WO2024176553A1 - Plating apparatus - Google Patents
Plating apparatus Download PDFInfo
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- WO2024176553A1 WO2024176553A1 PCT/JP2023/042347 JP2023042347W WO2024176553A1 WO 2024176553 A1 WO2024176553 A1 WO 2024176553A1 JP 2023042347 W JP2023042347 W JP 2023042347W WO 2024176553 A1 WO2024176553 A1 WO 2024176553A1
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- WIPO (PCT)
- Prior art keywords
- substrate
- plating
- opening
- chuck
- cover
- Prior art date
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- 230000007246 mechanism Effects 0.000 claims abstract description 201
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
- C25D17/08—Supporting racks, i.e. not for suspending
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/04—Removal of gases or vapours ; Gas or pressure control
Definitions
- This invention relates to a plating device that plates at least one main surface of a substrate, such as a printed wiring board or a glass substrate.
- the peripheral edge of the substrate is gripped by a ring-shaped substrate holder that is provided with a cathode electrode and has an opening in the center.
- the substrate holder is then suspended and immersed in a treatment tank that stores plating solution, thereby treating the substrate with the plating solution.
- This invention was developed in consideration of the above problems, and aims to provide a technology that can form a high-quality plating film while suppressing the deterioration of parts due to a corrosive atmosphere and thereby reducing manufacturing costs.
- One aspect of the present invention is a plating device for immersing a substrate in a plating solution, comprising a holding part that contacts the substrate to hold the substrate in the plating solution, a switching mechanism that displaces the holding part to switch between a state in which the substrate is held in the plating solution and a state in which the substrate is not held in the plating solution, a cover part that covers the periphery of the switching mechanism with the holding part protruding from an opening provided in the bottom, an exhaust flow path that is connected to the internal space of the cover part and that exhausts the internal space, and a gas ejection part that ejects gas from the periphery of the opening toward the center of the opening.
- a switching mechanism switches between a state in which the substrate is held in the plating solution and other states.
- the switching mechanism which necessarily has a movable part for this purpose, is housed in the cover section. This prevents the switching mechanism from being exposed to the corrosive atmosphere generated by the plating solution. Therefore, there is no need to use a sealed type switching mechanism. Meanwhile, to prevent dust from being generated from the movable part, the internal space of the cover section is evacuated, preventing fine powder from leaking out of the cover member and falling onto the plating solution, substrate, etc.
- the gas outlet outlet ejects gas from the periphery of the opening towards the centre. This creates an air curtain effect, making it possible to more effectively prevent the outside atmosphere from flowing into the internal space of the cover member.
- the switching mechanism that controls the operation of the holding part that holds the substrate is housed in the internal space of the cover part, and the internal space is vented and an air curtain is formed at the opening. This makes it possible to protect the moving parts from the external corrosive atmosphere while preventing fine powder and the like generated from the moving parts from falling into the plating solution or substrate, thereby reducing the deterioration of plating quality.
- FIG. 1 is a diagram showing a schematic configuration of a plating apparatus according to a first embodiment of the present invention
- 1 is a diagram showing a schematic configuration of a plating apparatus according to a first embodiment of the present invention
- FIG. 2 is a block diagram showing the electrical configuration of the plating apparatus.
- FIG. 2 is a diagram showing a schematic configuration of a chuck mechanism.
- FIG. 2 is a diagram showing a schematic configuration of a chuck mechanism.
- FIG. 4 is a diagram showing a schematic side view of a main part of a chuck mechanism.
- FIG. 4 is a diagram showing a schematic side view of a main part of a chuck mechanism.
- 1 is a flowchart showing a plating process.
- FIG. 2 is a diagram illustrating the movement of each part during processing.
- FIG. 2 is a diagram illustrating the movement of each part during processing.
- FIG. 2 is a diagram illustrating the movement of each part during processing.
- FIG. 2 is a diagram illustrating the movement of each part during processing.
- FIG. 2 is a diagram illustrating the movement of each part during processing.
- 1A to 1C are three orthographic views showing the structure of the cover.
- 11A and 11B are diagrams illustrating airflow control in the cover.
- FIG. 4 is a diagram illustrating a joint mechanism in the exhaust system.
- FIG. 4 is a diagram illustrating a joint mechanism in the air supply system.
- FIG. 1 is a diagram showing a schematic configuration of a plating apparatus according to a second embodiment of the present invention.
- FIG. 1A and 1B are diagrams showing the schematic configuration of a plating apparatus according to a first embodiment of the present invention.
- FIG. 2 is a block diagram showing the electrical configuration of the plating apparatus.
- the plating apparatus 1 is an apparatus for forming a metal (e.g., gold) film by electrolytic plating on at least one main surface of various substrates S, such as semiconductor substrates, printed wiring substrates, and glass substrates (hereinafter simply referred to as "substrates").
- substrates S such as semiconductor substrates, printed wiring substrates, and glass substrates (hereinafter simply referred to as "substrates").
- substrates S such as semiconductor substrates, printed wiring substrates, and glass substrates
- FIG. 1A an XYZ Cartesian coordinate system is defined as shown in FIG. 1A.
- FIG. 1A is a diagram showing a side view of the plating apparatus 1, and the direction that is horizontal and perpendicular to the paper surface of FIG.
- FIG. 1A is the X direction, and the direction that is horizontal and perpendicular to the X direction and parallel to the paper surface of FIG. 1A is the Y direction.
- the vertical direction is the Z direction.
- the dashed arrows attached near each member indicate the movement direction of the member.
- the plating apparatus 1 has a structure in which each part described below is assembled to a housing 10 formed by combining multiple frame members. Note that in FIG. 1A and the following figures, the description of some components may be omitted as appropriate to avoid cluttering the drawings. Specifically, components that contribute relatively little to the establishment of the invention and whose structure is such that appropriate publicly known technology can be applied and no special explanation is considered to be required may be omitted from the illustration. For example, a holding mechanism for holding parts, a cover for covering the parts, and a mechanism for attaching them to the housing 10 fall into this category.
- the plating device 1 is provided with a transport section 2 that transports the substrate S along the Y direction.
- the transport section 2 includes a plurality of transport rollers 21 arranged along the Y direction.
- the transport rollers 21 are supported by a support mechanism (not shown) so that they can rotate freely about the X direction as their axial direction.
- a rotary motor 23 is coupled to the rotation shaft of the transport roller 21.
- the transport drive section 22 rotates the rotary motor 23 in response to a control command from the control section 9 (described later), so that the transport section 2 transports the substrate S in the Y direction in a horizontal position.
- the rectangular substrate S is transported with one of the four sides at the front.
- the transport direction of the substrate S is represented by the symbol Dt.
- the substrate S is transported in a straight line in the Y direction while maintaining a horizontal position. Therefore, the transport direction Dt is equal to the Y direction.
- some of the transport rollers 21 may be driven rollers to which no drive source is connected.
- the plating apparatus 1 further includes an entrance section 3, a plating processing section 4, a rinsing processing section 5, an unloading section 6, a power supply section 7, and a control section 9.
- the entrance section 3, the plating processing section 4, the rinsing processing section 5, and the unloading section 6 are arranged in this order along the transport direction Dt (Y direction) of the substrate by the transport section 2. That is, in this plating apparatus 1, the substrate S is subjected to the necessary processing in each of the above-mentioned processing sections while being transported in the Y direction by the transport section 2.
- the loading section 3 receives and temporarily holds the unprocessed substrate S transported from the outside, and supplies the substrate S to the plating processing section 4 at the required timing.
- the plating processing section 4 is the processing main body that carries out the plating method according to the present invention, and performs plating processing by immersing the substrate S in a plating solution. The configuration of the plating processing section 4 will be described in detail later.
- the rinsing treatment section 5 comprises a rinsing tank 51, a tray 52, and a rinsing liquid supply/discharge section 59.
- the rinsing tank 51 has an internal space of a necessary and sufficient size to accommodate the substrate S, and nozzles (not shown) are disposed in the internal space for spraying rinsing liquid toward the upper and lower surfaces of the substrate S.
- An opening is provided on the Y-direction side surface of the rinsing tank 51 at a portion that overlaps with the transport path P.
- Shutters 51a and 51b are provided for the opening so as to be able to be opened and closed freely.
- the tray 52 is disposed below the rinse tank 51 and receives the rinse liquid spilled from the rinse tank 51.
- the rinse liquid supply/discharge unit 59 supplies rinse liquid to the nozzles in the rinse tank 51 as necessary, and also discharges rinse liquid from the rinse tank 51.
- the rinse processing unit 5 performs a rinse process on the substrate S immersed in the plating liquid in the plating processing unit 4. Water, for example, is used as the rinse liquid.
- the discharge unit 6 temporarily holds the substrate S sent out from the rinse processing unit 5 after the rinse process until it is removed to a post-processing step by an external transport device.
- the power supply unit 7 supplies the necessary power to each part of the apparatus.
- the control unit 9 controls each part of the apparatus configured as described above, and causes the plating apparatus 1 to perform predetermined processing.
- the hardware configuration of the control unit 9 may be the same as that of a general computer device, for example.
- the control unit 9 may include a CPU (Central Processing Unit) 91, memory 92, storage 93, input unit 94, display unit 95, interface unit 96, etc.
- CPU Central Processing Unit
- Memory 92 temporarily stores various data generated during processing.
- Storage 93 stores various data and control programs 931 on a long-term basis.
- Input unit 94 and display unit 95 perform user interface functions.
- Interface unit 96 handles communication with external devices, etc.
- the CPU 91 reads and executes a control program 931 pre-stored in the storage 93, and based on this, controls each part of the device to perform a predetermined operation, thereby realizing various operations described below.
- the CPU 91 realizes in software functional blocks such as a transport control unit 911 that controls the operation of the transport unit 2, a chuck control unit 912 that controls the operation of the chuck unit 40 described below, a supply and discharge control unit 913 that controls the supply sources of various fluids and manages their supply and discharge, and a flow control unit 914 that controls valves on the piping to adjust the flow rate of the circulating fluid.
- these functional blocks may be configured as dedicated hardware, for example.
- FIG. 1B is a front view showing the schematic configuration of the plating processing section.
- the plating processing section 4 includes a plating tank 41, vats 42 and 44, a chuck section 40, a cleaning mechanism 48, and a plating liquid supply/discharge section 49.
- the plating tank 41 is capable of storing plating liquid in an internal space having a size sufficient to accommodate the substrate S.
- the vat 42 is disposed below the plating tank 41 and receives spilled plating liquid.
- the chuck section 40 is disposed above the plating tank 41 and holds the substrate S to be plated.
- the vat 44 is disposed adjacent to the vat 42 below the plating tank 41 on the (-Y) side.
- the cleaning mechanism 48 cleans the chuck section 40 with an appropriate cleaning liquid (e.g., water).
- the cleaning mechanism 48 includes a cleaning nozzle 481 provided in the vat 44 and a cleaning liquid supply/discharge section 482 that supplies cleaning liquid to the cleaning nozzle 481.
- the plating solution supply/discharge unit 49 supplies plating solution to the plating tank 41 and discharges plating solution from the plating tank 41 in response to control commands from the supply/discharge control unit 913 of the control unit 9.
- openings are provided on the (-Y) side and (+Y) side of plating tank 41 at portions that overlap with transport path P.
- Shutters 41a, 41b that can be opened and closed are provided at these openings.
- substrate S transported along transport path P by transport unit 2 can pass through the openings provided on the sides of plating tank 41. This makes it possible to transport unprocessed substrates S into plating tank 41 and to transport processed substrates S out of plating tank 41.
- the opening on the side of the plating tank 41 is closed.
- the transport path P for the substrate S is blocked, but the plating solution can be stored inside the plating tank 41 beyond the height of the opening.
- the shutter 41a is closed and the internal space of the plating tank 41 is filled with plating solution L, so that the substrate S is immersed in the plating solution L and plated.
- the shutters 41a, 41b and a drain port (not shown) on the plating tank 41 are opened to drain the plating solution, and the substrate S after plating is transported to the rinsing section 5.
- the shutters 41a, 41b may be opened and closed independently of each other, or may be opened and closed integrally.
- An anode electrode 45 is disposed above the transport path P in the plating tank 41.
- the anode electrode 45 is electrically connected to the power supply unit 7.
- a sufficient amount of plating liquid L is stored in the plating tank 41 so that the anode electrode 45 comes into contact with the liquid.
- a cathode electrode is provided on the chuck mechanism that holds the substrate S in the plating tank 41.
- a DC voltage is applied between these electrodes from the power supply unit 7, forming a coating on the surface of the substrate S by electrolytic plating.
- each chuck part 40 has at least one chuck mechanism 400, a support frame 430 that supports the chuck mechanism 400, and a movement mechanism 43 that moves the support frame 430 in the Y direction.
- the support frame 430 is supported so as to be freely movable in the Y direction by a moving mechanism 43 attached to the upper frame 11, one of the frame members constituting the housing 10. More specifically, the moving mechanism 43 includes a guide rail 431 fixed to the upper frame 11 above the plating processing section 4 and extending in the Y direction, a slider 432 engaged with the guide rail 431, and a drive source (not shown) that moves the slider 432 in the Y direction along the guide rail 431.
- an appropriate linear mechanism such as a linear motor, a linear guide mechanism, a chain drive mechanism, or a belt drive mechanism, can be applied.
- a single-axis robot in which these configurations are integrated in advance can be preferably applied.
- the support frame 430 is connected to the lower end of the slider 432, and the chuck mechanism 400 is fixed to the support frame 430. Therefore, when the slider 432 moves in the Y direction along the guide rail 431, the support frame 430 and the chuck mechanism 400 attached thereto move integrally in the Y direction. In other words, the movement mechanism 43 operates in response to a control command from the control unit 9 to move the slider 432, thereby moving the chuck mechanism 400 in the Y direction.
- three sets of chuck mechanisms 400 are attached to one support frame 430 in a line in the Y direction. These move integrally in the Y direction as the support frame 430 moves. This allows each chuck mechanism 400 to move back and forth in the Y direction between a "plating position" P1 located above the plating tank 41 and a "cleaning position” P2 located above the vat 44.
- the chuck mechanism 400 at the plating position P1 is shown by a solid line
- the chuck mechanism 400 at the cleaning position P2 is shown by a dotted line.
- the chuck mechanism 400 grips the substrate S to stably maintain the position of the substrate S in the plating tank 41, while electrically contacting the built-in cathode electrode with one main surface of the substrate S. A DC voltage is then applied between the anode electrode 45 and the cathode electrode to form a coating on that one main surface by electrolytic plating.
- the coating is formed on the upper one of the two main surfaces of the substrate S, i.e., the top surface.
- the chuck mechanisms 400 grip the substrate S at both ends in the X direction, i.e., at both ends in the width direction perpendicular to the transport direction Dt. Then, most of the substrate S at both ends in the X direction is gripped by a plurality of chuck mechanisms 400 provided along the Y direction, i.e., the transport direction Dt of the substrate S.
- the chuck mechanisms 400 By gripping the substrate S, the chuck mechanisms 400 not only contribute to stably maintaining its position, but also apply a uniform electric potential over a wide area by contacting the cathode electrode 412 (described below) that extends in the Y direction with the substrate S. This makes it possible for the plating apparatus 1 to form a plating film with good uniformity on the substrate S.
- FIGS. 3A and 3B are diagrams showing the general configuration of the chuck mechanism. Also, FIGS. 4A and 4B are diagrams showing the main parts of the chuck mechanism as viewed from the side. More specifically, FIG. 3A is a perspective view showing the structure of chuck mechanism 400, and FIG. 3B is a diagram showing the state in which chuck mechanism 400 grips substrate S. Also, FIG. 4A is a side view showing chuck mechanism 400 before gripping substrate S, and FIG. 4B is a side view showing chuck mechanism 400 when gripping substrate S.
- the explanation will be given mainly by way of example of the chuck mechanism 400 that holds the (-X) side end of the substrate S.
- the operation of the chuck mechanism 400 is controlled by the chuck control unit 912 of the control unit 9.
- the chuck mechanism 400 grips the X-direction end of the substrate S with an upper chuck 411 and a lower chuck 421, which can be raised and lowered independently of each other.
- the upper chuck 411 and the lower chuck 421 are each elongated flat members extending in the Y direction.
- the lower surface 411b of the upper chuck 411 abuts against the (-X) side end of the upper surface Sa of the substrate S
- the upper surface 421a of the lower chuck 421 abuts against the (-X) side end of the lower surface Sb of the substrate S, thereby gripping the substrate S.
- a cathode electrode 412 is attached to the lower surface 411b of the upper chuck 411, and the cathode electrode 412 comes into contact with the upper surface Sa of the substrate S.
- a seal member 415 made of an elastic material and having a ring shape is provided on the lower surface 411b of the upper chuck 411 so as to surround the periphery of the cathode electrode 412.
- the lower chuck 421 not only determines the position of the substrate S in the height direction (Z direction), but also acts as a backup when the cathode electrode 412 provided on the upper chuck 411 contacts the substrate S. This ensures that the height position of the substrate S is stably maintained and that electrical contact between the cathode electrode 412 and the substrate upper surface Sa is ensured.
- a shaft member 413 extending in the Z direction is attached to the upper surface 411a of the upper chuck 411, and the shaft member 413 is supported by a lifting mechanism 414 so that it can be raised and lowered.
- the upper chuck 411 is fixed to the shaft member 413 using a screw, for example, and is detachable (i.e. replaceable).
- the lifting mechanism 414 has an appropriate linear motion mechanism such as an air cylinder, a solenoid, a linear motor, or a ball screw mechanism, and raises and lowers the shaft member 413. This raises and lowers the upper chuck 411 attached to the lower end of the shaft member 413.
- the unit integrally formed including the upper chuck 411, the shaft member 413, the lifting mechanism 414, etc. is referred to as the "upper chuck unit 410.”
- a shaft member 423 extending in the Z direction is attached to the upper surface 421a of the lower chuck 421, and the shaft member 423 is supported by a lifting mechanism 424 so that it can be raised and lowered.
- the lower chuck 421 is fixed to the shaft member 423 using, for example, a screw, and is detachable.
- the lifting mechanism 424 has an appropriate linear motion mechanism, such as an air cylinder, a solenoid, a linear motor, or a ball screw mechanism, and raises and lowers the shaft member 423. This raises and lowers the lower chuck 421 attached to the lower end of the shaft member 423.
- the unit integrally formed including the lower chuck 421, the shaft member 423, the lifting mechanism 424, etc. is referred to as the "lower chuck unit 420.”
- the upper chuck unit 410 is attached to the support member 401. Specifically, the upper chuck unit 410 is fixed to the support member 401 via a fixing member 404. Therefore, the upper chuck 411 can only move up and down relative to the support member 401.
- the lower chuck unit 420 is attached to the support member 401 via a moving mechanism 402. Specifically, the support member 403 to which the lower chuck unit 420 is attached is connected to the movable part of the moving mechanism 402, which moves in the X direction.
- the moving mechanism 402 has an appropriate linear mechanism, such as an air cylinder, a solenoid, an air cylinder, a linear motor, or a ball screw mechanism, and its main body is fixed to the support member 401.
- a guide rail 405 is provided at the bottom of the support member 401, and a slider 406 engaged with the guide rail 405 is connected to the lower chuck unit 420.
- the lower chuck unit 420 can move in the X direction within a movable range defined by a stopper (not shown). Therefore, the lower chuck 421 can move up and down relative to the support member 401 by operating the lifting mechanism 424, and can move forward and backward in the X direction by the advance/retract mechanism 402.
- the (+X) side tip of the lower chuck 421 is located on the (+X) side of the end face of the substrate S, and the upper surface 421a of the lower chuck 421 can support the lower surface Sb of the substrate S.
- the (+X) side tip of the lower chuck 421 is retreated to the (-X) side of the end face of the substrate S. This prevents the lower chuck 421 from coming into contact with the substrate S when it is raised or lowered.
- the upper chuck 411 and the lower chuck 421 cooperate to grip the substrate S in the plating tank 41.
- the upper chuck 411 and the lower chuck 421 are lowered from the chuck mechanism 400 of the chuck section 40 positioned at the plating position into the plating tank 41 (FIG. 4A), and grip the edge of the substrate S at the same height as the substrate S supported and stationary by the transport rollers 21 in the plating tank 41 (FIG. 4B). Therefore, the substrate S is held in a horizontal position with a flat upper surface in the plating tank 41.
- the Z direction position of the upper chuck 411 and the lower chuck 421 at this time, as shown in FIG. 4B, will be referred to as the "lower position" below.
- the main parts of the chuck mechanism 400 are housed inside the cover 460.
- the cover 460 has a roughly rectangular box shape, and its internal space houses the movable mechanisms (chuck drive mechanisms) such as the lifting mechanisms 414, 424 and the advance/retract mechanism 402.
- An opening is provided on the underside of the cover 460, from which shaft members 413, 423 protrude downward, and upper and lower chucks 411, 421 are attached to the lower ends thereof, respectively.
- This cover 460 is provided to protect the movable mechanism from corrosive gases generated from the plating solution stored in the plating tank 41, and to prevent fine powder and the like generated from the movable mechanism from falling into the plating tank 41. Its detailed structure and function will be described later, and the plating process performed by the plating apparatus 1 of this embodiment configured as described above will be described first with reference to Figures 5 to 7. This plating process is realized by the CPU 91 of the control unit 9 executing a predetermined control program.
- FIG. 5 is a flow chart showing the plating process.
- FIGS. 6A to 6D and 7 are schematic diagrams showing the movement of each part during processing.
- An unprocessed substrate S is received when the plating apparatus 1 is in a predetermined initial state.
- the initial state is a state in which, as shown in FIG. 6A, each chuck mechanism 400 is positioned at the plating position, the shutters 41a and 41b of the plating tank 41 are open, and plating solution L is stored in the plating tank 41 to the extent that the transport path P is exposed.
- the transport unit 2 transports the substrate S in the transport direction Dt and loads it into the plating tank 41 (step S101).
- the shutters 41a and 41b are closed.
- the upper chuck 411 and the lower chuck 421 of the chuck mechanism 400 are lowered toward the substrate S contained in the plating tank 41, and grip the substrate S as shown in FIG. 6D (step S102).
- plating solution L is supplied from plating solution supply/discharge unit 49 to plating tank 41, and a voltage is applied between the electrodes while substrate S is immersed (step S103), thereby plating substrate S.
- Cathode electrodes extending long in the Y direction are brought into contact with both ends of upper surface Sa of substrate S in the X direction. This reduces the variation in electric field strength on upper surface Sa of substrate S, making it possible to form a plating film with good uniformity.
- the chuck mechanism 400 and transport rollers 21 work together to rock substrate S in plating tank 41 (step S104), thereby further improving the uniformity of the plating film.
- the movement mechanism 43 operates to cause the support frame 430 supporting the chuck mechanism 400 to alternate between moving in the (+Dt) direction shown in the upper diagram of Figure 7 and moving in the (-Dt) direction shown in the lower diagram of Figure 7.
- the chuck mechanism 400 attached to the support frame 430 moves back and forth as a unit in the Y direction, and the substrate S held by the chuck mechanism 400 oscillates in the Y direction within the plating solution L.
- the transport rollers 21 work in conjunction with the support frame 430. That is, as shown in the upper diagram of FIG. 7, when the support frame 430 moves in the (+Y) direction and the chuck mechanism 400 moves the substrate S in the (+Y) direction, the transport rollers 21 rotate forward, that is, in a direction that transports the substrate S in the transport direction Dt. On the other hand, as shown in the lower diagram of FIG. 7, when the support frame 430 moves in the (-Y) direction and the chuck mechanism 400 moves the substrate S in the (-Y) direction, the transport rollers 21 rotate reversely, that is, to transport the substrate S in the (-Dt) direction opposite to the transport direction Dt.
- the rocking of the substrate S in the plating tank 41 is achieved by the cooperation of a chuck mechanism 400 that grips the edge of the substrate S and a transport roller 21 that supports the center of the substrate S from the underside. This prevents localized stress from being applied to the substrate S and makes it possible to rock the substrate S while maintaining a horizontal position.
- step S105 After the substrate S is immersed in the plating solution L and the substrate S is oscillated while a voltage is applied between the electrodes for a certain period of time, the voltage application is stopped and the plating solution L is discharged (step S105), thereby stopping the plating process. Then, the substrate S is released from the grip of the chuck mechanism 400 (step S106), and the transport unit 2 transfers the substrate S from the plating processing unit 4 to the rinsing processing unit 5 via the opened shutter 41b (step S107).
- the shutters 51a and 51b are closed, and rinse liquid is supplied from the rinse liquid supply/discharge section 59 to rinse the substrate S (step S108).
- the supply of rinse liquid is stopped, the shutter 51b is opened, and the substrate S is discharged to the discharge section 6 (step S109).
- the chuck mechanism 400 undergoes a cleaning process to remove the plating solution adhering to the upper chuck 411 and the lower chuck 421 (step S110).
- the contents of the cleaning process are arbitrary, but an example is as follows. That is, the moving mechanism 43 moves the support frame 430 in the (-Y) direction to position each chuck mechanism 400 at the cleaning position P2 (FIG. 1B) above the vat 44. In this state, the cleaning mechanism 48 cleans the chuck mechanism 400, more specifically the upper chuck 411 and the lower chuck 421, by supplying an appropriate cleaning liquid or spraying air.
- the upper chuck 411 and the lower chuck 421 are retracted upward by the lifting mechanisms 412, 422, as shown by the dotted lines in FIG. 1B. This prevents the upper chuck 411 and the lower chuck 421 from contacting the wall surface of the plating tank 41 during movement.
- the Z direction positions of the upper chuck 411 and the lower chuck 421 at this time will be referred to as the "upper position" below.
- the chuck mechanism 400 After cleaning, the chuck mechanism 400 is returned to the plating position (step S111). By cleaning the chuck mechanism 400 in this manner, it is possible to prevent any remaining plating solution from adhering to the substrate S when processing the next substrate S. If there are more substrates S to be processed, the process returns to step S101 and the above process is repeated.
- the cleaning process of the chuck mechanism 400 is shown as a step that follows the rinsing process.
- the chuck mechanism 400 can be moved to the cleaning position P2 at any time.
- the operation of transporting the substrate S to the rinsing processing section 5, rinsing the substrate S, and discharging the substrate S to the discharge section 6, and the operation of moving the chuck mechanism 400 to the cleaning position P2, cleaning the substrate S, and returning the substrate S to the plating position can be carried out in parallel.
- the chuck mechanism 400 of this embodiment is provided with a cover 460 that covers the movable mechanism to protect the movable mechanism from corrosive gases generated from the plating solution stored in the plating tank 41 and to prevent fine powder and the like generated from the movable mechanism from falling into the plating tank 41.
- Figure 8 is a three-view diagram showing the structure of the cover.
- the front and side views show the cover 460 in cross section.
- the cover 460 has a double box structure.
- the cover 460 has an approximately box-shaped inner cover 461 that houses the main parts of the chuck mechanism 400 in the internal space IS, and an outer cover 462 that is open at the top and covers the sides and bottom of the inner cover 461, and these are connected to each other via a spacer 463. Therefore, the sides and bottoms of the inner cover 461 and outer cover 462 face each other approximately parallel with a predetermined distance between them, and a gap space GS is formed between the inner cover 461 and outer cover 462.
- an opening 4611 is provided on the bottom surface of the inner cover 461, while an opening 4621 is also provided on the bottom surface of the outer cover 462 at a position corresponding to the opening 4611.
- shaft members 413, 423 protrude downward from inside the cover 460, and the upper chuck 411 and the lower chuck 421 are attached to their lower ends, respectively.
- the openings 4611, 4621 provided on the bottom surface are generally rectangular, but the four corners are partially blocked, making the opening shape octagonal. Note that the opening shape is not limited to this. It is desirable for the openings 4611, 4621 to be as small as possible as long as the operation of the chuck mechanism 400 is not hindered, and for this reason, the opening shape can also be appropriately modified according to the shapes of other parts.
- the support member 401 is connected to the inner cover 461, and although not shown, the upper part of the inner cover 461 is fixed to the support frame 430. In this way, the chuck mechanism 400 is supported by the support frame 430.
- the upper surface of the inner cover 461 is provided with an opening 4612 for connecting the internal space IS with an exhaust duct, which will be described later, and an exhaust pipe 4613 is connected to the opening 4612.
- a number of relatively small openings 4622 are provided on the side of the outer cover 462, and an appropriate valve mechanism 4623 is connected to each opening 4622.
- a valve capable of adjusting the flow rate such as a gate valve or throttle valve, can be suitably applied. Pressurized air is supplied to these valve mechanisms 4623 from an external air supply source, as will be described later.
- the mechanically movable parts of the chuck mechanism 400 are contained within the internal space IS of the cover 460 and are isolated from the surrounding atmosphere. Particularly at the plating position above the plating tank 41, corrosive gases, such as acid gases, generated from the plating solution L are present in relatively high concentrations. By covering the parts of the movable mechanism with the cover 460, the parts can be protected from such corrosive gases. Furthermore, even if dust is generated due to friction in the moving parts, the resulting fine powder is prevented from falling onto the plating tank 41 or the substrate S.
- the airflow inside the cover 460 is controlled. This prevents outside air from entering through the opening on the bottom, and also prevents fine powder generated inside the cover 460 from being discharged outside the device and falling toward the plating tank 41.
- FIG. 9 is a diagram explaining airflow control in the cover.
- the valve mechanism 4623 of the outer cover 462 is connected to an air supply source AS via appropriate piping. Pressurized air sent out from this air supply source AS is supplied to the gap space GS. Therefore, as shown by the solid arrows, the sent-in pressurized air passes through the gap space GS and is sprayed from the periphery of the opening on the bottom toward the center. The air curtain formed thereby acts to prevent the inflow of outside air, particularly the acidic atmosphere AA generated from the surface of the plating solution L.
- the exhaust pipe 4613 attached to the top of the inner cover 461 is connected to an exhaust duct 464 provided above the support frame 430.
- the exhaust duct 464 is connected to an appropriate exhaust device ES.
- the exhaust device ES When the exhaust device ES is activated, the atmosphere inside the cover 460 flows upward as shown by the dotted arrow, and is exhausted to the outside from the exhaust pipe 4613 through the exhaust duct 464.
- the rising air current thus formed pushes the fine powder generated in the internal space IS upward and exhausts it to the outside. This prevents the fine powder from falling into the plating tank 41.
- a throttle valve 4614 is arranged in the exhaust pipe 4613 to adjust the flow rate of the exhausted gas.
- the exhaust device ES and the air supply source AS may be provided as components within the plating device 1, or may be provided separately from the plating device 1 as external devices. For example, the power utilization of the factory facility in which the plating device 1 is installed may be utilized.
- the inventor's findings regarding the amount of air supplied from the air supply source AS and the amount of exhaust air exhausted by the exhaust device ES are as follows.
- the amount of exhaust air it is preferable that the flow rate (controlled air speed) of the airflow sucked in from the bottom opening of the cover 460 when there is no air blowing out of the gap space GS is, for example, 1.0 m/sec or more, based on the provisions of the Dust Prevention Regulations. This makes it possible to almost completely prevent fine powder from leaking out of the cover.
- the total amount of gas injected at the bottom of the cover 460 is greater than the amount of gas exhausted through the exhaust pipe 4613. In this way, almost all of the gas flowing upward from the bottom opening of the cover 460 and exhausted from the top is supplied from the air supply source AS. This makes it possible to effectively prevent the external acidic atmosphere AA from entering the cover 460.
- the gas that is sprayed at the bottom of the cover 460 and flows into the internal space IS functions as a purge gas that purges fine powder and the like remaining in the internal space IS.
- the gas that is not drawn into the cover 460 is sprayed downward from the bottom of the cover 460, which functions as an air curtain that prevents the acidic atmosphere AA from approaching the opening.
- the flow rate adjustment for these air supply and exhaust can be achieved by the flow rate control unit 914 of the control unit 9 controlling the valves 4614, 4623.
- the relationship between the opening 4611 on the bottom surface of the inner cover 461 and the opening 4621 on the bottom surface of the outer cover 462 is as follows. As shown in Figs. 8 and 9, it is preferable that the opening size of the opening 4621 on the outer cover 462 is slightly larger than the opening size of the opening 4611 on the inner cover 461. In other words, as shown in the front view and side view of Fig. 8, the peripheral portion of the opening 4611 extends further inward than the peripheral portion of the opening 4621, and when the inside of the cover 460 is viewed from the bottom side, it is preferable that the peripheral portion of the opening 4611 on the inner cover 461 is visible from the opening 4621 on the outer cover 462 without being obstructed.
- the direction of the sprayed gas has a large component that is slightly downward from the horizontal. This further increases the effect of blocking the acidic atmosphere AA rising from the surface of the plating solution L, making it possible to more reliably protect the components inside the cover 460.
- the opening area is as small as possible.
- the shape of the openings 4611, 4621 for this purpose can be, for example, rectangular, but according to the knowledge of the inventors of the present application, rectangular openings tend to allow outside air to enter through their four corners. As shown in the bottom view of Figure 8, in this embodiment, the openings 4611, 4621 are octagonal with the four corners of the rectangle sealed, thereby effectively preventing the inflow of outside air.
- a flexible protective tube called, for example, a cable carrier or cable chain (representatively referred to as a "cable carrier” below).
- a cable carrier or cable chain (representatively referred to as a "cable carrier” below).
- piping for air supply and exhaust in the cable carrier it is also conceivable to house piping for air supply and exhaust in the cable carrier.
- the piping particularly for exhaust, is large in diameter and requires mechanical strength, so it is not necessarily flexible. As a result, a large cable carrier is required to accommodate this piping, and the movement of the cable carrier is likely to be hindered. Also, although the piping for air supply can be thinner, the same problem still occurs when a large number of pipes are used, as in this embodiment.
- the plating apparatus 1 of this embodiment solves this problem as follows.
- a detachable joint mechanism is provided on the piping for air supply and exhaust, and while the piping is connected via the joint mechanism when the chuck mechanism 400 is in the plating position P1, the piping is allowed to be disconnected when the chuck mechanism 400 is in the cleaning position P2.
- the basic concept of the joint mechanism is the same for the air supply system that connects the air supply source AS and the cover 460, and the exhaust system that connects the exhaust device ES and the cover 460.
- the joint mechanisms in the exhaust system and the joint mechanisms in the air supply system are explained using separate diagrams.
- FIG. 10 is a diagram explaining the joint mechanism in the exhaust system.
- the exhaust system piping is divided into chuck side piping provided in the chuck portion 40 and housing side piping provided in the housing 10, which are connected by a joint mechanism.
- the chuck side piping is mainly composed of an exhaust duct 464 attached to the support frame 430 and communicating with the internal space IS of the cover 460 of each chuck mechanism 400.
- the (+Y) side end 4641 of the exhaust duct 464 is open to the external space.
- a flange-shaped expanded diameter portion 4642 is formed on the outer surface near the end 4641.
- the exhaust duct 464 attached to the support frame 430 together with the chuck mechanism 400 also moves in the Y direction integrally with the chuck mechanism 400. Therefore, the exhaust duct 464 does not impede the movement of the chuck mechanism 400.
- the housing side piping includes a hollow pipe 12 and a support mechanism 13 for attaching it to the upper frame 11.
- a section of the pipe 12 on the (-Y) side is a first pipe 121 made of a resin material such as polyvinyl chloride resin or polyethylene resin or a metal material such as stainless steel, and this section does not require flexibility.
- the inner diameter of the first pipe 121 is formed to be approximately the same as the outer diameter of the exhaust duct 464, and it is arranged so that the central axes of the first pipe 121 and the exhaust duct 464 coincide with each other.
- a flange-shaped expanded diameter portion 1211 is formed at the (-Y) side end, and a seal member 123 made of, for example, rubber is attached to the (-Y) side end face of the expanded diameter portion 1211.
- the first pipe 121 is supported by a support mechanism 13.
- the support mechanism 13 includes a linear motion mechanism 130 attached to the upper frame 11.
- the linear motion mechanism 130 is arranged so that a guide rail 131 extends in the Y direction.
- a slider 132 and a clamper (linear clamp) 133 are attached to the guide rail 131, and a base member 134 is attached so as to straddle the slider 132 and the clamper 133.
- the base member 134 also moves in the Y direction.
- the clamper 133 also functions as a locking mechanism that restricts this movement.
- One or more (two in this example) coupling members 135 are attached to the base member 134, and the coupling members 135 mechanically couple the first pipe 121 to the base member 134. This supports the first pipe 121 so that it can move within a predetermined range in the Y direction.
- the second pipe 122 which is a flexible pipe such as a bellows tube, is connected to the (+Y) end of the first pipe 121 and constitutes the housing side pipe together with the first pipe 121.
- the movement of the first pipe 121 in the Y direction can be absorbed by the expansion and contraction of the second pipe 122. Therefore, the second pipe 122 and the exhaust device ES can be connected using an appropriate piping material.
- the exhaust duct 464 and the first piping 121 are mechanically coupled. This establishes a connection between the chuck side piping and the housing side piping, directly connecting their respective internal spaces, thereby forming an exhaust path from the cover 460 to the exhaust device ES.
- the locking mechanism 14 includes locking members 141, 142 that clamp the enlarged diameter portions 1211, 4642 from above and below, and a locking drive unit 143 (Fig. 2) that moves these members in the approaching and separating directions.
- a locking drive unit 143 Fig. 2
- the locking drive unit 143 moves the locking members 141, 142 in the approaching direction, thereby firmly connecting the exhaust duct 464 and the first pipe 121.
- the locking drive unit 143 moves the locking members 141, 142 in the separating direction, the connection between the exhaust duct 464 and the first pipe 121 can be released.
- the exhaust duct 464 and the first piping 121 are connected in this manner, and the atmosphere inside the cover 460 can be exhausted to the outside through the exhaust path thus formed.
- the dimensions and positional relationship of the exhaust duct 464 and the first piping 121 are set so that the connection between them is established when the chuck mechanism 400 is at the plating position P1.
- the support mechanism 13 and the lock mechanism 14 mainly function as a "joint mechanism” that detachably connects the chuck side piping (exhaust duct 464) and the housing side piping (first piping 121).
- the chuck mechanism 400 which holds the substrate S in the plating solution L, moves back and forth in the Y direction to rock the substrate S.
- the first pipe 121 can move back and forth in the Y direction following the exhaust duct 464 while remaining connected to it.
- the back and forth movement of the first pipe 121 can be absorbed by the second pipe 122.
- the joint mechanism of this embodiment can also accommodate the rocking of the substrate S caused by the chuck mechanism 400.
- FIG. 11 is a diagram explaining the joint mechanism in the air supply system. To avoid making the figure difficult to see, the illustration of the piping on the housing side and the joint mechanism in the exhaust system is omitted in FIG. 11. For the same reason, the illustration of the piping and joint mechanism in the air supply system is omitted in FIG. 10.
- a chuck side connector 465 is attached to the support frame 430.
- Flexible tubes 467 are connected from the (-Y) side end of the chuck side connector 465 via appropriate joints 466 to each valve mechanism 4623 of the cover 460.
- multiple chuck side connectors 465 may be provided on the support frame 430.
- a housing side connector 151 is provided on the housing 10 side.
- the housing side connector 151 is formed in a shape that engages with the chuck side connector 465, and is positioned so that it engages with the chuck side connector 465 when the chuck mechanism 400 moves to the plating position.
- a seal member 152 made of, for example, rubber is attached to the housing side connector 151.
- the housing-side connector 151 is supported by a support mechanism 16.
- the support mechanism 16 has a linear motion mechanism 160 attached to the housing 10 (upper frame 11) via an appropriate support member 18.
- the linear motion mechanism 160 is arranged so that a guide rail 161 extends in the Y direction.
- a slider 162 and a clamper (linear clamp) 163 are attached to the guide rail 161, and a base member 164 is attached so as to straddle the slider 162 and the clamper 163.
- a holding member 135 is attached to the base member 134, and the holding member 135 holds the housing side connector 151.
- a flexible tube 154 is connected to the (+Y) side end of the housing side connector 151 via an appropriate joint 153, and the flexible tube 154 connects the housing side connector 151 to the air supply source AS.
- the (+Y) end of the chuck side connector 465 eventually engages with the case side connector 151 via the seal member 152.
- the clamper 163 restricts the movement of the base member 164.
- the lock mechanism 17 operates in this state, the chuck side connector 465 and the case side connector 151 are mechanically coupled, thereby establishing a connection between the chuck side piping and the case side piping, and forming an air supply path from the air supply source AS to the cover 460.
- the locking mechanism 17 includes locking members 171, 172 that clamp the expanded diameter portions of the chuck side connector 465 and the case side connector 151 from above and below, and a locking drive unit 173 (Fig. 2) that moves these in the approaching and separating directions.
- a locking drive unit 173 (Fig. 2) that moves these in the approaching and separating directions.
- the drive unit 173 moves the locking members 171, 172 in the approaching direction, thereby firmly coupling the chuck side connector 465 and the case side connector 151.
- the drive unit 173 moves the locking members 171, 172 in the separating direction, the coupling between the chuck side connector 465 and the case side connector 151 can be released.
- the support mechanism 16 and the lock mechanism 17 mainly function as a "joint mechanism” that detachably couples the chuck side piping (chuck side connector 465) and the housing side piping (housing side connector 151).
- FIG. 12 is a diagram showing the schematic configuration of a plating apparatus according to a second embodiment of the present invention.
- the plating apparatus 1A uses a cable carrier 900 to implement electrical wiring to the moving parts, which was omitted in the plating apparatus 1 of the first embodiment. Except for this point, the configuration and operation of each part are the same as in the first embodiment, so the same components are given the same reference numerals and descriptions are omitted.
- a cable carrier 900 is used to house the electrical wiring, but the air supply system and exhaust system are the same as those in the first embodiment. Therefore, there is no problem that the piping for air supply and exhaust puts a strain on the capacity of the cable carrier 900. Furthermore, as described above, there is no problem that the piping impedes the reciprocating movement of the chuck mechanism 400 between the plating position P1 and the cleaning position P2, or the oscillation during plating processing.
- some of the piping may be housed inside the cable carrier 900 as long as this does not restrict the capacity of the cable carrier 900.
- the plating apparatus 1, 1A corresponds to the "plating apparatus” of the present invention
- the substrate S to be processed corresponds to the "substrate” of the present invention
- the upper chuck 411 and the lower chuck 421 correspond to the "pair of chuck members” of the present invention, which function as the "holding portion” of the present invention.
- the linear motion mechanism 402, which is the chuck drive mechanism, and the lifting mechanisms 414, 424, etc. function together as the "switching mechanism" of the present invention.
- cover 460 corresponds to the "cover portion” of the present invention
- inner cover 461 and outer cover 462 function as the “inner cover member” and “outer cover member” of the present invention, respectively.
- Opening 4611 provided at the bottom of inner cover 461 corresponds to the "first opening” of the present invention
- opening 4621 provided at the bottom of outer cover 462 corresponds to the "second opening” of the present invention.
- inner cover 461 and outer cover 462, each of which has an opening function together as the "gas ejection portion" of the present invention.
- exhaust duct 464 constitutes the “exhaust flow path" of the present invention.
- both the intake system that supplies gas to the cover 460 and the exhaust system that exhausts gas from the cover 460 are configured to be separable via a "joint mechanism.”
- the piping of the intake system can be made relatively small and flexible, it is believed that the piping can be routed without interfering with the movement of the chuck mechanism 400.
- the cover member 460 has a double structure of an inner cover 461 and an outer cover 462, and the gap space GS between them serves as a flow path for the air for the air curtain.
- various structures other than the double structure of the cover itself can be considered as a configuration for spraying gas from the periphery toward the center of the opening at the bottom of the cover.
- a gas nozzle having a slit-shaped outlet that discharges gas in a substantially horizontal direction may be provided at the bottom of the cover.
- multiple outlets may be provided lined up in the horizontal direction.
- the chuck mechanism 400 grips the substrate S transported into the plating tank 41 by the transport rollers 21.
- the transport means is not limited to rollers and is optional.
- a configuration in which the substrate is transported while being gripped by the chuck mechanism is also conceivable.
- the transport means is not a required configuration, but in order to stably maintain the posture of a large substrate, it is desirable to provide some kind of backup means that supports the center of the substrate S from below.
- the chuck mechanism 400 of the above embodiment switches between a state in which the substrate S transported horizontally is gripped by the upper chuck 411 and the lower chuck 421, and a state in which the grip is released by moving these chucks away from each other.
- the application of the present invention is not limited to such a switching mode.
- the holding unit switches between a state in which the substrate is held in the plating solution and a state in which the substrate is held outside the plating solution.
- this applies to a configuration in which the holding unit raises and lowers the substrate while holding it, thereby immersing the substrate in the plating solution.
- the present invention can be suitably applied to such configurations as well.
- the substrate S is clamped and held by a pair of chuck members.
- the manner in which the substrate is held is not limited to this, and the present invention can be applied to plating devices with various holding modes, such as those that use the principle of vacuum suction, those that utilize magnetic force, and those that hold the peripheral edge of the substrate with a picture frame.
- the internal space of the cover 460 is connected to the exhaust duct through an opening provided at the top of the cover.
- an upward airflow is generated in the internal space, and fine powder generated by dust is exhausted to the outside by this airflow.
- the position of the opening for exhaust is not limited to this, and the exhaust may be configured to be exhausted from the side of the cover, for example.
- the rotation direction of the transport rollers 21 is switched in conjunction with the reciprocating movement of the chuck mechanism 400.
- the transport rollers 21 may be disconnected from the drive source and configured to rotate in response to the oscillation caused by the chuck mechanism 400.
- a configuration that can be separated by a joint mechanism is adopted for the piping that circulates the pressurized air supplied to the cover 460 and the piping that circulates the exhaust air from the cover 460.
- a configuration can be applied not only to the circulation of gas, but also to the purpose of circulating various fluids such as liquids or gases containing liquids.
- the cover portion may have an inner cover member that surrounds the periphery of the switching mechanism, and an outer cover member that is provided on the outside of the inner cover member and has an inner surface that is disposed at a predetermined distance from the outer surface of the inner cover member, and the gas may be configured to be ejected from the periphery of the opening through the gap between the inner cover member and the outer cover member.
- an air curtain can be formed to cover the opening by the airflow that flows along the outer surface of the inner cover member.
- a first opening may be provided in the bottom of the inner cover member, and a second opening may be provided in the bottom of the outer cover member at a position corresponding to the first opening, with the first opening and the second opening overlapping at least partially in the horizontal direction to form an opening.
- the gap between the bottom surface of the inner cover member and the bottom surface of the outer cover member may form a gas ejection portion.
- the opening size of the second opening may be configured to be larger than the opening size of the first opening in a plan view.
- the first opening faces the inside of the second opening. Therefore, the airflow blown out through the gap between the inner cover member and the outer cover member has more of a downward directional component than an upward one, which can further enhance the effect of suppressing the intrusion of outside air.
- a plurality of holding parts may be provided, the plurality of holding parts may hold the substrate, and a cover part may be provided for each of the plurality of holding parts.
- the switching mechanism may be configured to change the distance between the pair of chuck members to switch between a state in which the chuck members grip the substrate and a state in which they release the grip.
- it is necessary to move the chuck members to switch between the gripped state and the open state but by applying the present invention, such moving parts can be protected from a corrosive atmosphere and fine powder generated from the moving parts can be prevented from falling onto the substrate or into the plating solution.
- these plating devices may be configured, for example, so that the flow rate of gas ejected from the gas ejection section is greater than the flow rate of gas exhausted from the exhaust passage.
- the gas ejection section may eject gas so that the gas ejection direction has a downward directional component. This can further enhance the effect of suppressing the intrusion of outside air.
- This invention is particularly suitable for plating substrates for use in the manufacture of electronic devices, as it is suitable for plating a substrate by immersing the substrate in a plating solution while holding it in a holding section.
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Abstract
The present invention provides a plating apparatus which immerses a substrate in a plating solution, the plating apparatus comprising: a holding unit which comes into contact with the substrate and holds the substrate in the plating solution; a switching mechanism which displaces the holding unit so as to make a switch between a state where the substrate is held in the plating solution and a state where the substrate is not held in the plating solution; a cover unit which covers the periphery of the switching mechanism, while having the holding unit protrude from an opening that is provided in the bottom part thereof; an exhaust flow path which is connected to the internal space of the cover unit and which is for exhausting the internal space; and a gas spouting unit which spouts a gas from the periphery of the opening toward the center of the opening.
Description
この発明は、例えばプリント配線基板やガラス基板等の基板の少なくとも一方主面をめっきするめっき装置に関するものである。
This invention relates to a plating device that plates at least one main surface of a substrate, such as a printed wiring board or a glass substrate.
半導体基板、プリント配線基板、ガラス基板等の各種基板の表面に対し、めっきにより金属薄膜を形成する技術が広く用いられている。例えば特許文献1に記載のめっき装置では、めっき液を貯留する処理槽に搬送されてくる基板の一端部が、カソード電極が設けられたクランプにより把持される。該クランプが移動することで、基板を処理槽内で搬送しながらめっき処理が施される。
The technology of forming a thin metal film by plating on the surfaces of various substrates such as semiconductor substrates, printed wiring boards, and glass substrates is widely used. For example, in the plating device described in Patent Document 1, one end of the substrate transported to a treatment tank that stores plating solution is held by a clamp equipped with a cathode electrode. The clamp moves, and the substrate is plated while being transported in the treatment tank.
また、特許文献2に記載のめっき装置では、カソード電極が設けられ中央部が開口する環状の基板ホルダで、基板の周縁部が把持される。そして、基板ホルダが吊り下げられた状態で、めっき液が貯留される処理槽に浸漬されることにより、基板がめっき液により処理される。
In addition, in the plating device described in Patent Document 2, the peripheral edge of the substrate is gripped by a ring-shaped substrate holder that is provided with a cathode electrode and has an opening in the center. The substrate holder is then suspended and immersed in a treatment tank that stores plating solution, thereby treating the substrate with the plating solution.
これらの従来技術のように、めっき処理対象の基板を上方側から保持してめっき液に浸漬する構成においては、次のような問題がある。第1に、基板を保持するための機構部品が、例えば酸性ガスのような腐食性雰囲気となる槽の近傍で動作するため、特に露出した可動部分が腐食により劣化しやすい。このことによる装置の稼働効率の低下や、耐薬品性の高いあるいは密閉型部品の使用は、いずれも製品コストの上昇の原因となる。また第2に、部品同士の接触によって発塵が生じると、金属等の微粉がめっき槽内のめっき液や基板上に落下し、基板の汚染によるめっき品質の低下が生じる。
These conventional techniques, in which the substrate to be plated is held from above and immersed in the plating solution, have the following problems. First, the mechanical parts for holding the substrate operate near a tank that has a corrosive atmosphere, such as acid gas, and exposed moving parts in particular are prone to deterioration due to corrosion. This reduces the operating efficiency of the device, and the use of highly chemically resistant or sealed parts both lead to increased product costs. Secondly, when dust is generated due to contact between parts, fine powder of metal or the like falls onto the plating solution or substrate in the plating tank, contaminating the substrate and reducing plating quality.
特に電子デバイスの製造分野においては、基板の大型化やデバイスの微細化によってめっき品質に対する要求のレベルが高まっており、上記のような問題が無視できなくなってきている。一方で、デバイスの製造コストに対しても当然に要求は厳しい。このため、上記した問題をいずれも解消することのできる技術が求められている。
In particular, in the field of electronic device manufacturing, the level of demands for plating quality is increasing due to larger substrates and finer devices, and the above-mentioned problems can no longer be ignored. At the same time, there are naturally strict demands on device manufacturing costs. For this reason, there is a demand for technology that can solve all of the above-mentioned problems.
この発明は上記課題に鑑みなされたものであり、腐食性雰囲気による部品の劣化を抑制することで製造コストを抑えつつ、品質の良好なめっき皮膜を形成することのできる技術を提供することを目的とする。
This invention was developed in consideration of the above problems, and aims to provide a technology that can form a high-quality plating film while suppressing the deterioration of parts due to a corrosive atmosphere and thereby reducing manufacturing costs.
本発明の一の態様は、基板をめっき液に浸漬させるめっき装置であって、前記基板に当接して前記めっき液中で前記基板を保持する保持部と、前記保持部を変位させて、前記めっき液中で前記基板が保持された状態と前記めっき液中で前記基板が保持されていない状態とを切り替える切り替え機構と、底部に設けられた開口部から前記保持部を突出させた状態で前記切り替え機構の周囲を覆うカバー部と、前記カバー部の内部空間に接続され前記内部空間を排気するための排気流路と、前記開口部の周縁から前記開口部の中央に向けて気体を噴出する気体噴出部とを備えている。
One aspect of the present invention is a plating device for immersing a substrate in a plating solution, comprising a holding part that contacts the substrate to hold the substrate in the plating solution, a switching mechanism that displaces the holding part to switch between a state in which the substrate is held in the plating solution and a state in which the substrate is not held in the plating solution, a cover part that covers the periphery of the switching mechanism with the holding part protruding from an opening provided in the bottom, an exhaust flow path that is connected to the internal space of the cover part and that exhausts the internal space, and a gas ejection part that ejects gas from the periphery of the opening toward the center of the opening.
このように構成された発明では、めっき液中で基板を保持するように構成された保持部においては、切り替え機構により、めっき液中で基板を保持する状態とそれ以外の状態とが切り替えられる。このための可動部位を必然的に有する切り替え機構は、カバー部に収容されている。これにより切り替え機構がめっき液から発生する腐食性雰囲気に曝されることが抑制される。したがって、切り替え機構として密閉型のものを使用する必要もない。一方、可動部位からの発塵に対しては、カバー部の内部空間を排気することにより、微粉がカバー部材の外部へ漏れ出しめっき液や基板等に落下することを防止する。
In the invention configured in this manner, in the holding section configured to hold the substrate in the plating solution, a switching mechanism switches between a state in which the substrate is held in the plating solution and other states. The switching mechanism, which necessarily has a movable part for this purpose, is housed in the cover section. This prevents the switching mechanism from being exposed to the corrosive atmosphere generated by the plating solution. Therefore, there is no need to use a sealed type switching mechanism. Meanwhile, to prevent dust from being generated from the movable part, the internal space of the cover section is evacuated, preventing fine powder from leaking out of the cover member and falling onto the plating solution, substrate, etc.
そうすると、カバー部の内部空間が負圧となることで、底部の開口部から腐食性ガスを含む外気が流入するおそれがある。そこで、開口部の周縁から中央に向けて、気体噴出部が気体を噴出する。これにより生じるエアカーテン効果によって、外部雰囲気がカバー部材の内部空間に流入するのをさらに効果的に抑制することが可能となる。
If this happens, the internal space of the cover will become negative pressure, which could cause outside air containing corrosive gases to flow in through the opening at the bottom. Therefore, the gas outlet outlet ejects gas from the periphery of the opening towards the centre. This creates an air curtain effect, making it possible to more effectively prevent the outside atmosphere from flowing into the internal space of the cover member.
上記のように、本発明では、基板を保持する保持部の動作を司る切り替え機構がカバー部の内部空間に収容され、内部空間が排気されるとともに、開口部にはエアカーテンが形成される。このため、外部の腐食性雰囲気から可動部位を保護しつつ、可動部位から生じる微粉等がめっき液や基板に落下してめっき品質が低下するのを抑制することができる。
As described above, in the present invention, the switching mechanism that controls the operation of the holding part that holds the substrate is housed in the internal space of the cover part, and the internal space is vented and an air curtain is formed at the opening. This makes it possible to protect the moving parts from the external corrosive atmosphere while preventing fine powder and the like generated from the moving parts from falling into the plating solution or substrate, thereby reducing the deterioration of plating quality.
この発明の前記ならびにその他の目的と新規な特徴は、添付図面を参照しながら次の詳細な説明を読めば、より完全に明らかとなるであろう。ただし、図面は専ら解説のためのものであって、この発明の範囲を限定するものではない。
The above and other objects and novel features of the present invention will become more fully apparent from the following detailed description taken in conjunction with the accompanying drawings. However, the drawings are for illustrative purposes only and are not intended to limit the scope of the present invention.
図1Aおよび図1Bは、本発明の第1実施形態に係るめっき装置の概略構成を示す図である。また、図2はこのめっき装置の電気的構成を示すブロック図である。このめっき装置1は、半導体基板、プリント配線基板、ガラス基板等の各種基板(以下、単に「基板」という)Sの少なくとも一方主面に、金属(例えば金)の皮膜を電解めっきにより形成する装置である。以下の説明のために、XYZ直交座標系を図1Aに示すように定義する。図1Aはめっき装置1の側面視を示す図であり、水平かつ図1A紙面に垂直な方向をX方向、これと直交する水平かつ図1A紙面に沿った方向をY方向とする。また、鉛直方向をZ方向とする。また、各図において、各部材の近傍に付した破線矢印は、当該部材の移動方向を表すものとする。
1A and 1B are diagrams showing the schematic configuration of a plating apparatus according to a first embodiment of the present invention. FIG. 2 is a block diagram showing the electrical configuration of the plating apparatus. The plating apparatus 1 is an apparatus for forming a metal (e.g., gold) film by electrolytic plating on at least one main surface of various substrates S, such as semiconductor substrates, printed wiring substrates, and glass substrates (hereinafter simply referred to as "substrates"). For the following explanation, an XYZ Cartesian coordinate system is defined as shown in FIG. 1A. FIG. 1A is a diagram showing a side view of the plating apparatus 1, and the direction that is horizontal and perpendicular to the paper surface of FIG. 1A is the X direction, and the direction that is horizontal and perpendicular to the X direction and parallel to the paper surface of FIG. 1A is the Y direction. The vertical direction is the Z direction. In each figure, the dashed arrows attached near each member indicate the movement direction of the member.
なお、本願出願人が先に開示した特願2022-094449の明細書および図面には、本実施形態のめっき装置1と基本的な構成が類似するめっき装置が開示されており、装置各部の構造やその機能、装置の動作等についても詳しい記載がある。
The specification and drawings of Japanese Patent Application No. 2022-094449, previously disclosed by the applicant, disclose a plating apparatus similar in basic configuration to the plating apparatus 1 of this embodiment, and also provide detailed descriptions of the structure and functions of each part of the apparatus, as well as the operation of the apparatus.
めっき装置1は、複数のフレーム部材を組み合わせて構成された筐体10に、後述する各部が組み付けられた構成を有している。なお、図1Aおよび以下の各図においては、図面が煩雑になるのを避けるために、一部構成の記載を適宜省略することがある。具体的には、発明の成立に対する寄与度が比較的低く、またその構造について適宜の公知技術を適用可能であり特段の説明を要しないと考えられる構成については、図示を省略することがある。例えば部品を保持するための保持機構、部品を覆うカバー、それらを筐体10に取り付けるための機構などが、そのような構成に該当する。
The plating apparatus 1 has a structure in which each part described below is assembled to a housing 10 formed by combining multiple frame members. Note that in FIG. 1A and the following figures, the description of some components may be omitted as appropriate to avoid cluttering the drawings. Specifically, components that contribute relatively little to the establishment of the invention and whose structure is such that appropriate publicly known technology can be applied and no special explanation is considered to be required may be omitted from the illustration. For example, a holding mechanism for holding parts, a cover for covering the parts, and a mechanism for attaching them to the housing 10 fall into this category.
図1Aはめっき装置1の正面図である。めっき装置1には、基板SをY方向に沿って搬送する搬送部2が設けられている。搬送部2は、Y方向に沿って並べられた複数の搬送ローラー21を備えている。搬送ローラー21は、図示しない支持機構により各々がX方向を軸方向として回転自在に支持されている。搬送ローラー21の回転軸には回転モーター23が結合されている。後述の制御部9からの制御指令に応じ搬送駆動部22が回転モーター23を回転させることで、搬送部2は、基板Sを水平姿勢でY方向に搬送する。矩形の基板Sは、周囲の4辺のうち1辺を先頭にして搬送される。以下では、基板Sの搬送方向を符号Dtにより表す。この実施形態では、基板Sは水平姿勢を維持したままY方向へ一直線に搬送される。したがって、搬送方向DtはY方向に等しい。なお、搬送ローラー21のうち一部のローラーについては、駆動源が接続されない従動ローラーであってもよい。
1A is a front view of the plating device 1. The plating device 1 is provided with a transport section 2 that transports the substrate S along the Y direction. The transport section 2 includes a plurality of transport rollers 21 arranged along the Y direction. The transport rollers 21 are supported by a support mechanism (not shown) so that they can rotate freely about the X direction as their axial direction. A rotary motor 23 is coupled to the rotation shaft of the transport roller 21. The transport drive section 22 rotates the rotary motor 23 in response to a control command from the control section 9 (described later), so that the transport section 2 transports the substrate S in the Y direction in a horizontal position. The rectangular substrate S is transported with one of the four sides at the front. In the following, the transport direction of the substrate S is represented by the symbol Dt. In this embodiment, the substrate S is transported in a straight line in the Y direction while maintaining a horizontal position. Therefore, the transport direction Dt is equal to the Y direction. Note that some of the transport rollers 21 may be driven rollers to which no drive source is connected.
めっき装置1はさらに、搬入部3、めっき処理部4、リンス処理部5、搬出部6、電源部7および制御部9を備えている。搬入部3、めっき処理部4、リンス処理部5および搬出部6は、搬送部2による基板の搬送方向Dt(Y方向)に沿ってこの順番で並べられている。すなわち、このめっき装置1では、基板Sは、搬送部2によりY方向に搬送されながら、上記各処理部において必要な処理を施される。
The plating apparatus 1 further includes an entrance section 3, a plating processing section 4, a rinsing processing section 5, an unloading section 6, a power supply section 7, and a control section 9. The entrance section 3, the plating processing section 4, the rinsing processing section 5, and the unloading section 6 are arranged in this order along the transport direction Dt (Y direction) of the substrate by the transport section 2. That is, in this plating apparatus 1, the substrate S is subjected to the necessary processing in each of the above-mentioned processing sections while being transported in the Y direction by the transport section 2.
搬入部3は、外部から搬送されてくる未処理の基板Sを受け取って一時的に保持し、必要なタイミングで該基板Sをめっき処理部4へ供給する。めっき処理部4は、本発明に係るめっき方法を実行する処理主体となるものであり、基板Sをめっき液に浸漬してめっき処理を行う。めっき処理部4の構成の詳細については後述する。
The loading section 3 receives and temporarily holds the unprocessed substrate S transported from the outside, and supplies the substrate S to the plating processing section 4 at the required timing. The plating processing section 4 is the processing main body that carries out the plating method according to the present invention, and performs plating processing by immersing the substrate S in a plating solution. The configuration of the plating processing section 4 will be described in detail later.
リンス処理部5は、リンス槽51と、バット52と、リンス液給排部59とを備えている。リンス槽51は、基板Sを収容するのに必要十分なサイズの内部空間を有し、該内部空間には基板Sの上面および下面に向けてリンス液を吹き付けるノズル(図示省略)が配置されている。リンス槽51のY方向側側面のうち搬送経路Pと重なる部分には開口部が設けられる。該開口部に対して、シャッター51a,51bが開閉自在に設けられている。
The rinsing treatment section 5 comprises a rinsing tank 51, a tray 52, and a rinsing liquid supply/discharge section 59. The rinsing tank 51 has an internal space of a necessary and sufficient size to accommodate the substrate S, and nozzles (not shown) are disposed in the internal space for spraying rinsing liquid toward the upper and lower surfaces of the substrate S. An opening is provided on the Y-direction side surface of the rinsing tank 51 at a portion that overlaps with the transport path P. Shutters 51a and 51b are provided for the opening so as to be able to be opened and closed freely.
バット52は、リンス槽51の下方に配置され、リンス槽51からこぼれたリンス液を受ける。リンス液給排部59は、必要に応じてリンス槽51内のノズルにリンス液を供給し、またリンス槽51からリンス液を排出する。リンス処理部5は、めっき処理部4でめっき液に浸漬された基板Sに対しリンス処理を施す。リンス液としては例えば水が用いられる。搬出部6は、リンス処理後にリンス処理部5から送出される基板Sが外部の搬送装置により後処理工程へ払い出されるまでの間、基板Sを一時的に留置する。
The tray 52 is disposed below the rinse tank 51 and receives the rinse liquid spilled from the rinse tank 51. The rinse liquid supply/discharge unit 59 supplies rinse liquid to the nozzles in the rinse tank 51 as necessary, and also discharges rinse liquid from the rinse tank 51. The rinse processing unit 5 performs a rinse process on the substrate S immersed in the plating liquid in the plating processing unit 4. Water, for example, is used as the rinse liquid. The discharge unit 6 temporarily holds the substrate S sent out from the rinse processing unit 5 after the rinse process until it is removed to a post-processing step by an external transport device.
電源部7は、装置各部に必要な電力を供給する。制御部9は、上記のように構成された装置各部を制御し、めっき装置1に所定の処理を行わせる。制御部9のハードウェア構成としては、例えば一般的なコンピューター装置と同様のものを用いることができる。すなわち、制御部9としては、CPU(Central Processing Unit)91、メモリー92、ストレージ93、入力部94、表示部95、インターフェース部96等を備えたものを用いることができる。
The power supply unit 7 supplies the necessary power to each part of the apparatus. The control unit 9 controls each part of the apparatus configured as described above, and causes the plating apparatus 1 to perform predetermined processing. The hardware configuration of the control unit 9 may be the same as that of a general computer device, for example. In other words, the control unit 9 may include a CPU (Central Processing Unit) 91, memory 92, storage 93, input unit 94, display unit 95, interface unit 96, etc.
メモリー92は、処理の過程で生じた各種のデータを一時的に記憶する。ストレージ93は、各種データおよび制御プログラム931を長期的に記憶する。入力部94および表示部95は、ユーザーインターフェース機能を担う。インターフェース部96は、外部機器等の通信を担う。
Memory 92 temporarily stores various data generated during processing. Storage 93 stores various data and control programs 931 on a long-term basis. Input unit 94 and display unit 95 perform user interface functions. Interface unit 96 handles communication with external devices, etc.
CPU91は、ストレージ93に予め記憶されている制御プログラム931を読み出して実行し、これに基づき装置各部を制御して所定の動作を行わせることにより、後述する各種の動作を実現する。この目的のために、CPU91は、搬送部2の動作を制御する搬送制御部911、後述のチャック部40の動作を制御するチャック制御部912、各種流体の供給源を制御してその供給および排出を司る給排制御部913、配管上のバルブを制御して流通する流体の流量を調整する流量制御部914等の機能ブロックをソフトウェア上で実現する。なお、これらの機能ブロックのうち少なくとも一部は、例えば専用ハードウェアとして構成されてもよい。
The CPU 91 reads and executes a control program 931 pre-stored in the storage 93, and based on this, controls each part of the device to perform a predetermined operation, thereby realizing various operations described below. For this purpose, the CPU 91 realizes in software functional blocks such as a transport control unit 911 that controls the operation of the transport unit 2, a chuck control unit 912 that controls the operation of the chuck unit 40 described below, a supply and discharge control unit 913 that controls the supply sources of various fluids and manages their supply and discharge, and a flow control unit 914 that controls valves on the piping to adjust the flow rate of the circulating fluid. Note that at least some of these functional blocks may be configured as dedicated hardware, for example.
図1Bはめっき処理部の概略構成を示す正面図である。めっき処理部4は、めっき槽41と、バット42,44と、チャック部40と、洗浄機構48と、めっき液給排部49とを備えている。めっき槽41は、基板Sを収容するのに十分なサイズを有する内部空間にめっき液を貯留可能となっている。バット42は、めっき槽41の下方に配置され、こぼれためっき液を受ける。チャック部40は、めっき槽41の上方に配置され、めっき処理を受ける基板Sを保持する。バット44は、めっき槽41の下方のバット42に対し(-Y)側に隣接して配置されている。洗浄機構48は、適宜の洗浄液(例えば水)によりチャック部40を洗浄する。この目的のために、洗浄機構48は、バット44内に設けられた洗浄ノズル481と、洗浄ノズル481に洗浄液を供給する洗浄液給排部482とを備えている。めっき液給排部49は、制御部9の給排制御部913からの制御指令に応じてめっき槽41にめっき液を供給し、まためっき槽41からめっき液を排出する。
FIG. 1B is a front view showing the schematic configuration of the plating processing section. The plating processing section 4 includes a plating tank 41, vats 42 and 44, a chuck section 40, a cleaning mechanism 48, and a plating liquid supply/discharge section 49. The plating tank 41 is capable of storing plating liquid in an internal space having a size sufficient to accommodate the substrate S. The vat 42 is disposed below the plating tank 41 and receives spilled plating liquid. The chuck section 40 is disposed above the plating tank 41 and holds the substrate S to be plated. The vat 44 is disposed adjacent to the vat 42 below the plating tank 41 on the (-Y) side. The cleaning mechanism 48 cleans the chuck section 40 with an appropriate cleaning liquid (e.g., water). For this purpose, the cleaning mechanism 48 includes a cleaning nozzle 481 provided in the vat 44 and a cleaning liquid supply/discharge section 482 that supplies cleaning liquid to the cleaning nozzle 481. The plating solution supply/discharge unit 49 supplies plating solution to the plating tank 41 and discharges plating solution from the plating tank 41 in response to control commands from the supply/discharge control unit 913 of the control unit 9.
図1Bに示すように、めっき槽41の(-Y)側側面および(+Y)側側面のうち搬送経路Pと重なる部分には開口部が設けられる。該開口部には、開閉自在のシャッター41a,41bがそれぞれ設けられている。シャッター41a,41bの開状態では、めっき槽41の側面に設けられた開口部を介して、搬送部2により搬送経路Pを搬送される基板Sを通過させることができる。これにより、めっき槽41への未処理基板Sの搬入およびめっき槽41からの処理済み基板Sの搬出が可能となる。
As shown in FIG. 1B, openings are provided on the (-Y) side and (+Y) side of plating tank 41 at portions that overlap with transport path P. Shutters 41a, 41b that can be opened and closed are provided at these openings. When shutters 41a, 41b are open, substrate S transported along transport path P by transport unit 2 can pass through the openings provided on the sides of plating tank 41. This makes it possible to transport unprocessed substrates S into plating tank 41 and to transport processed substrates S out of plating tank 41.
一方、閉状態ではめっき槽41の側面に設けられた開口部が閉塞される。このとき基板Sの搬送経路Pは遮断されるが、めっき槽41の内部には、開口部の高さを超えてめっき液を貯留することが可能となる。(-Y)側のシャッター41aの開状態でめっき槽41に基板Sが収容された後、シャッター41aが閉じられ、めっき槽41の内部空間がめっき液Lで満たされることにより、基板Sがめっき液Lに浸漬されめっき処理される。その後、シャッター41a,41bおよびめっき槽41に設けられた図示しない排出口が開かれてめっき液が排出され、めっき処理後の基板Sがリンス部5へ搬出される。シャッター41a,41bの動作については、互いに独立して開閉してもよく、また一体的に開閉してもよい。
On the other hand, in the closed state, the opening on the side of the plating tank 41 is closed. At this time, the transport path P for the substrate S is blocked, but the plating solution can be stored inside the plating tank 41 beyond the height of the opening. After the substrate S is accommodated in the plating tank 41 with the shutter 41a open on the (-Y) side, the shutter 41a is closed and the internal space of the plating tank 41 is filled with plating solution L, so that the substrate S is immersed in the plating solution L and plated. Thereafter, the shutters 41a, 41b and a drain port (not shown) on the plating tank 41 are opened to drain the plating solution, and the substrate S after plating is transported to the rinsing section 5. The shutters 41a, 41b may be opened and closed independently of each other, or may be opened and closed integrally.
めっき槽41内で搬送経路Pの上方には、アノード電極45が配置されている。アノード電極45は電源部7と電気的に接続される。めっき液Lはアノード電極45が接液するのに十分な量、めっき槽41に貯留される。後述するように、めっき槽41内で基板Sを保持するチャック機構にカソード電極が設けられている。これらの電極間に電源部7から直流電圧が印加されることで、基板Sの表面に電解めっきによる皮膜が形成されることになる。
An anode electrode 45 is disposed above the transport path P in the plating tank 41. The anode electrode 45 is electrically connected to the power supply unit 7. A sufficient amount of plating liquid L is stored in the plating tank 41 so that the anode electrode 45 comes into contact with the liquid. As will be described later, a cathode electrode is provided on the chuck mechanism that holds the substrate S in the plating tank 41. A DC voltage is applied between these electrodes from the power supply unit 7, forming a coating on the surface of the substrate S by electrolytic plating.
めっき槽41に収容される基板SのX方向両端部のそれぞれに対応して、2組のチャック部40が配置されている。図1Bでは、それらのうち(+X)側の1組のみが図示されている。2組のチャック部40はYZ平面に対して対称に配置されているが、基本的な構造は同一である。すなわち、各チャック部40は、少なくとも1つのチャック機構400と、チャック機構400を支持する支持フレーム430と、支持フレーム430をY方向に移動させる移動機構43とを備えている。
Two sets of chuck parts 40 are arranged corresponding to both ends in the X direction of the substrate S contained in the plating tank 41. Only one set on the (+X) side is shown in FIG. 1B. The two sets of chuck parts 40 are arranged symmetrically with respect to the YZ plane, but have the same basic structure. That is, each chuck part 40 has at least one chuck mechanism 400, a support frame 430 that supports the chuck mechanism 400, and a movement mechanism 43 that moves the support frame 430 in the Y direction.
支持フレーム430は、筐体10を構成するフレーム部材のうち上部フレーム11に取り付けられた移動機構43によりY方向に移動自在に支持される。より具体的には、移動機構43は、めっき処理部4の上方で上部フレーム11に固定されY方向に延設されたガイドレール431と、ガイドレール431に係合されたスライダー432と、ガイドレール431に沿ってスライダー432をY方向に移動させる、図示しない駆動源とを備えている。これらの構成としては、適宜の直動機構、例えばリニアモーター、直動ガイド機構、チェーン駆動機構、またはベルト駆動機構等を適用可能である。例えば、これらの構成が予め一体化された単軸ロボットを好適に適用することができる。
The support frame 430 is supported so as to be freely movable in the Y direction by a moving mechanism 43 attached to the upper frame 11, one of the frame members constituting the housing 10. More specifically, the moving mechanism 43 includes a guide rail 431 fixed to the upper frame 11 above the plating processing section 4 and extending in the Y direction, a slider 432 engaged with the guide rail 431, and a drive source (not shown) that moves the slider 432 in the Y direction along the guide rail 431. As these configurations, an appropriate linear mechanism, such as a linear motor, a linear guide mechanism, a chain drive mechanism, or a belt drive mechanism, can be applied. For example, a single-axis robot in which these configurations are integrated in advance can be preferably applied.
スライダー432の下端に支持フレーム430が結合され、支持フレーム430にチャック機構400が固定されている。したがって、スライダー432がガイドレール431に沿ってY方向に移動するとき、支持フレーム430およびこれに取り付けられたチャック機構400が一体的にY方向に移動する。つまり、制御部9からの制御指令に応じて移動機構43が作動しスライダー432を走行させることにより、チャック機構400はY方向に移動する。
The support frame 430 is connected to the lower end of the slider 432, and the chuck mechanism 400 is fixed to the support frame 430. Therefore, when the slider 432 moves in the Y direction along the guide rail 431, the support frame 430 and the chuck mechanism 400 attached thereto move integrally in the Y direction. In other words, the movement mechanism 43 operates in response to a control command from the control unit 9 to move the slider 432, thereby moving the chuck mechanism 400 in the Y direction.
この実施形態では、1つの支持フレーム430に対して3組のチャック機構400がY方向に並べて取り付けられている。これらは、支持フレーム430の移動に伴い一体的にY方向に移動する。これにより、各チャック機構400は、めっき槽41の上方に位置する「めっき位置」P1と、バット44の上方に位置する「洗浄位置」P2との間をY方向に往復移動可能となっている。図1Bでは、めっき位置P1にあるときのチャック機構400を実線により、また洗浄位置P2にあるときのチャック機構400を点線により、それぞれ示している。
In this embodiment, three sets of chuck mechanisms 400 are attached to one support frame 430 in a line in the Y direction. These move integrally in the Y direction as the support frame 430 moves. This allows each chuck mechanism 400 to move back and forth in the Y direction between a "plating position" P1 located above the plating tank 41 and a "cleaning position" P2 located above the vat 44. In FIG. 1B, the chuck mechanism 400 at the plating position P1 is shown by a solid line, and the chuck mechanism 400 at the cleaning position P2 is shown by a dotted line.
チャック機構400は基板Sを把持してめっき槽41内での基板Sの姿勢を安定的に維持するとともに、内蔵されたカソード電極を基板Sの一方主面に電気的に接触させる。そして、アノード電極45とカソード電極との間に直流電圧が印加されることで、当該一方主面に電解めっきによる皮膜を形成させる。ここでは基板Sの両主面のうち上側の一方主面、すなわち上面に皮膜が形成されるものとする。
The chuck mechanism 400 grips the substrate S to stably maintain the position of the substrate S in the plating tank 41, while electrically contacting the built-in cathode electrode with one main surface of the substrate S. A DC voltage is then applied between the anode electrode 45 and the cathode electrode to form a coating on that one main surface by electrolytic plating. Here, it is assumed that the coating is formed on the upper one of the two main surfaces of the substrate S, i.e., the top surface.
チャック機構400は、基板SのX方向両端部、つまり、搬送方向Dtに直交する幅方向の両端部において基板Sを把持する。そして、Y方向、つまり基板Sの搬送方向Dtに沿って複数設けられたチャック機構400により、基板SのX方向両端部ではその大部分が把持されている。チャック機構400は、基板Sを把持することでその姿勢を安定的に維持することに資するほか、Y方向に延びる後述のカソード電極412を基板Sに接触させることで広い範囲に均一な電位を付与することができる。このため、このめっき装置1は、基板Sに対し均一性の良好なめっき皮膜を形成することが可能である。
The chuck mechanisms 400 grip the substrate S at both ends in the X direction, i.e., at both ends in the width direction perpendicular to the transport direction Dt. Then, most of the substrate S at both ends in the X direction is gripped by a plurality of chuck mechanisms 400 provided along the Y direction, i.e., the transport direction Dt of the substrate S. By gripping the substrate S, the chuck mechanisms 400 not only contribute to stably maintaining its position, but also apply a uniform electric potential over a wide area by contacting the cathode electrode 412 (described below) that extends in the Y direction with the substrate S. This makes it possible for the plating apparatus 1 to form a plating film with good uniformity on the substrate S.
図3Aおよび図3Bはチャック機構の概略構成を示す図である。また、図4Aおよび図4Bはチャック機構の主要部を側面から見た状態を模式的に示す図である。より具体的には、図3Aはチャック機構400の構造を模式的に示す斜視図であり、図3Bはチャック機構400による基板Sの把持状態を示す図である。また、図4Aは基板Sを把持する前のチャック機構400を示す側面図であり、図4Bは基板Sを把持したときのチャック機構400を示す側面図である。
FIGS. 3A and 3B are diagrams showing the general configuration of the chuck mechanism. Also, FIGS. 4A and 4B are diagrams showing the main parts of the chuck mechanism as viewed from the side. More specifically, FIG. 3A is a perspective view showing the structure of chuck mechanism 400, and FIG. 3B is a diagram showing the state in which chuck mechanism 400 grips substrate S. Also, FIG. 4A is a side view showing chuck mechanism 400 before gripping substrate S, and FIG. 4B is a side view showing chuck mechanism 400 when gripping substrate S.
なお、以下においてチャック機構400の構造および作用について説明する際、主として基板Sの(-X)側端部を保持するチャック機構400を例示して説明を行う。しかしながら、同じ構造をZ軸回りに反転させて考えることにより、基板Sの(+X)側端部を保持するチャック機構の構造および動作を理解することが可能である。チャック機構400の動作は、制御部9のチャック制御部912により制御される。
Note that, below, when explaining the structure and operation of the chuck mechanism 400, the explanation will be given mainly by way of example of the chuck mechanism 400 that holds the (-X) side end of the substrate S. However, by considering the same structure inverted around the Z axis, it is possible to understand the structure and operation of the chuck mechanism that holds the (+X) side end of the substrate S. The operation of the chuck mechanism 400 is controlled by the chuck control unit 912 of the control unit 9.
チャック機構400は、互いに独立して昇降可能な上側チャック411と下側チャック421とで基板SのX方向端部を把持する。具体的には、上側チャック411および下側チャック421はそれぞれY方向を長手方向として細長く延びる平板状部材である。上側チャック411の下面411bが基板Sの上面Saのうち(-X)側端部に当接し、下側チャック421の上面421aが基板Sの下面Sbのうち(-X)側端部に当接することで、基板Sを把持する。
The chuck mechanism 400 grips the X-direction end of the substrate S with an upper chuck 411 and a lower chuck 421, which can be raised and lowered independently of each other. Specifically, the upper chuck 411 and the lower chuck 421 are each elongated flat members extending in the Y direction. The lower surface 411b of the upper chuck 411 abuts against the (-X) side end of the upper surface Sa of the substrate S, and the upper surface 421a of the lower chuck 421 abuts against the (-X) side end of the lower surface Sb of the substrate S, thereby gripping the substrate S.
実際には、上側チャック411の下面411bにはカソード電極412が取り付けられており、カソード電極412が基板Sの上面Saに接触することとなる。めっき液L中でカソード電極412が接液するのを抑制するため、上側チャック411の下面411bには、弾性材料で環状に形成されたシール部材415が、カソード電極412の周囲を取り囲むように設けられている。
In practice, a cathode electrode 412 is attached to the lower surface 411b of the upper chuck 411, and the cathode electrode 412 comes into contact with the upper surface Sa of the substrate S. To prevent the cathode electrode 412 from coming into contact with the plating solution L, a seal member 415 made of an elastic material and having a ring shape is provided on the lower surface 411b of the upper chuck 411 so as to surround the periphery of the cathode electrode 412.
図3Bに示すように、下側チャック421は、高さ方向(Z方向)における基板Sの位置を規定する作用を有するとともに、上側チャック411に設けられたカソード電極412を基板Sに接触させるのに際してそのバックアップとしての作用をも有する。これにより、基板Sの高さ方向位置が安定的に維持され、またカソード電極412と基板上面Saとの電気的接触を確実にすることができる。
As shown in FIG. 3B, the lower chuck 421 not only determines the position of the substrate S in the height direction (Z direction), but also acts as a backup when the cathode electrode 412 provided on the upper chuck 411 contacts the substrate S. This ensures that the height position of the substrate S is stably maintained and that electrical contact between the cathode electrode 412 and the substrate upper surface Sa is ensured.
上側チャック411の上面411aには、Z方向に延びるシャフト部材413が取り付けられており、シャフト部材413は昇降機構414により昇降自在に支持されている。上側チャック411は、例えばねじを用いてシャフト部材413に固結され着脱自在(すなわち交換可能)となっている。昇降機構414は、エアシリンダー、ソレノイド、リニアモーター、またはボールねじ機構等の適宜の直動機構を有しており、シャフト部材413を昇降させる。これにより、シャフト部材413の下端に取り付けられた上側チャック411が昇降する。ここでは、上側チャック411、シャフト部材413、昇降機構414等を含んで一体的に構成されたユニットを「上側チャックユニット410」と称する。
A shaft member 413 extending in the Z direction is attached to the upper surface 411a of the upper chuck 411, and the shaft member 413 is supported by a lifting mechanism 414 so that it can be raised and lowered. The upper chuck 411 is fixed to the shaft member 413 using a screw, for example, and is detachable (i.e. replaceable). The lifting mechanism 414 has an appropriate linear motion mechanism such as an air cylinder, a solenoid, a linear motor, or a ball screw mechanism, and raises and lowers the shaft member 413. This raises and lowers the upper chuck 411 attached to the lower end of the shaft member 413. Here, the unit integrally formed including the upper chuck 411, the shaft member 413, the lifting mechanism 414, etc. is referred to as the "upper chuck unit 410."
同様に、下側チャック421の上面421aには、Z方向に延びるシャフト部材423が取り付けられており、シャフト部材423は昇降機構424により昇降自在に支持されている。下側チャック421は、例えばねじを用いてシャフト部材423に固結され着脱自在となっている。昇降機構424は、例えばエアシリンダー、ソレノイド、リニアモーター、またはボールねじ機構等の適宜の直動機構を有しており、シャフト部材423を昇降させる。これにより、シャフト部材423の下端に取り付けられた下側チャック421が昇降する。ここでは、下側チャック421、シャフト部材423、昇降機構424等を含んで一体的に構成されたユニットを「下側チャックユニット420」と称する。
Similarly, a shaft member 423 extending in the Z direction is attached to the upper surface 421a of the lower chuck 421, and the shaft member 423 is supported by a lifting mechanism 424 so that it can be raised and lowered. The lower chuck 421 is fixed to the shaft member 423 using, for example, a screw, and is detachable. The lifting mechanism 424 has an appropriate linear motion mechanism, such as an air cylinder, a solenoid, a linear motor, or a ball screw mechanism, and raises and lowers the shaft member 423. This raises and lowers the lower chuck 421 attached to the lower end of the shaft member 423. Here, the unit integrally formed including the lower chuck 421, the shaft member 423, the lifting mechanism 424, etc. is referred to as the "lower chuck unit 420."
上側チャックユニット410は、支持部材401に取り付けられている。具体的には、上側チャックユニット410は、固定部材404を介して支持部材401に固定されている。したがって、上側チャック411は、支持部材401に対しては昇降移動のみが可能である。一方、下側チャックユニット420は、進退機構402を介して支持部材401に取り付けられている。具体的には、下側チャックユニット420が取り付けられた支持部材403が、X方向を可動方向とする進退機構402の可動部に結合されている。進退機構402は、例えばエアシリンダー、ソレノイド、エアシリンダー、リニアモーター、またはボールねじ機構等の適宜の直動機構を有しており、その本体部が支持部材401に固定されている。支持部材401の下部にはガイドレール405が設けられ、ガイドレール405に係合されたスライダー406が下側チャックユニット420に結合されている。
The upper chuck unit 410 is attached to the support member 401. Specifically, the upper chuck unit 410 is fixed to the support member 401 via a fixing member 404. Therefore, the upper chuck 411 can only move up and down relative to the support member 401. On the other hand, the lower chuck unit 420 is attached to the support member 401 via a moving mechanism 402. Specifically, the support member 403 to which the lower chuck unit 420 is attached is connected to the movable part of the moving mechanism 402, which moves in the X direction. The moving mechanism 402 has an appropriate linear mechanism, such as an air cylinder, a solenoid, an air cylinder, a linear motor, or a ball screw mechanism, and its main body is fixed to the support member 401. A guide rail 405 is provided at the bottom of the support member 401, and a slider 406 engaged with the guide rail 405 is connected to the lower chuck unit 420.
このため、進退機構402の作動により、下側チャックユニット420は、図示しないストッパーにより規定される可動範囲内でX方向に移動可能となっている。したがって、下側チャック421は、支持部材401に対し、昇降機構424の作動による昇降移動と、進退機構402によるX方向の進退移動とが可能となっている。
Therefore, by operating the advance/retract mechanism 402, the lower chuck unit 420 can move in the X direction within a movable range defined by a stopper (not shown). Therefore, the lower chuck 421 can move up and down relative to the support member 401 by operating the lifting mechanism 424, and can move forward and backward in the X direction by the advance/retract mechanism 402.
下側チャック421が可動範囲内で最も(+X)側まで進出した状態では、図3Bに実線で示すように、下側チャック421の(+X)側先端部が基板Sの端面よりも(+X)側に位置し、下側チャック421の上面421aが基板Sの下面Sbを支持することができる。一方、図3Bに点線で示すように、下側チャック421が可動範囲内で最も(-X)側まで後退した状態では、下側チャック421の(+X)側先端部は基板Sの端面よりも(-X)側に退避している。このため、下側チャック421が昇降する際に基板Sに接触することが回避される。
When the lower chuck 421 has advanced to the furthest point on the (+X) side within its movable range, as shown by the solid line in FIG. 3B, the (+X) side tip of the lower chuck 421 is located on the (+X) side of the end face of the substrate S, and the upper surface 421a of the lower chuck 421 can support the lower surface Sb of the substrate S. On the other hand, as shown by the dotted line in FIG. 3B, when the lower chuck 421 has retreated to the furthest point on the (-X) side within its movable range, the (+X) side tip of the lower chuck 421 is retreated to the (-X) side of the end face of the substrate S. This prevents the lower chuck 421 from coming into contact with the substrate S when it is raised or lowered.
チャック機構400では、上側チャック411と下側チャック421とが協働してめっき槽41内で基板Sを把持する。具体的には、めっき位置に位置決めされたチャック部40のチャック機構400から上側チャック411と下側チャック421とがめっき槽41内まで下降し(図4A)、めっき槽41内で搬送ローラー21により支持され静止する基板Sの高さと同じ高さで基板Sの端部を把持する(図4B)。このため、めっき槽41内において基板Sは、上面が平坦な水平姿勢で保持されることになる。図4Bに示される、このときの上側チャック411および下側チャック421のZ方向位置を、以下では「下部位置」と称することとする。
In the chuck mechanism 400, the upper chuck 411 and the lower chuck 421 cooperate to grip the substrate S in the plating tank 41. Specifically, the upper chuck 411 and the lower chuck 421 are lowered from the chuck mechanism 400 of the chuck section 40 positioned at the plating position into the plating tank 41 (FIG. 4A), and grip the edge of the substrate S at the same height as the substrate S supported and stationary by the transport rollers 21 in the plating tank 41 (FIG. 4B). Therefore, the substrate S is held in a horizontal position with a flat upper surface in the plating tank 41. The Z direction position of the upper chuck 411 and the lower chuck 421 at this time, as shown in FIG. 4B, will be referred to as the "lower position" below.
図3Aに点線で示すように、チャック機構400の要部、特に可動機構についてはカバー460の内部に収容されている。カバー460は概略直方体の箱型形状を有しており、その内部空間に、昇降機構414,424、進退機構402等の可動機構(チャック駆動機構)が収容されている。カバー460の下面には開口が設けられており、ここから下方へシャフト部材413,423が突き出して、その下端に上側および下側チャック411,421がそれぞれ取り付けられている。
As shown by the dotted lines in Figure 3A, the main parts of the chuck mechanism 400, particularly the movable mechanism, are housed inside the cover 460. The cover 460 has a roughly rectangular box shape, and its internal space houses the movable mechanisms (chuck drive mechanisms) such as the lifting mechanisms 414, 424 and the advance/retract mechanism 402. An opening is provided on the underside of the cover 460, from which shaft members 413, 423 protrude downward, and upper and lower chucks 411, 421 are attached to the lower ends thereof, respectively.
このカバー460は、めっき槽41に貯留されためっき液から発生する腐食性ガスから可動機構を保護するとともに、可動機構から発生する微粉等がめっき槽41に落下するのを防止するために設けられている。その詳しい構造およびその機能については後述することとし、先に上記のように構成された本実施形態のめっき装置1が実行するめっき処理について、図5ないし図7を参照しつつ説明する。このめっき処理は、制御部9のCPU91が所定の制御プログラムを実行することにより実現される。
This cover 460 is provided to protect the movable mechanism from corrosive gases generated from the plating solution stored in the plating tank 41, and to prevent fine powder and the like generated from the movable mechanism from falling into the plating tank 41. Its detailed structure and function will be described later, and the plating process performed by the plating apparatus 1 of this embodiment configured as described above will be described first with reference to Figures 5 to 7. This plating process is realized by the CPU 91 of the control unit 9 executing a predetermined control program.
図5はめっき処理を示すフローチャートである。また、図6Aないし図6Dおよび図7は処理中の各部の動きを模式的に示す図である。めっき装置1が所定の初期状態で、未処理基板Sが受け入れられる。初期状態とは、図6Aに示すように、各チャック機構400がめっき位置に位置決めされ、めっき槽41のシャッター41a,41bが開かれ、かつ搬送経路Pが露出する程度のめっき液Lがめっき槽41に貯留された状態である。図6Bに示すように、搬送部2が該基板Sを搬送方向Dtへ搬送してめっき槽41へ搬入する(ステップS101)。
FIG. 5 is a flow chart showing the plating process. Also, FIGS. 6A to 6D and 7 are schematic diagrams showing the movement of each part during processing. An unprocessed substrate S is received when the plating apparatus 1 is in a predetermined initial state. The initial state is a state in which, as shown in FIG. 6A, each chuck mechanism 400 is positioned at the plating position, the shutters 41a and 41b of the plating tank 41 are open, and plating solution L is stored in the plating tank 41 to the extent that the transport path P is exposed. As shown in FIG. 6B, the transport unit 2 transports the substrate S in the transport direction Dt and loads it into the plating tank 41 (step S101).
図6Cに示すように基板Sがめっき槽41に搬入されるとシャッター41a,41bは閉じられる。めっき槽41に収容された基板Sに向けてチャック機構400の上側チャック411および下側チャック421が下降し、図6Dに示すように基板Sを把持する(ステップS102)。
When the substrate S is loaded into the plating tank 41 as shown in FIG. 6C, the shutters 41a and 41b are closed. The upper chuck 411 and the lower chuck 421 of the chuck mechanism 400 are lowered toward the substrate S contained in the plating tank 41, and grip the substrate S as shown in FIG. 6D (step S102).
この状態で、めっき液給排部49からめっき槽41にめっき液Lが供給され、基板Sが浸漬された状態で電極間に電圧が印加されることで(ステップS103)、基板Sがめっき処理される。基板Sの上面SaのうちX方向の両端部に、Y方向に長く延びるカソード電極を接触させる。こうすることで、基板Sの上面Saにおける電界強度のばらつきが抑えられ、均一性の良好なめっき皮膜を形成することが可能となる。このとき、チャック機構400と搬送ローラー21とが連動して基板Sをめっき槽41内で揺動させることで(ステップS104)、めっき皮膜の均一性をより向上させることができる。
In this state, plating solution L is supplied from plating solution supply/discharge unit 49 to plating tank 41, and a voltage is applied between the electrodes while substrate S is immersed (step S103), thereby plating substrate S. Cathode electrodes extending long in the Y direction are brought into contact with both ends of upper surface Sa of substrate S in the X direction. This reduces the variation in electric field strength on upper surface Sa of substrate S, making it possible to form a plating film with good uniformity. At this time, the chuck mechanism 400 and transport rollers 21 work together to rock substrate S in plating tank 41 (step S104), thereby further improving the uniformity of the plating film.
図7に示すように、移動機構43の作動により、チャック機構400を支持する支持フレーム430が、図7上図に示す(+Dt)方向への移動と、図7下図に示す(-Dt)方向への移動とを交互に繰り返す。こうすることで、支持フレーム430に取り付けられたチャック機構400が一体的にY方向に往復移動し、チャック機構400に保持された基板Sがめっき液L内でY方向に揺動する。
As shown in Figure 7, the movement mechanism 43 operates to cause the support frame 430 supporting the chuck mechanism 400 to alternate between moving in the (+Dt) direction shown in the upper diagram of Figure 7 and moving in the (-Dt) direction shown in the lower diagram of Figure 7. In this way, the chuck mechanism 400 attached to the support frame 430 moves back and forth as a unit in the Y direction, and the substrate S held by the chuck mechanism 400 oscillates in the Y direction within the plating solution L.
このとき、搬送ローラー21は支持フレーム430と連動する。すなわち、図7上図に示すように、支持フレーム430が(+Y)方向へ移動しチャック機構400が基板Sを(+Y)方向に移動させるとき、搬送ローラー21は正転、つまり基板Sを搬送方向Dtに搬送する方向に回転する。一方、図7下図に示すように、支持フレーム430が(-Y)方向へ移動しチャック機構400が基板Sを(-Y)方向に移動させるとき、搬送ローラー21は逆転、つまり基板Sを搬送方向Dtとは反対の(-Dt)方向に搬送するように回転する。
At this time, the transport rollers 21 work in conjunction with the support frame 430. That is, as shown in the upper diagram of FIG. 7, when the support frame 430 moves in the (+Y) direction and the chuck mechanism 400 moves the substrate S in the (+Y) direction, the transport rollers 21 rotate forward, that is, in a direction that transports the substrate S in the transport direction Dt. On the other hand, as shown in the lower diagram of FIG. 7, when the support frame 430 moves in the (-Y) direction and the chuck mechanism 400 moves the substrate S in the (-Y) direction, the transport rollers 21 rotate reversely, that is, to transport the substrate S in the (-Dt) direction opposite to the transport direction Dt.
このようにめっき液L中で基板Sを揺動させることで、めっき液Lを撹拌して液中イオン濃度の偏りを低減させ、めっき皮膜の均一性を高めることができる。めっき槽41内での基板Sの揺動は、基板Sの端部を把持するチャック機構400と、基板Sの中央部を下面側から支持する搬送ローラー21との連動によって実現される。このため、基板Sに局所的な応力が加わるのを防止し、水平姿勢を維持しつつ基板Sを揺動させることが可能となる。
By rocking the substrate S in the plating solution L in this way, the plating solution L is stirred, reducing bias in the ion concentration in the solution and improving the uniformity of the plating film. The rocking of the substrate S in the plating tank 41 is achieved by the cooperation of a chuck mechanism 400 that grips the edge of the substrate S and a transport roller 21 that supports the center of the substrate S from the underside. This prevents localized stress from being applied to the substrate S and makes it possible to rock the substrate S while maintaining a horizontal position.
基板Sをめっき液Lに浸漬し、電極間に電圧を印加しつつ基板Sを揺動させる状態を一定時間継続した後、電圧印加が停止されめっき液Lが排出されることで(ステップS105)、めっき処理が停止される。そして、チャック機構400による基板Sの把持が解除され(ステップS106)、開かれたシャッター41bを介して、搬送部2は、基板Sをめっき処理部4からリンス処理部5へ移送する(ステップS107)。
After the substrate S is immersed in the plating solution L and the substrate S is oscillated while a voltage is applied between the electrodes for a certain period of time, the voltage application is stopped and the plating solution L is discharged (step S105), thereby stopping the plating process. Then, the substrate S is released from the grip of the chuck mechanism 400 (step S106), and the transport unit 2 transfers the substrate S from the plating processing unit 4 to the rinsing processing unit 5 via the opened shutter 41b (step S107).
リンス処理部5では、リンス槽51に基板Sが収容されるとシャッター51a,51bが閉じられ、リンス液給排部59からリンス液が供給されて、基板Sがリンス処理される(ステップS108)。リンス処理が所定時間行われた後、リンス液の供給が停止されシャッター51bが開かれて、基板Sは搬出部6に払い出される(ステップS109)。
In the rinse processing section 5, when the substrate S is placed in the rinse tank 51, the shutters 51a and 51b are closed, and rinse liquid is supplied from the rinse liquid supply/discharge section 59 to rinse the substrate S (step S108). After the rinse process is performed for a predetermined time, the supply of rinse liquid is stopped, the shutter 51b is opened, and the substrate S is discharged to the discharge section 6 (step S109).
なお、めっき槽41からのめっき液の排出においては、槽内の液体を完全に排出することを要しない。すなわち、槽内で支持される基板Sが液体から露出し搬出可能となる程度まで液体が排出されている限りにおいて、槽内に液体が残留していることは問題ない。むしろ、液体を残留させておくことで、次の基板Sに対する処理の際に槽内を満たすのに必要な液体の量を低減させることが可能となる。このことは、液体の消費量を少なくし環境負荷を低減させることに資する。
When discharging the plating solution from the plating tank 41, it is not necessary to completely drain the liquid in the tank. In other words, as long as the liquid is drained to the extent that the substrate S supported in the tank is exposed from the liquid and can be removed, there is no problem with liquid remaining in the tank. In fact, by leaving liquid remaining, it is possible to reduce the amount of liquid required to fill the tank when processing the next substrate S. This helps to reduce the amount of liquid consumed and the environmental impact.
一方、基板Sの把持を解除した後のチャック機構400は、上側チャック411および下側チャック421に付着しためっき液を除去するための洗浄処理を受ける(ステップS110)。洗浄処理の内容は任意であるが、例えばその一例は次の通りである。すなわち、移動機構43が支持フレーム430を(-Y)方向へ移動させて、各チャック機構400を、バット44上方の洗浄位置P2(図1B)へ位置決めする。この状態で、洗浄機構48が適宜の洗浄液供給やエア噴射により、チャック機構400、より具体的には上側チャック411および下側チャック421を洗浄する。
Meanwhile, after releasing the grip of the substrate S, the chuck mechanism 400 undergoes a cleaning process to remove the plating solution adhering to the upper chuck 411 and the lower chuck 421 (step S110). The contents of the cleaning process are arbitrary, but an example is as follows. That is, the moving mechanism 43 moves the support frame 430 in the (-Y) direction to position each chuck mechanism 400 at the cleaning position P2 (FIG. 1B) above the vat 44. In this state, the cleaning mechanism 48 cleans the chuck mechanism 400, more specifically the upper chuck 411 and the lower chuck 421, by supplying an appropriate cleaning liquid or spraying air.
めっき位置P1と洗浄位置P2との間におけるチャック機構400の移動では、図1Bに点線で示すように、上側チャック411および下側チャック421は、昇降機構412,422により上方に退避した状態となる。これにより、移動の際に上側チャック411および下側チャック421がめっき槽41の壁面に接触することが未然に防止されている。このときの上側チャック411および下側チャック421のZ方向位置を、以下では「上部位置」と称することとする。
When the chuck mechanism 400 moves between the plating position P1 and the cleaning position P2, the upper chuck 411 and the lower chuck 421 are retracted upward by the lifting mechanisms 412, 422, as shown by the dotted lines in FIG. 1B. This prevents the upper chuck 411 and the lower chuck 421 from contacting the wall surface of the plating tank 41 during movement. The Z direction positions of the upper chuck 411 and the lower chuck 421 at this time will be referred to as the "upper position" below.
洗浄後のチャック機構400はめっき位置へ戻される(ステップS111)。こうしてチャック機構400が洗浄されることで、次の基板Sに対する処理を実行する際に、残留付着しためっき液が基板Sに付着するのを防止することができる。さらに処理すべき基板Sがある場合には、ステップS101に戻って上記処理が繰り返される。
After cleaning, the chuck mechanism 400 is returned to the plating position (step S111). By cleaning the chuck mechanism 400 in this manner, it is possible to prevent any remaining plating solution from adhering to the substrate S when processing the next substrate S. If there are more substrates S to be processed, the process returns to step S101 and the above process is repeated.
なお、図5では、チャック機構400の洗浄処理がリンス処理よりも後の工程として示されている。しかしながら、実際にはチャック機構400が基板Sの把持を解除して以降、任意のタイミングでチャック機構400を洗浄位置P2へ移動させることが可能である。つまり、基板Sをリンス処理部5へ移送してリンス処理し搬出部6へ払い出すまでの動作と、チャック機構400を洗浄位置P2へ移動させ洗浄してめっき位置へ戻すまでの処理とは、時間的に並行して実施することが可能である。
In FIG. 5, the cleaning process of the chuck mechanism 400 is shown as a step that follows the rinsing process. However, in reality, after the chuck mechanism 400 releases its grip on the substrate S, the chuck mechanism 400 can be moved to the cleaning position P2 at any time. In other words, the operation of transporting the substrate S to the rinsing processing section 5, rinsing the substrate S, and discharging the substrate S to the discharge section 6, and the operation of moving the chuck mechanism 400 to the cleaning position P2, cleaning the substrate S, and returning the substrate S to the plating position can be carried out in parallel.
次に、チャック機構400に設けられたカバー460の構造およびその機能について詳しく説明する。前記したように、この実施形態のチャック機構400は、めっき槽41に貯留されためっき液から発生する腐食性ガスから可動機構を保護するとともに、可動機構から発生する微粉等がめっき槽41に落下するのを防止するために、可動機構を覆うカバー460を備えている。
Next, the structure and function of the cover 460 provided on the chuck mechanism 400 will be described in detail. As described above, the chuck mechanism 400 of this embodiment is provided with a cover 460 that covers the movable mechanism to protect the movable mechanism from corrosive gases generated from the plating solution stored in the plating tank 41 and to prevent fine powder and the like generated from the movable mechanism from falling into the plating tank 41.
図8はカバーの構造を示す三面図である。このうち正面図および側面図ではカバー460を断面図として示している。図8に示すように、カバー460は二重箱構造となっている。具体的には、カバー460は、内部空間ISにチャック機構400の主要部を収容する略箱型の内側カバー461と、上部が開口し内側カバー461の側面および底面を覆う外側カバー462とを有しており、これらはスペーサー463を介して互いに結合されている。したがって、内側カバー461と外側カバー462とでは、それらの側面同士および底面同士が所定の距離を隔てて略平行に対向しており、内側カバー461と外側カバー462との間には間隙空間GSが形成されている。
Figure 8 is a three-view diagram showing the structure of the cover. The front and side views show the cover 460 in cross section. As shown in Figure 8, the cover 460 has a double box structure. Specifically, the cover 460 has an approximately box-shaped inner cover 461 that houses the main parts of the chuck mechanism 400 in the internal space IS, and an outer cover 462 that is open at the top and covers the sides and bottom of the inner cover 461, and these are connected to each other via a spacer 463. Therefore, the sides and bottoms of the inner cover 461 and outer cover 462 face each other approximately parallel with a predetermined distance between them, and a gap space GS is formed between the inner cover 461 and outer cover 462.
また、内側カバー461の底面には開口4611が設けられる一方、外側カバー462の底面のうち開口4611に対応する位置にも開口4621が設けられている。これらの開口を通じて、カバー460の内部から下向きにシャフト部材413,423が突出しており、その下端にそれぞれ上側チャック411、下側チャック421が取り付けられている。図8の下面図に示すように、底面に設けられた開口4611,4621は概ね矩形形状であるが、その四隅が部分的に塞がれており、開口形状は八角形となっている。なお、開口形状はこれに限定されない。チャック機構400の動作に支障がない限りにおいて開口4611,4621はできるだけ小さいことが望ましく、このために開口形状についても他の部品形状に応じて適宜改変可能である。
In addition, an opening 4611 is provided on the bottom surface of the inner cover 461, while an opening 4621 is also provided on the bottom surface of the outer cover 462 at a position corresponding to the opening 4611. Through these openings, shaft members 413, 423 protrude downward from inside the cover 460, and the upper chuck 411 and the lower chuck 421 are attached to their lower ends, respectively. As shown in the bottom view of FIG. 8, the openings 4611, 4621 provided on the bottom surface are generally rectangular, but the four corners are partially blocked, making the opening shape octagonal. Note that the opening shape is not limited to this. It is desirable for the openings 4611, 4621 to be as small as possible as long as the operation of the chuck mechanism 400 is not hindered, and for this reason, the opening shape can also be appropriately modified according to the shapes of other parts.
支持部材401は内側カバー461に結合されており、また図示を省略しているが内側カバー461の上部は支持フレーム430に固定されている。このようにして、チャック機構400は支持フレーム430に支持される。
The support member 401 is connected to the inner cover 461, and although not shown, the upper part of the inner cover 461 is fixed to the support frame 430. In this way, the chuck mechanism 400 is supported by the support frame 430.
内側カバー461の上面には、その内部空間ISを後述する排気ダクトと連通させるための開口4612が設けられ、該開口4612には排気管4613が接続されている。一方、外側カバー462の側面には比較的小さな複数の開口4622が設けられ、各開口4622には適宜のバルブ機構4623が接続されている。バルブ機構4623としては流量の調整が可能な、例えばゲートバルブやスロットルバルブを好適に適用可能である。これらのバルブ機構4623には、後述するように、外部のエア供給源から加圧エアが供給される。
The upper surface of the inner cover 461 is provided with an opening 4612 for connecting the internal space IS with an exhaust duct, which will be described later, and an exhaust pipe 4613 is connected to the opening 4612. On the other hand, a number of relatively small openings 4622 are provided on the side of the outer cover 462, and an appropriate valve mechanism 4623 is connected to each opening 4622. As the valve mechanism 4623, a valve capable of adjusting the flow rate, such as a gate valve or throttle valve, can be suitably applied. Pressurized air is supplied to these valve mechanisms 4623 from an external air supply source, as will be described later.
このような構造により、チャック機構400のうち機械的な可動部分はカバー460の内部空間ISに収容され、周囲雰囲気からは隔離されている。特にめっき槽41の上方に当たるめっき位置では、めっき液Lから発生する腐食性ガス、例えば酸性ガスが比較的高濃度に存在している。可動機構の部品類をカバー460で覆うことで、このような腐食性ガスから部品を保護することができる。また、可動部での摩擦により発塵が生じたとしても、それによる微粉がめっき槽41や基板Sに落下することが抑制される。
With this structure, the mechanically movable parts of the chuck mechanism 400 are contained within the internal space IS of the cover 460 and are isolated from the surrounding atmosphere. Particularly at the plating position above the plating tank 41, corrosive gases, such as acid gases, generated from the plating solution L are present in relatively high concentrations. By covering the parts of the movable mechanism with the cover 460, the parts can be protected from such corrosive gases. Furthermore, even if dust is generated due to friction in the moving parts, the resulting fine powder is prevented from falling onto the plating tank 41 or the substrate S.
これらの効果をより確実なものとするために、この実施形態では、カバー460内における気流の制御を行っている。これにより、底面の開口からの外気の流入を防止するとともに、カバー460内部で発生した微粉を装置外へ排出しめっき槽41に向けて落下するのを防止する。
In order to ensure these effects, in this embodiment, the airflow inside the cover 460 is controlled. This prevents outside air from entering through the opening on the bottom, and also prevents fine powder generated inside the cover 460 from being discharged outside the device and falling toward the plating tank 41.
図9はカバーにおける気流制御を説明する図である。気流を制御するため、外側カバー462のバルブ機構4623は適宜の配管を介してエア供給源ASと接続されている。このエア供給源ASから送出される加圧エアが間隙空間GSに供給される。したがって、実線矢印で示すように、送り込まれた加圧エアは間隙空間GSを通って底面の開口の周縁部から中央部に向けて噴射される。これにより形成されるエアカーテンが、外気、特にめっき液Lの表面から発生する酸性雰囲気AAの流入を防止するように作用する。
FIG. 9 is a diagram explaining airflow control in the cover. To control the airflow, the valve mechanism 4623 of the outer cover 462 is connected to an air supply source AS via appropriate piping. Pressurized air sent out from this air supply source AS is supplied to the gap space GS. Therefore, as shown by the solid arrows, the sent-in pressurized air passes through the gap space GS and is sprayed from the periphery of the opening on the bottom toward the center. The air curtain formed thereby acts to prevent the inflow of outside air, particularly the acidic atmosphere AA generated from the surface of the plating solution L.
一方、内側カバー461の上部に取り付けられた排気管4613は、支持フレーム430の上方に設けられた排気ダクト464に接続されている。排気ダクト464は適宜の排気装置ESに接続されている。排気装置ESの作動により、点線矢印で示すように、カバー460内部の雰囲気は上方へ流れ、排気管4613から排気ダクト464を介して外部へ排出される。こうして形成される上昇気流が、内部空間ISで発生した微粉を上方へ押し流し外部へ排出させる。これにより、微粉がめっき槽41に落下することが防止される。排気管4613には、排気される気体の流量を調整するためのスロットルバルブ4614が配置されている。
Meanwhile, the exhaust pipe 4613 attached to the top of the inner cover 461 is connected to an exhaust duct 464 provided above the support frame 430. The exhaust duct 464 is connected to an appropriate exhaust device ES. When the exhaust device ES is activated, the atmosphere inside the cover 460 flows upward as shown by the dotted arrow, and is exhausted to the outside from the exhaust pipe 4613 through the exhaust duct 464. The rising air current thus formed pushes the fine powder generated in the internal space IS upward and exhausts it to the outside. This prevents the fine powder from falling into the plating tank 41. A throttle valve 4614 is arranged in the exhaust pipe 4613 to adjust the flow rate of the exhausted gas.
排気装置ESおよびエア供給源ASは、めっき装置1内の構成として設けられてもよく、また外部装置としてめっき装置1とは別途設けられてもよい。例えば、めっき装置1が設置される工場設備の用力が利用されてもよい。
The exhaust device ES and the air supply source AS may be provided as components within the plating device 1, or may be provided separately from the plating device 1 as external devices. For example, the power utilization of the factory facility in which the plating device 1 is installed may be utilized.
エア供給源ASから供給されるエア供給量と、排気装置ESにより排気される排気量とに関する本願発明者の知見は以下の通りである。まず排気量については、間隙空間GSからの吹き出しがない場合にカバー460の底部開口から吸い込まれる気流の流速(制御風速)が、粉じん障害防止規則の規定に基づき例えば1.0m/sec以上であることが好ましい。こうすることで、カバー外への微粉の漏れ出しをほぼ完全に抑えることが可能である。
The inventor's findings regarding the amount of air supplied from the air supply source AS and the amount of exhaust air exhausted by the exhaust device ES are as follows. First, regarding the amount of exhaust air, it is preferable that the flow rate (controlled air speed) of the airflow sucked in from the bottom opening of the cover 460 when there is no air blowing out of the gap space GS is, for example, 1.0 m/sec or more, based on the provisions of the Dust Prevention Regulations. This makes it possible to almost completely prevent fine powder from leaking out of the cover.
一方、エア供給量については、カバー460の底部において噴射される気体の総量が、排気管4613を介して排出される気体の量よりも大きいことが望ましい。このようにすると、カバー460の底部開口から上向きに流れて上部から排出される気体は、ほぼ全てがエア供給源ASから供給されたものとなる。これにより、外部の酸性雰囲気AAがカバー460内に入り込むのを効果的に抑制することができる。
On the other hand, with regard to the amount of air supplied, it is desirable that the total amount of gas injected at the bottom of the cover 460 is greater than the amount of gas exhausted through the exhaust pipe 4613. In this way, almost all of the gas flowing upward from the bottom opening of the cover 460 and exhausted from the top is supplied from the air supply source AS. This makes it possible to effectively prevent the external acidic atmosphere AA from entering the cover 460.
この場合、カバー460の底部において噴射されて内部空間ISに流れ込む気体は、内部空間ISに残留する微粉等をパージするパージ用ガスとしての機能を有する。これに対して、カバー460内に引き込まれなかった気体はカバー460の底部から下方へ噴射され、これは酸性雰囲気AAが開口部に近づくのを防ぐエアカーテンとしての機能を有する。これらの給気および排気における流量調整は、制御部9の流量制御部914がバルブ4614,4623を制御することで実現可能である。
In this case, the gas that is sprayed at the bottom of the cover 460 and flows into the internal space IS functions as a purge gas that purges fine powder and the like remaining in the internal space IS. In contrast, the gas that is not drawn into the cover 460 is sprayed downward from the bottom of the cover 460, which functions as an air curtain that prevents the acidic atmosphere AA from approaching the opening. The flow rate adjustment for these air supply and exhaust can be achieved by the flow rate control unit 914 of the control unit 9 controlling the valves 4614, 4623.
また、内側カバー461の底面における開口4611と、外側カバー462の底面における開口4621との関係については以下の通りである。図8および図9に示されるように、内側カバー461の開口4611の開口サイズよりも、外側カバー462の開口4621の開口サイズの方が少し大きいことが好ましい。すなわち、図8の正面図および側面図に示すように、開口4621の周縁部よりも、開口4611の周縁部の方が内側まで延びており、底面側からカバー460の内部を見たとき、外側カバー462の開口4621から内側カバー461の開口4611の周縁部が遮蔽されることなく見えている状態が好ましい。
The relationship between the opening 4611 on the bottom surface of the inner cover 461 and the opening 4621 on the bottom surface of the outer cover 462 is as follows. As shown in Figs. 8 and 9, it is preferable that the opening size of the opening 4621 on the outer cover 462 is slightly larger than the opening size of the opening 4611 on the inner cover 461. In other words, as shown in the front view and side view of Fig. 8, the peripheral portion of the opening 4611 extends further inward than the peripheral portion of the opening 4621, and when the inside of the cover 460 is viewed from the bottom side, it is preferable that the peripheral portion of the opening 4611 on the inner cover 461 is visible from the opening 4621 on the outer cover 462 without being obstructed.
このような構成によれば、図9に実線矢印で示すように、噴射される気体の方向が水平より少し下向きの成分を多く持つようになる。これにより、めっき液Lの液面から上昇してくる酸性雰囲気AAを遮断する効果がさらに高くなり、カバー460内部の部品に対する保護をより確実に行うことが可能になる。
With this configuration, as shown by the solid arrow in Figure 9, the direction of the sprayed gas has a large component that is slightly downward from the horizontal. This further increases the effect of blocking the acidic atmosphere AA rising from the surface of the plating solution L, making it possible to more reliably protect the components inside the cover 460.
外気の流入を防ぐためには、開口面積はできるだけ小さいことが好ましい。しかしながら、スムーズなチャック昇降のため、シャフト部材413,423の周囲にはある程度の隙間を設けておく必要がある。このための開口4611,4621の形状としては例えば矩形とすることができるが、本願発明者の知見によれば、矩形の開口ではその四隅から外気の流入が起きやすい。図8下面図に示したように、この実施形態では、開口4611,4621を矩形の四隅を塞いだ八角形とすることにより、外気の流入を効果的に抑制することができる。
In order to prevent outside air from entering, it is preferable that the opening area is as small as possible. However, to ensure smooth chuck lifting and lowering, it is necessary to provide a certain amount of clearance around the shaft members 413, 423. The shape of the openings 4611, 4621 for this purpose can be, for example, rectangular, but according to the knowledge of the inventors of the present application, rectangular openings tend to allow outside air to enter through their four corners. As shown in the bottom view of Figure 8, in this embodiment, the openings 4611, 4621 are octagonal with the four corners of the rectangle sealed, thereby effectively preventing the inflow of outside air.
このように、チャック機構400に対して給気および排気を行う構成においては、エア供給源ASおよび排気装置ESとチャック機構400とを接続する配管が必要である。その一方、これまで説明してきたように、このめっき装置1では、めっき位置と洗浄位置とを往復する必要があるため、チャック機構400を含むチャック部40がY方向に大きく移動する。したがって、配管はこの動きを阻害するものであってはならない。
In this way, in a configuration in which air is supplied to and exhausted from the chuck mechanism 400, piping is required to connect the air supply source AS and exhaust device ES to the chuck mechanism 400. On the other hand, as explained above, the plating apparatus 1 needs to move back and forth between the plating position and the cleaning position, so the chuck unit 40 including the chuck mechanism 400 moves significantly in the Y direction. Therefore, the piping must not impede this movement.
機械装置の可動部に電気配線やチューブを接続するのに当たっては、例えばケーブルキャリアまたはケーブルチェーン等と呼ばれる屈伸可能な保護管(以下では代表的に「ケーブルキャリア」と称する)の内部にこれらを収容することが行われる。本実施形態においても、給気および排気のための配管をケーブルキャリアに収容することも考えられる。
When connecting electrical wiring or tubes to the moving parts of a mechanical device, these are housed inside a flexible protective tube called, for example, a cable carrier or cable chain (representatively referred to as a "cable carrier" below). In this embodiment, it is also conceivable to house piping for air supply and exhaust in the cable carrier.
しかしながら、特に排気のための配管は大径であり、また機械的強度も必要であるため必ずしも柔軟性は高くない。そのため、この配管を収容するためには大型のケーブルキャリアが必要となり、またケーブルキャリアの動きを阻害しやすい。また、給気のための配管はより細くてよいものの、この実施形態のように使用本数が多くなるとやはり同様の問題を生じる。本実施形態のめっき装置1では、次のようにしてこの問題を解消している。
However, the piping, particularly for exhaust, is large in diameter and requires mechanical strength, so it is not necessarily flexible. As a result, a large cable carrier is required to accommodate this piping, and the movement of the cable carrier is likely to be hindered. Also, although the piping for air supply can be thinner, the same problem still occurs when a large number of pipes are used, as in this embodiment. The plating apparatus 1 of this embodiment solves this problem as follows.
本実施形態においては、チャック機構400がめっき位置P1にあるときに給気および排気が必要である。これに対して、チャック機構400が洗浄位置P2にあるときには、これらは必ずしも必要ではない。そこで、この実施形態では、給気および排気のための配管に着脱可能なジョイント機構が設けられ、チャック機構400がめっき位置P1にあるときにはジョイント機構を介して配管の接続を確立させる一方、チャック機構400が洗浄位置P2にあるときには配管の分断を許容するようにしている。
In this embodiment, air supply and exhaust are necessary when the chuck mechanism 400 is in the plating position P1. In contrast, these are not necessarily required when the chuck mechanism 400 is in the cleaning position P2. Therefore, in this embodiment, a detachable joint mechanism is provided on the piping for air supply and exhaust, and while the piping is connected via the joint mechanism when the chuck mechanism 400 is in the plating position P1, the piping is allowed to be disconnected when the chuck mechanism 400 is in the cleaning position P2.
エア供給源ASとカバー460とを接続する給気系と、排気装置ESとカバー460とを接続する排気系とでは、ジョイント機構に対する基本的な考え方は同じである。ただし、配置上の制約に起因して、それらのジョイント機構を同時に図示すると図が煩雑となるため、ここでは排気系におけるジョイント機構と給気系におけるジョイント機構とを、図を分けて説明する。
The basic concept of the joint mechanism is the same for the air supply system that connects the air supply source AS and the cover 460, and the exhaust system that connects the exhaust device ES and the cover 460. However, due to layout constraints, illustrating these joint mechanisms at the same time would make the diagrams complicated, so here the joint mechanisms in the exhaust system and the joint mechanisms in the air supply system are explained using separate diagrams.
図10は排気系におけるジョイント機構を説明する図である。排気系配管は、チャック部40に設けられたチャック側配管と、筐体10に設けられた筐体側配管とに分かれており、それらがジョイント機構により接続される。より具体的には、チャック側配管は主として、支持フレーム430に取り付けられ、各チャック機構400のカバー460内部空間ISと連通する排気ダクト464により構成される。排気ダクト464の(+Y)側端部4641は外部空間へ開放されている。端部4641の近傍の外面にはフランジ状の拡径部位4642が形成されている。
FIG. 10 is a diagram explaining the joint mechanism in the exhaust system. The exhaust system piping is divided into chuck side piping provided in the chuck portion 40 and housing side piping provided in the housing 10, which are connected by a joint mechanism. More specifically, the chuck side piping is mainly composed of an exhaust duct 464 attached to the support frame 430 and communicating with the internal space IS of the cover 460 of each chuck mechanism 400. The (+Y) side end 4641 of the exhaust duct 464 is open to the external space. A flange-shaped expanded diameter portion 4642 is formed on the outer surface near the end 4641.
移動機構43によりチャック機構400がY方向に移動されるとき、チャック機構400と共に支持フレーム430に取り付けられた排気ダクト464も、チャック機構400と一体的にY方向に移動する。したがって、排気ダクト464はチャック機構400の移動を阻害しない。
When the chuck mechanism 400 is moved in the Y direction by the moving mechanism 43, the exhaust duct 464 attached to the support frame 430 together with the chuck mechanism 400 also moves in the Y direction integrally with the chuck mechanism 400. Therefore, the exhaust duct 464 does not impede the movement of the chuck mechanism 400.
一方、筐体側配管は、中空の配管12と、これを上部フレーム11に取り付けるための支持機構13とを備えている。配管12のうち(-Y)側の一部区間は、例えば塩化ビニル樹脂やポリエチレン樹脂等の樹脂材料またはステンレス等の金属材料で構成された第1配管121となっており、この部分については可撓性が必要とされない。第1配管121の内径は排気ダクト464の外径とほぼ同じに形成され、排気ダクト464と互いの中心軸が一致するように配置されている。また、その(-Y)側端部にはフランジ状の拡径部位1211が形成され、拡径部位1211の(-Y)側端面には、例えばゴム製のシール部材123が取り付けられている。
On the other hand, the housing side piping includes a hollow pipe 12 and a support mechanism 13 for attaching it to the upper frame 11. A section of the pipe 12 on the (-Y) side is a first pipe 121 made of a resin material such as polyvinyl chloride resin or polyethylene resin or a metal material such as stainless steel, and this section does not require flexibility. The inner diameter of the first pipe 121 is formed to be approximately the same as the outer diameter of the exhaust duct 464, and it is arranged so that the central axes of the first pipe 121 and the exhaust duct 464 coincide with each other. In addition, a flange-shaped expanded diameter portion 1211 is formed at the (-Y) side end, and a seal member 123 made of, for example, rubber is attached to the (-Y) side end face of the expanded diameter portion 1211.
第1配管121は支持機構13により支持されている。具体的には、支持機構13は、上部フレーム11に取り付けられた直動機構130を備えている。直動機構130はガイドレール131がY方向に延びるように配置されている。ガイドレール131にはスライダー132およびクランパー(リニアクランプ)133が取り付けられ、スライダー132およびクランパー133をまたぐようにベース部材134が取り付けられている。
The first pipe 121 is supported by a support mechanism 13. Specifically, the support mechanism 13 includes a linear motion mechanism 130 attached to the upper frame 11. The linear motion mechanism 130 is arranged so that a guide rail 131 extends in the Y direction. A slider 132 and a clamper (linear clamp) 133 are attached to the guide rail 131, and a base member 134 is attached so as to straddle the slider 132 and the clamper 133.
したがって、スライダー132がガイドレール131に沿ってY方向に移動すると、ベース部材134もY方向に移動する。また、クランパー133は該移動を規制するロック機構として機能する。ベース部材134には1つまたは複数(この例で2個)の結合部材135が取り付けられ、結合部材135は第1配管121をベース部材134と機械的に結合する。これにより、第1配管121は、Y方向に所定の範囲で移動可能に支持されている。
Therefore, when the slider 132 moves in the Y direction along the guide rail 131, the base member 134 also moves in the Y direction. The clamper 133 also functions as a locking mechanism that restricts this movement. One or more (two in this example) coupling members 135 are attached to the base member 134, and the coupling members 135 mechanically couple the first pipe 121 to the base member 134. This supports the first pipe 121 so that it can move within a predetermined range in the Y direction.
第1配管121の(+Y)側端部には、例えば蛇腹管のような可撓性を有するフレキシブル配管である第2配管122が接続され、第1配管121と共に筐体側配管を構成している。第1配管121のY方向への移動は第2配管122の伸縮により吸収することが可能である。そのため、第2配管122と排気装置ESとの間については適宜の配管材料を用いて接続することができる。
The second pipe 122, which is a flexible pipe such as a bellows tube, is connected to the (+Y) end of the first pipe 121 and constitutes the housing side pipe together with the first pipe 121. The movement of the first pipe 121 in the Y direction can be absorbed by the expansion and contraction of the second pipe 122. Therefore, the second pipe 122 and the exhaust device ES can be connected using an appropriate piping material.
チャック機構400をめっき位置P1に位置決めするべく、支持フレーム430が(+Y)方向へ移動してくると、最終的には排気ダクト464の(+Y)側端部4641が第1配管121の内部に挿通されてこれらが係合する。このとき、クランパー133はベース部材134の移動を規制している。排気ダクト464が最も(+Y)側まで進出した状態では、排気ダクト464の拡径部位4642と、第1配管121の拡径部位1211とが、シール部材123を挟んで近接対向する。
When the support frame 430 moves in the (+Y) direction to position the chuck mechanism 400 at the plating position P1, the (+Y) end 4641 of the exhaust duct 464 is eventually inserted into the inside of the first pipe 121 and they engage. At this time, the clamper 133 restricts the movement of the base member 134. When the exhaust duct 464 advances to the (+Y) end, the expanded diameter portion 4642 of the exhaust duct 464 and the expanded diameter portion 1211 of the first pipe 121 face each other closely, with the seal member 123 in between.
この状態でロック機構14が作動すると、排気ダクト464と第1配管121とが機械的に結合される。これによりチャック側配管と筐体側配管との接続が確立されてそれぞれの内部空間同士が直接接続されることで、カバー460から排気装置ESに至る排気経路が形成される。
When the locking mechanism 14 is activated in this state, the exhaust duct 464 and the first piping 121 are mechanically coupled. This establishes a connection between the chuck side piping and the housing side piping, directly connecting their respective internal spaces, thereby forming an exhaust path from the cover 460 to the exhaust device ES.
ロック機構14は、上下方向から拡径部位1211,4642を挟み付けるロック部材141,142と、これらを近接・離間方向に移動させるロック駆動部143(図2)とを備えている。図10右下に示すように、排気ダクト464と第1配管121とが係合した状態で、ロック駆動部143がロック部材141,142を近接方向に移動させることで、排気ダクト464と第1配管121とが強固に結合される。反対に、ロック駆動部143がロック部材141,142を離間方向に移動させた状態では、排気ダクト464と第1配管121との結合を解除することができる。
The locking mechanism 14 includes locking members 141, 142 that clamp the enlarged diameter portions 1211, 4642 from above and below, and a locking drive unit 143 (Fig. 2) that moves these members in the approaching and separating directions. As shown in the lower right of Fig. 10, when the exhaust duct 464 and the first pipe 121 are engaged, the locking drive unit 143 moves the locking members 141, 142 in the approaching direction, thereby firmly connecting the exhaust duct 464 and the first pipe 121. Conversely, when the locking drive unit 143 moves the locking members 141, 142 in the separating direction, the connection between the exhaust duct 464 and the first pipe 121 can be released.
チャック機構400をめっき位置P1に位置決めするときには、このように排気ダクト464と第1配管121とが結合され、こうして形成される排気経路を通して、カバー460内の雰囲気を外部へ排出することができる。言い換えれば、チャック機構400がめっき位置P1にあるときに排気ダクト464と第1配管121との結合が確立されるように、これらの寸法および位置関係が設定されている。このように、この実施形態では、主として支持機構13とロック機構14とが、チャック側配管(排気ダクト464)と筐体側配管(第1配管121)とを着脱自在に結合する「ジョイント機構」として機能している。
When the chuck mechanism 400 is positioned at the plating position P1, the exhaust duct 464 and the first piping 121 are connected in this manner, and the atmosphere inside the cover 460 can be exhausted to the outside through the exhaust path thus formed. In other words, the dimensions and positional relationship of the exhaust duct 464 and the first piping 121 are set so that the connection between them is established when the chuck mechanism 400 is at the plating position P1. In this manner, in this embodiment, the support mechanism 13 and the lock mechanism 14 mainly function as a "joint mechanism" that detachably connects the chuck side piping (exhaust duct 464) and the housing side piping (first piping 121).
上記しためっき処理では、めっき液L内の基板Sを保持するチャック機構400が、Y方向に往復移動することで基板Sを揺動させる。このとき、クランパー133による規制を解除することで、第1配管121は、排気ダクト464と結合したまま、これに追随してY方向に往復移動することができる。第1配管121の往復移動は第2配管122により吸収することができる。すなわち、本実施形態のジョイント機構は、チャック機構400による基板Sの揺動にも対応することが可能である。
In the plating process described above, the chuck mechanism 400, which holds the substrate S in the plating solution L, moves back and forth in the Y direction to rock the substrate S. At this time, by releasing the restriction imposed by the clamper 133, the first pipe 121 can move back and forth in the Y direction following the exhaust duct 464 while remaining connected to it. The back and forth movement of the first pipe 121 can be absorbed by the second pipe 122. In other words, the joint mechanism of this embodiment can also accommodate the rocking of the substrate S caused by the chuck mechanism 400.
図11は給気系におけるジョイント機構を説明する図である。図が見にくくなるのを避けるため、図11では排気系における筐体側配管およびジョイント機構の図示を省略している。なお、同じ理由で、図10においては給気系における配管およびジョイント機構の図示が省略されている。
FIG. 11 is a diagram explaining the joint mechanism in the air supply system. To avoid making the figure difficult to see, the illustration of the piping on the housing side and the joint mechanism in the exhaust system is omitted in FIG. 11. For the same reason, the illustration of the piping and joint mechanism in the air supply system is omitted in FIG. 10.
給気系では、大径のダクト464に代えてフレキシブルチューブによって各部が接続されて給気経路が確立されるが、ジョイント機構の構成は概ね同じである。すなわち、支持フレーム430にはチャック側コネクター465が取り付けられている。チャック側コネクター465の(-Y)側端部から適宜の継手466を介して、カバー460の各バルブ機構4623へつながるフレキシブルチューブ467が接続されている。特にチューブの本数が多い場合には、チャック側コネクター465は支持フレーム430上に複数設けられてもよい。
In the air supply system, instead of the large-diameter duct 464, flexible tubes are used to connect the various parts to establish an air supply path, but the configuration of the joint mechanism is generally the same. That is, a chuck side connector 465 is attached to the support frame 430. Flexible tubes 467 are connected from the (-Y) side end of the chuck side connector 465 via appropriate joints 466 to each valve mechanism 4623 of the cover 460. In particular, when there are a large number of tubes, multiple chuck side connectors 465 may be provided on the support frame 430.
一方、筐体10側には、筐体側コネクター151が設けられている。筐体側コネクター151は、チャック側コネクター465と互いに係合する形状に形成され、チャック機構400がめっき位置に移動してきたときにチャック側コネクター465と互いに係合する位置に配置されている。筐体側コネクター151には例えばゴム製のシール部材152が取り付けられている。
On the other hand, a housing side connector 151 is provided on the housing 10 side. The housing side connector 151 is formed in a shape that engages with the chuck side connector 465, and is positioned so that it engages with the chuck side connector 465 when the chuck mechanism 400 moves to the plating position. A seal member 152 made of, for example, rubber is attached to the housing side connector 151.
筐体側コネクター151は支持機構16により支持されている。具体的には、支持機構16は、適宜の支持部材18を介して筐体10(上部フレーム11)に取り付けられた直動機構160を備えている。直動機構160はガイドレール161がY方向に延びるように配置されている。ガイドレール161にはスライダー162およびクランパー(リニアクランプ)163が取り付けられ、スライダー162およびクランパー163をまたぐようにベース部材164が取り付けられている。
The housing-side connector 151 is supported by a support mechanism 16. Specifically, the support mechanism 16 has a linear motion mechanism 160 attached to the housing 10 (upper frame 11) via an appropriate support member 18. The linear motion mechanism 160 is arranged so that a guide rail 161 extends in the Y direction. A slider 162 and a clamper (linear clamp) 163 are attached to the guide rail 161, and a base member 164 is attached so as to straddle the slider 162 and the clamper 163.
したがって、スライダー162がガイドレール161に沿ってY方向に移動すると、ベース部材164もY方向に移動する。クランパー163は該移動を規制するロック機構として機能する。ベース部材134には保持部材135が取り付けられ、保持部材135は筐体側コネクター151を保持している。筐体側コネクター151の(+Y)側端部には、適宜の継手153を介してフレキシブルチューブ154が接続され、フレキシブルチューブ154は筐体側コネクター151とエア供給源ASとを接続する。
Therefore, when the slider 162 moves in the Y direction along the guide rail 161, the base member 164 also moves in the Y direction. The clamper 163 functions as a locking mechanism that restricts this movement. A holding member 135 is attached to the base member 134, and the holding member 135 holds the housing side connector 151. A flexible tube 154 is connected to the (+Y) side end of the housing side connector 151 via an appropriate joint 153, and the flexible tube 154 connects the housing side connector 151 to the air supply source AS.
チャック機構400をめっき位置P1に位置決めするべく、支持フレーム430が(+Y)方向へ移動してくると、最終的にはチャック側コネクター465の(+Y)側端部がシール部材152を介して筐体側コネクター151と係合する。このとき、クランパー163はベース部材164の移動を規制している。この状態でロック機構17が作動すると、チャック側コネクター465と筐体側コネクター151とが機械的に結合され、これによりチャック側配管と筐体側配管との接続が確立されて、エア供給源ASからカバー460に至る給気経路が形成される。
When the support frame 430 moves in the (+Y) direction to position the chuck mechanism 400 at the plating position P1, the (+Y) end of the chuck side connector 465 eventually engages with the case side connector 151 via the seal member 152. At this time, the clamper 163 restricts the movement of the base member 164. When the lock mechanism 17 operates in this state, the chuck side connector 465 and the case side connector 151 are mechanically coupled, thereby establishing a connection between the chuck side piping and the case side piping, and forming an air supply path from the air supply source AS to the cover 460.
ロック機構17は、チャック側コネクター465および筐体側コネクター151に設けられた拡径部位を上下方向から挟み付けるロック部材171,172と、これらを近接・離間方向に移動させるロック駆動部173(図2)とを備えている。図11右下に示すように、チャック側コネクター465と筐体側コネクター151とが係合した状態で、駆動部173がロック部材171,172を近接方向に移動させることで、チャック側コネクター465と筐体側コネクター151とが強固に結合される。反対に、駆動部173がロック部材171,172を離間方向に移動させた状態では、チャック側コネクター465と筐体側コネクター151との結合を解除することができる。
The locking mechanism 17 includes locking members 171, 172 that clamp the expanded diameter portions of the chuck side connector 465 and the case side connector 151 from above and below, and a locking drive unit 173 (Fig. 2) that moves these in the approaching and separating directions. As shown in the lower right of Fig. 11, when the chuck side connector 465 and the case side connector 151 are engaged, the drive unit 173 moves the locking members 171, 172 in the approaching direction, thereby firmly coupling the chuck side connector 465 and the case side connector 151. Conversely, when the drive unit 173 moves the locking members 171, 172 in the separating direction, the coupling between the chuck side connector 465 and the case side connector 151 can be released.
チャック機構400をめっき位置P1に位置決めするときには、このようにチャック側コネクター465と筐体側コネクター151とが結合され、こうして形成される給気経路を通して、カバー460の間隙空間GSへ加圧エアを供給し、カバー460底面の開口部にエアカーテンを形成することができる。このように、この実施形態では、主として支持機構16とロック機構17とが、チャック側配管(チャック側コネクター465)と筐体側配管(筐体側コネクター151)とを着脱自在に結合する「ジョイント機構」として機能している。
When the chuck mechanism 400 is positioned at the plating position P1, the chuck side connector 465 and the housing side connector 151 are coupled in this manner, and pressurized air can be supplied to the gap space GS of the cover 460 through the air supply path thus formed, forming an air curtain at the opening on the bottom surface of the cover 460. Thus, in this embodiment, the support mechanism 16 and the lock mechanism 17 mainly function as a "joint mechanism" that detachably couples the chuck side piping (chuck side connector 465) and the housing side piping (housing side connector 151).
なお、ここではカバー460の間隙空間GSに供給される加圧エアの供給経路について説明した。しかしながら、チャック機構400の可動部のアクチュエーターとして例えばエアシリンダーを用いている場合には、その駆動用エアを供給するための配管(図11に点線で示す)についても、同様にすることができる。
Note that the supply path for the pressurized air supplied to the gap space GS of the cover 460 has been described here. However, if an air cylinder is used as the actuator for the movable part of the chuck mechanism 400, the same can be done for the piping for supplying the driving air (shown by the dotted line in FIG. 11).
図12は本発明の第2実施形態に係るめっき装置の概略構成を示す図である。この実施形態のめっき装置1Aは、第1実施形態のめっき装置1では記載を省略していた可動部への電気配線を、ケーブルキャリア900を用いて実装したものである。この点を除く各部の構成および動作は第1実施形態と同じであるため、同一構成には同一符号を付して説明を省略する。
FIG. 12 is a diagram showing the schematic configuration of a plating apparatus according to a second embodiment of the present invention. In this embodiment, the plating apparatus 1A uses a cable carrier 900 to implement electrical wiring to the moving parts, which was omitted in the plating apparatus 1 of the first embodiment. Except for this point, the configuration and operation of each part are the same as in the first embodiment, so the same components are given the same reference numerals and descriptions are omitted.
この実施形態では、電気配線を収容するためのケーブルキャリア900が用いられているが、給気系および排気系については第1実施形態のものと同じである。このため、給気および排気のための配管がケーブルキャリア900の容量を圧迫するという問題は生じない。また上記した通り、チャック機構400のめっき位置P1と洗浄位置P2との往復移動、およびめっき処理時の揺動に対しても、配管がこれらを阻害するという問題は生じない。
In this embodiment, a cable carrier 900 is used to house the electrical wiring, but the air supply system and exhaust system are the same as those in the first embodiment. Therefore, there is no problem that the piping for air supply and exhaust puts a strain on the capacity of the cable carrier 900. Furthermore, as described above, there is no problem that the piping impedes the reciprocating movement of the chuck mechanism 400 between the plating position P1 and the cleaning position P2, or the oscillation during plating processing.
なお、必要に応じ、ケーブルキャリア900の容量を圧迫しない限りにおいて、一部の配管がケーブルキャリア900内に収容されていても構わない。
If necessary, some of the piping may be housed inside the cable carrier 900 as long as this does not restrict the capacity of the cable carrier 900.
以上説明したように、上記各実施形態において、めっき装置1,1Aが本発明の「めっき装置」に相当しており、その処理対象となる基板Sが本発明の「基板」に相当している。また、上側チャック411および下側チャック421が本発明の「1対のチャック部材」に相当しており、これらは本発明の「保持部」として機能している。そして、チャック駆動機構である直動機構402、昇降機構414,424等が一体として、本発明の「切り替え機構」として機能している。
As explained above, in each of the above embodiments, the plating apparatus 1, 1A corresponds to the "plating apparatus" of the present invention, and the substrate S to be processed corresponds to the "substrate" of the present invention. Furthermore, the upper chuck 411 and the lower chuck 421 correspond to the "pair of chuck members" of the present invention, which function as the "holding portion" of the present invention. The linear motion mechanism 402, which is the chuck drive mechanism, and the lifting mechanisms 414, 424, etc. function together as the "switching mechanism" of the present invention.
また、カバー460が本発明の「カバー部」に相当しており、内側カバー461、外側カバー462がそれぞれ本発明の「内側カバー部材」、「外側カバー部材」として機能している。そして、内側カバー461の底部に設けられた開口4611が本発明の「第1の開口」に、外側カバー462の底部に設けられた開口4621が本発明の「第2の開口」に、それぞれ相当している。また、それぞれ開口が設けられた内側カバー461および外側カバー462は、一体として本発明の「気体噴出部」としての機能も有している。さらに本実施形態では、排気ダクト464が本発明の「排気流路」を構成している。
In addition, cover 460 corresponds to the "cover portion" of the present invention, and inner cover 461 and outer cover 462 function as the "inner cover member" and "outer cover member" of the present invention, respectively. Opening 4611 provided at the bottom of inner cover 461 corresponds to the "first opening" of the present invention, and opening 4621 provided at the bottom of outer cover 462 corresponds to the "second opening" of the present invention. In addition, inner cover 461 and outer cover 462, each of which has an opening, function together as the "gas ejection portion" of the present invention. Furthermore, in this embodiment, exhaust duct 464 constitutes the "exhaust flow path" of the present invention.
なお、本発明は上記した実施形態に限定されるものではなく、その趣旨を逸脱しない限りにおいて上述したもの以外に種々の変更を行うことが可能である。例えば、上記実施形態では、カバー460に対して気体を供給する吸気系と、カバー460から気体を排出する排気系との両方が、「ジョイント機構」を介して分断可能な構成とされている。しかしながら、給気系と排気系とのうち一方だけがこのような構造であっても構わない。特に、給気系の配管については、比較的小径かつ柔軟なものを用いることができることから、チャック機構400の移動を妨げることなく配管の引き回しを行うことが可能であると考えられる。
The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention. For example, in the above-described embodiment, both the intake system that supplies gas to the cover 460 and the exhaust system that exhausts gas from the cover 460 are configured to be separable via a "joint mechanism." However, it is also acceptable for only one of the intake system and exhaust system to have such a structure. In particular, since the piping of the intake system can be made relatively small and flexible, it is believed that the piping can be routed without interfering with the movement of the chuck mechanism 400.
また例えば、上記実施形態では、カバー部材460を内側カバー461と外側カバー462との二重構造として、その間の間隙空間GSをエアカーテン用エアの流路としている。しかしながら、カバー底部の開口部に対し、その周縁部から中央部に向けて気体を噴射するための構成としては、このようにカバー自体を二重構造とする以外にも、各種の構造が考えられる。例えば、カバーの底部に、スリット状に開口し略水平方向に気体を吐出する吐出口を有する気体ノズルが設けられてもよい。また、スリット状の開口に代えて、例えば多数の吐出口が水平方向に並べて設けられてもよい。
For example, in the above embodiment, the cover member 460 has a double structure of an inner cover 461 and an outer cover 462, and the gap space GS between them serves as a flow path for the air for the air curtain. However, various structures other than the double structure of the cover itself can be considered as a configuration for spraying gas from the periphery toward the center of the opening at the bottom of the cover. For example, a gas nozzle having a slit-shaped outlet that discharges gas in a substantially horizontal direction may be provided at the bottom of the cover. Also, instead of a slit-shaped opening, for example, multiple outlets may be provided lined up in the horizontal direction.
また例えば、上記実施形態は、搬送ローラー21によりめっき槽41内に搬送されてくる基板Sをチャック機構400が把持する構成となっている。しかしながら、搬送手段はローラーに限定されず任意である。一方、チャック機構により把持した状態で基板を搬送するとの態様も考えられる。この場合、搬送手段は必須の構成ではないが、大型の基板の姿勢を安定的に維持するためには、基板Sの中央部を下方から支持する何らかのバックアップ手段が設けられることが望ましい。
In the above embodiment, for example, the chuck mechanism 400 grips the substrate S transported into the plating tank 41 by the transport rollers 21. However, the transport means is not limited to rollers and is optional. On the other hand, a configuration in which the substrate is transported while being gripped by the chuck mechanism is also conceivable. In this case, the transport means is not a required configuration, but in order to stably maintain the posture of a large substrate, it is desirable to provide some kind of backup means that supports the center of the substrate S from below.
また例えば、上記実施形態のチャック機構400は、水平方向に搬送されてくる基板Sを上側チャック411と下側チャック421とで基板Sを把持した状態と、これらのチャックが互いに離間することで該把持が解除された状態とを切り替えるものである。しかしながら、本発明の適用対象は、このような切り替え態様のものに限定されない。
For example, the chuck mechanism 400 of the above embodiment switches between a state in which the substrate S transported horizontally is gripped by the upper chuck 411 and the lower chuck 421, and a state in which the grip is released by moving these chucks away from each other. However, the application of the present invention is not limited to such a switching mode.
例えば、保持部が基板Sを保持した状態で該基板をめっき液に向かって進行させ浸漬させる構成においては、保持部が基板をめっき液中で保持する状態と、基板をめっき液外で保持する状態との間での切り替えが行われることになる。例えば保持部が基板を保持しながら昇降することで基板をめっき液に浸漬するような構成がこれに該当する。このような構成に対しても、本発明を好適に適用することが可能である。
For example, in a configuration in which the holding unit holds the substrate S and moves the substrate toward the plating solution to immerse it, the holding unit switches between a state in which the substrate is held in the plating solution and a state in which the substrate is held outside the plating solution. For example, this applies to a configuration in which the holding unit raises and lowers the substrate while holding it, thereby immersing the substrate in the plating solution. The present invention can be suitably applied to such configurations as well.
また、上記実施形態は、基板Sを1対のチャック部材で挟み込んで把持するものである。しかしながら、基板の保持態様はこれに限定されるものではなく、例えば真空吸着の原理によるもの、磁力を利用するもの、額縁状のフレームで基板の周縁部を保持するもの等、種々の保持態様のめっき装置に対して、本発明を適用することが可能である。
In addition, in the above embodiment, the substrate S is clamped and held by a pair of chuck members. However, the manner in which the substrate is held is not limited to this, and the present invention can be applied to plating devices with various holding modes, such as those that use the principle of vacuum suction, those that utilize magnetic force, and those that hold the peripheral edge of the substrate with a picture frame.
また例えば、上記実施形態では、カバー460の内部空間をその上部に設けた開口から排気ダクトに接続する。こうすることで、内部空間に上向きの気流を生じさせ、発塵による微粉をこの気流により外部へ排出している。しかしながら、排気のための開口の位置はこれに限定されず、例えばカバーの側面から排気する構成であってもよい。
Also, for example, in the above embodiment, the internal space of the cover 460 is connected to the exhaust duct through an opening provided at the top of the cover. In this way, an upward airflow is generated in the internal space, and fine powder generated by dust is exhausted to the outside by this airflow. However, the position of the opening for exhaust is not limited to this, and the exhaust may be configured to be exhausted from the side of the cover, for example.
また例えば、上記実施形態では、めっき槽41内で基板Sを揺動させる際、チャック機構400の往復移動と連動させて搬送ローラー21の回転方向を切り替えている。このとき、搬送ローラー21の駆動方向を切り替えるのに代えて、搬送ローラー21を駆動源から切り離し、チャック機構400による揺動に対して搬送ローラー21が従動回転するように構成されてもよい。
In addition, for example, in the above embodiment, when the substrate S is oscillated in the plating tank 41, the rotation direction of the transport rollers 21 is switched in conjunction with the reciprocating movement of the chuck mechanism 400. At this time, instead of switching the drive direction of the transport rollers 21, the transport rollers 21 may be disconnected from the drive source and configured to rotate in response to the oscillation caused by the chuck mechanism 400.
また例えば、上記実施形態では、カバー460に供給される加圧エアを流通させる配管およびカバー460からの排気を流通させる配管に対して、ジョイント機構による分断可能な構成が採用されている。しかしながら、このような構成は、気体の流通のみならず、例えば液体、または液体を含む気体等の各種流体を流通させる目的に、適用可能である。
Also, for example, in the above embodiment, a configuration that can be separated by a joint mechanism is adopted for the piping that circulates the pressurized air supplied to the cover 460 and the piping that circulates the exhaust air from the cover 460. However, such a configuration can be applied not only to the circulation of gas, but also to the purpose of circulating various fluids such as liquids or gases containing liquids.
また例えば、上記実施形態における装置各部の構成、特にチャック機構の構成およびカバーの形状等は、原理説明のため簡略化された記載となっている。しかしながら、これらの具体的構成については種々のものが考えられ、本発明の趣旨に反するものでなければその範疇に包含されるものと考えるべきである。
In addition, for example, the configuration of each part of the device in the above embodiment, particularly the configuration of the chuck mechanism and the shape of the cover, are described in a simplified manner in order to explain the principles. However, various specific configurations are possible, and as long as they are not contrary to the spirit of the present invention, they should be considered to be included in the scope of the present invention.
以上、いくつかの具体的態様を例示して説明してきたように、本発明に係るめっき装置において、例えばカバー部は、切り替え機構の周囲を取り囲む内側カバー部材と、内側カバー部材の外側に設けられ、内面が内側カバー部材の外面と所定の距離を隔てて配置された外側カバー部材とを有し、気体は、内側カバー部材と外側カバー部材との隙間を通って開口部の周縁から噴出されるように構成されてもよい。このような構成によれば、内側カバー部材の外面に沿って流れた気流により、開口部を覆うようにエアカーテンを形成することができる。
As described above by way of example of several specific embodiments, in the plating apparatus according to the present invention, for example, the cover portion may have an inner cover member that surrounds the periphery of the switching mechanism, and an outer cover member that is provided on the outside of the inner cover member and has an inner surface that is disposed at a predetermined distance from the outer surface of the inner cover member, and the gas may be configured to be ejected from the periphery of the opening through the gap between the inner cover member and the outer cover member. With this configuration, an air curtain can be formed to cover the opening by the airflow that flows along the outer surface of the inner cover member.
この場合において、例えば、内側カバー部材の底部に第1の開口が設けられるとともに、外側カバー部材の底部には第1の開口に対応する位置に第2の開口が設けられており、第1の開口と第2の開口とが水平方向における少なくとも一部で重なり合って開口部を形成していてもよい。あるいは例えば、内側カバー部材の底面と外側カバー部材の底面との隙間が気体噴出部を形成していてもよい。これらの構成によれば、2つのカバー部材の隙間から噴出される気体は開口部の周囲からその中央部に向かって吹き出すので、開口部へ外気が入り込むのを効果的に抑制することができる。
In this case, for example, a first opening may be provided in the bottom of the inner cover member, and a second opening may be provided in the bottom of the outer cover member at a position corresponding to the first opening, with the first opening and the second opening overlapping at least partially in the horizontal direction to form an opening. Alternatively, for example, the gap between the bottom surface of the inner cover member and the bottom surface of the outer cover member may form a gas ejection portion. With these configurations, gas ejected from the gap between the two cover members is ejected from the periphery of the opening toward its center, effectively preventing outside air from entering the opening.
また例えば、平面視において、第2の開口の開口サイズが、前記第1の開口の開口サイズよりも大きくなるように構成されてもよい。このような構成によれば、カバー部を底面側から見たとき、第2の開口の内部に第1の開口が臨んだ状態となる。そのため、内側カバー部材と外側カバー部材との隙間を通って吹き出される気流は上向きよりも下向きの方向成分を多く有することとなり、外気の進入を抑える効果をより高めることができる。
Also, for example, the opening size of the second opening may be configured to be larger than the opening size of the first opening in a plan view. With this configuration, when the cover portion is viewed from the bottom side, the first opening faces the inside of the second opening. Therefore, the airflow blown out through the gap between the inner cover member and the outer cover member has more of a downward directional component than an upward one, which can further enhance the effect of suppressing the intrusion of outside air.
また例えば、保持部を複数有し、複数の保持部で基板を保持し、複数の保持部の各々に対し、個別にカバー部が設けられてもよい。このような構成によれば、各カバー部の内部空間が小容量となるので、気流の制御を効果的に行うことが可能となる。
Also, for example, a plurality of holding parts may be provided, the plurality of holding parts may hold the substrate, and a cover part may be provided for each of the plurality of holding parts. With such a configuration, the internal space of each cover part is small, making it possible to effectively control the airflow.
また例えば、保持部は1対のチャック部材で基板を把持する構成では、切り替え機構は、1対のチャック部材の距離を変化させることにより、チャック部材が基板を把持した状態と、該把持を解除した状態とを切り替える構成であってもよい。このような構成では、把持状態と開状態とを切り替えるためにチャック部材を動かす必要があるが、本発明を適用することで、そのような可動部を腐食性の雰囲気から保護し、また可動部から生じる微粉が基板上やめっき液中に落下することが回避される。
For example, in a configuration in which the holding section grips the substrate with a pair of chuck members, the switching mechanism may be configured to change the distance between the pair of chuck members to switch between a state in which the chuck members grip the substrate and a state in which they release the grip. In such a configuration, it is necessary to move the chuck members to switch between the gripped state and the open state, but by applying the present invention, such moving parts can be protected from a corrosive atmosphere and fine powder generated from the moving parts can be prevented from falling onto the substrate or into the plating solution.
また、これらのめっき装置においては例えば、排気流路から排出される気体の流量よりも、気体噴出部から噴出される気体の流量の方が大きくなるように構成されてもよい。このような構成によれば、気体噴出部からの気流に抗してカバー部内へ流入する外気を抑制することができる。この場合、気体噴出部は、気体の噴出方向が下向きの方向成分を有するように気体を噴出してもよい。こうすることで、外気の進入を抑える効果をより高めることができる。
Furthermore, these plating devices may be configured, for example, so that the flow rate of gas ejected from the gas ejection section is greater than the flow rate of gas exhausted from the exhaust passage. With such a configuration, it is possible to suppress outside air flowing into the cover section against the airflow from the gas ejection section. In this case, the gas ejection section may eject gas so that the gas ejection direction has a downward directional component. This can further enhance the effect of suppressing the intrusion of outside air.
以上、特定の実施例に沿って発明を説明したが、この説明は限定的な意味で解釈されることを意図したものではない。発明の説明を参照すれば、本発明のその他の実施形態と同様に、開示された実施形態の様々な変形例が、この技術に精通した者に明らかとなるであろう。故に、添付の特許請求の範囲は、発明の真の範囲を逸脱しない範囲内で、当該変形例または実施形態を含むものと考えられる。
Although the invention has been described above with reference to specific examples, this description is not intended to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as other embodiments of the invention, will become apparent to those skilled in the art upon reference to the description of the invention. It is therefore contemplated that the appended claims will include such modifications or embodiments within the true scope of the invention.
この発明は、基板を保持部で保持しながらめっき液に浸漬することでめっき処理して皮膜を形成する技術に好適に適用可能であり、特に電子デバイス製造用の基板のめっき処理に好適である。
This invention is particularly suitable for plating substrates for use in the manufacture of electronic devices, as it is suitable for plating a substrate by immersing the substrate in a plating solution while holding it in a holding section.
1,1A めっき装置
2 搬送部
4 めっき処理部
5 リンス処理部
402 直動機構(切り替え機構)
411 上側チャック(チャック部材、保持部)
414,424 昇降機構(切り替え機構)
421 下側チャック(チャック部材、保持部)
460 カバー(カバー部)
461 内側カバー(内側カバー部材、気体噴出部)
462 外側カバー(外側カバー部材、気体噴出部)
464 排気ダクト(排気流路)
4611 開口(第1の開口)
4621 開口(第2の開口)
S 基板 1,1A Plating device 2 Transport section 4 Plating section 5 Rinse processing section 402 Linear motion mechanism (switching mechanism)
411 Upper chuck (chuck member, holding part)
414, 424 Lifting mechanism (switching mechanism)
421 Lower chuck (chuck member, holding part)
460 Cover (Cover part)
461 Inner cover (inner cover member, gas ejection part)
462 Outer cover (outer cover member, gas ejection part)
464 Exhaust duct (exhaust flow path)
4611 Opening (first opening)
4621 Opening (second opening)
S board
2 搬送部
4 めっき処理部
5 リンス処理部
402 直動機構(切り替え機構)
411 上側チャック(チャック部材、保持部)
414,424 昇降機構(切り替え機構)
421 下側チャック(チャック部材、保持部)
460 カバー(カバー部)
461 内側カバー(内側カバー部材、気体噴出部)
462 外側カバー(外側カバー部材、気体噴出部)
464 排気ダクト(排気流路)
4611 開口(第1の開口)
4621 開口(第2の開口)
S 基板 1,
411 Upper chuck (chuck member, holding part)
414, 424 Lifting mechanism (switching mechanism)
421 Lower chuck (chuck member, holding part)
460 Cover (Cover part)
461 Inner cover (inner cover member, gas ejection part)
462 Outer cover (outer cover member, gas ejection part)
464 Exhaust duct (exhaust flow path)
4611 Opening (first opening)
4621 Opening (second opening)
S board
Claims (9)
- 基板をめっき液に浸漬させるめっき装置であって、
前記基板に当接して前記めっき液中で前記基板を保持する保持部と、
前記保持部を変位させて、前記めっき液中で前記基板が保持された状態と前記めっき液中で前記基板が保持されていない状態とを切り替える切り替え機構と、
底部に設けられた開口部から前記保持部を突出させた状態で前記切り替え機構の周囲を覆うカバー部と、
前記カバー部の内部空間に接続され前記内部空間を排気するための排気流路と、
前記開口部の周縁から前記開口部の中央に向けて気体を噴出する気体噴出部と
を備える、めっき装置。 A plating apparatus for immersing a substrate in a plating solution,
a holding part that abuts against the substrate and holds the substrate in the plating solution;
a switching mechanism that displaces the holding portion to switch between a state in which the substrate is held in the plating solution and a state in which the substrate is not held in the plating solution;
a cover portion that covers the periphery of the switching mechanism in a state in which the holding portion protrudes from an opening provided in a bottom portion;
an exhaust passage connected to an internal space of the cover portion for exhausting the internal space;
a gas ejection unit that ejects gas from the periphery of the opening toward the center of the opening. - 前記カバー部は、前記切り替え機構の周囲を取り囲む内側カバー部材と、前記内側カバー部材の外側に設けられ、内面が前記内側カバー部材の外面と所定の距離を隔てて配置された外側カバー部材とを有し、
前記気体は、前記内側カバー部材と前記外側カバー部材との隙間を通って前記開口部の周縁から噴出される、請求項1に記載のめっき装置。 The cover portion includes an inner cover member that surrounds the switching mechanism, and an outer cover member that is provided outside the inner cover member and has an inner surface disposed at a predetermined distance from an outer surface of the inner cover member,
The plating apparatus according to claim 1 , wherein the gas passes through a gap between the inner cover member and the outer cover member and is ejected from a periphery of the opening. - 前記内側カバー部材の底部に第1の開口が設けられるとともに、前記外側カバー部材の底部には前記第1の開口に対応する位置に第2の開口が設けられており、前記第1の開口と前記第2の開口とが水平方向における少なくとも一部で重なり合って前記開口部を形成する、請求項2に記載のめっき装置。 The plating device according to claim 2, wherein a first opening is provided in the bottom of the inner cover member, and a second opening is provided in the bottom of the outer cover member at a position corresponding to the first opening, and the first opening and the second opening overlap at least partially in the horizontal direction to form the opening.
- 前記内側カバー部材の底面と前記外側カバー部材の底面との隙間が前記気体噴出部を形成する、請求項2に記載のめっき装置。 The plating device according to claim 2, wherein the gap between the bottom surface of the inner cover member and the bottom surface of the outer cover member forms the gas ejection portion.
- 平面視において、前記第2の開口の開口サイズが、前記第1の開口の開口サイズよりも大きい、請求項3に記載のめっき装置。 The plating apparatus of claim 3, wherein the opening size of the second opening is larger than the opening size of the first opening in a plan view.
- 前記保持部を複数有し、複数の前記保持部で前記基板を保持し、
複数の前記保持部の各々に対し、個別に前記カバー部が設けられる、請求項1に記載のめっき装置。 The substrate is held by a plurality of the holding parts,
The plating apparatus according to claim 1 , wherein the cover portion is provided individually for each of the plurality of holding portions. - 前記保持部は1対のチャック部材で前記基板を把持し、
前記切り替え機構は、1対の前記チャック部材の距離を変化させることにより、前記チャック部材が前記基板を把持した状態と、該把持を解除した状態とを切り替える、請求項1に記載のめっき装置。 The holding portion holds the substrate with a pair of chuck members,
2. The plating apparatus according to claim 1, wherein the switching mechanism switches between a state in which the chuck members grip the substrate and a state in which the chuck members release the grip by changing a distance between the pair of chuck members. - 前記排気流路から排出される気体の流量よりも、前記気体噴出部から噴出される気体の流量の方が大きい、請求項1ないし7のいずれかに記載のめっき装置。 The plating apparatus according to any one of claims 1 to 7, wherein the flow rate of the gas ejected from the gas ejection section is greater than the flow rate of the gas exhausted from the exhaust passage.
- 前記気体噴出部は、前記気体の噴出方向が下向きの方向成分を有するように、前記気体を噴出する、請求項8に記載のめっき装置。 The plating apparatus according to claim 8, wherein the gas ejection section ejects the gas so that the gas ejection direction has a downward directional component.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2023025749A JP2024119104A (en) | 2023-02-22 | 2023-02-22 | Plating Equipment |
JP2023-025749 | 2023-02-22 |
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WO2024176553A1 true WO2024176553A1 (en) | 2024-08-29 |
Family
ID=92500718
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Application Number | Title | Priority Date | Filing Date |
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PCT/JP2023/042347 WO2024176553A1 (en) | 2023-02-22 | 2023-11-27 | Plating apparatus |
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JP (1) | JP2024119104A (en) |
WO (1) | WO2024176553A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6092499A (en) * | 1983-10-27 | 1985-05-24 | Nippon Giken:Kk | Device for preventing dissipation of gas for surface treatment device |
JPH07180086A (en) * | 1993-12-24 | 1995-07-18 | Nissan Motor Co Ltd | Nickel plating method and nickel plating rack |
JP2014105339A (en) * | 2012-11-24 | 2014-06-09 | Marunaka Kogyo Kk | Horizontal transporting type electrolytic plating apparatus |
CN212199446U (en) * | 2020-04-24 | 2020-12-22 | 信丰正天伟电子科技有限公司 | Laboratory is with examination groove in porefilling |
CN214496533U (en) * | 2021-02-07 | 2021-10-26 | 深圳市蓝宝实业有限公司 | Environment-friendly electroplating pool |
-
2023
- 2023-02-22 JP JP2023025749A patent/JP2024119104A/en active Pending
- 2023-11-27 WO PCT/JP2023/042347 patent/WO2024176553A1/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6092499A (en) * | 1983-10-27 | 1985-05-24 | Nippon Giken:Kk | Device for preventing dissipation of gas for surface treatment device |
JPH07180086A (en) * | 1993-12-24 | 1995-07-18 | Nissan Motor Co Ltd | Nickel plating method and nickel plating rack |
JP2014105339A (en) * | 2012-11-24 | 2014-06-09 | Marunaka Kogyo Kk | Horizontal transporting type electrolytic plating apparatus |
CN212199446U (en) * | 2020-04-24 | 2020-12-22 | 信丰正天伟电子科技有限公司 | Laboratory is with examination groove in porefilling |
CN214496533U (en) * | 2021-02-07 | 2021-10-26 | 深圳市蓝宝实业有限公司 | Environment-friendly electroplating pool |
Also Published As
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TW202436704A (en) | 2024-09-16 |
JP2024119104A (en) | 2024-09-03 |
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