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WO2024148693A1 - End cap assembly, battery cell and electric device - Google Patents

End cap assembly, battery cell and electric device Download PDF

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Publication number
WO2024148693A1
WO2024148693A1 PCT/CN2023/087320 CN2023087320W WO2024148693A1 WO 2024148693 A1 WO2024148693 A1 WO 2024148693A1 CN 2023087320 W CN2023087320 W CN 2023087320W WO 2024148693 A1 WO2024148693 A1 WO 2024148693A1
Authority
WO
WIPO (PCT)
Prior art keywords
welding
layer
weld
track
welding layer
Prior art date
Application number
PCT/CN2023/087320
Other languages
French (fr)
Chinese (zh)
Inventor
陈从胜
林文法
丁宇
温耀铃
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to CN202380042823.8A priority Critical patent/CN119256436A/en
Publication of WO2024148693A1 publication Critical patent/WO2024148693A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • H01M50/148Lids or covers characterised by their shape
    • H01M50/15Lids or covers characterised by their shape for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/60Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
    • H01M50/609Arrangements or processes for filling with liquid, e.g. electrolytes
    • H01M50/627Filling ports
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/60Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
    • H01M50/609Arrangements or processes for filling with liquid, e.g. electrolytes
    • H01M50/627Filling ports
    • H01M50/636Closing or sealing filling ports, e.g. using lids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of battery cells, and in particular to an end cover assembly, a battery cell and an electrical device.
  • the battery cell has a shell and an end cap, and an injection hole for injecting electrolyte is opened on the end cap.
  • an injection hole for injecting electrolyte is opened on the end cap.
  • a sealant is welded and fixed on the end cap in the existing end cap, and the gap at the joint between the sealant and the end cap is sealed by the weld point formed by welding.
  • the main purpose of the present application is to propose an end cover assembly, aiming to solve the problem of air holes existing in the welding process of the seal of the existing end cover assembly.
  • the end cap assembly proposed in the present application is used for a battery cell, the end cap assembly comprising an end cap and a sealing member, a liquid injection hole is provided on the end cap, and the sealing member is in sealing cooperation with the liquid injection hole;
  • the edge of the sealing member is fixed to the end cover through a first welding layer formed by welding along a first track, wherein the first welding layer includes a plurality of welding points distributed along the first track;
  • the edge of the sealing member is also fixed to the end cover by a second welding layer formed by welding along a second track;
  • the second welding layer includes a plurality of welding points distributed along the second track;
  • At least part of the welding spots of the second welding layer are connected to the welding spots of the first welding layer, so that the first welding layer and the second welding layer form a continuous weld.
  • the welding points of the first welding layer and the welding points of the second welding layer are used to weld and seal the joint between the edge of the seal and the end cover.
  • first welding layer and the second welding layer By using the first welding layer and the second welding layer to form a continuous weld, the joint between the edge of the seal and the end cover is completely sealed by the weld, thereby ensuring the sealing performance of the joint between the seal and the end cover.
  • the second welding layer can cover the pores formed by the first welding layer during the formation of the weld, the second welding layer welds and seals the pores formed during the welding of the first welding layer, thereby avoiding the problem of reduced sealing performance due to the presence of pores. Helps improve the welding yield of seals.
  • the welding points of the first welding layer and the welding points of the second welding layer are staggered with each other.
  • the number of the second welding layers is multiple layers, and the first welding layer and the multiple layers of the second welding layers form a continuous weld.
  • the overlap rate between the second welding layer and the first welding layer can be increased, thereby improving the welding sealing performance and preventing the occurrence of pores or leaking welds.
  • the welding rhythm can be conveniently controlled, so that when the second welding layer seals the pores formed by the first welding layer, the gas in the cavity formed between the seal and the end cover has sufficient time to escape, thereby helping to improve the safety performance of the end cover assembly.
  • the welding points of the second welding layer adjacent to the first welding layer are at least partially offset from the welding points of the first welding layer.
  • the second welding layer adjacent to the first welding layer does not completely overlap with the first welding layer, so that the second welding layer can cover the pores formed by the first welding layer.
  • the partial staggered setting helps to improve the welding efficiency and increase the overlap rate between the first welding layer and the second welding layer.
  • adjacent welding points of the second welding layer are at least partially staggered.
  • the second welding layers can completely cover the possible weld leaks or pores on the first welding layer, thereby improving the welding efficiency.
  • the first welding layer has an end welding spot arranged along the first track
  • the second welding layer has a head welding spot arranged along the second track
  • the head welding spot of the second welding layer is at least partially connected to the end welding spot of the first welding layer.
  • the first end weld point of the second welding layer can be used to seal the pores formed at the end weld point of the first welding layer, and at the same time, it is convenient to control the welding rhythm and improve the welding efficiency.
  • the end cover has a mounting surface for mounting the seal, and in a projection of the second welding layer on a plane parallel to the mounting surface, adjacent welding points of the second welding layer at least partially overlap.
  • adjacent welds of the second welding layer By making adjacent welds of the second welding layer at least partially overlap, the welding rhythm can be conveniently controlled.
  • the adjacent welds of the second welding layer cooperate with each other to seal the pores formed by the first welding layer while increasing the weld overlap rate, thereby ensuring the sealing performance of the product and improving the product yield.
  • adjacent welding points of the first welding layer are connected.
  • the overlap rate of the solder joints can be increased, thereby improving the soldering yield of the product.
  • the end cover has a mounting surface for mounting the seal, and in projections of the first welding layer and the second welding layer on a plane parallel to the mounting surface, a total overlap rate of weld points of the first welding layer and weld points of the second welding layer is not less than 75%.
  • the sealing performance of the weld formed by welding is better, which helps to improve the sealing performance of the joint between the seal and the end cover, thereby improving the product yield.
  • the weld points of the first welding layer are located away from a line connecting one end of the seal to form an outer edge, and the weld points of the first welding layer are located close to a line connecting one end of the seal to form an inner edge; the weld points of the second welding layer are located between the outer edge and the inner edge.
  • the weld formed by welding can extend along a predetermined trajectory, which helps to improve the consistency of the appearance of the weld and make the appearance of the product more beautiful.
  • the first trajectory at least partially overlaps with the second trajectory.
  • the weld points of the first welding layer are distributed along the first track, and the weld points of the second welding layer are distributed along the second track.
  • the overlap rate of the weld points of the second welding layer and the weld points of the first welding layer is higher; the weld formed by the second welding layer and the first welding layer can extend along a relatively close or even overlapping track, thereby making the appearance consistency of the weld better.
  • the distance between adjacent welds of the second welding layer is equal to the distance between adjacent welds of the first welding layer.
  • the first welding layer has a head end welding spot arranged along the first track;
  • the end cover is further formed with a welding cut-in layer formed by welding along a third track, the welding cut-in layer includes a plurality of welding spots distributed along the third track;
  • the welding cut-in layer has a terminal welding spot arranged along the third track;
  • the end welding point of the welding cutting layer is connected to the beginning welding point of the first welding layer.
  • a channel for guiding impurities outward can be formed outside the first welding layer, thereby helping to improve welding quality.
  • the welding cut-in layer further has a head end welding spot arranged along the third track; the head end welding spot of the welding cut-in layer is located on a side of the first welding layer away from the sealing member.
  • the second welding layer has an end welding spot arranged along the second track;
  • the end cover is further formed with a welding cut-out layer formed by welding along a fourth track, the welding cut-out layer includes a plurality of welding spots distributed along the fourth track; the welding cut-out layer has a head end welding spot distributed along the fourth track;
  • Adjacent welding points of the welded cut-out layer are connected;
  • the first end welding point of the welding cut-out layer is connected to the last end welding point of the second welding layer.
  • a channel for guiding impurities outward can be formed outside the second welding layer, thereby helping to improve welding quality.
  • the weld cut-out layer further has an end weld point arranged along the fourth track; and the end weld point of the weld cut-out layer is located on a side of the second weld layer away from the sealing member.
  • the first welding layer and the second welding layer are disposed around the seal.
  • the weld formed by welding the first welding layer and the second welding layer is arranged around the sealing member to completely seal the joint between the sealing member and the end cover, thereby improving the sealing performance of the end cover assembly.
  • the present application also proposes an example of a battery cell, including an end cover assembly as described in any of the above items.
  • the sealing performance of the battery cell can be improved and welding defects such as air holes can be avoided.
  • the present application further proposes an example of an electrical device, wherein the electrical device includes the battery cell as described in the above-mentioned example.
  • FIG1 is a partial cross-sectional schematic diagram of an example of the mating position of the sealing member and the end cover of the present application
  • FIG2 is a schematic structural diagram of an example of the first welding layer of the present application.
  • FIG3 is a schematic structural diagram of an example of a cooperation state between a first welding layer and a second welding layer of the present application
  • FIG4 is a schematic structural diagram of an example of a welding cut-in layer and a welding cut-out layer of the present application
  • FIG5 is a schematic structural diagram of an example of a battery cell of the present application.
  • FIG. 6 is a schematic structural diagram of an example of an electrical device of the present application.
  • the battery cell includes a shell, one end of which is formed with an opening, a bare cell is installed in the shell, and an end cap assembly is provided at the opening of the shell, and the end cap assembly is used to close the opening.
  • the end cap assembly of the battery cell usually reserves a liquid injection hole 51, which can serve as an inlet for injecting electrolyte.
  • the end cover 50 has a mounting surface for mounting the sealing member 60.
  • the end cover 50 is provided with a liquid injection hole 51.
  • a receiving groove 52 is recessed on the mounting surface of the end cover 50.
  • the liquid injection hole 51 is provided at the bottom of the receiving groove 52, so that one end of the liquid injection hole 51 is connected to the receiving groove 52, and the other end is connected to the inner surface of the end cover 50.
  • the glue nail 71 is inserted into the liquid injection hole 51 to seal the liquid injection hole 51.
  • the sealing member 60 is located in the receiving groove 52, and the receiving groove 52 can be used to limit the radial movement of the sealing member 60, and the sealing member 60 is welded to the end cover 50.
  • the general outline of the existing seal 60 is generally cone-shaped, as shown in FIG1 .
  • the upper end of the glue nail 71 is provided with a receiving groove 52 , which is used to accommodate the seal 60 .
  • the side wall of the receiving groove 52 is an inclined surface, and the outer annular wall of the seal 60 matches the side wall of the receiving groove 52 , and the end of the outer annular wall of the seal 60 away from the glue nail 71 is close to the inner wall of the receiving groove 52 , so that the seal 60 can be used to fill the receiving groove 52 ;
  • the top surface of the seal 60 is flush with the top surface of the end cover 50 , or the top surface of the seal 60 is slightly higher than the top surface of the end cover 50 .
  • the circular joint between the seal 60 and the end cover 50 is welded so that the seal 60 is welded and fixed on the end cover 50 .
  • the welding assembly when the welding assembly is used for welding, the welding assembly emits a high-energy laser to the joint of the seal 60 and the end cover 50. Under the action of the laser, a liquid metal portion with a certain shape is formed at the joint of the seal 60 and the end cover 50. The liquid metal portion is called a welding molten pool. During the welding process, as the welding assembly moves, the metal at the tail of the molten pool cools and crystallizes to form a weld.
  • the existing seal 60 is welded by a continuous laser.
  • the continuous laser along the preset trajectory, there is a large amount of heat in the welding molten pool, and the electrolyte remaining in the injection hole 51 decomposes into gas under the high heat of the high-energy laser beam;
  • the seal 60 is welded, a sealed cavity is formed between the seal 60 and the inner wall surface of the receiving groove 52, and the gas remains in the sealed cavity between the seal 60 and the receiving groove 52, resulting in excessive gas pressure in the sealed cavity;
  • high-pressure gas is prone to form pores at the beginning and end of the weld, and because the pores are connected to the sealed cavity, the receiving groove 52 cannot be completely sealed, which leads to product defects in the end cover 50, and the welding yield of the product cannot meet the requirements.
  • the welding speed needs to be reduced in the existing continuous laser welding process to provide sufficient escape time for the gas in the sealed cavity, resulting in a significant reduction in the welding speed, which directly affects the processing efficiency of the battery cell.
  • the present application aims to solve the problem of easy generation of pores in the welding process of the existing end cap assembly, and proposes an end cap assembly for a battery cell.
  • the battery cell can be a square battery, a cylindrical battery, a special-shaped battery, a soft-pack battery, etc.
  • the battery cell has a shell corresponding to its shape and an end cap assembly corresponding to the shape of the shell.
  • the shell is a component used to form the internal environment of the battery cell.
  • the internal environment formed by the shell can be used to accommodate the battery cell assembly, electrolyte and other components.
  • An opening is set on the shell, and the internal environment of the battery cell is formed by covering the opening with the end cap 50 at the opening.
  • the end cap 50 and the shell are integrally arranged. Specifically, the end cap 50 and the shell can form a common connection surface before other components enter the shell. When the interior of the shell needs to be encapsulated, the end cap 50 is covered with the shell.
  • the shell can be of various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism, etc., or other required shapes.
  • the shape of the shell can be determined according to the specific shape and size of the battery cell assembly.
  • the material of the shell can be copper, iron, aluminum, aluminum alloy, stainless steel, plastic, etc., and the embodiments of the present application do not impose any special restrictions on this.
  • the end cap 50 is covered at the opening of the shell to isolate the internal environment of the battery cell from the external environment.
  • the shape of the end cap 50 is adapted to the shape of the shell.
  • the end cap 50 can be made of a material with a certain hardness and strength (such as aluminum alloy) to prevent the end cap 50 from deforming when squeezed and collided, thereby helping to improve the structural strength and safety performance of the battery cell.
  • Functional components such as electrode terminals can be provided on the end cap 50.
  • a pressure relief mechanism for releasing the internal environmental pressure can also be provided on the end cap 50.
  • the material of the end cap 50 can also be a variety of materials, such as iron, copper, aluminum, aluminum alloy, stainless steel, plastic, etc., and this application does not impose special restrictions on this.
  • an insulating layer for isolating the electrical connection components in the shell from the end cap 50 can also be provided on the inner side of the end cap 50 to improve the safety performance of the battery cell.
  • the seal 60 is welded and fixed on the end cover 50.
  • laser welding can be used.
  • a laser pulse welding head can be used as a welding tool.
  • the welding tool used for welding is referred to as a welding assembly.
  • the seal 60 can be a sealing pin or other sealing structure that is connected and fixed to the end cover 50 by welding and can seal the injection hole 51.
  • the end cover assembly described in this example includes an end cover 50 and a sealing member 60.
  • the end cover 50 is provided with an injection hole 51, and the sealing member 60 is sealed and matched with the injection hole 51.
  • the edge of the sealing member 60 is fixed to the end cover 50 by a first welding layer 10 formed by welding along a first track, and the first welding layer 10 includes a plurality of welding points distributed along the first track.
  • the edge of the sealing member 60 is also fixed to the end cover 50 by a second welding layer 20 formed by welding along a second track.
  • the second welding layer 20 includes a plurality of welding points distributed along the second track. At least part of the welding points of the second welding layer 20 are connected to the welding points of the first welding layer 10, so that the first welding layer 10 and the second welding layer 20 form a continuous weld.
  • the first welding layer 10 includes a plurality of welding spots distributed along the first track. When the welding assembly moves along the first track, welding is performed to form the first welding layer 10. Adjacent welding spots of the first welding layer 10 may be spaced apart from each other or partially overlapped.
  • the second welding layer 20 includes a plurality of welding spots distributed along the second track, and the welding spots of the second welding layer 20 at least partially overlap with the welding spots of the first welding layer 10 , so that the second welding layer 20 can form a continuous weld with the first welding layer 10 .
  • the surface on the end cover 50 for mounting the seal 60 is the mounting surface, and the surface parallel to the mounting surface is the projection surface.
  • the overlap mentioned in the present application refers to that the graphics formed by projecting the first welding layer 10 and/or the second welding layer 20 onto the projection surface have overlapping parts.
  • the first track and the second track are adapted to the shape of the sealing member 60.
  • the first welding spot formed by welding along the first track is the first end welding spot of the first welding layer 10
  • the last welding spot is the end welding spot of the first welding layer 10
  • the first welding spot formed along the second track is the first end welding spot of the second welding layer 20
  • the last welding spot is the end welding spot of the second welding layer 20.
  • the first track and the second track at least partially overlap.
  • the first track overlaps the second track.
  • the ⁇ direction shown is the first direction
  • the first direction is the first track direction and the second track direction
  • the first welding layer 10 and the second welding layer 20 are both composed of multiple welding points formed by welding along the ⁇ direction. Since the first welding layer 10 and the second welding layer 20 can be welded along the same track, the weld formed by welding can extend along the path corresponding to the first track, thereby making the weld formed by welding more beautiful.
  • the first welding layer 10 When the first welding layer 10 is formed by welding along the first track, the first welding layer 10 has a first end welding spot and a terminal welding spot arranged along the first track.
  • the second welding layer 20 When the second welding layer 20 is formed by welding along the second track, the second welding layer 20 has a first end welding spot and a terminal welding spot arranged along the second track.
  • the second welding layer 20 and the first welding layer 10 weld and fix the seal 60 to the end cover 50, thereby achieving fixation between the seal 60 and the end cover 50. Since the welding assembly is welded along the first track, when the welding assembly is welded along the first track to form the first welding layer 10, the welding points of the first welding layer 10 are formed in sequence. Compared with the existing continuous welding method, more escape time can be provided for the gas in the sealed cavity between the seal 60 and the inner wall surface of the receiving groove 52, thereby reducing the formation of pores at the end of the first welding layer 10.
  • the welding point at the head end of the first welding layer 10 has solidified; secondary welding is performed on the first welding layer 10 to form the second welding layer 20, and the pores at the end of the first welding layer 10 are sealed by the second welding layer 20, thereby avoiding the problem that the closed cavity cannot be completely sealed due to the existence of pores, thereby helping to solve the problem of reduced welding yield.
  • adjacent welds of the first welding layer 10 are partially connected to form a continuous weld of the first welding layer 10.
  • the welds of the second welding layer 20 at least partially overlap with the welds of the first welding layer 10 to form a secondary welding weld, and when welded to the end welds of the first welding layer 10, the welds of the second welding layer 20 can close the pores formed at the end of the first welding layer 10.
  • the existing pulse welding control device can be used to control the running speed of the welding assembly along the first track and the welding frequency of the welding assembly so that the first welding layer 10
  • the welding molten pool of the weld is solidified before welding the next weld, so that the welding molten pools of adjacent welds do not interfere with each other.
  • the solidification time of a common welding molten pool is 10-30ms. Therefore, the movement speed and welding frequency of the welding assembly can be controlled by an existing pulse welding control device so that adjacent welding molten pools do not interfere with each other.
  • the number of second welding layers 20 is multiple layers, and the multiple layers of second welding layers 20 can be stacked in sequence in the thickness direction of the end cover 50; in some examples, in the top view of the end cover 50, the multiple layers of second welding layers 20 can also be staggered, so that the multiple layers of second welding layers 20 can cooperate with the first welding layer 10 to form a continuous weld.
  • the distance between adjacent welding points of the first welding layer 10 is equal to the distance between adjacent welding points of the second welding layer 20. Since the first welding layer 10 and the second welding layer 20 are both composed of multiple welding points, by making the spacing between adjacent welding points of the second welding layer 20 and the adjacent welding points of the first welding layer 10 equal, after welding is completed, the shapes of the welding points formed by the first welding layer 10 and the second welding layer 20 are consistent, so that the consistency of the weld formed by welding is relatively better, and then the shape of the continuous weld formed by welding can be made relatively more beautiful; when performing welding operations, it is also convenient to control the welding rhythm.
  • the welding points of the first welding layer 10 and the welding points of the second welding layer 20 are staggered with each other.
  • the number of the second welding layer 20 is one layer, and the welding points of the second welding layer 20 and the welding points of the first welding layer 10 are mutually staggered, so that each welding point of the second welding layer 20 can overlap with two adjacent welding points of the first welding layer 10 at the same time, so that the welding points of the second welding layer 20 can form a continuous weld with the welding points of the first welding layer 10.
  • welding point N and welding point N+1 of the second welding layer 20 partially overlap with welding point n respectively.
  • the difference from the previous example is that the number of second welding layers 20 is at least two layers.
  • the number of second welding layers 20 includes but is not limited to the following situations: first, weld point n of the first welding layer 10 partially overlaps with weld point N and weld point N+1 of the first layer of second welding layer 20 as shown in Figure 3; second, weld point n at least partially overlaps with two adjacent weld points of the second layer of second welding layer 20; third, weld point n partially overlaps with a weld point of the first layer of second welding layer 20, and partially overlaps with a weld point of the second layer of second welding layer 20; fourth, weld point n of the first welding layer 10 completely overlaps with a weld point of the first layer of second welding layer 20, and partially overlaps with two weld points of the second layer of second welding layer 20.
  • the number of the second welding layer 20 can be two, three or even more layers.
  • the second welding layer 20 can cooperate with the first welding layer 10 to form a continuous weld at the joint between the seal 60 and the end cover 50, thereby improving the sealing of the joint between the seal 60 and the end cover 50.
  • the multiple layers of the second welding layer 20 can be stacked in sequence above the first welding layer 10, and the multiple layers of the second welding layer 20 cooperate with each other, so that the first welding layer 10 and the multiple layers of the second welding layer 20 can form a continuous and reliable weld.
  • the multiple layers of the second welding layer 20 are staggered with each other, so that the welding points of the multiple layers of the second welding layer 20 are staggered with each other, and the multiple layers of the second welding layer 20 cooperate with the base layer to form a continuous weld.
  • the welding points of the second welding layer 20 adjacent to the first welding layer 10 are at least partially offset from the welding points of the first welding layer 10 .
  • the staggered arrangement means that the geometric centers of the weld points of the first welding layer 10 and the weld points of the second welding layer 20 adjacent to the first welding layer 10 are staggered.
  • FIG3 there is a second welding layer 20 on top of the first welding layer 10, wherein the weld point n on the first welding layer 10 corresponds to the weld points N and N+1 on the second welding layer 20, wherein the weld point N and the weld point N+1 are at least partially staggered with the weld point n, so that the weld points of the second welding layer 20 adjacent to the first welding layer 10 can be used for the gaps between the weld points of the first welding layer 10, thereby avoiding the existence of gaps between the weld points of the first welding layer 10.
  • the second layer of the second welding layer 20 is The welding points of the welding layer 20 may correspond to the welding points of the first welding layer 10, or may be mutually offset with the welding points of the first welding layer 10, so that the first welding layer 10 and the multi-layer second welding layer 20 can cooperate to form a continuous weld. Since the multi-layer second welding layer 20 can cooperate with each other, the adjacent welding points of the first welding layer 10 are supplemented with welding, which can improve the sealing of the welding, and at the same time, the second welding layer 20 completely closes the pores at the end of the first welding layer 10, further improving the welding sealing of the joint between the sealing member 60 and the end cover 50.
  • the geometric centers of the welds of the adjacent second welding layers 20 are staggered so that the welds of the adjacent second welding layers 20 match the welds of the first welding layer 10, and the gap at the joint of the seal 60 and the end cover 50 is completely sealed, thereby improving the sealing of the battery cell end cover assembly. Further, in some examples, there is a gap between the adjacent welds of the first welding layer 10, and the multiple second welding layers 20 are used to weld and seal the positions between the adjacent welds of the first welding layer 10. In some examples, the adjacent welds of the first welding layer 10 partially overlap, and the welds of the second welding layer 20 adjacent to the first welding layer 10 partially overlap with the adjacent two welds of the first welding layer 10. Further, the second second welding layer 20 can weld and seal the gap between the adjacent welds of the first welding layer 10.
  • the first welding layer 10 has an end welding spot arranged along the first track; the second welding layer 20 has a head welding spot arranged along the second track; the head welding spot of the second welding layer 20 is at least partially connected to the end welding spot of the first welding layer 10.
  • the welding assembly When the welding assembly is used for welding, after the welding assembly forms the first welding layer 10 by welding along the first track, the welding assembly can continue to weld along the second track to form the second welding layer 20 without stopping, so as to shorten the downtime between the first welding layer 10 and the second welding layer 20 and improve the processing efficiency.
  • the spacing between adjacent welding points of the first welding layer 10 is equal to the spacing between adjacent welding points of the second welding layer 20, so that when welding to form the first welding layer 10 and the second welding layer 20, the welding assembly does not need to stop and adjust parameters, and performs continuous welding operations to accelerate the welding process.
  • the end cover 50 has a mounting surface for mounting a seal, and in a projection of the second welding layer 20 on a plane parallel to the mounting surface, adjacent welding points of the second welding layer 20 at least partially overlap.
  • the adjacent welding points of the second welding layer 20 partially overlap, and the welding points of the second welding layer 20 and the welding points of the first welding layer 10 form a continuous weld.
  • the second welding layer 20 is a multi-layer, the adjacent welding points in the same second welding layer 20 can be partially overlapped.
  • the welding points of the second welding layers 20 of adjacent layers are staggered with each other so that the multi-layer second welding layers 20 and the first welding layer 10 form a continuous weld, and the second welding layer 20 closes the pores formed at the end of the first welding layer 10.
  • adjacent welding points of the first welding layer 10 are connected.
  • the welding spot n of the first welding layer 10 and the welding spots n+1 and n-1 adjacent to the welding spot n are respectively overlapped with the welding spots n+1 and n-1 to form a continuous weld of the first welding layer 10.
  • the existing welding control system can be used to control the movement speed and welding frequency of the welding assembly, so that the molten pool of the welding spot n solidifies before welding to form the welding spot n+1, thereby avoiding interference with the molten pool of the adjacent welding spots when the molten pool of the welding spot n is not solidified.
  • the line connecting the welding points of the first welding layer 10 away from one end of the seal 60 forms an outer edge
  • the line connecting the welding points of the first welding layer 10 close to one end of the seal 60 forms an inner edge
  • the welding points of the second welding layer 20 are located between the outer edge and the inner edge.
  • the ring formed by the line connecting the welding points of the first welding layer 10 away from the end of the sealing member 60 is the outer edge of the first welding layer 10;
  • the ring formed by the line connecting the welding points of the first welding layer 10 close to the end of the sealing member 60 is the inner edge of the first welding layer 10, and the inner edge and the outer edge enclose a ring area, and the second welding layer 20 is located in the ring area.
  • the weld formed by the second welding layer 20 and the first welding layer 10 can extend along the preset area, thereby making the trajectory of the weld relatively constant, and the appearance of the end cap assembly formed by welding is more controllable and relatively more beautiful. Since the second welding layer 20 can cover the gaps between adjacent welding points of the first welding layer 10, it is avoided that there is an unwelded area between adjacent welding points of the first welding layer 10, and leakage welding is prevented.
  • the end cover has a mounting surface for mounting a seal, and in projections of the first welding layer 10 and the second welding layer on a plane parallel to the mounting surface, a total overlap rate of weld points of the first welding layer 10 and the second welding layer 20 is not less than 75%.
  • the total overlap rate refers to the ratio of the overlap area of the second welding layer 20 and the first welding layer 10 to the total area of the weld formed by the second welding layer 20 and the first welding layer 10 in the projection of the first welding layer 10 and the second welding layer 20 on the plane where the upper surface of the end cover 50 is located.
  • the first trajectory at least partially overlaps the second trajectory.
  • the second track of the second welding layer 20 is adjacent to the first track, or the second track of the second welding layer 20 overlaps with the first track to ensure that the welded spot is close to the welded spot of the first welding layer 10.
  • the number of the second welding layers 20 is multiple layers, the multiple layers of second welding layers 20 are respectively distributed along the second track, and the welding points of adjacent second welding layers 20 are staggered with each other, so that the first welding layer 10 and the multiple layers of second welding layers 20 form a continuous weld.
  • the distance between adjacent welding points of the second welding layer 20 is equal to the distance between adjacent welding points of the first welding layer 10 .
  • the welding assembly can use the same operating parameters, that is, the same movement speed and welding frequency, so there is no need to additionally adjust the operating state of the welding assembly. Further, in some examples, after completing the welding of the first welding layer 10, the welding assembly does not stop, and continues to weld to form the adjacent second welding layer 20 to speed up the welding process.
  • the first welding layer 10 has a head end weld point set along the first track; a welding cut-in layer 30 formed by welding along a third track is also formed on the end cover 50, and the welding cut-in layer 30 includes a plurality of weld points distributed along the third track; the welding cut-in layer 30 has an end weld point set along the third track; adjacent weld points of the welding cut-in layer 30 are connected; and the end weld point of the welding cut-in layer 30 is connected to the head end weld point of the first welding layer 10.
  • a welding pool is formed at the joint of the seal 60 and the end cover 50.
  • the welding pool contains liquid metal.
  • the metal at the tail of the pool cools and crystallizes to form a weld.
  • a channel for guiding impurities can be formed outside the first welding layer 10, so that the impurities generated during the welding process are guided to the outside of the first welding layer 10.
  • the third track may be a direction tangent to the first track of the first welding layer 10, as shown in the second direction D1 in FIG4, and the welding assembly moves along the second direction D1 toward the sealing member 60, and when it reaches the joint between the sealing member 60 and the end cover 50, the welding assembly starts welding the first welding layer 10.
  • the movement speed and welding frequency of the welding assembly may be controlled by an existing welding control system so that adjacent welding points of the welding cut-in layer 30 are connected to form a channel for guiding impurities outward.
  • the welding cut-in layer 30 also has a head end welding point arranged along the third track; the head end welding point of the welding cut-in layer 30 is located on a side of the first welding layer 10 away from the sealing member 60 .
  • the welding cut-in layer 30 is used to form a channel to guide impurities outward, when the welding point of the first end of the welding cut-in layer 30 is connected to the outside of the first welding layer 10 and the second welding layer 20, the impurities formed during the welding process of the first welding layer 10 can be guided out of the welding point.
  • the second welding layer 20 has an end welding spot arranged along the second track; the end cover 50 is further formed with a welding cut-out layer 40 formed by welding along the fourth track, and the welding cut-out layer 40 includes a plurality of welding spots distributed along the fourth track; the welding cut-out layer 40 has a head end welding spot distributed along the fourth track; The adjacent welding points are connected; the first end welding point of the welding cut layer 40 is connected to the end welding point of the second welding layer 20.
  • a channel for guiding impurities can be formed outside the second welding layer 20 , so that impurities generated during welding are guided toward the outside of the second welding layer 20 .
  • the fourth track may be a direction tangent to the second track of the second welding layer 20, as shown in the third direction D2 in FIG4 , and the welding assembly moves along the third direction D2 in a direction away from the sealing member 60.
  • the movement speed and welding frequency of the welding assembly may be controlled by an existing welding control system so that adjacent welding points of the welding cut-out layer 40 are connected to form a channel for guiding impurities outward.
  • the weld cut-out layer 40 further has an end weld point disposed along a fourth track; the end weld point of the weld cut-out layer 40 is located at a side of the second weld layer 20 away from the sealing member 60 .
  • the welding cut-out layer 40 is used to form a channel to guide impurities outward, when the end weld of the welding cut-out layer 40 is connected to the first welding layer 10 and the outside of the second welding layer 20, impurities formed during the welding process of the second welding layer 20 can be guided out of the weld.
  • the welding cut-in layer 30 and the welding cut-out layer 40 are relatively symmetrically arranged to make the weld formed by welding more beautiful and to facilitate the control of the movement trajectory of the welding assembly.
  • first welding layer 10 and the second welding layer 20 are disposed around the seal 60 .
  • the weld formed by the combination of the first welding layer 10 and the second welding layer 20 is arranged around the seal 60, so that a continuous weld is formed at the joint of the seal 60 and the end cover 50, thereby sealing the joint of the seal 60 and the end cover 50. Since the second welding layer 20 can close the pores formed by the first welding layer 10, the sealing performance of the joint of the seal 60 and the end cover 50 can be effectively improved.
  • the present application also proposes an example of a welding assembly.
  • the welding assembly is used to weld the end cap assembly as in any of the above examples, the welding assembly includes a pulse welding head with a movement speed of S and a welding frequency of P, the first welding layer 10 and/or the second welding layer 20 are formed by pulse welding of the pulse welding head, S is not less than 15 mm/s and not more than 80 mm/s, and P is not less than 25 Hz and not more than 140 Hz.
  • the welding assembly uses a pulse welding head for pulse welding.
  • the pulse welding head can move along the first track, the second track, the third track or the fourth track to form a continuous weld at the joint of the seal 60 and the end cover 50. Further, in some examples, after the first welding layer 10 is welded, the pulse welding head does not stop, but continues to run along the second track to weld and form the second welding layer 20, so that the first end welding point of the second welding layer 20 corresponds to the end welding point of the first welding layer 10, so that the second welding layer 20 can seal the pores at the end of the first welding layer 10.
  • the welding assembly described in this example may also include other functional components.
  • the welding assembly may also use an existing welding control system, using a motor and other components to drive the pulse welding head to move along a preset trajectory, so that the pulse welding head with the above-mentioned movement speed and welding frequency can perform welding operations along the preset trajectory.
  • other functional components of the welding assembly are not limited. It should be noted that although the example of the welding assembly in this example lists some components, it only illustrates a component for implementing pulse welding for ease of understanding.
  • the movement speed of the pulse welding head is 15mm/s ⁇ S ⁇ 80mm/s, and the corresponding welding frequency is 25Hz ⁇ P ⁇ 140Hz.
  • the welding frequency of the pulse welding head can be 25Hz, 26Hz, 30Hz, 40Hz, 50Hz, 60Hz, 70Hz, 80Hz, 90Hz, 100Hz, 110Hz, 120Hz, 130Hz, 140Hz, and the corresponding movement speed of the pulse welding head can be 15mm/s, 18mm/s, 20mm/s, 26mm/s, 31mm/s, 36mm/s, 41mm/s, 46mm/s, 51mm/s, 58mm/s, 64mm/s, 70mm/s, 74mm/s, 80mm/s.
  • the above movement speed and welding frequency of the pulse welding head are only examples and are not limitations of the present application.
  • the movement speed of the pulse welding head is proportional to its welding frequency to control the welding beat. Since the first welding layer 10 and the second welding layer 20 form a continuous weld, the quality of the weld formed by welding is adapted to the welding rhythm of the pulse welding head by controlling the movement speed and welding frequency of the pulse welding head.
  • the corresponding welding frequency is 140 Hz.
  • the solidification time of the welding pool of the welding point is about 10-30ms.
  • the present application further provides an example of a battery cell 100 .
  • the battery cell 100 includes the end cover assembly as described in any of the above examples.
  • the battery cells of the present application are based on the examples of the end cap assemblies described above, the examples of the battery cells of the present application include all the technical solutions of all the examples of the end cap assemblies described above, and the technical effects achieved are also exactly the same, which will not be described in detail here.
  • the battery cells may be cylindrical, rectangular, or in other shapes.
  • the battery cell 100 has a housing 110, and a battery cell 120 and other functional components are arranged inside the housing 110.
  • the prior art can be referred to and will not be described in detail here.
  • the electrical equipment includes but is not limited to: mobile phones, portable devices, laptops, battery cars, electric vehicles, ships, spacecraft, electric toys and electric tools, etc.
  • the stability of power supply to the electrical equipment can be effectively guaranteed, thereby improving the safety of the electrical equipment and user experience.
  • Figure 6, shows an electrical equipment
  • This is an example of an electric vehicle 1000, wherein the electric vehicle 1000 has a controller 200 and a motor 300.
  • the electric vehicle 1000 may also include other functional components, which may be referred to in the prior art and will not be described in detail.
  • multiple battery cells 100 described in any of the above examples are combined to form a battery pack, and the battery pack is installed on an electrical device.
  • the battery pack can be composed of battery cells 100 connected in series; the battery pack can also be composed of battery cells 100 connected in parallel; the battery pack can also connect multiple battery cells 100 in a mixed manner of series and parallel to each other, so as to adapt to the use requirements of specific electrical devices as needed.
  • the end cap assembly of the present application includes an end cap 50 and a sealing member 60.
  • the end cap 50 is provided with an injection hole 51 for injecting electrolyte, and the sealing member 60 is used to seal the injection hole 51.
  • a receiving groove 52 for accommodating the sealing member 60 is provided on the end cap 50.
  • the sealing member 60 is mounted on the end cap 50 and placed in the receiving groove 52.
  • a glue nail 71 is provided in the injection hole 51 to close the injection hole 51.
  • a joint is formed between the sealing member 60 and the upper edge of the receiving groove 52.
  • the welding operation is performed by a pulse welding head of a welding assembly with a moving speed of S and a welding frequency of P, wherein S is not less than 15 mm/s and not more than 80 mm/s, and P is not less than 25 Hz and not more than 140 Hz; the greater the moving speed S of the pulse welding head, the greater the corresponding welding frequency P.
  • the moving speed of the pulse welding head is selected to be 80 mm/s and the welding frequency is 140 Hz, so that the adjacent welding molten pools have sufficient solidification time.
  • the pulse welding head welds the joint of the seal 60 and the end cover 50 to form a first welding layer 10 and a second welding layer 20, and the first welding layer 10 and the second welding layer 20 form a continuous weld so that the joint of the seal 60 and the end cover 50 is sealed by the weld formed by welding.
  • the moving speed and welding frequency of the pulse welding head By controlling the moving speed and welding frequency of the pulse welding head, the welding beat is controlled and the welding efficiency is improved.
  • the moving speed of the pulse welding head is proportional to its welding frequency, so that the welding molten pools of adjacent welding points formed during the welding process do not interfere with each other.
  • the second welding layer 20 can seal the pores formed by the first welding layer 10, the problem of pores at the end of the weld due to the existing continuous welding can be avoided, and the welding sealing performance of the joint between the seal 60 and the end cover 50 can be effectively improved.
  • the overlap rate of the first welding layer 10 and the second welding layer 20 in the projection of the upper surface of the end cover 50 is not less than 75%, so as to ensure the welding sealing performance.
  • the second welding layer 20 in the present application can be a single layer or multiple layers. In order to improve the consistency and aesthetics of the weld, the second welding layer 20 can be stacked in sequence above the first welding layer 10, so that the welding point forms a weld extending along a fixed track, thereby improving the aesthetics of the weld.

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  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

Disclosed in the present application are an end cap assembly, a battery cell and an electric device. The end cap assembly is used for the battery cell, and comprises an end cap and a sealing member, wherein a filling port is provided in the end cap, and the sealing member fits with the filling port in a sealing manner; the edge of the sealing member is fixed to the end cap by means of a first welding layer formed by means of welding along a first track, and the first welding layer comprises a plurality of welding spots distributed along the first track; the edge of the sealing member is further fixed to the end cap by means of a second welding layer formed by means of welding along a second track; the second welding layer comprises a plurality of welding spots distributed along the second track; and at least some of the welding spots of the second welding layer are connected to the welding spots of the first welding layer, such that the first welding layer and the second welding layer form a continuous welding seam.

Description

端盖组件、电池单体及用电设备End cap assembly, battery cell and electrical equipment
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求享有于2023年01月09日提交的名称为“端盖组件、电池单体及用电设备”的中国专利申请202320043896.6的优先权,该申请的全部内容通过引用并入本文中。This application claims the priority of Chinese patent application 202320043896.6, entitled “End cover assembly, battery cell and electrical equipment”, filed on January 9, 2023, the entire contents of which are incorporated herein by reference.
技术领域Technical Field
本申请涉及电池单体领域,特别涉及一种端盖组件、电池单体及用电设备。The present application relates to the field of battery cells, and in particular to an end cover assembly, a battery cell and an electrical device.
背景技术Background technique
电池单体具有外壳和端盖,在端盖上开设有用于注入电解液的注液孔。为了对注液孔进行密封,现有的端盖上,密封件焊接固定在端盖上,并通过焊接形成的焊点将密封件与端盖之间接合处的缝隙密封。The battery cell has a shell and an end cap, and an injection hole for injecting electrolyte is opened on the end cap. In order to seal the injection hole, a sealant is welded and fixed on the end cap in the existing end cap, and the gap at the joint between the sealant and the end cap is sealed by the weld point formed by welding.
焊接过程中,焊接熔池存在大量热量,由于焊接热影响,焊接密封件的焊接良率无法满足要求。During the welding process, there is a large amount of heat in the welding pool. Due to the influence of welding heat, the welding yield of the welded seal cannot meet the requirements.
发明内容Summary of the invention
本申请的主要目的是提出一种端盖组件,旨在解决现有的端盖组件密封件焊接过程中存在气孔的问题。The main purpose of the present application is to propose an end cover assembly, aiming to solve the problem of air holes existing in the welding process of the seal of the existing end cover assembly.
为实现上述目的,本申请提出的端盖组件用于电池单体,所述端盖组件包括端盖及密封件,所述端盖上开设注液孔,所述密封件与所述注液孔密封配合;To achieve the above-mentioned purpose, the end cap assembly proposed in the present application is used for a battery cell, the end cap assembly comprising an end cap and a sealing member, a liquid injection hole is provided on the end cap, and the sealing member is in sealing cooperation with the liquid injection hole;
所述密封件的边缘通过沿第一轨迹焊接形成的第一焊接层固定于所述端盖上,所述第一焊接层包括多个沿所述第一轨迹分布的焊点;The edge of the sealing member is fixed to the end cover through a first welding layer formed by welding along a first track, wherein the first welding layer includes a plurality of welding points distributed along the first track;
所述密封件的边缘还通过沿第二轨迹焊接形成的第二焊接层固定于所述端盖上;所述第二焊接层包括多个沿所述第二轨迹分布的焊点;The edge of the sealing member is also fixed to the end cover by a second welding layer formed by welding along a second track; the second welding layer includes a plurality of welding points distributed along the second track;
至少部分所述第二焊接层的焊点与所述第一焊接层的焊点相连接,以使所述第一焊接层与所述第二焊接层形成连续的焊缝。At least part of the welding spots of the second welding layer are connected to the welding spots of the first welding layer, so that the first welding layer and the second welding layer form a continuous weld.
第一焊接层的焊点以及第二焊接层的焊点用于对密封件的边缘与端盖的接合处进行焊接密封。通过采用第一焊接层和第二焊接层形成连续的焊缝,使得密封件的边缘与端盖的接合处被焊缝完全密封,进而保证密封件和端盖的接合处的密封性能。由于形成焊缝过程中,第二焊接层能够覆盖在第一焊接层所形成的气孔位置,使得第二焊接层将第一焊接层焊接过程中形成气孔焊接密封,进而避免由于存在气孔而导致的密封性能降低的问题, 有助于提升密封件的焊接良率。The welding points of the first welding layer and the welding points of the second welding layer are used to weld and seal the joint between the edge of the seal and the end cover. By using the first welding layer and the second welding layer to form a continuous weld, the joint between the edge of the seal and the end cover is completely sealed by the weld, thereby ensuring the sealing performance of the joint between the seal and the end cover. Since the second welding layer can cover the pores formed by the first welding layer during the formation of the weld, the second welding layer welds and seals the pores formed during the welding of the first welding layer, thereby avoiding the problem of reduced sealing performance due to the presence of pores. Helps improve the welding yield of seals.
在一些示例中,所述第一焊接层的焊点与所述第二焊接层的焊点相互错位设置。In some examples, the welding points of the first welding layer and the welding points of the second welding layer are staggered with each other.
通过使第一焊接层的焊点与第二焊接层的相邻焊点相互错位,可以保证第一焊接层的相邻焊点之间不存在间隙,避免存在漏焊的问题,使得第一焊接层与第二焊接层能够形成连续的焊缝。By staggering the welding spots of the first welding layer and the adjacent welding spots of the second welding layer, it can be ensured that there is no gap between the adjacent welding spots of the first welding layer, avoiding the problem of welding leaks, so that the first welding layer and the second welding layer can form a continuous weld.
在一些示例中,所述第二焊接层的数量为多层,所述第一焊接层与多层所述第二焊接层形成连续的焊缝。In some examples, the number of the second welding layers is multiple layers, and the first welding layer and the multiple layers of the second welding layers form a continuous weld.
通过设置多层第二焊接层,能够提高第二焊接层与第一焊接层的重叠率,进而使焊接密封性能更佳,防止出现气孔或漏焊的问题。通过设置多层第二焊接层,能够方便控制焊接节拍,使第二焊接层对第一焊接层所形成的气孔进行密封时,密封件与端盖之间形成的空腔内的气体有充足的逸出时间,进而有助于提升端盖组件的安全性能。By providing multiple layers of the second welding layer, the overlap rate between the second welding layer and the first welding layer can be increased, thereby improving the welding sealing performance and preventing the occurrence of pores or leaking welds. By providing multiple layers of the second welding layer, the welding rhythm can be conveniently controlled, so that when the second welding layer seals the pores formed by the first welding layer, the gas in the cavity formed between the seal and the end cover has sufficient time to escape, thereby helping to improve the safety performance of the end cover assembly.
在一些示例中,邻近所述第一焊接层的第二焊接层的焊点与所述第一焊接层的焊点至少部分错位设置。In some examples, the welding points of the second welding layer adjacent to the first welding layer are at least partially offset from the welding points of the first welding layer.
邻近第一焊接层的第二焊接层与第一焊接层不完全重叠,使第二焊接层能够覆盖到第一焊接层所形成的气孔,同时通过部分错位设置的方式,有助于提高焊接效率,同时能够提高第一焊接层与第二焊接层的重叠率。The second welding layer adjacent to the first welding layer does not completely overlap with the first welding layer, so that the second welding layer can cover the pores formed by the first welding layer. At the same time, the partial staggered setting helps to improve the welding efficiency and increase the overlap rate between the first welding layer and the second welding layer.
在一些示例中,相邻的所述第二焊接层的焊点至少部分错位设置。In some examples, adjacent welding points of the second welding layer are at least partially staggered.
通过相邻的第二焊接层相配合,能够使第二焊接层完全覆盖第一焊接层上可能存在的漏焊或气孔位置,进而提高焊接效率。By cooperating with the adjacent second welding layers, the second welding layers can completely cover the possible weld leaks or pores on the first welding layer, thereby improving the welding efficiency.
在一些示例中,所述第一焊接层具有沿所述第一轨迹设置的末端焊点,所述第二焊接层具有沿所述第二轨迹设置的首端焊点,所述第二焊接层的首端焊点与所述第一焊接层的末端焊点至少部分连接。In some examples, the first welding layer has an end welding spot arranged along the first track, the second welding layer has a head welding spot arranged along the second track, and the head welding spot of the second welding layer is at least partially connected to the end welding spot of the first welding layer.
第二焊接层的首端焊点能够用于对第一焊接层的末端焊点部位形成的气孔进行密封,同时可以方便控制焊接节拍,提高焊接效率。The first end weld point of the second welding layer can be used to seal the pores formed at the end weld point of the first welding layer, and at the same time, it is convenient to control the welding rhythm and improve the welding efficiency.
在一些示例中,所述端盖具有用于安装所述密封件的安装面,所述第二焊接层在平行于所述安装面的平面上的投影中,所述第二焊接层的相邻焊点至少部分重叠。In some examples, the end cover has a mounting surface for mounting the seal, and in a projection of the second welding layer on a plane parallel to the mounting surface, adjacent welding points of the second welding layer at least partially overlap.
通过使第二焊接层的相邻焊点至少部分重叠,能够方便控制焊接节拍,第二焊接层的相邻焊点相互配合,将第一焊接层所形成的气孔密封的同时,提升焊点重叠率,保证产品的密封性能,提升产品良率。By making adjacent welds of the second welding layer at least partially overlap, the welding rhythm can be conveniently controlled. The adjacent welds of the second welding layer cooperate with each other to seal the pores formed by the first welding layer while increasing the weld overlap rate, thereby ensuring the sealing performance of the product and improving the product yield.
在一些示例中,所述第一焊接层的相邻焊点相连接。 In some examples, adjacent welding points of the first welding layer are connected.
通过使第一焊接层的相邻焊点部分重叠,能够提高焊点的重叠率,提升产品的焊接良率。By partially overlapping adjacent solder joints of the first soldering layer, the overlap rate of the solder joints can be increased, thereby improving the soldering yield of the product.
在一些示例中,所述端盖具有用于安装所述密封件的安装面,所述第一焊接层及所述第二焊接层在平行于所述安装面的平面上的投影中,所述第一焊接层的焊点以及所述第二焊接层的焊点的总重叠率不小于75%。In some examples, the end cover has a mounting surface for mounting the seal, and in projections of the first welding layer and the second welding layer on a plane parallel to the mounting surface, a total overlap rate of weld points of the first welding layer and weld points of the second welding layer is not less than 75%.
当第一焊接层的焊点与第二焊接层的焊点的重叠率不低于75%时,焊接形成的焊缝的密封性能更佳,有助于提高密封件与端盖接合处的密封性能,进而可以提高产品良率。When the overlap rate of the welding points of the first welding layer and the welding points of the second welding layer is not less than 75%, the sealing performance of the weld formed by welding is better, which helps to improve the sealing performance of the joint between the seal and the end cover, thereby improving the product yield.
在一些示例中,所述第一焊接层的焊点远离所述密封件的一端的连线形成外边缘,所述第一焊接层的焊点靠近所述密封件的一端的连线形成内边缘;所述第二焊接层的焊点位于所述外边缘和所述内边缘之间。In some examples, the weld points of the first welding layer are located away from a line connecting one end of the seal to form an outer edge, and the weld points of the first welding layer are located close to a line connecting one end of the seal to form an inner edge; the weld points of the second welding layer are located between the outer edge and the inner edge.
通过将第二焊接层设置在外边缘和内边缘之间所形成的区域内,能够使焊接形成的焊缝沿着预定轨迹延伸,有助于提升焊缝的外观的一致性,使产品的外观更加美观。By arranging the second welding layer in the area formed between the outer edge and the inner edge, the weld formed by welding can extend along a predetermined trajectory, which helps to improve the consistency of the appearance of the weld and make the appearance of the product more beautiful.
在一些示例中,所述第一轨迹与所述第二轨迹至少部分重叠。In some examples, the first trajectory at least partially overlaps with the second trajectory.
第一焊接层的焊点沿第一轨迹分布,第二焊接层的焊点沿第二轨迹分布,通过使第一轨迹与第二轨迹部分重叠,使得第二焊接层的焊点与第一焊接层的焊点的重叠率更高;第二焊接层与第一焊接层形成的焊缝能够沿着相对接近甚至重叠的轨迹延伸,进而可以使焊缝外观一致性更佳。The weld points of the first welding layer are distributed along the first track, and the weld points of the second welding layer are distributed along the second track. By partially overlapping the first track and the second track, the overlap rate of the weld points of the second welding layer and the weld points of the first welding layer is higher; the weld formed by the second welding layer and the first welding layer can extend along a relatively close or even overlapping track, thereby making the appearance consistency of the weld better.
在一些示例中,所述第二焊接层的相邻焊点之间的距离与所述第一焊接层的相邻焊点之间的距离相等。In some examples, the distance between adjacent welds of the second welding layer is equal to the distance between adjacent welds of the first welding layer.
在焊接形成焊点时,由于第二焊接层的相邻焊点之间的距离与第一焊接层的相邻焊点之间的距离相等,使得焊接过程中,第一焊接层与第二焊接层的焊接节拍相同,进而可以使焊接操作的控制更加方便;由于焊接形成的焊点之间间距相等,使得焊接形成的焊缝的不同位置处的外观保持一致,有助于提升焊缝的美观性。When welding to form welds, since the distance between adjacent welds of the second welding layer is equal to the distance between adjacent welds of the first welding layer, the welding rhythm of the first welding layer and the second welding layer is the same during the welding process, which can make the control of the welding operation more convenient; since the spacing between the welds formed by welding is equal, the appearance of the weld formed by welding at different positions remains consistent, which helps to improve the aesthetics of the weld.
在一些示例中,所述第一焊接层具有沿所述第一轨迹设置的首端焊点;所述端盖上还形成有沿第三轨迹焊接形成的焊接切入层,所述焊接切入层包括多个沿所述第三轨迹分布的焊点;所述焊接切入层具有沿所述第三轨迹设置的末端焊点;In some examples, the first welding layer has a head end welding spot arranged along the first track; the end cover is further formed with a welding cut-in layer formed by welding along a third track, the welding cut-in layer includes a plurality of welding spots distributed along the third track; the welding cut-in layer has a terminal welding spot arranged along the third track;
所述焊接切入层的相邻焊点相连接;Adjacent welding points of the welding cut-in layer are connected;
所述焊接切入层的末端焊点与所述第一焊接层的首端焊点相连接。The end welding point of the welding cutting layer is connected to the beginning welding point of the first welding layer.
通过设置焊接切入层,能够在第一焊接层外部形成用于将杂质向外导引的通道,进而有助于提升焊接质量。 By providing the welding cut-in layer, a channel for guiding impurities outward can be formed outside the first welding layer, thereby helping to improve welding quality.
在一些示例中,所述焊接切入层还具有沿所述第三轨迹设置的首端焊点;所述焊接切入层的首端焊点位于所述第一焊接层远离所述密封件的一侧。In some examples, the welding cut-in layer further has a head end welding spot arranged along the third track; the head end welding spot of the welding cut-in layer is located on a side of the first welding layer away from the sealing member.
焊接产生的杂质沿着焊接切入层向第一焊接层的外部运动时,杂质运动至焊接切入层的首端焊点,即位于第一焊接层的外部,不会对第一焊接层产生影响。When impurities generated by welding move along the welding cut-in layer toward the outside of the first welding layer, the impurities move to the first end welding point of the welding cut-in layer, that is, located outside the first welding layer, and will not affect the first welding layer.
在一些示例中,所述第二焊接层具有沿所述第二轨迹设置的末端焊点;所述端盖上还形成有沿第四轨迹焊接形成的焊接切出层,所述焊接切出层包括多个沿所述第四轨迹分布的焊点;所述焊接切出层具有沿所述第四轨迹分布的首端焊点;In some examples, the second welding layer has an end welding spot arranged along the second track; the end cover is further formed with a welding cut-out layer formed by welding along a fourth track, the welding cut-out layer includes a plurality of welding spots distributed along the fourth track; the welding cut-out layer has a head end welding spot distributed along the fourth track;
所述焊接切出层的相邻焊点相连接;Adjacent welding points of the welded cut-out layer are connected;
所述焊接切出层的首端焊点与所述第二焊接层的末端焊点相连接。The first end welding point of the welding cut-out layer is connected to the last end welding point of the second welding layer.
通过设置焊接切出层,能够在第二焊接层外部形成用于将杂质向外导引的通道,进而有助于提升焊接质量。By providing the welding cut-out layer, a channel for guiding impurities outward can be formed outside the second welding layer, thereby helping to improve welding quality.
在一些示例中,所述焊接切出层还具有沿所述第四轨迹设置的末端焊点;所述焊接切出层的末端焊点位于所述第二焊接层远离所述密封件的一侧。In some examples, the weld cut-out layer further has an end weld point arranged along the fourth track; and the end weld point of the weld cut-out layer is located on a side of the second weld layer away from the sealing member.
焊接产生的杂质沿着焊接切出层向第一焊接层的外部运动时,杂质运动至焊接切出层的末端焊点,即位于第二焊接层的外部,不会对第二焊接层产生影响。When impurities generated by welding move along the welding cut-out layer toward the outside of the first welding layer, the impurities move to the end welding point of the welding cut-out layer, that is, located outside the second welding layer, and will not affect the second welding layer.
在一些示例中,所述第一焊接层以及所述第二焊接层环绕所述密封件设置。In some examples, the first welding layer and the second welding layer are disposed around the seal.
第一焊接层和第二焊接层焊接形成的焊缝环绕密封件设置,以将密封件与端盖的接合处完全密封,进而提升端盖组件的密封性能。The weld formed by welding the first welding layer and the second welding layer is arranged around the sealing member to completely seal the joint between the sealing member and the end cover, thereby improving the sealing performance of the end cover assembly.
本申请在上述端盖组件的基础上,还提出一种电池单体的示例,包括如上述任一项所述的端盖组件。Based on the above-mentioned end cover assembly, the present application also proposes an example of a battery cell, including an end cover assembly as described in any of the above items.
通过采用上述示例中所述的端盖组件,能够使电池单体的密封性能更佳,避免出现气孔等焊接缺陷。By adopting the end cover assembly described in the above example, the sealing performance of the battery cell can be improved and welding defects such as air holes can be avoided.
本申请在上述电池单体的基础上,还提出一种用电设备的示例,所述用电设备包括如上述示例所述的电池单体。Based on the above-mentioned battery cell, the present application further proposes an example of an electrical device, wherein the electrical device includes the battery cell as described in the above-mentioned example.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
图1为本申请密封件与端盖配合部位一示例的局部剖面示意图; FIG1 is a partial cross-sectional schematic diagram of an example of the mating position of the sealing member and the end cover of the present application;
图2为本申请第一焊接层一示例的结构示意图;FIG2 is a schematic structural diagram of an example of the first welding layer of the present application;
图3为本申请第一焊接层与第二焊接层配合状态一示例的结构示意图;FIG3 is a schematic structural diagram of an example of a cooperation state between a first welding layer and a second welding layer of the present application;
图4为本申请焊接切入层与焊接切出层一示例的结构示意图;FIG4 is a schematic structural diagram of an example of a welding cut-in layer and a welding cut-out layer of the present application;
图5为本申请电池单体一示例的结构示意图;FIG5 is a schematic structural diagram of an example of a battery cell of the present application;
图6为本申请用电设备一示例的结构示意图。FIG. 6 is a schematic structural diagram of an example of an electrical device of the present application.
附图标号说明:
Description of Figure Numbers:
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这 种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that this is inconsistent. The combination of the above technical solutions does not exist and is not within the protection scope required by this application.
电池单体包括壳体,壳体的一端形成有开口,壳体内安装有裸电芯,壳体的开口处设置有端盖组件,端盖组件用于将开口封闭。电池单体的端盖组件上通常会预留注液孔51,注液孔51能够作为注入电解液的入口。The battery cell includes a shell, one end of which is formed with an opening, a bare cell is installed in the shell, and an end cap assembly is provided at the opening of the shell, and the end cap assembly is used to close the opening. The end cap assembly of the battery cell usually reserves a liquid injection hole 51, which can serve as an inlet for injecting electrolyte.
参见图1,端盖50具有用于安装密封件60的安装面,端盖50上开设有注液孔51,为了方便对注液孔51进行密封,在端盖50的安装面上凹设有容纳槽52,注液孔51开设于容纳槽52的槽底,以使注液孔51的一端连通容纳槽52,另一端贯通至端盖50的内表面。在安装时,将胶钉71插入注液孔51内,以对注液孔51进行密封。密封件60位于容纳槽52内,容纳槽52可以用于限制密封件60的径向移动,将密封件60与端盖50焊接在一起。Referring to FIG. 1 , the end cover 50 has a mounting surface for mounting the sealing member 60. The end cover 50 is provided with a liquid injection hole 51. In order to facilitate sealing of the liquid injection hole 51, a receiving groove 52 is recessed on the mounting surface of the end cover 50. The liquid injection hole 51 is provided at the bottom of the receiving groove 52, so that one end of the liquid injection hole 51 is connected to the receiving groove 52, and the other end is connected to the inner surface of the end cover 50. During installation, the glue nail 71 is inserted into the liquid injection hole 51 to seal the liquid injection hole 51. The sealing member 60 is located in the receiving groove 52, and the receiving groove 52 can be used to limit the radial movement of the sealing member 60, and the sealing member 60 is welded to the end cover 50.
现有的密封件60的大体轮廓一般呈台锥状,如图1所示,在平行于密封件60的轴向的截面中,胶钉71的上端设置有容纳槽52,容纳槽52用于容置密封件60,容纳槽52的侧壁为斜面,密封件60的外环壁与容纳槽52的侧壁相配合,并且密封件60的外环壁远离胶钉71的一端贴近容纳槽52的内壁,以使密封件60可以用于填满容纳槽52;密封件60的顶面与端盖50的顶面平齐,或者使密封件60的顶面略高于端盖50的顶面。将密封件60与端盖50的圆形接合处进行焊接,以使密封件60被焊接固定在端盖50上。The general outline of the existing seal 60 is generally cone-shaped, as shown in FIG1 . In the cross section parallel to the axial direction of the seal 60 , the upper end of the glue nail 71 is provided with a receiving groove 52 , which is used to accommodate the seal 60 . The side wall of the receiving groove 52 is an inclined surface, and the outer annular wall of the seal 60 matches the side wall of the receiving groove 52 , and the end of the outer annular wall of the seal 60 away from the glue nail 71 is close to the inner wall of the receiving groove 52 , so that the seal 60 can be used to fill the receiving groove 52 ; the top surface of the seal 60 is flush with the top surface of the end cover 50 , or the top surface of the seal 60 is slightly higher than the top surface of the end cover 50 . The circular joint between the seal 60 and the end cover 50 is welded so that the seal 60 is welded and fixed on the end cover 50 .
以采用激光焊接装置作为焊接组件为例,当采用焊接组件进行焊接时,焊接组件向密封件60和端盖50的接合处发出高能激光,在激光作用下,密封件60和端盖50的接合处形成的具有一定形状的液态金属部分,该液态金属部分称为焊接溶池。焊接过程中,随着焊接组件的移动,熔池尾部金属冷却并结晶形成焊缝。Taking the use of a laser welding device as a welding assembly as an example, when the welding assembly is used for welding, the welding assembly emits a high-energy laser to the joint of the seal 60 and the end cover 50. Under the action of the laser, a liquid metal portion with a certain shape is formed at the joint of the seal 60 and the end cover 50. The liquid metal portion is called a welding molten pool. During the welding process, as the welding assembly moves, the metal at the tail of the molten pool cools and crystallizes to form a weld.
现有的密封件60采用连续激光器进行焊接。连续激光器沿着预设轨迹运动过程中,焊接熔池存在大量的热量,残留在注液孔51的电解液在高能激光束的高热作用下分解出气体;当密封件60焊接完成之后,密封件60与容纳槽52的内壁面之间形成密封的容腔,气体残留在密封件60与容纳槽52之间的密封容腔内,导致密封容腔内的气压过高;高压气体容易在焊缝的首尾处形成气孔,由于气孔连通密封容腔,导致容纳槽52无法完全密闭,进而导致端盖50存在产品缺陷,产品的焊接良率无法满足要求。同时,为了避免形成气孔,现有的连续激光焊接工艺中,需要将焊接速度降低,以为密封容腔内的气体提供足够的逸出时间,导致焊接速度明显降低,直接影响电池单体的加工效率。The existing seal 60 is welded by a continuous laser. During the movement of the continuous laser along the preset trajectory, there is a large amount of heat in the welding molten pool, and the electrolyte remaining in the injection hole 51 decomposes into gas under the high heat of the high-energy laser beam; when the seal 60 is welded, a sealed cavity is formed between the seal 60 and the inner wall surface of the receiving groove 52, and the gas remains in the sealed cavity between the seal 60 and the receiving groove 52, resulting in excessive gas pressure in the sealed cavity; high-pressure gas is prone to form pores at the beginning and end of the weld, and because the pores are connected to the sealed cavity, the receiving groove 52 cannot be completely sealed, which leads to product defects in the end cover 50, and the welding yield of the product cannot meet the requirements. At the same time, in order to avoid the formation of pores, the welding speed needs to be reduced in the existing continuous laser welding process to provide sufficient escape time for the gas in the sealed cavity, resulting in a significant reduction in the welding speed, which directly affects the processing efficiency of the battery cell.
本申请针对现有的端盖组件焊接过程中存在的容易产生气孔的问题,提出了一种用于电池单体的端盖组件。所述电池单体可以为方形电池、圆柱形电池、异形电池、软包电池等。电池单体具有与其形状相对应的壳体以及与壳体形状相对应的端盖组件。 The present application aims to solve the problem of easy generation of pores in the welding process of the existing end cap assembly, and proposes an end cap assembly for a battery cell. The battery cell can be a square battery, a cylindrical battery, a special-shaped battery, a soft-pack battery, etc. The battery cell has a shell corresponding to its shape and an end cap assembly corresponding to the shape of the shell.
壳体是用于形成电池单体的内部环境的组件,壳体所形成的内部环境可以用于容纳电芯组件、电解液以及其他部件。壳体上设置开口,通过在开口处使端盖50盖合开口以形成电池单体的内部环境。在一些示例中,端盖50和壳体一体设置,具体地,端盖50和壳体可以在其他部件入壳前先形成一个共同的连接面,当需要封装壳体的内部时,再使端盖50盖合壳体。壳体可以是多种形状和多种尺寸的,例如长方体形、圆柱体形、六棱柱形等,也可以为其他需要的形状,可以根据电芯组件的具体形状和尺寸大小来确定壳体的形状。壳体的材质可以是铜、铁、铝、铝合金、不锈钢、塑胶等,本申请实施例对此不作特殊限制。The shell is a component used to form the internal environment of the battery cell. The internal environment formed by the shell can be used to accommodate the battery cell assembly, electrolyte and other components. An opening is set on the shell, and the internal environment of the battery cell is formed by covering the opening with the end cap 50 at the opening. In some examples, the end cap 50 and the shell are integrally arranged. Specifically, the end cap 50 and the shell can form a common connection surface before other components enter the shell. When the interior of the shell needs to be encapsulated, the end cap 50 is covered with the shell. The shell can be of various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism, etc., or other required shapes. The shape of the shell can be determined according to the specific shape and size of the battery cell assembly. The material of the shell can be copper, iron, aluminum, aluminum alloy, stainless steel, plastic, etc., and the embodiments of the present application do not impose any special restrictions on this.
端盖50盖合于壳体的开口处,以用于将电池单体的内部环境隔绝于外部环境的部件。其中,端盖50的形状与壳体的形状相适配。端盖50可以由具有一定硬度和强度的材质(如铝合金)制成,以防止端盖50在受挤压碰撞时发生形变,进而有助于提高电池单体的结构强度和安全性能。端盖50上可以设置有如电极端子等的功能性部件。在一些示例中,端盖50上还可以设置用于泄放内部环境压力的泄压机构。端盖50的材质也可以是多种的,比如,铁、铜、铝、铝合金、不锈钢、塑胶等,本申请对此不作特殊限制。在一些示例中,在端盖50的内侧还可以设置用于隔离壳体内的电连接部件与端盖50的绝缘层,以提高电池单体的安全性能。The end cap 50 is covered at the opening of the shell to isolate the internal environment of the battery cell from the external environment. The shape of the end cap 50 is adapted to the shape of the shell. The end cap 50 can be made of a material with a certain hardness and strength (such as aluminum alloy) to prevent the end cap 50 from deforming when squeezed and collided, thereby helping to improve the structural strength and safety performance of the battery cell. Functional components such as electrode terminals can be provided on the end cap 50. In some examples, a pressure relief mechanism for releasing the internal environmental pressure can also be provided on the end cap 50. The material of the end cap 50 can also be a variety of materials, such as iron, copper, aluminum, aluminum alloy, stainless steel, plastic, etc., and this application does not impose special restrictions on this. In some examples, an insulating layer for isolating the electrical connection components in the shell from the end cap 50 can also be provided on the inner side of the end cap 50 to improve the safety performance of the battery cell.
密封件60焊接固定在端盖50上,在焊接端盖50和密封件60时,可以采用激光焊接。例如,可以采用激光脉冲焊接头作为焊接工具。为方便描述,以下将用于焊接的焊接工具称为焊接组件。密封件60可以为密封钉或其他通过焊接方式与端盖50相互连接固定的能够对注液孔51起到密封作用的密封结构。The seal 60 is welded and fixed on the end cover 50. When welding the end cover 50 and the seal 60, laser welding can be used. For example, a laser pulse welding head can be used as a welding tool. For the convenience of description, the welding tool used for welding is referred to as a welding assembly. The seal 60 can be a sealing pin or other sealing structure that is connected and fixed to the end cover 50 by welding and can seal the injection hole 51.
请参阅图1、图2和图3,本示例中所述的端盖组件包括端盖50及密封件60,端盖50上开设注液孔51,密封件60与注液孔51密封配合;密封件60的边缘通过沿第一轨迹焊接形成的第一焊接层10固定于端盖50上,第一焊接层10包括多个沿第一轨迹分布的焊点;密封件60的边缘还通过沿第二轨迹焊接形成的第二焊接层20固定于端盖50上;第二焊接层20包括多个沿第二轨迹分布的焊点;至少部分第二焊接层20的焊点与第一焊接层10的焊点相连接,以使第一焊接层10与第二焊接层20形成连续的焊缝。Please refer to Figures 1, 2 and 3. The end cover assembly described in this example includes an end cover 50 and a sealing member 60. The end cover 50 is provided with an injection hole 51, and the sealing member 60 is sealed and matched with the injection hole 51. The edge of the sealing member 60 is fixed to the end cover 50 by a first welding layer 10 formed by welding along a first track, and the first welding layer 10 includes a plurality of welding points distributed along the first track. The edge of the sealing member 60 is also fixed to the end cover 50 by a second welding layer 20 formed by welding along a second track. The second welding layer 20 includes a plurality of welding points distributed along the second track. At least part of the welding points of the second welding layer 20 are connected to the welding points of the first welding layer 10, so that the first welding layer 10 and the second welding layer 20 form a continuous weld.
第一焊接层10包括多个沿第一轨迹分布的焊点。当焊接组件沿着第一轨迹运动时,焊接形成第一焊接层10。第一焊接层10的相邻焊点可以相互间隔设置,也可以部分重叠。The first welding layer 10 includes a plurality of welding spots distributed along the first track. When the welding assembly moves along the first track, welding is performed to form the first welding layer 10. Adjacent welding spots of the first welding layer 10 may be spaced apart from each other or partially overlapped.
第二焊接层20包括多个沿第二轨迹分布的焊点,并且第二焊接层20的焊点与第一焊接层10的焊点至少部分重叠,以使第二焊接层20能够与第一焊接层10形成连续的焊缝。The second welding layer 20 includes a plurality of welding spots distributed along the second track, and the welding spots of the second welding layer 20 at least partially overlap with the welding spots of the first welding layer 10 , so that the second welding layer 20 can form a continuous weld with the first welding layer 10 .
假定端盖50上用于安装密封件60的表面为安装面,与安装面相平行的表面为投影面, 本申请中所述的重叠,是指将第一焊接层10和/或第二焊接层20投影在投影面上所形成的图形具有重叠部位。Assume that the surface on the end cover 50 for mounting the seal 60 is the mounting surface, and the surface parallel to the mounting surface is the projection surface. The overlap mentioned in the present application refers to that the graphics formed by projecting the first welding layer 10 and/or the second welding layer 20 onto the projection surface have overlapping parts.
所述第一轨迹和所述第二轨迹与密封件60的形状相适配。在形成第一焊接层10时,沿着第一轨迹焊接形成的第一个焊点为第一焊接层10的首端焊点,最后一个焊点为第一焊接层10的末端焊点;沿着第二轨迹形成的第一个焊点为第二焊接层20的首端焊点,最后一个焊点为第二焊接层20的末端焊点。The first track and the second track are adapted to the shape of the sealing member 60. When forming the first welding layer 10, the first welding spot formed by welding along the first track is the first end welding spot of the first welding layer 10, and the last welding spot is the end welding spot of the first welding layer 10; the first welding spot formed along the second track is the first end welding spot of the second welding layer 20, and the last welding spot is the end welding spot of the second welding layer 20.
在一些示例中,第一轨迹与第二轨迹至少部分重叠。为了方便控制焊接组件的运行效率,进一步地,第一轨迹与第二轨迹重叠。以图2和图3中所示的形状为例,其中所示的ω方向为第一方向,所述第一方向为第一轨迹方向和第二轨迹方向,第一焊接层10以及第二焊接层20均为沿着ω方向焊接形成的多个焊点构成。由于第一焊接层10和第二焊接层20能够沿着同一轨迹焊接形成,使得焊接形成的焊缝能够沿着第一轨迹对应的路径延伸,进而使得焊接形成的焊缝更加美观。In some examples, the first track and the second track at least partially overlap. In order to facilitate the control of the operating efficiency of the welding assembly, further, the first track overlaps the second track. Taking the shapes shown in Figures 2 and 3 as an example, the ω direction shown is the first direction, the first direction is the first track direction and the second track direction, and the first welding layer 10 and the second welding layer 20 are both composed of multiple welding points formed by welding along the ω direction. Since the first welding layer 10 and the second welding layer 20 can be welded along the same track, the weld formed by welding can extend along the path corresponding to the first track, thereby making the weld formed by welding more beautiful.
在沿第一轨迹焊接形成第一焊接层10时,第一焊接层10具有沿第一轨迹设置的首端焊点和末端焊点。在沿第二轨迹焊接形成第二焊接层20时,第二焊接层20具有沿第二轨迹设置的首端焊点和末端焊点。When the first welding layer 10 is formed by welding along the first track, the first welding layer 10 has a first end welding spot and a terminal welding spot arranged along the first track. When the second welding layer 20 is formed by welding along the second track, the second welding layer 20 has a first end welding spot and a terminal welding spot arranged along the second track.
当第一焊接层10与第二焊接层20形成连续的焊缝时,第二焊接层20与第一焊接层10将密封件60焊接固定在端盖50上,进而实现密封件60与端盖50之间的固定。由于焊接组件沿着第一轨迹焊接,在焊接组件沿着第一轨迹焊接形成第一焊接层10时,依次形成第一焊接层10的焊点,相比现有的连续焊接方式,能够为密封件60与容纳槽52的内壁面之间的密封容腔内的气体提供更多的逸出时间,进而可以减少第一焊接层10的末端形成气孔。当焊接组件自首端依次焊接到末端时,位于第一焊接层10的首端焊点已经凝固;在第一焊接层10上进行二次焊接形成第二焊接层20,通过第二焊接层20将第一焊接层10的末端的气孔密封,避免由于气孔的存在导致封闭容腔无法完全密封的问题,进而有助于解决焊接良率下降的问题。When the first welding layer 10 and the second welding layer 20 form a continuous weld, the second welding layer 20 and the first welding layer 10 weld and fix the seal 60 to the end cover 50, thereby achieving fixation between the seal 60 and the end cover 50. Since the welding assembly is welded along the first track, when the welding assembly is welded along the first track to form the first welding layer 10, the welding points of the first welding layer 10 are formed in sequence. Compared with the existing continuous welding method, more escape time can be provided for the gas in the sealed cavity between the seal 60 and the inner wall surface of the receiving groove 52, thereby reducing the formation of pores at the end of the first welding layer 10. When the welding assembly is welded from the head end to the end end in sequence, the welding point at the head end of the first welding layer 10 has solidified; secondary welding is performed on the first welding layer 10 to form the second welding layer 20, and the pores at the end of the first welding layer 10 are sealed by the second welding layer 20, thereby avoiding the problem that the closed cavity cannot be completely sealed due to the existence of pores, thereby helping to solve the problem of reduced welding yield.
在一些示例中,第一焊接层10的相邻焊点部分连接,以使第一焊接层10形成连续的焊缝。第二焊接层20的焊点至少部分与第一焊接层10的焊点重叠,以形成二次焊接焊缝,当焊接到第一焊接层10的末端焊点时,第二焊接层20的焊点可以将第一焊接层10的末端所形成的气孔封闭。In some examples, adjacent welds of the first welding layer 10 are partially connected to form a continuous weld of the first welding layer 10. The welds of the second welding layer 20 at least partially overlap with the welds of the first welding layer 10 to form a secondary welding weld, and when welded to the end welds of the first welding layer 10, the welds of the second welding layer 20 can close the pores formed at the end of the first welding layer 10.
进一步地,在一些示例中,在焊接形成基层焊点时,可以通过现有的脉冲焊接控制装置来控制焊接组件沿第一轨迹的运行速度以及焊接组件的焊接频率,以使第一焊接层10 焊接过程中,前一焊点形成之后,待该焊点的焊接熔池凝固之后,再进行下一焊点的焊接,进而使得相邻的焊点的焊接熔池之间相互不干涉。常见的焊接熔池的凝固时间为10-30ms,因此,可以通过现有的脉冲焊接控制装置来控制焊接组件的运动速度以及焊接频率,以使相邻的焊接熔池之间不干涉。通过控制焊接组件的运动速度和焊接频率,使得焊接过程中密封件60与容纳槽52的内壁面之间的气体能够有充分的逸出时间,进而可以减少气孔的产生。进一步地,在一些示例中,在控制焊接组件焊接形成第一焊接层10和第二焊接层20时,可以在完成第一焊接层10的焊接之后,焊接组件不停机,以使焊接组件继续沿着第二轨迹焊接形成第二焊接层20;其中,焊接组件在焊接第二焊接层20时的运动速度和焊接频率可以与形成第一焊接层10时的运动速度和焊接频率相同,以减少对焊接组件的改变和调试,方便进行焊接组件的控制。Furthermore, in some examples, when welding to form a base weld, the existing pulse welding control device can be used to control the running speed of the welding assembly along the first track and the welding frequency of the welding assembly so that the first welding layer 10 During the welding process, after the previous weld is formed, the welding molten pool of the weld is solidified before welding the next weld, so that the welding molten pools of adjacent welds do not interfere with each other. The solidification time of a common welding molten pool is 10-30ms. Therefore, the movement speed and welding frequency of the welding assembly can be controlled by an existing pulse welding control device so that adjacent welding molten pools do not interfere with each other. By controlling the movement speed and welding frequency of the welding assembly, the gas between the seal 60 and the inner wall surface of the receiving groove 52 during the welding process can have sufficient time to escape, thereby reducing the generation of pores. Further, in some examples, when controlling the welding assembly to weld and form the first welding layer 10 and the second welding layer 20, the welding assembly can be kept on after the welding of the first welding layer 10 is completed, so that the welding assembly continues to weld along the second track to form the second welding layer 20; wherein, the movement speed and welding frequency of the welding assembly when welding the second welding layer 20 can be the same as the movement speed and welding frequency when forming the first welding layer 10, so as to reduce the change and debugging of the welding assembly and facilitate the control of the welding assembly.
在一些示例中,第一焊接层10的相邻焊点间隔设置,第二焊接层20的焊点位于第一焊接层10的相邻焊点之间,以将第一焊接层10的相邻焊点之间的区域焊接密封。由于第一焊接层10的相邻焊点间隔设置,在形成第一焊接层10过程中,相邻焊点之间的间隙可以用于形成供气体逸出的通道,进而使得密封件60与容纳槽52的内壁面之间的高压气体能够有充足的逸出时间。当第二焊接层20将第一焊接层10的相邻的焊点之间的空隙完全密封时,第一焊接层10与第二焊接层20形成连续的焊缝。In some examples, the adjacent welds of the first welding layer 10 are arranged at intervals, and the welds of the second welding layer 20 are located between the adjacent welds of the first welding layer 10, so as to weld and seal the area between the adjacent welds of the first welding layer 10. Since the adjacent welds of the first welding layer 10 are arranged at intervals, during the process of forming the first welding layer 10, the gaps between the adjacent welds can be used to form a channel for gas to escape, thereby allowing sufficient time for the high-pressure gas between the seal 60 and the inner wall surface of the receiving groove 52 to escape. When the second welding layer 20 completely seals the gaps between the adjacent welds of the first welding layer 10, the first welding layer 10 and the second welding layer 20 form a continuous weld.
在一些示例中,第二焊接层20的数量为多层,多层第二焊接层20可以在端盖50的厚度方向上依次层叠设置;在一些示例中,在端盖50的俯视图中,多层第二焊接层20也可以错位设置,使得多层第二焊接层20能够与第一焊接层10相配合,形成连续的焊缝即可。In some examples, the number of second welding layers 20 is multiple layers, and the multiple layers of second welding layers 20 can be stacked in sequence in the thickness direction of the end cover 50; in some examples, in the top view of the end cover 50, the multiple layers of second welding layers 20 can also be staggered, so that the multiple layers of second welding layers 20 can cooperate with the first welding layer 10 to form a continuous weld.
在一些示例中,第一焊接层10的相邻焊点之间的距离与第二焊接层20的相邻焊点之间的距离相等。由于第一焊接层10以及第二焊接层20均为多个焊点构成,通过使第二焊接层20的相邻焊点与第一焊接层10的相邻焊点之间的间距相等,在焊接完成之后,第一焊接层10以及第二焊接层20所形成的焊点的形态一致,使焊接形成的焊缝的一致性相对较佳,进而可以使焊接形成的连续焊缝的形态相对更加美观;在进行焊接操作时,也可以方便控制焊接节拍。In some examples, the distance between adjacent welding points of the first welding layer 10 is equal to the distance between adjacent welding points of the second welding layer 20. Since the first welding layer 10 and the second welding layer 20 are both composed of multiple welding points, by making the spacing between adjacent welding points of the second welding layer 20 and the adjacent welding points of the first welding layer 10 equal, after welding is completed, the shapes of the welding points formed by the first welding layer 10 and the second welding layer 20 are consistent, so that the consistency of the weld formed by welding is relatively better, and then the shape of the continuous weld formed by welding can be made relatively more beautiful; when performing welding operations, it is also convenient to control the welding rhythm.
请结合参阅图3,在一些示例中,第一焊接层10的焊点与第二焊接层20的焊点相互错位设置。Please refer to FIG. 3 , in some examples, the welding points of the first welding layer 10 and the welding points of the second welding layer 20 are staggered with each other.
第二焊接层20的相邻两个焊点用于对第一焊接层10的焊点沿第二轨迹方向上的两侧进行二次焊接,以防止第一焊接层10的相邻焊点之间存在空隙而造成漏焊。 Two adjacent welding spots of the second welding layer 20 are used to perform secondary welding on both sides of the welding spots of the first welding layer 10 along the second track direction to prevent gaps between adjacent welding spots of the first welding layer 10 from causing welding leaks.
请参阅图3,在一些示例中,第二焊接层20的数量为一层,第二焊接层20的焊点与第一焊接层10的焊点相互错位设置,以使第二焊接层20的每一焊点能够同时与第一焊接层10相邻的两个焊点部分重叠,进而使得第二焊接层20的焊点能够与第一焊接层10的焊点形成连续的焊缝。如图3中第一焊接层10的任意焊点n,第二焊接层20的焊点N以及焊点N+1分别与焊点n部分重叠。Please refer to FIG. 3. In some examples, the number of the second welding layer 20 is one layer, and the welding points of the second welding layer 20 and the welding points of the first welding layer 10 are mutually staggered, so that each welding point of the second welding layer 20 can overlap with two adjacent welding points of the first welding layer 10 at the same time, so that the welding points of the second welding layer 20 can form a continuous weld with the welding points of the first welding layer 10. For example, for any welding point n of the first welding layer 10 in FIG. 3, welding point N and welding point N+1 of the second welding layer 20 partially overlap with welding point n respectively.
在一些示例中,与前一示例不同之处在于,第二焊接层20的数量为至少两层,以第二焊接层20的数量为两层为例,其中,包括但不限于以下几种情况:第一种,第一焊接层10的焊点n与如图3中的第一层第二焊接层20的焊点N以及焊点N+1部分重叠;第二种,焊点n与第二层第二焊接层20的相邻的两个焊点至少部分重叠;第三种,焊点n与第一层第二焊接层20的一个焊点部分重叠,同时与第二层第二焊接层20的一个焊点部分重叠;第四种,第一焊接层10的焊点n与第一层第二焊接层20的一个焊点完全重叠,同时与第二层第二焊接层20的两个焊点部分重叠。In some examples, the difference from the previous example is that the number of second welding layers 20 is at least two layers. Taking the number of second welding layers 20 as two layers as an example, it includes but is not limited to the following situations: first, weld point n of the first welding layer 10 partially overlaps with weld point N and weld point N+1 of the first layer of second welding layer 20 as shown in Figure 3; second, weld point n at least partially overlaps with two adjacent weld points of the second layer of second welding layer 20; third, weld point n partially overlaps with a weld point of the first layer of second welding layer 20, and partially overlaps with a weld point of the second layer of second welding layer 20; fourth, weld point n of the first welding layer 10 completely overlaps with a weld point of the first layer of second welding layer 20, and partially overlaps with two weld points of the second layer of second welding layer 20.
在一些示例中,第二焊接层20的数量为多层,第一焊接层10与多层第二焊接层20形成连续的焊缝。In some examples, the number of the second welding layer 20 is multiple layers, and the first welding layer 10 and the multiple layers of second welding layers 20 form a continuous weld.
所述第二焊接层20的数量可以为两层、三层甚至更多层。通过设置多层第二焊接层20,能够使第二焊接层20与第一焊接层10相配合,以在密封件60与端盖50的接合处形成连续的焊缝,进而提升密封件60和端盖50的接合处的密封性。进一步地,在一些示例中,沿着端盖50的厚度方向,多层第二焊接层20可以在第一焊接层10的上方依次层叠设置,并且多层第二焊接层20相互配合,使得第一焊接层10与多层第二焊接层20能够形成连续可靠的焊缝。在一些示例中,在端盖50的上表面所在平面上,多层第二焊接层20相互错位设置,以使多层第二焊接层20的焊点相互错开,并且多层第二焊接层20与基层相配合形成连续的焊缝。The number of the second welding layer 20 can be two, three or even more layers. By setting multiple layers of the second welding layer 20, the second welding layer 20 can cooperate with the first welding layer 10 to form a continuous weld at the joint between the seal 60 and the end cover 50, thereby improving the sealing of the joint between the seal 60 and the end cover 50. Further, in some examples, along the thickness direction of the end cover 50, the multiple layers of the second welding layer 20 can be stacked in sequence above the first welding layer 10, and the multiple layers of the second welding layer 20 cooperate with each other, so that the first welding layer 10 and the multiple layers of the second welding layer 20 can form a continuous and reliable weld. In some examples, on the plane where the upper surface of the end cover 50 is located, the multiple layers of the second welding layer 20 are staggered with each other, so that the welding points of the multiple layers of the second welding layer 20 are staggered with each other, and the multiple layers of the second welding layer 20 cooperate with the base layer to form a continuous weld.
在一些示例中,邻近第一焊接层10的第二焊接层20的焊点与第一焊接层10的焊点至少部分错位设置。In some examples, the welding points of the second welding layer 20 adjacent to the first welding layer 10 are at least partially offset from the welding points of the first welding layer 10 .
所述错位设置,是指第一焊接层10的焊点与邻近第一焊接层10的第二焊接层20的焊点的几何中心相互错开。如图3所示为第一焊接层10上方具有一层第二焊接层20的状态,其中,第一焊接层10上的焊点n,对应第二焊接层20上的焊点N以及N+1,其中,焊点N以及焊点N+1与焊点n至少部分错位设置,以使邻近第一焊接层10的第二焊接层20的焊点能够用于第一焊接层10的焊点之间的间隙,进而避免第一焊接层10的焊点之间存在间隙。当如图3中的第二焊接层20的上方具有第二层第二焊接层20时,第二层第二 焊接层20的焊点可以与第一焊接层10的焊点位置相对应,也可以与第一焊接层10的焊点相互错位设置,进而使得第一焊接层10与多层第二焊接层20能够相配合形成连续的焊缝。由于多层第二焊接层20能够相互配合,将第一焊接层10的相邻焊点进行补充焊接,能够提升焊接的密封性,同时使第二焊接层20将第一焊接层10的末端的气孔完全封闭,进一步提升密封件60与端盖50接合处的焊接密封性。The staggered arrangement means that the geometric centers of the weld points of the first welding layer 10 and the weld points of the second welding layer 20 adjacent to the first welding layer 10 are staggered. As shown in FIG3, there is a second welding layer 20 on top of the first welding layer 10, wherein the weld point n on the first welding layer 10 corresponds to the weld points N and N+1 on the second welding layer 20, wherein the weld point N and the weld point N+1 are at least partially staggered with the weld point n, so that the weld points of the second welding layer 20 adjacent to the first welding layer 10 can be used for the gaps between the weld points of the first welding layer 10, thereby avoiding the existence of gaps between the weld points of the first welding layer 10. When there is a second layer of the second welding layer 20 on top of the second welding layer 20 as shown in FIG3, the second layer of the second welding layer 20 is The welding points of the welding layer 20 may correspond to the welding points of the first welding layer 10, or may be mutually offset with the welding points of the first welding layer 10, so that the first welding layer 10 and the multi-layer second welding layer 20 can cooperate to form a continuous weld. Since the multi-layer second welding layer 20 can cooperate with each other, the adjacent welding points of the first welding layer 10 are supplemented with welding, which can improve the sealing of the welding, and at the same time, the second welding layer 20 completely closes the pores at the end of the first welding layer 10, further improving the welding sealing of the joint between the sealing member 60 and the end cover 50.
在一些示例中,相邻的第二焊接层20的焊点至少部分错位设置。In some examples, the welding points of adjacent second welding layers 20 are at least partially staggered.
相邻的第二焊接层20的焊点的几何中心相互错开,以使相邻的第二焊接层20的焊点与第一焊接层10的焊点相配合,将密封件60与端盖50的接合处的缝隙完全密封,进而提高电池单体端盖组件密封性。进一步地,在一些示例中,第一焊接层10的相邻焊点之间具有间隙,多层第二焊接层20用于将第一焊接层10的相邻焊点之间位置焊接密封。在一些示例中,第一焊接层10的相邻焊点部分重叠,邻近第一焊接层10的第二焊接层20的焊点与第一焊接层10的相邻两焊点部分重叠,进一步地,第二层第二焊接层20可以对第一层第一焊接层10的相邻焊点之间的间隙进行焊接密封。The geometric centers of the welds of the adjacent second welding layers 20 are staggered so that the welds of the adjacent second welding layers 20 match the welds of the first welding layer 10, and the gap at the joint of the seal 60 and the end cover 50 is completely sealed, thereby improving the sealing of the battery cell end cover assembly. Further, in some examples, there is a gap between the adjacent welds of the first welding layer 10, and the multiple second welding layers 20 are used to weld and seal the positions between the adjacent welds of the first welding layer 10. In some examples, the adjacent welds of the first welding layer 10 partially overlap, and the welds of the second welding layer 20 adjacent to the first welding layer 10 partially overlap with the adjacent two welds of the first welding layer 10. Further, the second second welding layer 20 can weld and seal the gap between the adjacent welds of the first first welding layer 10.
在一些示例中,第一焊接层10具有沿第一轨迹设置的末端焊点;第二焊接层20具有沿第二轨迹设置的首端焊点;第二焊接层20的首端焊点与第一焊接层10的末端焊点至少部分连接。In some examples, the first welding layer 10 has an end welding spot arranged along the first track; the second welding layer 20 has a head welding spot arranged along the second track; the head welding spot of the second welding layer 20 is at least partially connected to the end welding spot of the first welding layer 10.
在进行焊接操作时,第二焊接层20的首端焊点可以用于将第一焊接层10的末端焊点位置所产生的气孔封闭,进而提升焊缝的密封性。During welding, the first end welding point of the second welding layer 20 can be used to seal the pores generated at the end welding point of the first welding layer 10, thereby improving the sealing of the weld.
在采用焊接组件进行焊接操作时,焊接组件沿着第一轨迹焊接形成第一焊接层10之后,焊接组件可以不停机,继续沿着第二轨迹焊接形成第二焊接层20,以缩短第一焊接层10和第二焊接层20之间的停机时间,提升加工效率。在一些示例中,第一焊接层10的相邻焊点之间的间距与第二焊接层20的相邻焊点之间的间距相等,进而在焊接形成第一焊接层10和第二焊接层20时,焊接组件不需要停机和调整参数,进行连续焊接操作,以加速焊接进程。When the welding assembly is used for welding, after the welding assembly forms the first welding layer 10 by welding along the first track, the welding assembly can continue to weld along the second track to form the second welding layer 20 without stopping, so as to shorten the downtime between the first welding layer 10 and the second welding layer 20 and improve the processing efficiency. In some examples, the spacing between adjacent welding points of the first welding layer 10 is equal to the spacing between adjacent welding points of the second welding layer 20, so that when welding to form the first welding layer 10 and the second welding layer 20, the welding assembly does not need to stop and adjust parameters, and performs continuous welding operations to accelerate the welding process.
请结合参阅图3,在一些示例中,端盖50具有用于安装密封件的安装面,第二焊接层20在平行于安装面的平面上的投影中,第二焊接层20的相邻焊点至少部分重叠。Please refer to FIG. 3 , in some examples, the end cover 50 has a mounting surface for mounting a seal, and in a projection of the second welding layer 20 on a plane parallel to the mounting surface, adjacent welding points of the second welding layer 20 at least partially overlap.
当第二焊接层20为一层时,如图3中的第二焊接层20的相邻焊点之间部分重叠,并且第二焊接层20的焊点与第一焊接层10的焊点形成连续的焊缝。第二焊接层20的焊点N及与焊点N相邻的焊点N+1、焊点N-1,其中,焊点N分别与焊点N+1、焊点N-1部分重叠。当第二焊接层20为多层时,位于同一第二焊接层20的相邻焊点之间可以部分重叠设 置,相邻层的第二焊接层20的焊点相互错位设置,以使多层第二焊接层20与第一焊接层10形成连续的焊缝,并且第二焊接层20将第一焊接层10的末端所形成的气孔封闭。When the second welding layer 20 is a single layer, as shown in FIG3 , the adjacent welding points of the second welding layer 20 partially overlap, and the welding points of the second welding layer 20 and the welding points of the first welding layer 10 form a continuous weld. The welding point N of the second welding layer 20 and the welding points N+1 and N-1 adjacent to the welding point N, wherein the welding point N partially overlaps with the welding point N+1 and the welding point N-1 respectively. When the second welding layer 20 is a multi-layer, the adjacent welding points in the same second welding layer 20 can be partially overlapped. The welding points of the second welding layers 20 of adjacent layers are staggered with each other so that the multi-layer second welding layers 20 and the first welding layer 10 form a continuous weld, and the second welding layer 20 closes the pores formed at the end of the first welding layer 10.
请参阅图2,在一些示例中,第一焊接层10的相邻焊点相连接。Referring to FIG. 2 , in some examples, adjacent welding points of the first welding layer 10 are connected.
如图2中的第一焊接层10的焊点n及焊点n的相邻焊点n+1以及焊点n-1,焊点n分别与焊点n+1以及焊点n-1部分重叠设置,以使第一焊接层10形成连续的焊缝。在焊接组件进行焊接操作时,可以采用现有的焊接控制系统控制焊接组件的运动速度和焊接频率,以使焊点n的熔池凝固之后,再焊接形成焊点n+1,进而避免在焊点n熔池未凝固时,对相邻的焊点熔池造成干涉。As shown in FIG2 , the welding spot n of the first welding layer 10 and the welding spots n+1 and n-1 adjacent to the welding spot n are respectively overlapped with the welding spots n+1 and n-1 to form a continuous weld of the first welding layer 10. When the welding assembly is welding, the existing welding control system can be used to control the movement speed and welding frequency of the welding assembly, so that the molten pool of the welding spot n solidifies before welding to form the welding spot n+1, thereby avoiding interference with the molten pool of the adjacent welding spots when the molten pool of the welding spot n is not solidified.
请参阅图3,在一些示例中,第一焊接层10的焊点远离密封件60的一端的连线形成外边缘,第一焊接层10的焊点靠近密封件60的一端的连线形成内边缘;第二焊接层20的焊点位于外边缘和内边缘之间。Please refer to Figure 3. In some examples, the line connecting the welding points of the first welding layer 10 away from one end of the seal 60 forms an outer edge, and the line connecting the welding points of the first welding layer 10 close to one end of the seal 60 forms an inner edge; the welding points of the second welding layer 20 are located between the outer edge and the inner edge.
以如图3中的第一焊接层10大体呈圆形为例,第一焊接层10的焊点远离密封件60的一端的连线形成的环形为第一焊接层10的外边缘;第一焊接层10的焊点靠近密封件60的一端的焊点的连线形成的环形为第一焊接层10的内边缘,内边缘与外边缘之间围合形成环形区域,第二焊接层20位于该环形区域内。由于第二焊接层20和第一焊接层10位于预设的环形区域内部,使得第二焊接层20和第一焊接层10形成的焊缝能够沿着预设区域延伸,进而使得焊缝的轨迹相对恒定,焊接形成的端盖组件的外观更加可控,并且相对更加美观。由于第二焊接层20能够覆盖第一焊接层10的相邻焊点之间的空隙,进而避免第一焊接层10的相邻焊点之间存在未焊接区域,防止出现漏焊。Taking the first welding layer 10 as shown in FIG3 as an example, the ring formed by the line connecting the welding points of the first welding layer 10 away from the end of the sealing member 60 is the outer edge of the first welding layer 10; the ring formed by the line connecting the welding points of the first welding layer 10 close to the end of the sealing member 60 is the inner edge of the first welding layer 10, and the inner edge and the outer edge enclose a ring area, and the second welding layer 20 is located in the ring area. Since the second welding layer 20 and the first welding layer 10 are located inside the preset ring area, the weld formed by the second welding layer 20 and the first welding layer 10 can extend along the preset area, thereby making the trajectory of the weld relatively constant, and the appearance of the end cap assembly formed by welding is more controllable and relatively more beautiful. Since the second welding layer 20 can cover the gaps between adjacent welding points of the first welding layer 10, it is avoided that there is an unwelded area between adjacent welding points of the first welding layer 10, and leakage welding is prevented.
在一些示例中,端盖具有用于安装密封件的安装面,第一焊接层10以及第二焊接层在平行于安装面的平面上的投影中,第一焊接层10的焊点以及第二焊接层20的焊点的总重叠率不小于75%。In some examples, the end cover has a mounting surface for mounting a seal, and in projections of the first welding layer 10 and the second welding layer on a plane parallel to the mounting surface, a total overlap rate of weld points of the first welding layer 10 and the second welding layer 20 is not less than 75%.
所述总重叠率是指第一焊接层10以及第二焊接层20在端盖50的上表面所在平面上的投影中,第二焊接层20以及第一焊接层10的重叠面积占第二焊接层20以及第一焊接层10所形成的焊缝的总面积的占比。通过使第一焊接层10的焊点以及第二焊接层20的焊点的总重叠率不低于75%,能够保证密封件60与端盖50的接合处的焊接密封,进而保证密封效果。The total overlap rate refers to the ratio of the overlap area of the second welding layer 20 and the first welding layer 10 to the total area of the weld formed by the second welding layer 20 and the first welding layer 10 in the projection of the first welding layer 10 and the second welding layer 20 on the plane where the upper surface of the end cover 50 is located. By making the total overlap rate of the welding points of the first welding layer 10 and the welding points of the second welding layer 20 not less than 75%, the welding seal at the joint of the sealing member 60 and the end cover 50 can be ensured, thereby ensuring the sealing effect.
在一些示例中,第一轨迹与第二轨迹至少部分重叠。In some examples, the first trajectory at least partially overlaps the second trajectory.
在具有一层第二焊接层20时,第二焊接层20的第二轨迹邻近第一轨迹,或者,第二焊接层20的第二轨迹与第一轨迹重合,以保证上焊接成的焊点与第一焊接层10的焊点的 重叠率。在一些示例中,第二焊接层20的数量为多层,多层第二焊接层20分别沿着第二轨迹分布,并且相邻第二焊接层20的焊点相互错位设置,以使第一焊接层10与多层第二焊接层20形成连续的焊缝。When there is a second welding layer 20, the second track of the second welding layer 20 is adjacent to the first track, or the second track of the second welding layer 20 overlaps with the first track to ensure that the welded spot is close to the welded spot of the first welding layer 10. In some examples, the number of the second welding layers 20 is multiple layers, the multiple layers of second welding layers 20 are respectively distributed along the second track, and the welding points of adjacent second welding layers 20 are staggered with each other, so that the first welding layer 10 and the multiple layers of second welding layers 20 form a continuous weld.
请参阅图2和图3,在一些示例中,第二焊接层20的相邻焊点之间的距离与第一焊接层10的相邻焊点之间的距离相等。Referring to FIG. 2 and FIG. 3 , in some examples, the distance between adjacent welding points of the second welding layer 20 is equal to the distance between adjacent welding points of the first welding layer 10 .
在进行焊接时,形成第一焊接层10和第二焊接层20时,可以焊接组件可以采用相同的运行参数,即,相同的运动速度以及焊接频率,进而不需要额外调整焊接组件的运行状态。进一步地,在一些示例中,在完成第一焊接层10的焊接之后,焊接组件不停机,继续焊接形成邻近的第二焊接层20,以加快焊接进程。When welding, when forming the first welding layer 10 and the second welding layer 20, the welding assembly can use the same operating parameters, that is, the same movement speed and welding frequency, so there is no need to additionally adjust the operating state of the welding assembly. Further, in some examples, after completing the welding of the first welding layer 10, the welding assembly does not stop, and continues to weld to form the adjacent second welding layer 20 to speed up the welding process.
请参阅图4,在一些示例中,第一焊接层10具有沿第一轨迹设置的首端焊点;端盖50上还形成有沿第三轨迹焊接形成的焊接切入层30,焊接切入层30包括多个沿第三轨迹分布的焊点;焊接切入层30具有沿第三轨迹设置的末端焊点;焊接切入层30的相邻焊点相连接;焊接切入层30的末端焊点与第一焊接层10的首端焊点相连接。Please refer to Figure 4. In some examples, the first welding layer 10 has a head end weld point set along the first track; a welding cut-in layer 30 formed by welding along a third track is also formed on the end cover 50, and the welding cut-in layer 30 includes a plurality of weld points distributed along the third track; the welding cut-in layer 30 has an end weld point set along the third track; adjacent weld points of the welding cut-in layer 30 are connected; and the end weld point of the welding cut-in layer 30 is connected to the head end weld point of the first welding layer 10.
在进行焊接操作时,在密封件60和端盖50的接合处形成焊接熔池,焊接熔池内为液态金属,在焊接组件移动过程中,熔池尾部金属冷却并结晶形成焊缝,在熔池部位有可能存在一些焊接形成的杂质。通过形成焊接切入层30,能够在第一焊接层10的外部形成用于导引杂质的通道,以使焊接过程中产生的杂质向第一焊接层10的外部方向导引。During the welding operation, a welding pool is formed at the joint of the seal 60 and the end cover 50. The welding pool contains liquid metal. During the movement of the welding assembly, the metal at the tail of the pool cools and crystallizes to form a weld. There may be some impurities formed by welding in the pool. By forming the welding cut-in layer 30, a channel for guiding impurities can be formed outside the first welding layer 10, so that the impurities generated during the welding process are guided to the outside of the first welding layer 10.
所述第三轨迹可以为与第一焊接层10的第一轨迹相切的方向,如图4中第二方向D1所示,焊接组件沿着第二方向D1向密封件60方向运动,并达到密封件60与端盖50的接合处时,焊接组件开始进行第一焊接层10的焊接。本示例中,可以通过现有的焊接控制系统控制焊接组件的运动速度和焊接频率,以使焊接切入层30的相邻焊点相连接,以形成将杂质向外导引的通道。The third track may be a direction tangent to the first track of the first welding layer 10, as shown in the second direction D1 in FIG4, and the welding assembly moves along the second direction D1 toward the sealing member 60, and when it reaches the joint between the sealing member 60 and the end cover 50, the welding assembly starts welding the first welding layer 10. In this example, the movement speed and welding frequency of the welding assembly may be controlled by an existing welding control system so that adjacent welding points of the welding cut-in layer 30 are connected to form a channel for guiding impurities outward.
进一步地,在一些示例中,焊接切入层30还具有沿第三轨迹设置的首端焊点;焊接切入层30的首端焊点位于第一焊接层10远离密封件60的一侧。Furthermore, in some examples, the welding cut-in layer 30 also has a head end welding point arranged along the third track; the head end welding point of the welding cut-in layer 30 is located on a side of the first welding layer 10 away from the sealing member 60 .
由于焊接切入层30用于形成将杂质向外导引的通道,焊接切入层30的首端焊点与第一焊接层10以及第二焊接层20外部时,第一焊接层10的焊接过程中形成的杂质能被导出到焊点外部。Since the welding cut-in layer 30 is used to form a channel to guide impurities outward, when the welding point of the first end of the welding cut-in layer 30 is connected to the outside of the first welding layer 10 and the second welding layer 20, the impurities formed during the welding process of the first welding layer 10 can be guided out of the welding point.
请继续参阅图4,在一些示例中,第二焊接层20具有沿第二轨迹设置的末端焊点;端盖50上还形成有沿第四轨迹焊接形成的焊接切出层40,焊接切出层40包括多个沿第四轨迹分布的焊点;所述焊接切出层40具有沿第四轨迹分布的首端焊点;焊接切出层40的相 邻焊点相连接;焊接切出层40的首端焊点与第二焊接层20的末端焊点相连接。Please continue to refer to FIG. 4. In some examples, the second welding layer 20 has an end welding spot arranged along the second track; the end cover 50 is further formed with a welding cut-out layer 40 formed by welding along the fourth track, and the welding cut-out layer 40 includes a plurality of welding spots distributed along the fourth track; the welding cut-out layer 40 has a head end welding spot distributed along the fourth track; The adjacent welding points are connected; the first end welding point of the welding cut layer 40 is connected to the end welding point of the second welding layer 20.
通过形成焊接切出层40,能够在第二焊接层20的外部形成用于导引杂质的通道,以使焊接过程中产生的杂质向第二焊接层20的外部方向导引。By forming the welding cut-out layer 40 , a channel for guiding impurities can be formed outside the second welding layer 20 , so that impurities generated during welding are guided toward the outside of the second welding layer 20 .
所述第四轨迹可以为与第二焊接层20的第二轨迹相切的方向,如图4中第三方向D2所示,焊接组件沿着第三方向D2向远离密封件60方向运动。本示例中,可以通过现有的焊接控制系统控制焊接组件的运动速度和焊接频率,以使焊接切出层40的相邻焊点相连接,以形成将杂质向外导引的通道。The fourth track may be a direction tangent to the second track of the second welding layer 20, as shown in the third direction D2 in FIG4 , and the welding assembly moves along the third direction D2 in a direction away from the sealing member 60. In this example, the movement speed and welding frequency of the welding assembly may be controlled by an existing welding control system so that adjacent welding points of the welding cut-out layer 40 are connected to form a channel for guiding impurities outward.
在一些示例中,焊接切出层40还具有沿第四轨迹设置的末端焊点;焊接切出层40的末端焊点位于第二焊接层20远离密封件60的一侧。In some examples, the weld cut-out layer 40 further has an end weld point disposed along a fourth track; the end weld point of the weld cut-out layer 40 is located at a side of the second weld layer 20 away from the sealing member 60 .
由于焊接切出层40用于形成将杂质向外导引的通道,焊接切出层40的末端焊点与第一焊接层10以及第二焊接层20外部时,第二焊接层20的焊接过程中形成的杂质能被导出到焊点外部。Since the welding cut-out layer 40 is used to form a channel to guide impurities outward, when the end weld of the welding cut-out layer 40 is connected to the first welding layer 10 and the outside of the second welding layer 20, impurities formed during the welding process of the second welding layer 20 can be guided out of the weld.
在一些示例中,以第一焊接层10的首端焊点的几何中心与密封件60的圆心的连线为对称轴,焊接切入层30与焊接切出层40相对对称设置,以使焊接形成的焊缝更加美观,并且能够方便控制焊接组件的运动轨迹。In some examples, with the line connecting the geometric center of the head end weld point of the first welding layer 10 and the center of the seal 60 as the axis of symmetry, the welding cut-in layer 30 and the welding cut-out layer 40 are relatively symmetrically arranged to make the weld formed by welding more beautiful and to facilitate the control of the movement trajectory of the welding assembly.
在一些示例中,第一焊接层10以及第二焊接层20环绕密封件60设置。In some examples, the first welding layer 10 and the second welding layer 20 are disposed around the seal 60 .
第一焊接层10以及第二焊接层20组合形成的焊缝环绕密封件60设置,以使密封件60与端盖50的接合处形成连续的焊缝,进而对密封件60和端盖50的接合处进行密封。由于第二焊接层20能够将第一焊接层10所形成的气孔封闭,能够有效提升密封件60和端盖50的接合处的密封性能。The weld formed by the combination of the first welding layer 10 and the second welding layer 20 is arranged around the seal 60, so that a continuous weld is formed at the joint of the seal 60 and the end cover 50, thereby sealing the joint of the seal 60 and the end cover 50. Since the second welding layer 20 can close the pores formed by the first welding layer 10, the sealing performance of the joint of the seal 60 and the end cover 50 can be effectively improved.
本申请在上述端盖组件的基础上,还提出了一种焊接组件的示例。焊接组件用于焊接如上述任一示例中的端盖组件,焊接组件包括运动速度为S,且焊接频率为P的脉冲焊接头,第一焊接层10和/或第二焊接层20为脉冲焊接头脉冲焊接形成,S不小于15mm/s,且不超过80mm/s,P不小于25Hz,且不超过140Hz。Based on the above end cap assembly, the present application also proposes an example of a welding assembly. The welding assembly is used to weld the end cap assembly as in any of the above examples, the welding assembly includes a pulse welding head with a movement speed of S and a welding frequency of P, the first welding layer 10 and/or the second welding layer 20 are formed by pulse welding of the pulse welding head, S is not less than 15 mm/s and not more than 80 mm/s, and P is not less than 25 Hz and not more than 140 Hz.
焊接组件采用脉冲焊接头,以进行脉冲焊接。脉冲焊接头能够沿着上述第一轨迹、第二轨迹、第三轨迹或第四轨迹运动,以在密封件60和端盖50的接合处形成连续的焊缝。进一步地,在一些示例中,在焊接完成第一焊接层10之后,脉冲焊接头不停机,继续沿着第二轨迹运行,进而焊接形成第二焊接层20,因而使得第二焊接层20的首端焊点与第一焊接层10的末端焊点位置相对应,以使第二焊接层20能够将第一焊接层10的末端的气孔封闭。 The welding assembly uses a pulse welding head for pulse welding. The pulse welding head can move along the first track, the second track, the third track or the fourth track to form a continuous weld at the joint of the seal 60 and the end cover 50. Further, in some examples, after the first welding layer 10 is welded, the pulse welding head does not stop, but continues to run along the second track to weld and form the second welding layer 20, so that the first end welding point of the second welding layer 20 corresponds to the end welding point of the first welding layer 10, so that the second welding layer 20 can seal the pores at the end of the first welding layer 10.
本示例中所述的焊接组件也可以包括其他功能部件,例如,焊接组件还可以采用现有的焊接控制系统,采用电机等部件驱动脉冲焊接头沿着预设轨迹运动,以使具有上述运动速度以及焊接频率的脉冲焊接头能够沿着预设轨迹进行焊接操作。本示例中对焊接组件的其他功能部件不做限定。需要说明的是,虽然本示例上述焊接组件的示例列出了部分部件,仅是示例出一种用于实现脉冲焊接的组件,以便于理解。The welding assembly described in this example may also include other functional components. For example, the welding assembly may also use an existing welding control system, using a motor and other components to drive the pulse welding head to move along a preset trajectory, so that the pulse welding head with the above-mentioned movement speed and welding frequency can perform welding operations along the preset trajectory. In this example, other functional components of the welding assembly are not limited. It should be noted that although the example of the welding assembly in this example lists some components, it only illustrates a component for implementing pulse welding for ease of understanding.
脉冲焊接头的运动速度15mm/s≤S≤80mm/s,并且对应的焊接频率25Hz≤P≤140Hz。脉冲焊接头的焊接频率可以为25Hz,26Hz,30Hz,40Hz,50Hz,60Hz,70Hz,80Hz,90Hz,100Hz,110Hz,120Hz,130Hz,140Hz,对应的脉冲焊接头的运动速度可以为15mm/s,18mm/s,20mm/s,26mm/s,31mm/s,36mm/s,41mm/s,46mm/s,51mm/s,58mm/s,64mm/s,70mm/s,74mm/s,80mm/s。以上脉冲焊接头的运动速度以及焊接频率仅为示例,并非对本申请的限定。在本示例中,脉冲焊接头的运动速度与其焊接频率成正比,以控制焊接节拍。由于第一焊接层10与第二焊接层20形成连续的焊缝,通过控制脉冲焊接头的运动速度和焊接频率,以使焊接形成的焊缝质量与脉冲焊接头的焊接节拍相适配。The movement speed of the pulse welding head is 15mm/s≤S≤80mm/s, and the corresponding welding frequency is 25Hz≤P≤140Hz. The welding frequency of the pulse welding head can be 25Hz, 26Hz, 30Hz, 40Hz, 50Hz, 60Hz, 70Hz, 80Hz, 90Hz, 100Hz, 110Hz, 120Hz, 130Hz, 140Hz, and the corresponding movement speed of the pulse welding head can be 15mm/s, 18mm/s, 20mm/s, 26mm/s, 31mm/s, 36mm/s, 41mm/s, 46mm/s, 51mm/s, 58mm/s, 64mm/s, 70mm/s, 74mm/s, 80mm/s. The above movement speed and welding frequency of the pulse welding head are only examples and are not limitations of the present application. In this example, the movement speed of the pulse welding head is proportional to its welding frequency to control the welding beat. Since the first welding layer 10 and the second welding layer 20 form a continuous weld, the quality of the weld formed by welding is adapted to the welding rhythm of the pulse welding head by controlling the movement speed and welding frequency of the pulse welding head.
进一步地,在一些示例中,当脉冲焊接头的运行速度为80mm/s时,对应的焊接频率为140Hz。Further, in some examples, when the operating speed of the pulse welding head is 80 mm/s, the corresponding welding frequency is 140 Hz.
在进行脉冲焊接过程中,焊点的焊接熔池的凝固时间大约为10-30ms,通过控制脉冲焊接头按照上述运动速度和焊接频率,使得在进行焊接过程中,相邻焊点之间的间隔时间能够满足焊接熔池凝固所需时间,进而可以避免相邻的焊接熔池之间相互干涉。During the pulse welding process, the solidification time of the welding pool of the welding point is about 10-30ms. By controlling the pulse welding head according to the above-mentioned movement speed and welding frequency, the interval time between adjacent welding points during the welding process can meet the time required for the welding pool to solidify, thereby avoiding interference between adjacent welding pools.
请参阅图5,本申请上述端盖组件的基础上,还提出一种电池单体100的示例,电池单体100包括如上述任一示例中所述的端盖组件。Please refer to FIG. 5 . Based on the above end cover assembly, the present application further provides an example of a battery cell 100 . The battery cell 100 includes the end cover assembly as described in any of the above examples.
值得注意的是,由于本申请的电池单体的示例是基于上述端盖组件的示例,因此,本申请电池单体的示例包括上述端盖组件全部示例的全部技术方案,且所达到的技术效果也完全相同,在此不再赘述。所述电池单体可以为圆柱体、长方体或其他形状。电池单体100具有壳体110,壳体110内部设置有电芯120以及其他功能部件,可以参考现有技术,不再赘述。It is worth noting that since the examples of the battery cells of the present application are based on the examples of the end cap assemblies described above, the examples of the battery cells of the present application include all the technical solutions of all the examples of the end cap assemblies described above, and the technical effects achieved are also exactly the same, which will not be described in detail here. The battery cells may be cylindrical, rectangular, or in other shapes. The battery cell 100 has a housing 110, and a battery cell 120 and other functional components are arranged inside the housing 110. The prior art can be referred to and will not be described in detail here.
本申请在上述电池单体的基础上,还提出一种用电设备的示例,用电设备包括如上述示例的电池单体110。Based on the above-mentioned battery cell, the present application further proposes an example of an electrical device, and the electrical device includes the battery cell 110 as in the above-mentioned example.
所述用电设备包括但不限于:手机、便携式设备、笔记本电脑、电瓶车、电动车辆、轮船、航天器、电动玩具和电动工具等等。通过采用上述电池单体,能够有效保证用电设备供电的稳定性,进而提升用电设备的安全性和用户体验。请参阅图6,图6为用电设备 为电动车辆1000的示例,其中,电动车辆1000具有控制器200和马达300,电动车辆1000还可以包括其他功能部件,可以参考现有技术,不再赘述。The electrical equipment includes but is not limited to: mobile phones, portable devices, laptops, battery cars, electric vehicles, ships, spacecraft, electric toys and electric tools, etc. By using the above battery cells, the stability of power supply to the electrical equipment can be effectively guaranteed, thereby improving the safety of the electrical equipment and user experience. Please refer to Figure 6, which shows an electrical equipment This is an example of an electric vehicle 1000, wherein the electric vehicle 1000 has a controller 200 and a motor 300. The electric vehicle 1000 may also include other functional components, which may be referred to in the prior art and will not be described in detail.
在一些示例中,所述用电设备可以包括一个上述任一示例所述的电池单体100。In some examples, the electrical device may include a battery cell 100 as described in any of the above examples.
在一些示例中,多个上述任一示例所述电池单体100组合形成电池组,用电设备上安装有上述电池组。所述电池组可以为相互串联的电池单体100组成;电池组也可以为相互并联的电池单体100组成;电池组也可以将多个电池单体100串并联混合的方式相互连接,以根据需要适应于特定的用电设备的使用需求。In some examples, multiple battery cells 100 described in any of the above examples are combined to form a battery pack, and the battery pack is installed on an electrical device. The battery pack can be composed of battery cells 100 connected in series; the battery pack can also be composed of battery cells 100 connected in parallel; the battery pack can also connect multiple battery cells 100 in a mixed manner of series and parallel to each other, so as to adapt to the use requirements of specific electrical devices as needed.
下面结合图1至图4,综合阐述本申请的技术方案。本申请的端盖组件包括端盖50和密封件60,端盖50上开设有用于注入电解液的注液孔51,密封件60用于对注液孔51进行密封。在端盖50上设置有用于容置密封件60的容纳槽52,密封件60安装于端盖50上,并置于容纳槽52内,在注液孔51内设置有胶钉71,以用于将注液孔51封闭。密封件60与容纳槽52的上端边缘之间形成有接合处。通过运动速度为S,且焊接频率为P的焊接组件的脉冲焊接头进行焊接操作,其中,S不小于15mm/s,且不超过80mm/s,P不小于25Hz,且不超过140Hz;脉冲焊接头的运动速度S越大,对应的焊接频率P也越大,可选地,脉冲焊接头的运动速度选择80mm/s,焊接频率为140Hz,以使相邻的焊接熔池具有足够的凝固时间。脉冲焊接头焊接密封件60和端盖50的接合处,以形成第一焊接层10和第二焊接层20,第一焊接层10与第二焊接层20形成连续的焊缝,以使密封件60和端盖50的接合处通过焊接形成的焊缝密封。通过控制脉冲焊接头的运动速度以及焊接频率,实现控制焊接节拍,提升焊接效率,同时,脉冲焊接头的运动速度与其焊接频率成正比,以使焊接过程中形成的相邻焊点的焊接熔池相互不干涉。由于第二焊接层20能够将第一焊接层10所形成的气孔封闭,进而可以避免由于现有的连续焊接的焊缝末端存在气孔的问题,有效提升密封件60与端盖50的接合处的焊接密封性能。本申请中所述的连续的焊缝,第一焊接层10和第二焊接层20在端盖50的上表面的投影中,第一焊接层10以及第二焊接层20的重叠率不低于75%,以保证焊接密封性能。本申请中的第二焊接层20可以为一层,也可以为多层,为了提高焊缝的一致性和美观性,第二焊接层20可以呈依次层叠设置在第一焊接层10的上方,以使焊点形成沿着固定轨迹延伸的焊缝,进而提高焊缝的美观性。The technical solution of the present application is comprehensively described below in conjunction with Figures 1 to 4. The end cap assembly of the present application includes an end cap 50 and a sealing member 60. The end cap 50 is provided with an injection hole 51 for injecting electrolyte, and the sealing member 60 is used to seal the injection hole 51. A receiving groove 52 for accommodating the sealing member 60 is provided on the end cap 50. The sealing member 60 is mounted on the end cap 50 and placed in the receiving groove 52. A glue nail 71 is provided in the injection hole 51 to close the injection hole 51. A joint is formed between the sealing member 60 and the upper edge of the receiving groove 52. The welding operation is performed by a pulse welding head of a welding assembly with a moving speed of S and a welding frequency of P, wherein S is not less than 15 mm/s and not more than 80 mm/s, and P is not less than 25 Hz and not more than 140 Hz; the greater the moving speed S of the pulse welding head, the greater the corresponding welding frequency P. Optionally, the moving speed of the pulse welding head is selected to be 80 mm/s and the welding frequency is 140 Hz, so that the adjacent welding molten pools have sufficient solidification time. The pulse welding head welds the joint of the seal 60 and the end cover 50 to form a first welding layer 10 and a second welding layer 20, and the first welding layer 10 and the second welding layer 20 form a continuous weld so that the joint of the seal 60 and the end cover 50 is sealed by the weld formed by welding. By controlling the moving speed and welding frequency of the pulse welding head, the welding beat is controlled and the welding efficiency is improved. At the same time, the moving speed of the pulse welding head is proportional to its welding frequency, so that the welding molten pools of adjacent welding points formed during the welding process do not interfere with each other. Since the second welding layer 20 can seal the pores formed by the first welding layer 10, the problem of pores at the end of the weld due to the existing continuous welding can be avoided, and the welding sealing performance of the joint between the seal 60 and the end cover 50 can be effectively improved. In the continuous weld described in the present application, the overlap rate of the first welding layer 10 and the second welding layer 20 in the projection of the upper surface of the end cover 50 is not less than 75%, so as to ensure the welding sealing performance. The second welding layer 20 in the present application can be a single layer or multiple layers. In order to improve the consistency and aesthetics of the weld, the second welding layer 20 can be stacked in sequence above the first welding layer 10, so that the welding point forms a weld extending along a fixed track, thereby improving the aesthetics of the weld.
以上所述仅为本申请的可选示例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。 The above description is only an optional example of the present application, and does not limit the patent scope of the present application. All equivalent structural transformations made by using the contents of the present application specification and drawings under the inventive concept of the present application, or directly/indirectly applied in other related technical fields are included in the patent protection scope of the present application.

Claims (19)

  1. 一种端盖组件,用于电池单体,所述端盖组件包括端盖及密封件,所述端盖上开设注液孔,所述密封件与所述注液孔密封配合;其中,An end cap assembly is used for a battery cell, the end cap assembly comprises an end cap and a sealing member, the end cap is provided with a liquid injection hole, the sealing member is in sealing cooperation with the liquid injection hole; wherein,
    所述密封件的边缘通过沿第一轨迹焊接形成的第一焊接层固定于所述端盖上,所述第一焊接层包括多个沿所述第一轨迹分布的焊点;The edge of the sealing member is fixed to the end cover through a first welding layer formed by welding along a first track, wherein the first welding layer includes a plurality of welding points distributed along the first track;
    所述密封件的边缘还通过沿第二轨迹焊接形成的第二焊接层固定于所述端盖上;所述第二焊接层包括多个沿所述第二轨迹分布的焊点;The edge of the sealing member is also fixed to the end cover by a second welding layer formed by welding along a second track; the second welding layer includes a plurality of welding points distributed along the second track;
    至少部分所述第二焊接层的焊点与所述第一焊接层的焊点相连接,以使所述第一焊接层与所述第二焊接层形成连续的焊缝。At least part of the welding spots of the second welding layer are connected to the welding spots of the first welding layer, so that the first welding layer and the second welding layer form a continuous weld.
  2. 如权利要求1所述的端盖组件,其中,所述第一焊接层的焊点与所述第二焊接层的焊点相互错位设置。The end cover assembly according to claim 1, wherein the welding points of the first welding layer and the welding points of the second welding layer are staggered with each other.
  3. 如权利要求1或2所述的端盖组件,其中,所述第二焊接层的数量为多层,所述第一焊接层与多层所述第二焊接层形成连续的焊缝。The end cover assembly according to claim 1 or 2, wherein the number of the second welding layers is multiple layers, and the first welding layer and the multiple layers of the second welding layers form a continuous weld.
  4. 如权利要求3所述的端盖组件,其中,邻近所述第一焊接层的第二焊接层的焊点与所述第一焊接层的焊点至少部分错位设置。The end cap assembly of claim 3, wherein the weld points of the second welding layer adjacent to the first welding layer are at least partially offset from the weld points of the first welding layer.
  5. 如权利要求3或4所述的端盖组件,其中,相邻的所述第二焊接层的焊点至少部分错位设置。The end cover assembly according to claim 3 or 4, wherein adjacent welding points of the second welding layer are at least partially staggered.
  6. 如权利要求1至5中的任一项所述的端盖组件,其中,所述第一焊接层具有沿所述第一轨迹设置的末端焊点,所述第二焊接层具有沿所述第二轨迹设置的首端焊点,所述第二焊接层的首端焊点与所述第一焊接层的末端焊点至少部分连接。The end cover assembly according to any one of claims 1 to 5, wherein the first welding layer has an end weld point arranged along the first track, the second welding layer has a head end weld point arranged along the second track, and the head end weld point of the second welding layer is at least partially connected to the end weld point of the first welding layer.
  7. 如权利要求1至6中的任一项所述的端盖组件,其中,所述端盖具有用于安装所述密封件的安装面,所述第二焊接层在平行于所述安装面的平面上的投影中,所述第二焊接层的相邻焊点至少部分重叠。The end cover assembly according to any one of claims 1 to 6, wherein the end cover has a mounting surface for mounting the seal, and in a projection of the second welding layer on a plane parallel to the mounting surface, adjacent welding points of the second welding layer at least partially overlap.
  8. 如权利要求1至7中的任一项所述的端盖组件,其中,所述第一焊接层的相邻焊点相连接。The end cap assembly according to any one of claims 1 to 7, wherein adjacent welds of the first welding layer are connected.
  9. 如权利要求1至8中的任一项所述的端盖组件,其中,所述端盖具有用于安装所述密封件的安装面,所述第一焊接层及所述第二焊接层在平行于所述安装面的平面上的投影中,所述第一焊接层的焊点以及所述第二焊接层的焊点的总重叠率不小于75%。The end cover assembly according to any one of claims 1 to 8, wherein the end cover has a mounting surface for mounting the seal, and in projections of the first welding layer and the second welding layer on a plane parallel to the mounting surface, the total overlap rate of the welding points of the first welding layer and the welding points of the second welding layer is not less than 75%.
  10. 如权利要求1至9中的任一项所述的端盖组件,其中,所述第一焊接层的焊点远 离所述密封件的一端的连线形成外边缘,所述第一焊接层的焊点靠近所述密封件的一端的连线形成内边缘;所述第二焊接层的焊点位于所述外边缘和所述内边缘之间。The end cap assembly according to any one of claims 1 to 9, wherein the weld points of the first welding layer are far away A line connecting one end of the seal forms an outer edge, and a line connecting the welding points of the first welding layer close to one end of the seal forms an inner edge; the welding points of the second welding layer are located between the outer edge and the inner edge.
  11. 如权利要求1至10中的任一项所述的端盖组件,其中,所述第一轨迹与所述第二轨迹至少部分重叠。The end cap assembly of any one of claims 1 to 10, wherein the first trajectory at least partially overlaps the second trajectory.
  12. 如权利要求1至11中的任一项所述的端盖组件,其中,所述第二焊接层的相邻焊点之间的距离与所述第一焊接层的相邻焊点之间的距离相等。The end cap assembly according to any one of claims 1 to 11, wherein the distance between adjacent welds of the second weld layer is equal to the distance between adjacent welds of the first weld layer.
  13. 如权利要求1至12中的任一项所述的端盖组件,其中,The end cap assembly according to any one of claims 1 to 12, wherein:
    所述第一焊接层具有沿所述第一轨迹设置的首端焊点;The first welding layer has a head end welding spot arranged along the first track;
    所述端盖上还形成有沿第三轨迹焊接形成的焊接切入层,所述焊接切入层包括多个沿所述第三轨迹分布的焊点;所述焊接切入层具有沿所述第三轨迹设置的末端焊点;The end cover is also provided with a welding cut-in layer formed by welding along the third track, wherein the welding cut-in layer includes a plurality of welding points distributed along the third track; the welding cut-in layer has an end welding point arranged along the third track;
    所述焊接切入层的相邻焊点相连接;Adjacent welding points of the welding cut-in layer are connected;
    所述焊接切入层的末端焊点与所述第一焊接层的首端焊点相连接。The end welding point of the welding cutting layer is connected to the beginning welding point of the first welding layer.
  14. 如权利要求13所述的端盖组件,其中,所述焊接切入层还具有沿所述第三轨迹设置的首端焊点;所述焊接切入层的首端焊点位于所述第一焊接层远离所述密封件的一侧。The end cover assembly as described in claim 13, wherein the welding cut-in layer also has a head end weld point arranged along the third track; the head end weld point of the welding cut-in layer is located on a side of the first welding layer away from the sealing member.
  15. 如权利要求1至14中的任一项所述的端盖组件,其中,The end cap assembly according to any one of claims 1 to 14, wherein:
    所述第二焊接层具有沿所述第二轨迹设置的末端焊点;The second welding layer has end welding spots arranged along the second track;
    所述端盖上还形成有沿第四轨迹焊接形成的焊接切出层,所述焊接切出层包括多个沿所述第四轨迹分布的焊点;所述焊接切出层具有沿所述第四轨迹分布的首端焊点;The end cover is also provided with a welding cut-out layer formed by welding along a fourth track, wherein the welding cut-out layer includes a plurality of welding points distributed along the fourth track; the welding cut-out layer has a head end welding point distributed along the fourth track;
    所述焊接切出层的相邻焊点相连接;Adjacent welding points of the welded cut-out layer are connected;
    所述焊接切出层的首端焊点与所述第二焊接层的末端焊点相连接。The first end welding point of the welding cut-out layer is connected to the last end welding point of the second welding layer.
  16. 如权利要求15所述的端盖组件,其中,所述焊接切出层还具有沿所述第四轨迹设置的末端焊点;所述焊接切出层的末端焊点位于所述第二焊接层远离所述密封件的一侧。The end cap assembly as claimed in claim 15, wherein the weld cut-out layer further has an end weld point arranged along the fourth track; and the end weld point of the weld cut-out layer is located on a side of the second weld layer away from the seal.
  17. 如权利要求1至16中的任一项所述的端盖组件,其中,所述第一焊接层以及所述第二焊接层环绕所述密封件设置。The end cap assembly of any one of claims 1 to 16, wherein the first weld layer and the second weld layer are disposed around the seal.
  18. 一种电池单体,其中,包括如权利要求1至17中的任一项所述的端盖组件。A battery cell, comprising the end cap assembly according to any one of claims 1 to 17.
  19. 一种用电设备,其中,包括如权利要求18所述的电池单体。 An electrical device, comprising the battery cell as claimed in claim 18.
PCT/CN2023/087320 2023-01-09 2023-04-10 End cap assembly, battery cell and electric device WO2024148693A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111312939A (en) * 2020-03-27 2020-06-19 江苏芯界新能源科技有限公司 A battery end cap with safety protection function
CN112207438A (en) * 2020-09-30 2021-01-12 珠海冠宇电池股份有限公司 Welding assembly and welding method
CN114074220A (en) * 2020-08-20 2022-02-22 大族激光科技产业集团股份有限公司 Laser welding method for power battery and sealing nail thereof
CN114122587A (en) * 2021-12-17 2022-03-01 珠海冠宇电池股份有限公司 a battery
WO2022262351A1 (en) * 2021-06-15 2022-12-22 宁德时代新能源科技股份有限公司 Cleaning apparatus, battery cell, electrical device and battery cell processing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111312939A (en) * 2020-03-27 2020-06-19 江苏芯界新能源科技有限公司 A battery end cap with safety protection function
CN114074220A (en) * 2020-08-20 2022-02-22 大族激光科技产业集团股份有限公司 Laser welding method for power battery and sealing nail thereof
CN112207438A (en) * 2020-09-30 2021-01-12 珠海冠宇电池股份有限公司 Welding assembly and welding method
WO2022262351A1 (en) * 2021-06-15 2022-12-22 宁德时代新能源科技股份有限公司 Cleaning apparatus, battery cell, electrical device and battery cell processing method
CN114122587A (en) * 2021-12-17 2022-03-01 珠海冠宇电池股份有限公司 a battery

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