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WO2024204039A1 - Panel holding device and panel holding method - Google Patents

Panel holding device and panel holding method Download PDF

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Publication number
WO2024204039A1
WO2024204039A1 PCT/JP2024/011651 JP2024011651W WO2024204039A1 WO 2024204039 A1 WO2024204039 A1 WO 2024204039A1 JP 2024011651 W JP2024011651 W JP 2024011651W WO 2024204039 A1 WO2024204039 A1 WO 2024204039A1
Authority
WO
WIPO (PCT)
Prior art keywords
panel
support member
solar cell
adhesive layer
cell module
Prior art date
Application number
PCT/JP2024/011651
Other languages
French (fr)
Japanese (ja)
Inventor
哲 菊地
俊介 茨城
Original Assignee
Agc株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Agc株式会社 filed Critical Agc株式会社
Publication of WO2024204039A1 publication Critical patent/WO2024204039A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00Doors, windows, or like closures for special purposes; Border constructions therefor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components

Definitions

  • the present invention relates to a panel holding device and a panel holding method.
  • Silicon (Si)-based solar cell modules are at the core of these technologies, and crystalline and thin-film solar cells are known as types of silicon power generation layers.
  • crystalline and thin-film solar cells are known as types of silicon power generation layers.
  • perovskite a material with a crystalline structure
  • Patent Documents 1 and 2 aims to easily add solar cell modules to existing transparent components, specifically transparent window glass.
  • the solar cell module of Patent Document 1 is formed by laminating, in that order, a transparent plate-like body, two or more translucent resin intermediate films, and a translucent film equipped with a translucent adhesive layer, with a photovoltaic cell disposed between the two or more resin intermediate films, and the adhesive layer adhered to an existing transparent member for installation. This makes it possible to retrofit the solar cell module by simply attaching it to an existing transparent member.
  • the solar cell module of Patent Document 2 comprises a solar cell module body configured with photovoltaic power generation cells arranged on the main surface of a transparent plate-like body, and a support member that supports the solar cell module body so that it faces an existing transparent member and supports it at a distance from the transparent member. This makes the solar cell module translucent, allowing it to be easily added to the existing transparent member.
  • Patent document 3 discloses an invention that relates to a method for attaching a solar cell module built into a substrate such as glass to a large glass surface.
  • Patent Document 1 in an installation method in which an adhesive layer of a solar cell module is adhered to an existing transparent member, as in Patent Document 1, it is not possible to completely prevent air from entering between the transparent member and the solar cell module during installation, and air bubbles remain between the transparent member and the solar cell module after installation. This causes a problem in that the appearance of the transparent member is deteriorated.
  • the entire surface of the solar cell module is directly adhered to the transparent member, it is difficult to remove the solar cell module from the transparent member, which makes it difficult to replace the solar cell module or restore the transparent member to its original state.
  • the force generated during removal i.e., the force used to peel the solar cell module body from the transparent member, may damage the solar cell module body or the transparent member.
  • the present invention was made in consideration of these circumstances, and aims to provide a panel holding device and a panel holding method that allow panels to be easily added to existing transparent components with a good appearance.
  • a panel holding device for installing a panel having a wiring cord on an existing transparent member comprising: The panel holding device has a first support member that supports the panel and a second support member that supports the panel, The first support member and the second support member are respectively disposed on the existing transparent member at intervals from each other,
  • the first support member includes an adhesive layer that is bonded to the existing transparent member, a first groove portion capable of accommodating an end portion of the panel, and a storage space portion capable of accommodating the wiring cord
  • the second support member includes an adhesive layer that is bonded to the existing transparent member and restricts movement of the panel in an out-of-plane direction.
  • a panel holding method for installing a panel having a wiring cord on an existing transparent member using a panel holding device comprising:
  • the panel holding device has a first support member that supports the panel and a second support member that supports the panel,
  • the first support member and the second support member are respectively arranged on the existing transparent member at intervals from each other and bonded to the existing transparent member;
  • An end portion of the panel is accommodated in a first groove portion of the first support member;
  • the wiring cord is stored in the storage space of the first support member,
  • the second support member restricts out-of-plane movement of the panel.
  • the present invention provides a panel holding device and a panel holding method that allow panels to be easily added to existing transparent components with a good appearance.
  • FIG. 1 is a front view showing an example in which two solar cell modules are installed on an existing window pane by a panel holding device according to a first embodiment.
  • FIG. 2 is an exploded perspective view of a panel holding device and two solar cell modules.
  • FIG. 3 is a cross-sectional view taken along line III-III in FIG.
  • FIG. 4 is a cross-sectional view taken along line IV-IV in FIG.
  • FIG. 5 is a cross-sectional view taken along line VV in FIG.
  • FIG. 6 is a view corresponding to FIG. 2 in a modified example of the first embodiment.
  • FIG. 7 is a diagram corresponding to FIG. 3 in a modified example of the first embodiment.
  • FIG. 8 is a front view showing an example in which two solar cell modules are installed on an existing window pane by the panel holding device according to the second embodiment.
  • FIG. 9 is a front view showing an example in which two solar cell modules are mounted on an existing window pane by means of a panel holding device according to the third embodiment.
  • FIG 1 is a front view showing an example in which two solar cell modules are installed on an existing window glass using a panel holding device according to a first embodiment.
  • FIG 2 is an exploded perspective view of the panel holding device and two solar cell modules.
  • FIG 3 is a cross-sectional view taken along line III-III in FIG 1.
  • FIG 4 is a cross-sectional view taken along line IV-IV in FIG 1.
  • FIG 5 is a cross-sectional view taken along line V-V in FIG 1.
  • the direction of gravity and the up-down direction refer to the up-down direction in FIG 1.
  • the front-back direction refers to the front-back direction of the window glass or the solar cell module, and is the depth direction of the paper in FIG 1.
  • the left-right direction refers to the horizontal direction perpendicular to the direction of gravity and the front-back direction, and is the left-right direction in FIG 1.
  • two solar cell modules 40 are installed on an existing transparent member, i.e., window glass 30, fixed to a frame portion 20 by a panel holding device 1.
  • the panel holding device 1 has a holder 1A as a first support member and a pair of double-sided adhesive layer bodies 1B as a second support member.
  • the first support member of the panel holding device 1 is the holder 1A that is placed below the solar cell module 40 and supports the two solar cell modules 40
  • the second support members are a pair of double-sided adhesive layer bodies 1B that are placed above the solar cell module 40 and support each of the two solar cell modules 40.
  • the frame section 20 comprises an upper frame 21 and a lower frame 23 that extend in the left-right direction, and a pair of left and right vertical frames 25, 25 that extend in the direction of gravity to connect the upper frame 21 and the lower frame 23.
  • the window glass 30 is a rectangular plate glass that is fitted and fixed into an opening surrounded by the upper frame 21, the lower frame 23, and a pair of vertical frames 25, 25. Specifically, the upper edge of the window glass 30 is fitted into a groove (not shown) formed in the upper frame 21, the lower edge is fitted into a groove (not shown) formed in the lower frame 23, and both left and right edges are fitted into grooves (not shown) formed in the pair of vertical frames 25, 25.
  • the existing transparent member is not limited to the window glass 30, but may be, for example, a transparent resin plate.
  • transparent resin materials that make up the plate include polycarbonate and acrylic.
  • the holder 1A and double-sided adhesive layer 1B of the panel holding device 1 are arranged above and below or to the left and right of the existing window glass 30 with a gap between them.
  • the holder 1A and the double-sided adhesive layer 1B are spaced apart from each other in the direction of gravity (the vertical direction in FIG. 1), with the holder 1A located on the lower side and the double-sided adhesive layer 1B located on the upper side.
  • the holder 1A may be located on the upper side and the double-sided adhesive layer 1B on the lower side.
  • the holder 1A may be located on one side, left or right, and the double-sided adhesive layer 1B on the other side, left or right.
  • the holder 1A and the double-sided adhesive layer 1B are elongated members extending in the left-right direction parallel to the upper frame 21 and the lower frame 23 (see FIG. 1).
  • the left-right dimension P of the holder 1A is greater than the sum of the left-right dimensions N of the solar cell modules 40, 2N (P>2N). Therefore, if only one solar cell module 40 is provided, P>N should be satisfied; if three solar cell modules 40 are provided, P>3N should be satisfied; and if n solar cell modules 40 are provided, P>nN should be satisfied.
  • the holder 1A of this embodiment includes a hollow tubular member 50 and a flat member 60 fixed to the window glass 30 side of the tubular member 50.
  • the holder 1A has a back surface 3 with an adhesive layer 2 that adheres to the surface of the existing window glass 30, a front surface 4 located on the opposite side of the back surface 3, an inner surface 5 (the upper surface when the holder 1A is placed on the lower side) that faces the double-sided adhesive layer 1B, and an outer surface 6 located on the opposite side of the inner surface 5 (the lower surface when the holder 1A is placed on the lower side).
  • the tubular member 50 is made of, for example, polyvinyl chloride (PVC) and includes a base portion 51 having an opening on the surface 4 side, and a lid portion 52 that closes the opening of the base portion 51.
  • PVC polyvinyl chloride
  • the tubular member 50 is not limited to being made of two members, the base portion 51 and the lid portion 52, but may be made of a single tubular member.
  • the base portion 51 has a bottom portion 51a disposed on the window glass 30 side (rear surface 3 side), and a pair of walls 51b, 51b extending from both the upper and lower ends of the bottom portion 51a towards the front surface 4 side.
  • An engaged portion 51d having a generally L-shaped cross section is provided on the mutually facing inner surfaces 51c of the pair of walls 51b, 51b.
  • a protrusion 52a formed on the lid portion 52 engages with a groove formed between the inner surface 51c and the engaged portion 51d, thereby fixing the base portion 51 and the lid portion 52 together.
  • the positional relationship between the base portion 51 and the lid portion 52 may be reversed with respect to the window glass 30. That is, the tubular member 50 in Figures 3 to 5 may be rotated 180 degrees. In this case, the flat member 60 is fixed to the lid portion 52 instead of the base portion 51.
  • the holder 1A has a storage space 12 capable of storing the wiring cord 45 of the solar cell module 40. That is, the hollow internal space surrounded by the base portion 51 and the lid portion 52 of the tubular member 50 is the storage space 12.
  • the storage space 12 has a generally rectangular cross section, and is formed over the entire longitudinal area of the holder 1A. That is, the storage space 12 passes through the holder 1A in the longitudinal direction.
  • the holder 1A as the first support member is arranged below the solar cell module 40, and the double-sided adhesive layer 1B as the second support member is arranged above the solar cell module 40.
  • the holder 1A as the first support member is arranged above the solar cell module 40, and the double-sided adhesive layer 1B as the second support member is arranged below the solar cell module 40. Also, as described later using FIG. 8, when the terminal box 46 is arranged on the upper surface of the solar cell module 40 and the wiring cord 45 is drawn from the terminal box 46, the holder 1A as the first support member is arranged above the solar cell module 40, and the double-sided adhesive layer 1B as the second support member is arranged below the solar cell module 40. Also, as described later using FIG.
  • the flat plate member 60 is fixed to the bottom 51a of the base portion 51 by screws 70.
  • the method of fixing the flat plate member 60 to the tubular member 50 is not limited to screw fixing, and may be selected arbitrarily, such as adhesive fixing.
  • the flat plate member 60 is a flat plate-like member extending in the longitudinal direction of the holder 1A, and is made of aluminum, for example.
  • the vertical dimension of the flat plate member 60 is smaller than the vertical dimension of the tubular member 50, and therefore a first groove portion 7 and a second groove portion 8 are formed above and below the flat plate member 60, as described below.
  • the back surface of the flat plate member 60 constitutes the back surface 3 of the holder 1A.
  • the back surface 3 is a flat surface whose vertical dimension is smaller than that of the front surface 4, and an adhesive layer 2 is provided on the back surface 3.
  • the adhesive layer 2 is not particularly limited as long as it has an adhesive function, but for example, an acrylic foam double-sided tape can be used. Examples of acrylic foam double-sided tape include VHB (registered trademark) tape and Hyper Joint (registered trademark).
  • the flat member 60 has an inner surface 61 (upper surface when the holder 1A is placed on the lower side) which faces the double-sided adhesive layer 1B, and an outer surface 63 (lower surface when the holder 1A is placed on the lower side) located on the opposite side to the inner surface 61.
  • the inner surface 61 of the flat member 60 and the base portion 51 of the tubular member 50 define a first groove portion 7.
  • the first groove portion 7 is formed between the holder 1A and the existing window glass 30, and is capable of accommodating the lower end portion of the solar cell module 40.
  • the first groove portion 7 has a rectangular cross section that matches the shape of the solar cell module 40, and is formed over the entire longitudinal area of the holder 1A. In other words, the first groove portion 7 passes through the holder 1A in the longitudinal direction.
  • adhesive A1 may be filled into the first groove 7 in the portion where the lower end of the solar cell module 40 is not housed (for example, the portion between adjacent solar cell modules 40, 40, or the portion between the solar cell module 40 and the vertical frame 25).
  • the adhesive A1 is preferably suitable for bonding a polyvinyl chloride tubular member 50, an aluminum flat member 60, and the window glass 30, and examples of such adhesive include silicone-based sealants and modified silicone-based sealants.
  • the adhesive A1 has a function of bonding and fixing the holder 1A and the window glass 30, and a sealing function of preventing dust and water from entering the first groove 7.
  • the outer surface 63 of the flat member 60 and the base portion 51 of the tubular member 50 define a second groove portion 8.
  • the second groove portion 8 is formed between the holder 1A and the existing window glass 30. That is, the holder 1A has the second groove portion 8 on the opposite side to the first groove portion 7 across the adhesive layer 2 (rear surface 3).
  • the second groove portion 8 has a rectangular cross section and is formed over the entire longitudinal area of the holder 1A. That is, the second groove portion 8 penetrates the holder 1A in the longitudinal direction.
  • the second groove 8 may be filled with adhesive A2.
  • the adhesive A2 is not shown in FIGS. 3 and 4.
  • the adhesive A2 filled in the second groove 8 bonds the holder 1A to the window glass 30.
  • the adhesive A2 is preferably suitable for bonding the polyvinyl chloride tubular member 50, the aluminum flat plate member 60, and the window glass 30, and examples of the adhesive A2 include silicone-based sealant and modified silicone-based sealant.
  • the adhesive A2 has a function of bonding and fixing the holder 1A to the window glass 30, and a sealing function of preventing dust and water from entering the second groove 8.
  • the weight of the solar cell module 40 is applied to the holder 1A. Therefore, the holder 1A may be supported from below by the first weight-receiving member 17 and/or the second weight-receiving member 18 so that the holder 1A can withstand the weight.
  • first weight receiving members 17 that support holder 1A are provided on lower frame 23, spaced apart in the left-right direction.
  • First weight receiving member 17 is fixed to lower frame 23 by fixing means (e.g., screws, adhesive, etc.) not shown, and is a plate-shaped member that extends upward toward holder 1A.
  • the tip of first weight receiving member 17 abuts against the underside of holder 1A, supporting holder 1A.
  • the shape of first weight receiving member 17 is not particularly limited and may be set arbitrarily.
  • a second weight support member 18 that supports the holder 1A is provided on each of the pair of vertical frames 25.
  • the second weight support member 18 is a plate-shaped member that is fixed to the vertical frames 25 by fixing means (e.g., screws, adhesive, etc.) not shown.
  • the second weight support member 18 abuts against the underside of the holder 1A and supports the holder 1A.
  • the second weight support member 18 may be provided on only one of the pair of vertical frames 25, rather than on both.
  • the shape of the second weight support member 18 is not particularly limited and may be set arbitrarily.
  • the holder 1A may also be placed directly on the lower frame 23, in which case the first weight support member 17 and the second support member 18 can be omitted.
  • a wire may be provided between the pair of vertical frames 25 as an extension member that extends in the left-right direction to connect the pair of vertical frames 25 and supports the holder 1A.
  • the wire can be stored in the storage space 12.
  • the extension member is not limited to a wire, and any other member such as a pipe may be used as long as it extends in the left-right direction between the pair of vertical frames 25 to connect the pair of vertical frames 25 and supports the holder 1A.
  • the solar cell module 40 is, for example, a superstrate type solar cell module, and is made by sandwiching multiple cells 47 sealed with a filler between a front cover on the light receiving side (window glass 30 side) and a back cover made of weather-resistant film.
  • the edges of the solar cell module 40 are covered with an edge cover made of rubber such as ethylene propylene diene rubber (EPDM) for waterproofing and dustproofing.
  • EPDM ethylene propylene diene rubber
  • the underside of the solar cell module 40 has a terminal box 46 to which the end of the interconnector 48 is connected.
  • the terminal box 46 may be provided on any surface of the solar cell module 40, not just the underside, and may be provided on the top, left, or right surface.
  • the terminal box 46 may be provided in a position that overlaps with the cells 47 of the solar cell module 40 in the front-back direction.
  • a terminal box 46 and a setting block 44 are arranged in this gap.
  • a pair of setting blocks 44 are arranged on both the left and right sides of the terminal box 46.
  • the setting blocks 44 are made of rubber such as ethylene propylene diene rubber (EPDM), and are arranged so as to fill the gap between the lower end of the solar cell module 40 and the bottom of the first groove portion 7 of the holder 1A. As a result, the lower end of the solar cell module 40 is supported by the bottom of the first groove portion 7 via the setting block 44.
  • EPDM ethylene propylene diene rubber
  • the vertical dimension of the setting block 44 is set to be larger than the vertical dimension of the terminal box 46. Therefore, as shown in FIG. 3, a gap exists between the terminal box 46 stored in the first groove portion 7 and the flat plate member 60 located below the terminal box 46, and the terminal box 46 does not come into contact with the bottom of the first groove portion 7, preventing a load from being applied to the terminal box 46.
  • the terminal box 46 of this embodiment has a thickness in the front-back direction (left-right direction in FIG. 3) that is greater than the thickness of the solar cell module 40.
  • the terminal box 46 protrudes toward the window glass 30 side and the tubular member 50 side in the front-back direction beyond the solar cell module 40.
  • the protrusion amount of the protruding portion 46a of the terminal box 46 toward the window glass 30 side in the front-back direction is indicated by the symbol A.
  • a gap of dimension B is interposed in the front-back direction between the protruding portion 46a of the terminal box 46 and the window glass 30.
  • the thickness C in the front-back direction of the double-sided adhesive layer 1B must be greater than the protrusion amount A of the protruding portion 46a of the terminal box 46 (C>A).
  • a wiring cord 45 for outputting electricity generated by the solar cell module 40 to the outside is connected to the terminal box 46.
  • the wiring cord 45 is connected, for example, to both sides of the terminal box 46 in the longitudinal direction (depth direction on the paper in FIG. 3).
  • the terminal boxes 46, 46 of adjacent solar cell modules 40, 40 are connected in series via the wiring cord 45.
  • a notch (opening) is provided in the base portion 51 in the vertical direction between the flat plate member 60 and the engaged portion 51d.
  • the wiring cord 45 pulled out from the terminal box 46 is stored in the storage space 12 through this notch.
  • the storage space 12 is covered by the base portion 51 and the lid portion 52 except for the area where the notch is provided, so the base portion 51 and the lid portion 52 can be said to be a cover for the storage space 12.
  • the wiring cord 45 is connected to the wiring cord 45 pulled out from the terminal box 46 of another solar cell module 40 inside the storage space 12.
  • the wiring cord 45 is stored in the storage space 12 of the holder 1A as the first support member and is not exposed to the outside, so when viewed from the front as shown in Figures 1 and 2, the wiring cord 45 is not exposed between adjacent solar cell modules 40, 40, which gives a good appearance. Furthermore, since a cover (base portion 51 and lid portion 52) is provided on the storage space 12, the wiring cord 45 inside the storage space 12 is not exposed, which gives a good appearance. In addition, the cover prevents water, dust, etc. from entering the storage space 12.
  • the panel with the wiring cord is not limited to the solar cell module 40 described above, but may be any plate-shaped body to which a wiring cord is connected, such as light-control glass, glass with built-in LEDs, heat-generating glass, glass with built-in blinds, flat-screen televisions, and flat-screen LCD panels.
  • the double-sided adhesive layer 1B serving as the second support member is an elongated member extending in the left-right direction parallel to the upper frame 21 and the lower frame 23 (see Figure 1).
  • the left-right dimension of the double-sided adhesive layer 1B is approximately equal to the left-right dimension N of the solar cell module 40.
  • the left-right dimension of the double-sided adhesive layer 1B is not particularly limited. However, from the viewpoint of improving the appearance by making the double-sided adhesive layer 1B invisible from the outside, it is preferable that the left-right dimension of the double-sided adhesive layer 1B be equal to or less than the left-right dimension N of the solar cell module 40.
  • the double-sided adhesive layer 1B has an adhesive layer 15 that adheres to the existing window glass 30, and also restricts movement of the solar cell module 40 in the out-of-plane direction (directions perpendicular to the up-down and left-right directions; front-to-back directions).
  • the double-sided adhesive layer 1B comprises a flat plate portion 14 extending in the left-right direction (longitudinal direction), an adhesive layer 15 provided on the surface of the plate portion 14 facing the window glass 30 and adhering to the window glass 30, and an adhesive layer 16 provided on the surface of the plate portion 14 facing the solar cell module 40 and adhering to the solar cell module 40.
  • the material of the plate portion 14 is not particularly limited, but examples include polycarbonate, acrylic, aluminum, etc. Also, acrylic foam double-sided tape can be used for the adhesive layers 15 and 16. Examples of acrylic foam double-sided tape include VHB (registered trademark) tape and Hyper Joint (registered trademark).
  • the double-sided adhesive layer 1B is disposed at a position slightly displaced downward from the upper edge of the solar cell module 40 as shown in Figs. 3 and 4, but the position of the double-sided adhesive layer 1B is not particularly limited. That is, when the holder 1A is disposed below the solar cell module 40 as in this embodiment, the double-sided adhesive layer 1B may be disposed at any position as long as it does not interfere with the holder 1A, the cells 47, etc. That is, the double-sided adhesive layer 1B may be disposed at the left end or the right end of the solar cell module 40.
  • the double-sided adhesive layer 1B can restrict the out-of-plane movement of the solar cell module 40, but from the viewpoint of effectively restricting the movement, it is preferable to place it at the upper end of the solar cell module 40 as in the illustrated example.
  • the solar cell module 40 as described above is installed on the window glass 30 using the panel holding device 1 (holder 1A and double-sided adhesive layer 1B) in the manner described below.
  • the holder 1A is adhered to the window glass 30. Adhesion is performed by pressing the adhesive layer 2 provided on the back surface 3 of the flat member 60 of the holder 1A towards the window glass 30. If the first weight receiving member 17 and the second weight receiving member 18 are provided (see FIG. 1), the holder 1A is positioned so that its underside is supported by the first weight receiving member 17 and the second weight receiving member 18. If the holder 1A is placed directly on the lower frame 23, the first weight receiving member 17 and the second weight receiving member 18 can be omitted.
  • adhesive A1 is filled into the first groove 7 of the holder 1A in the portion where the lower end 43 of the solar cell module 40 is not housed (for example, the portion between adjacent solar cell modules 40, 40, or the portion between the solar cell module 40 and the vertical frame 25).
  • Adhesive A2 is filled into the second groove 8. Note that the holder 1A of this embodiment only needs to be adhered to the window glass 30 by at least the adhesive layer 2, and as long as the desired adhesive strength can be satisfied by adhesion by the adhesive layer 2, it is not necessary to adhere by the adhesives A1 and A2 filled into the first groove 7 and/or second groove 8.
  • the lower end of the solar cell module 40 is stored in the first groove portion 7 of the holder 1A.
  • the solar cell module 40 is stored by dropping the lower end into the first groove portion 7 of the holder 1A.
  • the terminal box 46 of the solar cell module 40 is stored in the first groove 7 so as to be adjacent to the setting block 44 in the left-right direction.
  • the wiring cord 45 drawn out from the terminal box 46 of the solar cell module 40 is stored in the storage space 12 of the holder 1A.
  • the upper end of the solar cell module 40 is adhered and fixed to the window glass 30 using the double-sided adhesive layer 1B.
  • This adhesion and fixation may be performed by (i) adhering the double-sided adhesive layer 1B to the window glass 30 in advance and then pressing the solar cell module 40 against the double-sided adhesive layer 1B, or (ii) adhering the double-sided adhesive layer 1B to the solar cell module 40 in advance and then pressing the solar cell module 40 with the double-sided adhesive layer 1B integrated therewith against the window glass 30.
  • the holder 1A comprises an adhesive layer 2 that adheres to the existing window glass 30, a first groove portion 7 capable of accommodating an end of the solar cell module 40, and a storage space portion 12 capable of accommodating the wiring cord 45
  • the double-sided adhesive layer 1B comprises an adhesive layer 15 that adheres to the existing window glass 30 and restricts movement of the solar cell module 40 in an out-of-plane direction. Therefore, it is possible to provide a panel holding device 1 and a panel holding method that enable the solar cell module 40 to be easily and attractively added to an existing window glass 30 .
  • an adhesive layer is not provided on the solar cell module, but the holder 1A and the double-sided adhesive layer 1B are provided with adhesive layers 2, 15. Therefore, the solar cell module 40 is only in contact with the window glass 30 or faces the window glass 30 with a small gap therebetween, so no air bubbles are generated between the solar cell module 40 and the window glass 30, and the appearance is good. Furthermore, when restoring the window glass 30 to its original state, the holder 1A and the double-sided adhesive layer 1B are removed from the window glass 30, and the solar cell module 40 is removed from the holder 1A and the double-sided adhesive layer 1B.
  • Patent Document 1 it is not necessary to peel off the entire solar cell module 40 from the window glass 30, and it is sufficient to peel off only the holder 1A and the double-sided adhesive layer 1B, which simplifies the work of restoring the window glass 30 to its original state and reduces the possibility of damage to the window glass 30 and the solar cell module 40.
  • the solar cell modules 40 face closely to the window glass 30, so that deterioration of power generation efficiency caused by the solar cell modules 40 being separated from the window glass 30 can be prevented.
  • the wiring cord 45 of the solar cell module 40 is stored in the storage space 12 of the holder 1A, it is not exposed between adjacent solar cell modules 40 or between the solar cell module 40 and the vertical frame 25, resulting in a good appearance.
  • the double-sided adhesive layer 1B serving as the second support member further includes an adhesive layer 16 that adheres to the solar cell module 40.
  • the solar cell module 40 can be easily fixed to the window glass 30 by double-sided adhesion.
  • the double-sided adhesive layer 1B is placed between the solar cell module 40 and the window glass 30 and is difficult to see from the outside, so it has a good appearance.
  • the solar cell module 40 has a terminal box 46 arranged on the underside of the solar cell module 40, which is the surface on the holder 1A side, and a wiring cord 45 is connected to the terminal box 46.
  • the terminal box 46 is stored in the first groove portion 7 of the holder 1A. Therefore, when viewed from the front as shown in FIG. 1, neither the wiring cord 45 nor the terminal box 46 are exposed to the outside, providing a good appearance.
  • the storage space 12 is provided with a cover (a base portion 51 and a lid portion 52). Therefore, the wiring cord 45 is not exposed to the outside, and the appearance is excellent. In addition, the cover prevents water, dust, etc. from entering the storage space 12.
  • adhesive A1 is filled in the first groove portion 7 of the holder 1A in the portion where the lower end portion of the solar cell module 40 is not accommodated (for example, the portion between adjacent solar cell modules 40, 40, or the portion between the solar cell module 40 and the vertical frame 25). Therefore, the adhesive A1 can firmly bond and fix the holder 1A and the window glass 30 together, and also prevents dust and water from entering the first groove portion 7.
  • the tensile shear adhesive strength of adhesive layer 15 of double-sided adhesive layer 1B is P1 (unit: MPa)
  • the tensile shear adhesive strength of adhesive layer 16 of double-sided adhesive layer 1B is P2 (unit: MPa)
  • the specific gravity of solar cell module 40 is K
  • the thickness of solar cell module 40 is T (unit: mm)
  • the area of solar cell module 40 is S1
  • the adhesive area of adhesive layer 15 of double-sided adhesive layer 1B is S2
  • the adhesive area of adhesive layer 16 of double-sided adhesive layer 1B is S3, and the acceleration of gravity is G
  • the tensile shear adhesive strengths P1, P2 of the adhesive layers 15, 16 of the double-sided adhesive layer 1B are values that can be measured based on the "Test method for tensile shear adhesive strength of rigid adherends" defined in the Japanese Industrial Standard JIS K6850:1999.
  • the thickness T is the thickness of the solar cell module 40 in the front-back direction.
  • the area S1 is the area of the solar cell module 40 as viewed from the front-back direction.
  • the adhesive area S2 is the area of the adhesive layer 15 as viewed from the front-back direction.
  • the adhesive area S3 is the area of the adhesive layer 16 as viewed from the front-back direction.
  • (1 ⁇ 10 ⁇ 6 ⁇ K ⁇ T ⁇ G ⁇ S1)/S2 on the right side corresponds to the shear force generated in the adhesive layer 15 by the weight of the solar cell module 40
  • (1 ⁇ 10 ⁇ 6 ⁇ K ⁇ T ⁇ G ⁇ S1)/S3 corresponds to the shear force generated in the adhesive layer 16 by the weight of the solar cell module 40.
  • the tensile shear bond strengths P1 and P2 are P1 ⁇ 0.100 and P2 ⁇ 0.100, and it is even more preferable that P1 ⁇ 0.500 and P2 ⁇ 0.500. This is to reduce the risk of strength reduction due to environmental conditions.
  • Example 1 The various values in Example 1 are as follows: Tensile shear adhesive strength P1, P2 of adhesive layers 15, 16: 0.590 (unit: MPa) Specific gravity K of the solar cell module 40: 2.5 Thickness T of the solar cell module 40: 3 (unit: mm) Gravitational acceleration G: 9.80665 (unit: m/s 2 ): Area S1 of the solar cell module 40: 1.6 (unit: m 2 ) Adhesive areas S2 and S3 of adhesive layers 15 and 16: 0.005 (unit: m 2 )
  • the tensile shear bond strengths P2, P3 of the adhesive layers 15, 16 are 0.590, which is greater than 0.0235, and therefore satisfy the required tensile shear bond strengths derived from P1 ⁇ (1 ⁇ 10 ⁇ 6 ⁇ K.T.G.S1)/S2 and P2 ⁇ (1 ⁇ 10 ⁇ 6 ⁇ K.T.G.S1)/S3, and the double-sided adhesive layer 1B can be prevented from shifting or peeling off.
  • Example 2 Various values in Example 2 are as follows. Values other than P1 and P2 are the same as in Example 1.
  • the tensile shear adhesive strengths P2, P3 of the adhesive layers 15, 16 are 0.020, which is less than 0.0235, and therefore do not satisfy the required tensile shear adhesive strengths derived from P1 ⁇ (1 ⁇ 10 ⁇ 6 ⁇ K.T.G.S1)/S2 or P2 ⁇ (1 ⁇ 10 ⁇ 6 ⁇ K.T.G.S1)/S3, and the double-sided adhesive layer 1B may shift or peel off.
  • Example 3 Various values in Example 3 are as follows. Values other than S2 and S3 are the same as in Example 1. Tensile shear adhesive strength P1, P2 of adhesive layers 15, 16: 0.590 (unit: MPa) Specific gravity K of the solar cell module 40: 2.5 Thickness T of the solar cell module 40: 3 (unit: mm) Gravitational acceleration G: 9.80665 (unit: m/s 2 ): Area S1 of the solar cell module 40: 1.6 (unit: m 2 ) Adhesive areas S2 and S3 of adhesive layers 15 and 16: 0.00015 (unit: m 2 )
  • the tensile shear adhesive strengths P2, P3 of the adhesive layers 15, 16 are 0.590, which is less than 0.785, and therefore do not satisfy the required tensile shear adhesive strengths derived from P1 ⁇ (1 ⁇ 10 ⁇ 6 ⁇ K.T.G.S1)/S2 or P2 ⁇ (1 ⁇ 10 ⁇ 6 ⁇ K.T.G.S1)/S3, and the double-sided adhesive layer 1B may shift or peel off.
  • the second support member is not limited to the double-sided adhesive layer 1B as described above, so long as it has an adhesive layer 15 that adheres to the existing window glass 30 and restricts movement of the solar cell module 40 in the out-of-plane direction (directions perpendicular to the up-down and left-right directions; front-to-back directions).
  • FIG. 6 is a diagram corresponding to FIG. 2 in a modified example of the first embodiment.
  • FIG. 7 is a diagram corresponding to FIG. 3 in a modified example of the first embodiment.
  • an adhesive layer 15 that adheres to the existing window glass 30 is provided, and a vibration prevention member 1C that restricts the movement of the solar cell module 40 in the out-of-plane direction is used.
  • the upper end of the solar cell module 40 is housed in a groove 9 provided in the anti-vibration member 1C to prevent vibration.
  • the anti-vibration member 1C is a member that extends in the left-right direction (longitudinal direction) and is made of, for example, polyvinyl chloride (PVC).
  • An adhesive layer 15 is provided on the surface of the anti-vibration member 1C facing the window glass 30.
  • the anti-vibration member 1C has a groove 9 recessed upward from approximately the center in the front-to-back direction on the underside.
  • This groove 9 is a through hole that passes through the anti-vibration member 1C in the longitudinal direction. Therefore, the anti-vibration member 1C is formed with a cross section that is approximately an inverted U-shape with the opening of the first groove 7 on the underside.
  • the shape of the groove 9 of the anti-vibration member 1C is set to be approximately the same as or slightly larger than the shape of the upper end of the solar cell module 40. Then, the upper end of the solar cell module 40 is stored in the groove 9 of the anti-vibration member 1C, and the anti-vibration member 1C is pressed against the window glass 30, thereby adhesively fixing the solar cell module 40 to the window glass 30.
  • the solar cell module 40 can be fixed to the window glass 30 by the anti-vibration member 1C having the adhesive layer 15.
  • the anti-vibration member 1C clamps the solar cell module 40 stored in the groove portion 9 from the front and back directions, so that it can effectively restrict the movement of the solar cell module 40 in the out-of-plane direction.
  • FIG. 8 is a front view showing an example in which two solar cell modules are installed on an existing window pane by the panel holding device according to the second embodiment.
  • the panel holding device 1 of this embodiment has a holder 1A that is placed above the solar cell module 40 on the existing window glass 30, and a pair of double-sided adhesive layers 1B, 1B that are placed below the solar cell module 40 on the existing window glass 30.
  • the holder 1A and pair of double-sided adhesive layers 1B, 1B of the second embodiment are the holder 1A and pair of double-sided adhesive layers 1B, 1B of the first embodiment rotated 180° on the plane in which the window glass 30 and the solar cell module 40 extend. Therefore, detailed explanations of the structures of the holder 1A and double-sided adhesive layer 1B will be omitted.
  • the terminal box 46 protrudes upward from the upper edge of the solar cell module 40.
  • the holder 1A is placed above the solar cell module 40.
  • the setting block 44 that was placed in the first groove portion 7 of the holder 1A in the first embodiment is not provided in this embodiment. This is because the weight of the solar cell module 40 is not applied to the holder 1A that is placed above.
  • the weight of the solar cell module 40 is supported by the double-sided adhesive layer 1B disposed below.
  • the solar cell module 40 may be placed directly on the lower frame 23, in which case the weight of the solar cell module 40 is also supported by the lower frame 23.
  • the holder 1A comprises an adhesive layer 2 that adheres to the existing window glass 30, a first groove portion 7 capable of accommodating an end of the solar cell module 40, and a storage space portion 12 capable of accommodating the wiring cord 45
  • the double-sided adhesive layer 1B comprises an adhesive layer 15 that adheres to the existing window glass 30 and restricts movement of the solar cell module 40 in the out-of-plane direction. Therefore, it is possible to provide a panel holding device 1 and a panel holding method that allow the solar cell module 40 to be easily and attractively added to an existing window glass 30. Other effects are also similar to those of the first embodiment.
  • FIG. 9 is a front view showing an example in which two solar cell modules are mounted on an existing window pane by means of a panel holding device according to the third embodiment.
  • the panel holding device 1 of this embodiment has a holder 1A that is positioned to the left of the solar cell module 40 on the existing window glass 30, and a pair of double-sided adhesive layers 1B, 1B that are positioned to the right of the solar cell module 40 on the existing window glass 30.
  • the holder 1A of this embodiment is the holder 1A and the pair of double-sided adhesive layers 1B, 1B of the first embodiment rotated 90° clockwise in the plane in which the window glass 30 and the solar cell module 40 extend. Therefore, detailed explanations of the structures of the holder 1A and the double-sided adhesive layer 1B are omitted.
  • the terminal box 46 protrudes leftward from the left edge of the solar cell module 40.
  • the holder 1A is positioned to the left of the solar cell module 40.
  • the lower of the two solar cell modules 40 may be placed directly on the lower frame 23, in which case the weight of that solar cell module 40 is supported by the lower frame 23.
  • the weight of the two solar cell modules 40 is also supported by the adhesive strength of the double-sided adhesive layers 1B, 1B.
  • the holder 1A comprises an adhesive layer 2 that adheres to the existing window glass 30, a first groove portion 7 capable of accommodating an end of the solar cell module 40, and a storage space portion 12 capable of accommodating the wiring cord 45
  • the double-sided adhesive layer 1B comprises an adhesive layer 15 that adheres to the existing window glass 30 and restricts movement of the solar cell module 40 in the out-of-plane direction. Therefore, it is possible to provide a panel holding device 1 and a panel holding method that allow the solar cell module 40 to be easily and attractively added to an existing window glass 30. Other effects are also similar to those of the first embodiment.
  • a panel holding device for installing a panel having a wiring cord on an existing transparent member comprising: The panel holding device includes: A first support member for supporting the panel; A second support member for supporting the panel; having The first support member and the second support member are respectively disposed on the existing transparent member at intervals from each other, the first support member includes an adhesive layer that is bonded to the existing transparent member, a first groove portion capable of accommodating an end portion of the panel, and a storage space portion capable of accommodating the wiring cord;
  • the second support member has an adhesive layer that adheres to the existing transparent member and restricts out-of-plane movement of the panel.
  • the second support member is a vibration prevention member that clamps the panel from the front and back directions.
  • the panel has a terminal box arranged on a surface of the panel facing the first support member, The wiring cord is connected to the terminal box, The terminal box is housed in the first groove portion of the first support member.
  • the panel has a terminal box arranged on a surface of the panel facing the first support member,
  • the wiring cord is connected to the terminal box,
  • the terminal box is housed in the first groove portion of the first support member, the terminal box has a protruding portion that protrudes from the panel by a protruding amount A toward the existing transparent member in a front-back direction,
  • a gap having a dimension B is provided between the protruding portion of the terminal box and the existing transparent member in the front-back direction,
  • the panel holding device according to (2) wherein a thickness C of the double-sided adhesive layer in the front-back direction is equal to the sum of the protrusion amount A of the terminal box and the dimension B of the gap.
  • the panel holding device according to any one of (1) to (5), wherein a cover is provided in the storage space. (7) The panel holding device according to any one of (1) to (6), wherein a portion of the first groove portion that does not accommodate the end portion of the panel is filled with adhesive.
  • the tensile shear adhesive strength of the adhesive layer of the double-sided adhesive layer is P1 (unit: MPa), The specific gravity of the panel is K, The thickness of the panel is T (unit: mm), The area of the panel is S1, The adhesive area of the adhesive layer of the double-sided adhesive layer body is S2, If the gravitational acceleration is G, then P1 ⁇ (1 ⁇ 10 ⁇ 6 ⁇ K ⁇ T ⁇ G ⁇ S1)/S2.
  • a panel holding device as described in (2).
  • a panel holding method for installing a panel having a wiring cord on an existing transparent member by using a panel holding device comprising the steps of:
  • the panel holding device has a first support member that supports the panel and a second support member that supports the panel,
  • the first support member and the second support member are respectively arranged on the existing transparent member at intervals from each other and bonded to the existing transparent member;
  • An end portion of the panel is accommodated in a first groove portion of the first support member;
  • the wiring cord is stored in the storage space of the first support member,
  • the second support member restricts out-of-plane movement of the panel.
  • Panel holding device 1A Holder (first support member) 1B Double-sided adhesive layer (second support member) 1C Vibration prevention member (second support member) Reference Signs List 2 Adhesive layer 3 Back surface 4 Front surface 5 Inner surface 6 Outer surface 7 First groove portion 8 Second groove portion 9 Groove portion 12 Storage space portion 14 Plate portions 15, 16 Adhesive layer 17 First weight receiving member 18 Second weight receiving member 20 Frame portion 30 Window glass (transparent member) 40 Solar cell module (panel) 44 Setting block 45 Wiring cord 46 Terminal box 46a Protrusion 47 Cell 48 Interconnector 50 Tubular member 51 Base portion (cover) 51a Bottom part 51b Wall part 51c Inner surface 51d Engaged part 52 Lid part (cover) 52a Convex portion 60 Flat plate member 61 Inner surface 63 Outer surface 70 Screws A1, A2 Adhesive A Protrusion amount B of the protruding portion of the terminal box Dimension of the gap C Thickness of the double-sided adhesive layer

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Abstract

This panel holding device has a first support member for supporting a panel and a second support member for supporting the panel. The first support member and the second support member are respectively disposed at an interval from each other on an existing transparent member. The first support member comprises: an adhesive layer adhered to the existing transparent member; a first groove part in which an end part of the panel can be housed; and a housing space part in which a wiring cord can be housed. The second support member comprises an adhesive layer adhered to the existing transparent member and restricts the movement of the panel in an out-of-plane direction.

Description

パネル保持装置及びパネル保持方法Panel holding device and panel holding method

 本発明はパネル保持装置及びパネル保持方法に関する。 The present invention relates to a panel holding device and a panel holding method.

 従来から、環境問題に対応して自然エネルギーを有効利用するものとして、太陽光発電が有望視されている。その中心となるのがシリコン(Si)系の太陽電池モジュールであり、シリコンの発電層の種類として結晶系、及び薄膜系の太陽電池が知られている。また、ペロブスカイト(Perovskite)と呼ばれる結晶構造の材料を用いた新しいタイプの太陽電池も注目されている。 Solar power generation has long been seen as a promising way to effectively utilize natural energy in response to environmental issues. Silicon (Si)-based solar cell modules are at the core of these technologies, and crystalline and thin-film solar cells are known as types of silicon power generation layers. In addition, a new type of solar cell that uses a material with a crystalline structure called perovskite is also attracting attention.

 特許文献1及び2に記載の技術では、既存の透明部材、具体的には透明な窓ガラスに対して、太陽電池モジュールを簡単に追加設置することを目的としている。 The technology described in Patent Documents 1 and 2 aims to easily add solar cell modules to existing transparent components, specifically transparent window glass.

 特許文献1の太陽電池モジュールは、透明板状体と、透光性を有する2枚以上の樹脂中間膜と、透光性を有する粘着層を備えた透光性を有するフィルムと、がこの順に積層されて形成され、2枚以上の樹脂中間膜の間に太陽光発電セルが配置され、粘着層を既存の透明部材に接着させて設置する。これにより、既存の透明部材に対して貼り付けるだけで、太陽電池モジュールを後付けで追加設置することを可能としている。 The solar cell module of Patent Document 1 is formed by laminating, in that order, a transparent plate-like body, two or more translucent resin intermediate films, and a translucent film equipped with a translucent adhesive layer, with a photovoltaic cell disposed between the two or more resin intermediate films, and the adhesive layer adhered to an existing transparent member for installation. This makes it possible to retrofit the solar cell module by simply attaching it to an existing transparent member.

 特許文献2の太陽電池モジュールは、透明板状体の主面に太陽光発電セルが配置されて構成された太陽電池モジュール本体と、太陽電池モジュール本体を既存の透明部材に対向するように支持するとともに該透明部材に対して隔置して支持する支持部材と、を備える。これにより、太陽電池モジュールを、既存の透明部材に対して簡単に追加設置可能な透光性を有するものとしている。 The solar cell module of Patent Document 2 comprises a solar cell module body configured with photovoltaic power generation cells arranged on the main surface of a transparent plate-like body, and a support member that supports the solar cell module body so that it faces an existing transparent member and supports it at a distance from the transparent member. This makes the solar cell module translucent, allowing it to be easily added to the existing transparent member.

 特許文献3には、ガラスなどの基板に組込まれた太陽電池モジュールを、大型のガラス面へ取付ける方法に関する発明が開示されている。 Patent document 3 discloses an invention that relates to a method for attaching a solar cell module built into a substrate such as glass to a large glass surface.

日本国特開2013-048222号公報Japanese Patent Application Publication No. 2013-048222 日本国特開2014-175402号公報Japanese Patent Application Publication No. 2014-175402 日本国特開平9-83000号公報Japanese Patent Publication No. 9-83000

 しかしながら、特許文献1のように、既存の透明部材に太陽電池モジュールの粘着層を接着させる設置方法では、施工時に、透明部材と太陽電池モジュールとの間に空気が入ることを完全に防ぐことはできず、施工後において、透明部材と太陽電池モジュールとの間に気泡が残存する。このため、透明部材の外観上の見栄えが悪くなるという問題がある。また、太陽電池モジュール全面を透明部材に直接接着した場合には、太陽電池モジュールを透明部材から取り外すことが困難であるため、太陽電池モジュールの交換や透明部材の原状復帰作業に難がある。また、取り外し時に生じる力、すなわち、透明部材から太陽電池モジュール本体を剥ぎ取る力によって太陽電池モジュール本体や透明部材が破損する可能性がある。 However, in an installation method in which an adhesive layer of a solar cell module is adhered to an existing transparent member, as in Patent Document 1, it is not possible to completely prevent air from entering between the transparent member and the solar cell module during installation, and air bubbles remain between the transparent member and the solar cell module after installation. This causes a problem in that the appearance of the transparent member is deteriorated. In addition, when the entire surface of the solar cell module is directly adhered to the transparent member, it is difficult to remove the solar cell module from the transparent member, which makes it difficult to replace the solar cell module or restore the transparent member to its original state. In addition, the force generated during removal, i.e., the force used to peel the solar cell module body from the transparent member, may damage the solar cell module body or the transparent member.

 また、特許文献2のように、太陽電池モジュールを既存の透明部材に対向するように隔置する設置方法では、透明部材が設置される四方枠等に支持部材を取り付けるために、四方枠等にボルト穴を設けたり、ワイヤを設置する等の煩雑な工事が必要となる。また、太陽電池モジュールが透明部材から隔離されるため、透明部材と近接する場合に比べて、発電効率が悪化する可能性がある。 In addition, in an installation method in which the solar cell module is spaced so as to face an existing transparent member, as in Patent Document 2, in order to attach a support member to the frame on which the transparent member is installed, complicated work such as drilling bolt holes in the frame on all four sides and installing wires is required. In addition, because the solar cell module is isolated from the transparent member, power generation efficiency may be worse than when it is located close to the transparent member.

 さらに、特許文献1及び2のいずれにおいても、隣り合う太陽電池モジュールの間に配線コードが露出するため、外観上の見栄えに改善の余地がある。 Furthermore, in both Patent Documents 1 and 2, the wiring cords are exposed between adjacent solar cell modules, leaving room for improvement in terms of appearance.

 また、特許文献3の図4や図6に記載されているように、太陽電池モジュールの四周をフレーム枠が囲っている場合には、施工後に太陽電池モジュールをフレーム枠から取り外すことが困難である。なお、太陽電池モジュールの端部と配線が同じ溝に格納される場合、配線が潰れたり、切断したりする恐れがある。 Also, as shown in Figures 4 and 6 of Patent Document 3, if the solar cell module is surrounded by a frame on all four sides, it is difficult to remove the solar cell module from the frame after installation. Furthermore, if the ends of the solar cell module and the wiring are stored in the same groove, there is a risk that the wiring will be crushed or cut.

 上述のような問題は、太陽電池モジュールを既存の透明部材に設置する場合に限らず、配線コードを有するパネル(例えば、調光ガラス、LED内蔵ガラス、発熱ガラス、ブラインド内蔵ガラス、薄型テレビ、薄型液晶パネル等)を既存の透明部材に設置する場合にも同様に生じ得る。 The above-mentioned problems are not limited to cases where solar cell modules are installed on existing transparent materials, but can also occur when panels with wiring cords (e.g., light-control glass, glass with built-in LEDs, heat-generating glass, glass with built-in blinds, flat-screen televisions, flat-screen LCD panels, etc.) are installed on existing transparent materials.

 本発明はこのような事情に鑑みてなされたものであり、既存の透明部材に対してパネルを見栄え良く簡単に追加設置可能な、パネル保持装置及びパネル保持方法を提供することを目的とする。 The present invention was made in consideration of these circumstances, and aims to provide a panel holding device and a panel holding method that allow panels to be easily added to existing transparent components with a good appearance.

 本発明の上記目的は、下記の構成により達成される。
[1]  既存の透明部材に対して、配線コードを有するパネルを設置するためのパネル保持装置であって、
 前記パネル保持装置は、前記パネルを支持する第一支持部材と、前記パネルを支持する第二支持部材と、を有し、
 前記第一支持部材及び前記第二支持部材は、前記既存の透明部材に互いに間隔を空けてそれぞれ配置され、
 前記第一支持部材は、前記既存の透明部材に接着する接着層と、前記パネルの端部を収納可能な第一溝部と、前記配線コードを収納可能な収納空間部と、を備え、
 前記第二支持部材は、前記既存の透明部材に接着する接着層を備えるとともに、前記パネルの面外方向への移動を規制する。ことを特徴とするパネル保持装置。
[2] 既存の透明部材に対して、パネル保持装置を用いて、配線コードを有するパネルを設置するパネル保持方法であって、
 前記パネル保持装置は、前記パネルを支持する第一支持部材と、前記パネルを支持する第二支持部材と、を有し、
 前記第一支持部材及び前記第二支持部材を、前記既存の透明部材に互いに間隔を空けてそれぞれ配置して前記既存の透明部材に接着し、
 前記第一支持部材の第一溝部に、前記パネルの端部を収納し、
 前記第一支持部材の収納空間部に、前記配線コードを収納し、
 前記第二支持部材によって、前記パネルの面外方向への移動を規制する。
ことを特徴とするパネル保持方法。
The above object of the present invention can be achieved by the following configuration.
[1] A panel holding device for installing a panel having a wiring cord on an existing transparent member, comprising:
The panel holding device has a first support member that supports the panel and a second support member that supports the panel,
The first support member and the second support member are respectively disposed on the existing transparent member at intervals from each other,
The first support member includes an adhesive layer that is bonded to the existing transparent member, a first groove portion capable of accommodating an end portion of the panel, and a storage space portion capable of accommodating the wiring cord,
The second support member includes an adhesive layer that is bonded to the existing transparent member and restricts movement of the panel in an out-of-plane direction.
[2] A panel holding method for installing a panel having a wiring cord on an existing transparent member using a panel holding device, comprising:
The panel holding device has a first support member that supports the panel and a second support member that supports the panel,
The first support member and the second support member are respectively arranged on the existing transparent member at intervals from each other and bonded to the existing transparent member;
An end portion of the panel is accommodated in a first groove portion of the first support member;
The wiring cord is stored in the storage space of the first support member,
The second support member restricts out-of-plane movement of the panel.
A panel holding method comprising:

 本発明によれば、既存の透明部材に対してパネルを見栄え良く簡単に追加設置可能な、パネル保持装置及びパネル保持方法を提供できる。 The present invention provides a panel holding device and a panel holding method that allow panels to be easily added to existing transparent components with a good appearance.

図1は、第一実施形態に係るパネル保持装置によって、2つの太陽電池モジュールを既存の窓ガラスに設置した例を示す正面図である。FIG. 1 is a front view showing an example in which two solar cell modules are installed on an existing window pane by a panel holding device according to a first embodiment. 図2は、パネル保持装置と2つの太陽電池モジュールの分解斜視図である。FIG. 2 is an exploded perspective view of a panel holding device and two solar cell modules. 図3は、図1のIII-III線断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 図4は、図1のIV-IV線断面図である。FIG. 4 is a cross-sectional view taken along line IV-IV in FIG. 図5は、図1のV-V線断面図である。FIG. 5 is a cross-sectional view taken along line VV in FIG. 図6は、第一実施形態の変形例における、図2に相当する図である。FIG. 6 is a view corresponding to FIG. 2 in a modified example of the first embodiment. 図7は、第一実施形態の変形例における図3に相当する図である。FIG. 7 is a diagram corresponding to FIG. 3 in a modified example of the first embodiment. 図8は、第二実施形態に係るパネル保持装置によって、2つの太陽電池モジュールを既存の窓ガラスに設置した例を示す正面図である。FIG. 8 is a front view showing an example in which two solar cell modules are installed on an existing window pane by the panel holding device according to the second embodiment. 図9は、第三実施形態に係るパネル保持装置によって、2つの太陽電池モジュールを既存の窓ガラスに設置した例を示す正面図である。FIG. 9 is a front view showing an example in which two solar cell modules are mounted on an existing window pane by means of a panel holding device according to the third embodiment.

 以下、本発明の各実施形態について説明するが、本発明は以下に説明する各実施形態に制限されるものではなく、本発明の要旨を逸脱しない範囲において、各種の改良や変形を行ってもよいことは言うまでもない。 Each embodiment of the present invention will be described below, but the present invention is not limited to each embodiment described below, and it goes without saying that various improvements and modifications may be made without departing from the gist of the present invention.

[第一実施形態〕
 図1は、第一実施形態に係るパネル保持装置によって、2つの太陽電池モジュールを既存の窓ガラスに設置した例を示す正面図である。図2は、パネル保持装置と2つの太陽電池モジュールの分解斜視図である。図3は、図1のIII-III線断面図である。図4は、図1のIV-IV線断面図である。図5は、図1のV-V線断面図である。本明細書において、重力方向や上下方向とは、図1の上下方向である。表裏方向とは、窓ガラスや太陽電池モジュールの表裏方向であり、図1の紙面奥行方向である。左右方向とは、重力方向及び表裏方向に対して垂直な水平方向であり、図1の左右方向である。
[First embodiment]
FIG 1 is a front view showing an example in which two solar cell modules are installed on an existing window glass using a panel holding device according to a first embodiment. FIG 2 is an exploded perspective view of the panel holding device and two solar cell modules. FIG 3 is a cross-sectional view taken along line III-III in FIG 1. FIG 4 is a cross-sectional view taken along line IV-IV in FIG 1. FIG 5 is a cross-sectional view taken along line V-V in FIG 1. In this specification, the direction of gravity and the up-down direction refer to the up-down direction in FIG 1. The front-back direction refers to the front-back direction of the window glass or the solar cell module, and is the depth direction of the paper in FIG 1. The left-right direction refers to the horizontal direction perpendicular to the direction of gravity and the front-back direction, and is the left-right direction in FIG 1.

 図1~図5に示すように本実施形態においては、2つの太陽電池モジュール40が、パネル保持装置1によって、枠部20に固定された既存の透明部材、すなわち窓ガラス30に設置されている。パネル保持装置1は、第一支持部材としてのホルダ1Aと、第二支持部材としての一対の両面接着層体1Bと、を有する。本実施形態におけるパネル保持装置1の第一支持部材は、太陽電池モジュール40の下側に配置されて2つの太陽電池モジュール40を支持するホルダ1Aであり、第二支持部材は、太陽電池モジュール40の上側に配置されて2つの太陽電池モジュール40をそれぞれ支持する一対の両面接着層体1Bである。 As shown in Figures 1 to 5, in this embodiment, two solar cell modules 40 are installed on an existing transparent member, i.e., window glass 30, fixed to a frame portion 20 by a panel holding device 1. The panel holding device 1 has a holder 1A as a first support member and a pair of double-sided adhesive layer bodies 1B as a second support member. In this embodiment, the first support member of the panel holding device 1 is the holder 1A that is placed below the solar cell module 40 and supports the two solar cell modules 40, and the second support members are a pair of double-sided adhesive layer bodies 1B that are placed above the solar cell module 40 and support each of the two solar cell modules 40.

 枠部20は、左右方向に延びる上枠21及び下枠23と、上枠21及び下枠23を接続するように重力方向に延びる左右一対の縦枠25,25と、を備える。 The frame section 20 comprises an upper frame 21 and a lower frame 23 that extend in the left-right direction, and a pair of left and right vertical frames 25, 25 that extend in the direction of gravity to connect the upper frame 21 and the lower frame 23.

 窓ガラス30は、矩形状の板ガラスであり、上枠21と、下枠23と、一対の縦枠25,25と、で囲まれる開口部に嵌め込まれて固定されている。具体的には、窓ガラス30は、その上縁部が上枠21に形成された不図示の溝部に嵌め込まれ、その下縁部が下枠23に形成された不図示の溝部に嵌め込まれ、その左右両縁部が一対の縦枠25,25に形成された不図示の溝部に嵌め込まれる。 The window glass 30 is a rectangular plate glass that is fitted and fixed into an opening surrounded by the upper frame 21, the lower frame 23, and a pair of vertical frames 25, 25. Specifically, the upper edge of the window glass 30 is fitted into a groove (not shown) formed in the upper frame 21, the lower edge is fitted into a groove (not shown) formed in the lower frame 23, and both left and right edges are fitted into grooves (not shown) formed in the pair of vertical frames 25, 25.

 なお、既存の透明部材としては窓ガラス30に限定されるものではなく、例えば透明な樹脂製の板状体であってもよい。板状体を構成する透明な樹脂材料としては、ポリカーボネート、アクリル等が挙げられる。 The existing transparent member is not limited to the window glass 30, but may be, for example, a transparent resin plate. Examples of transparent resin materials that make up the plate include polycarbonate and acrylic.

 パネル保持装置1のホルダ1A及び両面接着層体1Bは、既存の窓ガラス30に互いに間隔を空けて上下又は左右にそれぞれ配置される。 The holder 1A and double-sided adhesive layer 1B of the panel holding device 1 are arranged above and below or to the left and right of the existing window glass 30 with a gap between them.

 本実施形態では、ホルダ1A及び両面接着層体1Bは、重力方向(図1の上下方向)において互いに間隔を空けて配置されており、ホルダ1Aが下側に配置され、両面接着層体1Bが上側に配置される。しかしながら、図8を参照して後述するように、ホルダ1Aが上側に配置され、両面接着層体1Bが下側に配置されてもよい。また、図9を参照して後述するように、ホルダ1Aが左右一方側に配置され、両面接着層体1Bが左右他方側に配置されてもよい。 In this embodiment, the holder 1A and the double-sided adhesive layer 1B are spaced apart from each other in the direction of gravity (the vertical direction in FIG. 1), with the holder 1A located on the lower side and the double-sided adhesive layer 1B located on the upper side. However, as will be described later with reference to FIG. 8, the holder 1A may be located on the upper side and the double-sided adhesive layer 1B on the lower side. Also, as will be described later with reference to FIG. 9, the holder 1A may be located on one side, left or right, and the double-sided adhesive layer 1B on the other side, left or right.

 ホルダ1A及び両面接着層体1Bは、上枠21及び下枠23(図1参照)と平行な左右方向に延びる、長尺部材である。図示の例では、ホルダ1Aの左右方向寸法Pは、太陽電池モジュール40の左右方向寸法Nの合計値2Nよりも大きい(P>2N)。したがって、太陽電池モジュール40が一個のみ設けられる場合はP>Nとすればよく、太陽電池モジュール40が三個設けられる場合はP>3Nとすればよく、太陽電池モジュール40がn個設けられる場合はP>nNとすればよい。 The holder 1A and the double-sided adhesive layer 1B are elongated members extending in the left-right direction parallel to the upper frame 21 and the lower frame 23 (see FIG. 1). In the illustrated example, the left-right dimension P of the holder 1A is greater than the sum of the left-right dimensions N of the solar cell modules 40, 2N (P>2N). Therefore, if only one solar cell module 40 is provided, P>N should be satisfied; if three solar cell modules 40 are provided, P>3N should be satisfied; and if n solar cell modules 40 are provided, P>nN should be satisfied.

 図1~図5に示すように、本実施形態のホルダ1Aは、中空の管状部材50と、管状部材50の窓ガラス30側に固定された平板部材60と、を含む。 As shown in Figures 1 to 5, the holder 1A of this embodiment includes a hollow tubular member 50 and a flat member 60 fixed to the window glass 30 side of the tubular member 50.

 ホルダ1Aは、既存の窓ガラス30の表面に接着する接着層2を備える裏面3と、裏面3とは逆側に位置する表面4と、両面接着層体1Bと対向する面である内側面5(ホルダ1Aが下側に配置される場合は上側面)と、内側面5とは逆側に位置する外側面6(ホルダ1Aが下側に配置される場合は下側面)と、を有する。 The holder 1A has a back surface 3 with an adhesive layer 2 that adheres to the surface of the existing window glass 30, a front surface 4 located on the opposite side of the back surface 3, an inner surface 5 (the upper surface when the holder 1A is placed on the lower side) that faces the double-sided adhesive layer 1B, and an outer surface 6 located on the opposite side of the inner surface 5 (the lower surface when the holder 1A is placed on the lower side).

 管状部材50は、例えばポリ塩化ビニル(PVC)からなり、表面4側に開口を有するベース部51と、ベース部51の開口を塞ぐ蓋部52と、を備える。なお、管状部材50は、ベース部51と蓋部52との二部材によるものに限られず、管状の一部材によるものでも構わない。 The tubular member 50 is made of, for example, polyvinyl chloride (PVC) and includes a base portion 51 having an opening on the surface 4 side, and a lid portion 52 that closes the opening of the base portion 51. Note that the tubular member 50 is not limited to being made of two members, the base portion 51 and the lid portion 52, but may be made of a single tubular member.

 ベース部51は、窓ガラス30側(裏面3側)に配置される底部51aと、底部51aの上下両端部から表面4側に延びる一対の壁部51b,51bと、を備える。一対の壁部51b,51bの互いに対向する内面51cには、断面略L字形の被係合部51dが設けられる。内面51cと被係合部51dとの間に形成される溝部に、蓋部52に形成された凸部52aが係合することにより、ベース部51と蓋部52とが固定される。 The base portion 51 has a bottom portion 51a disposed on the window glass 30 side (rear surface 3 side), and a pair of walls 51b, 51b extending from both the upper and lower ends of the bottom portion 51a towards the front surface 4 side. An engaged portion 51d having a generally L-shaped cross section is provided on the mutually facing inner surfaces 51c of the pair of walls 51b, 51b. A protrusion 52a formed on the lid portion 52 engages with a groove formed between the inner surface 51c and the engaged portion 51d, thereby fixing the base portion 51 and the lid portion 52 together.

 なお、ベース部51および蓋部52の位置関係は窓ガラス30に対して逆になっても構わない。すなわち、図3~図5において、管状部材50を180°回転した形状を採用しても構わない。この場合、平板部材60は、ベース部51ではなく蓋部52に固定される。 The positional relationship between the base portion 51 and the lid portion 52 may be reversed with respect to the window glass 30. That is, the tubular member 50 in Figures 3 to 5 may be rotated 180 degrees. In this case, the flat member 60 is fixed to the lid portion 52 instead of the base portion 51.

 ホルダ1Aは、太陽電池モジュール40の配線コード45を収納可能な収納空間部12を有する。すなわち、管状部材50のうち、ベース部51と蓋部52とで囲まれる中空の内部空間が、収納空間部12である。収納空間部12は、断面略矩形状であり、ホルダ1Aの長手方向全域にわたって形成されている。すなわち、収納空間部12は、ホルダ1Aを長手方向に貫く。 The holder 1A has a storage space 12 capable of storing the wiring cord 45 of the solar cell module 40. That is, the hollow internal space surrounded by the base portion 51 and the lid portion 52 of the tubular member 50 is the storage space 12. The storage space 12 has a generally rectangular cross section, and is formed over the entire longitudinal area of the holder 1A. That is, the storage space 12 passes through the holder 1A in the longitudinal direction.

 図示の例のように、太陽電池モジュール40の下面に端子ボックス46が配置され、当該端子ボックス46から配線コード45が引き出される場合には、第一支持部材としてのホルダ1Aを太陽電池モジュール40の下方に配置し、第二支持部材としての両面接着層体1Bを太陽電池モジュール40の上方に配置するとよい。また、図8を用いて後述するように、太陽電池モジュール40の上面に端子ボックス46が配置され、当該端子ボックス46から配線コード45が引き出される場合には、第一支持部材としてのホルダ1Aを太陽電池モジュール40の上方に配置し、第二支持部材としての両面接着層体1Bを太陽電池モジュール40の下方に配置するとよい。また、図9を用いて後述するように太陽電池モジュール40の左右両面の一方に端子ボックス46が配置され、当該端子ボックス46から配線コード45が引き出される場合には、第一支持部材としてのホルダ1Aを太陽電池モジュール40の左右一方に配置し、第二支持部材としての両面接着層体1Bを太陽電池モジュール40の左右他方に配置するとよい。 As shown in the example, when the terminal box 46 is arranged on the lower surface of the solar cell module 40 and the wiring cord 45 is drawn from the terminal box 46, the holder 1A as the first support member is arranged below the solar cell module 40, and the double-sided adhesive layer 1B as the second support member is arranged above the solar cell module 40. Also, as described later using FIG. 8, when the terminal box 46 is arranged on the upper surface of the solar cell module 40 and the wiring cord 45 is drawn from the terminal box 46, the holder 1A as the first support member is arranged above the solar cell module 40, and the double-sided adhesive layer 1B as the second support member is arranged below the solar cell module 40. Also, as described later using FIG. 9, when the terminal box 46 is arranged on one of the left and right sides of the solar cell module 40 and the wiring cord 45 is drawn from the terminal box 46, the holder 1A as the first support member is arranged on one of the left and right sides of the solar cell module 40, and the double-sided adhesive layer 1B as the second support member is arranged on the other left and right sides of the solar cell module 40.

 ベース部51の底部51aには、平板部材60がネジ70によって固定されている。なお、平板部材60の管状部材50への固定方法はネジ固定に限られず、接着固定等、任意に選択してもよい。 The flat plate member 60 is fixed to the bottom 51a of the base portion 51 by screws 70. Note that the method of fixing the flat plate member 60 to the tubular member 50 is not limited to screw fixing, and may be selected arbitrarily, such as adhesive fixing.

 平板部材60は、ホルダ1Aの長手方向に延びる平板状の部材であり、例えばアルミニウム製である。また、平板部材60の上下方向寸法は、管状部材50の上下方向寸法よりも小さく、したがって、平板部材60の上下には、後述するように、第一溝部7及び第二溝部8が形成される。 The flat plate member 60 is a flat plate-like member extending in the longitudinal direction of the holder 1A, and is made of aluminum, for example. The vertical dimension of the flat plate member 60 is smaller than the vertical dimension of the tubular member 50, and therefore a first groove portion 7 and a second groove portion 8 are formed above and below the flat plate member 60, as described below.

 平板部材60の裏面は、ホルダ1Aの裏面3を構成する。裏面3は、表面4よりも上下方向寸法が小さい平面であり、裏面3上には、接着層2が設けられている。接着層2は、接着機能を有するものであれば特に限定されないが、例えば、アクリルフォーム両面テープが利用できる。アクリルフォーム両面テープとしては、VHB(登録商標)テープやハイパージョイント(登録商標)が例示される。 The back surface of the flat plate member 60 constitutes the back surface 3 of the holder 1A. The back surface 3 is a flat surface whose vertical dimension is smaller than that of the front surface 4, and an adhesive layer 2 is provided on the back surface 3. The adhesive layer 2 is not particularly limited as long as it has an adhesive function, but for example, an acrylic foam double-sided tape can be used. Examples of acrylic foam double-sided tape include VHB (registered trademark) tape and Hyper Joint (registered trademark).

 平板部材60は、両面接着層体1Bに対向する面である内側面61(ホルダ1Aが下側に配置される場合は上側面)と、内側面61とは逆側に位置する外側面63(ホルダ1Aが下側に配置される場合は下側面)と、を有する。そして、平板部材60の内側面61と管状部材50のベース部51とは、第一溝部7を画定する。第一溝部7は、ホルダ1Aと既存の窓ガラス30との間に形成され、太陽電池モジュール40の下端部を収納可能である。第一溝部7は、太陽電池モジュール40の形状と整合する断面矩形状であり、ホルダ1Aの長手方向全域にわたって形成されている。すなわち、第一溝部7は、ホルダ1Aを長手方向に貫く。 The flat member 60 has an inner surface 61 (upper surface when the holder 1A is placed on the lower side) which faces the double-sided adhesive layer 1B, and an outer surface 63 (lower surface when the holder 1A is placed on the lower side) located on the opposite side to the inner surface 61. The inner surface 61 of the flat member 60 and the base portion 51 of the tubular member 50 define a first groove portion 7. The first groove portion 7 is formed between the holder 1A and the existing window glass 30, and is capable of accommodating the lower end portion of the solar cell module 40. The first groove portion 7 has a rectangular cross section that matches the shape of the solar cell module 40, and is formed over the entire longitudinal area of the holder 1A. In other words, the first groove portion 7 passes through the holder 1A in the longitudinal direction.

 図5に示すように、第一溝部7のうち、太陽電池モジュール40の下端部が収納されない部分(例えば、隣り合う太陽電池モジュール40,40の間の部分や、太陽電池モジュール40と縦枠25との間の部分)には、接着剤A1を充填しても構わない。接着剤A1としては、ポリ塩化ビニル製の管状部材50と、アルミニウム製の平板部材60と、窓ガラス30、との接着に適したものが好ましく、シリコーン系シーリング材や変性シリコーン系シーリング材等が例示される。接着剤A1は、ホルダ1Aと窓ガラス30とを接着固定する機能や、第一溝部7に塵や水が浸入することを防止するシール機能を有する。 As shown in FIG. 5, adhesive A1 may be filled into the first groove 7 in the portion where the lower end of the solar cell module 40 is not housed (for example, the portion between adjacent solar cell modules 40, 40, or the portion between the solar cell module 40 and the vertical frame 25). The adhesive A1 is preferably suitable for bonding a polyvinyl chloride tubular member 50, an aluminum flat member 60, and the window glass 30, and examples of such adhesive include silicone-based sealants and modified silicone-based sealants. The adhesive A1 has a function of bonding and fixing the holder 1A and the window glass 30, and a sealing function of preventing dust and water from entering the first groove 7.

 平板部材60の外側面63と管状部材50のベース部51とは、第二溝部8を画定する。第二溝部8は、ホルダ1Aと既存の窓ガラス30との間に形成される。すなわち、ホルダ1Aは、接着層2(裏面3)を挟んで第一溝部7とは反対側に、第二溝部8を有する。第二溝部8は、断面矩形状であり、ホルダ1Aの長手方向全域にわたって形成されている。すなわち、第二溝部8は、ホルダ1Aを長手方向に貫く。 The outer surface 63 of the flat member 60 and the base portion 51 of the tubular member 50 define a second groove portion 8. The second groove portion 8 is formed between the holder 1A and the existing window glass 30. That is, the holder 1A has the second groove portion 8 on the opposite side to the first groove portion 7 across the adhesive layer 2 (rear surface 3). The second groove portion 8 has a rectangular cross section and is formed over the entire longitudinal area of the holder 1A. That is, the second groove portion 8 penetrates the holder 1A in the longitudinal direction.

 図5に示すように、第二溝部8には、接着剤A2を充填しても構わない。なお、図3及び図4においては、接着剤A2の図示を省略している。第二溝部8に充填された接着剤A2は、ホルダ1Aと窓ガラス30とを接着する。接着剤A2としては、ポリ塩化ビニル製の管状部材50と、アルミニウム製の平板部材60と、窓ガラス30、との接着に適したものが好ましく、シリコーン系シーリング材や変性シリコーン系シーリング材等が例示される。接着剤A2は、ホルダ1Aと窓ガラス30とを接着固定する機能や、第二溝部8に塵や水が浸入することを防止するシール機能を有する。 As shown in FIG. 5, the second groove 8 may be filled with adhesive A2. Note that the adhesive A2 is not shown in FIGS. 3 and 4. The adhesive A2 filled in the second groove 8 bonds the holder 1A to the window glass 30. The adhesive A2 is preferably suitable for bonding the polyvinyl chloride tubular member 50, the aluminum flat plate member 60, and the window glass 30, and examples of the adhesive A2 include silicone-based sealant and modified silicone-based sealant. The adhesive A2 has a function of bonding and fixing the holder 1A to the window glass 30, and a sealing function of preventing dust and water from entering the second groove 8.

 ホルダ1Aには、太陽電池モジュール40の自重が付与される。したがって、ホルダ1Aは、当該自重に耐えられるように、第一自重受け部材17及び/又は第二自重受け部材18によって下側から支持されていても構わない。 The weight of the solar cell module 40 is applied to the holder 1A. Therefore, the holder 1A may be supported from below by the first weight-receiving member 17 and/or the second weight-receiving member 18 so that the holder 1A can withstand the weight.

 図1の例では、下枠23に、ホルダ1Aを支持する第一自重受け部材17が、左右方向に2つ離間して設けられている。第一自重受け部材17は、下枠23に不図示の固定手段(例えばネジや接着剤等)によって固定され、ホルダ1Aに向かって上側に延びる板状部材である。第一自重受け部材17は、その先端部がホルダ1Aの下面に当接し、ホルダ1Aを支持している。第一自重受け部材17の形状は、特に限定されず、任意に設定してもよい。 In the example of FIG. 1, two first weight receiving members 17 that support holder 1A are provided on lower frame 23, spaced apart in the left-right direction. First weight receiving member 17 is fixed to lower frame 23 by fixing means (e.g., screws, adhesive, etc.) not shown, and is a plate-shaped member that extends upward toward holder 1A. The tip of first weight receiving member 17 abuts against the underside of holder 1A, supporting holder 1A. The shape of first weight receiving member 17 is not particularly limited and may be set arbitrarily.

 また、一対の縦枠25にそれぞれ、ホルダ1Aを支持する第二自重受け部材18が設けられている。第二自重受け部材18は、縦枠25に不図示の固定手段(例えばネジや接着剤等)によって固定される板状部材である。第二自重受け部材18は、ホルダ1Aの下面に当接し、ホルダ1Aを支持している。なお、第二自重受け部材18は、一対の縦枠25の両方ではなく、一方のみに設けられても構わない。第二自重受け部材18の形状は、特に限定されず、任意に設定してもよい。また、ホルダ1Aは下枠23上に直接載置されてもよく、この場合は、第一自重受け部材17や第二重受け部材18を省略できる。 Furthermore, a second weight support member 18 that supports the holder 1A is provided on each of the pair of vertical frames 25. The second weight support member 18 is a plate-shaped member that is fixed to the vertical frames 25 by fixing means (e.g., screws, adhesive, etc.) not shown. The second weight support member 18 abuts against the underside of the holder 1A and supports the holder 1A. The second weight support member 18 may be provided on only one of the pair of vertical frames 25, rather than on both. The shape of the second weight support member 18 is not particularly limited and may be set arbitrarily. The holder 1A may also be placed directly on the lower frame 23, in which case the first weight support member 17 and the second support member 18 can be omitted.

 また、不図示であるが、一対の縦枠25の間には、一対の縦枠25を結ぶように左右方向に延長して、ホルダ1Aを支持する延長部材としてのワイヤが設けられてもよい。ワイヤは収納空間部12に収納可能である。また、延長部材は、一対の縦枠25の間において一対の縦枠25を結ぶように左右方向に延長して、ホルダ1Aを支持するものであれば、ワイヤに限られず、パイプ等、任意のものを適用してもよい。 Although not shown, a wire may be provided between the pair of vertical frames 25 as an extension member that extends in the left-right direction to connect the pair of vertical frames 25 and supports the holder 1A. The wire can be stored in the storage space 12. The extension member is not limited to a wire, and any other member such as a pipe may be used as long as it extends in the left-right direction between the pair of vertical frames 25 to connect the pair of vertical frames 25 and supports the holder 1A.

 太陽電池モジュール40は、例えば、スーパーストレート型の太陽電池モジュールであって、複数のセル47を充填剤で封止したものを、受光面側(窓ガラス30側)のフロントカバーと、耐候性フィルムからなるバックカバーと、で挟み込んでなる。太陽電池モジュール40の縁部は、防水・防塵のためにエチレンプロピレンジエンゴム(EPDM)等のゴム製のエッジカバーによって覆われる。 The solar cell module 40 is, for example, a superstrate type solar cell module, and is made by sandwiching multiple cells 47 sealed with a filler between a front cover on the light receiving side (window glass 30 side) and a back cover made of weather-resistant film. The edges of the solar cell module 40 are covered with an edge cover made of rubber such as ethylene propylene diene rubber (EPDM) for waterproofing and dustproofing.

 本実施形態においては、太陽電池モジュール40の下面に、インターコネクタ48の終端が接続される端子ボックス46を有する。このような端子ボックス46の配置によれば、太陽電池モジュール40を薄型とすることができる。なお、端子ボックス46は、太陽電池モジュール40の下面のみならず任意の面に設けてよく、上面、左面、右面に設けてもよい。なお、不図示であるが、端子ボックス46は、太陽電池モジュール40のセル47と表裏方向に重なる位置に設けられてもよい。 In this embodiment, the underside of the solar cell module 40 has a terminal box 46 to which the end of the interconnector 48 is connected. By arranging the terminal box 46 in this way, the solar cell module 40 can be made thin. The terminal box 46 may be provided on any surface of the solar cell module 40, not just the underside, and may be provided on the top, left, or right surface. Although not shown, the terminal box 46 may be provided in a position that overlaps with the cells 47 of the solar cell module 40 in the front-back direction.

 図2~図4に示すように、太陽電池モジュール40の下端部と、ホルダ1Aの第一溝部7の底部と、の上下方向における間には、空隙が存在する。当該空隙には、端子ボックス46やセッティングブロック44が配置される。本実施形態では、端子ボックス46の左右方向両側に一対のセッティングブロック44が配置される。セッティングブロック44は、エチレンプロピレンジエンゴム(EPDM)等のゴム製であり、太陽電池モジュール40の下端部とホルダ1Aの第一溝部7の底部と間の空隙を満たすように配置される。これにより、太陽電池モジュール40の下端部は、セッティングブロック44を介して第一溝部7の底部に支持される。セッティングブロック44の上下方向寸法は、端子ボックス46の上下方向寸法よりも大きく設定される。したがって、図3に示すように、第一溝部7に収納された端子ボックス46と、端子ボックス46の下方に位置する平板部材60と、の間には隙間が介在し、端子ボックス46は第一溝部7の底部に接触することはなく、端子ボックス46に負荷が生じることが防止される。 2 to 4, there is a gap between the lower end of the solar cell module 40 and the bottom of the first groove portion 7 of the holder 1A in the vertical direction. A terminal box 46 and a setting block 44 are arranged in this gap. In this embodiment, a pair of setting blocks 44 are arranged on both the left and right sides of the terminal box 46. The setting blocks 44 are made of rubber such as ethylene propylene diene rubber (EPDM), and are arranged so as to fill the gap between the lower end of the solar cell module 40 and the bottom of the first groove portion 7 of the holder 1A. As a result, the lower end of the solar cell module 40 is supported by the bottom of the first groove portion 7 via the setting block 44. The vertical dimension of the setting block 44 is set to be larger than the vertical dimension of the terminal box 46. Therefore, as shown in FIG. 3, a gap exists between the terminal box 46 stored in the first groove portion 7 and the flat plate member 60 located below the terminal box 46, and the terminal box 46 does not come into contact with the bottom of the first groove portion 7, preventing a load from being applied to the terminal box 46.

 図3に示すように、本実施形態の端子ボックス46は、表裏方向(図3の左右方向)の厚さが、太陽電池モジュール40の厚さよりも大きい。そして、端子ボックス46は、表裏方向において、太陽電池モジュール40よりも窓ガラス30側及び管状部材50側に向かって突出する。図3には、表裏方向において窓ガラス30側に向かう端子ボックス46の突出部46aの突出量が符号Aで示されている。また、端子ボックス46の突出部46aと、窓ガラス30と、の間には、表裏方向において寸法Bの隙間が介在する。これら、突出量Aと寸法Bとの合計A+Bは、両面接着層体1Bの表裏方向における厚さCや、窓ガラス30と太陽電池モジュール40との間の隙間の寸法Dと等しい(A+B=C=D)。すなわち、両面接着層体1Bの表裏方向における厚さCを増減することにより、窓ガラス30と太陽電池モジュール40との間の隙間の寸法D(D=C)を増減することができる。なお、端子ボックス46が窓ガラス30に接触せず、且つ、太陽電池モジュール40を窓ガラス30に対して平行になるように配置するためには、両面接着層体1Bの表裏方向における厚さCは、端子ボックス46の突出部46aの突出量Aよりも大きい必要がある(C>A)。 As shown in FIG. 3, the terminal box 46 of this embodiment has a thickness in the front-back direction (left-right direction in FIG. 3) that is greater than the thickness of the solar cell module 40. The terminal box 46 protrudes toward the window glass 30 side and the tubular member 50 side in the front-back direction beyond the solar cell module 40. In FIG. 3, the protrusion amount of the protruding portion 46a of the terminal box 46 toward the window glass 30 side in the front-back direction is indicated by the symbol A. In addition, a gap of dimension B is interposed in the front-back direction between the protruding portion 46a of the terminal box 46 and the window glass 30. The sum A+B of the protruding amount A and the dimension B is equal to the thickness C of the double-sided adhesive layer 1B in the front-back direction and the dimension D of the gap between the window glass 30 and the solar cell module 40 (A+B=C=D). In other words, by increasing or decreasing the thickness C of the double-sided adhesive layer 1B in the front-back direction, the dimension D (D=C) of the gap between the window glass 30 and the solar cell module 40 can be increased or decreased. In order for the terminal box 46 not to come into contact with the window glass 30 and for the solar cell module 40 to be positioned parallel to the window glass 30, the thickness C in the front-back direction of the double-sided adhesive layer 1B must be greater than the protrusion amount A of the protruding portion 46a of the terminal box 46 (C>A).

 図3に示すように、端子ボックス46には、太陽電池モジュール40で発電した電気を外部に出力するための配線コード45が接続される。配線コード45は、例えば、端子ボックス46の長手方向(図3の紙面奥行き方向)両側に接続される。隣り合う太陽電池モジュール40,40の端子ボックス46,46は、配線コード45を介して直列接続されている。 As shown in FIG. 3, a wiring cord 45 for outputting electricity generated by the solar cell module 40 to the outside is connected to the terminal box 46. The wiring cord 45 is connected, for example, to both sides of the terminal box 46 in the longitudinal direction (depth direction on the paper in FIG. 3). The terminal boxes 46, 46 of adjacent solar cell modules 40, 40 are connected in series via the wiring cord 45.

 不図示であるが、ベース部51のうち、上下方向において平板部材60と被係合部51dとの間の部分には、切欠き(開口部)が設けられている。この切欠きを介して、端子ボックス46から引き出された配線コード45が収納空間部12内に収納される。収納空間部12は、切欠きが設けられる箇所以外は、ベース部51や蓋部52によって覆われているので、これらベース部51や蓋部52は、収納空間部12のカバーであると言える。配線コード45は、収納空間部12の内部で、他の太陽電池モジュール40の端子ボックス46から引き出された配線コード45と接続される。 Although not shown, a notch (opening) is provided in the base portion 51 in the vertical direction between the flat plate member 60 and the engaged portion 51d. The wiring cord 45 pulled out from the terminal box 46 is stored in the storage space 12 through this notch. The storage space 12 is covered by the base portion 51 and the lid portion 52 except for the area where the notch is provided, so the base portion 51 and the lid portion 52 can be said to be a cover for the storage space 12. The wiring cord 45 is connected to the wiring cord 45 pulled out from the terminal box 46 of another solar cell module 40 inside the storage space 12.

 このように、配線コード45は第一支持部材としてのホルダ1Aの収納空間部12に収納されて外部に露出しないので、図1や図2に示すように正面から見た際に、隣り合う太陽電池モジュール40,40間に配線コード45が露出することがなく、見栄えが良い。さらに、収納空間部12にはカバー(ベース部51及び蓋部52)が設けられるので、収納空間部12内部の配線コード45が露出することがなく、見栄えに優れる。また、カバーによって、収納空間部12に水や塵等が浸入することが防止される。 In this way, the wiring cord 45 is stored in the storage space 12 of the holder 1A as the first support member and is not exposed to the outside, so when viewed from the front as shown in Figures 1 and 2, the wiring cord 45 is not exposed between adjacent solar cell modules 40, 40, which gives a good appearance. Furthermore, since a cover (base portion 51 and lid portion 52) is provided on the storage space 12, the wiring cord 45 inside the storage space 12 is not exposed, which gives a good appearance. In addition, the cover prevents water, dust, etc. from entering the storage space 12.

 なお、配線コードを有するパネルとしては、上述の太陽電池モジュール40に限定されず、配線コードが接続された板状体であればよく、例えば、調光ガラス、LED内蔵ガラス、発熱ガラス、ブラインド内蔵ガラス、薄型テレビ、薄型液晶パネル等が例示される。 In addition, the panel with the wiring cord is not limited to the solar cell module 40 described above, but may be any plate-shaped body to which a wiring cord is connected, such as light-control glass, glass with built-in LEDs, heat-generating glass, glass with built-in blinds, flat-screen televisions, and flat-screen LCD panels.

 図3及び図4に示すように、第二支持部材としての両面接着層体1Bは、上枠21及び下枠23(図1参照)と平行な左右方向に延びる、長尺部材である。本実施形態においては、図1に示すように、両面接着層体1Bの左右方向寸法は、太陽電池モジュール40の左右方向寸法Nと略等しい。しかしながら、両面接着層体1Bの左右方向寸法は、特に限定されない。ただし、両面接着層体1Bを外部から視認できないようにして見栄えを良くする観点から、両面接着層体1Bの左右方向寸法は、太陽電池モジュール40の左右方向寸法N以下とすることが好ましい。 As shown in Figures 3 and 4, the double-sided adhesive layer 1B serving as the second support member is an elongated member extending in the left-right direction parallel to the upper frame 21 and the lower frame 23 (see Figure 1). In this embodiment, as shown in Figure 1, the left-right dimension of the double-sided adhesive layer 1B is approximately equal to the left-right dimension N of the solar cell module 40. However, the left-right dimension of the double-sided adhesive layer 1B is not particularly limited. However, from the viewpoint of improving the appearance by making the double-sided adhesive layer 1B invisible from the outside, it is preferable that the left-right dimension of the double-sided adhesive layer 1B be equal to or less than the left-right dimension N of the solar cell module 40.

 両面接着層体1Bは、既存の窓ガラス30に接着する接着層15を備えるとともに、太陽電池モジュール40の面外方向(上下方向及び左右方向と垂直な方向。表裏方向。)への移動を規制する。 The double-sided adhesive layer 1B has an adhesive layer 15 that adheres to the existing window glass 30, and also restricts movement of the solar cell module 40 in the out-of-plane direction (directions perpendicular to the up-down and left-right directions; front-to-back directions).

 より詳細には、両面接着層体1Bは、左右方向(長手方向)に延びる平板状の板部14と、板部14の窓ガラス30側の面に設けられ、窓ガラス30に接着する接着層15と、板部14の太陽電池モジュール40側の面に設けられ、太陽電池モジュール40に接着する接着層16と、を備える。 More specifically, the double-sided adhesive layer 1B comprises a flat plate portion 14 extending in the left-right direction (longitudinal direction), an adhesive layer 15 provided on the surface of the plate portion 14 facing the window glass 30 and adhering to the window glass 30, and an adhesive layer 16 provided on the surface of the plate portion 14 facing the solar cell module 40 and adhering to the solar cell module 40.

 板部14の材料は、特に限定されないが、例えば、ポリカーボネート、アクリル、アルミニウム等が例示される。また、接着層15,16としては、アクリルフォーム両面テープが利用できる。アクリルフォーム両面テープとしては、VHB(登録商標)テープやハイパージョイント(登録商標)が例示される。 The material of the plate portion 14 is not particularly limited, but examples include polycarbonate, acrylic, aluminum, etc. Also, acrylic foam double-sided tape can be used for the adhesive layers 15 and 16. Examples of acrylic foam double-sided tape include VHB (registered trademark) tape and Hyper Joint (registered trademark).

 図3を参照して上述した通り、両面接着層体1Bの表裏方向における厚さCは、端子ボックス46の突出部46aの突出量Aと、端子ボックス46の突出部46aと窓ガラス30との間の隙間の寸法Bと、の合計に等しい(C=A+B)。したがって、太陽電池モジュール40を、窓ガラス30と平行に設置することができ、地面に対して垂直に配置することができる。 As described above with reference to Figure 3, the thickness C of the double-sided adhesive layer 1B in the front-to-back direction is equal to the sum of the protrusion amount A of the protrusion 46a of the terminal box 46 and the dimension B of the gap between the protrusion 46a of the terminal box 46 and the window glass 30 (C = A + B). Therefore, the solar cell module 40 can be installed parallel to the window glass 30 and can be positioned vertically to the ground.

 なお、本実施形態の両面接着層体1Bは、図3~図4に示すように、太陽電池モジュール40の上端縁から僅かに下方に変位した箇所に配置されているが、両面接着層体1Bの配置位置は、特に限定されるものではない。すなわち、本実施形態のようにホルダ1Aが太陽電池モジュール40の下方に配置される場合、両面接着層体1Bは、ホルダ1Aやセル47等と干渉しない位置であれば、任意の位置に配置されて構わない。すなわち、両面接着層体1Bは、太陽電池モジュール40の左端部に配置されてもよく、右端部に配置されてもよい。いずれの配置場所であっても、両面接着層体1Bは太陽電池モジュール40の面外方向への移動を規制できるが、効果的に当該移動を規制する観点からは、図示の例のように、太陽電池モジュール40の上端部に配置することが好ましい。 In this embodiment, the double-sided adhesive layer 1B is disposed at a position slightly displaced downward from the upper edge of the solar cell module 40 as shown in Figs. 3 and 4, but the position of the double-sided adhesive layer 1B is not particularly limited. That is, when the holder 1A is disposed below the solar cell module 40 as in this embodiment, the double-sided adhesive layer 1B may be disposed at any position as long as it does not interfere with the holder 1A, the cells 47, etc. That is, the double-sided adhesive layer 1B may be disposed at the left end or the right end of the solar cell module 40. Regardless of the location, the double-sided adhesive layer 1B can restrict the out-of-plane movement of the solar cell module 40, but from the viewpoint of effectively restricting the movement, it is preferable to place it at the upper end of the solar cell module 40 as in the illustrated example.

 上述したような太陽電池モジュール40は、以下に説明する方法で、パネル保持装置1(ホルダ1A及び両面接着層体1B)を用いて、窓ガラス30に設置される。 The solar cell module 40 as described above is installed on the window glass 30 using the panel holding device 1 (holder 1A and double-sided adhesive layer 1B) in the manner described below.

 ホルダ1Aを、窓ガラス30に接着する。接着は、ホルダ1Aの平板部材60の裏面3に設けられた接着層2を、窓ガラス30に向けて押圧することによって行う。第一自重受け部材17や第二自重受け部材18が設けられている場合(図1参照)には、ホルダ1Aは、その下面が第一自重受け部材17や第二自重受け部材18に支持されるように位置決めされる。ホルダ1Aが下枠23上に直接置かれる場合は、第一自重受け部材17や第二自重受け部材18を省略できる。 The holder 1A is adhered to the window glass 30. Adhesion is performed by pressing the adhesive layer 2 provided on the back surface 3 of the flat member 60 of the holder 1A towards the window glass 30. If the first weight receiving member 17 and the second weight receiving member 18 are provided (see FIG. 1), the holder 1A is positioned so that its underside is supported by the first weight receiving member 17 and the second weight receiving member 18. If the holder 1A is placed directly on the lower frame 23, the first weight receiving member 17 and the second weight receiving member 18 can be omitted.

 図5に示すように、ホルダ1Aの第一溝部7のうち太陽電池モジュール40の下端部43が収納されない部分(例えば、隣り合う太陽電池モジュール40,40の間の部分や、太陽電池モジュール40と縦枠25との間の部分)には、接着剤A1が充填される。また、第二溝部8には、接着剤A2が充填される。なお、本実施形態のホルダ1Aは、少なくとも接着層2によって窓ガラス30に接着されていればよく、接着層2による接着によって所望の接着強度を満足できるのであれば、第一溝部7及び/又は第二溝部8に充填される接着剤A1,A2による接着は必ずしも行わなくてもよい。 5, adhesive A1 is filled into the first groove 7 of the holder 1A in the portion where the lower end 43 of the solar cell module 40 is not housed (for example, the portion between adjacent solar cell modules 40, 40, or the portion between the solar cell module 40 and the vertical frame 25). Adhesive A2 is filled into the second groove 8. Note that the holder 1A of this embodiment only needs to be adhered to the window glass 30 by at least the adhesive layer 2, and as long as the desired adhesive strength can be satisfied by adhesion by the adhesive layer 2, it is not necessary to adhere by the adhesives A1 and A2 filled into the first groove 7 and/or second groove 8.

 上記のように、ホルダ1Aが窓ガラス30に接着固定された後、ホルダ1Aの第一溝部7に、太陽電池モジュール40の下端部を収納する。太陽電池モジュール40の収納は、下端部をホルダ1Aの第一溝部7に向かって落とし込むことによって行われる。 After the holder 1A is adhesively fixed to the window glass 30 as described above, the lower end of the solar cell module 40 is stored in the first groove portion 7 of the holder 1A. The solar cell module 40 is stored by dropping the lower end into the first groove portion 7 of the holder 1A.

 太陽電池モジュール40の下端部と、第一溝部7の底部との上下方向における間には、空隙が存在し、この空隙にはセッティングブロック44が事前に配置されている。したがって、第一溝部7に収納された太陽電池モジュール40の下端部は、セッティングブロック44によって支持される。 There is a gap between the lower end of the solar cell module 40 and the bottom of the first groove portion 7 in the vertical direction, and a setting block 44 is placed in this gap beforehand. Therefore, the lower end of the solar cell module 40 stored in the first groove portion 7 is supported by the setting block 44.

 また、太陽電池モジュール40の端子ボックス46は、セッティングブロック44と左右方向に隣り合うように第一溝部7に収納される。そして、太陽電池モジュール40の端子ボックス46から引き出された配線コード45を、ホルダ1Aの収納空間部12に収納する。 The terminal box 46 of the solar cell module 40 is stored in the first groove 7 so as to be adjacent to the setting block 44 in the left-right direction. The wiring cord 45 drawn out from the terminal box 46 of the solar cell module 40 is stored in the storage space 12 of the holder 1A.

 次に、両面接着層体1Bを用いて、太陽電池モジュール40の上端部を窓ガラス30に接着固定する。この接着固定は、(i)両面接着層体1Bを窓ガラス30に予め接着した上で、太陽電池モジュール40を両面接着層体1Bに向けて押圧することによって行ってもよく、(ii)両面接着層体1Bを太陽電池モジュール40に予め接着した上で、両面接着層体1Bが一体化された太陽電池モジュール40を窓ガラス30に向けて押圧することによって行ってもよい。 Then, the upper end of the solar cell module 40 is adhered and fixed to the window glass 30 using the double-sided adhesive layer 1B. This adhesion and fixation may be performed by (i) adhering the double-sided adhesive layer 1B to the window glass 30 in advance and then pressing the solar cell module 40 against the double-sided adhesive layer 1B, or (ii) adhering the double-sided adhesive layer 1B to the solar cell module 40 in advance and then pressing the solar cell module 40 with the double-sided adhesive layer 1B integrated therewith against the window glass 30.

 以上のような簡易な工程にて、太陽電池モジュール40を、窓ガラス30に追加設置することが可能である。 By using the simple process described above, it is possible to add a solar cell module 40 to the window glass 30.

 上記の通り、本発明の第一実施形態によれば、ホルダ1Aは、既存の窓ガラス30に接着する接着層2と、太陽電池モジュール40の端部を収納可能な第一溝部7と、配線コード45を収納可能な収納空間部12と、を備え、両面接着層体1Bは、既存の窓ガラス30に接着する接着層15を備えるとともに、太陽電池モジュール40の面外方向への移動を規制する。
 したがって、既存の窓ガラス30に対して太陽電池モジュール40を見栄え良く簡単に追加設置可能な、パネル保持装置1及びパネル保持方法を提供できる。
 すなわち、本実施形態では、特許文献1のように太陽電池モジュールには粘着層が設けられず、ホルダ1A及び両面接着層体1Bに接着層2,15を備えるようにした。したがって、太陽電池モジュール40は窓ガラス30に対して接触または僅かな隙間を介して対向しているだけであるため、太陽電池モジュール40と窓ガラス30との間に気泡が発生することがなく、見栄えが良い。
 また、窓ガラス30を原状復帰させる際には、ホルダ1A及び両面接着層体1Bを窓ガラス30から取り外し、ホルダ1A及び両面接着層体1Bから太陽電池モジュール40を取り外す。したがって、特許文献1のように、窓ガラス30から太陽電池モジュール40全面を剥ぎ取る必要はなく、ホルダ1A及び両面接着層体1Bのみを剥ぎ取ればよいので、原状復帰作業が簡便であるとともに、窓ガラス30や太陽電池モジュール40が破損する可能性を低下できる。
 また、特許文献2に記載のような、枠部材にボルト穴を設けたり、ワイヤを設置する等の煩雑な工事が不要であるので、簡単に太陽電池モジュール40を追加設置できる。また、特許文献2とは異なり、太陽電池モジュール40は窓ガラス30に対して近接対向しているので、太陽電池モジュール40が窓ガラス30から離隔することによる発電効率の悪化を防止できる。
 また、太陽電池モジュール40の配線コード45は、ホルダ1Aの収納空間部12に収納されるので、隣り合う太陽電池モジュール40間や、太陽電池モジュール40と縦枠25との間に露出することもなく、見栄えが良い。
As described above, according to the first embodiment of the present invention, the holder 1A comprises an adhesive layer 2 that adheres to the existing window glass 30, a first groove portion 7 capable of accommodating an end of the solar cell module 40, and a storage space portion 12 capable of accommodating the wiring cord 45, and the double-sided adhesive layer 1B comprises an adhesive layer 15 that adheres to the existing window glass 30 and restricts movement of the solar cell module 40 in an out-of-plane direction.
Therefore, it is possible to provide a panel holding device 1 and a panel holding method that enable the solar cell module 40 to be easily and attractively added to an existing window glass 30 .
That is, in this embodiment, unlike Patent Document 1, an adhesive layer is not provided on the solar cell module, but the holder 1A and the double-sided adhesive layer 1B are provided with adhesive layers 2, 15. Therefore, the solar cell module 40 is only in contact with the window glass 30 or faces the window glass 30 with a small gap therebetween, so no air bubbles are generated between the solar cell module 40 and the window glass 30, and the appearance is good.
Furthermore, when restoring the window glass 30 to its original state, the holder 1A and the double-sided adhesive layer 1B are removed from the window glass 30, and the solar cell module 40 is removed from the holder 1A and the double-sided adhesive layer 1B. Therefore, unlike Patent Document 1, it is not necessary to peel off the entire solar cell module 40 from the window glass 30, and it is sufficient to peel off only the holder 1A and the double-sided adhesive layer 1B, which simplifies the work of restoring the window glass 30 to its original state and reduces the possibility of damage to the window glass 30 and the solar cell module 40.
In addition, since there is no need for complicated construction such as drilling bolt holes in frame members and installing wires as described in Patent Document 2, it is possible to easily install additional solar cell modules 40. Furthermore, unlike Patent Document 2, the solar cell modules 40 face closely to the window glass 30, so that deterioration of power generation efficiency caused by the solar cell modules 40 being separated from the window glass 30 can be prevented.
In addition, since the wiring cord 45 of the solar cell module 40 is stored in the storage space 12 of the holder 1A, it is not exposed between adjacent solar cell modules 40 or between the solar cell module 40 and the vertical frame 25, resulting in a good appearance.

 また、第二支持部材としての両面接着層体1Bは、太陽電池モジュール40に接着する接着層16をさらに備える。このように、両面接着によって、太陽電池モジュール40を窓ガラス30に簡単に固定することができる。また、両面接着層体1Bは、太陽電池モジュール40と窓ガラス30との間に配置されて外部から視認され難いので、見栄えが良好である。 The double-sided adhesive layer 1B serving as the second support member further includes an adhesive layer 16 that adheres to the solar cell module 40. In this way, the solar cell module 40 can be easily fixed to the window glass 30 by double-sided adhesion. Furthermore, the double-sided adhesive layer 1B is placed between the solar cell module 40 and the window glass 30 and is difficult to see from the outside, so it has a good appearance.

 また、太陽電池モジュール40は、太陽電池モジュール40のホルダ1A側の面である下面に配置される端子ボックス46を有し、端子ボックス46には、配線コード45が接続され、端子ボックス46は、ホルダ1Aの第一溝部7に収納される、
 したがって、図1に示すように正面から見た際に、配線コード45のみならず端子ボックス46も外部に露出することがなく、見栄えが良い。
In addition, the solar cell module 40 has a terminal box 46 arranged on the underside of the solar cell module 40, which is the surface on the holder 1A side, and a wiring cord 45 is connected to the terminal box 46. The terminal box 46 is stored in the first groove portion 7 of the holder 1A.
Therefore, when viewed from the front as shown in FIG. 1, neither the wiring cord 45 nor the terminal box 46 are exposed to the outside, providing a good appearance.

 また、端子ボックス46は、表裏方向において既存の窓ガラス30側に向かってパネルよりも突出量Aだけ突出する突出部46aを有し、端子ボックス46の突出部46aと既存の窓ガラス30との間には、表裏方向において寸法Bの隙間が介在し、両面接着層体1Bの表裏方向における厚さCは端子ボックスの突出量Aと隙間の寸法Bとの合計に等しい(C=A+B))。
 したがって、太陽電池モジュール40を、窓ガラス30と平行に設置することができ、地面に対して垂直に配置することができる。
In addition, the terminal box 46 has a protruding portion 46a that protrudes a protruding amount A beyond the panel toward the existing window glass 30 in the front-to-back direction, and a gap of dimension B is interposed in the front-to-back direction between the protruding portion 46a of the terminal box 46 and the existing window glass 30, and the thickness C of the double-sided adhesive layer 1B in the front-to-back direction is equal to the sum of the protruding amount A of the terminal box and the gap dimension B (C = A + B)).
Therefore, the solar cell module 40 can be installed parallel to the window glass 30 and can be arranged vertically with respect to the ground.

 また、収納空間部12にはカバー(ベース部51及び蓋部52)が設けられる。
 したがって、配線コード45が外部露出することがなく、見栄えに優れる。また、カバーによって、収納空間部12に水や塵等が浸入することが防止される。
In addition, the storage space 12 is provided with a cover (a base portion 51 and a lid portion 52).
Therefore, the wiring cord 45 is not exposed to the outside, and the appearance is excellent. In addition, the cover prevents water, dust, etc. from entering the storage space 12.

 また、ホルダ1Aの第一溝部7のうち太陽電池モジュール40の下端部が収納されない部分(例えば、隣り合う太陽電池モジュール40,40の間の部分や、太陽電池モジュール40と縦枠25との間の部分)には、接着剤A1が充填される。
 したがって、接着剤A1によって、ホルダ1Aと窓ガラス30とが強固に接着固定できると共に、第一溝部7に塵や水が浸入することが防止される。
In addition, adhesive A1 is filled in the first groove portion 7 of the holder 1A in the portion where the lower end portion of the solar cell module 40 is not accommodated (for example, the portion between adjacent solar cell modules 40, 40, or the portion between the solar cell module 40 and the vertical frame 25).
Therefore, the adhesive A1 can firmly bond and fix the holder 1A and the window glass 30 together, and also prevents dust and water from entering the first groove portion 7.

 なお、両面接着層体1Bの接着層15の引張せん断接着強さをP1(単位MPa)とし、両面接着層体1Bの接着層16の引張せん断接着強さをP2(単位MPa)とし、太陽電池モジュール40の比重をKとし、太陽電池モジュール40の厚さをT(単位mm)とし、太陽電池モジュール40の面積をS1とし、両面接着層体1Bの接着層15の接着面積をS2とし、両面接着層体1Bの接着層16の接着面積をS3とし、重力加速度をGとすると、P1≧(1×10-6×K・T・G・S1)/S2であることが好ましく、P2≧(1×10-6×K・T・G・S1)/S3であることが好ましい。 In addition, if the tensile shear adhesive strength of adhesive layer 15 of double-sided adhesive layer 1B is P1 (unit: MPa), the tensile shear adhesive strength of adhesive layer 16 of double-sided adhesive layer 1B is P2 (unit: MPa), the specific gravity of solar cell module 40 is K, the thickness of solar cell module 40 is T (unit: mm), the area of solar cell module 40 is S1, the adhesive area of adhesive layer 15 of double-sided adhesive layer 1B is S2, the adhesive area of adhesive layer 16 of double-sided adhesive layer 1B is S3, and the acceleration of gravity is G, then it is preferable that P1 ≧ (1× 10-6 × K・T・G・S1)/S2, and it is preferable that P2 ≧ (1× 10-6 × K・T・G・S1)/S3.

 ここで、両面接着層体1Bの接着層15,16の引張せん断接着強さP1,P2は、日本工業規格JIS K6850:1999で定められた「剛性被着材の引張せん断接着強さ試験方法」に基づいて測定可能な数値である。厚さTは、表裏方向における太陽電池モジュール40の厚さである。面積S1は、表裏方向から見た太陽電池モジュール40の面積である。接着面積S2は、表裏方向から見た接着層15の面積である。接着面積S3は、表裏方向から見た接着層16の面積である。 Here, the tensile shear adhesive strengths P1, P2 of the adhesive layers 15, 16 of the double-sided adhesive layer 1B are values that can be measured based on the "Test method for tensile shear adhesive strength of rigid adherends" defined in the Japanese Industrial Standard JIS K6850:1999. The thickness T is the thickness of the solar cell module 40 in the front-back direction. The area S1 is the area of the solar cell module 40 as viewed from the front-back direction. The adhesive area S2 is the area of the adhesive layer 15 as viewed from the front-back direction. The adhesive area S3 is the area of the adhesive layer 16 as viewed from the front-back direction.

 上記不等式のうち、右辺の(1×10-6×K・T・G・S1)/S2は、太陽電池モジュール40の自重によって接着層15に生じるせん断力に相当し、(1×10-6×K・T・G・S1)/S3は、太陽電池モジュール40の自重によって接着層16に生じるせん断力に相当する。したがって、上記したように、P1≧(1×10-6×K・T・G・S1)/S2、P2≧(1×10-6×K・T・G・S1)/S3を満たすことで、引張せん断接着強さP1,P2が、太陽電池モジュール40の自重によって接着層15,16に生じるせん断力を上回るので、両面接着層体1Bがズレたり、剥がれたりすることを防止できる。 In the above inequality, (1×10 −6 ×K・T・G・S1)/S2 on the right side corresponds to the shear force generated in the adhesive layer 15 by the weight of the solar cell module 40, and (1×10 −6 ×K・T・G・S1)/S3 corresponds to the shear force generated in the adhesive layer 16 by the weight of the solar cell module 40. Therefore, as described above, by satisfying P1≧(1×10 −6 ×K・T・G・S1)/S2 and P2≧(1×10 −6 ×K・T・G・S1)/S3, the tensile shear adhesive strengths P1, P2 exceed the shear force generated in the adhesive layers 15, 16 by the weight of the solar cell module 40, and therefore it is possible to prevent the double-sided adhesive layer 1B from shifting or peeling off.

 また、引張せん断接着強さP1,P2は、P1≧0.100、P2≧0.100とすることがより好ましく、P1≧0.500、P2≧0.500とすることがさらに好ましい。なぜなら、環境条件による強度低下のリスクを低減するためである。 Furthermore, it is more preferable that the tensile shear bond strengths P1 and P2 are P1 ≧ 0.100 and P2 ≧ 0.100, and it is even more preferable that P1 ≧ 0.500 and P2 ≧ 0.500. This is to reduce the risk of strength reduction due to environmental conditions.

 以下の、例1~例3を用いて、接着層15,16の引張せん断接着強さP1,P2の望ましい値について考察する。 The following Examples 1 to 3 are used to consider desirable values for the tensile shear adhesive strengths P1 and P2 of adhesive layers 15 and 16.

[例1]
 例1における、各種数値は以下の通りである。
  ・接着層15,16の引張せん断接着強さP1,P2:0.590(単位MPa)
  ・太陽電池モジュール40の比重K:2.5
  ・太陽電池モジュール40の厚さT:3(単位mm)
  ・重力加速度G:9.80665(単位m/s):
  ・太陽電池モジュール40の面積S1:1.6(単位m
  ・接着層15,16の接着面積S2,S3:0.005(単位m
[Example 1]
The various values in Example 1 are as follows:
Tensile shear adhesive strength P1, P2 of adhesive layers 15, 16: 0.590 (unit: MPa)
Specific gravity K of the solar cell module 40: 2.5
Thickness T of the solar cell module 40: 3 (unit: mm)
Gravitational acceleration G: 9.80665 (unit: m/s 2 ):
Area S1 of the solar cell module 40: 1.6 (unit: m 2 )
Adhesive areas S2 and S3 of adhesive layers 15 and 16: 0.005 (unit: m 2 )

 例1において、太陽電池モジュール40の自重によって接着層15,16に生じるせん断力は、(1×10-6×K・T・G・S1)/S2=(1×10-6×K・T・G・S1)/S3=0.0235である。そして、接着層15,16の引張せん断接着強さP2,P3は、0.0235超の0.590であるため、P1≧(1×10-6×K・T・G・S1)/S2やP2≧(1×10-6×K・T・G・S1)/S3から導き出される必要な引張せん断接着強さを満足し、両面接着層体1Bがズレたり、剥がれたりすることを防止できる。 In Example 1, the shear force generated in the adhesive layers 15, 16 by the weight of the solar cell module 40 is (1×10 −6 ×K.T.G.S1)/S2=(1×10 −6 ×K.T.G.S1)/S3=0.0235. The tensile shear bond strengths P2, P3 of the adhesive layers 15, 16 are 0.590, which is greater than 0.0235, and therefore satisfy the required tensile shear bond strengths derived from P1≧(1×10 −6 ×K.T.G.S1)/S2 and P2≧(1×10 −6 ×K.T.G.S1)/S3, and the double-sided adhesive layer 1B can be prevented from shifting or peeling off.

[例2]
 例2における、各種数値は以下の通りである。P1,P2以外の数値は、例1と同一である。
  ・接着層15,16の引張せん断接着強さP1,P2:0.020(単位MPa)
  ・太陽電池モジュール40の比重K:2.5
  ・太陽電池モジュール40の厚さT:3(単位mm)
  ・重力加速度G:9.80665(単位m/s):
  ・太陽電池モジュール40の面積S1:1.6(単位m
  ・接着層15,16の接着面積S2,S3:0.005(単位m
[Example 2]
Various values in Example 2 are as follows. Values other than P1 and P2 are the same as in Example 1.
Tensile shear adhesive strength P1, P2 of adhesive layers 15, 16: 0.020 (unit: MPa)
Specific gravity K of the solar cell module 40: 2.5
Thickness T of the solar cell module 40: 3 (unit: mm)
Gravitational acceleration G: 9.80665 (unit: m/s 2 ):
Area S1 of the solar cell module 40: 1.6 (unit: m 2 )
Adhesive areas S2 and S3 of adhesive layers 15 and 16: 0.005 (unit: m 2 )

 例2において、太陽電池モジュール40の自重によって接着層15,16に生じるせん断力は、(1×10-6×K・T・G・S1)/S2=(1×10-6×K・T・G・S1)/S3=0.0235である。そして、接着層15,16の引張せん断接着強さP2,P3は、0.0235未満の0.020であるため、P1≧(1×10-6×K・T・G・S1)/S2やP2≧(1×10-6×K・T・G・S1)/S3から導き出される必要な引張せん断接着強さを満足せず、両面接着層体1Bがズレたり、剥がれたりする可能性がある。 In Example 2, the shear force generated in the adhesive layers 15, 16 by the weight of the solar cell module 40 is (1×10 −6 ×K.T.G.S1)/S2=(1×10 −6 ×K.T.G.S1)/S3=0.0235. The tensile shear adhesive strengths P2, P3 of the adhesive layers 15, 16 are 0.020, which is less than 0.0235, and therefore do not satisfy the required tensile shear adhesive strengths derived from P1≧(1×10 −6 ×K.T.G.S1)/S2 or P2≧(1×10 −6 ×K.T.G.S1)/S3, and the double-sided adhesive layer 1B may shift or peel off.

[例3]
 例3における、各種数値は以下の通りである。S2,S3以外の数値は、例1と同一である。
  ・接着層15,16の引張せん断接着強さP1,P2:0.590(単位MPa)
  ・太陽電池モジュール40の比重K:2.5
  ・太陽電池モジュール40の厚さT:3(単位mm)
  ・重力加速度G:9.80665(単位m/s):
  ・太陽電池モジュール40の面積S1:1.6(単位m
  ・接着層15,16の接着面積S2,S3:0.00015(単位m
[Example 3]
Various values in Example 3 are as follows. Values other than S2 and S3 are the same as in Example 1.
Tensile shear adhesive strength P1, P2 of adhesive layers 15, 16: 0.590 (unit: MPa)
Specific gravity K of the solar cell module 40: 2.5
Thickness T of the solar cell module 40: 3 (unit: mm)
Gravitational acceleration G: 9.80665 (unit: m/s 2 ):
Area S1 of the solar cell module 40: 1.6 (unit: m 2 )
Adhesive areas S2 and S3 of adhesive layers 15 and 16: 0.00015 (unit: m 2 )

 例3において、太陽電池モジュール40の自重によって接着層15,16に生じるせん断力は、(1×10-6×K・T・G・S1)/S2=(1×10-6×K・T・G・S1)/S3=0.785である。そして、接着層15,16の引張せん断接着強さP2,P3は、0.785未満の0.590であるため、P1≧(1×10-6×K・T・G・S1)/S2やP2≧(1×10-6×K・T・G・S1)/S3から導き出される必要な引張せん断接着強さを満足せず、両面接着層体1Bがズレたり、剥がれたりする可能性がある。 In Example 3, the shear force generated in the adhesive layers 15, 16 by the weight of the solar cell module 40 is (1×10 −6 ×K.T.G.S1)/S2=(1×10 −6 ×K.T.G.S1)/S3=0.785. The tensile shear adhesive strengths P2, P3 of the adhesive layers 15, 16 are 0.590, which is less than 0.785, and therefore do not satisfy the required tensile shear adhesive strengths derived from P1≧(1×10 −6 ×K.T.G.S1)/S2 or P2≧(1×10 −6 ×K.T.G.S1)/S3, and the double-sided adhesive layer 1B may shift or peel off.

[第一実施形態の変形例]
 なお、第二支持部材は、既存の窓ガラス30に接着する接着層15を備えるとともに、太陽電池モジュール40の面外方向(上下方向及び左右方向と垂直な方向。表裏方向。)への移動を規制するものであれば、上述したような両面接着層体1Bに限定されない。
[Modification of the first embodiment]
In addition, the second support member is not limited to the double-sided adhesive layer 1B as described above, so long as it has an adhesive layer 15 that adheres to the existing window glass 30 and restricts movement of the solar cell module 40 in the out-of-plane direction (directions perpendicular to the up-down and left-right directions; front-to-back directions).

 図6は、第一実施形態の変形例における、図2に相当する図である。図7は、第一実施形態の変形例における図3に相当する図である。図6及び図7に示すように、本実施形態においては、第二支持部材として両面接着層体1Bに代えて、既存の窓ガラス30に接着する接着層15を備えるとともに、太陽電池モジュール40の面外方向への移動を規制する振れ止め部材1Cが用いられる。 FIG. 6 is a diagram corresponding to FIG. 2 in a modified example of the first embodiment. FIG. 7 is a diagram corresponding to FIG. 3 in a modified example of the first embodiment. As shown in FIGS. 6 and 7, in this embodiment, instead of the double-sided adhesive layer 1B as the second support member, an adhesive layer 15 that adheres to the existing window glass 30 is provided, and a vibration prevention member 1C that restricts the movement of the solar cell module 40 in the out-of-plane direction is used.

 図6及び図7に示すように、太陽電池モジュール40の上端部は、振れ止め部材1Cに設けられた溝部9に収納されて、振れ止めされる。振れ止め部材1Cは、左右方向(長手方向)に延びる部材であり、例えばポリ塩化ビニル(PVC)からなる。振れ止め部材1Cの、窓ガラス30側の面には、接着層15が設けられる。 As shown in Figures 6 and 7, the upper end of the solar cell module 40 is housed in a groove 9 provided in the anti-vibration member 1C to prevent vibration. The anti-vibration member 1C is a member that extends in the left-right direction (longitudinal direction) and is made of, for example, polyvinyl chloride (PVC). An adhesive layer 15 is provided on the surface of the anti-vibration member 1C facing the window glass 30.

 振れ止め部材1Cは、下面の表裏方向略中央から上方に向かって凹設された溝部9を有する。この溝部9は、振れ止め部材1Cを長手方向に貫通する貫通孔である。したがって振れ止め部材1Cは、下面に第一溝部7の開口を有する断面略逆U字状に形成される。 The anti-vibration member 1C has a groove 9 recessed upward from approximately the center in the front-to-back direction on the underside. This groove 9 is a through hole that passes through the anti-vibration member 1C in the longitudinal direction. Therefore, the anti-vibration member 1C is formed with a cross section that is approximately an inverted U-shape with the opening of the first groove 7 on the underside.

 振れ止め部材1Cの溝部9の形状は、太陽電池モジュール40の上端部の形状と略同一か僅かに大きく設定されている。そして、太陽電池モジュール40の上端部を、振れ止め部材1Cの溝部9に収納した上で、振れ止め部材1Cを窓ガラス30に向けて押圧することによって、太陽電池モジュール40が窓ガラス30に接着固定される。 The shape of the groove 9 of the anti-vibration member 1C is set to be approximately the same as or slightly larger than the shape of the upper end of the solar cell module 40. Then, the upper end of the solar cell module 40 is stored in the groove 9 of the anti-vibration member 1C, and the anti-vibration member 1C is pressed against the window glass 30, thereby adhesively fixing the solar cell module 40 to the window glass 30.

 このように、接着層15を有する振れ止め部材1Cによって、太陽電池モジュール40を窓ガラス30に固定することができる。特に、振れ止め部材1Cは、溝部9に収納された太陽電池モジュール40を表裏方向から挟持するので、太陽電池モジュール40の面外方向への移動を効果的に規制できる。 In this way, the solar cell module 40 can be fixed to the window glass 30 by the anti-vibration member 1C having the adhesive layer 15. In particular, the anti-vibration member 1C clamps the solar cell module 40 stored in the groove portion 9 from the front and back directions, so that it can effectively restrict the movement of the solar cell module 40 in the out-of-plane direction.

[第二実施形態〕
 図8は、第二実施形態に係るパネル保持装置によって、2つの太陽電池モジュールを既存の窓ガラスに設置した例を示す正面図である。
[Second embodiment]
FIG. 8 is a front view showing an example in which two solar cell modules are installed on an existing window pane by the panel holding device according to the second embodiment.

 図8に示すように、本実施形態のパネル保持装置1は、既存の窓ガラス30において太陽電池モジュール40の上方に配置されるホルダ1Aと、既存の窓ガラス30において太陽電池モジュール40の下方に配置される一対の両面接着層体1B,1Bと、を有する。つまり、第二実施形態のホルダ1A及び一対の両面接着層体1B,1Bは、第一実施形態のホルダ1A及び一対の両面接着層体1B,1Bを、窓ガラス30や太陽電池モジュール40が延在する平面において180°回転したものである。したがって、ホルダ1Aや両面接着層体1Bの構造に関しては、詳細な説明を省略する。 As shown in FIG. 8, the panel holding device 1 of this embodiment has a holder 1A that is placed above the solar cell module 40 on the existing window glass 30, and a pair of double-sided adhesive layers 1B, 1B that are placed below the solar cell module 40 on the existing window glass 30. In other words, the holder 1A and pair of double-sided adhesive layers 1B, 1B of the second embodiment are the holder 1A and pair of double-sided adhesive layers 1B, 1B of the first embodiment rotated 180° on the plane in which the window glass 30 and the solar cell module 40 extend. Therefore, detailed explanations of the structures of the holder 1A and double-sided adhesive layer 1B will be omitted.

 本実施形態においては、端子ボックス46は太陽電池モジュール40の上縁部から上方に突出する。この端子ボックス46を収納するため、ホルダ1Aは、太陽電池モジュール40の上方に配置される。なお、第一実施形態でホルダ1Aの第一溝部7に配置されていたセッティングブロック44は、本実施形態では設けられない。上方に設けられるホルダ1Aには太陽電池モジュール40の自重が付与されないためである。 In this embodiment, the terminal box 46 protrudes upward from the upper edge of the solar cell module 40. To accommodate this terminal box 46, the holder 1A is placed above the solar cell module 40. Note that the setting block 44 that was placed in the first groove portion 7 of the holder 1A in the first embodiment is not provided in this embodiment. This is because the weight of the solar cell module 40 is not applied to the holder 1A that is placed above.

 また、太陽電池モジュール40の自重は、下方に配置される両面接着層体1Bによって支持される。なお、太陽電池モジュール40は、下枠23上に直接載置されてもよく、この場合は、太陽電池モジュール40の自重は、下枠23によっても支持される。 The weight of the solar cell module 40 is supported by the double-sided adhesive layer 1B disposed below. The solar cell module 40 may be placed directly on the lower frame 23, in which case the weight of the solar cell module 40 is also supported by the lower frame 23.

 このような第二実施形態によれば、第一実施形態と同様、ホルダ1Aは、既存の窓ガラス30に接着する接着層2と、太陽電池モジュール40の端部を収納可能な第一溝部7と、配線コード45を収納可能な収納空間部12と、を備え、両面接着層体1Bは、既存の窓ガラス30に接着する接着層15を備えるとともに、太陽電池モジュール40の面外方向への移動を規制する。
 したがって、既存の窓ガラス30に対して太陽電池モジュール40を見栄え良く簡単に追加設置可能な、パネル保持装置1及びパネル保持方法を提供できる。その他の効果も第一実施形態と同様である。
According to the second embodiment, similarly to the first embodiment, the holder 1A comprises an adhesive layer 2 that adheres to the existing window glass 30, a first groove portion 7 capable of accommodating an end of the solar cell module 40, and a storage space portion 12 capable of accommodating the wiring cord 45, and the double-sided adhesive layer 1B comprises an adhesive layer 15 that adheres to the existing window glass 30 and restricts movement of the solar cell module 40 in the out-of-plane direction.
Therefore, it is possible to provide a panel holding device 1 and a panel holding method that allow the solar cell module 40 to be easily and attractively added to an existing window glass 30. Other effects are also similar to those of the first embodiment.

[第三実施形態〕
 図9は、第三実施形態に係るパネル保持装置によって、2つの太陽電池モジュールを既存の窓ガラスに設置した例を示す正面図である。
[Third embodiment]
FIG. 9 is a front view showing an example in which two solar cell modules are mounted on an existing window pane by means of a panel holding device according to the third embodiment.

 図9に示すように、本実施形態のパネル保持装置1は、既存の窓ガラス30において太陽電池モジュール40の左方に配置されるホルダ1Aと、既存の窓ガラス30において太陽電池モジュール40の右方に配置される一対の両面接着層体1B,1Bと、を有する。 As shown in FIG. 9, the panel holding device 1 of this embodiment has a holder 1A that is positioned to the left of the solar cell module 40 on the existing window glass 30, and a pair of double-sided adhesive layers 1B, 1B that are positioned to the right of the solar cell module 40 on the existing window glass 30.

 本実施形態のホルダ1Aは、第一実施形態のホルダ1A及び一対の両面接着層体1B,1Bを、窓ガラス30や太陽電池モジュール40が延在する平面において時計回りに90°回転したものである。したがって、ホルダ1Aや両面接着層体1Bの構造に関しては、詳細な説明を省略する。 The holder 1A of this embodiment is the holder 1A and the pair of double-sided adhesive layers 1B, 1B of the first embodiment rotated 90° clockwise in the plane in which the window glass 30 and the solar cell module 40 extend. Therefore, detailed explanations of the structures of the holder 1A and the double-sided adhesive layer 1B are omitted.

 本実施形態においては、端子ボックス46は太陽電池モジュール40の左縁部から左方に突出する。この端子ボックス46を収納するため、ホルダ1Aは、太陽電池モジュール40の左方に配置される。 In this embodiment, the terminal box 46 protrudes leftward from the left edge of the solar cell module 40. To accommodate this terminal box 46, the holder 1A is positioned to the left of the solar cell module 40.

 なお、2つの太陽電池モジュール40のうち下方の太陽電池モジュール40は、下枠23上に直接載置されてもよく、この場合は、当該の太陽電池モジュール40の自重は、下枠23によって支持される。また、2つの太陽電池モジュール40の自重は、それぞれ両面接着層体1B,1Bの接着力によっても支持される。 The lower of the two solar cell modules 40 may be placed directly on the lower frame 23, in which case the weight of that solar cell module 40 is supported by the lower frame 23. The weight of the two solar cell modules 40 is also supported by the adhesive strength of the double-sided adhesive layers 1B, 1B.

 このような第三実施形態によれば、第一実施形態と同様、ホルダ1Aは、既存の窓ガラス30に接着する接着層2と、太陽電池モジュール40の端部を収納可能な第一溝部7と、配線コード45を収納可能な収納空間部12と、を備え、両面接着層体1Bは、既存の窓ガラス30に接着する接着層15を備えるとともに、太陽電池モジュール40の面外方向への移動を規制する。
 したがって、既存の窓ガラス30に対して太陽電池モジュール40を見栄え良く簡単に追加設置可能な、パネル保持装置1及びパネル保持方法を提供できる。その他の効果も第一実施形態と同様である。
According to the third embodiment, similarly to the first embodiment, the holder 1A comprises an adhesive layer 2 that adheres to the existing window glass 30, a first groove portion 7 capable of accommodating an end of the solar cell module 40, and a storage space portion 12 capable of accommodating the wiring cord 45, and the double-sided adhesive layer 1B comprises an adhesive layer 15 that adheres to the existing window glass 30 and restricts movement of the solar cell module 40 in the out-of-plane direction.
Therefore, it is possible to provide a panel holding device 1 and a panel holding method that allow the solar cell module 40 to be easily and attractively added to an existing window glass 30. Other effects are also similar to those of the first embodiment.

 以上説明したように、本明細書には以下の構成が開示されている。
(1) 既存の透明部材に対して、配線コードを有するパネルを設置するためのパネル保持装置であって、
 前記パネル保持装置は、
 前記パネルを支持する第一支持部材と、
 前記パネルを支持する第二支持部材と、
を有し、
 前記第一支持部材及び前記第二支持部材は、前記既存の透明部材に互いに間隔を空けてそれぞれ配置され、
 前記第一支持部材は、前記既存の透明部材に接着する接着層と、前記パネルの端部を収納可能な第一溝部と、前記配線コードを収納可能な収納空間部と、を備え、
 前記第二支持部材は、前記既存の透明部材に接着する接着層を備えるとともに、前記パネルの面外方向への移動を規制する、ことを特徴とするパネル保持装置。
(2) 前記第二支持部材は、前記パネルに接着する接着層をさらに備える両面接着層体である、(1)に記載のパネル保持装置。
(3) 前記第二支持部材は、前記パネルを表裏方向から挟持する振れ止め部材である、(1)に記載のパネル保持装置。
(4) 前記パネルは、前記パネルの前記第一支持部材側の面に配置される端子ボックスを有し、
 前記端子ボックスには、前記配線コードが接続され、
 前記端子ボックスは、前記第一支持部材の前記第一溝部に収納される、
(1)~(3)のいずれか1つに記載のパネル保持装置。
(5) 前記パネルは、前記パネルの前記第一支持部材側の面に配置される端子ボックスを有し、
 前記端子ボックスには、前記配線コードが接続され、
 前記端子ボックスは、前記第一支持部材の前記第一溝部に収納され、
 前記端子ボックスは、表裏方向において前記既存の透明部材側に向かって前記パネルよりも突出量Aだけ突出する突出部を有し、
 前記端子ボックスの突出部と、前記既存の透明部材と、の間には、表裏方向において寸法Bの隙間が介在し、
 前記両面接着層体の表裏方向における厚さCは、前記端子ボックスの前記突出量Aと、前記隙間の前記寸法Bと、の合計に等しい、(2)に記載のパネル保持装置。
(6) 前記収納空間部には、カバーが設けられる、(1)~(5)のいずれか1つに記載のパネル保持装置。
(7) 前記第一溝部のうち、前記パネルの端部が収納されない部分には、接着剤が充填される、(1)~(6)のいずれか1つに記載のパネル保持装置。
(8) 前記両面接着層体の前記接着層の引張せん断接着強さをP1(単位MPa)とし、
 前記パネルの比重をKとし、
 前記パネルの厚さをT(単位mm)とし、
 前記パネルの面積をS1とし、
 前記両面接着層体の前記接着層の接着面積をS2とし、
 重力加速度をGとすると、
 P1≧(1×10-6×K・T・G・S1)/S2である、
(2)に記載のパネル保持装置。
(9) 既存の透明部材に対して、パネル保持装置を用いて、配線コードを有するパネルを設置するパネル保持方法であって、
 前記パネル保持装置は、前記パネルを支持する第一支持部材と、前記パネルを支持する第二支持部材と、を有し、
 前記第一支持部材及び前記第二支持部材を、前記既存の透明部材に互いに間隔を空けてそれぞれ配置して前記既存の透明部材に接着し、
 前記第一支持部材の第一溝部に、前記パネルの端部を収納し、
 前記第一支持部材の収納空間部に、前記配線コードを収納し、
 前記第二支持部材によって、前記パネルの面外方向への移動を規制する。
ことを特徴とするパネル保持方法。
As described above, the present specification discloses the following configurations.
(1) A panel holding device for installing a panel having a wiring cord on an existing transparent member, comprising:
The panel holding device includes:
A first support member for supporting the panel;
A second support member for supporting the panel;
having
The first support member and the second support member are respectively disposed on the existing transparent member at intervals from each other,
the first support member includes an adhesive layer that is bonded to the existing transparent member, a first groove portion capable of accommodating an end portion of the panel, and a storage space portion capable of accommodating the wiring cord;
The second support member has an adhesive layer that adheres to the existing transparent member and restricts out-of-plane movement of the panel.
(2) The panel holding device according to (1), wherein the second support member is a double-sided adhesive layer further including an adhesive layer that adheres to the panel.
(3) The panel holding device according to (1), wherein the second support member is a vibration prevention member that clamps the panel from the front and back directions.
(4) The panel has a terminal box arranged on a surface of the panel facing the first support member,
The wiring cord is connected to the terminal box,
The terminal box is housed in the first groove portion of the first support member.
A panel holding device according to any one of (1) to (3).
(5) The panel has a terminal box arranged on a surface of the panel facing the first support member,
The wiring cord is connected to the terminal box,
The terminal box is housed in the first groove portion of the first support member,
the terminal box has a protruding portion that protrudes from the panel by a protruding amount A toward the existing transparent member in a front-back direction,
A gap having a dimension B is provided between the protruding portion of the terminal box and the existing transparent member in the front-back direction,
The panel holding device according to (2), wherein a thickness C of the double-sided adhesive layer in the front-back direction is equal to the sum of the protrusion amount A of the terminal box and the dimension B of the gap.
(6) The panel holding device according to any one of (1) to (5), wherein a cover is provided in the storage space.
(7) The panel holding device according to any one of (1) to (6), wherein a portion of the first groove portion that does not accommodate the end portion of the panel is filled with adhesive.
(8) The tensile shear adhesive strength of the adhesive layer of the double-sided adhesive layer is P1 (unit: MPa),
The specific gravity of the panel is K,
The thickness of the panel is T (unit: mm),
The area of the panel is S1,
The adhesive area of the adhesive layer of the double-sided adhesive layer body is S2,
If the gravitational acceleration is G, then
P1≧(1×10 −6 ×K·T·G·S1)/S2.
A panel holding device as described in (2).
(9) A panel holding method for installing a panel having a wiring cord on an existing transparent member by using a panel holding device, comprising the steps of:
The panel holding device has a first support member that supports the panel and a second support member that supports the panel,
The first support member and the second support member are respectively arranged on the existing transparent member at intervals from each other and bonded to the existing transparent member;
An end portion of the panel is accommodated in a first groove portion of the first support member;
The wiring cord is stored in the storage space of the first support member,
The second support member restricts out-of-plane movement of the panel.
A panel holding method comprising:

 なお、本出願は、2023年3月29日出願の日本特許出願(特願2023-054208)に基づくものであり、その内容は本出願の中に参照として援用される。 This application is based on a Japanese patent application (Patent Application No. 2023-054208) filed on March 29, 2023, the contents of which are incorporated by reference into this application.

1 パネル保持装置
1A ホルダ(第一支持部材)
1B 両面接着層体(第二支持部材)
1C 振れ止め部材(第二支持部材)
2 接着層
3 裏面
4 表面
5 内側面
6 外側面
7 第一溝部
8 第二溝部
9 溝部
12 収納空間部
14 板部
15,16 接着層
17 第一自重受け部材
18 第二自重受け部材
20 枠部
30 窓ガラス(透明部材)
40 太陽電池モジュール(パネル)
44 セッティングブロック
45 配線コード
46 端子ボックス
46a 突出部
47 セル
48 インターコネクタ
50 管状部材
51 ベース部(カバー)
51a 底部
51b 壁部
51c 内面
51d 被係合部
52 蓋部(カバー)
52a 凸部
60 平板部材
61 内側面
63 外側面
70 ネジ
A1,A2 接着剤
A 端子ボックスの突出部の突出量
B 隙間の寸法
C 両面接着層体の厚さ
1 Panel holding device 1A Holder (first support member)
1B Double-sided adhesive layer (second support member)
1C Vibration prevention member (second support member)
Reference Signs List 2 Adhesive layer 3 Back surface 4 Front surface 5 Inner surface 6 Outer surface 7 First groove portion 8 Second groove portion 9 Groove portion 12 Storage space portion 14 Plate portions 15, 16 Adhesive layer 17 First weight receiving member 18 Second weight receiving member 20 Frame portion 30 Window glass (transparent member)
40 Solar cell module (panel)
44 Setting block 45 Wiring cord 46 Terminal box 46a Protrusion 47 Cell 48 Interconnector 50 Tubular member 51 Base portion (cover)
51a Bottom part 51b Wall part 51c Inner surface 51d Engaged part 52 Lid part (cover)
52a Convex portion 60 Flat plate member 61 Inner surface 63 Outer surface 70 Screws A1, A2 Adhesive A Protrusion amount B of the protruding portion of the terminal box Dimension of the gap C Thickness of the double-sided adhesive layer

Claims (9)

 既存の透明部材に対して、配線コードを有するパネルを設置するためのパネル保持装置であって、
 前記パネル保持装置は、前記パネルを支持する第一支持部材と、前記パネルを支持する第二支持部材と、を有し、
 前記第一支持部材及び前記第二支持部材は、前記既存の透明部材に互いに間隔を空けてそれぞれ配置され、
 前記第一支持部材は、前記既存の透明部材に接着する接着層と、前記パネルの端部を収納可能な第一溝部と、前記配線コードを収納可能な収納空間部と、を備え、
 前記第二支持部材は、前記既存の透明部材に接着する接着層を備えるとともに、前記パネルの面外方向への移動を規制する、ことを特徴とするパネル保持装置。
A panel holding device for installing a panel having a wiring cord on an existing transparent member,
The panel holding device has a first support member that supports the panel and a second support member that supports the panel,
The first support member and the second support member are respectively disposed on the existing transparent member at intervals from each other,
the first support member includes an adhesive layer that is bonded to the existing transparent member, a first groove portion capable of accommodating an end portion of the panel, and a storage space portion capable of accommodating the wiring cord;
The second support member has an adhesive layer that adheres to the existing transparent member and restricts movement of the panel in an out-of-plane direction.
 前記第二支持部材は、前記パネルに接着する接着層をさらに備える両面接着層体である、
請求項1に記載のパネル保持装置。
The second support member is a double-sided adhesive layer further comprising an adhesive layer that adheres to the panel.
The panel retention device of claim 1 .
 前記第二支持部材は、前記パネルを表裏方向から挟持する振れ止め部材である、
請求項1に記載のパネル保持装置。
The second support member is a vibration prevention member that clamps the panel from the front and back directions.
The panel retention device of claim 1 .
 前記パネルは、前記パネルの前記第一支持部材側の面に配置される端子ボックスを有し、
 前記端子ボックスには、前記配線コードが接続され、
 前記端子ボックスは、前記第一支持部材の前記第一溝部に収納される、
請求項1に記載のパネル保持装置。
the panel has a terminal box arranged on a surface of the panel facing the first support member,
The wiring cord is connected to the terminal box,
The terminal box is housed in the first groove portion of the first support member.
The panel retention device of claim 1 .
 前記パネルは、前記パネルの前記第一支持部材側の面に配置される端子ボックスを有し、
 前記端子ボックスには、前記配線コードが接続され、
 前記端子ボックスは、前記第一支持部材の前記第一溝部に収納され、
 前記端子ボックスは、表裏方向において前記既存の透明部材側に向かって前記パネルよりも突出量Aだけ突出する突出部を有し、
 前記端子ボックスの突出部と、前記既存の透明部材と、の間には、表裏方向において寸法Bの隙間が介在し、
 前記両面接着層体の表裏方向における厚さCは、前記端子ボックスの前記突出量Aと、前記隙間の前記寸法Bと、の合計に等しい、
請求項2に記載のパネル保持装置。
the panel has a terminal box arranged on a surface of the panel facing the first support member,
The wiring cord is connected to the terminal box,
The terminal box is housed in the first groove portion of the first support member,
the terminal box has a protruding portion that protrudes from the panel by a protruding amount A toward the existing transparent member in a front-back direction,
A gap having a dimension B is provided between the protruding portion of the terminal box and the existing transparent member in the front-back direction,
A thickness C of the double-sided adhesive layer in the front-back direction is equal to the sum of the protrusion amount A of the terminal box and the dimension B of the gap.
The panel retention device of claim 2 .
 前記収納空間部には、カバーが設けられる、
請求項1に記載のパネル保持装置。
A cover is provided in the storage space.
The panel retention device of claim 1 .
 前記第一溝部のうち、前記パネルの端部が収納されない部分には、接着剤が充填される、
請求項1に記載のパネル保持装置。
An adhesive is filled in a portion of the first groove in which the end of the panel is not accommodated.
The panel retention device of claim 1 .
 前記両面接着層体の前記接着層の引張せん断接着強さをP1(単位MPa)とし、
 前記パネルの比重をKとし、
 前記パネルの厚さをT(単位mm)とし、
 前記パネルの面積をS1とし、
 前記両面接着層体の前記接着層の接着面積をS2とし、
 重力加速度をGとすると、
 P1≧(1×10-6×K・T・G・S1)/S2である、
請求項2に記載のパネル保持装置。
The tensile shear adhesive strength of the adhesive layer of the double-sided adhesive layer body is P1 (unit: MPa),
The specific gravity of the panel is K,
The thickness of the panel is T (unit: mm),
The area of the panel is S1,
The adhesive area of the adhesive layer of the double-sided adhesive layer body is S2,
If the gravitational acceleration is G, then
P1≧(1×10 −6 ×K·T·G·S1)/S2;
The panel retention device of claim 2 .
 既存の透明部材に対して、パネル保持装置を用いて、配線コードを有するパネルを設置するパネル保持方法であって、
 前記パネル保持装置は、前記パネルを支持する第一支持部材と、前記パネルを支持する第二支持部材と、を有し、
 前記第一支持部材及び前記第二支持部材を、前記既存の透明部材に互いに間隔を空けてそれぞれ配置して前記既存の透明部材に接着し、
 前記第一支持部材の第一溝部に、前記パネルの端部を収納し、
 前記第一支持部材の収納空間部に、前記配線コードを収納し、
 前記第二支持部材によって、前記パネルの面外方向への移動を規制する。
ことを特徴とするパネル保持方法。
A panel holding method for installing a panel having a wiring cord on an existing transparent member using a panel holding device, comprising the steps of:
The panel holding device has a first support member that supports the panel and a second support member that supports the panel,
The first support member and the second support member are respectively arranged on the existing transparent member at intervals from each other and bonded to the existing transparent member;
An end portion of the panel is accommodated in a first groove portion of the first support member;
The wiring cord is stored in the storage space of the first support member,
The second support member restricts out-of-plane movement of the panel.
A panel holding method comprising:
PCT/JP2024/011651 2023-03-29 2024-03-25 Panel holding device and panel holding method WO2024204039A1 (en)

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JP2023054208 2023-03-29

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012128147A1 (en) * 2011-03-23 2012-09-27 株式会社クリエイティブ テクノロジー Detachable generator device
JP2013048222A (en) * 2011-07-22 2013-03-07 Asahi Glass Co Ltd Solar cell module
JP2014175402A (en) * 2013-03-07 2014-09-22 Asahi Glass Co Ltd Solar cell module
JP2017093268A (en) * 2015-11-17 2017-05-25 日清紡メカトロニクス株式会社 Junction box for solar cell module
WO2020144916A1 (en) * 2019-01-10 2020-07-16 株式会社カネカ Indoor structure
US20210152118A1 (en) * 2019-11-14 2021-05-20 Hall Labs Llc Window mounted photovoltaic system with brackets
WO2024029509A1 (en) * 2022-08-03 2024-02-08 Agc株式会社 Panel holding device and panel holding method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012128147A1 (en) * 2011-03-23 2012-09-27 株式会社クリエイティブ テクノロジー Detachable generator device
JP2013048222A (en) * 2011-07-22 2013-03-07 Asahi Glass Co Ltd Solar cell module
JP2014175402A (en) * 2013-03-07 2014-09-22 Asahi Glass Co Ltd Solar cell module
JP2017093268A (en) * 2015-11-17 2017-05-25 日清紡メカトロニクス株式会社 Junction box for solar cell module
WO2020144916A1 (en) * 2019-01-10 2020-07-16 株式会社カネカ Indoor structure
US20210152118A1 (en) * 2019-11-14 2021-05-20 Hall Labs Llc Window mounted photovoltaic system with brackets
WO2024029509A1 (en) * 2022-08-03 2024-02-08 Agc株式会社 Panel holding device and panel holding method

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