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WO2024179048A1 - Method for preparing phosphorus removal agent by mixing iron-aluminum slag recycled from waste batteries and pyrolusite - Google Patents

Method for preparing phosphorus removal agent by mixing iron-aluminum slag recycled from waste batteries and pyrolusite Download PDF

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Publication number
WO2024179048A1
WO2024179048A1 PCT/CN2023/132364 CN2023132364W WO2024179048A1 WO 2024179048 A1 WO2024179048 A1 WO 2024179048A1 CN 2023132364 W CN2023132364 W CN 2023132364W WO 2024179048 A1 WO2024179048 A1 WO 2024179048A1
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Prior art keywords
iron
aluminum slag
pyrolusite
waste batteries
preparing
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PCT/CN2023/132364
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French (fr)
Chinese (zh)
Inventor
郑宇�
刘勇奇
巩勤学
陈乾坤
李成刚
李长东
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广东邦普循环科技有限公司
湖南邦普循环科技有限公司
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Priority to PCT/CN2023/132364 priority Critical patent/WO2024179048A1/en
Priority to CN202380012551.7A priority patent/CN117813156A/en
Publication of WO2024179048A1 publication Critical patent/WO2024179048A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/06Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/32Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating

Definitions

  • the present invention relates to a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite.
  • the average life of lithium batteries is 500-1000 cycles, and the service life is about 3 years. Therefore, the recycling and treatment of waste lithium-ion batteries has received widespread attention. As the market demand for power batteries continues to rise, the number of power batteries that will be scrapped in the future will also be extremely large due to the limited service life of power batteries.
  • the process of recycling waste batteries generally adopts wet process for recycling and impurity removal; the process will produce nickel, cobalt, manganese and lithium metal sulfate solution, which contains a certain amount of iron and aluminum ions. Therefore, removing iron and aluminum from the solution is a very important process in the recycling of lithium batteries.
  • Fe and Al are generally converted into FeOOH, Fe(OH) 3 , AlOOH, Al(OH) 3 in the wet process, while FeOOH, Fe(OH) 3 , AlOOH, Al(OH) 3 have low utilization value and are difficult to use alone.
  • the purpose of the present invention is to provide a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite, so as to achieve high-value utilization of Fe and Al in waste batteries, while also making full use of low-quality pyrolusite to enhance resource utilization efficiency.
  • the method disclosed in the present invention for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite comprises the following steps:
  • modified iron-aluminum slag and modified MnO2 solid are mixed to obtain an iron-aluminum slag manganese dioxide mixture, which is then molded and sintered to obtain a dephosphorization adsorbent.
  • the main component of pyrolusite is manganese dioxide, which is a common manganese mineral. It has the advantages of large quantity, low price, no pollution and strong stability. At the same time, pyrolusite has good surface adsorption effect, redox effect and pore effect. In addition, pyrolusite also contains transition metal elements such as Ni, Ti, Co, etc., which have catalytic oxidation effect, but unmodified pyrolusite cannot adsorb phosphorus.
  • the present invention realizes high-value utilization of Fe and Al in waste batteries by modifying the iron-aluminum slag recovered from waste batteries, modifying the natural pyrolusite, and mixing and sintering the two to obtain a dephosphorization adsorbent with a loose porous structure, while also making full use of low-quality pyrolusite to enhance resource utilization efficiency.
  • the phosphorus removal adsorbent prepared by the present invention has uniform particle size, high strength, multi-microporous surface, crisscross internal network, strong adsorption capacity, less affected by water pH, and long service life.
  • the process is simple, the cost is low, and it can achieve efficient phosphorus removal without the generation of secondary pollutants. It is easy to apply industrially and has good application prospects.
  • the material can not only be used as an adsorbent for phosphorus-containing wastewater, but also can be used for phosphorus removal in natural water bodies and controlling the release of phosphorus in sediments. At the same time, it also makes full use of low-quality pyrolusite to enhance resource utilization efficiency.
  • the method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite described in the present disclosure is characterized in that it also includes the following steps:
  • the crushed acid-leached manganese ore is filtered to obtain a solution containing Fe and Al;
  • modified iron-aluminum slag and modified MnO2 solid are mixed, a solution containing Fe(II) and Al is added, and after mixing, a NaOH solution is added to adjust the pH, and air is introduced at the same time. After filtering, a filter residue is obtained, and then a blank is made.
  • the Fe and Al ions in the acid leaching pyrolusite leaching solution are fully utilized to make them adhere to the surface of ferroaluminum slag and pyrolusite, further improving the adsorption performance.
  • the blank making disclosed in the present invention requires the addition of charcoal powder, the filter residue and the charcoal powder are mixed into a slurry at a mass ratio of 2 to 3:1, and the slurry is added into a mold to obtain a molding material for subsequent sintering.
  • the pH adjustment range of the present invention is 3.8-4.5, so that Fe and Al ions are converted into aluminum oxyhydroxide (AlOOH) and iron oxyhydroxide (FeOOH); on the one hand, Al 3+ and Fe 3+ react with PO 4 3- , and on the other hand, Al 3+ is hydrolyzed into mononuclear complexes such as AlOOH and FeOOH, and further condensed into a series of multinuclear complexes Al n (OH) m (3n-m)+ (n>1, m ⁇ 3n) through collision.
  • AlOOH aluminum oxyhydroxide
  • FeOOH iron oxyhydroxide
  • These aluminum multinuclear complexes often have higher positive charge and specific surface area, can quickly adsorb negatively charged impurities in water, neutralize colloid charge, reduce colloid potential, condense and precipitate, thereby showing a good phosphorus removal effect.
  • the charcoal powder disclosed in the present invention includes activated carbon.
  • the activated carbon can play a role in making the material porous during the reaction process; in the subsequent sintering process, the activated carbon that reacts can create an access path to expand the reaction area; the activated carbon that does not react can play an adsorption role.
  • the present invention uses acid to activate the fine iron-aluminum slag and uses an aluminate coupling agent to modify the fine iron-aluminum slag.
  • the acid activation treatment can remove impurities such as organic matter in the iron-aluminum slag, dredge the pores, and improve the specific surface area and surface activity of the iron-aluminum slag; the aluminate coupling agent modification treatment gives the iron-aluminum slag more active sites and stronger heavy metal binding.
  • the chelating agent disclosed in the present invention is one or more of citric acid, oxalic acid, salicylic acid, and tartaric acid, with a concentration of 0.5 to 1 mol/L; the concentration of the KMnO 4 solution is 0.1 to 0.3 mol/L; the concentration of the dilute sulfuric acid solution is 60 to 80 g/L; and the concentration of the hydrazine hydrate is 10 to 20 g/L.
  • the chelating agent can form a complex with Mn 2+ , and strongly adsorb on the surface of inorganic metal oxides such as MnO 2.
  • the complexing effect of the chelating agent is combined with the dissolving effect of sulfuric acid to act on the MnO 2 solid, so that its surface dissolves, and then combined with the oxidizing property of KMnO 4 to improve the surface properties of the MnO 2 solid, so as to improve its surface adsorption capacity.
  • the impurity components in the pores of the MnO 2 solid are further dissolved, so that the surface layer with complete crystallization is renewed to form a new ecological surface layer, thereby improving the adsorption capacity of the MnO 2 solid interface.
  • the acid leaching solution disclosed in the present invention is a 100-300 g/L sulfuric acid solution; the MnO2 solid obtained after the filtration needs to be dried at 60-80°C for 120-240 min.
  • Sulfuric acid can dissolve Fe and Al ions in pyrolusite and preliminarily dredge the pores of pyrolusite.
  • the grinding and crushing disclosed in the present invention uses a sand mill, the speed of the sand mill during grinding and crushing is 200-300 r/min, the sand milling time is 30-60 min, the volume ratio of grinding balls to raw materials is 3-5:1; the particle size of the fine iron-aluminum slag is 60-80 meshes.
  • the particle size of the iron-aluminum slag can be reduced by crushing and grinding, which is convenient for subsequent activation and modification.
  • the sintering process disclosed in the present invention is carried out under the protection of an inert atmosphere, the sintering temperature is 100°C to 200°C, and the sintering time is 1 to 3 hours.
  • the inert atmosphere can prevent oxidation during the sintering process; the dephosphorization adsorbent obtained by sintering has higher mechanical strength.
  • the present disclosure further includes air drying, wherein the air drying is natural air drying in an environment for 8-12 hours. Natural air drying facilitates subsequent transfer and collection and reduces energy consumption.
  • the air-drying and sintering step of the present invention further includes drying, which is carried out in an oven at a temperature of 100-110° C. for 30-60 minutes.
  • the temperature is mainly to evaporate the free water therein.
  • FIG1 is a flow chart of a method for preparing a dephosphorizing agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite.
  • a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite comprises the following steps:
  • the iron-aluminum slag obtained in the waste battery recycling process is crushed and ground to obtain fine iron-aluminum slag;
  • the natural pyrolusite is crushed, acid-leached and filtered to obtain MnO2 solid and Fe and Al-containing solution;
  • the modified iron-aluminum slag and the modified MnO2 solid are added to the Fe(II) and Al-containing solution, and after mixing, a NaOH solution is added to adjust the pH, and air is introduced at the same time to precipitate the iron and aluminum ions in the solution to obtain an iron-aluminum slag manganese dioxide mixture;
  • the iron-aluminum slag manganese dioxide mixture is mixed with charcoal powder to form slurry, the slurry is added into a mold to form a blank, and then air-dried, dried and sintered to obtain a dephosphorization adsorbent.
  • the present invention provides a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
  • the iron-aluminum slag obtained in the wet leaching liquid precipitation process is crushed and ground after drying.
  • the speed of the sand mill in the crushing and grinding process is 200r/min, the sand grinding time is 30min, and the volume ratio of the grinding ball to the raw material is 3:1; the fine iron-aluminum slag product is screened to 60 mesh.
  • Pyrolusite is usually associated with oxides such as Al and Fe 2 O 3. Pyrolusite can be initially treated with sulfation, using 100 g/L sulfuric acid solution to dissolve Fe and Al.
  • Citric acid is a highly efficient chelating agent that can form a complex and strongly adsorb on the surface of MnO2. Adding 0.5 mol/L citric acid solution dissolves its surface, and then combining it with the oxidizing property of 0.1 mol/L KMnO4 to improve the surface properties and enhance its surface adsorption capacity.
  • the iron-aluminum solution is mixed with iron-aluminum slag and manganese dioxide. After mixing, a dilute NaOH solution is used to adjust the pH to 3.8 to further precipitate iron and aluminum ions to generate FeOOH and AlOOH, which are attached to the surface of the iron-aluminum slag and pyrolusite to obtain an iron-aluminum slag manganese dioxide mixture.
  • the present invention provides a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
  • the iron-aluminum slag obtained in the wet leaching liquid precipitation process is crushed and ground after drying.
  • the speed of the sand mill during the crushing and grinding process is 250r/min, the sand grinding time is 45min, and the volume ratio of the grinding ball to the raw material is 4:1; the fine iron-aluminum slag product is screened to 70 mesh.
  • aluminate coupling agent to modify the ferroaluminum slag, giving the ferroaluminum slag structure more active sites and stronger heavy metal binding effect.
  • acid activation is used before the ferroaluminum slag is modified by the aluminate coupling agent to remove organic matter and other impurities in the ferroaluminum slag, dredge the pores, and improve the specific surface area and surface activity of the ferroaluminum slag.
  • Pyrolusite is usually associated with oxides such as Al and Fe 2 O 3. Pyrolusite can be initially treated with sulfation, using 200 g/L sulfuric acid solution to dissolve Fe and Al.
  • Oxalic acid is a highly efficient chelating agent that can form a complex and strongly adsorb on the surface of MnO2 . Adding 0.7 mol/L oxalic acid solution dissolves its surface, and then combining it with the oxidizing property of 0.2 mol/L KMnO4 to improve the surface properties and enhance its surface adsorption capacity.
  • the iron-aluminum solution is mixed with iron-aluminum slag and manganese dioxide. After mixing, a dilute NaOH solution is used to adjust the pH to 4.0 to further precipitate iron and aluminum ions to generate FeOOH and AlOOH, which are attached to the surface of the iron-aluminum slag and pyrolusite to obtain an iron-aluminum slag manganese dioxide mixture.
  • the material is naturally air-dried.
  • the columnar material is placed in the environment to air-dry naturally.
  • the natural air-drying time is 10 hours. After natural air-drying, it is easy to transfer and collect.
  • the present invention provides a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
  • the iron-aluminum slag obtained in the wet leaching liquid precipitation process is crushed and ground after drying.
  • the speed of the sand mill in the crushing and grinding process is 300r/min, the sand grinding time is 60min, and the volume ratio of the grinding ball to the raw material is 5:1; the fine iron-aluminum slag product is screened to 60-80 mesh.
  • aluminate coupling agent to modify the ferroaluminum slag, giving the ferroaluminum slag structure more active sites and stronger heavy metal binding effect.
  • acid activation is used before the ferroaluminum slag is modified by the aluminate coupling agent to remove organic matter and other impurities in the ferroaluminum slag, dredge the pores, and improve the specific surface area and surface activity of the ferroaluminum slag.
  • Pyrolusite is usually associated with oxides such as Al and Fe 2 O 3. Pyrolusite can be initially treated with sulfation, using 300 g/L sulfuric acid solution to dissolve Fe and Al.
  • Salicylic acid is a highly efficient chelating agent that can form a complex and strongly adsorb on the surface of MnO2. Adding 1 mol/L salicylic acid solution dissolves its surface, and then combining it with the oxidizing property of 0.3 mol/L KMnO4 to improve the surface properties and enhance its surface adsorption capacity.
  • the iron-aluminum solution is mixed with iron-aluminum slag and manganese dioxide. After mixing, a dilute NaOH solution is used to adjust the pH to 4.5 to further precipitate iron and aluminum ions to generate FeOOH and AlOOH, which are attached to the surface of the iron-aluminum slag and pyrolusite to obtain an iron-aluminum slag manganese dioxide mixture.
  • the present invention provides a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
  • the iron-aluminum slag obtained in the wet leaching liquid precipitation process is crushed and ground after drying.
  • the speed of the sand mill during the crushing and grinding process is 200r/min, the sand grinding time is 30min, and the volume ratio of the grinding ball to the raw material is 3:1; the fine iron-aluminum slag product is screened to 60-80 mesh.
  • aluminate coupling agent to modify the ferroaluminum slag, giving the ferroaluminum slag structure more active sites and stronger heavy metal binding effect.
  • acid activation is used before the ferroaluminum slag is modified by the aluminate coupling agent to remove organic matter and other impurities in the ferroaluminum slag, dredge the pores, and improve the specific surface area and surface activity of the ferroaluminum slag.
  • Pyrolusite is usually associated with oxides such as Al and Fe 2 O 3. Pyrolusite can be initially treated with sulfation, using 100 g/L sulfuric acid solution to dissolve Fe and Al.
  • Citric acid and tartaric acid are highly efficient chelating agents, which can form complexes and strongly adsorb on the surface of MnO2 . Adding a 1 mol/L mixed solution of citric acid and tartaric acid dissolves its surface, and then combining it with the oxidizing property of 0.1 mol/L KMnO4 to improve the surface properties and enhance its surface adsorption capacity.
  • the iron-aluminum solution is mixed with iron-aluminum slag and manganese dioxide. After mixing, a dilute NaOH solution is used to adjust the pH to 3.8-4.2 to further precipitate iron and aluminum ions to generate FeOOH and AlOOH, which are attached to the surface of the iron-aluminum slag and pyrolusite to obtain an iron-aluminum slag manganese dioxide mixture.

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Abstract

A method for preparing a phosphorus removal agent by mixing iron-aluminum slag recycled from waste batteries and pyrolusite, which method comprises the following steps: grinding and crushing iron-aluminum slag obtained from a recycling process of waste batteries to obtain fine iron-aluminum slag; activating and modifying the fine iron-aluminum slag to obtain modified iron-aluminum slag; subjecting pyrolusite to crushing and acid leaching, and filtering same to obtain an MnO2 solid; adding a chelating agent, a KMnO4 solution, a dilute sulfuric acid solution and hydrazine hydrate to the MnO2 solid, and filtering the mixture to obtain a modified MnO2 solid; and mixing the modified iron-aluminum slag and the modified MnO2 solid to obtain an iron-aluminum slag manganese dioxide mixture, then preparing a blank, and sintering the blank to obtain a phosphorus removal adsorbent. In the method, by modifying the iron-aluminum slag obtained by recycling waste batteries, modifying natural pyrolusite, and mixing the two to prepare the phosphorus removal agent, high-value utilization of Fe and Al from waste batteries is achieved, and the low-quality pyrolusite is also fully utilized, thereby increasing the resource utilization efficiency.

Description

一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法A method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite 技术领域Technical Field
本公开涉及一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法。The present invention relates to a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite.
背景技术Background Art
随着我国新能源汽车技术的完善与成熟,三元锂离子电池动力汽车在我国的销量持续攀升,随着时间的推移,每年的废电池报废量也十分巨大。With the improvement and maturity of my country's new energy vehicle technology, the sales of ternary lithium-ion battery-powered vehicles in my country continue to rise. As time goes by, the amount of scrapped batteries each year is also very huge.
锂电池其平均寿命在500-1000次循环,使用时间为3年左右,因此,废旧锂离子电池回收处理问题受到了普遍重视。随着动力电池市场需求不断攀升,受限于动力电池的使用寿命,未来报废的动力电池数量也将会极为庞大。The average life of lithium batteries is 500-1000 cycles, and the service life is about 3 years. Therefore, the recycling and treatment of waste lithium-ion batteries has received widespread attention. As the market demand for power batteries continues to rise, the number of power batteries that will be scrapped in the future will also be extremely large due to the limited service life of power batteries.
目前资源化废旧电池过程中,一般采用湿法工艺回收及除杂;过程中会产生镍钴锰锂金属硫酸盐溶液,这些溶液中含有一定量的铁、铝离子,因此从溶液中除铁、除铝在锂电池回收过程中是一道非常重要的工序。目前来说,湿法工艺中Fe、Al一般转化为FeOOH、Fe(OH)3、AlOOH、Al(OH)3,而FeOOH、Fe(OH)3、AlOOH、Al(OH)3利用价值较低,且难以单独利用。At present, the process of recycling waste batteries generally adopts wet process for recycling and impurity removal; the process will produce nickel, cobalt, manganese and lithium metal sulfate solution, which contains a certain amount of iron and aluminum ions. Therefore, removing iron and aluminum from the solution is a very important process in the recycling of lithium batteries. At present, Fe and Al are generally converted into FeOOH, Fe(OH) 3 , AlOOH, Al(OH) 3 in the wet process, while FeOOH, Fe(OH) 3 , AlOOH, Al(OH) 3 have low utilization value and are difficult to use alone.
发明内容Summary of the invention
基于此,本公开的目的在于,提供一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,以实现对废旧电池中Fe、Al进行高值利用,同时也充分利用低品质的软锰矿,增强资源利用效率。Based on this, the purpose of the present invention is to provide a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite, so as to achieve high-value utilization of Fe and Al in waste batteries, while also making full use of low-quality pyrolusite to enhance resource utilization efficiency.
本公开所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,包括以下步骤:The method disclosed in the present invention for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite comprises the following steps:
研磨破碎废旧电池回收过程得到的铁铝渣,得到细铁铝渣;Grind and crush the iron-aluminum slag obtained in the process of recycling used batteries to obtain fine iron-aluminum slag;
活化改性处理所述细铁铝渣,得到改性铁铝渣;Activating and modifying the fine iron-aluminum slag to obtain modified iron-aluminum slag;
粉碎酸浸软锰矿,过滤后得到MnO2固体;Crushing acid-leached manganese ore and filtering to obtain MnO2 solid;
对所述MnO2固体加入螯合剂、KMnO4溶液、稀硫酸溶液、水合肼,过滤后得到改性MnO2固体;Adding a chelating agent, a KMnO4 solution, a dilute sulfuric acid solution, and hydrazine hydrate to the MnO2 solid, and filtering to obtain a modified MnO2 solid;
将所述改性铁铝渣、改性MnO2固体混合后得到铁铝渣二氧化锰混合物,随后制坯、烧结得到除磷吸附剂。The modified iron-aluminum slag and modified MnO2 solid are mixed to obtain an iron-aluminum slag manganese dioxide mixture, which is then molded and sintered to obtain a dephosphorization adsorbent.
软锰矿主要成分为二氧化锰,是一种常见的锰矿物,本身就具有数量大,价格低,无污染,稳定性强的优势;同时软锰矿具有良好的表面吸附效应、氧化还原作用和孔道效应等作用;此外,软锰矿中还含有Ni、Ti、Co等过渡金属元素,具有催化氧化作用,但是未改性的软锰矿无法吸附磷。 The main component of pyrolusite is manganese dioxide, which is a common manganese mineral. It has the advantages of large quantity, low price, no pollution and strong stability. At the same time, pyrolusite has good surface adsorption effect, redox effect and pore effect. In addition, pyrolusite also contains transition metal elements such as Ni, Ti, Co, etc., which have catalytic oxidation effect, but unmodified pyrolusite cannot adsorb phosphorus.
本公开通过对废旧电池回收得到的铁铝渣进行改性处理,对天然软锰矿改性处理,以及将两者混合烧结得到疏松多孔结构的除磷吸附剂,实现了对废旧电池中Fe、Al进行高值利用,同时也充分利用低品质的软锰矿,增强资源利用效率。The present invention realizes high-value utilization of Fe and Al in waste batteries by modifying the iron-aluminum slag recovered from waste batteries, modifying the natural pyrolusite, and mixing and sintering the two to obtain a dephosphorization adsorbent with a loose porous structure, while also making full use of low-quality pyrolusite to enhance resource utilization efficiency.
本公开制备的除磷吸附剂粒度均匀,强度高,表面多微孔,内部网纵横交错,具有很强的吸附能力,受水体pH影响较小,使用寿命长。工艺简单,成本低廉,能够实现高效除磷,无二次污染物产生,易于工业应用,具有很好的应用前景。材料不仅可以作为含磷废水吸附剂,还可以用于天然水体除磷与控制沉积物中磷的释放。同时也充分利用低品质的软锰矿,增强资源利用效率。The phosphorus removal adsorbent prepared by the present invention has uniform particle size, high strength, multi-microporous surface, crisscross internal network, strong adsorption capacity, less affected by water pH, and long service life. The process is simple, the cost is low, and it can achieve efficient phosphorus removal without the generation of secondary pollutants. It is easy to apply industrially and has good application prospects. The material can not only be used as an adsorbent for phosphorus-containing wastewater, but also can be used for phosphorus removal in natural water bodies and controlling the release of phosphorus in sediments. At the same time, it also makes full use of low-quality pyrolusite to enhance resource utilization efficiency.
作为一种优选方案,本公开所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,还包括以下步骤:As a preferred embodiment, the method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite described in the present disclosure is characterized in that it also includes the following steps:
所述粉碎酸浸软锰矿,过滤后还得到含Fe、Al溶液;The crushed acid-leached manganese ore is filtered to obtain a solution containing Fe and Al;
向所述含Fe、Al溶液中加入铁粉,得到含Fe(Ⅱ)、Al溶液;Adding iron powder to the Fe and Al-containing solution to obtain a Fe(II) and Al-containing solution;
将所述改性铁铝渣、改性MnO2固体混合时还加入含Fe(Ⅱ)、Al溶液,混合后加入NaOH溶液调节pH,同时通入空气,过滤后得到滤渣,随后制坯。When the modified iron-aluminum slag and modified MnO2 solid are mixed, a solution containing Fe(II) and Al is added, and after mixing, a NaOH solution is added to adjust the pH, and air is introduced at the same time. After filtering, a filter residue is obtained, and then a blank is made.
充分利用酸浸软锰矿浸出液中的Fe、Al离子,使其附着在铁铝渣及软锰矿表面,进一步提升吸附性能。The Fe and Al ions in the acid leaching pyrolusite leaching solution are fully utilized to make them adhere to the surface of ferroaluminum slag and pyrolusite, further improving the adsorption performance.
作为一种优选方案,本公开所述制坯需要添加木炭粉,将所述滤渣与所述木炭粉按照质量比为2~3:1混合成浆料,将所述浆料加入模具中,得到成型材料,便于后续烧结。As a preferred solution, the blank making disclosed in the present invention requires the addition of charcoal powder, the filter residue and the charcoal powder are mixed into a slurry at a mass ratio of 2 to 3:1, and the slurry is added into a mold to obtain a molding material for subsequent sintering.
作为一种优选方案,本公开所述pH的调节范围是3.8-4.5,使Fe、Al离子,转化为羟基氧化铝(AlOOH)、羟基氧化铁(FeOOH);一方面Al3+、Fe3+与PO4 3-反应,另一方面Al3+水解成AlOOH、FeOOH等单核络合物,并进一步通过碰撞缩合成一系列多核络合物Aln(OH)m (3n-m)+(n>1,m≤3n),这些铝的多核络合物往往具有较高的正电荷和比表面积,能够迅速吸附水中带负电荷的杂质,中和胶体电荷,降低胶体电位,凝聚和沉淀,从而表现出良好的除磷效果。As a preferred embodiment, the pH adjustment range of the present invention is 3.8-4.5, so that Fe and Al ions are converted into aluminum oxyhydroxide (AlOOH) and iron oxyhydroxide (FeOOH); on the one hand, Al 3+ and Fe 3+ react with PO 4 3- , and on the other hand, Al 3+ is hydrolyzed into mononuclear complexes such as AlOOH and FeOOH, and further condensed into a series of multinuclear complexes Al n (OH) m (3n-m)+ (n>1, m≤3n) through collision. These aluminum multinuclear complexes often have higher positive charge and specific surface area, can quickly adsorb negatively charged impurities in water, neutralize colloid charge, reduce colloid potential, condense and precipitate, thereby showing a good phosphorus removal effect.
作为一种优选方案,本公开所述木炭粉包括活性炭。活性炭可在反应过程中对材料起到多孔化处理的作用;后续烧结过程中,发生反应部分的活性炭可以制造通入路径,扩大反应面积;未发生反应的活性炭可起到吸附作用。As a preferred embodiment, the charcoal powder disclosed in the present invention includes activated carbon. The activated carbon can play a role in making the material porous during the reaction process; in the subsequent sintering process, the activated carbon that reacts can create an access path to expand the reaction area; the activated carbon that does not react can play an adsorption role.
作为一种优选方案,本公开使用酸对所述细铁铝渣活化处理,使用铝酸酯偶联剂对所述细铁铝渣改性处理。采用酸活化处理,可以去除铁铝渣中的有机物等杂质,疏通孔道,使铁铝渣的比表面积和表面活性得到提高;采用铝酸酯偶联剂改性处理,赋予了铁铝渣更多的活性位点和更强的重金属结合作用。 As a preferred solution, the present invention uses acid to activate the fine iron-aluminum slag and uses an aluminate coupling agent to modify the fine iron-aluminum slag. The acid activation treatment can remove impurities such as organic matter in the iron-aluminum slag, dredge the pores, and improve the specific surface area and surface activity of the iron-aluminum slag; the aluminate coupling agent modification treatment gives the iron-aluminum slag more active sites and stronger heavy metal binding.
作为一种优选方案,本公开所述螯合剂为柠檬酸、草酸、水杨酸、酒石酸中一种或几种,浓度为0.5~1mol/L;所述KMnO4溶液浓度为0.1~0.3mol/L;所述稀硫酸溶液浓度为60~80g/L;所述水合肼浓度为10~20g/L。螯合剂能与Mn2+形成络合物,在MnO2等无机金属氧化物表面强烈吸附,利用螯合剂的络合作用配合硫酸的浸溶作用共同作用于MnO2固体,使其表面发生溶解,再结合KMnO4的氧化性共同改善MnO2固体的表面性质,以提高其表面吸附能力。同时通过稀硫酸的浸溶作用和少量水合肼的还原溶解作用相协同,使得在MnO2固体孔道中的杂质成份进一步溶出,使结晶完整的表面层更新而形成新生态的表面层,从而使MnO2固体界面吸附能力得到提高。As a preferred embodiment, the chelating agent disclosed in the present invention is one or more of citric acid, oxalic acid, salicylic acid, and tartaric acid, with a concentration of 0.5 to 1 mol/L; the concentration of the KMnO 4 solution is 0.1 to 0.3 mol/L; the concentration of the dilute sulfuric acid solution is 60 to 80 g/L; and the concentration of the hydrazine hydrate is 10 to 20 g/L. The chelating agent can form a complex with Mn 2+ , and strongly adsorb on the surface of inorganic metal oxides such as MnO 2. The complexing effect of the chelating agent is combined with the dissolving effect of sulfuric acid to act on the MnO 2 solid, so that its surface dissolves, and then combined with the oxidizing property of KMnO 4 to improve the surface properties of the MnO 2 solid, so as to improve its surface adsorption capacity. At the same time, through the leaching effect of dilute sulfuric acid and the reduction and dissolution effect of a small amount of hydrazine hydrate, the impurity components in the pores of the MnO 2 solid are further dissolved, so that the surface layer with complete crystallization is renewed to form a new ecological surface layer, thereby improving the adsorption capacity of the MnO 2 solid interface.
作为一种优选方案,本公开所述酸浸的溶液是100-300g/L的硫酸溶液;所述过滤后得到的MnO2固体需要在60~80℃下干燥120~240min。采用硫酸可以溶解软锰矿中的Fe、Al离子,初步疏通软锰矿孔道。As a preferred solution, the acid leaching solution disclosed in the present invention is a 100-300 g/L sulfuric acid solution; the MnO2 solid obtained after the filtration needs to be dried at 60-80°C for 120-240 min. Sulfuric acid can dissolve Fe and Al ions in pyrolusite and preliminarily dredge the pores of pyrolusite.
作为一种优选方案,本公开所述研磨破碎使用砂磨机,研磨破碎时砂磨机的转速为200~300r/min,砂磨时间为30~60min,磨球与原料的体积比为3~5:1;所述细铁铝渣粒径为60~80目。通过粉碎研磨可以降低铁铝渣的粒径,方便后续活化改性。As a preferred solution, the grinding and crushing disclosed in the present invention uses a sand mill, the speed of the sand mill during grinding and crushing is 200-300 r/min, the sand milling time is 30-60 min, the volume ratio of grinding balls to raw materials is 3-5:1; the particle size of the fine iron-aluminum slag is 60-80 meshes. The particle size of the iron-aluminum slag can be reduced by crushing and grinding, which is convenient for subsequent activation and modification.
作为一种优选方案,本公开所述烧结过程在惰性气氛保护下进行,烧结温度为100℃~200℃,烧结时间为1~3h。惰性气氛可以避免烧结过程被氧化;烧结得到的除磷吸附剂有更高的机械强度。As a preferred solution, the sintering process disclosed in the present invention is carried out under the protection of an inert atmosphere, the sintering temperature is 100°C to 200°C, and the sintering time is 1 to 3 hours. The inert atmosphere can prevent oxidation during the sintering process; the dephosphorization adsorbent obtained by sintering has higher mechanical strength.
作为一种优选方案,本公开所述制坯后,烧结前,还包括风干,所述风干为放置于环境中自然风干,时间为8-12h。自然风干方便后续转移和收集,且减少能耗。As a preferred solution, after the blank making and before the sintering, the present disclosure further includes air drying, wherein the air drying is natural air drying in an environment for 8-12 hours. Natural air drying facilitates subsequent transfer and collection and reduces energy consumption.
作为一种优选方案,本公开所述风干后,烧结前,还包括干燥,所述干燥过程在烘箱中进行,干燥温度为100-110℃,干燥时间为30~60min。所述温度主要是使其中的游离水蒸发。As a preferred solution, the air-drying and sintering step of the present invention further includes drying, which is carried out in an oven at a temperature of 100-110° C. for 30-60 minutes. The temperature is mainly to evaporate the free water therein.
为了更好地理解和实施,下面结合附图详细说明本公开。For better understanding and implementation, the present disclosure is described in detail below with reference to the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法的流程图。FIG1 is a flow chart of a method for preparing a dephosphorizing agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite.
具体实施方式DETAILED DESCRIPTION
如图1所示,一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,包括以下步骤:As shown in FIG1 , a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite comprises the following steps:
对废旧电池回收过程得到的铁铝渣进行破碎研磨,得到细铁铝渣;The iron-aluminum slag obtained in the waste battery recycling process is crushed and ground to obtain fine iron-aluminum slag;
对所述细铁铝渣活化改性处理,得到改性铁铝渣;Activating and modifying the fine iron-aluminum slag to obtain modified iron-aluminum slag;
对天然软锰矿粉碎、酸浸、过滤后的得到MnO2固体和含Fe、Al溶液;The natural pyrolusite is crushed, acid-leached and filtered to obtain MnO2 solid and Fe and Al-containing solution;
对所述MnO2固体加入螯合剂、KMnO4溶液、稀硫酸溶液、水合肼,过滤后得到改性 MnO2固体;Add chelating agent, KMnO4 solution, dilute sulfuric acid solution and hydrazine hydrate to the MnO2 solid, and obtain modified MnO2 solid;
向所述含Fe、Al溶液中加入铁粉,使溶液中的铁离子均以二价铁的形式存在,得到含Fe(Ⅱ)、Al溶液;Adding iron powder to the Fe and Al-containing solution so that the iron ions in the solution are all in the form of divalent iron to obtain a Fe(II) and Al-containing solution;
将所述改性铁铝渣、所述改性MnO2固体加入所述含Fe(Ⅱ)、Al溶液中,混合后加入NaOH溶液调节pH,同时通入空气,使溶液中的铁铝离子沉淀,得到铁铝渣二氧化锰混合物;The modified iron-aluminum slag and the modified MnO2 solid are added to the Fe(II) and Al-containing solution, and after mixing, a NaOH solution is added to adjust the pH, and air is introduced at the same time to precipitate the iron and aluminum ions in the solution to obtain an iron-aluminum slag manganese dioxide mixture;
将所述铁铝渣二氧化锰混合物与木炭粉混合成浆料,将所述浆料加入模具中制坯,随后风干、干燥、烧结,得到除磷吸附剂。The iron-aluminum slag manganese dioxide mixture is mixed with charcoal powder to form slurry, the slurry is added into a mold to form a blank, and then air-dried, dried and sintered to obtain a dephosphorization adsorbent.
实施例1Example 1
本公开提供一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,包括以下步骤:The present invention provides a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
1、对锂离子电池回收过程,湿法浸出液沉淀过程得到的铁铝渣,干燥后破碎研磨,破碎研磨过程砂磨机的转速为200r/min,砂磨时间为30min,磨球与原料的体积比为3:1;筛分到60目的细铁铝渣产品。1. In the lithium-ion battery recycling process, the iron-aluminum slag obtained in the wet leaching liquid precipitation process is crushed and ground after drying. The speed of the sand mill in the crushing and grinding process is 200r/min, the sand grinding time is 30min, and the volume ratio of the grinding ball to the raw material is 3:1; the fine iron-aluminum slag product is screened to 60 mesh.
2、采用铝酸酯偶联剂对铁铝渣进行改性,赋予铁铝渣结构更多的活性位点和更强的重金属结合作用,同时在铝酸酯偶联剂对铁铝渣进行改性之前采用酸活化,去除铁铝渣中的有机物等杂质,疏通孔道,使铁铝渣的比表面积和表面活性得到提高。2. Use aluminate coupling agent to modify the ferroaluminum slag, giving the ferroaluminum slag structure more active sites and stronger heavy metal binding effect. At the same time, acid activation is used before the ferroaluminum slag is modified by the aluminate coupling agent to remove organic matter and other impurities in the ferroaluminum slag, dredge the pores, and improve the specific surface area and surface activity of the ferroaluminum slag.
3、软锰矿一般伴生有Al、Fe2O3等氧化物,可对软锰矿初步硫酸化处理,采用100g/L的硫酸溶液溶出Fe、Al。3. Pyrolusite is usually associated with oxides such as Al and Fe 2 O 3. Pyrolusite can be initially treated with sulfation, using 100 g/L sulfuric acid solution to dissolve Fe and Al.
4、对H2SO4处理软锰矿的溶液进行固液分离、60℃干燥120min后得到较为纯净的干燥MnO2固体。4. The solution of pyrolusite treated with H 2 SO 4 was subjected to solid-liquid separation and dried at 60°C for 120 min to obtain relatively pure dry MnO 2 solid.
5、柠檬酸是一种高效鳌合剂,它能形成络合物,在MnO2表面强烈吸附,添加0.5mol/L的柠檬酸溶液使其表面发生溶解,再结合0.1mol/L的KMnO4的氧化性共同改善表面性质,以提高其表面吸附能力。5. Citric acid is a highly efficient chelating agent that can form a complex and strongly adsorb on the surface of MnO2. Adding 0.5 mol/L citric acid solution dissolves its surface, and then combining it with the oxidizing property of 0.1 mol/L KMnO4 to improve the surface properties and enhance its surface adsorption capacity.
6、添加60g/L稀硫酸的浸溶作用和10g/L水合肼的还原溶解作用相协同,使自然状态下“固定”在天然锰矿孔道中的杂质成分溶出,使结晶完整的表面层更新而形成新生态的表面层,从而使天然锰界面吸附能力得到提高。6. The leaching effect of 60g/L dilute sulfuric acid and the reduction and dissolution effect of 10g/L hydrazine hydrate are added to cooperate with each other, so that the impurities "fixed" in the pores of natural manganese ore in the natural state are dissolved, and the crystalline surface layer is renewed to form a new ecological surface layer, thereby improving the interface adsorption capacity of natural manganese.
7、对于含铁铝溶液与铁铝渣、二氧化锰进行混合,混合后采用稀NaOH溶液调节pH至3.8进一步沉淀铁铝离子,生成FeOOH、AlOOH,附于铁铝渣及软锰矿表面,得到铁铝渣二氧化锰混合物。7. The iron-aluminum solution is mixed with iron-aluminum slag and manganese dioxide. After mixing, a dilute NaOH solution is used to adjust the pH to 3.8 to further precipitate iron and aluminum ions to generate FeOOH and AlOOH, which are attached to the surface of the iron-aluminum slag and pyrolusite to obtain an iron-aluminum slag manganese dioxide mixture.
8、将铁铝渣二氧化锰混合物与木炭粉按照质量比为2:1的量混合成浆料,加入模具中 进行制坯;成型为柱状材料。8. Mix the iron-aluminum slag manganese dioxide mixture with charcoal powder in a mass ratio of 2:1 into a slurry and add it into the mold. Forming into columnar material.
9、制坯后对材料进行自然风干,将柱状材料放于环境中自然风干;自然风干时间为8h。自然风干后便于转移和收集。9. After the blank is made, the material is naturally air-dried. The columnar material is placed in the environment to air-dry naturally. The natural air-drying time is 8 hours. After natural air-drying, it is easy to transfer and collect.
10、将风干后的柱状材料放入烘箱中,于100℃下干燥30min;100℃这个温度主要是使游离水蒸发掉。10. Place the air-dried columnar material in an oven and dry it at 100°C for 30 minutes; the temperature of 100°C is mainly to evaporate free water.
11、烧结:干燥完成后放入管式炉中,在N2保护下以100℃煅烧1h;高温灼烧使其具备良好的机械强度,有利于实现再生回用。11. Sintering: After drying, put it into a tubular furnace and calcine it at 100°C for 1 hour under N2 protection; high temperature calcination gives it good mechanical strength, which is conducive to regeneration and reuse.
实施例2Example 2
本公开提供一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,包括以下步骤:The present invention provides a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
1、对锂离子电池回收过程,湿法浸出液沉淀过程得到的铁铝渣,干燥后破碎研磨,破碎研磨过程砂磨机的转速为250r/min,砂磨时间为45min,磨球与原料的体积比为4:1;筛分到70目的细铁铝渣产品。1. In the lithium-ion battery recycling process, the iron-aluminum slag obtained in the wet leaching liquid precipitation process is crushed and ground after drying. The speed of the sand mill during the crushing and grinding process is 250r/min, the sand grinding time is 45min, and the volume ratio of the grinding ball to the raw material is 4:1; the fine iron-aluminum slag product is screened to 70 mesh.
2、采用铝酸酯偶联剂对铁铝渣进行改性,赋予铁铝渣结构更多的活性位点和更强的重金属结合作用,同时在铝酸酯偶联剂对铁铝渣进行改性之前采用酸活化,去除铁铝渣中的有机物等杂质,疏通孔道,使铁铝渣的比表面积和表面活性得到提高。2. Use aluminate coupling agent to modify the ferroaluminum slag, giving the ferroaluminum slag structure more active sites and stronger heavy metal binding effect. At the same time, acid activation is used before the ferroaluminum slag is modified by the aluminate coupling agent to remove organic matter and other impurities in the ferroaluminum slag, dredge the pores, and improve the specific surface area and surface activity of the ferroaluminum slag.
3、软锰矿一般伴生有Al、Fe2O3等氧化物,可对软锰矿初步硫酸化处理,采用200g/L的硫酸溶液溶出Fe、Al。3. Pyrolusite is usually associated with oxides such as Al and Fe 2 O 3. Pyrolusite can be initially treated with sulfation, using 200 g/L sulfuric acid solution to dissolve Fe and Al.
4、对H2SO4处理软锰矿的溶液进行固液分离、70℃干燥180min后得到较为纯净的干燥MnO2固体。4. The solution of pyrolusite treated with H 2 SO 4 was subjected to solid-liquid separation and dried at 70°C for 180 min to obtain relatively pure dry MnO 2 solid.
5、草酸是一种高效鳌合剂,它能形成络合物,在MnO2表面强烈吸附,添加0.7mol/L的草酸溶液使其表面发生溶解,再结合0.2mol/L的KMnO4的氧化性共同改善表面性质,以提高其表面吸附能力。5. Oxalic acid is a highly efficient chelating agent that can form a complex and strongly adsorb on the surface of MnO2 . Adding 0.7 mol/L oxalic acid solution dissolves its surface, and then combining it with the oxidizing property of 0.2 mol/L KMnO4 to improve the surface properties and enhance its surface adsorption capacity.
6、添加70g/L稀硫酸的浸溶作用和15g/L水合肼的还原溶解作用相协同,使自然状态下“固定”在天然锰矿孔道中的杂质成分溶出,使结晶完整的表面层更新而形成新生态的表面层,从而使天然锰界面吸附能力得到提高。6. The leaching effect of 70g/L dilute sulfuric acid and the reduction and dissolution effect of 15g/L hydrazine hydrate are added to cooperate with each other, so that the impurities "fixed" in the pores of natural manganese ore in the natural state are dissolved, and the crystalline surface layer with integrity is renewed to form a new ecological surface layer, thereby improving the interface adsorption capacity of natural manganese.
7、对于含铁铝溶液与铁铝渣、二氧化锰进行混合,混合后采用稀NaOH溶液调节pH至4.0进一步沉淀铁铝离子,生成FeOOH、AlOOH,附于铁铝渣及软锰矿表面,得到铁铝渣二氧化锰混合物。7. The iron-aluminum solution is mixed with iron-aluminum slag and manganese dioxide. After mixing, a dilute NaOH solution is used to adjust the pH to 4.0 to further precipitate iron and aluminum ions to generate FeOOH and AlOOH, which are attached to the surface of the iron-aluminum slag and pyrolusite to obtain an iron-aluminum slag manganese dioxide mixture.
8、将铁铝渣二氧化锰混合物与木炭粉按照质量比为2.5:1的量混合成浆料,加入模具中进行制坯;成型为柱状材料。 8. Mix the iron-aluminum slag manganese dioxide mixture and charcoal powder in a mass ratio of 2.5:1 to form a slurry, add it into a mold for blanking, and shape it into a columnar material.
9、制坯后对材料进行自然风干,将柱状材料放于环境中自然风干;自然风干时间为10h。自然风干后便于转移和收集。9. After the blank is made, the material is naturally air-dried. The columnar material is placed in the environment to air-dry naturally. The natural air-drying time is 10 hours. After natural air-drying, it is easy to transfer and collect.
10、将风干后的柱状材料放入烘箱中,于105℃下干燥45min;105℃这个温度主要是使游离水蒸发掉。10. Place the air-dried columnar material in an oven and dry it at 105°C for 45 minutes; the temperature of 105°C is mainly to evaporate free water.
11、烧结:干燥完成后放入管式炉中,在N2保护下以150℃煅烧2h;高温灼烧使其具备良好的机械强度,有利于实现再生回用。11. Sintering: After drying, put it into a tubular furnace and calcine it at 150℃ for 2h under N2 protection; high temperature calcination gives it good mechanical strength, which is conducive to regeneration and reuse.
实施例3Example 3
本公开提供一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,包括以下步骤:The present invention provides a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
1、对锂离子电池回收过程,湿法浸出液沉淀过程得到的铁铝渣,干燥后破碎研磨,破碎研磨过程砂磨机的转速为300r/min,砂磨时间为60min,磨球与原料的体积比为5:1;筛分到60~80目的细铁铝渣产品。1. In the lithium-ion battery recycling process, the iron-aluminum slag obtained in the wet leaching liquid precipitation process is crushed and ground after drying. The speed of the sand mill in the crushing and grinding process is 300r/min, the sand grinding time is 60min, and the volume ratio of the grinding ball to the raw material is 5:1; the fine iron-aluminum slag product is screened to 60-80 mesh.
2、采用铝酸酯偶联剂对铁铝渣进行改性,赋予铁铝渣结构更多的活性位点和更强的重金属结合作用,同时在铝酸酯偶联剂对铁铝渣进行改性之前采用酸活化,去除铁铝渣中的有机物等杂质,疏通孔道,使铁铝渣的比表面积和表面活性得到提高。2. Use aluminate coupling agent to modify the ferroaluminum slag, giving the ferroaluminum slag structure more active sites and stronger heavy metal binding effect. At the same time, acid activation is used before the ferroaluminum slag is modified by the aluminate coupling agent to remove organic matter and other impurities in the ferroaluminum slag, dredge the pores, and improve the specific surface area and surface activity of the ferroaluminum slag.
3、软锰矿一般伴生有Al、Fe2O3等氧化物,可对软锰矿初步硫酸化处理,采用300g/L的硫酸溶液溶出Fe、Al。3. Pyrolusite is usually associated with oxides such as Al and Fe 2 O 3. Pyrolusite can be initially treated with sulfation, using 300 g/L sulfuric acid solution to dissolve Fe and Al.
4、对H2SO4处理软锰矿的溶液进行固液分离、80℃干燥240min后得到较为纯净的干燥MnO2固体。4. The solution of pyrolusite treated with H 2 SO 4 was subjected to solid-liquid separation and dried at 80°C for 240 min to obtain relatively pure dry MnO 2 solid.
5、水杨酸是一种高效鳌合剂,它能形成络合物,在MnO2表面强烈吸附,添加1mol/L的水杨酸溶液使其表面发生溶解,再结合0.3mol/L的KMnO4的氧化性共同改善表面性质,以提高其表面吸附能力。5. Salicylic acid is a highly efficient chelating agent that can form a complex and strongly adsorb on the surface of MnO2. Adding 1 mol/L salicylic acid solution dissolves its surface, and then combining it with the oxidizing property of 0.3 mol/L KMnO4 to improve the surface properties and enhance its surface adsorption capacity.
6、添加80g/L稀硫酸的浸溶作用和20g/L水合肼的还原溶解作用相协同,使自然状态下“固定”在天然锰矿孔道中的杂质成分溶出,使结晶完整的表面层更新而形成新生态的表面层,从而使天然锰界面吸附能力得到提高。6. The leaching effect of 80g/L dilute sulfuric acid and the reduction and dissolution effect of 20g/L hydrazine hydrate are added to cooperate with each other, so that the impurities "fixed" in the pores of natural manganese ore in the natural state are dissolved, and the crystalline surface layer with integrity is renewed to form a new ecological surface layer, thereby improving the adsorption capacity of natural manganese interface.
7、对于含铁铝溶液与铁铝渣、二氧化锰进行混合,混合后采用稀NaOH溶液调节pH至4.5进一步沉淀铁铝离子,生成FeOOH、AlOOH,附于铁铝渣及软锰矿表面,得到铁铝渣二氧化锰混合物。7. The iron-aluminum solution is mixed with iron-aluminum slag and manganese dioxide. After mixing, a dilute NaOH solution is used to adjust the pH to 4.5 to further precipitate iron and aluminum ions to generate FeOOH and AlOOH, which are attached to the surface of the iron-aluminum slag and pyrolusite to obtain an iron-aluminum slag manganese dioxide mixture.
8、将铁铝渣二氧化锰混合物与木炭粉按照质量比为3:1的量混合成浆料,加入模具中进行制坯;成型为柱状材料。8. Mix the iron-aluminum slag manganese dioxide mixture and charcoal powder in a mass ratio of 3:1 to form a slurry, add it into a mold for blanking, and shape it into a columnar material.
9、制坯后对材料进行自然风干,将柱状材料放于环境中自然风干;自然风干时间为12h。 自然风干后便于转移和收集。9. After blanking, the material is naturally air-dried. The columnar material is placed in the environment to dry naturally. The natural drying time is 12 hours. After natural air drying, it is easy to transfer and collect.
10、将风干后的柱状材料放入烘箱中,于110℃下干燥60min;110℃这个温度主要是使游离水蒸发掉。10. Place the air-dried columnar material into an oven and dry it at 110°C for 60 minutes. The temperature of 110°C is mainly to evaporate free water.
11、烧结:干燥完成后放入管式炉中,在N2保护下以200℃煅烧3h;高温灼烧使其具备良好的机械强度,有利于实现再生回用。11. Sintering: After drying, put it into a tubular furnace and calcine it at 200℃ for 3h under N2 protection; high temperature calcination gives it good mechanical strength, which is conducive to regeneration and reuse.
实施例4Example 4
本公开提供一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,包括以下步骤:The present invention provides a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
1、对锂离子电池回收过程,湿法浸出液沉淀过程得到的铁铝渣,干燥后破碎研磨,破碎研磨过程砂磨机的转速为200r/min,砂磨时间为30min,磨球与原料的体积比为3:1;筛分到60~80目的细铁铝渣产品。1. In the lithium-ion battery recycling process, the iron-aluminum slag obtained in the wet leaching liquid precipitation process is crushed and ground after drying. The speed of the sand mill during the crushing and grinding process is 200r/min, the sand grinding time is 30min, and the volume ratio of the grinding ball to the raw material is 3:1; the fine iron-aluminum slag product is screened to 60-80 mesh.
2、采用铝酸酯偶联剂对铁铝渣进行改性,赋予铁铝渣结构更多的活性位点和更强的重金属结合作用,同时在铝酸酯偶联剂对铁铝渣进行改性之前采用酸活化,去除铁铝渣中的有机物等杂质,疏通孔道,使铁铝渣的比表面积和表面活性得到提高。2. Use aluminate coupling agent to modify the ferroaluminum slag, giving the ferroaluminum slag structure more active sites and stronger heavy metal binding effect. At the same time, acid activation is used before the ferroaluminum slag is modified by the aluminate coupling agent to remove organic matter and other impurities in the ferroaluminum slag, dredge the pores, and improve the specific surface area and surface activity of the ferroaluminum slag.
3、软锰矿一般伴生有Al、Fe2O3等氧化物,可对软锰矿初步硫酸化处理,采用100g/L的硫酸溶液溶出Fe、Al。3. Pyrolusite is usually associated with oxides such as Al and Fe 2 O 3. Pyrolusite can be initially treated with sulfation, using 100 g/L sulfuric acid solution to dissolve Fe and Al.
4、对H2SO4处理软锰矿的溶液进行固液分离、60℃干燥120min后得到较为纯净的干燥MnO2固体。4. The solution of pyrolusite treated with H 2 SO 4 was subjected to solid-liquid separation and dried at 60°C for 120 min to obtain relatively pure dry MnO 2 solid.
5、柠檬酸、酒石酸是高效鳌合剂,它能形成络合物,在MnO2表面强烈吸附,添加1mol/L的柠檬酸和酒石酸混合溶液使其表面发生溶解,再结合0.1mol/L的KMnO4的氧化性共同改善表面性质,以提高其表面吸附能力。5. Citric acid and tartaric acid are highly efficient chelating agents, which can form complexes and strongly adsorb on the surface of MnO2 . Adding a 1 mol/L mixed solution of citric acid and tartaric acid dissolves its surface, and then combining it with the oxidizing property of 0.1 mol/L KMnO4 to improve the surface properties and enhance its surface adsorption capacity.
6、添加60g/L稀硫酸的浸溶作用和10g/L水合肼的还原溶解作用相协同,使自然状态下“固定”在天然锰矿孔道中的杂质成分溶出,使结晶完整的表面层更新而形成新生态的表面层,从而使天然锰界面吸附能力得到提高。6. The leaching effect of 60g/L dilute sulfuric acid and the reduction and dissolution effect of 10g/L hydrazine hydrate are added to cooperate with each other, so that the impurities "fixed" in the pores of natural manganese ore in the natural state are dissolved, and the crystalline surface layer is renewed to form a new ecological surface layer, thereby improving the interface adsorption capacity of natural manganese.
7、对于含铁铝溶液与铁铝渣、二氧化锰进行混合,混合后采用稀NaOH溶液调节pH至3.8~4.2进一步沉淀铁铝离子,生成FeOOH、AlOOH,附于铁铝渣及软锰矿表面,得到铁铝渣二氧化锰混合物。7. The iron-aluminum solution is mixed with iron-aluminum slag and manganese dioxide. After mixing, a dilute NaOH solution is used to adjust the pH to 3.8-4.2 to further precipitate iron and aluminum ions to generate FeOOH and AlOOH, which are attached to the surface of the iron-aluminum slag and pyrolusite to obtain an iron-aluminum slag manganese dioxide mixture.
8、将铁铝渣二氧化锰混合物与木炭粉按照质量比为2:1的量混合成浆料,加入模具中进行制坯;成型为柱状材料。8. Mix the iron-aluminum slag manganese dioxide mixture and charcoal powder in a mass ratio of 2:1 to form a slurry, add it into a mold for blanking, and shape it into a columnar material.
9、制坯后对材料进行自然风干,将柱状材料放于环境中自然风干;自然风干时间为8h。自然风干后便于转移和收集。 9. After the blank is made, the material is naturally air-dried. The columnar material is placed in the environment to air-dry naturally. The natural air-drying time is 8 hours. After natural air-drying, it is easy to transfer and collect.
10、将风干后的柱状材料放入烘箱中,于100℃下干燥30min;100℃这个温度主要是使游离水蒸发掉。10. Place the air-dried columnar material in an oven and dry it at 100°C for 30 minutes; the temperature of 100°C is mainly to evaporate free water.
11、烧结:干燥完成后放入管式炉中,在N2保护下以100℃煅烧1h;高温灼烧使其具备良好的机械强度,有利于实现再生回用。 11. Sintering: After drying, put it into a tubular furnace and calcine it at 100°C for 1 hour under N2 protection; high temperature calcination gives it good mechanical strength, which is conducive to regeneration and reuse.

Claims (12)

  1. 一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,包括以下步骤:A method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite, comprising the following steps:
    研磨破碎废旧电池回收过程得到的铁铝渣,得到细铁铝渣;Grind and crush the iron-aluminum slag obtained in the process of recycling used batteries to obtain fine iron-aluminum slag;
    活化改性处理所述细铁铝渣,得到改性铁铝渣;Activating and modifying the fine iron-aluminum slag to obtain modified iron-aluminum slag;
    粉碎酸浸软锰矿,过滤后得到MnO2固体;Crushing acid-leached manganese ore and filtering to obtain MnO2 solid;
    对所述MnO2固体加入螯合剂、KMnO4溶液、稀硫酸溶液、水合肼,过滤后得到改性MnO2固体;Adding a chelating agent, a KMnO4 solution, a dilute sulfuric acid solution, and hydrazine hydrate to the MnO2 solid, and filtering to obtain a modified MnO2 solid;
    将所述改性铁铝渣、改性MnO2固体混合后得到铁铝渣二氧化锰混合物,随后制坯、烧结得到除磷吸附剂。The modified iron-aluminum slag and modified MnO2 solid are mixed to obtain an iron-aluminum slag manganese dioxide mixture, which is then molded and sintered to obtain a dephosphorization adsorbent.
  2. 根据权利要求1所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,还包括以下步骤:The method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite according to claim 1, characterized in that it also includes the following steps:
    所述粉碎酸浸软锰矿,过滤后还得到含Fe、Al溶液;The crushed acid-leached manganese ore is filtered to obtain a solution containing Fe and Al;
    向所述含Fe、Al溶液中加入铁粉,得到含Fe(Ⅱ)、Al溶液;Adding iron powder to the Fe and Al-containing solution to obtain a Fe(II) and Al-containing solution;
    将所述改性铁铝渣、改性MnO2固体混合时还加入含Fe(Ⅱ)、Al溶液,混合后加入NaOH溶液调节pH,同时通入空气,过滤后得到滤渣,随后制坯。When the modified iron-aluminum slag and modified MnO2 solid are mixed, a solution containing Fe(II) and Al is added, and after mixing, a NaOH solution is added to adjust the pH, and air is introduced at the same time. After filtering, a filter residue is obtained, and then a blank is made.
  3. 根据权利要求2所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,所述制坯需要添加木炭粉,将所述滤渣与所述木炭粉按照质量比为2~3:1混合成浆料,将所述浆料加入模具中,得到成型材料。According to claim 2, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite is characterized in that charcoal powder needs to be added during the blank making, the filter residue and the charcoal powder are mixed into a slurry in a mass ratio of 2 to 3:1, and the slurry is added to a mold to obtain a molding material.
  4. 根据权利要求2所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,所述pH的调节范围是3.8-4.5。According to claim 2, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recovered from waste batteries with pyrolusite is characterized in that the pH adjustment range is 3.8-4.5.
  5. 根据权利要求3所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,所述木炭粉包括活性炭。According to claim 3, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite is characterized in that the charcoal powder includes activated carbon.
  6. 根据权利要求1所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,使用酸对所述细铁铝渣活化处理,使用铝酸酯偶联剂对所述细铁铝渣改性处理。According to claim 1, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite is characterized in that the fine iron-aluminum slag is activated with an acid and the fine iron-aluminum slag is modified with an aluminate coupling agent.
  7. 根据权利要求1所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,所述螯合剂为柠檬酸、草酸、水杨酸、酒石酸中一种或几种,浓度为0.5~1mol/L;所述KMnO4溶液浓度为0.1~0.3mol/L;所述稀硫酸溶液浓度为60~80g/L;所述水合肼浓度为10~20g/L。According to claim 1, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite, characterized in that the chelating agent is one or more of citric acid, oxalic acid, salicylic acid, and tartaric acid, with a concentration of 0.5 to 1 mol/L; the concentration of the KMnO4 solution is 0.1 to 0.3 mol/L; the concentration of the dilute sulfuric acid solution is 60 to 80 g/L; and the concentration of the hydrazine hydrate is 10 to 20 g/L.
  8. 根据权利要求1所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特 征在于,所述酸浸的溶液是100-300g/L的硫酸溶液;所述过滤后得到的MnO2固体需要在60~80℃下干燥120~240min。According to claim 1, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite, wherein The characteristics are that the acid leaching solution is a 100-300 g/L sulfuric acid solution; the MnO2 solid obtained after the filtration needs to be dried at 60-80°C for 120-240 min.
  9. 根据权利要求1所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,所述研磨破碎使用砂磨机,研磨破碎时砂磨机的转速为200~300r/min,砂磨时间为30~60min,磨球与原料的体积比为3~5:1;所述细铁铝渣粒径为60~80目。According to claim 1, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite is characterized in that a sand mill is used for grinding and crushing, the speed of the sand mill during grinding and crushing is 200-300 r/min, the sand milling time is 30-60 min, and the volume ratio of grinding balls to raw materials is 3-5:1; the particle size of the fine iron-aluminum slag is 60-80 mesh.
  10. 根据权利要求1所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,所述烧结过程在惰性气氛保护下进行,烧结温度为100℃~200℃,烧结时间为1~3h。According to claim 1, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite is characterized in that the sintering process is carried out under the protection of an inert atmosphere, the sintering temperature is 100°C to 200°C, and the sintering time is 1 to 3 hours.
  11. 根据权利要求1所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,所述制坯后,烧结前,还包括风干,所述风干为放置于环境中自然风干,时间为8-12h。According to claim 1, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite is characterized in that after the billet making and before sintering, it also includes air drying, and the air drying is placed in the environment for natural air drying for 8-12 hours.
  12. 根据权利要求11所述一种废电池回收铁铝渣与软锰矿混合制备除磷剂的方法,其特征在于,所述风干后,烧结前,还包括干燥,所述干燥过程在烘箱中进行,干燥温度为100-110℃,干燥时间为30~60min。 According to claim 11, a method for preparing a dephosphorization agent by mixing iron-aluminum slag recycled from waste batteries with pyrolusite is characterized in that after the air-drying and before the sintering, it also includes drying, and the drying process is carried out in an oven, the drying temperature is 100-110°C, and the drying time is 30 to 60 minutes.
PCT/CN2023/132364 2023-11-17 2023-11-17 Method for preparing phosphorus removal agent by mixing iron-aluminum slag recycled from waste batteries and pyrolusite WO2024179048A1 (en)

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GB615980A (en) * 1944-08-18 1949-01-14 Sukhamoy Chatterjee Improvements in and relating to the preparation of manganese dioxide
CN103357372A (en) * 2012-03-30 2013-10-23 中国科学院生态环境研究中心 Iron-aluminum-manganese composite metal oxide adsorbent for removing phosphate from water and preparation method thereof
CN108499514A (en) * 2018-04-10 2018-09-07 中国科学院南京地理与湖泊研究所 A kind of phosphorus adsorbent and preparation method thereof based on water supply plant iron aluminium mud
CN110575812A (en) * 2019-09-25 2019-12-17 西南石油大学 A kind of environment-friendly adsorption material and preparation method of pottery clay/pyrolulurite for efficient phosphorus removal
CN114950361A (en) * 2022-04-29 2022-08-30 上海交通大学 Method for preparing composite adsorbent by waste lithium batteries
CN116103502A (en) * 2023-01-31 2023-05-12 广东邦普循环科技有限公司 Method for recycling iron-aluminum slag

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB615980A (en) * 1944-08-18 1949-01-14 Sukhamoy Chatterjee Improvements in and relating to the preparation of manganese dioxide
CN103357372A (en) * 2012-03-30 2013-10-23 中国科学院生态环境研究中心 Iron-aluminum-manganese composite metal oxide adsorbent for removing phosphate from water and preparation method thereof
CN108499514A (en) * 2018-04-10 2018-09-07 中国科学院南京地理与湖泊研究所 A kind of phosphorus adsorbent and preparation method thereof based on water supply plant iron aluminium mud
CN110575812A (en) * 2019-09-25 2019-12-17 西南石油大学 A kind of environment-friendly adsorption material and preparation method of pottery clay/pyrolulurite for efficient phosphorus removal
CN114950361A (en) * 2022-04-29 2022-08-30 上海交通大学 Method for preparing composite adsorbent by waste lithium batteries
CN116103502A (en) * 2023-01-31 2023-05-12 广东邦普循环科技有限公司 Method for recycling iron-aluminum slag

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