按照需要制备的层状氧化物分子式NaxNiaFebMncMdO2的化学计量比准备原料,将原料FebMncMd(OH)2、Na2CO3研磨均匀,在800℃至1000℃下煅烧10h至14h,自然冷却后破碎,得到层状氧化物NaxNiaFebMncMdO2,记为Fresh状态。或者,正极活性材料的制备方法可以包括但不限于以下步骤:(1)按照需要制备的层状氧化物分子式NaxNiaFebMncMdO2的化学计量比准备原料FebMncMd(OH)2、Na2CO3,将原料研磨均匀,在800℃至1000℃下煅烧10h至14h,自然冷却后破碎,得到层状氧化物NaxNiaFebMncMdO2;(2)将步骤(1)制得的层状氧化物NaxNiaFebMncMdO2与无机氧化物按照质量百分含量比(99.5%至99.9%):(0.1%至0.5%)混合均匀,在500℃至700℃下烧结5h至7h,破碎,得到至少部分外表面存在无机氧化物的层状氧化物,记为Fresh状态。The present application has no particular restrictions on the preparation method of the positive electrode active material, as long as the purpose of the present application can be achieved. For example, the preparation method of the positive electrode active material includes but is not limited to the following steps: preparing raw materials according to the stoichiometric ratio of the layered oxide molecular formula NaxNiaFebMncMdO2 to be prepared, grinding the raw materials FebMncMd ( OH ) 2 and Na2CO3 uniformly, calcining at 800 ℃ to 1000℃ for 10h to 14h, and crushing after natural cooling to obtain the layered oxide NaxNiaFebMncMdO2 , which is recorded as Fresh state. Alternatively, the preparation method of the positive electrode active material may include but is not limited to the following steps: (1) preparing raw materials Fe b Mn c M d (OH) 2 and Na 2 CO 3 according to the stoichiometric ratio of the layered oxide molecular formula Na x Ni a Fe b Mn c M d O 2 to be prepared, grinding the raw materials evenly, calcining them at 800° C. to 1000° C. for 10 h to 14 h, and crushing them after natural cooling to obtain the layered oxide Na x Ni a Fe b Mn c M d O 2 ; (2) mixing the layered oxide Na x Ni a Fe b Mn c M d O 2 prepared in step (1) with an inorganic oxide in a mass percentage ratio of (99.5% to 99.9%): (0.1% to 0.5%), sintering them at 500° C. to 700° C. for 5 h to 7 h, and crushing them to obtain a layered oxide having an inorganic oxide on at least a portion of its outer surface, which is recorded as a Fresh state.
本申请对原料的种类没有特别限制,只要能够制备得到本申请的正极活性材料,实现本申请目的即可。例如,原料包括但不限于Na2CO3,以及NaHCO3或NaOH中的至少一种。The present application has no particular restrictions on the types of raw materials, as long as the positive electrode active material of the present application can be prepared and the purpose of the present application can be achieved. For example, the raw materials include but are not limited to Na 2 CO 3 , and at least one of NaHCO 3 or NaOH.
本申请对原料FebMncMd(OH)2的平均粒径Dv50没有特别限制,只要能够实现本申请目的即可。例如,原料的平均粒径Dv50为2μm至15μm。The present application has no particular limitation on the average particle size Dv50 of the raw material Fe b Mn c M d (OH) 2 , as long as the purpose of the present application can be achieved. For example, the average particle size Dv50 of the raw material is 2 μm to 15 μm.
在本申请中,可以通过控制正极活性材料中Na/TM的配比、TM的种类、煅烧的温度和时间、烧结的温度和时间来调控正极活性材料的残碱含量以及正极活性材料的结构稳定 性。正极活性材料的结构稳定性提高后,Na+在湿度环境中不易析出,则正极活性材料经湿度处理后的残碱含量得到降低。并且,正极活性材料的结构稳定性提高后,正极活性材料的失重百分比也得到降低。In the present application, the residual alkali content of the positive electrode active material and the structural stability of the positive electrode active material can be regulated by controlling the Na/TM ratio, the type of TM, the calcination temperature and time, and the sintering temperature and time in the positive electrode active material. After the structural stability of the positive electrode active material is improved, Na + is not easy to precipitate in a humid environment, and the residual alkali content of the positive electrode active material after humidity treatment is reduced. In addition, after the structural stability of the positive electrode active material is improved, the weight loss percentage of the positive electrode active material is also reduced.
在本申请中,TM包括金属元素Ni、Fe、Mn、Co、Mg、Ca、B、Al、Zr、Ti、W、Mo、Cr、Sr、Y、Cd、Sn、Sb、Ce、Li、K、Zn、La、F、Si或P中的至少一种。In the present application, TM includes at least one of the metal elements Ni, Fe, Mn, Co, Mg, Ca, B, Al, Zr, Ti, W, Mo, Cr, Sr, Y, Cd, Sn, Sb, Ce, Li, K, Zn, La, F, Si or P.
本申请对正极活性材料比表面积的调控方式没有特别限制,只要能够实现本申请目的即可。例如,可以通过调控制备正极活性材料所用原料的平均粒径Dv50来实现正极活性材料比表面积的调控。The present application has no particular restrictions on the method for regulating the specific surface area of the positive electrode active material, as long as the purpose of the present application can be achieved. For example, the specific surface area of the positive electrode active material can be regulated by regulating the average particle size Dv50 of the raw materials used to prepare the positive electrode active material.
在本申请中,Dv50表示颗粒在体积基准的粒度分布中,从小粒径侧起,达到体积累积50%的粒径。本申请对Dv50的测试方法没有特别限制,可以采用本领域公知的测试方法测得,例如,采用激光粒度仪测试。In the present application, Dv50 means the particle size at which the volume accumulation reaches 50% from the small particle size side in the volume-based particle size distribution. The present application has no particular restrictions on the test method of Dv50, and it can be measured by a test method known in the art, for example, by a laser particle size analyzer.
本申请第二方面提供了一种正极极片,其包括正极集流体及设置于正极集流体至少一个表面上的正极活性材料层,正极活性材料层包括本申请第一方面提供的正极活性材料。由于本申请第一方面提供的正极活性材料表面具有较低的残碱含量,正极活性材料中具有较高含量的Na+,将正极极片应用于钠离子二次电池中,钠离子二次电池充放电过程中有较多的Na+参与脱嵌,使得钠离子二次电池的克容量得以提高。并且,钠离子二次电池具有良好的循环性能、加工性能和安全可靠性。The second aspect of the present application provides a positive electrode plate, which includes a positive electrode current collector and a positive electrode active material layer arranged on at least one surface of the positive electrode current collector, and the positive electrode active material layer includes the positive electrode active material provided in the first aspect of the present application. Since the surface of the positive electrode active material provided in the first aspect of the present application has a low residual alkali content, and the positive electrode active material has a high content of Na + , the positive electrode plate is applied to a sodium ion secondary battery, and more Na + participates in the intercalation and deintercalation process of the sodium ion secondary battery, so that the gram capacity of the sodium ion secondary battery is improved. In addition, the sodium ion secondary battery has good cycle performance, processing performance and safety and reliability.
上述“设置于正极集流体至少一个表面上的正极活性材料层”是指,设置于正极集流体一个表面上的正极活性材料层,或者,设置于正极集流体两个表面上的正极活性材料层。其中,“表面”可以为负极集流体的部分表面或全部表面。The above-mentioned “positive electrode active material layer disposed on at least one surface of the positive electrode current collector” refers to a positive electrode active material layer disposed on one surface of the positive electrode current collector, or a positive electrode active material layer disposed on both surfaces of the positive electrode current collector. The “surface” may be a partial surface or the entire surface of the negative electrode current collector.
在本申请的一些实施方案中,正极活性材料层的压实密度为2.8g/cm3至3.6g/cm3。例如,正极活性材料层的压实密度为2.8g/cm3、2.9g/cm3、3.0g/cm3、3.1g/cm3、3.2g/cm、3.3g/cm3、3.4g/cm3、3.5g/cm3、3.6g/cm3或上述任两个数值范围间的任一数值。将正极活性材料层的压实密度调控在上述范围内,使正极活性材料层在具有较高的强度的基础上,能够提供较高的能量密度、较好的循环性能和倍率性能。从而使钠离子二次电池具有较高能量密度,并且具有良好的加工性能、安全性能、循环性能和倍率性能。In some embodiments of the present application, the compaction density of the positive electrode active material layer is 2.8 g/cm 3 to 3.6 g/cm 3. For example, the compaction density of the positive electrode active material layer is 2.8 g/cm 3 , 2.9 g/cm 3 , 3.0 g/cm 3 , 3.1 g/cm 3 , 3.2 g/cm, 3.3 g/cm 3 , 3.4 g/cm 3 , 3.5 g/cm 3 , 3.6 g/cm 3 or any value between any two of the above numerical ranges. The compaction density of the positive electrode active material layer is regulated within the above range, so that the positive electrode active material layer can provide a higher energy density, better cycle performance and rate performance on the basis of having a higher strength. Thereby, the sodium ion secondary battery has a higher energy density and good processing performance, safety performance, cycle performance and rate performance.
本申请对正极活性材料层的压实密度的调控方式没有特别限制,只要能够实现本申请目的即可。例如,可以通过调控正极极片冷压过程中的压力、调节正极活性材料的种类或平均粒径等方式来实现。本申请对上述压力的大小没有特别限制,只要能够实现本申请目的即可。例如,压力为40t至80t。The present application has no particular restrictions on the method for regulating the compaction density of the positive electrode active material layer, as long as the purpose of the present application can be achieved. For example, it can be achieved by regulating the pressure during the cold pressing of the positive electrode sheet, adjusting the type or average particle size of the positive electrode active material, etc. The present application has no particular restrictions on the size of the above pressure, as long as the purpose of the present application can be achieved. For example, the pressure is 40t to 80t.
本申请对正极集流体的种类没有特别限制,只要能够实现本申请目的即可。例如,正 极集流体可以包含铝箔、铝合金箔等。The present application has no particular restrictions on the type of positive electrode current collector, as long as the purpose of the present application can be achieved. The electrode current collector may include aluminum foil, aluminum alloy foil, or the like.
在本申请中,对正极集流体和正极活性材料层的厚度没有特别限制,只要能够实现本申请目的即可。例如,正极集流体的厚度为5μm至20μm,优选为6μm至18μm。正极活性材料层的厚度为30μm至120μm。任选地,正极活性材料层还可以包括正极导电剂和正极粘结剂。本申请对正极活性材料层中的正极导电剂和正极粘结剂的种类没有特别限制,只要能够实现本申请目的即可。本申请对正极活性材料层中正极活性材料、正极导电剂、正极粘结剂的质量比没有特别限制,本领域技术人员可以根据实际需要选择,只要能够实现本申请目的即可。例如,正极活性材料层中正极活性材料、正极导电剂和正极粘结剂的质量比为(90~98):(0.5~5):(0.5~5)。In the present application, there is no particular restriction on the thickness of the positive current collector and the positive active material layer, as long as the purpose of the present application can be achieved. For example, the thickness of the positive current collector is 5μm to 20μm, preferably 6μm to 18μm. The thickness of the positive active material layer is 30μm to 120μm. Optionally, the positive active material layer may also include a positive electrode conductor and a positive electrode binder. The present application does not particularly limit the types of positive electrode conductors and positive electrode binders in the positive electrode active material layer, as long as the purpose of the present application can be achieved. The present application does not particularly limit the mass ratio of the positive active material, positive electrode conductor, and positive electrode binder in the positive electrode active material layer, and those skilled in the art can choose according to actual needs, as long as the purpose of the present application can be achieved. For example, the mass ratio of the positive active material, the positive electrode conductor, and the positive electrode binder in the positive electrode active material layer is (90-98): (0.5-5): (0.5-5).
本申请第三方面提供了一种钠离子二次电池,其包括本申请第二方面提供的正极极片。因此,钠离子二次电池具有较高的克容量。The third aspect of the present application provides a sodium ion secondary battery, which includes the positive electrode sheet provided in the second aspect of the present application. Therefore, the sodium ion secondary battery has a higher gram capacity.
在本申请的一些实施方案中,本申请的钠离子二次电池还包括负极极片和隔膜,隔膜设置于正极极片和负极极片之间,以分隔正极极片和负极极片,防止电化学装置内部短路,允许电解质离子自由通过,且不影响电化学充放电过程的进行。In some embodiments of the present application, the sodium ion secondary battery of the present application also includes a negative electrode plate and a diaphragm, and the diaphragm is arranged between the positive electrode plate and the negative electrode plate to separate the positive electrode plate and the negative electrode plate, prevent internal short circuit of the electrochemical device, allow electrolyte ions to pass freely, and do not affect the electrochemical charge and discharge process.
本申请对负极极片没有特别限制,只要能够实现本申请目的即可。例如,负极极片包括负极集流体及设置于负极集流体至少一个表面上的负极活性材料层。本申请对负极集流体没有特别限制,只要能够实现本申请目的即可。例如,负极集流体可以包含铝箔、铝合金箔、铜箔、铜合金箔、镍箔、不锈钢箔、钛箔、泡沫镍或泡沫铜等。本申请的负极活性材料层包括负极活性材料,本申请对负极活性材料的种类没有特别限制,只要能够实现本申请目的即可。例如,负极活性材料可以包括但不限于硬碳、软碳、钠金属或铋金属中的至少一种。在本申请中,对负极集流体、负极活性材料层的厚度没有特别限制,只要能够实现本申请目的即可。例如,负极集流体的厚度为6μm至10μm,负极活性材料层的厚度为30μm至130μm。任选地,负极活性材料层还可以包括负极导电剂或增稠剂中的至少一种,本申请对负极导电剂和增稠剂的种类没有特别限制,只要能够实现本申请目的即可。本申请对负极活性材料层中负极活性材料、负极导电剂、增稠剂和负极粘结剂的质量比没有特别限制,只要能够实现本申请目的即可。例如,负极活性材料层中负极活性材料、负极导电剂、增稠剂和负极粘结剂的质量比为(90~98):(0~5):(0.5~1.5):(0.5~5)。The present application has no special restrictions on the negative electrode sheet, as long as the purpose of the present application can be achieved. For example, the negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer disposed on at least one surface of the negative electrode current collector. The present application has no special restrictions on the negative electrode current collector, as long as the purpose of the present application can be achieved. For example, the negative electrode current collector may include aluminum foil, aluminum alloy foil, copper foil, copper alloy foil, nickel foil, stainless steel foil, titanium foil, foam nickel or foam copper, etc. The negative electrode active material layer of the present application includes a negative electrode active material, and the present application has no special restrictions on the type of negative electrode active material, as long as the purpose of the present application can be achieved. For example, the negative electrode active material may include but is not limited to at least one of hard carbon, soft carbon, sodium metal or bismuth metal. In the present application, there is no special restriction on the thickness of the negative electrode current collector and the negative electrode active material layer, as long as the purpose of the present application can be achieved. For example, the thickness of the negative electrode current collector is 6μm to 10μm, and the thickness of the negative electrode active material layer is 30μm to 130μm. Optionally, the negative electrode active material layer may also include at least one of a negative electrode conductive agent or a thickener. The present application does not particularly limit the types of the negative electrode conductive agent and the thickener, as long as the purpose of the present application can be achieved. The present application does not particularly limit the mass ratio of the negative electrode active material, the negative electrode conductive agent, the thickener, and the negative electrode binder in the negative electrode active material layer, as long as the purpose of the present application can be achieved. For example, the mass ratio of the negative electrode active material, the negative electrode conductive agent, the thickener, and the negative electrode binder in the negative electrode active material layer is (90-98): (0-5): (0.5-1.5): (0.5-5).
本申请对隔膜没有特别限制,只要能够实现本申请目的即可。例如,隔膜的材料可以包括但不限于聚乙烯(PE)、聚丙烯(PP)为主的聚烯烃(PO)类、聚酯(例如,聚对苯二甲酸二乙酯(PET)膜)、纤维素、聚酰亚胺(PI)、聚酰胺(PA)、氨纶或芳纶中的至少一种。隔膜的类型可以包括织造膜、非织造膜、微孔膜、复合膜、碾压膜或纺丝膜中的至 少一种。The present application has no particular restrictions on the diaphragm, as long as the purpose of the present application can be achieved. For example, the material of the diaphragm may include but is not limited to polyethylene (PE), polypropylene (PP)-based polyolefins (PO), polyester (e.g., polyethylene terephthalate (PET) film), cellulose, polyimide (PI), polyamide (PA), spandex or aramid. The type of diaphragm may include woven membranes, nonwoven membranes, microporous membranes, composite membranes, rolled membranes or spun membranes. One less.
本申请的钠离子电池还包括包装袋和电解液,电解液、正极极片、隔膜和负极极片容纳于包装袋中。本申请对包装袋和电解液没有特别限制,可以为本领域公知的包装袋和电解液,只要能够实现本申请目的即可。例如,包装袋可以为铝塑膜或不锈钢、铝壳、钢壳。电解液可以电解液包括钠盐和非水溶剂。在本申请一些实施方案中,钠盐可以包括但不限于NaPF6、NaClO4、NaBF4、NaNO3、NaSCN、NaCN、NaAsF6、NaCF3CO2、NaSbF6、NaC6HsCO2、Na(CH3)C6H4SO3、NaHSO4或NaB(C6Hs)4中的至少一种。非水溶剂可为碳酸酯化合物、羧酸酯化合物、醚化合物或其它有机溶剂中的至少一种。上述碳酸酯化合物可以包括但不限于链状碳酸酯化合物、环状碳酸酯化合物或氟代碳酸酯化合物中的至少一种。上述链状碳酸酯化合物可以包括但不限于碳酸二甲酯(DMC)、碳酸二乙酯(DEC)、碳酸二丙酯(DPC)、碳酸甲丙酯(MPC)、碳酸乙丙酯(EPC)或碳酸甲乙酯(MEC)中的至少一种。环状碳酸酯化合物可以包括但不限于碳酸亚乙酯(EC)、碳酸亚丙酯(PC)、碳酸亚丁酯(BC)或碳酸乙烯基亚乙酯(VEC)中的至少一种。氟代碳酸酯化合物可以包括但不限于碳酸氟代亚乙酯(FEC)、碳酸1,2-二氟亚乙酯、碳酸1,1-二氟亚乙酯、碳酸1,1,2-三氟亚乙酯、碳酸1,1,2,2-四氟亚乙酯、碳酸1-氟-2-甲基亚乙酯、碳酸1-氟-1-甲基亚乙酯、碳酸1,2-二氟-1-甲基亚乙酯、碳酸1,1,2-三氟-2-甲基亚乙酯或碳酸三氟甲基亚乙酯中的至少一种。上述羧酸酯化合物可以包括但不限于甲酸甲酯、乙酸甲酯、乙酸乙酯、乙酸正丙酯、乙酸叔丁酯、丙酸甲酯、丙酸乙酯、丙酸丙酯、γ-丁内酯、癸内酯、戊内酯、甲瓦龙酸内酯或己内酯中的至少一种。上述醚化合物可以包括但不限于二丁醚、四甘醇二甲醚、二甘醇二甲醚、1,2-二甲氧基乙烷、1,2-二乙氧基乙烷、乙氧基甲氧基乙烷、2-甲基四氢呋喃或四氢呋喃中的至少一种。上述其它有机溶剂可以包括但不限于二甲亚砜、1,2-二氧戊环、环丁砜、甲基环丁砜、1,3-二甲基-2-咪唑烷酮、N-甲基-2-吡咯烷酮、甲酰胺、二甲基甲酰胺、乙腈、磷酸三甲酯、磷酸三乙酯、磷酸三辛酯或磷酸酯中的至少一种。The sodium ion battery of the present application further includes a packaging bag and an electrolyte, and the electrolyte, the positive electrode sheet, the separator and the negative electrode sheet are contained in the packaging bag. The present application has no particular restrictions on the packaging bag and the electrolyte, and can be packaging bags and electrolytes known in the art, as long as the purpose of the present application can be achieved. For example, the packaging bag can be an aluminum plastic film or stainless steel, an aluminum shell, or a steel shell. The electrolyte can include a sodium salt and a non-aqueous solvent. In some embodiments of the present application, the sodium salt can include but is not limited to at least one of NaPF 6 , NaClO 4 , NaBF 4 , NaNO 3 , NaSCN, NaCN, NaAsF 6 , NaCF 3 CO 2 , NaSbF 6 , NaC 6 HsCO 2 , Na(CH 3 )C 6 H 4 SO 3 , NaHSO 4 or NaB(C 6 Hs) 4. The non-aqueous solvent can be at least one of a carbonate compound, a carboxylate compound, an ether compound or other organic solvents. The above-mentioned carbonate compound may include but is not limited to at least one of a linear carbonate compound, a cyclic carbonate compound or a fluorinated carbonate compound. The above-mentioned linear carbonate compound may include but is not limited to at least one of dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), methyl propyl carbonate (MPC), ethyl propyl carbonate (EPC) or ethyl methyl carbonate (MEC). The cyclic carbonate compound may include but is not limited to at least one of ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC) or vinyl ethylene carbonate (VEC). The fluorinated carbonate compound may include, but is not limited to, at least one of fluoroethylene carbonate (FEC), 1,2-difluoroethylene carbonate, 1,1-difluoroethylene carbonate, 1,1,2-trifluoroethylene carbonate, 1,1,2,2-tetrafluoroethylene carbonate, 1-fluoro-2-methylethylene carbonate, 1-fluoro-1-methylethylene carbonate, 1,2-difluoro-1-methylethylene carbonate, 1,1,2-trifluoro-2-methylethylene carbonate, or trifluoromethylethylene carbonate. The above-mentioned carboxylate compound may include, but is not limited to, at least one of methyl formate, methyl acetate, ethyl acetate, n-propyl acetate, tert-butyl acetate, methyl propionate, ethyl propionate, propyl propionate, γ-butyrolactone, decalactone, valerolactone, mevalonolactone, or caprolactone. The above-mentioned ether compound may include but is not limited to at least one of dibutyl ether, tetraethylene glycol dimethyl ether, diethylene glycol dimethyl ether, 1,2-dimethoxyethane, 1,2-diethoxyethane, ethoxymethoxyethane, 2-methyltetrahydrofuran or tetrahydrofuran. The above-mentioned other organic solvents may include but are not limited to at least one of dimethyl sulfoxide, 1,2-dioxolane, cyclopentane, methyl cyclopentane, 1,3-dimethyl-2-imidazolidinone, N-methyl-2-pyrrolidone, formamide, dimethylformamide, acetonitrile, trimethyl phosphate, triethyl phosphate, trioctyl phosphate or phosphate.
本申请钠离子电池的制备步骤还可以包括但不限于以下步骤:将正极极片、隔膜和负极极片按顺序堆叠,并根据需要将其卷绕、折叠等操作得到卷绕结构的电极组件,将电极组件放入包装袋内,将电解液注入包装袋并封口,得到钠离子电池;或者,将正极极片、隔膜和负极极片按顺序堆叠,然后用胶带将整个叠片结构的四个角固定好得到叠片结构的电极组件,将电极组件置入包装袋内,将电解液注入包装袋并封口,得到钠离子电池。The preparation steps of the sodium ion battery of the present application may also include but are not limited to the following steps: stacking the positive electrode sheet, the separator and the negative electrode sheet in sequence, and winding, folding and other operations as needed to obtain an electrode assembly with a wound structure, placing the electrode assembly in a packaging bag, injecting the electrolyte into the packaging bag and sealing it to obtain a sodium ion battery; or, stacking the positive electrode sheet, the separator and the negative electrode sheet in sequence, and then fixing the four corners of the entire stacked structure with tape to obtain an electrode assembly with a stacked structure, placing the electrode assembly in a packaging bag, injecting the electrolyte into the packaging bag and sealing it to obtain a sodium ion battery.
本申请第四方面提供了一种电子装置,其包括本申请第三方面提供的钠离子二次电池。因此,电子装置具有较高的克容量。The fourth aspect of the present application provides an electronic device, which includes the sodium ion secondary battery provided by the third aspect of the present application. Therefore, the electronic device has a higher gram capacity.
本申请的电子装置没有特别限定,其可以是用于现有技术中已知的任何电子装置。例 如,电子装置可以包括但不限于:笔记本电脑、笔输入型计算机、移动电脑、电子书播放器、便携式电话、便携式传真机、便携式复印机、便携式打印机、头戴式立体声耳机、录像机、液晶电视、手提式清洁器、便携CD机、迷你光盘、收发机、电子记事本、计算器、存储卡、便携式录音机、收音机、备用电源、电机、汽车、摩托车、助力自行车、自行车、照明器具、玩具、游戏机、钟表、电动工具、闪光灯、照相机、家庭用大型蓄电池和钠离子电容器。The electronic device of the present application is not particularly limited, and it can be any electronic device known in the prior art. For example, electronic devices may include, but are not limited to, laptop computers, pen-type computers, mobile computers, electronic book players, portable phones, portable fax machines, portable copiers, portable printers, head-mounted stereo headphones, video recorders, LCD televisions, portable cleaners, portable CD players, mini-discs, transceivers, electronic notepads, calculators, memory cards, portable recorders, radios, backup power supplies, motors, cars, motorcycles, power-assisted bicycles, bicycles, lighting fixtures, toys, game consoles, clocks, power tools, flashlights, cameras, large household batteries, and sodium-ion capacitors.
实施例Example
以下,举出实施例及对比例来对本申请的实施方式进行更具体地说明。各种的试验及评价按照下述的方法进行。Hereinafter, the embodiments of the present application will be described in more detail with reference to Examples and Comparative Examples. Various tests and evaluations were performed according to the following methods.
测试方法和设备:Test methods and equipment:
傅里叶转换红外光谱(FTIR)测试:Fourier transform infrared spectroscopy (FTIR) test:
参考标准为GB/T 21186-2007傅立叶变换红外光谱仪国家标准。用波长2.5μm至25μm,频率4000cm-1至400cm-1的光波照射各实施例和对比例的正极活性材料(Fresh状态),引起分子内振动和转动能级跃迁所产生的吸收光谱。The reference standard is GB/T 21186-2007 National Standard for Fourier Transform Infrared Spectrometer. The positive active materials (fresh state) of each embodiment and comparative example are irradiated with light waves with a wavelength of 2.5 μm to 25 μm and a frequency of 4000 cm -1 to 400 cm -1 to induce the absorption spectrum produced by the intramolecular vibration and rotation energy level transition.
正极活性材料的比表面积测试:Specific surface area test of positive electrode active material:
使用比表面积分析仪(TristarⅡ3020M),通过氮吸附/脱附法测量对实施例和对比例中的正极活性材料(Fresh状态)进行比表面积测试。其中,具体的测试依据国家标准GB/T19587-2017进行。The specific surface area of the positive electrode active materials (fresh state) in the examples and comparative examples was tested by nitrogen adsorption/desorption method using a specific surface area analyzer (TristarⅡ3020M). The specific test was performed in accordance with the national standard GB/T19587-2017.
热重分析(TG)的测试:Thermogravimetric analysis (TG) test:
利用热重分析仪器对正极活性材料质量随温度的变化进行测试,测试依据为JY_T0589.1-2020/JY_T0589.4-2020/JY_T0589.5-2020《热分析方法通则》。A thermogravimetric analyzer was used to test the change in mass of the positive electrode active material with temperature. The test was based on JY_T0589.1-2020/JY_T0589.4-2020/JY_T0589.5-2020 "General Rules for Thermal Analysis Methods".
(1)取各实施例或对比例中Fresh状态的正极活性材料10mg,放置于热重分析仪中,测试气氛设置在氮气氛围中,测试温度为35℃至400℃,升温速率为5℃/min。(1) Take 10 mg of the fresh positive electrode active material in each embodiment or comparative example and place it in a thermogravimetric analyzer. The test atmosphere is set in a nitrogen atmosphere. The test temperature is 35° C. to 400° C. and the heating rate is 5° C./min.
测试过程中,分别记录35℃至120℃、35℃至400℃之间的失重质量,35℃至120℃的失重百分数WT1%=35℃至120℃时对应的质量分数、35℃至400℃的失重百分数WT2%=35℃至400℃时对应的质量分数。During the test, the weight loss between 35°C and 120°C and 35°C and 400°C are recorded respectively, the weight loss percentage from 35°C to 120°C W T1 %=the mass fraction corresponding to the temperature from 35°C to 120°C, and the weight loss percentage from 35°C to 400°C W T2 %=the mass fraction corresponding to the temperature from 35°C to 400°C.
(2)除了将Fresh状态的正极活性材料替换为A2状态的正极活性材料以外,其余与上述(1)相同。(2) The process is the same as the process (1) above, except that the positive electrode active material in the Fresh state is replaced by the positive electrode active material in the A2 state.
35℃至120℃的失重百分数WT3%=35℃至120℃时对应的质量分数、35℃至400℃的失重百分数WT4%=35℃至400℃时对应的质量分数。The weight loss percentage from 35°C to 120°C W T3 %=the mass fraction corresponding to the temperature from 35°C to 120°C, and the weight loss percentage from 35°C to 400°C W T4 %=the mass fraction corresponding to the temperature from 35°C to 400°C.
湿度处理: Humidity treatment:
将5g各实施例和对比例的正极活性材料在铝箔上平铺为面积100±5cm2大小,且用玻璃皿压平后,在温度为25℃、湿度为50%的条件下放置3天。正极活性材料经过上述湿度处理后的状态为A2状态。5 g of the positive electrode active material of each embodiment and comparative example was spread on aluminum foil to an area of 100± 5 cm2, and flattened with a glass dish, and then placed at a temperature of 25°C and a humidity of 50% for 3 days. The state of the positive electrode active material after the above humidity treatment is state A2.
残碱含量的测试:Test of residual alkali content:
通过提取正极活性材料中的Na2CO3、NaOH,过滤后采用电位滴定法对滤液进行测试,即可得到正极活性材料中的残碱量。The residual alkali content in the positive electrode active material can be obtained by extracting Na 2 CO 3 and NaOH from the positive electrode active material, filtering and testing the filtrate by potentiometric titration.
Na2CO3+HC1=NaCl+NaHCO3;Na 2 CO 3 +HC1=NaCl+NaHCO 3 ;
NaOH+HCl=NaCl+H2O;NaOH+HCl=NaCl+H 2 O;
NaHCO3+HCl=NaCl+H2CO3。NaHCO 3 +HCl=NaCl+H 2 CO 3 .
具体操作:称取1g样品于100mL锥形瓶中加入20mL乙二醇(纯度99.999%),投入磁子后用封口膜密封瓶口,磁力搅拌30min后进行抽滤,滤液用纯水定容至100mL,取50mL滤液放至烧杯中用于电位滴定测试。Specific operation: Weigh 1g sample into a 100mL conical flask, add 20mL ethylene glycol (purity 99.999%), put in a magnetic rod and seal the bottle mouth with a sealing film, stir magnetically for 30 minutes and then filter, dilute the filtrate to 100mL with pure water, take 50mL of the filtrate and put it in a beaker for potentiometric titration test.
上述“样品”分别为各实施例或对比例在Fresh状态和A2状态下的正极活性材料。The above “samples” are the positive electrode active materials in the Fresh state and the A2 state of each embodiment or comparative example.
正极活性材料层的压实密度测试:Compaction density test of positive electrode active material layer:
正极活性材料层的压实密度Pc通过公式:Pc=mc/Vc计算得出。式中,mc为正极活性材料层的质量,单位:g;Vc为正极活性材料层的体积,单位:cm3,其中,体积Vc是正极活性材料层的面积Sc与正极活性材料层的厚度之积。The compaction density Pc of the positive electrode active material layer is calculated by the formula: Pc = mc/Vc, where mc is the mass of the positive electrode active material layer, in g; Vc is the volume of the positive electrode active material layer, in cm 3 , where the volume Vc is the product of the area Sc of the positive electrode active material layer and the thickness of the positive electrode active material layer.
克容量的测试:Test of gram capacity:
将各实施例或对比例在Fresh状态和A2状态下的正极活性材料粉末,分别与导电剂导电炭黑和粘结剂聚偏氟乙烯(PVDF)按照8:1:1的质量比例混合,加入N-甲基吡咯烷酮(NMP)研磨成固含量为72wt%的浆料,涂覆于铝箔上,涂覆厚度为200μm,放在真空烘箱中烘干,然后裁片。以金属钠片作为对电极,1mol/L的NaPF6溶于PC溶剂中得到的溶液为电解液,玻璃纤维为隔膜,装配成CR2032扣式电池,扣式电池的装配全程在充满氩气的手套箱中进行。将装配好的扣式电池在蓝电测试系统上进行恒流充放电测试,电流密度为10mA/g,充放电电压窗口为2.0V至4.0V,分别测试得到Fresh状态和A2状态的克容量。The positive active material powders of each embodiment or comparative example in the Fresh state and the A2 state are mixed with the conductive agent conductive carbon black and the binder polyvinylidene fluoride (PVDF) in a mass ratio of 8:1:1, and N-methylpyrrolidone (NMP) is added to grind into a slurry with a solid content of 72wt%, coated on aluminum foil, the coating thickness is 200μm, placed in a vacuum oven to dry, and then cut into pieces. Using a metal sodium sheet as the counter electrode, 1mol/L NaPF 6 dissolved in a PC solvent to obtain a solution as an electrolyte, glass fiber as a diaphragm, assembled into a CR2032 button cell, and the assembly of the button cell is carried out in a glove box filled with argon. The assembled button cell is subjected to a constant current charge and discharge test on a blue electric test system, with a current density of 10mA/g and a charge and discharge voltage window of 2.0V to 4.0V, and the gram capacity of the Fresh state and the A2 state is obtained by testing respectively.
实施例1-1Example 1-1
<正极活性材料的制备><Preparation of positive electrode active material>
按照Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2的化学计量比Ni:Fe:Mn:Ti=0.33:0.33:0.33:0.01准备Dv50=6μm的原料:前驱体Ni0.33Fe0.33Mn0.33Ti0.01(OH)2、Na2CO3,将前驱体Ni0.33Fe0.33Mn0.33Ti0.01(OH)2、Na2CO3研磨均匀,在900℃下煅烧12h,自然冷却后破碎,得 到Dv50=6μm的层状氧化物Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2,记为Fresh状态(下文简写为F状态)。According to the stoichiometric ratio of Na 0.95 Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 O 2, Ni:Fe:Mn:Ti=0.33:0.33:0.33:0.01, the raw materials with Dv50=6μm were prepared: precursor Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 (OH) 2 and Na 2 CO 3. The precursor Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 (OH) 2 and Na 2 CO 3 were ground evenly, calcined at 900℃ for 12h, and crushed after natural cooling to obtain The layered oxide Na 0.95 Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 O 2 with Dv50=6 μm is referred to as a Fresh state (hereinafter abbreviated as F state).
取5g上述制得的层状氧化物Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2经前述的湿度处理得到A2状态的层状氧化物Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2。5 g of the layered oxide Na 0.95 Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 O 2 prepared above was subjected to the aforementioned humidity treatment to obtain the layered oxide Na 0.95 Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 O 2 in the A2 state.
<正极极片的制备><Preparation of positive electrode sheet>
采用F状态层状氧化物的正极极片(下文简写为F状态的正极极片)的制备:Preparation of positive electrode sheet using F-state layered oxide (hereinafter referred to as F-state positive electrode sheet):
将上述制得的F状态的层状氧化物Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2作为正极活性材料与正极导电剂导电炭黑(Super P)、正极粘结剂聚偏二氟乙烯(PVDF,分子量1000000至110000)按照质量比80:10:10进行混合,加入N-甲基吡咯烷酮(NMP)作为溶剂,充分搅拌得到固含量为72wt%且体系均匀的正极浆料。将正极浆料均匀涂布在厚度为10μm的正极集流体铝箔的一个表面上,85℃条件下烘干,得到单面涂布正极活性材料层的正极极片。之后,在该铝箔的另一个表面上重复以上步骤,即得到双面涂布正极活性材料层的正极极片。再经冷压、裁片、分切后,在85℃真空条件下干燥4h,得到规格为74mm×851mm的正极极片待用。其中,正极极片的厚度为140μm。The above-prepared F-state layered oxide Na 0.95 Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 O 2 is used as a positive electrode active material and mixed with a positive electrode conductive agent conductive carbon black (Super P) and a positive electrode binder polyvinylidene fluoride (PVDF, molecular weight 1000000 to 110000) in a mass ratio of 80:10:10, and N-methylpyrrolidone (NMP) is added as a solvent, and stirred thoroughly to obtain a positive electrode slurry with a solid content of 72wt% and a uniform system. The positive electrode slurry is evenly coated on one surface of a positive electrode current collector aluminum foil with a thickness of 10μm, and dried at 85°C to obtain a positive electrode sheet coated with a positive electrode active material layer on one side. Afterwards, the above steps are repeated on the other surface of the aluminum foil to obtain a positive electrode sheet coated with a positive electrode active material layer on both sides. After cold pressing, cutting, slitting, and drying at 85°C under vacuum for 4 hours, a positive electrode sheet with a specification of 74mm×851mm was obtained for use. The thickness of the positive electrode sheet was 140μm.
采用A2状态层状氧化物的正极极片(下文简写为A2状态的正极极片)的制备:Preparation of positive electrode sheet using A2 state layered oxide (hereinafter referred to as positive electrode sheet in A2 state):
除了将F状态的层状氧化物Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2替换为A2状态的层状氧化物Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2以外,其余与“采用F状态层状氧化物的正极极片的制备”相同。Except for replacing the F-state layered oxide Na 0.95 Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 O 2 with the A2-state layered oxide Na 0.95 Ni 0.33 Fe 0.33 Mn 0.33 Ti 0.01 O 2 , the rest is the same as the “Preparation of positive electrode sheet using F-state layered oxide”.
<负极极片的制备><Preparation of negative electrode sheet>
将负极活性材料硬碳、负极粘结剂丁苯橡胶(SBR,重均分子量200000至1000000)、增稠剂羧甲基纤维素钠(CMCNa)按照质量比97:2:1进行混合,然后加入去离子水作为溶剂,充分搅拌得到固含量为40wt%且体系均匀的负极浆料。将负极浆料均匀涂覆在厚度为10μm的负极集流体铝箔的一个表面上,70℃条件下烘干,得到单面涂布负极活性材料层的负极极片。之后,在该铝箔的另一个表面上重复以上步骤,得到双面涂布负极活性材料层的负极极片。再经冷压、裁片、分切后,在120℃真空条件下干燥12h,得到规格为76mm×867mm的负极极片待用。其中,负极极片的厚度为240μm。The negative electrode active material hard carbon, the negative electrode binder styrene butadiene rubber (SBR, weight average molecular weight 200000 to 1000000), and the thickener sodium carboxymethyl cellulose (CMCNa) are mixed in a mass ratio of 97:2:1, and then deionized water is added as a solvent, and the mixture is stirred thoroughly to obtain a negative electrode slurry with a solid content of 40wt% and a uniform system. The negative electrode slurry is evenly coated on one surface of a negative electrode current collector aluminum foil with a thickness of 10μm, and dried at 70°C to obtain a negative electrode sheet with a single-sided coating of a negative electrode active material layer. After that, the above steps are repeated on the other surface of the aluminum foil to obtain a negative electrode sheet with a double-sided coating of a negative electrode active material layer. After cold pressing, cutting, and slitting, it is dried at 120°C under vacuum conditions for 12h to obtain a negative electrode sheet with a specification of 76mm×867mm for standby use. Among them, the thickness of the negative electrode sheet is 240μm.
<电解液的制备><Preparation of Electrolyte>
在干燥(湿度<1%)的氩气气氛手套箱中,将碳酸乙烯酯(EC)、碳酸二乙酯(DEC)按照质量比50:50混合且充分搅拌后加入钠盐六氟磷酸钠(NaPF6),混合均匀后得到电解液。其中,钠盐在电解液中的浓度为1mol/L。In a dry (humidity <1%) argon atmosphere glove box, ethylene carbonate (EC) and diethyl carbonate (DEC) were mixed at a mass ratio of 50:50 and stirred thoroughly, and then sodium hexafluorophosphate (NaPF 6 ) was added and mixed evenly to obtain an electrolyte solution, wherein the concentration of the sodium salt in the electrolyte solution was 1 mol/L.
<钠离子电池的制备> <Preparation of Sodium Ion Batteries>
采用F状态的正极极片的钠离子电池的制备:Preparation of sodium ion battery using positive electrode sheet in F state:
将F状态的正极极片、隔膜、负极极片按顺序依次叠好,使隔膜处于F状态的正极极片和负极极片中间起到隔离的作用,并叠片得到电极组件。将电极组件置于包装袋铝塑膜中,在150℃下脱去水分后,注入上述电解液,经过真空封装、静置、化成、脱气、整形、容量测试等工艺流程得到钠离子电池。The positive electrode sheet, separator and negative electrode sheet in F state are stacked in order, so that the separator is between the positive electrode sheet and the negative electrode sheet in F state to play an isolating role, and the sheets are stacked to obtain an electrode assembly. The electrode assembly is placed in an aluminum-plastic film packaging bag, and after dehydration at 150°C, the above electrolyte is injected, and a sodium ion battery is obtained through vacuum packaging, standing, formation, degassing, shaping, capacity testing and other process flows.
采用A2状态的正极极片的钠离子电池的制备:Preparation of sodium ion battery using positive electrode sheet in A2 state:
除了将F状态的正极极片替换为A2状态的正极极片以外,其余与“采用F状态的正极极片的钠离子电池的制备”相同。Except for replacing the positive electrode sheet in F state with the positive electrode sheet in A2 state, the rest is the same as "Preparation of sodium ion battery using positive electrode sheet in F state".
实施例1-2至实施例1-5Example 1-2 to Example 1-5
除了按照表1调整对应制备参数以外,其余与实施例1-1相同。Except for adjusting the corresponding preparation parameters according to Table 1, the rest is the same as Example 1-1.
实施例2-1Example 2-1
<正极活性材料的制备><Preparation of positive electrode active material>
(1)按照Na0.95Ni0.31Fe0.33Mn0.33Ti0.03O2的化学计量比Ni:Fe:Mn:Ti=0.31:0.33:0.33:0.03准备Dv50=6μm的原料:前驱体Ni0.31Fe0.33Mn0.33Ti0.013(OH)2、Na2CO3,将前驱体Ni0.31Fe0.33Mn0.33Ti0.013(OH)2、Na2CO3研磨均匀,在900℃下煅烧12h,自然冷却后破碎,得到Dv50=6μm的层状氧化物Na0.95Ni0.31Fe0.33Mn0.33Ti0.03O2;(1) According to the stoichiometric ratio of Na 0.95 Ni 0.31 Fe 0.33 Mn 0.33 Ti 0.03 O 2 of Ni:Fe:Mn:Ti=0.31:0.33:0.33:0.03, raw materials with Dv50=6 μm were prepared: precursors Ni 0.31 Fe 0.33 Mn 0.33 Ti 0.013 (OH) 2 and Na 2 CO 3 ; the precursors Ni 0.31 Fe 0.33 Mn 0.33 Ti 0.013 (OH) 2 and Na 2 CO 3 were ground uniformly, calcined at 900°C for 12 h, and crushed after natural cooling to obtain layered oxide Na 0.95 Ni 0.31 Fe 0.33 Mn 0.33 Ti 0.03 O 2 with Dv50=6 μm;
(2)将步骤(1)制得的层状氧化物Na0.95Ni0.31Fe0.33Mn0.33Ti0.03O2与无机氧化物Al2O3按照质量比99.7:0.3混合均匀,在600℃下烧结6h,破碎,得到正极活性材料Na0.95Ni0.31Fe0.33Mn0.33Ti0.03O2·Al2O3,记为F状态。(2) The layered oxide Na 0.95 Ni 0.31 Fe 0.33 Mn 0.33 Ti 0.03 O 2 prepared in step (1) and the inorganic oxide Al 2 O 3 were uniformly mixed in a mass ratio of 99.7:0.3, sintered at 600°C for 6 h, and crushed to obtain the positive electrode active material Na 0.95 Ni 0.31 Fe 0.33 Mn 0.33 Ti 0.03 O 2 ·Al 2 O 3 , which was recorded as F state.
取10g上述制得的正极活性材料Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2·Al2O3在铝箔上平铺为面积100±5cm2大小,且用玻璃皿压平后,搁置在温度25℃、湿度(RH)50%的湿度箱中3天,得到湿度处理后的正极活性材料Na0.95Ni0.31Fe0.33Mn0.33Ti0.03O2·Al2O3,记为A2状态。Take 10g of the above-prepared positive electrode active material Na0.95Ni0.33Fe0.33Mn0.33Ti0.01O2 · Al2O3 and spread it on aluminum foil to an area of 100 ± 5cm2. After pressing it flat with a glass dish , it is placed in a humidity box at a temperature of 25°C and a humidity (RH) of 50% for 3 days to obtain the positive electrode active material Na0.95Ni0.31Fe0.33Mn0.33Ti0.03O2·Al2O3 after humidity treatment , which is recorded as A2 state.
其余与实施例1-4相同。The rest is the same as Example 1-4.
实施例2-2至实施例2-20Example 2-2 to Example 2-20
除了按照表3调整对应制备参数以外,其余与实施例2-1相同。Except for adjusting the corresponding preparation parameters according to Table 3, the rest is the same as Example 2-1.
对比例1至对比例2Comparative Example 1 to Comparative Example 2
除了按照表1调整相关制备参数以外,其余与实施例1-1相同。Except for adjusting the relevant preparation parameters according to Table 1, the rest is the same as Example 1-1.
对比例3Comparative Example 3
除了按照表3调整相关制备参数以外,其余与实施例1-1相同。Except for adjusting the relevant preparation parameters according to Table 3, the rest is the same as Example 1-1.
各实施例和对比例的制备参数和性能参数如表1至表4所示。 The preparation parameters and performance parameters of each embodiment and comparative example are shown in Tables 1 to 4.
表1
Table 1
表2
Table 2
从实施例1-1至实施例1-5和对比例1至对比例2可以看出,本申请实施例的钠离子 电池选用本申请范围内的层状氧化物作为正极活性材料时,F状态的层状氧化物的红外光谱图中,第三峰的峰高h3小于或等于15%,F状态的层状氧化物的残碱含量较少,WN1%≤1.5%,F状态的层状氧化物经热重分析测得的失重百分数较低,WT1%<0.1%、WT2%≤0.2%。A2状态的层状氧化物的红外光谱图中,第三峰的峰高h3小于或等于45%,A2状态的层状氧化物的残碱含量较少,WN2%≤5%,A2状态的层状氧化物经热重分析测得的失重百分数较低,WT3%<1%、WT4%≤3%,表明本申请实施例的正极活性材料在F状态和A2状态下均具有较低的残碱含量,且本申请实施例的正极活性材料在A2状态下具有更低的残碱含量,正极活性材料中的Na+在湿度环境中不易析出,其在空气中具有较高的稳定性,使钠离子二次电池具有较高的克容量,表明钠离子二次电池的克容量得到提高。而对比例中的正极活性材料,在F状态和A2状态下均具有较高的残碱含量,尤其是A2状态下的残碱含量更高,表明对比例的正极活性材料在空气中的稳定性较差,对比例的钠离子二次电池采用A2状态的正极活性材料时具有更低的克容量。It can be seen from Examples 1-1 to 1-5 and Comparative Examples 1 to 2 that the sodium ions in the embodiments of the present application When the battery selects the layered oxide within the scope of this application as the positive electrode active material, in the infrared spectrum of the layered oxide in the F state, the peak height h3 of the third peak is less than or equal to 15%, the residual alkali content of the layered oxide in the F state is relatively low, W N1 % ≤ 1.5%, and the weight loss percentage of the layered oxide in the F state measured by thermogravimetric analysis is relatively low, W T1 % < 0.1%, W T2 % ≤ 0.2%. In the infrared spectrum of the layered oxide in the A2 state, the peak height h3 of the third peak is less than or equal to 45%, the residual alkali content of the layered oxide in the A2 state is less, WN2 %≤5%, and the weight loss percentage of the layered oxide in the A2 state measured by thermogravimetric analysis is low, WT3 %<1%, WT4 %≤3%, indicating that the positive active material of the embodiment of the present application has a lower residual alkali content in both the F state and the A2 state, and the positive active material of the embodiment of the present application has an even lower residual alkali content in the A2 state, and the Na + in the positive active material is not easy to precipitate in a humid environment, and it has a higher stability in the air, so that the sodium ion secondary battery has a higher gram capacity, indicating that the gram capacity of the sodium ion secondary battery is improved. The positive active material in the comparative example has a higher residual alkali content in both the F state and the A2 state, especially the residual alkali content in the A2 state is higher, indicating that the positive active material of the comparative example has poor stability in the air, and the sodium ion secondary battery of the comparative example has a lower gram capacity when using the positive active material in the A2 state.
表3
Table 3
注:表3中的“\”表示无相关制备参数。Note: “\” in Table 3 indicates no relevant preparation parameters.
表4
Table 4
从对比例3、实施例1-4、实施例2-1至实施例2-20可以看出,本申请实施例中选用至少部分外表面存在无机氧化物的本申请层状氧化物作为正极活性材料时,F状态的正极活性材料和A2状态的正极活性材料表面的残碱含量较低,F状态的正极活性材料和A2状态的正极活性材料经热重分析测得的失重百分数较低,表明本申请实施例的正极活性材料在F状态和A2状态下均具有较低的残碱含量,且本申请实施例的正极活性材料在A2状态下具有更低的残碱含量,正极活性材料中的Na+在湿度环境中不易析出,其在空气中具有较高的稳定性,使钠离子二次电池具有较高的克容量,表明钠离子二次电池的克容量得到提高。其中,图1示出了实施例2-2和对比例3中的正极活性材料在Fresh状态和A2状态下的红外光谱图;图2示出了实施例2-2和对比例3中正极活性材料在Fresh状态和A2状态下的热重分析测试图。It can be seen from Comparative Example 3, Examples 1-4, and Examples 2-1 to Examples 2-20 that when the layered oxide of the present application having inorganic oxide on at least part of its outer surface is selected as the positive electrode active material in the embodiments of the present application, the residual alkali content on the surface of the positive electrode active material in the F state and the positive electrode active material in the A2 state is low, and the positive electrode active material in the F state and the positive electrode active material in the A2 state have a low weight loss percentage measured by thermogravimetric analysis, indicating that the positive electrode active material of the embodiments of the present application has a low residual alkali content in both the F state and the A2 state, and the positive electrode active material of the embodiments of the present application has an even lower residual alkali content in the A2 state, and the Na + in the positive electrode active material is not easy to precipitate in a humid environment, and it has a higher stability in the air, so that the sodium ion secondary battery has a higher gram capacity, indicating that the gram capacity of the sodium ion secondary battery is improved. Among them, Figure 1 shows the infrared spectra of the positive electrode active materials in Example 2-2 and Comparative Example 3 in the Fresh state and the A2 state; Figure 2 shows the thermogravimetric analysis test diagram of the positive electrode active materials in Example 2-2 and Comparative Example 3 in the Fresh state and the A2 state.
从实施例2-2、实施例2-8至实施例2-12和对比例3可以看出,含有本申请层状氧化物的正极活性材料,在F状态和A2状态下均具有较低的残碱含量和失重百分数,表明本申请实施例的正极活性材料具有较低的残碱含量和较高的结构稳定性,采用本申请正极活性材料的钠离子二次电池具有较高的克容量。It can be seen from Example 2-2, Example 2-8 to Example 2-12 and Comparative Example 3 that the positive electrode active material containing the layered oxide of the present application has a lower residual alkali content and a lower weight loss percentage in both the F state and the A2 state, indicating that the positive electrode active material of the embodiments of the present application has a lower residual alkali content and a higher structural stability, and the sodium ion secondary battery using the positive electrode active material of the present application has a higher gram capacity.
无机氧化物的种类通常会影响钠离子二次电池的克容量。从实施例2-1至实施例2-3可以看出,无机氧化物的种类在本申请范围内的正极活性材料,具有较低的残碱含量和较低的失重百分数,钠离子二次电池具有较高的克容量。The type of inorganic oxide usually affects the gram capacity of the sodium ion secondary battery. From Example 2-1 to Example 2-3, it can be seen that the positive electrode active material with the type of inorganic oxide within the scope of this application has a lower residual alkali content and a lower weight loss percentage, and the sodium ion secondary battery has a higher gram capacity.
无机氧化物的含量通常会影响钠离子二次电池的克容量。从实施例2-2、实施例2-4至实施例2-7可以看出,无机氧化物的含量在本申请范围内的正极活性材料,具有较低的 残碱含量和较低的失重百分数,钠离子二次电池具有较高的克容量。The content of inorganic oxide usually affects the gram capacity of sodium ion secondary batteries. From Examples 2-2, 2-4 to 2-7, it can be seen that the positive electrode active material with an inorganic oxide content within the range of this application has a lower The residual alkali content and the lower weight loss percentage make the sodium ion secondary battery have a higher gram capacity.
层状氧化物的种类通常会影响钠离子二次电池的克容量。从实施例2-2、实施例2-8至实施例2-12可以看出,层状氧化物的种类在本申请范围内的正极活性材料,具有较低的残碱含量和较低的失重百分数,钠离子二次电池具有较高的克容量。The type of layered oxide usually affects the gram capacity of the sodium ion secondary battery. It can be seen from Examples 2-2, 2-8 to 2-12 that the positive electrode active material of the layered oxide within the scope of the present application has a lower residual alkali content and a lower weight loss percentage, and the sodium ion secondary battery has a higher gram capacity.
层状氧化物的比表面积通常会影响钠离子二次电池的克容量。从实施例2-2、实施例2-13至实施例2-16可以看出,层状氧化物的比表面积在本申请范围内的正极活性材料,具有较低的残碱含量和较低的失重百分数,钠离子二次电池具有较高的克容量。正极活性材料的比表面积与颗粒大小强相关,颗粒越大,比表面积越小,一般情况下,Dv50越大,比表面积越小。比表面积越小,环境中的水分与正极活性材料的接触面积越小,这样正极活性材料在湿度处理条件下越不容易吸水,Na+也不容易从体相中析出,从而正极活性材料的劣化程度越低,克容量越高。但颗粒越大,克容量越低,主要是因为颗粒大将导致Na+的迁移路径变长,表现为克容量降低。The specific surface area of the layered oxide usually affects the gram capacity of the sodium ion secondary battery. It can be seen from Example 2-2, Example 2-13 to Example 2-16 that the positive electrode active material with a specific surface area of the layered oxide within the scope of this application has a lower residual alkali content and a lower weight loss percentage, and the sodium ion secondary battery has a higher gram capacity. The specific surface area of the positive electrode active material is strongly correlated with the particle size. The larger the particle, the smaller the specific surface area. In general, the larger the Dv50, the smaller the specific surface area. The smaller the specific surface area, the smaller the contact area between the moisture in the environment and the positive electrode active material. In this way, the positive electrode active material is less likely to absorb water under humidity treatment conditions, and Na + is not easy to precipitate from the bulk phase, so that the degree of deterioration of the positive electrode active material is lower and the gram capacity is higher. However, the larger the particle, the lower the gram capacity, mainly because the larger the particle, the longer the migration path of Na + , which is manifested as a decrease in gram capacity.
正极活性材料层的压实密度通常会影响钠离子二次电池的克容量。从实施例2-2、实施例2-17至实施例2-20可以看出,正极活性材料层的压实密度在本申请范围内的钠离子二次电池具有较高的克容量。The compaction density of the positive electrode active material layer usually affects the gram capacity of the sodium ion secondary battery. From Examples 2-2, 2-17 to 2-20, it can be seen that the sodium ion secondary battery with a compaction density of the positive electrode active material layer within the scope of the present application has a higher gram capacity.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
本说明书中的各个实施例均采用相关的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。Each embodiment in this specification is described in a related manner, and the same or similar parts between the embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.
以上所述仅为本申请的较佳实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本申请保护的范围之内。 The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.
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