WO2024148082A1 - Linear telechelic diene copolymers and their use in tire components - Google Patents
Linear telechelic diene copolymers and their use in tire components Download PDFInfo
- Publication number
- WO2024148082A1 WO2024148082A1 PCT/US2024/010172 US2024010172W WO2024148082A1 WO 2024148082 A1 WO2024148082 A1 WO 2024148082A1 US 2024010172 W US2024010172 W US 2024010172W WO 2024148082 A1 WO2024148082 A1 WO 2024148082A1
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- WO
- WIPO (PCT)
- Prior art keywords
- polymer
- propaneamine
- silica
- functionalizing
- vulcanizable composition
- Prior art date
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- 229920001577 copolymer Polymers 0.000 title claims abstract description 31
- 229920000642 polymer Polymers 0.000 claims abstract description 187
- 239000000203 mixture Substances 0.000 claims abstract description 130
- -1 alkyl lithium compound Chemical class 0.000 claims abstract description 91
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 90
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 88
- 239000003999 initiator Substances 0.000 claims abstract description 83
- 239000000178 monomer Substances 0.000 claims abstract description 78
- 238000000034 method Methods 0.000 claims abstract description 75
- 150000001875 compounds Chemical class 0.000 claims abstract description 44
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 34
- 150000001993 dienes Chemical class 0.000 claims abstract description 29
- SMBQBQBNOXIFSF-UHFFFAOYSA-N dilithium Chemical compound [Li][Li] SMBQBQBNOXIFSF-UHFFFAOYSA-N 0.000 claims abstract description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 128
- 239000000377 silicon dioxide Substances 0.000 claims description 64
- 229920001971 elastomer Polymers 0.000 claims description 55
- 239000005060 rubber Substances 0.000 claims description 50
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 40
- 239000003381 stabilizer Substances 0.000 claims description 26
- 239000002904 solvent Substances 0.000 claims description 25
- 229910052744 lithium Inorganic materials 0.000 claims description 24
- 239000002270 dispersing agent Substances 0.000 claims description 21
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 20
- 239000002879 Lewis base Substances 0.000 claims description 17
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 16
- 150000007527 lewis bases Chemical class 0.000 claims description 16
- 229910000077 silane Inorganic materials 0.000 claims description 16
- 229920006250 telechelic polymer Polymers 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 14
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 13
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 12
- FZLHAQMQWDDWFI-UHFFFAOYSA-N 2-[2-(oxolan-2-yl)propan-2-yl]oxolane Chemical compound C1CCOC1C(C)(C)C1CCCO1 FZLHAQMQWDDWFI-UHFFFAOYSA-N 0.000 claims description 11
- 230000032683 aging Effects 0.000 claims description 11
- 150000004756 silanes Chemical class 0.000 claims description 11
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical group [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 claims description 10
- 239000007822 coupling agent Substances 0.000 claims description 10
- WGOPGODQLGJZGL-UHFFFAOYSA-N lithium;butane Chemical compound [Li+].CC[CH-]C WGOPGODQLGJZGL-UHFFFAOYSA-N 0.000 claims description 10
- 125000000962 organic group Chemical group 0.000 claims description 9
- HIACAHMKXQESOV-UHFFFAOYSA-N 1,2-bis(prop-1-en-2-yl)benzene Chemical compound CC(=C)C1=CC=CC=C1C(C)=C HIACAHMKXQESOV-UHFFFAOYSA-N 0.000 claims description 8
- 230000002378 acidificating effect Effects 0.000 claims description 8
- 230000007062 hydrolysis Effects 0.000 claims description 8
- 238000006460 hydrolysis reaction Methods 0.000 claims description 8
- 239000000194 fatty acid Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 6
- 229930195729 fatty acid Natural products 0.000 claims description 6
- 235000000346 sugar Nutrition 0.000 claims description 6
- 150000008163 sugars Chemical class 0.000 claims description 6
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 5
- 125000003342 alkenyl group Chemical group 0.000 claims description 5
- OLLFKUHHDPMQFR-UHFFFAOYSA-N dihydroxy(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](O)(O)C1=CC=CC=C1 OLLFKUHHDPMQFR-UHFFFAOYSA-N 0.000 claims description 5
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 239000012298 atmosphere Substances 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- DLHSYEIDHYUMMQ-UHFFFAOYSA-N n-[3-[diethoxy(methyl)silyl]propyl]-4-methylpentan-2-imine Chemical compound CCO[Si](C)(OCC)CCCN=C(C)CC(C)C DLHSYEIDHYUMMQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000011541 reaction mixture Substances 0.000 claims description 4
- NLSXASIDNWDYMI-UHFFFAOYSA-N triphenylsilanol Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(O)C1=CC=CC=C1 NLSXASIDNWDYMI-UHFFFAOYSA-N 0.000 claims description 4
- RFVNOJDQRGSOEL-UHFFFAOYSA-N 2-hydroxyethyl octadecanoate Chemical group CCCCCCCCCCCCCCCCCC(=O)OCCO RFVNOJDQRGSOEL-UHFFFAOYSA-N 0.000 claims description 3
- JRFVCFVEJBDLDT-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]-n,n-bis(trimethylsilyl)propan-1-amine Chemical compound CO[Si](C)(OC)CCCN([Si](C)(C)C)[Si](C)(C)C JRFVCFVEJBDLDT-UHFFFAOYSA-N 0.000 claims description 3
- PRKPGWQEKNEVEU-UHFFFAOYSA-N 4-methyl-n-(3-triethoxysilylpropyl)pentan-2-imine Chemical compound CCO[Si](OCC)(OCC)CCCN=C(C)CC(C)C PRKPGWQEKNEVEU-UHFFFAOYSA-N 0.000 claims description 3
- 229920003171 Poly (ethylene oxide) Chemical class 0.000 claims description 3
- 150000001733 carboxylic acid esters Chemical class 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 229920005862 polyol Polymers 0.000 claims description 3
- 150000003077 polyols Chemical class 0.000 claims description 3
- LRGQZEKJTHEMOJ-UHFFFAOYSA-N propane-1,2,3-triol;zinc Chemical group [Zn].OCC(O)CO LRGQZEKJTHEMOJ-UHFFFAOYSA-N 0.000 claims description 3
- FCVNATXRSJMIDT-UHFFFAOYSA-N trihydroxy(phenyl)silane Chemical compound O[Si](O)(O)C1=CC=CC=C1 FCVNATXRSJMIDT-UHFFFAOYSA-N 0.000 claims description 3
- TUHNTFBFUHRNMN-UHFFFAOYSA-N (2,2-dimethoxyazasilolidin-1-yl)-trimethylsilane Chemical compound CO[Si]1(OC)CCCN1[Si](C)(C)C TUHNTFBFUHRNMN-UHFFFAOYSA-N 0.000 claims description 2
- JIDHFKQYRQEGCQ-UHFFFAOYSA-N 2-[diethoxy(methyl)silyl]-n,n-bis(trimethylsilyl)ethanamine Chemical compound CCO[Si](C)(OCC)CCN([Si](C)(C)C)[Si](C)(C)C JIDHFKQYRQEGCQ-UHFFFAOYSA-N 0.000 claims description 2
- ZPOBBCVISKKFBH-UHFFFAOYSA-N 2-[dimethoxy(methyl)silyl]-n,n-bis(trimethylsilyl)ethanamine Chemical compound CO[Si](C)(OC)CCN([Si](C)(C)C)[Si](C)(C)C ZPOBBCVISKKFBH-UHFFFAOYSA-N 0.000 claims description 2
- CBDWNRVMCWOYEK-UHFFFAOYSA-N 2-triethoxysilyl-n,n-bis(trimethylsilyl)ethanamine Chemical compound CCO[Si](OCC)(OCC)CCN([Si](C)(C)C)[Si](C)(C)C CBDWNRVMCWOYEK-UHFFFAOYSA-N 0.000 claims description 2
- RHAYEZASBOVCGH-UHFFFAOYSA-N 2-trimethoxysilyl-n,n-bis(trimethylsilyl)ethanamine Chemical compound CO[Si](OC)(OC)CCN([Si](C)(C)C)[Si](C)(C)C RHAYEZASBOVCGH-UHFFFAOYSA-N 0.000 claims description 2
- DIGKGWWSMMWBIZ-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]-n,n-bis(trimethylsilyl)propan-1-amine Chemical compound CCO[Si](C)(OCC)CCCN([Si](C)(C)C)[Si](C)(C)C DIGKGWWSMMWBIZ-UHFFFAOYSA-N 0.000 claims description 2
- SLSKAIZCBJQHFI-UHFFFAOYSA-N 3-triethoxysilyl-n,n-bis(trimethylsilyl)propan-1-amine Chemical compound CCO[Si](OCC)(OCC)CCCN([Si](C)(C)C)[Si](C)(C)C SLSKAIZCBJQHFI-UHFFFAOYSA-N 0.000 claims description 2
- JOGZENPUTBJZBI-UHFFFAOYSA-N 3-trimethoxysilyl-n,n-bis(trimethylsilyl)propan-1-amine Chemical compound CO[Si](OC)(OC)CCCN([Si](C)(C)C)[Si](C)(C)C JOGZENPUTBJZBI-UHFFFAOYSA-N 0.000 claims description 2
- VZSCYDNKUMPKGV-UHFFFAOYSA-N 4-methyl-n-(3-trimethoxysilylpropyl)pentan-2-imine Chemical compound CO[Si](OC)(OC)CCCN=C(C)CC(C)C VZSCYDNKUMPKGV-UHFFFAOYSA-N 0.000 claims description 2
- 150000004665 fatty acids Chemical class 0.000 claims description 2
- UBJFKNSINUCEAL-UHFFFAOYSA-N lithium;2-methylpropane Chemical compound [Li+].C[C-](C)C UBJFKNSINUCEAL-UHFFFAOYSA-N 0.000 claims description 2
- CNBZTHQYUOSCDJ-UHFFFAOYSA-N n-(3-triethoxysilylpropyl)butan-2-imine Chemical compound CCO[Si](OCC)(OCC)CCCN=C(C)CC CNBZTHQYUOSCDJ-UHFFFAOYSA-N 0.000 claims description 2
- SULYJYHNLMOZIP-UHFFFAOYSA-N n-(3-triethoxysilylpropyl)cyclohexanimine Chemical compound CCO[Si](OCC)(OCC)CCCN=C1CCCCC1 SULYJYHNLMOZIP-UHFFFAOYSA-N 0.000 claims description 2
- PHYRCSSYBSJTMI-UHFFFAOYSA-N n-(3-triethoxysilylpropyl)ethanimine Chemical compound CCO[Si](OCC)(OCC)CCCN=CC PHYRCSSYBSJTMI-UHFFFAOYSA-N 0.000 claims description 2
- MPKNGASSKGJBSA-UHFFFAOYSA-N n-(3-triethoxysilylpropyl)propan-2-imine Chemical compound CCO[Si](OCC)(OCC)CCCN=C(C)C MPKNGASSKGJBSA-UHFFFAOYSA-N 0.000 claims description 2
- XRONIPAEEPVKCD-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)butan-2-imine Chemical compound CCC(C)=NCCC[Si](OC)(OC)OC XRONIPAEEPVKCD-UHFFFAOYSA-N 0.000 claims description 2
- QLBIJVOHMKFIQB-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)cyclohexanimine Chemical compound CO[Si](OC)(OC)CCCN=C1CCCCC1 QLBIJVOHMKFIQB-UHFFFAOYSA-N 0.000 claims description 2
- JXQJKHLMJOUZAP-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)ethanimine Chemical compound CO[Si](OC)(OC)CCCN=CC JXQJKHLMJOUZAP-UHFFFAOYSA-N 0.000 claims description 2
- CTOLUBVUNDDDOW-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)propan-2-imine Chemical compound CO[Si](OC)(OC)CCCN=C(C)C CTOLUBVUNDDDOW-UHFFFAOYSA-N 0.000 claims description 2
- QJNUYXYTHYWZDT-UHFFFAOYSA-N n-[3-[diethoxy(methyl)silyl]propyl]butan-2-imine Chemical compound CCO[Si](C)(OCC)CCCN=C(C)CC QJNUYXYTHYWZDT-UHFFFAOYSA-N 0.000 claims description 2
- IMSPKEIIFFBPRB-UHFFFAOYSA-N n-[3-[diethoxy(methyl)silyl]propyl]cyclohexanimine Chemical compound CCO[Si](C)(OCC)CCCN=C1CCCCC1 IMSPKEIIFFBPRB-UHFFFAOYSA-N 0.000 claims description 2
- KZBHWTCDBOCBLM-UHFFFAOYSA-N n-[3-[diethoxy(methyl)silyl]propyl]ethanimine Chemical compound CCO[Si](C)(OCC)CCCN=CC KZBHWTCDBOCBLM-UHFFFAOYSA-N 0.000 claims description 2
- HUKAMZCUIYKFAE-UHFFFAOYSA-N n-[3-[diethoxy(methyl)silyl]propyl]propan-2-imine Chemical compound CCO[Si](C)(OCC)CCCN=C(C)C HUKAMZCUIYKFAE-UHFFFAOYSA-N 0.000 claims description 2
- YIPKIQZDZCJJOU-UHFFFAOYSA-N n-[3-[ethyl(dimethoxy)silyl]propyl]cyclohexanimine Chemical compound CC[Si](OC)(OC)CCCN=C1CCCCC1 YIPKIQZDZCJJOU-UHFFFAOYSA-N 0.000 claims description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 2
- 125000000101 thioether group Chemical group 0.000 claims description 2
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 description 25
- 239000000945 filler Substances 0.000 description 20
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 19
- 239000011414 polymer cement Substances 0.000 description 18
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 15
- 229920013730 reactive polymer Polymers 0.000 description 15
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 13
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 13
- 238000002360 preparation method Methods 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
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- 125000000524 functional group Chemical group 0.000 description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
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- 239000004615 ingredient Substances 0.000 description 9
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- 125000001424 substituent group Chemical group 0.000 description 5
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- 125000000623 heterocyclic group Chemical group 0.000 description 4
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- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
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- FEHYCIQPPPQNMI-UHFFFAOYSA-N ethenyl(triphenoxy)silane Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(C=C)OC1=CC=CC=C1 FEHYCIQPPPQNMI-UHFFFAOYSA-N 0.000 description 1
- NNBRCHPBPDRPIT-UHFFFAOYSA-N ethenyl(tripropoxy)silane Chemical compound CCCO[Si](OCCC)(OCCC)C=C NNBRCHPBPDRPIT-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000005677 ethinylene group Chemical group [*:2]C#C[*:1] 0.000 description 1
- ZOSJUNINPYZSNK-UHFFFAOYSA-N ethoxy(triiodo)silane Chemical compound CCO[Si](I)(I)I ZOSJUNINPYZSNK-UHFFFAOYSA-N 0.000 description 1
- HGWSCXYVBZYYDK-UHFFFAOYSA-N ethyl(triphenoxy)silane Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(CC)OC1=CC=CC=C1 HGWSCXYVBZYYDK-UHFFFAOYSA-N 0.000 description 1
- KUCGHDUQOVVQED-UHFFFAOYSA-N ethyl(tripropoxy)silane Chemical compound CCCO[Si](CC)(OCCC)OCCC KUCGHDUQOVVQED-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229920001002 functional polymer Polymers 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- HTDJPCNNEPUOOQ-UHFFFAOYSA-N hexamethylcyclotrisiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O1 HTDJPCNNEPUOOQ-UHFFFAOYSA-N 0.000 description 1
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 1
- YBRNUJSXEIBYFU-UHFFFAOYSA-N hydroxy(phenyl)silane Chemical class O[SiH2]C1=CC=CC=C1 YBRNUJSXEIBYFU-UHFFFAOYSA-N 0.000 description 1
- YAMHXTCMCPHKLN-UHFFFAOYSA-N imidazolidin-2-one Chemical class O=C1NCCN1 YAMHXTCMCPHKLN-UHFFFAOYSA-N 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- YHTUUQIAWLAQSG-UHFFFAOYSA-N iodo(trimethoxy)silane Chemical compound CO[Si](I)(OC)OC YHTUUQIAWLAQSG-UHFFFAOYSA-N 0.000 description 1
- MRTOEZXKZWQASA-UHFFFAOYSA-N iodo(tripropoxy)silane Chemical compound CCCO[Si](I)(OCCC)OCCC MRTOEZXKZWQASA-UHFFFAOYSA-N 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 125000000555 isopropenyl group Chemical group [H]\C([H])=C(\*)C([H])([H])[H] 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000005055 methyl trichlorosilane Substances 0.000 description 1
- DRXHEPWCWBIQFJ-UHFFFAOYSA-N methyl(triphenoxy)silane Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(C)OC1=CC=CC=C1 DRXHEPWCWBIQFJ-UHFFFAOYSA-N 0.000 description 1
- RJMRIDVWCWSWFR-UHFFFAOYSA-N methyl(tripropoxy)silane Chemical compound CCCO[Si](C)(OCCC)OCCC RJMRIDVWCWSWFR-UHFFFAOYSA-N 0.000 description 1
- JLUFWMXJHAVVNN-UHFFFAOYSA-N methyltrichlorosilane Chemical compound C[Si](Cl)(Cl)Cl JLUFWMXJHAVVNN-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000010068 moulding (rubber) Methods 0.000 description 1
- BVBBZEKOMUDXMZ-UHFFFAOYSA-N n,n-diethyl-3-triethoxysilylpropan-1-amine Chemical compound CCO[Si](OCC)(OCC)CCCN(CC)CC BVBBZEKOMUDXMZ-UHFFFAOYSA-N 0.000 description 1
- ZLDHYRXZZNDOKU-UHFFFAOYSA-N n,n-diethyl-3-trimethoxysilylpropan-1-amine Chemical compound CCN(CC)CCC[Si](OC)(OC)OC ZLDHYRXZZNDOKU-UHFFFAOYSA-N 0.000 description 1
- XTOSZDRAGWRSBP-UHFFFAOYSA-N n,n-dimethyl-2-triethoxysilylethanamine Chemical compound CCO[Si](OCC)(OCC)CCN(C)C XTOSZDRAGWRSBP-UHFFFAOYSA-N 0.000 description 1
- RKOBOSOXEJGFTF-UHFFFAOYSA-N n,n-dimethyl-2-trimethoxysilylethanamine Chemical compound CO[Si](OC)(OC)CCN(C)C RKOBOSOXEJGFTF-UHFFFAOYSA-N 0.000 description 1
- AQIQPUUNTCVHBS-UHFFFAOYSA-N n,n-dimethyl-3-triethoxysilylpropan-1-amine Chemical compound CCO[Si](OCC)(OCC)CCCN(C)C AQIQPUUNTCVHBS-UHFFFAOYSA-N 0.000 description 1
- QIOYHIUHPGORLS-UHFFFAOYSA-N n,n-dimethyl-3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN(C)C QIOYHIUHPGORLS-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N n-hexanoic acid Natural products CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- MSRJTTSHWYDFIU-UHFFFAOYSA-N octyltriethoxysilane Chemical compound CCCCCCCC[Si](OCC)(OCC)OCC MSRJTTSHWYDFIU-UHFFFAOYSA-N 0.000 description 1
- 229960003493 octyltriethoxysilane Drugs 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000002896 organic halogen compounds Chemical class 0.000 description 1
- 239000010690 paraffinic oil Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- FABOKLHQXVRECE-UHFFFAOYSA-N phenyl(tripropoxy)silane Chemical compound CCCO[Si](OCCC)(OCCC)C1=CC=CC=C1 FABOKLHQXVRECE-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 150000004040 pyrrolidinones Chemical class 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000010061 rubber shaping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229950011392 sorbitan stearate Drugs 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 1
- MQHSFMJHURNQIE-UHFFFAOYSA-N tetrakis(2-ethylhexyl) silicate Chemical compound CCCCC(CC)CO[Si](OCC(CC)CCCC)(OCC(CC)CCCC)OCC(CC)CCCC MQHSFMJHURNQIE-UHFFFAOYSA-N 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- ADLSSRLDGACTEX-UHFFFAOYSA-N tetraphenyl silicate Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(OC=1C=CC=CC=1)OC1=CC=CC=C1 ADLSSRLDGACTEX-UHFFFAOYSA-N 0.000 description 1
- 229940095070 tetrapropyl orthosilicate Drugs 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- GFIXZKOKQKWWOU-UHFFFAOYSA-N tribromo(ethoxy)silane Chemical compound CCO[Si](Br)(Br)Br GFIXZKOKQKWWOU-UHFFFAOYSA-N 0.000 description 1
- JMGFKOUCKPCWPE-UHFFFAOYSA-N tribromo(methoxy)silane Chemical compound CO[Si](Br)(Br)Br JMGFKOUCKPCWPE-UHFFFAOYSA-N 0.000 description 1
- ZZSCUEHVHJNVLE-UHFFFAOYSA-N tribromo(phenoxy)silane Chemical compound Br[Si](Br)(Br)OC1=CC=CC=C1 ZZSCUEHVHJNVLE-UHFFFAOYSA-N 0.000 description 1
- OMJXMXRHWZIDGI-UHFFFAOYSA-N tribromo(propoxy)silane Chemical compound CCCO[Si](Br)(Br)Br OMJXMXRHWZIDGI-UHFFFAOYSA-N 0.000 description 1
- RYFIHIMBHQWVNQ-UHFFFAOYSA-N tributoxy(chloro)silane Chemical compound CCCCO[Si](Cl)(OCCCC)OCCCC RYFIHIMBHQWVNQ-UHFFFAOYSA-N 0.000 description 1
- SGCFZHOZKKQIBU-UHFFFAOYSA-N tributoxy(ethenyl)silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C=C SGCFZHOZKKQIBU-UHFFFAOYSA-N 0.000 description 1
- GIHPVQDFBJMUAO-UHFFFAOYSA-N tributoxy(ethyl)silane Chemical compound CCCCO[Si](CC)(OCCCC)OCCCC GIHPVQDFBJMUAO-UHFFFAOYSA-N 0.000 description 1
- GYZQBXUDWTVJDF-UHFFFAOYSA-N tributoxy(methyl)silane Chemical compound CCCCO[Si](C)(OCCCC)OCCCC GYZQBXUDWTVJDF-UHFFFAOYSA-N 0.000 description 1
- INUOIYMEJLOQFN-UHFFFAOYSA-N tributoxy(phenyl)silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C1=CC=CC=C1 INUOIYMEJLOQFN-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 1
- SELBPKHVKHQTIB-UHFFFAOYSA-N trichloro(ethoxy)silane Chemical compound CCO[Si](Cl)(Cl)Cl SELBPKHVKHQTIB-UHFFFAOYSA-N 0.000 description 1
- IORQPMCLCHBYMP-UHFFFAOYSA-N trichloro(methoxy)silane Chemical compound CO[Si](Cl)(Cl)Cl IORQPMCLCHBYMP-UHFFFAOYSA-N 0.000 description 1
- HZFOTCWMVIXGCN-UHFFFAOYSA-N trichloro(phenoxy)silane Chemical compound Cl[Si](Cl)(Cl)OC1=CC=CC=C1 HZFOTCWMVIXGCN-UHFFFAOYSA-N 0.000 description 1
- KOSDRGGXVCAXGC-UHFFFAOYSA-N trichloro(propoxy)silane Chemical compound CCCO[Si](Cl)(Cl)Cl KOSDRGGXVCAXGC-UHFFFAOYSA-N 0.000 description 1
- LENYMJLFWIMHEP-UHFFFAOYSA-N triethoxy(3-pyrrolidin-1-ylpropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN1CCCC1 LENYMJLFWIMHEP-UHFFFAOYSA-N 0.000 description 1
- IBQAQJCHIVLAKY-UHFFFAOYSA-N triethoxy(iodo)silane Chemical compound CCO[Si](I)(OCC)OCC IBQAQJCHIVLAKY-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- SCONUHVNGPLTMV-UHFFFAOYSA-N triethoxy-[10-(2h-1,3-oxazol-3-yl)decyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCCCCCCCCN1COC=C1 SCONUHVNGPLTMV-UHFFFAOYSA-N 0.000 description 1
- BVLWPVSIKXJPGM-UHFFFAOYSA-N triiodo(methoxy)silane Chemical compound CO[Si](I)(I)I BVLWPVSIKXJPGM-UHFFFAOYSA-N 0.000 description 1
- WCBOFCKECJABMC-UHFFFAOYSA-N triiodo(phenoxy)silane Chemical compound I[Si](I)(I)OC1=CC=CC=C1 WCBOFCKECJABMC-UHFFFAOYSA-N 0.000 description 1
- GXBOIOODJRWLFG-UHFFFAOYSA-N triiodo(propoxy)silane Chemical compound CCCO[Si](I)(I)I GXBOIOODJRWLFG-UHFFFAOYSA-N 0.000 description 1
- XVZMLSWFBPLMEA-UHFFFAOYSA-N trimethoxy(2-pyridin-2-ylethyl)silane Chemical compound CO[Si](OC)(OC)CCC1=CC=CC=N1 XVZMLSWFBPLMEA-UHFFFAOYSA-N 0.000 description 1
- NGLLPRYTJGRGEU-UHFFFAOYSA-N trimethoxy(3-pyrrolidin-1-ylpropyl)silane Chemical compound CO[Si](OC)(OC)CCCN1CCCC1 NGLLPRYTJGRGEU-UHFFFAOYSA-N 0.000 description 1
- ZYMHKOVQDOFPHH-UHFFFAOYSA-N trimethoxy(oct-1-enyl)silane Chemical compound CCCCCCC=C[Si](OC)(OC)OC ZYMHKOVQDOFPHH-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- LFRDHGNFBLIJIY-UHFFFAOYSA-N trimethoxy(prop-2-enyl)silane Chemical compound CO[Si](OC)(OC)CC=C LFRDHGNFBLIJIY-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- IXJNGXCZSCHDFE-UHFFFAOYSA-N triphenoxy(phenyl)silane Chemical compound C=1C=CC=CC=1O[Si](C=1C=CC=CC=1)(OC=1C=CC=CC=1)OC1=CC=CC=C1 IXJNGXCZSCHDFE-UHFFFAOYSA-N 0.000 description 1
- NHSGFFFVCFHOBS-UHFFFAOYSA-M tris(2-methylpropyl)stannanylium;chloride Chemical compound CC(C)C[Sn](Cl)(CC(C)C)CC(C)C NHSGFFFVCFHOBS-UHFFFAOYSA-M 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/22—Incorporating nitrogen atoms into the molecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/25—Incorporating silicon atoms into the molecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/30—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
- C08C19/42—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups
- C08C19/44—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups of polymers containing metal atoms exclusively at one or both ends of the skeleton
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F236/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F236/02—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F236/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
- C08F236/06—Butadiene
Definitions
- Embodiments of the present invention provide linear telechelic diene copolymers, as well as their use of the branched polymers in the preparation of tire components.
- Polydienes such as poly(butadiene) and diene copolymers, such as poly(styrene- co-butadiene) are often made by employing anionic polymerization techniques whereby diene monomer, optionally together with copolymerizable monomer such as vinyl aromatics, are polymerized using an anionic initiator.
- anionic polymerization techniques leads to several advantages including the ability to control molecular weight, prepare relatively linear polymer chains, and functionalize the polymer chain through a chain termination reaction.
- Useful anionic initiators may include, for example, alkyl lithium compounds such as n-butyl lithium.
- Multi-functional initiators can be formed by reacting, for example, an alkyl lithium compound with a dialkenyl compound such as diisopropenylbenzene.
- Polymers prepared by using multi-functional initiators have multiple reactive chain ends, which provides the ability to functionalize both ends of a polymer chain to form a telechelic polymer.
- One or more embodiments of the present invention provide a method for preparing a linear telechelic diene copolymer, the method comprising (i) preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; (ii) introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; (iii) allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and (iv) functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer.
- a vulcanizable composition of matter including a linear telechelic polymer Other embodiments of the present invention provide a vulcanizable composition of matter including a linear telechelic polymer.
- Still other embodiments of the present invention provide a vulcanizate prepared by vulcanizing a vulcanizable composition of matter including a linear telechelic polymer .
- Yet other embodiments of the present invention provide a tire component prepared from a vulcanizable composition including a linear telechelic polymer.
- Still yet other embodiments of the present invention provide a tire tread prepared from a vulcanizable composition including a linear telechelic polymer.
- a vulcanizable composition comprising (i) a linear telechelic diene copolymer prepared by preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer; (ii) silica; and (iii) a curative.
- Still other embodiments of the present invention provide a method for forming a vulcanizable composition, the method comprising (i) providing a linear telechelic diene copolymer prepared by preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer; (ii) providing silica; (iii) providing a curative; and mixing the linear telechelic diene copolymer, silica, and curative to form the vulcanizable composition.
- Embodiments of the invention are based, at least in part, on the discovery of linear telechelic diene copolymers prepared by polymerizing monomer with a dilithium initiator.
- the dilithium initiator is prepared by reacting an alkyl lithium compound with a dialkenyl compound and allowing the initiator to age. Initiator aging in the presence of a Lewis base has also been found to contribute to improved polymer properties.
- the polymers are prepared by anionic polymerization techniques, the use of a dilithium initiator advantageously leads to multiple polymer live ends (i.e.
- the linear telechelic diene copolymers which may be referred to as difunctional copolymers or difunctionalized polymers or simply functionalized polymers, are prepared by polymerizing diene monomer together with vinyl aromatic monomer, with a dilithium initiator.
- the dilithium initiator is prepared by reacting an alkyl lithium compound with a dialkenyl compound.
- the dilithium initiator is aged in an appropriate solvent in the presence of a Lewis base prior to its use in polymerization.
- the Lewis base may include any Lewis base that does not include an active hydrogen atom, where the presence of an active hydrogen atom is determined by the Zerewitinoff test.
- Exemplary Lewis bases include oxolanyl propanes such as 2,2-bis(2- oxolanyl)propane (also known as 2,2-ditetrahydrofurylpropane), meso-2,2- diterahydrofurylpropane, DL-2,2,-ditetrahdydrofurlypropane, tetramethylethylenediamine, and mixtures thereof, as well as trialkyl amines such as triethyl amine. In particular embodiments, triethyl amine is employed.
- Useful solvents include, but are not limited to, hydrocarbons with a low or relatively low boiling point such as aromatic hydrocarbons, aliphatic hydrocarbons, and cycloaliphatic hydrocarbons.
- aromatic hydrocarbons include benzene, toluene, xylenes, ethylbenzene, diethylbenzene, and mesitylene.
- Non-limiting examples of aliphatic hydrocarbons include n-pentane, n- hexane, n-heptane, n-octane, n-nonane, n-decane, isopentane, isohexanes, isopentanes, isooctanes, 2,2-dimethylbutane, petroleum ether, kerosene, and petroleum spirits.
- non-limiting examples of cycloaliphatic hydrocarbons include cyclopentane, cyclohexane, methylcyclopentane, and methylcyclohexane. Mixtures of the above hydrocarbons may also be used.
- the dilithium initiator formed by the foregoing reaction is aged within an appropriate solvent (e.g. within the reaction medium) in the presence of a Lewis base.
- the Lewis base is present at the introduction of the reactants to the reaction mixture.
- the Lewis base is introduced after synthesis of the dilithium initiator, and aging takes place after introduction of the Lewis base.
- the amount of Lewis base introduced to the reaction mixture may be quantified based upon the moles of Lewis base (e.g.2,2-ditetrahydrofurylpropane) relative to the moles of lithium associated with the alkyl lithium compound (i.e. molar ratio of moles Lewis base to moles of lithium).
- the molar ratio of moles of Lewis base introduced to the reaction medium to moles of lithium introduced with the alkyl lithium compound is from about 0.05:1 to about 1:1, in other embodiments from about 0.1:1 to about 0.6:1, and in other embodiments from about 0.2:1 to about 0.45:1.
- aging of the initiator takes place under an inert atmosphere at atmospheric conditions at a temperature of from about 0 to about 150 °C, in other embodiments from about 25 to about 100 °C, and in other embodiments from about 35 to about 60 °C.
- the initiator i.e. the combination of the dialkenyl compound and the alkyl lithium
- the dilithium initiator as prepared above, and optionally aged, is combined with monomer to be polymerized, within an appropriate a solvent to form a polymerization mixture in which the monomer and resulting polymer are at least partially soluble.
- the initiator is also at least partially soluble within the polymerization mixture.
- the polymerization of monomer by the initiator proceeds by anionic polymerization techniques.
- the preparation of polymer by employing anionic polymerization techniques is generally known.
- the amount of the initiator to be employed may depend on the interplay of various factors such as the type of initiator employed, the purity of the ingredients, the polymerization temperature, the polymerization rate and conversion desired, the molecular weight desired, and many other factors. In one or more embodiments, the amount of initiator employed may be expressed as the mmols of initiator per weight of monomer.
- Compounds useful as modifiers include those having an oxygen or nitrogen heteroatom and a non-bonded pair of electrons. Examples include linear and cyclic oligomeric oxolanyl alkanes; dialkyl ethers of mono and oligo alkylene glycols (also known as glyme ethers); “crown” ethers; tertiary amines; linear THF oligomers; and the like. Linear and cyclic oligomeric oxolanyl alkanes are described in U.S. Patent Nos.
- the anionic initiator and the randomizer may be added separately to the monomer to be polymerized in either a stepwise or simultaneous manner.
- polymerization of conjugated diene monomer and vinyl aromatic monomer in the presence of an effective amount of initiator, produces a reactive polymer.
- the introduction of the initiator, the conjugated diene monomer, the comonomer, and the solvent forms a polymerization mixture in which the reactive polymer is formed.
- Polymerization within a solvent produces a polymerization mixture in which the polymer product is dissolved or suspended in the solvent. This polymerization mixture may be referred to as a polymer cement.
- the polymerization may be conducted in any conventional polymerization vessel known in the art.
- the polymerization can be conducted in a conventional stirred-tank reactor.
- all of the ingredients used for the polymerization can be combined within a single vessel (e.g., a conventional stirred-tank reactor), and all steps of the polymerization process can be conducted within this vessel.
- two or more of the ingredients can be pre-combined in one vessel and then transferred to another vessel where the polymerization of monomer (or at least a major portion thereof) may be conducted.
- the vessel e.g., tank reactor
- the vessel in which the polymerization is conducted may be referred to as a first vessel or first reaction zone.
- the polymerization can be carried out as a batch process, a continuous process, or a semi-continuous process. In the semi-continuous process, the monomer is intermittently charged as needed to replace that monomer already polymerized.
- the heat of polymerization may be removed by external cooling by a thermally controlled reactor jacket, internal cooling by evaporation and condensation of the monomer through the use of a reflux condenser connected to the reactor, or a combination of the two methods.
- conditions may be controlled to conduct the polymerization under a pressure of from about 0.1 atmospheres to 50 atmospheres, in other embodiments from about 0.5 atmosphere to about 20 atmospheres, and in other embodiments from about 1 atmosphere to about 10 atmospheres.
- the pressures at which the polymerization may be carried out include those that ensure that the majority of the monomer is in the liquid phase.
- the polymerization mixture may be maintained under anaerobic conditions.
- the conditions under which the polymerization proceeds may be controlled to maintain the peak polymerization temperature of the polymerization mixture at greater than 30 °C, in other embodiments greater than 50 °C, and in other embodiments greater than 70 °C.
- the linear, reactive polymers may be characterized by their molecular weight, which may include number average molecular weight (Mn), weight average molecular weight (Mw), and peak molecular weight (Mp).
- Mn number average molecular weight
- Mw weight average molecular weight
- Mp peak molecular weight
- molecular weight can be determined, for example, by using gel permeation chromatography (GPC) together with an UV absorption, differential refractometer (DRI), refractive index (RI), infrared (IR) absorption detector and by employing appropriate calibration standards and THF as a solvent.
- GPC gel permeation chromatography
- the polymer may be referred to as the base polymer, and the pre-functionalized characteristics of the polymer may be referred to as the characteristics of the base polymer.
- the pre-functionalized polymers have an Mp, which may also be referred to as the base Mp, of greater than 160 kg/mol, in other embodiments greater than 170 kg/mol, and in other embodiments greater than 180 kg/mol.
- the pre-functionalized polymers have a base Mp of less 280 kg/mol, in other embodiments less than 260 kg/mol, and in other embodiments less than 250 kg/mol. In one or more embodiments, the pre-functionalized polymers have a base Mp of from about 160 to about 280 kg/mol, in other embodiments from about 170 to about 260 kg/mol, and in other embodiments from about 180 to about 250 kg/mol. [0035] In one or more embodiments, the pre-functionalized polymers have an Mn, which may also be referred to as the base Mn, of greater than 130 kg/mol, in other embodiments greater than 140 kg/mol, and in other embodiments greater than 150 kg/mol.
- the base polymer may be characterized by a polydispersity, which may also be referred to as a molecular weight distribution (Mw/Mn) of less than of less than 3, in other embodiments less than 2.5, in other embodiments less than 2.0, and in other embodiments less than 1.8.
- Mw/Mn molecular weight distribution
- the pre-functionalized polymers produced according to aspects of the present invention may be characterized by vinyl content, which may be described as the number of unsaturations in the 1,2-microstructure relative to the total unsaturations within the polymer chain. As the skilled person will appreciate, vinyl content can be determined by NMR analysis at 400 MHz using CDCl3 as a solvent.
- the amount of functionalizing employed in the practice of the present invention can be described with respect to the lithium or metal cation associated with the initiator.
- the amount of functionalizing agent introduced to the polymerization mixture is greater than 0.70, in other embodiments greater than 0.75, in other embodiments greater than 0.80, in other embodiments greater than 0.85, and in other embodiments greater than 0.90 moles of functionalizing agent per mole of lithium in the initiator.
- less than 0.99, in other embodiments less than 0.97, and in other embodiments less than 0.95 moles of functionalizing agent per mole of lithium is introduced to the polymerization mixture.
- the characteristics of the polymer cement will be the same or similar to the characteristics of the cement prior to functionalization.
- the composition including the functionalized polymer and solvent may be referred to as a polymerization mixture; in other words, a polymerization mixture including a functionalized polymer.
- modification of the polymer i.e., introduction of the functionalizing agent to the polymer cement
- modification of the polymer takes place within the same vessel in which the polymerization was conducted.
- modification of the polymer takes place outside of the reaction vessel in which the polymerization takes place.
- the first and second functionalizing agents can be introduced to the polymerization mixture (i.e.
- the polymers may be stabilized by treatment with an alkylalkoxy silane followed by treatment with a silane including a hydrolyzable group that forms an acidic species upon hydrolysis, such as methyltrichlorosilane, as disclosed in U.S. Patent No. 9,546,237, which is incorporated herein by reference.
- a silane including a hydrolyzable group that forms an acidic species upon hydrolysis such as methyltrichlorosilane, as disclosed in U.S. Patent No. 9,546,237, which is incorporated herein by reference.
- aryl silanols also known as hydroxy phenyl silanes
- Useful aryl silanols are disclosed in U.S. Patent No. 9,255,167, which is incorporated herein by reference.
- aryl silanols include, but are not limited to, triphenylsilanol, which is also referred to as hydroxytriphenylsilane, diphenylsilanediol, which is also referred to as dihydroxydiphenylsilane, and phenylsilanetriol, which is also referred to as trihydroxy(phenyl)silane.
- the functionalized polymers of this invention may be stabilized by treatment with an aryl silanol (e.g. aryl silane diol or aryl silane triol) contemporaneously or followed by treatment with a silane including a hydrolyzable group that forms an acidic species upon hydrolysis.
- an aryl silanol e.g. aryl silane diol or aryl silane triol
- the stabilizing agent is added to the polymer cement after a sufficient time is provided to allow completion of the reaction between the reactive polymer and the functionalizing agent. In one or more embodiments, the stabilizing agent is introduced to the polymer cement after 30 minutes, in other embodiments after 15 minutes, and in other embodiments after 10 minutes from the time that the functionalizing agent is introduced to the polymer cement. [0076] The amount of stabilizing agent (e.g.
- the ratio of the moles of stabilizing agent to the moles of functionalizing agent employed is less than 7:1, in other embodiments less than 6:1, in other embodiments less than 5.5:1, in other embodiments less than 5:1, and in other embodiments less than 4.5:1.
- aryl silanol e.g. aryl silane diol or aryl silane triol
- silane including a hydrolysable group that forms an acidic species upon hydrolysis e.g. hydrocarbyl silyl chloride such as trimethyl silyl chloride
- hydrocarbyl silyl chloride such as trimethyl silyl chloride
- an organic acid can be used as a condensation accelerator.
- Useful types of organic acids include aliphatic, cycloaliphatic and aromatic monocarboxylic, dicarboxylic, tricarboxylic and tetracarboxylic acids. Specific examples of useful organic acids include, but are not limited to, acetic acid, propionic acid, butyric acid, hexanoic acid, 2-methylhexanoic acid, 2-ethylhexanoic acid, cyclohexanoic acid and benzoic acid. [0081] The amount of condensation accelerator employed in the practice of the present invention can be described with respect to the moles of lithium associated with the initiator.
- ANTIOXIDANT [0082]
- an antioxidant can be added to the polymerization mixture.
- Exemplary antioxidants include 2,6-di-tert-butyl-4-methylphenol.
- a processing aid and other optional additives such as oil can be added to the polymer cement.
- the polymer product can be desolventized by employing devolatilizers, which are extruder-type devices that can operate in conjunction with heat and/or vacuum.
- the polymerization mixture can be directly drum dried.
- the finished polymer product may be referred to as a dried polymer. Using conventional techniques, the dried polymer can be molded or otherwise manipulated into a bale.
- the functionalized polymers produced according to aspects of the present invention may be characterized by Mooney viscosity, which is determined according to by using a Mooney viscometer (e.g. Agilent viscometer) with a large rotor at 100 °C with a 4 minute run time after 1 minute of preheating (i.e. ML 1+4 @ 100 °C).
- Mooney viscosity e.g. 20 lbs.
- the functionalized polymers have a Mooney viscosity of greater than 20, in other embodiments greater than 30, and in other embodiments greater than 40.
- the functionalized polymers have a Mooney viscosity of less than 80, in other embodiments less than 70, and in other embodiments less than 60. In one or more embodiments, the functionalized polymers have a Mooney viscosity of from about 20 to about 80, in other embodiments from about 30 to about 70, and in other embodiments from about 40 to about 60.
- the functionalized polymers produced according to aspects of the present invention may be characterized by a glass transition temperature (Tg), which is determined according to ASTM E1356-08 by using differential scanning calorimetry (DSC) techniques. In one or more embodiments of less than -20, in other embodiments less than -30, and in other embodiments less than -40 °C.
- these vulcanizable rubber compositions include a vulcanizable rubber component, reinforcing filler, and a curative or curative system. These compositions may also optionally include metal activators, resins, and processing oils, as well the various ingredients that may be conventionally included in these vulcanizable rubber compositions.
- the linear telechelic polymers of this invention may form all or part of the rubber component of the vulcanizable compositions. That is, the rubber component may include other vulcanizable rubbers, which may also be referred to as elastomeric polymers or simply elastomers.
- the rubber compositions can be prepared by using the linear telechelic polymers of this invention alone or together with other elastomers (i.e., polymers that can be vulcanized to form compositions possessing rubbery or elastomeric properties).
- Other elastomers that may be used include natural and synthetic rubbers.
- the synthetic rubbers typically derive from the polymerization of conjugated diene monomers, the copolymerization of conjugated diene monomers with other monomers such as vinyl- substituted aromatic monomers, or the copolymerization of ethylene with one or more ⁇ - olefins and optionally one or more diene monomers.
- elastomers can have a myriad of macromolecular structures including linear, branched, and star-shaped structures.
- Natural rubber is synthesized by and obtained from plant life.
- natural rubber can be obtained from Hevea rubber trees, guayule shrub, gopher plant, mariola, rabbitbrush, milkweeds, goldenrods, pale Indian plantain, rubber vine, Russian dandelions, mountain mint, American germander, and tall bellflower.
- the rubber compositions of this invention include from about 30 to about 65, in other embodiments from about 35 to about 60, and in other embodiments from about 40 to about 55 weight percent rubber (i.e. the rubber component), based on the total weight of the tire component, of rubber.
- the present invention includes rubber compositions with high silica loadings, such as loadings greater than 70, in other embodiments greater than 90, and in other embodiments greater than 110 parts by weight silica per 100 parts by weight rubber, with the useful upper end being limited by the high viscosity imparted by silica.
- silica is used together with carbon black, the amount of the silica or carbon black can be can be as low as about 1 phr.
- useful silica dispersing agents include metal glycerolates such as zinc glycerolate, calcium glycerolate, and magnesium glycerolate. These compounds are described in greater detail in U.S. Patent Nos. 10,087,306 and 11,220,595, and U.S. Publication No. 2021/0388188, which are incorporated herein by reference.
- the rubber compositions may include greater than 3 parts by weight, in other embodiments greater than 4 parts by weight, in other embodiments greater than 5 parts by weight, and in other embodiments greater than 6 parts by weight silica dispersing agent per 100 parts by weight rubber.
- Rubber curing agents also called vulcanizing agents
- Curing agents are described in Kirk-Othmer, Encyclopedia of Chemical Technology, Vol. 20, pgs. 365-468, (3rd Ed. 1982), particularly Vulcanization Agents and Auxiliary Materials, pgs. 390-402, and A.Y. Coran, Vulcanization, Encyclopedia of Polymer Science and Engineering, (2nd Ed.
- Vulcanizing agents may be used alone or in combination.
- Other ingredients that are typically employed in rubber compounding may also be added to the rubber compositions. These include accelerators, accelerator activators, oils, plasticizer, waxes, scorch inhibiting agents, processing aids, zinc oxide, tackifying resins, reinforcing resins, fatty acids such as stearic acid, peptizers, and antidegradants such as antioxidants and antiozonants.
- the oils that are employed include those conventionally used as extender oils, which are described above.
- the rubber compositions of this invention can include from about 1 to about 70 parts by weight, or in other embodiments from about 5 to about 50 parts weight total oil per 100 parts by weight rubber.
- All ingredients of the rubber compositions can be mixed with standard mixing equipment such as, but not limited to, Banbury mixers, Brabender mixers, intermesh mixers including tandem intermesh mixers, extruders, kneaders, and two-roll mills.
- the ingredients are mixed in two or more stages. In the first stage (often referred to as the masterbatch mixing stage), a so-called masterbatch, which typically includes the rubber component and filler, is prepared.
- the initial masterbatch is prepared by including the polymer and silica in the substantial absence of coupling agents and shielding agents.
- the rubber compositions prepared from the polymers of this invention are particularly useful for forming tire components such as treads, subtreads, sidewalls, body ply skims, bead filler, and the like.
- these tread or sidewall formulations may include from about 10% to about 100% by weight, in other embodiments from about 35% to about 90% by weight, and in other embodiments from about 50% to about 80% by weight of the polymer of this invention based on the total weight of the rubber within the formulation.
- these compositions can be processed into tire components according to ordinary tire manufacturing techniques including standard rubber shaping, molding and curing techniques.
- vulcanization is effected by heating the vulcanizable composition in a mold; e.g., it may be heated to about 140 °C to about 180 °C.
- Cured or crosslinked rubber compositions may be referred to as vulcanizates, which generally contain three-dimensional polymeric networks that are thermoset.
- the other ingredients, such as fillers and processing aids, may be evenly dispersed throughout the crosslinked network.
- Pneumatic tires can be made as discussed in U.S. Patent Nos. 5,866,171; 5,876,527; 5,931,211; and 5,971,046, which are incorporated herein by reference.
- EXAMPLES [00120] In order to demonstrate the practice of the present invention, the following examples have been prepared and tested. The examples should not, however, be viewed as limiting the scope of the invention. The claims will serve to define the invention.
- the reaction reached a peak temperature of 82 °C in about 20 minutes. Fifteen minutes after peak exotherm, about 600 mL of cement was dropped in 2 bottles and 3-(1,3- dimethylbutylidene)aminopropylmethyldiethoxysilane (DMBAPDEOS) (1.1 eq/Li) was added to each bottle. The bottles were agitated in a 50 °C water bath for 30 minutes. The polymer was quenched by adding 3 mL IPA/BHT (0.6 g BHT/100 mL IPA), coagulated and drum dried.
- DMBAPDEOS 3-(1,3- dimethylbutylidene)aminopropylmethyldiethoxysilane
- POLYMER STABILIZATION [00132] The polymer cement in each bottle prepared above was quenched by adding 3 mL IPA/BHT solution.
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Abstract
A method for preparing a linear telechelic diene copolymer, the method comprising (i) preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; (ii) introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; (iii) allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and (iv) functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer.
Description
LINEAR TELECHELIC DIENE COPOLYMERS AND THEIR USE IN TIRE COMPONENTS FIELD OF THE INVENTION [0001] Embodiments of the present invention provide linear telechelic diene copolymers, as well as their use of the branched polymers in the preparation of tire components. BACKGROUND OF THE INVENTION [0002] Polydienes, such as poly(butadiene) and diene copolymers, such as poly(styrene- co-butadiene) are often made by employing anionic polymerization techniques whereby diene monomer, optionally together with copolymerizable monomer such as vinyl aromatics, are polymerized using an anionic initiator. The use of anionic polymerization techniques leads to several advantages including the ability to control molecular weight, prepare relatively linear polymer chains, and functionalize the polymer chain through a chain termination reaction. Useful anionic initiators may include, for example, alkyl lithium compounds such as n-butyl lithium. Multi-functional initiators can be formed by reacting, for example, an alkyl lithium compound with a dialkenyl compound such as diisopropenylbenzene. Polymers prepared by using multi-functional initiators have multiple reactive chain ends, which provides the ability to functionalize both ends of a polymer chain to form a telechelic polymer. SUMMARY OF THE INVENTION [0003] One or more embodiments of the present invention provide a method for preparing a linear telechelic diene copolymer, the method comprising (i) preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; (ii) introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; (iii) allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and (iv) functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer.
[0004] Other embodiments of the present invention provide a vulcanizable composition of matter including a linear telechelic polymer. [0005] Still other embodiments of the present invention provide a vulcanizate prepared by vulcanizing a vulcanizable composition of matter including a linear telechelic polymer . [0006] Yet other embodiments of the present invention provide a tire component prepared from a vulcanizable composition including a linear telechelic polymer. [0007] Still yet other embodiments of the present invention provide a tire tread prepared from a vulcanizable composition including a linear telechelic polymer. [0008] Other embodiments of the present invention provide a vulcanizable composition comprising (i) a linear telechelic diene copolymer prepared by preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer; (ii) silica; and (iii) a curative. [0009] Still other embodiments of the present invention provide a method for forming a vulcanizable composition, the method comprising (i) providing a linear telechelic diene copolymer prepared by preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer; (ii) providing silica; (iii) providing a curative; and mixing the linear telechelic diene copolymer, silica, and curative to form the vulcanizable composition.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS [0010] Embodiments of the invention are based, at least in part, on the discovery of linear telechelic diene copolymers prepared by polymerizing monomer with a dilithium initiator. According to embodiments of the invention, the dilithium initiator is prepared by reacting an alkyl lithium compound with a dialkenyl compound and allowing the initiator to age. Initiator aging in the presence of a Lewis base has also been found to contribute to improved polymer properties. Inasmuch as the polymers are prepared by anionic polymerization techniques, the use of a dilithium initiator advantageously leads to multiple polymer live ends (i.e. reactive ends), which allows for preparing telechelic diene copolymers. PREPARATION OF LINEAR TELECHELIC COPOLYMERS [0011] In one or more embodiments, the linear telechelic diene copolymers, which may be referred to as difunctional copolymers or difunctionalized polymers or simply functionalized polymers, are prepared by polymerizing diene monomer together with vinyl aromatic monomer, with a dilithium initiator. The dilithium initiator is prepared by reacting an alkyl lithium compound with a dialkenyl compound. In one or more embodiments, the dilithium initiator is aged in an appropriate solvent in the presence of a Lewis base prior to its use in polymerization. INITIATOR PREPARATION AND AGING [0012] As indicated above, the dilithium initiator is prepared by combining a dialkenyl compound with an alkyl lithium compound within a solvent that forms a reaction mixture in which the reactants and product are at least partially soluble. The initiator is then aged in an appropriate solvent in the presence of a Lewis base. [0013] In one or more embodiments, the dialkenyl compound is a 1,3-dialkenylbenzene compound such as 1,3-diisopropenylbenzene. In one or more embodiments, the alkyl lithium compound is a butyl lithium compound such as n-butyl lithium, t-butyl lithium, and/or sec-butyl lithium. In particular embodiments, sec-butyl lithium is employed. [0014] The Lewis base may include any Lewis base that does not include an active hydrogen atom, where the presence of an active hydrogen atom is determined by the Zerewitinoff test. Exemplary Lewis bases include oxolanyl propanes such as 2,2-bis(2- oxolanyl)propane (also known as 2,2-ditetrahydrofurylpropane), meso-2,2-
diterahydrofurylpropane, DL-2,2,-ditetrahdydrofurlypropane, tetramethylethylenediamine, and mixtures thereof, as well as trialkyl amines such as triethyl amine. In particular embodiments, triethyl amine is employed. [0015] The amount of alkyl lithium compound reacted with the dialkenyl compound may be quantified based upon the molar ratio of lithium to alkenyl groups; that is, equivalents of lithium associated with the alkyl lithium compound (i.e. mole of Li) relative to the equivalents of alkenyl groups within the dialkenyl compound (e.g. equivalents of isopropenyl groups within 1,3-diisopropenylbenzene. In one or more embodiments, the molar ratio of moles of Li associated with the alkyl lithium to equivalents of alkenyl groups associated with the dialkenyl compound may be from about 1.95:1 to about 2.05:1, in other embodiments from about 1.97:1 to about 2.03:1, and in other embodiments from about 1.99:1 to about 2.01:1. Where sec-butyl lithium is reacted with 1,3-diisopropenylbenzene, 2.00 moles of sec- butyl lithium may be reacted with each mole of 1,3-diisopropenylbenzene. [0016] The synthesis of the initiator takes place within a solvent in which the reactants and the product is at least partially soluble. Useful solvents include, but are not limited to, hydrocarbons with a low or relatively low boiling point such as aromatic hydrocarbons, aliphatic hydrocarbons, and cycloaliphatic hydrocarbons. Non-limiting examples of aromatic hydrocarbons include benzene, toluene, xylenes, ethylbenzene, diethylbenzene, and mesitylene. Non-limiting examples of aliphatic hydrocarbons include n-pentane, n- hexane, n-heptane, n-octane, n-nonane, n-decane, isopentane, isohexanes, isopentanes, isooctanes, 2,2-dimethylbutane, petroleum ether, kerosene, and petroleum spirits. And, non-limiting examples of cycloaliphatic hydrocarbons include cyclopentane, cyclohexane, methylcyclopentane, and methylcyclohexane. Mixtures of the above hydrocarbons may also be used. [0017] As indicated above, the dilithium initiator formed by the foregoing reaction is aged within an appropriate solvent (e.g. within the reaction medium) in the presence of a Lewis base. In one or more embodiments, the Lewis base is present at the introduction of the reactants to the reaction mixture. In other embodiments, the Lewis base is introduced after synthesis of the dilithium initiator, and aging takes place after introduction of the Lewis base.
[0018] The amount of Lewis base introduced to the reaction mixture may be quantified based upon the moles of Lewis base (e.g.2,2-ditetrahydrofurylpropane) relative to the moles of lithium associated with the alkyl lithium compound (i.e. molar ratio of moles Lewis base to moles of lithium). In one or more embodiments, the molar ratio of moles of Lewis base introduced to the reaction medium to moles of lithium introduced with the alkyl lithium compound is from about 0.05:1 to about 1:1, in other embodiments from about 0.1:1 to about 0.6:1, and in other embodiments from about 0.2:1 to about 0.45:1. [0019] In one or more embodiments, aging of the initiator takes place under an inert atmosphere at atmospheric conditions at a temperature of from about 0 to about 150 ℃, in other embodiments from about 25 to about 100 ℃, and in other embodiments from about 35 to about 60 ℃. In one or more embodiments, the initiator is aged for greater than 15 minutes, in other embodiments greater than 20 minutes, in other embodiments greater than 25 minutes, and in other embodiments greater than 30 minutes before introducing the initiator to the monomer to be polymerized. In one or more embodiments, the initiator is aged for from about 15 minutes to about 4 hours, in other embodiments from about 20 minutes to about 3 hours, and in other embodiments from about 30 minutes to about 2 hours before introducing the initiator to the monomer to be polymerized. The appropriate aging time is temperature dependent; that is, the time necessary to age the initiator decreases with increased temperature. Likewise, the maximum amount of aging decreases with temperature. It should also be appreciated that the temperature dependence of the aging process may allow for longer storage times at cold temperatures. For example, it is believed that the initiator (i.e. the combination of the dialkenyl compound and the alkyl lithium) can be stored for periods of, for example, 24 hours at temperatures below 0 ℃. POLYMERIZATION REACTION [0020] The dilithium initiator as prepared above, and optionally aged, is combined with monomer to be polymerized, within an appropriate a solvent to form a polymerization mixture in which the monomer and resulting polymer are at least partially soluble. In one or more embodiments, the initiator is also at least partially soluble within the polymerization mixture.
[0021] Generally speaking, the polymerization of monomer by the initiator proceeds by anionic polymerization techniques. The preparation of polymer by employing anionic polymerization techniques is generally known. The key mechanistic features of anionic polymerization have been described in books (e.g., Hsieh, H. L.; Quirk, R. P. Anionic Polymerization: Principles and Practical Applications; Marcel Dekker: New York, 1996) and review articles (e.g., Hadjichristidis, N.; Pitsikalis, M.; Pispas, S.; Iatrou, H.; Chem. Rev. 2001, 101(12), 3747-3792). Anionic initiators may advantageously produce polymer having reactive chain ends (e.g., living polymers) that, prior to quenching, are capable of reacting with additional monomers for further chain growth or reacting with certain functionalizing agents to give functionalized polymers. The polymers having reactive polymer chain ends may simply be referred to as reactive polymers. As those skilled in the art appreciate, these reactive polymers include a reactive chain end, which is believed to be ionic, at which a reaction between a functionalizing agent and the reactive chain end of the polymer can take place, which thereby imparts a functionality or functional group to the polymer chain end, or which may couple multiple polymers together. [0022] The polymerization mixture can be formed by introducing the various constituents in any order. For example, in one or more embodiments, the monomer, and solvent can first be combined, and then the aged initiator can be introduced to the mixture. MONOMER TO BE POLYMERIZED [0023] As indicated above, the monomer to be polymerized includes conjugated diene monomer and vinyl-substituted aromatic monomer, which may also be referred to as vinyl aromatic monomer or comonomer. Examples of conjugated diene monomer include 1,3-butadiene, isoprene, 1,3-pentadiene, 1,3-hexadiene, 2,3-dimethyl-1,3-butadiene, 2-ethyl-1,3-butadiene, 2-methyl-1,3-pentadiene, 3-methyl-1,3-pentadiene, 4-methyl- 1,3-pentadiene, and 2,4-hexadiene. Mixtures of two or more conjugated dienes may also be utilized in copolymerization. Examples of vinyl-substituted aromatic monomer include styrene, p-methylstyrene, α-methylstyrene, and vinylnaphthalene. [0024] The amount of the initiator to be employed may depend on the interplay of various factors such as the type of initiator employed, the purity of the ingredients, the polymerization temperature, the polymerization rate and conversion desired, the molecular
weight desired, and many other factors. In one or more embodiments, the amount of initiator employed may be expressed as the mmols of initiator per weight of monomer. In one or more embodiments, the amount of initiator introduced to the polymerization mixture is from about 0.1 to about 100 mmol, or in other embodiments from about 0.2 to about 50 mmol, or in other embodiments from about 0.3 to about 15 mmol of the initiator per 100 gram of monomer within the polymerization mixture (i.e. monomer to be polymerized). SOLVENT FOR POLYMERIZATION MIXTURE [0025] In one or more embodiments, suitable solvents include those organic compounds that will not undergo polymerization or incorporation into propagating polymer chains during the polymerization of monomer in the presence of catalyst. In one or more embodiments, these organic species are liquid at ambient temperature and pressure. In one or more embodiments, these organic solvents are inert to the catalyst. Exemplary organic solvents include hydrocarbons with a low or relatively low boiling point such as aromatic hydrocarbons, aliphatic hydrocarbons, and cycloaliphatic hydrocarbons. Non-limiting examples of aromatic hydrocarbons include benzene, toluene, xylenes, ethylbenzene, diethylbenzene, and mesitylene. Non-limiting examples of aliphatic hydrocarbons include n-pentane, n-hexane, n-heptane, n-octane, n-nonane, n-decane, isopentane, isohexanes, isopentanes, isooctanes, 2,2-dimethylbutane, petroleum ether, kerosene, and petroleum spirits. And, non-limiting examples of cycloaliphatic hydrocarbons include cyclopentane, cyclohexane, methylcyclopentane, and methylcyclohexane. Mixtures of the above hydrocarbons may also be used. The low-boiling hydrocarbon solvents are typically separated from the polymer upon completion of the polymerization. Other examples of organic solvents include high-boiling hydrocarbons of high molecular weights, such as paraffinic oil, aromatic oil, or other hydrocarbon oils that are commonly used to oil-extend polymers. Since these hydrocarbons are non-volatile, they typically do not require separation and remain incorporated in the polymer. MODIFIER [0026] The polymerization reaction may be conducted in the presence of a modifier, which may also be referred to as a polar coordinator or a vinyl modifier. As those skilled in the art appreciate, these compounds may serve multiple roles in the polymerization. For
example, they can assist in randomizing comonomer throughout the polymer chain; they may also modify the vinyl content of the mer units deriving from dienes. Compounds useful as modifiers include those having an oxygen or nitrogen heteroatom and a non-bonded pair of electrons. Examples include linear and cyclic oligomeric oxolanyl alkanes; dialkyl ethers of mono and oligo alkylene glycols (also known as glyme ethers); “crown” ethers; tertiary amines; linear THF oligomers; and the like. Linear and cyclic oligomeric oxolanyl alkanes are described in U.S. Patent Nos. 4,429,091 and 9,868,795, which are incorporated herein by reference. Specific examples of compounds useful as randomizers include 2,2-bis(2- oxolanyl)propane (also known as 2,2-ditetrahydrofurylpropane), meso-2,2- diterahydrofurylpropane, DL-2,2,-ditetrahdydrofurlypropane, and mixtures thereof, 1,2- dimethoxyethane, N,N,N’,N’-tetramethylethylenediamine (TMEDA), tetrahydrofuran (THF), 1,2-dipiperidylethane, dipiperidylmethane, hexamethylphosphoramide, N-N'- dimethylpiperazine, diazabicyclooctane, dimethyl ether, diethyl ether, tri-n-butylamine , and mixtures thereof. In other embodiments, potassium alkoxides can be used to randomize the styrene distribution. In one or more embodiments, a randomizer other than a potassium alkoxide is employed. In other embodiments, potassium alkoxide is the only randomizer present within the polymerization mixture. [0027] The amount of randomizer to be employed may depend on various factors such as the desired microstructure of the polymer, the ratio of monomer to comonomer, the polymerization temperature, as well as the nature of the specific randomizer employed. POLYMERIZATION CONDITIONS AND TECHNIQUES [0028] The anionic initiator and the randomizer can be introduced to the polymerization system by various methods. In one or more embodiments, the anionic initiator and the randomizer may be added separately to the monomer to be polymerized in either a stepwise or simultaneous manner. [0029] As indicated above, polymerization of conjugated diene monomer and vinyl aromatic monomer, in the presence of an effective amount of initiator, produces a reactive polymer. The introduction of the initiator, the conjugated diene monomer, the comonomer, and the solvent forms a polymerization mixture in which the reactive polymer is formed. Polymerization within a solvent produces a polymerization mixture in which the polymer
product is dissolved or suspended in the solvent. This polymerization mixture may be referred to as a polymer cement. [0030] In one or more embodiments, the polymerization may be conducted in any conventional polymerization vessel known in the art. For example, the polymerization can be conducted in a conventional stirred-tank reactor. In one or more embodiments, all of the ingredients used for the polymerization can be combined within a single vessel (e.g., a conventional stirred-tank reactor), and all steps of the polymerization process can be conducted within this vessel. In other embodiments, two or more of the ingredients can be pre-combined in one vessel and then transferred to another vessel where the polymerization of monomer (or at least a major portion thereof) may be conducted. Because various embodiments of the present invention include the use of multiple reactors or reaction zones, the vessel (e.g., tank reactor) in which the polymerization is conducted may be referred to as a first vessel or first reaction zone. [0031] The polymerization can be carried out as a batch process, a continuous process, or a semi-continuous process. In the semi-continuous process, the monomer is intermittently charged as needed to replace that monomer already polymerized. In one or more embodiments, the heat of polymerization may be removed by external cooling by a thermally controlled reactor jacket, internal cooling by evaporation and condensation of the monomer through the use of a reflux condenser connected to the reactor, or a combination of the two methods. Also, conditions may be controlled to conduct the polymerization under a pressure of from about 0.1 atmospheres to 50 atmospheres, in other embodiments from about 0.5 atmosphere to about 20 atmospheres, and in other embodiments from about 1 atmosphere to about 10 atmospheres. In one or more embodiments, the pressures at which the polymerization may be carried out include those that ensure that the majority of the monomer is in the liquid phase. In these or other embodiments, the polymerization mixture may be maintained under anaerobic conditions. [0032] In one or more embodiments, the conditions under which the polymerization proceeds may be controlled to maintain the peak polymerization temperature of the polymerization mixture at greater than 30 °C, in other embodiments greater than 50 °C, and in other embodiments greater than 70 °C. In these or other embodiments, the conditions
under which the polymerization proceeds may be controlled to maintain the peak polymerization temperature of the polymerization mixture at less than 120 °C, in other embodiments less than 110 °C, and in other embodiments less than 100 °C. In one or more embodiments, the conditions under which the polymerization proceeds may be controlled to maintain the temperature of the polymerization mixture within a range from about -10 °C to about 200 °C, in other embodiments from about 0 °C to about 150 °C, and in other embodiments from about 20 °C to about 110 °C. PRE-FUNCTIONALIZATION POLYMER CHARACTERISTICS [0033] Prior to functionalization, which is further described below, the linear, reactive polymers may be characterized by their molecular weight, which may include number average molecular weight (Mn), weight average molecular weight (Mw), and peak molecular weight (Mp). As those skilled in the art will appreciate, molecular weight can be determined, for example, by using gel permeation chromatography (GPC) together with an UV absorption, differential refractometer (DRI), refractive index (RI), infrared (IR) absorption detector and by employing appropriate calibration standards and THF as a solvent. For purposes of this specification, GPC measurements employ polystyrene standards and polystyrene Mark Houwink constants unless otherwise specified. For purposes of this specification, prior to functionalization, the polymer may be referred to as the base polymer, and the pre-functionalized characteristics of the polymer may be referred to as the characteristics of the base polymer. [0034] In one or more embodiments, the pre-functionalized polymers have an Mp, which may also be referred to as the base Mp, of greater than 160 kg/mol, in other embodiments greater than 170 kg/mol, and in other embodiments greater than 180 kg/mol. In these or other embodiments, the pre-functionalized polymers have a base Mp of less 280 kg/mol, in other embodiments less than 260 kg/mol, and in other embodiments less than 250 kg/mol. In one or more embodiments, the pre-functionalized polymers have a base Mp of from about 160 to about 280 kg/mol, in other embodiments from about 170 to about 260 kg/mol, and in other embodiments from about 180 to about 250 kg/mol. [0035] In one or more embodiments, the pre-functionalized polymers have an Mn, which may also be referred to as the base Mn, of greater than 130 kg/mol, in other embodiments
greater than 140 kg/mol, and in other embodiments greater than 150 kg/mol. In these or other embodiments, the pre-functionalized polymers have a base Mn of less 300 kg/mol, in other embodiments less than 280 kg/mol, and in other embodiments less than 260 kg/mol. In one or more embodiments, the pre-functionalized polymers have a base Mn of from about 130 to about 300 kg/mol, in other embodiments from about 140 to about 280 kg/mol, and in other embodiments from about 150 to about 260 kg/mol. [0036] In one or more embodiments, the pre-functionalized polymers have an Mw, which may also be referred to as the base Mw, of greater than 180 kg/mol, in other embodiments greater than 190 kg/mol, and in other embodiments greater than 200 kg/mol. In these or other embodiments, the pre-functionalized polymers have a base Mw of less 500 kg/mol, in other embodiments less than 450 kg/mol, and in other embodiments less than 400 kg/mol. In one or more embodiments, the pre-functionalized polymers have a base Mw of from about 180 to about 500 kg/mol, in other embodiments from about 190 to about 450 kg/mol, and in other embodiments from about 200 to about 400 kg/mol. [0037] In one or more embodiments, the base polymer is monomodal. In these or other embodiments, the base polymer may be characterized by a polydispersity, which may also be referred to as a molecular weight distribution (Mw/Mn) of less than of less than 3, in other embodiments less than 2.5, in other embodiments less than 2.0, and in other embodiments less than 1.8. [0038] The pre-functionalized polymers produced according to aspects of the present invention may be characterized by vinyl content, which may be described as the number of unsaturations in the 1,2-microstructure relative to the total unsaturations within the polymer chain. As the skilled person will appreciate, vinyl content can be determined by NMR analysis at 400 MHz using CDCl3 as a solvent. In one or more embodiments, the pre- functionalized polymers include greater than 5%, in other embodiments greater than 8%, in other embodiments greater than 10%, in other embodiments greater than 20%, and in other embodiments greater than 35% vinyl. In these or other embodiments, the pre- functionalized polymers include less than 80%, in other embodiments less than 60%, and in other embodiments less than 46%. In one or more embodiments, the pre-functionalized
polymers include from about 5% to about 80%, in other embodiments from about 8% to about 60%, and in other embodiments from about 20% to about 46% vinyl. [0039] The pre-functionalized polymers produced according to aspects of the present invention may be characterized by bound styrene content (i.e. the amount of styrene incorporated in the polymer chains), which refers to the weight percent vinyl aromatic monomer incorporated into polydiene copolymers. As the skilled person appreciates, bound styrene can be determined with reference to the relative weight of vinyl monomer included into the polymerization mixture relative to the diene monomer. Alternatively, bound styrene can be determined by NMR analysis at 400 MHz using CDCl3 as a solvent. In one or more embodiments, the pre-functionalized polymers include greater than 20 wt %, in other embodiments greater than 25 wt %, and in other embodiments greater than 30 wt % bound styrene. In these or other embodiments, the pre-functionalized polymers include less than 60 wt %, in other embodiments less than 55 wt %, and in other embodiments less than 50 wt % bound styrene. In one or more embodiments, the pre-functionalized polymers include from about 20 to about 60 wt %, in other embodiments from about 25 to about 55 wt %, and in other embodiments from about 30 to about 50 wt % bound styrene. [0040] The pre-functionalized polymers produced according to aspects of the present invention may be characterized by T80, which is determined according to ASTM D 1646-19A by using a Mooney viscometer (e.g. Agilent Technologies) with a large rotor at 100 °C with a 4 minute run time after 1 minute of preheating (i.e. ML 1+4 @ 100 °C). In one or more embodiments, the pre-functionalized polymers have a T80 of less than 2 seconds, in other embodiments less than 1.8 seconds, in other embodiments less than 1.6 seconds, and in other embodiments less than 1.4 seconds. POLYMER FUNCTIONALIZATION [0041] The polymer produced by the polymerization of this invention (i.e. which proceeds by anionic polymerization techniques) includes reactive ends (i.e. the growing ends) that are capable of being modified, which may also be referred to as functionalized, to provide functionalized polymers having a functional group at both ends of a linear polymer, which may be referred to as a telechelic polymer. That is, the reactive ends of the polymer are modified, which may also be referred to as functionalized, by introducing a
functionalizing agent to the polymerization mixture. It is believed that the polymer chain ends react with the functionalizing agent (which may also be referred to as a modifying agent) to provide a residue of the functionalizing agent at the end of the polymer chain. Accordingly, the reaction between the polymer and the functionalizing agents produces a polymer composition wherein both ends of a linear polymer include a terminal group deriving from the functionalizing agent. It should be appreciated that the reaction between the functionalizing agent and the reactive ends of the polymer can also result in polymer coupling of two or more polymer chains. In either event, the polymers bearing a chain-end functional group or polymers coupled with the residue of the functionalizing agent will both be referred to as modified or functionalized branched polymers unless otherwise designated. It should also be appreciated that the respective functionalizing agents that react with the respective reactive ends of the polymer may be of the same or different type of functionalizing agent; i.e. the may be of the same or different chemical species. The skilled person appreciates that two or more functionalizing agents of different chemical species may be introduced to the reactive polymer and that different chemical species may react at each of the respective ends of the polymer chain. Alternatively, the same chemical species may react at each end. The latter would be the result if one chemical specie of functionalizing agent is introduced to the reactive polymer. FUNCTIONALIZING AGENTS [0042] Useful functionalizing agents include those functionalizing agents conventionally employed in the art. In one or more embodiments, the functionalizing agent imparts a terminal functionality that can be reactive or interactive with other polymer chains (propagating and/or non-propagating) or with other materials in a rubber compound such as particulate reinforcing fillers (e.g. carbon black or silica). As described above, enhanced interactivity between a polymer and particulate fillers in rubber compounds improves the mechanical and dynamic properties of resulting vulcanizates. For example, certain functionalizing agents can impart a terminal functionality that includes one or more heteroatoms. In one or more embodiments, the functionalizing agent may produce a functionalized polymer that can be used in rubber compositions from which vulcanizates can be provided, and these vulcanizates can possess high temperature (e.g., 50 °C) hysteresis
losses that are less than those possessed by vulcanizates prepared from similar rubber compounds that do not include the functionalized polymers. Reductions in high temperature hysteresis loss can be at least 5%, sometimes at least 10%, and occasionally at least 15%. [0043] Exemplary types of compounds that can be used to end-functionalize the reactive branched polymers of this invention include imines, amines, hydrocarbyloxy silanes, amine- containing hydrocarbyloxy silanes, halogenated organics, trialkyl tin compounds, carbon dioxide, benzophenones, benzaldehydes, imidazolidones, pyrrolidinones, carbodiimides, ureas, isocyanates, and Schiff bases. It should also be appreciated that two or more different species of functionalizing agent can be employed in practicing the present invention. HYDROCARBYLOXY SILANE FUNCTIONALIZING AGENTS [0044] In one or more embodiments, hydrocarbyloxy silane functionalizing agents may be defined by the formula: (R1)4-z-ySi(R2) y (OR2)z where R1 is a halogen atom or a monovalent organic group, each R2 is a monovalent organic group, z is an integer from 1 to 4, and y is an integer from 0 to 2. In one embodiment, the halogen atom is chlorine. [0045] In one or more embodiments, the monovalent organic groups include hydrocarbyl groups such as, but not limited to, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, allyl, aralkyl, alkaryl, or alkynyl groups. Hydrocarbyl groups also include substituted hydrocarbyl groups, which refer to hydrocarbyl groups in which one or more hydrogen atoms have been replaced by a substituent such as a hydrocarbyl group. In one or more embodiments, these groups may include from one, or the appropriate minimum number of carbon atoms to form the group, to about 20 carbon atoms. These groups may or may not contain heteroatoms. Suitable heteroatoms include, but not limited to, nitrogen, boron, oxygen, silicon, sulfur, tin, and phosphorus atoms. In one or more embodiments, the cycloalkyl, cycloalkenyl, and aryl groups are non-heterocyclic groups. In these or other embodiments, the substituents forming substituted hydrocarbyl groups are non-heterocyclic groups. [0046] Suitable examples of siloxane terminating agents include tetraalkoxysilanes, alkylalkoxysilanes, arylalkoxysilanes, alkenylalkoxysilanes, and haloalkoxysilanes.
[0047] Examples of tetraalkoxysilane compounds include tetramethyl orthosilicate, tetraethyl orthosilicate, tetrapropyl orthosilicate, tetrabutyl orthosilicate, tetra(2- ethylhexyl) orthosilicate, tetraphenyl orthosilicate, and tetratoluyloxysilane. [0048] Examples of alkylalkoxysilane compounds include methyltrimethoxysilane, methyltriethoxysilane, methyltri-n-propoxysilane, methyltri-n-butoxysilane, methyltriphenoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, ethyltri-n- propoxysilane, ethyltri-n-butoxysilane, ethyltriphenoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, dimethyldi-n-propoxysilane, dimethyldi-n-butoxysilane, dimethyldiphenoxysilane, diethyldimethoxysilane, and diphenyldimethoxysilane. [0049] Examples of arylalkoxysilane compounds include phenyltrimethoxysilane, phenyltriethoxysilane, phenyltri-n-propoxysilane, phenyltri-n-butoxysilane, and phenyltriphenoxysilane. [0050] Examples of alkenylalkoxysilane compounds include vinyltrimethoxysilane, vinyltriethoxysilane, vinyltri-n-propoxysilane, vinyltri-n-butoxysilane, vinyltriphenoxysilane, allyltrimethoxysilane, octenyltrimethoxysilane, and divinyldimethoxysilane. [0051] Examples of haloalkoxysilane compounds include trimethoxychlorosilane, triethoxychlorosilane, tri-n-propoxychlorosilane, tri-n-butoxychlorosilane, triphenoxychlorosilane, dimethoxydichlorosilane, diethoxydichlorosilane, di-n- propoxydichlorosilane, diphenoxydichlorosilane, methoxytrichlorosilane, ethoxytrichlorosilane, n-propoxytrichlorosilane, phenoxytrichlorosilane, trimethoxybromosilane, triethoxybromosilane, tri-n-propoxybromosilane, triphenoxybromosilane, dimethoxydibromosilane, diethoxydibromosilane, di-n- propoxydibromosilane, diphenoxydibromosilane, methoxytribromosilane, ethoxytribromosilane, n-propoxytribromosilane, phenoxytribromosilane, trimethoxyiodosilane, triethoxyiodosilane, tri-n-propoxyiodosilane, triphenoxyiodosilane, dimethoxydiiodosilane, di-n-propoxydiiodosilane, diphenoxydiiodosilane, methoxytriiodosilane, ethoxytriiodosilane, n-propoxytriiodosilane, and phenoxytriiodosilane.
[0052] Techniques for preparing functionalized polymers by using hydrocarbyloxy silane compounds are set forth in U.S. Patent Nos. 3,244,664; 6,008,295; 6,228,908; and 4,185,042, which are incorporated herein by reference. [0053] In one or more embodiments, hydrocarbyloxy silane functionalizing agents is an imino-containing hydrocarbyloxy silane that may be defined by the formula: R3 R5 where R2, R3, and R7
divalent organic group, and where R5 and R6 are each independently hydrocarbyloxy groups or hydrocarbyl groups. [0054] In one or more embodiments, the divalent organic group is a hydrocarbylene groups such as, but not limited to, alkylene, cycloalkylene, alkenylene, cycloalkenylene, alkynylene, cycloalkynylene, or arylene groups. Hydrocarbylene groups include substituted hydrocarbylene groups, which refer to hydrocarbylene groups in which one or more hydrogen atoms have been replaced by a substituent such as a hydrocarbyl group. In one or more embodiments, these groups may include from one, or the appropriate minimum number of carbon atoms to form the group, to about 20 carbon atoms. These groups may or may not contain heteroatoms. Suitable heteroatoms include, but not limited to, nitrogen, boron, oxygen, silicon, sulfur, tin, and phosphorus atoms. In one or more embodiments, the cycloalkylene, cycloalkenylene, and arylene groups are non-heterocyclic groups. In these or other embodiments, the substituents forming substituted hydrocarbylene groups are non- heterocyclic groups. [0055] Examples of these imino-containing hydrocarbyloxy silane compounds include triethoxy compounds such as, but are not limited to, N-(1,3-dimethylbutylidene)-3- (triethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3-(triethoxysilyl)-1- propaneamine, N-ethylidene-3-(triethoxysilyl)-1-propaneamine, N-(1-methylpropylidene)- 3-(triethoxysilyl)-1-propaneamine, N-(4-N,N-dimethylaminobenzylidene)-3- (triethoxysilyl)-1-propaneamine, and N-(cyclohexylidene)-3-(triethoxysilyl)-1-
propaneamine. Other examples include trimethoxy compounds such as, but not limited to, N-(1,3-dimethylbutylidene)-3-(trimethoxysilyl)-1-propaneamine, N-(1-methylethylidene)- 3-(trimethoxysilyl)-1-propaneamine, N-ethylidene-3-(trimethoxysilyl)-1-propaneamine, N- (1-methylpropylidene)-3-(trimethoxysilyl)-1-propaneamine, N-(4-N,N- dimethylaminobenzylidene)-3-(trimethoxysilyl)-1-propaneamine, and N- (cyclohexylidene)-3-(trimethoxysilyl)-1-propaneamine. Other examples include methyldiethoxy compounds such as, but not limited to, N-(1,3-dimethylbutylidene)-3- (methyldiethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3-(methyldiethoxysilyl)-1- propaneamine, N-ethylidene-3-(methyldiethoxysilyl)-1-propaneamine, N-(1- methylpropylidene)-3-(methyldiethoxysilyl)-1-propaneamine, N-(4-N,N- dimethylaminobenzylidene)-3-(methyldiethoxysilyl)-1-propaneamine, and N- (cyclohexylidene)-3-(methyldiethoxysilyl)-1-propaneamine. Other examples include ethyldimethoxy compounds such as, but not limited to, N-(1,3-dimethylbutylidene)-3- (ethyldimethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3-(ethyldimethoxysilyl)-1- propaneamine, N-ethylidene-3-(ethyldimethoxysilyl)-1-propaneamine, N-(1- methylpropylidene)-3-(ethyldimethoxysilyl)-1-propaneamine, N-(4-N,N- dimethylaminobenzylidene)-3-(ethyldimethoxysilyl)-1-propaneamine, and N- (cyclohexylidene)-3-(ethyldimethoxysilyl)-1-propaneamine. [0056] Techniques for preparing functionalized polymers by using imine-containing hydrocarbyloxy compounds are disclosed in U.S. Publication Nos. 2005/0009979; 2010/0113683; and 2011/0092633, which are incorporated herein by reference. [0057] In one or more embodiments, hydrocarbyloxy silane functionalizing agents is a hydrocarbyloxy silane defined by the formula: R5
where R4 is a divalent organic group, where R5 and R6 are each independently groups or hydrocarbyl groups, R5
a monovalent organic group, and A is
selected from the group consisting of carboxylic ester, cyclic tertiary amine, non-cyclic tertiary amine, pyridine, silazane, and sulfide groups. [0058] Examples of hydrocarbyloxy silane compounds including a carboxylic ester group include, but are not limited to, 3-methacryloyloxypropyltriethoxysilane, 3- methacryloyloxypropyltrimethoxysilane, 3-methacryloyloxypropylmethyldiethoxysilane, and 3-methacryloyloxypropyltriisopropoxysilane. [0059] Examples of hydrocarbyloxy silane compounds including a cyclic tertiary amine group include, but are not limited to, 3-(1-hexamethyleneimino)propyltriethoxysilane, 3-(1- hexamethyleneimino)propyltrimethoxysilane, (1-hexamethyleneimino)methyltriethoxysilane, (1-hexamethyleneimino)methyltrimethoxysilane, 2-(1- hexamethyleneimino)ethyltriethoxysilane, 3-(1-hexamethyleneimino)ethyltrimethoxysilane, 3-(1-pyrrolidinyl)propyltrimethoxysilane, 3-(1-pyrrolidinyl)propyltriethoxysilane, 3-(1- heptamethyleneimino)propyltriethoxysilane, 3-(1- dodecamethyleneimino)propyltriethoxysilane, 3-(1- hexamethyleneimino)propyldiethoxyethylsilane, and 3-[10-(triethoxysilyl)decyl]-4- oxazoline. [0060] Examples of hydrocarbyloxy silane compounds including a non-cyclic tertiary amine group include, but are not limited to, 3-dimethylaminopropyltriethoxysilane, 3- dimethylaminopropyltrimethoxysilane, 3-diethylaminopropyltrimethoxysilane, 3- diethylaminopropyltriethoxysilane, 2-dimethylaminoethyltriethoxysilane, 2- dimethylaminoethyltrimethoxysilane, 3-dimethylaminopropyldiethoxymethylsilane, 3- diethylaminopropyldiethoxymethylsilane, 3-dimethylaminopropyldimethoxymethylsilane, 3- diethylaminopropyldimethoxymethylsilane, and 3-dibutylaminopropyltriethoxysilane [0061] Examples of hydrocarbyloxy silane compounds including a pyridine group include, but are not limited to, 2-trimethoxysilylethylpyridine. [0062] Examples of hydrocarbyloxy silane compounds including a silazane group include, but are not limited to, N,N-bis(trimethylsilyl)-aminopropylmethyldimethoxysilane, 1-trimethylsilyl-2,2-dimethoxy-1-aza-2-silacyclopentane, N,N- bis(trimethylsilyl)aminopropyltrimethoxysilane, N,N-
bis(trimethylsilyl)aminopropyltriethoxysilane, N,N- bis(trimethylsilyl)aminopropylmethyldiethoxysilane, N,N- bis(trimethylsilyl)aminoethyltrimethoxysilane, N,N- bis(trimethylsilyl)aminoethyltriethoxysilane, N,N- bis(trimethylsilyl)aminoethylmethyldimethoxysilane, and N,N- bis(trimethylsilyl)aminoethylmethyldiethoxysilane. [0063] Still other specific examples of useful functionalizing agents include trialkyltin halides such as triisobutyltin chloride, as disclosed in U.S. Patent Nos.4,519,431; 4,540,744; 4,603,722; 5,248,722; 5,349,024; 5,502,129; and 5,877,336, which are incorporated herein by reference. Examples of useful halogenated organic compounds include cyclic amino compounds such as hexamethyleneimine alkyl chloride, as disclosed in U.S. Patent Nos. 5,786,441; 5,916,976; and 5,552,473, which are incorporated herein by reference. Additional examples include cyclic sulfur-containing or oxygen containing azaheterocycles such as disclosed in WO 2004/020475; U.S. Publication No. 2006/0178467; and U.S. Patent No. 6,596,798, which are incorporated herein by reference. Other examples include boron- containing terminators such as disclosed in U.S. Patent No. 7,598,322, which is incorporated herein by reference. Still other examples include cyclic siloxanes such as hexamethylcyclotrisiloxane, including those disclosed in U.S. Patent No. 9,920,149, which is incorporated herein by reference. Yet other examples include polydimethylsiloxanes. AMOUNT OF FUNCTIONALIZATION AGENT USED [0064] The amount of functionalizing employed in the practice of the present invention can be described with respect to the lithium or metal cation associated with the initiator. In one or more embodiments, the amount of functionalizing agent introduced to the polymerization mixture is greater than 0.70, in other embodiments greater than 0.75, in other embodiments greater than 0.80, in other embodiments greater than 0.85, and in other embodiments greater than 0.90 moles of functionalizing agent per mole of lithium in the initiator. In these or other embodiments, less than 0.99, in other embodiments less than 0.97, and in other embodiments less than 0.95 moles of functionalizing agent per mole of lithium is introduced to the polymerization mixture. In one or more embodiments, from about 0.7 to about 1.0, in other embodiments from about 0.75 to about 0.99, and in other
embodiments from about 0.80 to about 0.97 moles of functionalizing agent per mole of lithium is introduced to the polymerization mixture. FUNCTIONALIZATION REACTION [0065] The reaction between the respective species of functionalizing agents and the polymer can take place by introduction the functionalizing agent sequentially or simultaneously to the reactive polymer. [0066] In one or more embodiments, the reaction between the functionalizing agent and the reactive polymer may take place at a temperature from about 10 °C to about 150 °C, and in other embodiments from about 20 °C to about 100 °C. The time required for completing the reaction between the functionalizing agent and the reactive polymer depends on various factors such as the type and amount of the initiator used to prepare the reactive polymer, the type and amount of the functionalizing agent, as well as the temperature at which the functionalization reaction is conducted. In one or more embodiments, the reaction between the functionalizing agent and the reactive polymer can be conducted for about 10 to 60 minutes. [0067] In one or more embodiments, the functionalizing agent is introduced to the polymer cement (i.e. polymerization mixture) while the polymer is dissolved or suspended within a solvent. As those skilled in the art appreciate, this solution may be referred to as a polymer cement, or more specifically as a reactive or living polymer cement. In one or more embodiments, the characteristics of the polymer cement, such as its concentration, will be the same or similar to the characteristics of the cement prior to functionalization. The composition including the functionalized polymer and solvent may be referred to as a polymerization mixture; in other words, a polymerization mixture including a functionalized polymer. [0068] In one or more embodiments, modification of the polymer (i.e., introduction of the functionalizing agent to the polymer cement), takes place within the same vessel in which the polymerization was conducted. In other embodiments, modification of the polymer takes place outside of the reaction vessel in which the polymerization takes place. For example, the first and second functionalizing agents can be introduced to the polymerization mixture (i.e. polymer cement) in a downstream vessel or a downstream transfer conduit.
[0069] According to one or more embodiments, as a result of the functionalization reaction, greater than 60 mol %, in other embodiments greater than 70 mol %, in other embodiments greater than 80 mol %, in other embodiments greater than 85 mol %, in other embodiments greater than 90 mol %, and in other embodiments greater than 95 mol % of the polymer chains within the polymer cement include a terminal functional group (i.e. the residue of a functionalizing agent). In one or more embodiments, from about 60 to about 100 mol %, in other embodiments from about 70 to about 99 mol %, in other embodiments from about 80 to about 98 mol %, and in other embodiments from about 90 to about 97 mol % of the polymer chains within the polymer composition include the terminal functional group. [0070] According to one or more embodiments, as a result of the functionalization reaction, greater than 80 mol %, in other embodiments greater than 90 mol %, in other embodiments greater than 95 mol %, and in other embodiments greater than 99 mol % of the polymer chains within the polymer cement include terminal functional groups at both ends of the polymer (i.e. are telechelic polymers). POST FUNCTIONALIZATION POLYMER STABILIZATION [0071] In one or more embodiments, following modification, the modified polymer (i.e. the telechelic polymer may optionally be stabilized (i.e. post-functionalization stabilized). That is, the modified polymer may be stabilized by introducing a stabilizing agent to the polymerization mixture including the modified polymer. It is believed that the stabilizing agent reacts with certain terminal functional groups (e.g. a hydrocarbyloxy substituent), and it is believed that this reaction may take place at the introduction of the two molecules or after aging of the composition. [0072] In one or more embodiments, stabilizing agents known in the art may be used. For example, the stabilizing agents may include alkylalkoxy silanes as disclosed in U.S. Patent No. 6,255,404, which is incorporated herein by reference. Exemplary alkylalkoxy silanes include octyltriethoxy silane. In other embodiments, the stabilizing agent may include long- chain alcohols as disclosed in U.S. Patent No. 6,279,632, which is incorporated herein by reference. Exemplary long chain alcohols include sorbitan stearate or sorbitan monoleate. In still other embodiments, the polymers may be stabilized by treatment with an alkylalkoxy
silane followed by treatment with a silane including a hydrolyzable group that forms an acidic species upon hydrolysis, such as methyltrichlorosilane, as disclosed in U.S. Patent No. 9,546,237, which is incorporated herein by reference. [0073] In one or more embodiments of this invention, the use of aryl silanols (also known as hydroxy phenyl silanes) is advantageously used as a stabilizing agent. Useful aryl silanols are disclosed in U.S. Patent No. 9,255,167, which is incorporated herein by reference. Exemplary aryl silanols include, but are not limited to, triphenylsilanol, which is also referred to as hydroxytriphenylsilane, diphenylsilanediol, which is also referred to as dihydroxydiphenylsilane, and phenylsilanetriol, which is also referred to as trihydroxy(phenyl)silane. [0074] In one or more embodiments, the functionalized polymers of this invention may be stabilized by treatment with an aryl silanol (e.g. aryl silane diol or aryl silane triol) contemporaneously or followed by treatment with a silane including a hydrolyzable group that forms an acidic species upon hydrolysis. Silanes including a hydrolyzable group that form an acidic species upon hydrolysis are disclosed in U.S. Patent No. 9,546,237, which is incorporated herein by reference. In particular embodiments, the functionalized polymers are treated with diphenyl silane diol and trimethyl silyl chloride. [0075] In one or more embodiments, the stabilizing agent is added to the polymer cement after a sufficient time is provided to allow completion of the reaction between the reactive polymer and the functionalizing agent. In one or more embodiments, the stabilizing agent is introduced to the polymer cement after 30 minutes, in other embodiments after 15 minutes, and in other embodiments after 10 minutes from the time that the functionalizing agent is introduced to the polymer cement. [0076] The amount of stabilizing agent (e.g. aryl silanol) employed in the practice of the present invention can be described with respect to the moles of lithium associated with the initiator. In one or more embodiments, greater than 0.5, in other embodiments greater than 1, in other embodiments greater than 2, and in other embodiments greater than 3 moles of stabilizing agent per mole of lithium in the initiator is introduced to the polymerization mixture. In these or other embodiments, less than 8, in other embodiments less than 7, in other embodiments less than 6, in other embodiments less than 5, and in other embodiments
less than 4.5 moles of stabilizing agent per mole of lithium is introduced to the polymerization mixture. In one or more embodiments, from about 1 to about 7, in other embodiments from about 2 to about 6, and in other embodiments from about 3 to about 5 moles of stabilizing agent per mole of lithium is introduced to the polymerization mixture. [0077] In other embodiments, the amount of stabilizing agent (e.g. aryl silanol) employed in the practice of the present invention can be described as a molar ratio relative to the moles of functionalizing agent employed. In one or more embodiments, the ratio of the moles of stabilizing agent to the moles of functionalizing agent employed is from about 0.5:1 to about 8:1; in other embodiments from about 1:1 to about 7:1, in other embodiment from about 2:1 to about 6:1, and in other embodiments from about 3:1 to about 5:1. In these or other embodiments, the ratio of the moles of stabilizing agent to the moles of functionalizing agent employed is less than 7:1, in other embodiments less than 6:1, in other embodiments less than 5.5:1, in other embodiments less than 5:1, and in other embodiments less than 4.5:1. [0078] Where two reagents are employed, such as where the polymer is treated with an aryl silanol (e.g. aryl silane diol or aryl silane triol) together with a silane including a hydrolysable group that forms an acidic species upon hydrolysis (e.g. hydrocarbyl silyl chloride such as trimethyl silyl chloride), the amount of the respective reagents employed may be the same or different. In one or more embodiments, the total amount of stabilizer employed (i.e. both compounds) is, when described as a molar ratio relative to the moles of functionalizing agent, from about 3:1 to about 10:1, in other embodiments from about 4:1 to about 8:1, and in other embodiments from about 5:1 to about 7:1. In these or other embodiments, the molar ratio of the aryl silanol to the silane including a hydrolysable group that forms an acidic species upon hydrolysis is from about 0.5:1 to about 4:1, in other embodiments from about 1:1 to about 3:1, and in other embodiments from about 1.5:1 to about 2.5:1. [0079] In one or more embodiments, the stabilization of the polymer (i.e., introduction of the stabilizing agent) takes place within the same vessel in which the polymerization took place. In these embodiments, this will include the same vessel in which the modification took place. In other embodiments, stabilization of the polymer (i.e., introduction of the stabilizing agent) takes place outside of the vessel in which the polymerization took place. Likewise, in
one or more embodiments, stabilization of the polymer takes place outside of the vessel in which the modification of the polymer took place. For example, in one or more embodiments, the stabilizing agent can be added to the polymerization mixture (i.e., polymer cement) in a vessel or transfer line that is downstream of the vessel in which the polymerization took place and that is downstream of the vessel in which the polymer modification took place. For purposes of this specification, relative to the polymerization vessel, the vessel or conduit in which the stabilizing agent is introduced may be referred to as a second vessel or second reaction zone. In other embodiments, the stabilizing agent may be introduced to the polymer while the polymer is suspended or dissolved within monomer. CONDENSATION ACCELERATOR [0080] In one or more embodiments, after the introduction of the functionalizing agent to the reactive polymer, optionally after the addition of a quenching agent and/or antioxidant, optionally after or together with the stabilizing agent, and optionally after recovery or isolation of the functionalized polymer, a condensation accelerator can be added to the polymerization mixture. Useful condensation accelerators include tin and/or titanium carboxylates and tin and/or titanium alkoxides. One specific example is titanium 2- ethylhexyl oxide. Useful condensation catalysts and their use are disclosed in U.S. Publication No. 2005/0159554 (Patent No. US 7,683,151), which is incorporated herein by reference. In other embodiments, an organic acid can be used as a condensation accelerator. Useful types of organic acids include aliphatic, cycloaliphatic and aromatic monocarboxylic, dicarboxylic, tricarboxylic and tetracarboxylic acids. Specific examples of useful organic acids include, but are not limited to, acetic acid, propionic acid, butyric acid, hexanoic acid, 2-methylhexanoic acid, 2-ethylhexanoic acid, cyclohexanoic acid and benzoic acid. [0081] The amount of condensation accelerator employed in the practice of the present invention can be described with respect to the moles of lithium associated with the initiator. In one or more embodiments, the moles of condensation accelerator per mole of lithium is greater than 1.0, in other embodiments greater than 1.5, and in other embodiments greater than 1.8 moles of condensation accelerator per mole of lithium in the initiator. In these or other embodiments, less than 4.0, in other embodiments less than 3.3, and in other embodiments less than 3.0 moles of condensation accelerator per mole of lithium is
introduced to the polymerization mixture. In one or more embodiments, from about 1.0 to about 4.0, in other embodiments from about 1.5 to about 3.3, and in other embodiments from about 1.8 to about 3.0 moles of condensation accelerator per mole of lithium is introduced to the polymerization mixture. ANTIOXIDANT [0082] In one or more embodiments, after the introduction of the functionalizing agent to the reactive polymer, optionally after the addition of a quenching agent and/or antioxidant, optionally after or together with the stabilizing agent, and optionally after recovery or isolation of the functionalized polymer, an antioxidant can be added to the polymerization mixture. Exemplary antioxidants include 2,6-di-tert-butyl-4-methylphenol. [0083] In one or more embodiments, after formation of the polymer, a processing aid and other optional additives such as oil can be added to the polymer cement. OPTIONAL QUENCHING [0084] In one or more embodiments, after the polymerization reaction, or after the reaction between the reactive polymer and the functionalizing agent has been accomplished or completed, a quenching agent can be added to the polymerization mixture in order to inactivate any residual reactive polymer chains and the catalyst or catalyst components. The quenching agent may include a protic compound, which includes, but is not limited to, an alcohol, a carboxylic acid, an inorganic acid, water, or a mixture thereof. The amount of quenching agent employed may be in the range of 0.5 to 10 moles of quenching agent per mole of lithium used to initiate the polymerization. POLYMER DESOLVENTIZATION [0085] Following polymerization and/or polymer modification, optional stabilization, optional introduction of a condensation accelerator and/or introduction of an antioxidant, the polymer product can be separated from the solvent, which may be referred to as desolventization. In other words, as described above, the polymers are synthesized in an organic solvent, and during the step of desolventization, the organic solvent is separated from the resulting polymer. [0086] In particular embodiments, desolventization includes hot water and/or steam coagulation. For example, the polymerization mixture, which includes the blend of modified
polymers, can be combined with a steam or hot water stream. The heat associated with the steam or hot water stream volatilizes the solvent and any unreacted monomer. The polymer product is then dispersed within an aqueous phase in, for example, the form of polymer crumb. The nature and size of the polymer crumb can generally be manipulated by the introduction of mechanical energy (e.g., in the form of mixers). [0087] In one or more embodiments, the polymer crumb is temporarily stored as a crumb dispersion within the water until subsequent drying steps, which are described below. The crumb dispersion is generally a mixture of polymer particles or crumb and water. The polymer particles, which may also be referred to as coagulated polymer, are generally on the macroscale and have at least on dimension that is greater than one mm. This crumb dispersion may be contained within a tank, such as a conventional reactor tank such as a continuously stirred tank reactor. [0088] In one or more embodiments, the polymer crumb can be further processed to remove residual solvent and dry the polymer (i.e., separate the polymer from the water). In practicing the present invention, the polymer can be dried by using conventional techniques, which may include one or more of filtering, pressing, and heating. Following desolventization and drying, the volatile content of the dried polymer can be below 2.0 %, in other embodiments below 1.0 %, and in other embodiments below 0.5% by weight of the polymer. [0089] In other embodiments, the polymer product can be desolventized by employing devolatilizers, which are extruder-type devices that can operate in conjunction with heat and/or vacuum. In yet other embodiments, the polymerization mixture can be directly drum dried. [0090] Regardless of the methods used to desolventize and dry the polymer, the finished polymer product may be referred to as a dried polymer. Using conventional techniques, the dried polymer can be molded or otherwise manipulated into a bale. CHARACTERISTIC OF LINEAR TELECHELIC POLYMERS [0091] The functionalized polymers produced according to aspects of the present invention may be characterized by Mooney viscosity, which is determined according to by using a Mooney viscometer (e.g. Agilent viscometer) with a large rotor at 100 °C with a 4 minute run time after 1 minute of preheating (i.e. ML 1+4 @ 100 °C). In one or more
embodiments, the functionalized polymers have a Mooney viscosity of greater than 20, in other embodiments greater than 30, and in other embodiments greater than 40. In these or other embodiments, the functionalized polymers have a Mooney viscosity of less than 80, in other embodiments less than 70, and in other embodiments less than 60. In one or more embodiments, the functionalized polymers have a Mooney viscosity of from about 20 to about 80, in other embodiments from about 30 to about 70, and in other embodiments from about 40 to about 60. [0092] The functionalized polymers produced according to aspects of the present invention may be characterized by a glass transition temperature (Tg), which is determined according to ASTM E1356-08 by using differential scanning calorimetry (DSC) techniques. In one or more embodiments of less than -20, in other embodiments less than -30, and in other embodiments less than -40 °C. In one or more embodiments, the functionalized polymers have a Tg of from about -65 to about -30, in other embodiments from about -60 to about -30, and in other embodiments from about -50 to about -40 °C. INDUSTRIAL APPLICABILITY [0093] In one or more embodiments, the linear telechelic polymers of the invention may be used in formulating vulcanizable rubber composition that may, for example, be useful in the preparation of tire components. Rubber compounding techniques and the additives employed therein are generally disclosed in The Compounding and Vulcanization of Rubber, in Rubber Technology (2nd Ed. 1973). [0094] Generally speaking, these vulcanizable rubber compositions include a vulcanizable rubber component, reinforcing filler, and a curative or curative system. These compositions may also optionally include metal activators, resins, and processing oils, as well the various ingredients that may be conventionally included in these vulcanizable rubber compositions. [0095] In one or more embodiments, the linear telechelic polymers of this invention may form all or part of the rubber component of the vulcanizable compositions. That is, the rubber component may include other vulcanizable rubbers, which may also be referred to as elastomeric polymers or simply elastomers.
[0096] The rubber compositions can be prepared by using the linear telechelic polymers of this invention alone or together with other elastomers (i.e., polymers that can be vulcanized to form compositions possessing rubbery or elastomeric properties). Other elastomers that may be used include natural and synthetic rubbers. The synthetic rubbers typically derive from the polymerization of conjugated diene monomers, the copolymerization of conjugated diene monomers with other monomers such as vinyl- substituted aromatic monomers, or the copolymerization of ethylene with one or more α- olefins and optionally one or more diene monomers. [0097] Exemplary synthetic rubbers, synthetic polyisoprene, polybutadiene, polyisobutylene-co-isoprene, neoprene, poly(ethylene-co-propylene), poly(styrene-co- butadiene), poly(styrene-co-isoprene), poly(styrene-co-isoprene-co-butadiene), poly(isoprene-co-butadiene), poly(ethylene-co-propylene-co-diene), polysulfide rubber, acrylic rubber, urethane rubber, silicone rubber, epichlorohydrin rubber, and mixtures thereof. These elastomers can have a myriad of macromolecular structures including linear, branched, and star-shaped structures. Natural rubber is synthesized by and obtained from plant life. For example, natural rubber can be obtained from Hevea rubber trees, guayule shrub, gopher plant, mariola, rabbitbrush, milkweeds, goldenrods, pale Indian plantain, rubber vine, Russian dandelions, mountain mint, American germander, and tall bellflower. [0098] Generally, the rubber compositions of this invention include from about 30 to about 65, in other embodiments from about 35 to about 60, and in other embodiments from about 40 to about 55 weight percent rubber (i.e. the rubber component), based on the total weight of the tire component, of rubber. [0099] In one or more embodiments, the rubber component of the rubber compositions of this invention include from about 1 to about 100 wt %, in other embodiments from about 10 to about 90 wt %, and in other embodiments from about 20 to about 80 wt % of the branched polymers produced by the techniques of this invention. [00100] As indicated above, the rubber compositions may include fillers such as inorganic and organic fillers. Examples of organic fillers include carbon black and starch. Examples of inorganic fillers include silica, aluminum hydroxide, magnesium hydroxide, mica, talc (hydrated magnesium silicate), and clays (hydrated aluminum silicates). Carbon
blacks and silicas are the most common fillers used in manufacturing tires. In certain embodiments, a mixture of different fillers may be advantageously employed. [00101] The amount of total filler employed in the rubber compositions can be up to about 150 parts by weight per 100 parts by weight of rubber (phr), with about 5 to about 125 phr, or about 30 to about 110 phr, being typical. In certain embodiments the total filler content is greater than about 100 phr. In other embodiments, the total filler content is from about 50 to about 100 phr, and in in further embodiments from about 55 to about 95 phr. [00102] In one or more embodiments, carbon blacks include furnace blacks, channel blacks, and lamp blacks. More specific examples of carbon blacks include super abrasion furnace blacks, intermediate super abrasion furnace blacks, high abrasion furnace blacks, fast extrusion furnace blacks, fine furnace blacks, semi-reinforcing furnace blacks, medium processing channel blacks, hard processing channel blacks, conducting channel blacks, and acetylene blacks. [00103] In particular embodiments, the carbon blacks may have a surface area (EMSA) of at least 20 m2/g and in other embodiments at least 35 m2/g; surface area values can be determined by ASTM D-1765 using the cetyltrimethylammonium bromide (CTAB) technique. The carbon blacks may be in a pelletized form or an unpelletized flocculent form. The preferred form of carbon black may depend upon the type of mixing equipment used to mix the rubber compound. [00104] In one or more embodiments, the amount of carbon black employed in the rubber compositions can be up to about 75 parts by weight per 100 parts by weight of rubber (phr), with about 5 to about 6 parts by weight phr, or about 10 to about 55 parts by weight phr, being used in exemplary embodiments. [00105] In one or more embodiments, silicas may be characterized by their surface areas, which give a measure of their reinforcing character. The Brunauer, Emmet and Teller (“BET”) method (described in J. Am. Chem. Soc., 1939, vol. 60, 2 p. 309-319) is a recognized method for determining the surface area. The BET surface area of silica is generally less than 450 m2/g. Useful ranges of surface area include from about 32 to about 400 m2/g, about 100 to about 250 m2/g, and about 150 to about 220 m2/g. In one or more embodiments, the
silica may be characterized by a pH of from about 5 to about 7 or slightly over 7, or in other embodiments from about 5.5 to about 6.8. [00106] In certain embodiments, the silica employed in the rubber composition is derived from rice husk ash only, and in other embodiments the rubber compositions do not include silica from non-rice husk ash derived processes. [00107] Some commercially available silicas which may be used include Hi-SilTM 215, Hi- SilTM 233, and Hi-SilTM 190 (PPG Industries, Inc.; Pittsburgh, Pa.). Other suppliers of commercially available silica include Grace Davison (Baltimore, Md.), Degussa Corp. (Parsippany, N.J.), Rhodia Silica Systems (Cranbury, N.J.), and J.M. Huber Corp. (Edison, N.J.). [00108] In one or more embodiments, the rubber compositions may include from about 1 to about 150, in other embodiments from about 5 to about 140, and in other embodiments from about 10 to about 130 parts by weight silica per 100 parts by weight rubber. In particular embodiments, the present invention includes rubber compositions with high silica loadings, such as loadings greater than 70, in other embodiments greater than 90, and in other embodiments greater than 110 parts by weight silica per 100 parts by weight rubber, with the useful upper end being limited by the high viscosity imparted by silica. When silica is used together with carbon black, the amount of the silica or carbon black can be can be as low as about 1 phr. In one or more embodiments, where carbon black and silica are employed in combination as a filler, the weight ratio of silica to total filler may be from about 5% to about 99% of the total filler, or in other embodiments from about 10% to about 90% of the total filler, or in yet other embodiments from about 50% to about 85% of the total filler. [00109] In one or more embodiments, where silica is employed as a filler (alone or in combination with other fillers), a coupling agent may be added to the rubber compositions during mixing in order to enhance the interaction of silica with the elastomers. Useful coupling agents are disclosed in U.S. Patent Nos. 3,842,111; 3,873,489; 3,978,103; 3,997,581; 4,002,594; 5,580,919; 5,583,245; 5,663,396; 5,674,932; 5,684,171; 5,684,172; 5,696,197; 6,608,145; 6,667,362; 6,579,949; 6,590,017; 6,525,118; 6,342,552; and 6,683,135; which are incorporated herein by reference.
[00110] In one or more embodiments, the amount of coupling agent may be from about 2 to about 30 wt %, in other embodiments from about 4 to about 25 wt %, and in other embodiments from about 6 to about 20 wt % based on the weight of silica within the composition. [00111] In one or more embodiments, where silica is employed as a filler (either alone or in combination with other fillers), a silica dispersing agent, which may include silica shielding agents, may be included in the rubber formulations. The use of one or more silica dispersing agents has been found to be particularly useful in practicing the present invention in view of the telechelic polymers and/or high silica loadings. In one or more embodiments, useful silica dispersing agents include alkyl alkoxysilanes, fatty acid esters of hydrogenated or non-hydrogenated C5 or C6 sugars, polyoxyethylene derivatives of fatty acid esters of hydrogenated or non-
C5 or C6 sugars, and esters of polyols, including glycols and polyhydroxy compounds, and mixtures thereof. In particular embodiments, the silica dispersing agent is glycol monostearate. Useful silane dispersing agents are disclosed in U.S. Patent Nos. 6,608,145, 7,799,870, 7,897,661, 8,962,746, 9,758,639, 9,951,208, and U.S. Publication Nos.2004/0152811, and 2005/0070672, which are incorporated herein by reference. [00112] In other embodiments, useful silica dispersing agents include metal glycerolates such as zinc glycerolate, calcium glycerolate, and magnesium glycerolate. These compounds are described in greater detail in U.S. Patent Nos. 10,087,306 and 11,220,595, and U.S. Publication No. 2021/0388188, which are incorporated herein by reference. [00113] In one or more embodiments, the rubber compositions of the invention may include from about 0.1 to about 30 wt %, in other embodiments from about 1.0 to about 25 wt %, in other embodiments from about 3.0 to about 20 wt %, and in other embodiments from about 4.0 to about 10 wt% silica dispersing agent based on the weight of the silica within the composition. In one or more embodiments, the rubber compositions include greater than 3 wt %, in other embodiments greater than 5 wt %, and in other embodiments greater than 7 wt % dispersing agent based upon the weight of the silica. In these or other embodiments, the rubber compositions may include greater than 3 parts by weight, in
other embodiments greater than 4 parts by weight, in other embodiments greater than 5 parts by weight, and in other embodiments greater than 6 parts by weight silica dispersing agent per 100 parts by weight rubber. [00114] A multitude of rubber curing agents (also called vulcanizing agents) may be employed, including sulfur or peroxide-based curing systems. Curing agents are described in Kirk-Othmer, Encyclopedia of Chemical Technology, Vol. 20, pgs. 365-468, (3rd Ed. 1982), particularly Vulcanization Agents and Auxiliary Materials, pgs. 390-402, and A.Y. Coran, Vulcanization, Encyclopedia of Polymer Science and Engineering, (2nd Ed. 1989), which are incorporated herein by reference. Vulcanizing agents may be used alone or in combination. [00115] Other ingredients that are typically employed in rubber compounding may also be added to the rubber compositions. These include accelerators, accelerator activators, oils, plasticizer, waxes, scorch inhibiting agents, processing aids, zinc oxide, tackifying resins, reinforcing resins, fatty acids such as stearic acid, peptizers, and antidegradants such as antioxidants and antiozonants. In particular embodiments, the oils that are employed include those conventionally used as extender oils, which are described above. Generally, the rubber compositions of this invention can include from about 1 to about 70 parts by weight, or in other embodiments from about 5 to about 50 parts weight total oil per 100 parts by weight rubber. [00116] All ingredients of the rubber compositions can be mixed with standard mixing equipment such as, but not limited to, Banbury mixers, Brabender mixers, intermesh mixers including tandem intermesh mixers, extruders, kneaders, and two-roll mills. In one or more embodiments, the ingredients are mixed in two or more stages. In the first stage (often referred to as the masterbatch mixing stage), a so-called masterbatch, which typically includes the rubber component and filler, is prepared. To prevent premature vulcanization (also known as scorch), the masterbatch may exclude vulcanizing agents. The masterbatch may be mixed at a starting temperature of from about 25 °C to about 125 °C with a discharge temperature of about 135 °C to about 180 °C. Once the masterbatch is prepared, the vulcanizing agents may be introduced and mixed into the masterbatch in a final mixing stage, which is typically conducted at relatively low temperatures so as to reduce the chances of
premature vulcanization. Optionally, additional mixing stages, sometimes called remills, can be employed between the masterbatch mixing stage and the final mixing stage. One or more remill stages are often employed where the rubber composition includes silica as the filler. Various ingredients including the polymers of this invention can be added during these remills. [00117] The mixing procedures and conditions particularly applicable to silica-filled tire formulations are described in U.S. Patent Nos. 5,227,425; 5,719,207; and 5,717,022, as well as European Patent No. 890,606, all of which are incorporated herein by reference. In one embodiment, the initial masterbatch is prepared by including the polymer and silica in the substantial absence of coupling agents and shielding agents. [00118] The rubber compositions prepared from the polymers of this invention are particularly useful for forming tire components such as treads, subtreads, sidewalls, body ply skims, bead filler, and the like. In one or more embodiments, these tread or sidewall formulations may include from about 10% to about 100% by weight, in other embodiments from about 35% to about 90% by weight, and in other embodiments from about 50% to about 80% by weight of the polymer of this invention based on the total weight of the rubber within the formulation. [00119] Where the rubber compositions are employed in the manufacture of tires, these compositions can be processed into tire components according to ordinary tire manufacturing techniques including standard rubber shaping, molding and curing techniques. Typically, vulcanization is effected by heating the vulcanizable composition in a mold; e.g., it may be heated to about 140 °C to about 180 °C. Cured or crosslinked rubber compositions may be referred to as vulcanizates, which generally contain three-dimensional polymeric networks that are thermoset. The other ingredients, such as fillers and processing aids, may be evenly dispersed throughout the crosslinked network. Pneumatic tires can be made as discussed in U.S. Patent Nos. 5,866,171; 5,876,527; 5,931,211; and 5,971,046, which are incorporated herein by reference.
EXAMPLES [00120] In order to demonstrate the practice of the present invention, the following examples have been prepared and tested. The examples should not, however, be viewed as limiting the scope of the invention. The claims will serve to define the invention. Experiment I INITIATOR PREPARATION [00121] 8.1 mL of sec-butyl lithium (sBuLi) and 0.97 mL of diisopropenylbenzene (DIPB) were charged to a small glass bottle. After vigorous shaking, 0.79 mL of triethylamine (NEt3)was charged to the bottle. The bottle was again shaken vigorously and agitated in a 50 °C water bath for 2 hours. The resulting initiator (which may be referred to as DiLi initiator) was either quickly used or refrigerated prior to use. POLYMER SYNTHESIS [00122] Four large bottles were each charged with 98.7 g of hexanes, followed by 15 g of styrene (33 wt %). The bottles were vented and 216.26 g of butadiene (21 wt %) was charged in each bottle. 0.15 mL of 1.6 M 2,2-di-(2-tetrahydrofuryl)propane was added to each bottle. Finally, 0.72 mL of the DiLi initiator solution was added to each bottle and the bottles were placed in a 50 °C water bath for 2 hours. After 2 hours, functionalizing agent as charged to each bottle as provided in Table 1 (except bottle 1). The bottles were again placed in the 50 °C water bath and agitated for 30 minutes. After 30 minutes, 3 mL of IPA/BHT was added to each bottle to quench the reaction. The polymers were then coagulated in IPA/BHT and drum dried. As shown in Table I, N,N-bis(trimethylsilyl)- aminopropylmethyldimethoxysilane (APMDMOS), glycidoxypropylmethyldiethoxysilane (GPMDEOS), 3-(1,3-dimethylbutylidene)aminopropyltriethoxysilane (DMBAPTEOS) were employed as functionalizing agents. POLYMER TESTING [00123] The physical properties of the polymers were analyzed by NMR, GPC and DSC. The total nitrogen content analysis was also performed on these polymers. The number average (Mn), weight average (Mw) molecular weights and polydispersity (PDI) were determined by gel permeation chromatography (GPC) using a Tosoh Ecosec HLC-8320 GPC system and Tosoh TSKgel GMHxl-BS columns with THF as a solvent. The system was
calibrated using polystyrene (PS) standards and referenced to PS and SBR standards. The styrene and vinyl content of the polymer was determined by 300 MHz NMR using CDCl3 as the solvent. Polymer Mooney viscosities were determined using a Monsanto Mooney viscometer. The ML(1+4) values were measured on a large rotor at 100 °C for 4 minutes with a 1 minute of warm up time. Total nitrogen analysis was performed on (3x) coagulated samples using Mitsubishi Chemical Analytech NSX-2100 Elemental Analyzer System. Table I Samples I-1 I-2 I-3 I-4 Functional Group None APMDMOS GPMDEOS GPMDEOS + DMBAPTEOS Functional Group:Li (eq.) - 1.1 1.1 0.45 + 0.25 Mass Recovered (g) 48.1 50.8 48.8 49.3 Mn, Base Peak (PS Std) (kg/mol) 216 207 225 198 Mw, Base Peak (PS Std) (kg/mol) 234 224 243 212 Mw/Mn (PS Std) 1.08 1.08 1.08 1.07 Mn, Coupled Peak (PS Std) (kg/mol) -- -- 607 597 Mw, Coupled Peak (PS Std) (kg/mol) -- -- 730 790 Mw/Mn (PS Std) -- -- 1.20 1.32 % Coupling -- -- 22.82 33.31 % Styrene 10.9 13.0 10.8 11.0 % Vinyl 58.2 58.8 57.4 55.9 Tg (°C) -43.05 -43.48 -43.62 -44.9 Nitrogen (ppm) 26 224 -- 52 Silane/chain (Calculated from TN) 0 2 -- -- Experiment II INITIATOR PREPARATION [00124] 2 eq. of sec-butyl lithium (sBuLi) (1.4 M in cyclohexane) and 1 eq. of neat diisopropenylbenzene (DIPB) were charged to a small glass bottle. After vigorous shaking, 1 eq. of neat trimethylamine (NEt3)was added to the bottle. The bottle was again shaken
vigorously and agitated in a 50 °C water bath for 2 hours. The resulting initiator (DiLi initiator) was either quickly used or refrigerated prior to use. POLYMER PREPARATION – SAMPLE 1 [00125] A steel vessel was charged with 2.64 lb hexanes, 0.45 lbs styrene (33 wt %) and 6.68 lb butadiene (21 wt %) under agitation. 1.75 mL of 1.60 M 2,2-di-(2- tetrahydrofuryl)propane solution was then added followed by 8.39 mL of 0.58 M of the DiLi initiator solution. The jacket temperature was immediately set to 63 °C. The reaction reached a peak temperature of 97.4 °C in about 22 minutes. About 30 minutes after peak, the non-functional polymer was dropped into a solution of IPA/BHT (0.6 g BHT/100 mL IPA) and coagulated. The coagulated polymer was drum dried and utilized for analytical evaluation. POLYMER PREPARATION – SAMPLE 2 [00126] A stainless steel jacketed vessel was charged with 2.64 lb hexanes, 0.46 lb styrene (33 wt %) and 6.68 lb butadiene (21 wt %) 0.99 mL of 1.6 M 2,2-di-(2- tetrahydrofuryl)propane solution was charged to the reactor followed by addition of 2.04 mL of 2.50 M n-BuLi solution and the jacket temperature was immediately set to 63 °C. The reaction reached a peak temperature of 82 °C in about 20 minutes. Fifteen minutes after peak exotherm, about 600 mL of cement was dropped in 2 bottles and 3-(1,3- dimethylbutylidene)aminopropylmethyldiethoxysilane (DMBAPDEOS) (1.1 eq/Li) was added to each bottle. The bottles were agitated in a 50 °C water bath for 30 minutes. The polymer was quenched by adding 3 mL IPA/BHT (0.6 g BHT/100 mL IPA), coagulated and drum dried. POLYMER PREPARATION – SAMPLE 3 [00127] A stainless steel jacketed vessel was charged with 3.14 lb hexanes, 0.42 lb styrene (33 wt %) and 6.22 lb butadiene (21 wt %). 1.83 mL of 1.6 M 2,2-di-(2- tetrahydrofuryl)propane solution was charged to the reactor followed by addition of 9.10 mL of 0.58 M DiLi initiator solution and the jacket temperature was immediately set to 63 °C. The reaction reached a peak temperature of 102.9 °C in about 20 min. 15 min after peak exotherm 3.69 mL of neat 3-(1,3-dimethylbutylidene) aminopropylmethyldiethoxysilane (DMBAPDEOS) functional group was added to the reactor and the reaction was continued
for another 30 min. The polymer cement was coagulated by dropping in IPA/BHT (0.6 g BHT/100 mL IPA) solution and drum dried. POLYMER PREPARATION – SAMPLE 4 [00128] A stainless steel jacketed vessel was charged with 3.14 lb hexanes, 0.42 lb styrene (33 wt %) and 6.22 lb butadiene (21 wt %). 1.83 mL of 1.60 M 2,2-di-(2- tetrahydrofuryl)propane solution and 9.10 mL of DiLi initiator solution were added to the reactor and the jacket temperature was set at 63 °C. The reaction reached a peak temperature of 100.5 °C in about 23 minutes. 15 minutes after peak 3.69 mL of neat 3-(1,3- dimethylbutylidene)aminopropylmethyldiethoxysilane (DMBAPDEOS) was added to the reactor and the reaction was continued for another 30 minutes. After 30 minutes, about 650 mL of polymer cement was dropped into 10 large bottles and quenched with 3 mL IPA/BHT (0.6 g BHT/100 mL IPA). The residual polymer cement in the reactor was coagulated in IPA/BHT solution and drum dried for analysis. POLYMER TESTING [00129] Polymer Samples 1-4 were tested by using the methods provided above and the results are reported in Table II. Table II Samples II-1 II-2 II-3 II-4 Initiator DiLi n-BuLi DiLi DiLi Functional Group Non-functional DMBAPDEOS DMBAPDEOS DMBAPDEOS 1H NMR % Styrene 11.1 10.5 11.1 10.8 % Vinyl 36.5 39.7 39.2 40.5 GPC Tosoh (PS Std) Base Mn (kg/mol) 195 193 185 170 Base Mw (kg/mol) 223 201 197 192 Base Mp (kg/mol) 214 202 198 200 Mw/Mn 1.14 1.04 1.07 1.13 % Coupling -- 37% 34% 24% Mooney Viscosity ML (1+4) (MU) 13 18 34 40 T80 (s) 0.9 1.0 1.5 2.0 Total Nitrogen (ppm) 13 79 194 175
Experiment III INITIATOR PREPARATION [00130] A small glass bottle was charged with 6.84 mL of sec-BuLi (1.4 M in cyclohexane) and 0.82 mL diisopropenylbenzene (neat, 5.58 M)(DIPB), the bottle was shaken vigorously, then 0.67 mL triethylamine (NEt3)(neat, 7.17 M) was charged. The bottle was again shaken vigorously then agitated in a 50 °C water bath for 2 hours. The catalyst solution (DiLi initiator solution) was either quickly used or refrigerated prior to use. POLYMER PREPARATION [00131] A nitrogen-purged, jacketed stainless-steel reactor was charged with 2.90 lbs of anhydrous hexanes and 0.45 lbs of 33 weight % styrene in hexanes. The reactor was vented to 2 psi and 6.43 lbs of 21.0 weight % butadiene in hexanes was charged. 1.92 mL 2,2-bis(2’- tetrahydrofuryl)propane (1.6 M; 0.32 eq vs Li) was added to the reactor followed by the catalyst solution prepared as described above. The jacket temperature was set to 62.8 °C and the solution temperature and reactor pressure were monitored via sensors located inside the vessel. The batch temperature peaked at 94.7 °C in about 25 minutes. 15 minutes after peak, 6.5 mL of 3-(1,3-dimethylbutylidene) aminopropyldiethoxysilane (3.1 M, 1 eq Vs Li) was added to the reactor and the reaction was continued for another 30 min. Samples of the product cement were then collected through a needle into dried, purged, sealed 800 mL bottles. The resulting polymer was characterized as follows: 12.6 % bound styrene, 44.5 % vinyl, Tg = - 55 °C, Mn = 260 kg/mol, Mw 441 kg/mol, Mp = 199 kg/mol, and 44 % coupled. POLYMER STABILIZATION [00132] The polymer cement in each bottle prepared above was quenched by adding 3 mL IPA/BHT solution. Then to each of 2 bottles containing approximately 400g of cement was added (1) diphenylsilanediol (0.1 M in 20% ethanol in cyclohexane)(DPSDO) and/or (2) triphenylsilanol (0.2 M in 20% ethanol in cyclohexane) (TPS) as shown in Table III. The bottles were agitated in a 50 °C water bath for 30 minutes. The cement from the bottle pairs was then steam desolventized using a mini-steam desolventizer apparatus. To the water was added 15g of polycoat (for Example III-1; the same water was used for subsequent samples and 8 g of polycoat was added each time) and the water was heated to above 80 °C using steam. With the agitator speed set as high as possible without causing splashing, the cement
was poured from the bottles into the desolventizer in a slow, controlled manner resulting in crumbed material. The devolatilized material was collected and dried in an oven at 70 °C for 12 hours. A portion of the material was then oven-aged at 100 °C for 48 hours. The unaged polymer properties were analyzed using the techniques outlined above. Table III Samples III-1 III-2 III-3 III-4 III-5 DPSDO -- 2 4 -- 1 TPS -- -- -- 1 1 Total Mass of Cement (g) 795 799 817 819 815 Volume of Stabilizer Added (mL) -- 36 73 9 9/18 Unaged Data Gel Content 93% 12% 2% 14% 2% MS (1+4) 57.73 40.82 23.84 34.71 39.33 T 80 (s) >900 29.76 8.57 9.89 7.74 Aged Data Gel Content 89% 39% 4% 49% 42% MS (1+4) 76.54* 88.07 61.33 87.48 87.5 T80 (s) >900 673.92 31.63 428.28 830.6 [00133] Various modifications and alterations that do not depart from the scope and spirit of this invention will become apparent to those skilled in the art. This invention is not to be duly limited to the illustrative embodiments set forth herein.
Claims
What is claimed is:
1. A method for preparing a linear telechelic diene copolymer, the method comprising:
(i) preparing a dilithium initiator by reacting dialkenyl compound with an
alkyl lithium compound;
(ii) introducing the dilithium initiator, diene monomer, vinyl aromatic
monomer, and a randomizer to form a polymerization mixture;
(iii) allowing the diene monomer and vinyl aromatic monomer to
polymerize and form a polymer having first and second reactive ends; and
(iv) functionalizing both the first and second reactive ends of the polymer
by reacting the first and second reactive ends with first and second functionalizing
agents to thereby form a linear telechelic diene copolymer.
2. The method of claim 1, where the polyalkenyl compound is diisopropenyl benzene.
3. The method of any of the preceding claims, where the alkyl lithium is selected from
n-butyl lithium, t-butyl lithium, and sec-butyl lithium.
4. The method of any of the preceding claims, where said step of preparing a dilithium
initiator includes aging the initiator under inert atmosphere at a temperature of from
about 0 to about 150 ℃ for greater than 15 minutes.
5. The method of any of the preceding claims, where the molar ratio of moles of Li
associated with the alkyl lithium to equivalents of alkenyl groups associated with the
dialkenyl compound is from about 1.95:1 to about 2.05:1.
6. The method of any of the preceding claims, where said step of preparing a dilithium
initiator includes aging the initiator in the presence of a Lewis base.
7. The method of any of the preceding claims, where the Lewis base is selected from the group consisting of 2,2-bis(2-oxolanyl)propane (also known as 2,2- ditetrahydrofurylpropane), meso-2,2-diterahydrofurylpropane, DL-2,2,- ditetrahdydrofurlypropane, tetramethylethylenediamine, and mixtures thereof. 8. The method of any of the preceding claims, where the Lewis base trialkyl amine. 9. The method of any of the preceding claims, where said step of preparing a dilithium initiator includes aging the initiator within a reaction mixture that includes a solvent in which the initiator is soluble. 10. The method of any of the preceding claims, where said step of introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture takes place with a solvent in which at least one of the dilithium initiator, diene monomer, vinyl aromatic monomer, a randomizer and polymer are soluble to thereby form a polymerization mixture. 11. The method of any of the preceding claims, where the polymer having first and second reactive ends is characterized by at least one of an Mp of from about 160 to about 280, an Mn of from about 130 to about 300, and an Mw of from about 180 to about 500. 12. The method of any of the preceding claims, where the polymer having first and second reactive ends is monomodal and has a molecular weight distribution of less than 2.5. 13. The method of any of the preceding claims, where the polymer having first and second reactive ends is characterized by a vinyl content of from about 5 to about 80%. 14. The method of any of the preceding claims, where the polymer having first and second reactive ends is characterized by a bound styrene content of from about 20 to about 60 wt%.
15. The method of any of the preceding claims, where the polymer having first and second reactive ends is characterized by a T80 of less than 2 seconds. 16. The method of any of the preceding claims, where the first and second functionalizing agents are hydrocarbyloxy silanes. 17. The method of any of the preceding claims, where the first and second functionalizing agents are the same type of functionalizing agent. 18. The method of any of the preceding claims, where the first and second functionalizing agents are different types of functionalizing agents. 19. The method of any of the preceding claims, where the first and second functionalizing agents are defined by the formula R3 R5 where R2, R3, and R7
a divalent organic group, and where R5 and R6 are each independently hydrocarbyloxy groups or hydrocarbyl groups. 20. The method of any of the preceding claims, where one of R5 and R6 is a hydrocarbyloxy group and the other of R5 and R6 is a hydrocarbyl group. 21. The method of any of the preceding claims, where at least one of the first and second functionalizing agent is selected from the group consisting of N-(1,3- dimethylbutylidene)-3-(triethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3- (triethoxysilyl)-1-propaneamine, N-ethylidene-3-(triethoxysilyl)-1-propaneamine,
N-(1-methylpropylidene)-3-(triethoxysilyl)-1-propaneamine, N-(4-N,N- dimethylaminobenzylidene)-3-(triethoxysilyl)-1-propaneamine, and N- (cyclohexylidene)-3-(triethoxysilyl)-1-propaneamine. 22. The method of any of the preceding claims, where at least one of the first and second the functionalizing agent is selected from the group consisting of trimethoxy compounds such as, but not limited to, N-(1,3-dimethylbutylidene)-3- (trimethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3-(trimethoxysilyl)-1- propaneamine, N-ethylidene-3-(trimethoxysilyl)-1-propaneamine, N-(1- methylpropylidene)-3-(trimethoxysilyl)-1-propaneamine, N-(4-N,N- dimethylaminobenzylidene)-3-(trimethoxysilyl)-1-propaneamine, and N- (cyclohexylidene)-3-(trimethoxysilyl)-1-propaneamine. 23. The method of any of the preceding claims, where at least one of the first and second the functionalizing agent is selected from the group consisting of methyldiethoxy compounds such as, but not limited to, N-(1,3-dimethylbutylidene)-3- (methyldiethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3- (methyldiethoxysilyl)-1-propaneamine, N-ethylidene-3-(methyldiethoxysilyl)-1- propaneamine, N-(1-methylpropylidene)-3-(methyldiethoxysilyl)-1-propaneamine, N-(4-N,N-dimethylaminobenzylidene)-3-(methyldiethoxysilyl)-1-propaneamine, and N-(cyclohexylidene)-3-(methyldiethoxysilyl)-1-propaneamine. 24. The method of any of the preceding claims, where at least one of the first and second the functionalizing agent is selected from the group consisting of ethyldimethoxy compounds such as, but not limited to, N-(1,3-dimethylbutylidene)-3- (ethyldimethoxysilyl)-1-propaneamine, N-(1-methylethylidene)-3- (ethyldimethoxysilyl)-1-propaneamine, N-ethylidene-3-(ethyldimethoxysilyl)-1- propaneamine, N-(1-methylpropylidene)-3-(ethyldimethoxysilyl)-1-propaneamine, N-(4-N,N-dimethylaminobenzylidene)-3-(ethyldimethoxysilyl)-1-propaneamine, and N-(cyclohexylidene)-3-(ethyldimethoxysilyl)-1-propaneamine.
25. The method of any of the preceding claims, where at least one of the first and second the functionalizing agent is defined by the formula R5 where R4 is a divalent
and R6 are each independently
groups or hydrocarbyl
is a monovalent organic group, and A is selected from the group consisting of, carboxylic ester, cyclic tertiary amine, non- cyclic tertiary amine, pyridine, silazane, and sulfide groups. 26. The method of any of the preceding claims, where at least one of the first and second the functionalizing agent is selected from the group consisting of N,N- bis(trimethylsilyl)-aminopropylmethyldimethoxysilane, 1-trimethylsilyl-2,2- dimethoxy-1-aza-2-silacyclopentane, N,N- bis(trimethylsilyl)aminopropyltrimethoxysilane, N,N- bis(trimethylsilyl)aminopropyltriethoxysilane, N,N- bis(trimethylsilyl)aminopropylmethyldiethoxysilane, N,N- bis(trimethylsilyl)aminoethyltrimethoxysilane, N,N- bis(trimethylsilyl)aminoethyltriethoxysilane, N,N- bis(trimethylsilyl)aminoethylmethyldimethoxysilane, and N,N- bis(trimethylsilyl)aminoethylmethyldiethoxysilane. 27. The method of any of the preceding claims, where the monomer is a conjugated diene monomer and optionally includes a vinyl aromatic monomer. 28. The method of any of the preceding claims, where after said step of functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear
telechelic diene copolymer, a stabilizing agent is introduced to the linear telechelic diene copolymer. 29. The method of any of the preceding claims, where the stabilizing agent is an aryl silanol. 30. The method of any of the preceding claims, where the amount of aryl silanol introduced is from about 1 to about 7 moles of aryl silanol per mole of lithium introduced to the polymerization mixture. 31. The method of any of the preceding claims, where the aryl silanol is selected from the group consisting of triphenylsilanol, diphenylsilanediol, and phenylsilanetriol. 32. The method of any of the preceding claims, where after said step of functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer, an aryl silanol and a silane including a hydrolyzable group that forms an acidic species upon hydrolysis is introduced to the linear telechelic diene copolymer. 33. The method of any of the preceding claims, where the molar ratio of the aryl silanol to the silane with a hydrolyzable group that forms an acidic species upon hydrolysis is from about 0.5:1 to about 4:1. 34. The method of any of the preceding claims, further comprising the step of isolating the linear telechelic polymer from the polymerization mixture. 35. A linear telechelic polymer formed by the method of any of the preceding claims. 36. A vulcanizable composition of matter including the linear telechelic polymer of any of the preceding claims.
37. A vulcanizate prepared by vulcanizing the vulcanizable composition of matter of any of the preceding claims. 38. A tire component prepared from the vulcanizable composition of any of the preceding claims. 39. A tire tread prepared from the vulcanizable composition of any of the preceding claims. 40. The method of any of the preceding claims, where the molar ratio of the aryl silanol to the silane with a hydrolyzable group that forms an acidic species upon hydrolysis is from about 0.5:1 to about 4:1. 41. A vulcanizable composition comprising: (i) a linear telechelic diene copolymer prepared by: (a) preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; (b) introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; (c) allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and (d) functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer; (ii) silica; and (iii) a curative.
42. The vulcanizable composition of any of the preceding claims, further comprising a
silica coupling agent.
43. The vulcanizable composition of any of the preceding claims, further comprising a
silica dispersing agent.
44. The vulcanizable composition of any of the preceding claims, where the silica
dispersing agent is selected from the group consisting of alkyl alkoxysilanes, fatty acid
esters of hydrogenated or non-hydrogenated C5 or C6 sugars, polyoxyethylene
derivatives of fatty acid esters of hydrogenated or non-hydrogenated C5 or C6 sugars,
and esters of polyols, and mixtures thereof.
45. The vulcanizable composition of any of the preceding claims, where the silica
dispersing agent is glycol monostearate.
46. The vulcanizable composition of any of the preceding claims, where the silica
dispersing agent is a metal glycerolate.
47. The vulcanizable composition of any of the preceding claims, where the metal
glycerolate is zinc glycerolate.
48. The vulcanizable composition of any of the preceding claims, where the vulcanizable
composition includes greater than 70 parts by weight silica per 100 parts by weight
rubber.
49. The vulcanizable composition of any of the preceding claims, where the vulcanizable
composition includes from about 2 to about 30 wt % silica coupling agent based upon
the weight of the silica.
50. The vulcanizable composition of any of the preceding claims, where the vulcanizable composition includes from about 0.1 to about 30 wt % silica dispersing agent based upon the weight of the silica. 51. A vulcanizate prepared by vulcanizing the vulcanizable composition of matter of any of the preceding claims. 52. A tire component prepared from the vulcanizable composition of any of the preceding claims. 53. A tire tread prepared from the vulcanizable composition of any of the preceding claims. 54. A method for forming a vulcanizable composition, the method comprising: (i) providing a linear telechelic diene copolymer prepared by: (a) preparing a dilithium initiator by reacting dialkenyl compound with an alkyl lithium compound; (b) introducing the dilithium initiator, diene monomer, vinyl aromatic monomer, and a randomizer to form a polymerization mixture; (c) allowing the diene monomer and vinyl aromatic monomer to polymerize and form a polymer having first and second reactive ends; and (d) functionalizing both the first and second reactive ends of the polymer by reacting the first and second reactive ends with first and second functionalizing agents to thereby form a linear telechelic diene copolymer; (ii) providing silica; (iii) providing a curative; and (iv) mixing the linear telechelic diene copolymer, silica, and curative to form the vulcanizable composition.
55. The method of any of the preceding claims, further comprising providing a silica
coupling agent; and further comprising mixing the branched polymer, silica, and silica
coupling agent.
56. The method of any of the preceding claims, further comprising providing a silica
dispersing agent; and further comprising mixing the branched polymer, silica, and
silica dispersing agent.
57. The method of any of the preceding claims, further comprising providing a silica
coupling agent and a silica dispersing agent; and further comprising mixing the linear
telechelic diene copolymer, silica, and silica dispersing agent, and silica coupling
agent.
58. The method of any of the preceding claims, where the silica dispersing agent is
selected from the group consisting of alkyl alkoxysilanes, fatty acid esters of
hydrogenated or non-hydrogenated C5 or C6 sugars, polyoxyethylene derivatives of
fatty acid esters of hydrogenated or non-hydrogenated C5 or C6 sugars, and esters of
polyols, and mixtures thereof.
59. The method of any of the preceding claims, where the silica dispersing agent is glycol
monostearate.
60. The method of any of the preceding claims, where the silica dispersing agent is a metal
glycerolate.
61. The method of any of the preceding claims, where the metal glycerolate is zinc
glycerolate.
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JP2011219701A (en) * | 2010-04-14 | 2011-11-04 | Asahi Kasei Chemicals Corp | Modified conjugated diene polymer, method for producing the same, modified conjugated diene polymer composition, and tire |
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