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WO2024145894A1 - Separator and preparation method therefor, battery, and electric device - Google Patents

Separator and preparation method therefor, battery, and electric device Download PDF

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Publication number
WO2024145894A1
WO2024145894A1 PCT/CN2023/070858 CN2023070858W WO2024145894A1 WO 2024145894 A1 WO2024145894 A1 WO 2024145894A1 CN 2023070858 W CN2023070858 W CN 2023070858W WO 2024145894 A1 WO2024145894 A1 WO 2024145894A1
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WO
WIPO (PCT)
Prior art keywords
polymer particles
coating
battery
diaphragm
polymer
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PCT/CN2023/070858
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French (fr)
Chinese (zh)
Inventor
吉星
李婷
郭满毅
胡海
钟华
Original Assignee
宁德时代新能源科技股份有限公司
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Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to CN202380051159.3A priority Critical patent/CN119487691A/en
Priority to PCT/CN2023/070858 priority patent/WO2024145894A1/en
Publication of WO2024145894A1 publication Critical patent/WO2024145894A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/054Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/449Separators, membranes or diaphragms characterised by the material having a layered structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/449Separators, membranes or diaphragms characterised by the material having a layered structure
    • H01M50/451Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties

Definitions

  • the present invention provides a separator, which comprises a base film and a coating disposed on at least one surface of the base film, wherein the coating contains polymer particles, and the melting point of the polymer particles is 90°C to 120°C, and optionally 100°C to 115°C.
  • the dry weight ratio of the inorganic particle filler to the polymer particles is (15 to 25): (25 to 35);
  • the coating layer further comprises a binder.
  • a binder By adding a binder to the coating layer, the mechanical strength of the diaphragm can be improved, and the air permeability and stability of the diaphragm can be adjusted.
  • the binder satisfies at least one of the following conditions:
  • the dry weight ratio of the binder to the polymer particles is (15 to 25): (25 to 35);
  • the thermal decomposition temperature of the binder is higher than 160°C;
  • the adhesive has any of the above characteristics, and can further enhance the mechanical properties of the coating contained in the diaphragm and the base film, thereby improving the air permeability and stability of the diaphragm.
  • the coating is disposed on one surface of the base film.
  • the coating i.e. the diaphragm
  • air permeability and the electrolyte wettability and storage capacity can be improved, thereby reducing the risk of thermal runaway of the battery.
  • the base film satisfies at least one of the following conditions:
  • the thickness of the base film is 4 ⁇ m to 7 ⁇ m;
  • the air permeability of the base film is 180s/100cc to 240s/100cc;
  • the material of the base film includes at least one of non-woven fabric, polyolefin, polyethylene terephthalate, polybutylene terephthalate, polyester, polyacetal, polyamide, polycarbonate, polyimide, polyetheretherketone, polyethersulfone, polyphenylene ether, polyphenylene sulfide, and polyethylene naphthalene.
  • the base film with these characteristics can fully exert the role of battery separator and improve the mechanical properties such as compression resistance and air permeability of the separator.
  • the coating slurry contains polymer particles, and the melting point of the polymer particles is 90° C. to 120° C., and optionally 100° C. to 115° C.;
  • the coating slurry is coated on at least one surface of the base film, and dried to form a coating to obtain a separator.
  • the diaphragm prepared by the diaphragm preparation method of the embodiment of the present application has the good air permeability and stability as the diaphragm of the embodiment of the above text application, and at the same time effectively reduces the risk of thermal runaway of the battery and improves the electrochemical performance and safety performance of the battery.
  • the coating slurry is formed by mixing polymer particles, inorganic particle fillers and binders in a solvent; wherein the mass ratio of the polymer particles, inorganic particle fillers and binders in the coating slurry is (25 to 35):(15 to 25):(15 to 25).
  • the solid content of the coating slurry is 30 wt % to 40 wt %.
  • the coating slurry has a viscosity of 100 mPa ⁇ s to 1000 mPa ⁇ s at 25°C.
  • the coating slurry having the above characteristics can improve the film-forming quality, the quality of the coating and the properties such as air permeability.
  • the polymer particles are polymer particles containing nonionic groups
  • the polymer particles are prepared by a method comprising the following steps:
  • the polymer precursor particles, the ethoxy-containing polymer and the initiator are mixed and reacted to obtain polymer particles containing nonionic groups;
  • the polymer particles containing nonionic groups are emulsified with a nonionic surfactant to obtain a nonionic polymer emulsion.
  • the nonionic groups contained in the polymer particles can be increased, especially the processing performance of the polymer particles can be improved, thereby improving the dispersibility of the polymer particles in the coating slurry, thereby improving the film-forming quality of the coating slurry, and improving the air permeability and other properties of the coating.
  • the polymer precursor particles, the ethoxy-containing polymer and the initiator are mixed in a mass ratio of (300 to 400):(90 to 125):(20 to 100).
  • the material of the polymer precursor particles includes at least one of polystyrene, polyolefin, polyimide, melamine resin, phenol resin, cellulose, polyester, polyphenylene sulfide, polyaromatic amide, polyamideimide, and a copolymer of butyl acrylate and ethyl methacrylate.
  • the ethoxy-containing polymer includes at least one of allyl polyethylene glycol and bisallyl polyether.
  • the initiator includes at least one of di-tert-butyl peroxide and diisopropylbenzene peroxide.
  • the reaction temperature may be 130°C to 160°C.
  • the above-mentioned reactant types, mixing ratios and reaction conditions can increase the non-ionic group grafting rate and content of the polymer particles, improve the processing performance and dispersibility of the polymer particles, thereby improving the film-forming quality of the coating slurry and the air permeability of the formed coating.
  • the nonionic polymer emulsion satisfies at least any one of the following conditions (1) to (4):
  • the solid content of the nonionic polymer emulsion is 35wt% to 40wt%;
  • the nonionic surfactant includes a molecular structure of Wherein, R1 is a carbon chain alkyl group, R2 is a hydrophilic group, and n is a positive integer from 3 to 20.
  • the carbon chain alkyl group is a long carbon chain alkyl group of C12 to C18.
  • the R 2 is at least one of a carboxyl group, an amine group, an aldehyde group, an alcohol group, an amino group, and an amide group.
  • FIG8 is a scanning electron microscope (SEM) image of the diaphragm in Example A1 of the present application; wherein FIGa is a SEM image of the diaphragm at room temperature, and FIGb is a SEM image of the diaphragm after being heated at 130° C. for 15 minutes;
  • SEM scanning electron microscope
  • the coating i.e., the separator
  • the separator ensures good transfer of lithium ions in the electrolyte between the positive and negative electrodes, thereby improving the electrochemical properties of the battery such as charge and discharge and cycle performance.
  • the melting point when the melting point is lower than 90°C, the polymer particles will melt during normal operation of the battery, thus affecting the electrochemical performance of the battery; or when the melting point of the polymer particles is too high, such as higher than 120°C, the thermal sensitivity of the coating will decrease or even fail, resulting in the inability to melt in time to seal the pores of the base membrane when the battery experiences thermal runaway.
  • the morphology of the polymer particles contained in the coating may include at least one of chain, spherical, quasi-spherical, fibrous, tubular, rod-shaped, amorphous, and pyramidal.
  • the polymer particles with these morphologies can improve the good air permeability of the coating, i.e., the diaphragm, during normal operation of the battery, and improve the electrochemical performance of the battery; when the temperature inside the battery abnormally rises to the melting point of the polymer particles, the polymer particles with these morphologies can increase the melting rate to accelerate the closure of the base film pores. Therefore, the polymer particles with this morphology can further reduce the risk of thermal runaway of the battery and improve the safety performance of the battery.
  • the polymer material of the polymer particles in the above embodiments contains non-ionic groups.
  • the non-ionic group may include at least one of ethoxy, hydroxyl, and carboxylate groups.
  • the material of the polymer particles contains non-ionic groups, such as these types of non-ionic groups, which can improve the hydrophilicity and dispersibility of the polymer particles, thereby improving the uniformity of the polymer particles in the coating, thereby further improving the air permeability of the coating, thereby improving the good air permeability of the diaphragm during battery production and normal operation, and improving the transferability of lithium ions between the positive and negative electrodes, so as to improve the volatilization effect of the above-mentioned effects of the diaphragm in the embodiment of the present application.
  • the non-ionic group can be a grafted side chain of the polymer, or it can be connected to the main chain of the polymer.
  • the polymer particles in the above embodiments can be solid particles, and of course can also be hollow particles.
  • solid particles can improve the stability of the polymer particle morphology relative to hollow particles, thereby improving the stability of the diaphragm during battery production and normal operation, including the air permeability, such as the polymer particles will not be deformed due to the extrusion force during battery production or use, thereby causing the basement membrane to block the pores. Therefore, in the embodiments of the present application, solid polymer particles are relatively preferred relative to hollow polymer particles.
  • the air permeability of the diaphragm can reach the air permeability shown in Table 1 below.
  • the inorganic particle filler in this particle range can fully play the role of the skeleton to improve the melting of the polymer particles and close the pores of the base film, and at the same time, play the role of isolating the positive and negative electrodes together with the base film, thereby reducing the risk of short-circuit thermal runaway.
  • the inorganic particle filler of some of the above-mentioned inorganic materials also has good liquid absorption and storage capacity, thereby improving the liquid absorption and storage capacity of the diaphragm.
  • the polymer contained in the polymer particles contained in the coating is low-density polyethylene, specifically low-density polyethylene particles, and further can be non-ionic low-density polyethylene containing non-ionic groups.
  • low-density polyethylene refers to high-pressure polyethylene (LDPE), specifically polyethylene with a molecular weight of less than 10,000.
  • the coating contained in the above-mentioned diaphragms further contains a cured binder.
  • a binder By adding a binder to the coating, the bonding force between the polymer particles or the inorganic particle filler can be effectively enhanced, thereby improving the mechanical properties of the coating, and enhancing the bonding force between the coating and the base film, thereby improving the stability of the coating, i.e., the diaphragm, including air permeability.
  • the dry weight ratio of the solidified binder to the polymer particles is (15 to 25): (25 to 35).
  • the thermal decomposition temperature of the cured binder is higher than 160° C.
  • the diaphragm has good thermal stability.
  • the barrier effect of the diaphragm is improved, and the risk of thermal runaway of the battery is reduced.
  • the binder can be selected from water-based binders.
  • the water-based binder can be a water-soluble binder or an emulsion binder, etc.
  • the binder can include polyvinyl alcohol, polyacrylic acid-polyacrylonitrile copolymer, polyacrylate-polyacrylonitrile copolymer, polyether acrylate, polyurethane, polyacrylate, polycarbonate, polyethylene oxide, rubber, polyacrylic acid, polyacrylonitrile, gelatin, chitosan, sodium alginate, cyanoacrylate, polymerized cyclic ether derivatives, and at least one of hydroxyl derivatives of cyclodextrin.
  • the coating thickness can be 2 to 5 ⁇ m.
  • the coating thickness can be 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, and other typical but non-limiting thicknesses.
  • the base films with these characteristics and materials can be combined with the above coating and play a synergistic role on the basis of giving full play to the role of the battery separator, so that the separator has good air permeability and stability, and improves the electrochemical performance and safety performance of the battery.
  • the coating is bonded to the surface of the base film. Since the preparation method of the diaphragm according to the embodiment of the present application is to prepare the diaphragm of the embodiment of the present application, the formed coating contains polymer particles, and the melting point of the polymer particles is 90°C to 120°C, and can be 100°C to 115°C.
  • the diaphragm preparation method of the embodiment of the present application directly forms a film on the base film with a slurry containing polymer particles with a melting point of 90°C to 120°C, so that the prepared diaphragm is combined with a coating on at least one surface to achieve the coating's modification effect on the base film. Then the coating is the coating contained in the diaphragm of the above text application embodiment. Therefore, the diaphragm prepared by the diaphragm preparation method of the embodiment of the present application has the good air permeability and stability of the diaphragm of the above text application embodiment, or further has good liquid storage capacity, and can also effectively reduce the risk of thermal runaway of the battery and improve the electrochemical performance and safety performance of the battery. In addition, the process parameters of the diaphragm preparation method of the embodiment of the present application are controllable, and the quality and electrochemical performance of the prepared diaphragm are stable.
  • the coating slurry in step S02 is a slurry for forming the coating contained in the above text application embodiment diaphragm
  • the slurry must contain polymer particles and solvents. In the embodiment, it may further contain inorganic particle fillers and binders. Therefore, the polymer particles contained in the coating slurry, or the material types and content ratios of the inorganic particle fillers and binders further contained therein are the types and content ratios of the polymer particles, inorganic particle fillers and binders contained in the coating of the above text application embodiment diaphragm. Therefore, in order to save space, the types, content ratios, etc. of polymer particles, inorganic particle fillers and binders are no longer described here.
  • the coating slurry in step S02 when the coating slurry in step S02 is formed by mixing polymer particles with inorganic particle fillers and binders in a solvent; then the mass ratio of polymer particles, inorganic particle fillers, binders and water in the coating slurry can be (25 to 35): (15 to 25): (15 to 25): (20 to 30).
  • This ratio refers to the mixing ratio of the binder to the polymer particles and inorganic particle fillers before curing.
  • the adhesive should be an adhesive before curing, such as the aqueous adhesive before curing described above.
  • it can be an adhesive before curing including polyvinyl alcohol, polyacrylic acid-polyacrylonitrile copolymer, polyacrylate-polyacrylonitrile copolymer, polyether acrylate, polyurethane, polyacrylate, polycarbonate, polyethylene oxide, rubber, polyacrylic acid, polyacrylonitrile, gelatin, chitosan, sodium alginate, cyanoacrylate, polymerized cyclic ether derivatives, and at least one hydroxyl derivative of cyclodextrin.
  • the positive effect of the binder on the coating slurry can be further improved, including the slurry stability and dispersibility, and the uniformity of the coating can be improved.
  • the polymer particles contained in the coating slurry are polymer particles containing non-ionic groups
  • the polymer particles can be prepared according to a method comprising the following steps:
  • Step S021 mixing and reacting the polymer precursor particles, the ethoxy-containing polymer and the initiator to obtain polymer particles containing nonionic groups;
  • Step S022 emulsifying the polymer particles containing nonionic groups with a nonionic surfactant to obtain a nonionic polymer emulsion.
  • the polymer precursor particles, the ethoxy-containing polymer and the initiator are mixed in a mass ratio of (300 to 400):(90 to 125):(20 to 100).
  • the reaction temperature in step S021 can be 130 to 160° C.
  • the reaction time should be sufficient, such as 2.5 to 3.5 hours at 130 to 160° C. Meanwhile, during the reaction, the molten reactants are stirred to improve the efficiency and uniformity of the reaction.
  • the material of the polymer precursor particles may include at least one of polystyrene, polyolefin, polyimide, melamine resin, phenol resin, cellulose, polyester, polyphenylene sulfide, polyaromatic amide, polyamideimide, and a copolymer of butyl acrylate and ethyl methacrylate.
  • the initiator may include at least one of di-tert-butyl peroxide and dicumyl peroxide.
  • the polymer precursor particles, ethoxylated polymer and initiator can undergo a polymer reaction in step S021 to improve the efficiency of graft modification.
  • the ethoxylated polymer can effectively provide ethoxylated nonionic groups to achieve graft modification of the ethoxylated nonionic groups of the polymer precursor particles.
  • the pH value of the nonionic polymer emulsion is 5 to 6.
  • the purpose of coating the coating slurry on the base film in step S02 is to form a wet film on the base film, that is, the above coating before drying.
  • the coating method may be unlimited, and any method that can form a film of the coating slurry on the base film is within the scope disclosed in the embodiments of the present application, such as but not limited to brushing, roller coating, spraying, etc.
  • the coating process conditions may be further adjusted to adjust and optimize the film quality, thickness, air permeability, etc.
  • the present application provides a battery, which includes a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode, wherein the separator is the separator of the above-mentioned application embodiment.
  • Fig. 7 is a schematic diagram of an electric device as an example.
  • the electric device is a pure electric vehicle, a hybrid electric vehicle, or a plug-in hybrid electric vehicle, etc.
  • a battery pack or a battery module may be used.
  • the electric device may be a mobile phone, a tablet computer, a notebook computer, etc.
  • the electric device is usually required to be light and thin, and a secondary battery may be used as a power source.
  • the coating slurry in step S1 is coated on one side of a 7 ⁇ m PE base film to form a wet film, and then dried to form a 2 ⁇ m coating on one side of the PE base film; wherein the coating slurry coating speed is 80 m/min, the oven temperature is 65° C., and the total drying time is 2 min.
  • the preparation method of the diaphragm in this embodiment is prepared by referring to the preparation method of the diaphragm in Example A1.
  • This embodiment provides a diaphragm and a method for preparing the same.
  • the diaphragm in this embodiment is identical to the diaphragm in embodiment A1 except that the polymer particles contained in the coating have different materials and melting points.
  • the polymer particles in this embodiment are made of low-melting-point polyester, and the melting point is 90° C. as shown in Table 1.
  • the secondary battery cells in the above-mentioned Examples B1 to B7 and Comparative Examples B1, B3, and B4 were fully charged and subjected to hot box tests at different temperatures in Table 2 for 30 minutes at 100% SOC. After the test, the negative electrode sheet was disassembled and the metal element content on the negative electrode sheet was tested using ICP. The test results of the total metal content (excluding lithium) are shown in Table 2 below.

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Abstract

Disclosed in the present application are a separator and a preparation method therefor, a battery, and an electric device. The separator of the present application comprises a base film and a coating disposed on at least one surface of the base film, wherein the coating contains polymer particles, and the polymer particles have a melting point of 90-120°C. The separator of the embodiments of the present application comprises the coating, which can be molten at the melting temperature of the polymer particles and seal pores contained in the base film, thereby reducing the risk of thermal runaway of a battery and improving the safety performance of the battery. The preparation method for the separator can ensure the stability of the separator structure and other performances. The battery comprises the separator of the present application.

Description

隔膜及其制备方法、电池和用电装置Diaphragm and preparation method thereof, battery and electrical device 技术领域Technical Field
本申请涉及电池技术领域,具体涉及隔膜及其制备方法和电池以及用电装置。The present application relates to the field of battery technology, and in particular to a diaphragm and a preparation method thereof, a battery, and an electrical device.
背景技术Background technique
在节能减排的时代背景下,新能源技术发展迅猛,其中以电池技术的研究突破和应用最为显著,而锂离子电池是发展势头最突出的电池。In the context of energy conservation and emission reduction, new energy technologies are developing rapidly, among which the research breakthroughs and applications of battery technology are the most significant, and lithium-ion batteries are the batteries with the most prominent development momentum.
随着电池应用领域越来越广泛,特别是最近几年随着电动汽车的快速发展,动力电池得到了迅速发展,且需求量急剧增加。但是,电池的安全性能也得到了越来越多的关注,电池的安全性能已经成为制约电池扩展其应用领域的重要因素之一。As battery applications become more and more extensive, especially in recent years with the rapid development of electric vehicles, power batteries have developed rapidly and the demand has increased dramatically. However, the safety performance of batteries has also received more and more attention, and the safety performance of batteries has become one of the important factors restricting the expansion of battery applications.
在电池的安全性问题中,最突出的是电池内部放热反应的失控。具体原因至少包括:负极表面产生锂枝晶,并发生刺穿隔膜而导致电池的短路,或电池在外界遭受到外部力量的破坏时,发生短路;在高温高压下电解液会发生氧化分解放出大量热量,从而引发热失控。这些放热反应都会使电池内部温度和压力急剧增加,若不能及时得到释放,极易引发热失控,导致电池燃烧甚至爆炸。Among the safety issues of batteries, the most prominent one is the runaway exothermic reaction inside the battery. The specific reasons include at least: lithium dendrites are generated on the surface of the negative electrode, which pierce the diaphragm and cause the battery to short-circuit, or the battery is short-circuited when it is damaged by external forces; the electrolyte will undergo oxidation and decomposition under high temperature and high pressure to release a large amount of heat, thereby causing thermal runaway. These exothermic reactions will cause the temperature and pressure inside the battery to increase sharply. If they cannot be released in time, thermal runaway can easily occur, causing the battery to burn or even explode.
发明内容Summary of the invention
鉴于上述问题,本申请实施例提供了隔膜及其制备方法和电池以及用电装置,以提高隔膜在电池生产或工作中的电化学性能和安全性能。In view of the above problems, the embodiments of the present application provide a diaphragm and a method for preparing the same, a battery, and an electrical device to improve the electrochemical performance and safety performance of the diaphragm in battery production or operation.
第一方面,本申请实施例提供了一种隔膜。本申请实施例隔膜包括基膜和设置在所述基膜的至少一个表面上的涂层,所述涂层含有聚合物颗粒,且所述聚合物颗粒的熔点为90℃至120℃,可选为100℃至115℃。In a first aspect, the present invention provides a separator, which comprises a base film and a coating disposed on at least one surface of the base film, wherein the coating contains polymer particles, and the melting point of the polymer particles is 90°C to 120°C, and optionally 100°C to 115°C.
本申请实施例隔膜的涂层中含有该熔点范围的聚合物颗粒,能够在达到熔点温度时熔融,从而封闭基膜所含孔隙,阻止或降低电池内部包括电池的正负极串扰反应等化学反应,从而降低电池热失控风险,提高了电池安全性能。在此基础上,该聚合物颗粒在熔点温度以下的环境中能够赋予隔膜良好的透气性,能够有效保证电池于正常工作中锂离子在正负极之间的传递,从而显著提高了电池的电化学性能和安全性能。The coating of the separator of the embodiment of the present application contains polymer particles in the melting point range, which can melt when the melting point temperature is reached, thereby closing the pores contained in the base film, preventing or reducing chemical reactions inside the battery, including the crosstalk reaction between the positive and negative electrodes of the battery, thereby reducing the risk of thermal runaway of the battery and improving the safety performance of the battery. On this basis, the polymer particles can give the separator good air permeability in an environment below the melting point temperature, and can effectively ensure the transfer of lithium ions between the positive and negative electrodes of the battery during normal operation, thereby significantly improving the electrochemical performance and safety performance of the battery.
一些实施例中,聚合物颗粒至少满足如下条件(1)至(5)中的任一者:In some embodiments, the polymer particles satisfy at least one of the following conditions (1) to (5):
(1)所述聚合物颗粒的体积分布粒径D v50为0.1μm至5μm,可选为0.3μm至3μm; (1) The volume distribution particle size D v 50 of the polymer particles is 0.1 μm to 5 μm, and can be 0.3 μm to 3 μm;
(2)所述聚合物颗粒的形貌包括链状、球状、类球状、纤维状、管状、棒状、无定形、棱锥状中的至少一种;(2) The morphology of the polymer particles includes at least one of chain, spherical, quasi-spherical, fibrous, tubular, rod-shaped, amorphous, and pyramidal;
(3)所述聚合物颗粒的聚合物材料含有非离子基团,可选地,所述非离子基团包括乙氧基、羟基、羧酸酯基中的至少一种;(3) The polymer material of the polymer particles contains non-ionic groups, and optionally, the non-ionic groups include at least one of ethoxy, hydroxyl, and carboxylate groups;
(4)所述聚合物颗粒的聚合物的重均分子量为1000至10000,可选为1500至8000;(4) The weight average molecular weight of the polymer of the polymer particles is 1000 to 10000, and can be 1500 to 8000;
(5)所述聚合物颗粒的聚合物包括聚苯乙烯、聚烯烃、聚酰亚胺、三聚氰胺树脂、酚树脂、纤维素、聚酯、聚苯硫醚、聚芳酰胺、聚酰胺酰亚胺、丙烯酸丁酯与甲基丙烯酸乙酯的共聚物及其各自的改性聚合物中的至少一种。(5) The polymer of the polymer particles includes at least one of polystyrene, polyolefin, polyimide, melamine resin, phenol resin, cellulose, polyester, polyphenylene sulfide, polyaromatic amide, polyamideimide, copolymer of butyl acrylate and ethyl methacrylate, and their respective modified polymers.
该聚合物颗粒具有上述任一特征,提高了聚合物颗粒的分散性,于低于聚合物颗粒熔点的温度环境中,能够提高涂层的透气性,从而提高隔膜的透气性;于聚合物颗粒熔点温度环境中时,提高了隔膜温度异常升高的熔融响应。其中,当聚合物颗粒的聚合物材料含有非离子基团时,能够改善聚合物颗粒在涂层中的分散性,提高涂层的均匀性,从而改善隔膜整体的透气性。The polymer particles have any of the above characteristics, which improves the dispersibility of the polymer particles, and in a temperature environment below the melting point of the polymer particles, can improve the air permeability of the coating, thereby improving the air permeability of the diaphragm; in an environment at the melting point of the polymer particles, the melting response of the abnormal increase in the temperature of the diaphragm is improved. Among them, when the polymer material of the polymer particles contains non-ionic groups, it can improve the dispersibility of the polymer particles in the coating, improve the uniformity of the coating, and thus improve the overall air permeability of the diaphragm.
一些实施例中,所述涂层还包括无机颗粒填料。无机颗粒填料的存在,能够提高隔膜的透气性和稳定性,同时能提升隔膜耐热收缩等力学性能。In some embodiments, the coating layer further comprises an inorganic particle filler. The presence of the inorganic particle filler can improve the air permeability and stability of the diaphragm, and at the same time can improve the mechanical properties of the diaphragm such as heat shrinkage resistance.
一些实施例中,所述无机颗粒填料至少满足如下条件中的任一者:In some embodiments, the inorganic particle filler satisfies at least one of the following conditions:
所述无机颗粒填料与聚合物颗粒的干重比为(15至25):(25至35);The dry weight ratio of the inorganic particle filler to the polymer particles is (15 to 25): (25 to 35);
所述无机颗粒填料的体积分布粒径D v50为1μm至1.5μm; The volume distribution particle size D v 50 of the inorganic particle filler is 1 μm to 1.5 μm;
所述无机颗粒填料包括具有5以上介电常数的无机颗粒、具有离子传导性但不储存离子的无机颗粒和能够可发生电化学反应的无机颗粒中的至少一种。The inorganic particle filler includes at least one of inorganic particles having a dielectric constant of 5 or more, inorganic particles having ion conductivity but not storing ions, and inorganic particles capable of electrochemical reaction.
该无机颗粒填料具有上述任一特征,能够进一步提高隔膜的透气性和耐热收缩等力学性能。The inorganic particle filler has any of the above characteristics and can further improve the air permeability and mechanical properties of the diaphragm, such as heat shrinkage resistance.
示范例中,所述聚合物颗粒所含聚合物为低密度聚乙烯,示范例中,该低密度聚乙烯为非离子型低密度聚乙烯。In an exemplary embodiment, the polymer contained in the polymer particles is low-density polyethylene. In an exemplary embodiment, the low-density polyethylene is non-ionic low-density polyethylene.
低密度聚乙烯颗粒或进一步与非离子型低密度聚乙烯颗粒能进一步提高聚合物颗粒和无机颗粒之间的如上文所示的透气性增效作用,同时能够提高隔膜的吸液储液能力。The low-density polyethylene particles or further nonionic low-density polyethylene particles can further improve the synergistic effect of the air permeability between the polymer particles and the inorganic particles as shown above, and can also improve the liquid absorption and storage capacity of the membrane.
一些实施例中,所述涂层还包括粘结剂。通过在涂层中增设粘结剂,能够隔膜的力学强度,调节隔膜的透气性和稳定性。In some embodiments, the coating layer further comprises a binder. By adding a binder to the coating layer, the mechanical strength of the diaphragm can be improved, and the air permeability and stability of the diaphragm can be adjusted.
实施例中,所述粘结剂至少满足如下条件中的任一者:In the embodiment, the binder satisfies at least one of the following conditions:
所述粘结剂与所述聚合物颗粒的干重比为(15至25):(25至35);The dry weight ratio of the binder to the polymer particles is (15 to 25): (25 to 35);
所述粘结剂为水性粘结剂;The binder is a water-based binder;
所述粘结剂的热分解温度高于160℃;The thermal decomposition temperature of the binder is higher than 160°C;
所述粘结剂包括聚乙烯醇、聚丙烯酸-聚丙烯腈共聚物、聚丙烯酸酯-聚丙烯腈共聚物、聚醚丙烯酸酯、聚氨酯、聚丙烯酸酯、聚碳酸酯、聚环氧乙烷、橡胶、聚丙烯酸、聚丙烯腈、明胶、壳聚糖、海藻酸钠、氰基丙烯酸酯、聚合环醚衍生物、环糊精的羟基衍生物中的至少一种。The binder includes at least one of polyvinyl alcohol, polyacrylic acid-polyacrylonitrile copolymer, polyacrylate-polyacrylonitrile copolymer, polyether acrylate, polyurethane, polyacrylate, polycarbonate, polyethylene oxide, rubber, polyacrylic acid, polyacrylonitrile, gelatin, chitosan, sodium alginate, cyanoacrylate, polymerized cyclic ether derivatives, and hydroxyl derivatives of cyclodextrin.
该粘结剂具有上述任一特征,能够进一步增强隔膜所含涂层与基膜结合的力学性能的基础上,提高隔膜的透气性和稳定性。The adhesive has any of the above characteristics, and can further enhance the mechanical properties of the coating contained in the diaphragm and the base film, thereby improving the air permeability and stability of the diaphragm.
一些实施例中,所述涂层厚度为2μm至5μm。In some embodiments, the coating has a thickness of 2 μm to 5 μm.
一些实施例中,所述涂层设置在所述基膜的一个表面上。In some embodiments, the coating is disposed on one surface of the base film.
通过对涂层厚度和在基膜上设置的位置,提高涂层也即是隔膜透气性和电解液的浸润性和储液能力,降低电池热失控的风险。By adjusting the coating thickness and the position on the base film, the coating (i.e. the diaphragm) air permeability and the electrolyte wettability and storage capacity can be improved, thereby reducing the risk of thermal runaway of the battery.
一些实施例中,所述基膜至少满足如下条件中的任一者:In some embodiments, the base film satisfies at least one of the following conditions:
所述基膜的厚度为4μm至7μm;The thickness of the base film is 4 μm to 7 μm;
所述基膜的透气度为180s/100cc至240s/100cc;The air permeability of the base film is 180s/100cc to 240s/100cc;
所述基膜的材料包括无纺布、聚烯烃、聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯、聚酯、聚缩醛、聚酰胺、聚碳酸酯、聚酰亚胺、聚醚醚酮、聚醚砜、聚苯醚、聚苯硫醚、聚乙烯萘中的至少一种。The material of the base film includes at least one of non-woven fabric, polyolefin, polyethylene terephthalate, polybutylene terephthalate, polyester, polyacetal, polyamide, polycarbonate, polyimide, polyetheretherketone, polyethersulfone, polyphenylene ether, polyphenylene sulfide, and polyethylene naphthalene.
该些特性的基膜在充分发挥电池隔膜的作用基础上,提高隔膜的抗压等力学性能、透气性。The base film with these characteristics can fully exert the role of battery separator and improve the mechanical properties such as compression resistance and air permeability of the separator.
第二方面,本申请实施例提供了一种隔膜的制备方法。本申请实施例隔膜的制备方法包括如下步骤:In a second aspect, an embodiment of the present application provides a method for preparing a diaphragm. The method for preparing a diaphragm in an embodiment of the present application comprises the following steps:
提供基膜;providing a basement membrane;
提供涂层浆料,所述涂层浆料中含有聚合物颗粒,且所述聚合物颗粒的熔点为90℃至120℃,可选为100℃至115℃;Providing a coating slurry, wherein the coating slurry contains polymer particles, and the melting point of the polymer particles is 90° C. to 120° C., and optionally 100° C. to 115° C.;
将所述涂层浆料涂布在所述基膜的至少一个表面上,进行干燥处理后形成涂层,获得隔膜。The coating slurry is coated on at least one surface of the base film, and dried to form a coating to obtain a separator.
本申请实施例隔膜制备方法制备的隔膜具有如上文本申请实施例隔膜所具有的如良好的透气性和稳定性,同时有效降低电池热失控风险,提高电池的电化学性能和安全 性能。The diaphragm prepared by the diaphragm preparation method of the embodiment of the present application has the good air permeability and stability as the diaphragm of the embodiment of the above text application, and at the same time effectively reduces the risk of thermal runaway of the battery and improves the electrochemical performance and safety performance of the battery.
一些实施例中,所述涂层浆料是由包括聚合物颗粒与无机颗粒填料和粘结剂在溶剂中混合形成;其中,所述聚合物颗粒、无机颗粒填料和粘结剂在所述涂层浆料中的质量比为(25至35):(15至25):(15至25)。In some embodiments, the coating slurry is formed by mixing polymer particles, inorganic particle fillers and binders in a solvent; wherein the mass ratio of the polymer particles, inorganic particle fillers and binders in the coating slurry is (25 to 35):(15 to 25):(15 to 25).
一些实施例中,所述涂层浆料的固含量为30wt%至40wt%。In some embodiments, the solid content of the coating slurry is 30 wt % to 40 wt %.
一些实施例中,所述涂层浆料于25℃下的粘度为100mPa·s至1000mPa·s。In some embodiments, the coating slurry has a viscosity of 100 mPa·s to 1000 mPa·s at 25°C.
具有上述特性的涂层浆料能够提高成膜质量,提高涂层的质量以及透气性等性能。The coating slurry having the above characteristics can improve the film-forming quality, the quality of the coating and the properties such as air permeability.
一些实施例中,所述聚合物颗粒为含非离子基团的聚合物颗粒时,所述聚合物颗粒由包括如下步骤的方法制备得到:In some embodiments, when the polymer particles are polymer particles containing nonionic groups, the polymer particles are prepared by a method comprising the following steps:
将聚合物前体颗粒、含乙氧基的聚合物和引发剂进行混合处理并进行反应,得到含非离子基团的聚合物颗粒;The polymer precursor particles, the ethoxy-containing polymer and the initiator are mixed and reacted to obtain polymer particles containing nonionic groups;
将所述含非离子基团的聚合物颗粒与非离子表面活性剂进行乳化处理,得到非离子型聚合物乳液。The polymer particles containing nonionic groups are emulsified with a nonionic surfactant to obtain a nonionic polymer emulsion.
通过采用乙氧基的聚合物与聚合物前体颗粒进行聚合反应,可以提高聚合物颗粒含有非离子基团,特别是提高聚合物颗粒的加工性能,从而提高聚合物颗粒在涂层浆料中的分散性,从而提高涂层浆料的成膜质量,以提高涂层的透气性等性能。By using ethoxylated polymers to carry out polymerization reactions with polymer precursor particles, the nonionic groups contained in the polymer particles can be increased, especially the processing performance of the polymer particles can be improved, thereby improving the dispersibility of the polymer particles in the coating slurry, thereby improving the film-forming quality of the coating slurry, and improving the air permeability and other properties of the coating.
一些实施例中,所述聚合物前体颗粒、含乙氧基的聚合物和引发剂是按照(300至400):(90至125):(20至100)的质量比例进行所述混合处理。In some embodiments, the polymer precursor particles, the ethoxy-containing polymer and the initiator are mixed in a mass ratio of (300 to 400):(90 to 125):(20 to 100).
一些实施例中,所述聚合物前体颗粒的材料包括聚苯乙烯、聚烯烃、聚酰亚胺、三聚氰胺树脂、酚树脂、纤维素、聚酯、聚苯硫醚、聚芳酰胺、聚酰胺酰亚胺、丙烯酸丁酯与甲基丙烯酸乙酯的共聚物中的至少一种。In some embodiments, the material of the polymer precursor particles includes at least one of polystyrene, polyolefin, polyimide, melamine resin, phenol resin, cellulose, polyester, polyphenylene sulfide, polyaromatic amide, polyamideimide, and a copolymer of butyl acrylate and ethyl methacrylate.
一些实施例中,所述含乙氧基的聚合物包括烯丙基聚乙二醇、双烯丙基聚醚中的至少一种。In some embodiments, the ethoxy-containing polymer includes at least one of allyl polyethylene glycol and bisallyl polyether.
一些实施例中,所述引发剂包括过氧化二叔丁基、过氧化二异丙苯中的至少一种。In some embodiments, the initiator includes at least one of di-tert-butyl peroxide and diisopropylbenzene peroxide.
一些实施例中,所述反应的温度可以是130℃至160℃。In some embodiments, the reaction temperature may be 130°C to 160°C.
一些实施例中,所述聚合物颗粒与所述非离子表面活性剂按照(4至6):1的质量比进行所述乳化处理。In some embodiments, the polymer particles and the nonionic surfactant are emulsified in a mass ratio of (4 to 6):1.
上述反应物种类和混合比例以及反应条件,能够提高聚合物颗粒的非离子基团接枝率和含量,提高聚合物颗粒的加工性能和分散性能,从而提高涂层浆料成膜的质量和形成涂层的透气性。The above-mentioned reactant types, mixing ratios and reaction conditions can increase the non-ionic group grafting rate and content of the polymer particles, improve the processing performance and dispersibility of the polymer particles, thereby improving the film-forming quality of the coating slurry and the air permeability of the formed coating.
实施例中,所述非离子型聚合物乳液至少满足如下条件(1)至(4)中的任一者:In the embodiment, the nonionic polymer emulsion satisfies at least any one of the following conditions (1) to (4):
(1)所述非离子型聚合物乳液于25℃下的粘度为10mPa·s至100mPa·s;(1) The viscosity of the nonionic polymer emulsion at 25° C. is 10 mPa·s to 100 mPa·s;
(2)所述非离子型聚合物乳液的固含量为35wt%至40wt%;(2) The solid content of the nonionic polymer emulsion is 35wt% to 40wt%;
(3)所述非离子型聚合物乳液的pH值为5至6;(3) The pH value of the nonionic polymer emulsion is 5 to 6;
(4)所述非离子表面活性剂包括分子结构式为
Figure PCTCN2023070858-appb-000001
其中,R 1为碳链烷基,R 2为亲水基团,n为3至20的正整数。
(4) The nonionic surfactant includes a molecular structure of
Figure PCTCN2023070858-appb-000001
Wherein, R1 is a carbon chain alkyl group, R2 is a hydrophilic group, and n is a positive integer from 3 to 20.
示范例中,所述碳链烷基为C12至C18的长碳链烷基。In an exemplary embodiment, the carbon chain alkyl group is a long carbon chain alkyl group of C12 to C18.
示范例中,所述R 2为羧基、胺基、醛基、醇基、氨基、酰胺基中的至少一种。 In the exemplary embodiment, the R 2 is at least one of a carboxyl group, an amine group, an aldehyde group, an alcohol group, an amino group, and an amide group.
示范例中,所述非离子表面活性剂包括脂肪醇聚氧乙烯醚、烷基酚聚氧乙烯醚、脂肪酸聚氧乙烯酯、蓖麻油聚氧乙烯醚、脂肪胺聚氧乙烯醚、失水山梨醇脂肪酸酯、聚氧乙烯失水山梨醇脂肪酸脂中的至少一种。In the exemplary embodiment, the nonionic surfactant includes at least one of fatty alcohol polyoxyethylene ether, alkylphenol polyoxyethylene ether, fatty acid polyoxyethylene ester, castor oil polyoxyethylene ether, fatty amine polyoxyethylene ether, sorbitan fatty acid ester, and polyoxyethylene sorbitan fatty acid ester.
通过对非离子表面活性剂种类的选择,能够提高非离子型聚合物乳液的稳定性,提高其在涂层浆料中的分散性和涂层浆料的稳定性,从而提高形成涂层的质量和透气性。By selecting the type of nonionic surfactant, the stability of the nonionic polymer emulsion can be improved, and its dispersibility in the coating slurry and the stability of the coating slurry can be improved, thereby improving the quality and air permeability of the formed coating.
一些实施例中,所述粘结剂以粘结剂水溶液方式加入,且所述粘结剂水溶液至少具有如下条件中的任一者:In some embodiments, the binder is added in the form of a binder aqueous solution, and the binder aqueous solution has at least one of the following conditions:
所述粘结剂水溶液的粘度为3000mPa·s至10000mPa·s;The viscosity of the binder aqueous solution is 3000mPa·s to 10000mPa·s;
所述粘结剂水溶液的固含量为40wt%至50wt%。The solid content of the binder aqueous solution is 40 wt % to 50 wt %.
一些实施例中,涂层浆料涂布的速率为50m/min至100m/min;和/或In some embodiments, the coating slurry is applied at a rate of 50 m/min to 100 m/min; and/or
所述干燥处理的温度为60℃至70℃;和/或The drying temperature is 60°C to 70°C; and/or
所述干燥处理的时间为1min至3min。The drying time is 1 min to 3 min.
通过对涂布的工艺条件调节实现对成膜质量、厚度和透气性等调节和优化。By adjusting the coating process conditions, the film quality, thickness and air permeability can be adjusted and optimized.
第三方面,本申请实施例提供了一种电池。本申请实施例电池包括正极、负极和层叠在所述正极与负极之间的隔膜,所述隔膜为本申请实施例所述的隔膜或由包括本申请实施例隔膜制备方法制备的隔膜。本申请实施例由于含有本申请实施例隔膜,因此,电池安全性高,容量保持率等电化学性能好。In a third aspect, an embodiment of the present application provides a battery. The battery of the embodiment of the present application includes a positive electrode, a negative electrode, and a separator stacked between the positive electrode and the negative electrode, wherein the separator is the separator described in the embodiment of the present application or a separator prepared by the separator preparation method of the embodiment of the present application. Since the embodiment of the present application contains the separator of the embodiment of the present application, the battery has high safety and good electrochemical properties such as capacity retention rate.
实施例中,所述隔膜的一个表面上设置有所述涂层,且所述涂层朝向所述负极。只在隔膜一个表面上结合涂层,能够有效降低隔膜整体的厚度,提高电池的能量密度。In an embodiment, the coating is disposed on one surface of the separator, and the coating faces the negative electrode. By only combining the coating on one surface of the separator, the overall thickness of the separator can be effectively reduced, thereby increasing the energy density of the battery.
第四方面,本申请实施例提供了一种用电装置,所述用电装置包括如本申请实施例电池,所述电池用于提供电能。本申请实施例用电装置安全性得到了明显提高。In a fourth aspect, an embodiment of the present application provides an electric device, wherein the electric device comprises a battery according to an embodiment of the present application, and the battery is used to provide electric energy. The safety of the electric device according to an embodiment of the present application is significantly improved.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段, 而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Moreover, the same reference numerals are used throughout the drawings to represent the same components. In the drawings:
图1为本申请实施例隔膜的制备方法流程示意图;FIG1 is a schematic flow chart of a method for preparing a diaphragm according to an embodiment of the present application;
图2为本申请实施例二次电池的一实施方式的结构示意图;FIG2 is a schematic structural diagram of an implementation of a secondary battery in an embodiment of the present application;
图3为图2所示二次电池的分解示意图;FIG3 is an exploded schematic diagram of the secondary battery shown in FIG2 ;
图4为本申请实施例电池模块的一实施方式结构示意图;FIG4 is a schematic structural diagram of an implementation scheme of a battery module according to an embodiment of the present application;
图5为本申请实施例电池包的一实施方式结构示意图;FIG5 is a schematic structural diagram of an implementation scheme of a battery pack according to an embodiment of the present application;
图6为图5所示电池包的分解结构示意图;FIG6 is a schematic diagram of the exploded structure of the battery pack shown in FIG5 ;
图7为包含本申请实施例二次电池作为电源的用电装置的一实施方式的示意图;FIG7 is a schematic diagram of an embodiment of an electric device including a secondary battery according to an embodiment of the present application as a power source;
图8为本申请实施例A1中隔膜的扫描电子显微镜(SEM)图;其中,a图为隔膜常温下的SEM图,b图为隔膜130℃加热15min后的SEM图;FIG8 is a scanning electron microscope (SEM) image of the diaphragm in Example A1 of the present application; wherein FIGa is a SEM image of the diaphragm at room temperature, and FIGb is a SEM image of the diaphragm after being heated at 130° C. for 15 minutes;
图9为本申请对比例A1中隔膜的扫描电子显微镜(SEM)图;其中,a图为隔膜常温下的SEM图,b图为隔膜130℃加热15min后的SEM图。Figure 9 is a scanning electron microscope (SEM) image of the diaphragm in comparative example A1 of the present application; wherein, Figure a is a SEM image of the diaphragm at room temperature, and Figure b is a SEM image of the diaphragm after being heated at 130°C for 15 minutes.
具体实施方式中的附图标号如下:The reference numerals in the specific implementation manner are as follows:
10、二次电池单体,11、壳体,12、电极组件,13、盖板;10. secondary battery cell, 11. housing, 12. electrode assembly, 13. cover plate;
20、电池模块;20. Battery module;
30、电池包,31、箱体,32、下箱体。30. battery pack, 31. box body, 32. lower box body.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The following embodiments of the technical solution of the present application will be described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语 “包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of the present application, the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
在节能减排的时代背景下,新能源技术发展迅猛,其中以电池技术的研究突破和应用最为显著,而锂离子电池是发展势头最突出的电池。In the context of energy conservation and emission reduction, new energy technologies are developing rapidly, among which the research breakthroughs and applications of battery technology are the most significant, and lithium-ion batteries are the batteries with the most prominent development momentum.
在离子电池如锂离子电池中,隔膜是重要的部件之一,其设置在正负极极片之间,以使电池的正、负极分隔开来,防止两极接触而短路以及通过Li +的功能。因此,隔膜 除了需要具有良好的电解质浸润性和保液性以及机械强度等性能之外,随着对电池安全性能的越来越重视的当下,对电池安全性有着重要影响的如热稳定性等性能越来越被重视。 In ion batteries such as lithium-ion batteries, the separator is one of the important components. It is set between the positive and negative pole pieces to separate the positive and negative electrodes of the battery, prevent the two poles from contacting and short-circuiting, and pass the function of Li + . Therefore, in addition to having good electrolyte wettability, liquid retention, and mechanical strength, the separator also needs to have more and more performance such as thermal stability, which has an important impact on battery safety, as more and more attention is paid to battery safety performance.
目前提高隔膜热稳定性等性能是对隔膜进行改性,如在隔膜的制备过程中掺杂或涂敷如阻燃性添加剂、纤维类物质、电化学惰性陶瓷等改性剂,以实现提升隔膜的包括热稳定性等性能从而提升电池安全性的目的。Currently, the method of improving the thermal stability and other properties of the diaphragm is to modify the diaphragm, such as doping or coating modifiers such as flame retardant additives, fiber-like materials, electrochemically inert ceramics, etc. during the preparation of the diaphragm, in order to achieve the purpose of improving the thermal stability and other properties of the diaphragm and thus improving battery safety.
虽然当前掺杂或涂敷等方式能够在一定程度上提升隔膜的热稳定性等性能,但是发明人在研究中发现,当电池内部放热反应积累达到一定程度时,改性后的隔膜不能够及时阻隔电池内部的继续反应,从而难以延缓电池内部放热反应,降低内部短路甚至热失控的可能性。因此,其对改善电池热失控等安全性作用并不理想。Although current methods such as doping or coating can improve the thermal stability and other properties of the diaphragm to a certain extent, the inventors found in their research that when the exothermic reaction inside the battery accumulates to a certain extent, the modified diaphragm cannot block the continued reaction inside the battery in time, making it difficult to delay the exothermic reaction inside the battery and reduce the possibility of internal short circuit or even thermal runaway. Therefore, it is not ideal for improving the safety of battery thermal runaway.
为了改善隔膜以抑制电池热失控的作用,目前有对隔膜表面进行改性,如增加改性涂层。但是发明人在研究中发现,在隔膜上增加改性涂层后反而对隔膜的透气性产生不利影响,而且当电池在组装和正常工作中受到压力时,该改性涂层降低隔膜的透气性从而降低隔膜对电解液的透过性,进一步降低了电池的如循环性能等电化学性能,影响了电池正常工作和电池正常性能的发挥。In order to improve the effect of the diaphragm to inhibit thermal runaway of the battery, the surface of the diaphragm is currently modified, such as adding a modified coating. However, the inventors found in their research that adding a modified coating on the diaphragm has an adverse effect on the air permeability of the diaphragm, and when the battery is under pressure during assembly and normal operation, the modified coating reduces the air permeability of the diaphragm and thus reduces the permeability of the diaphragm to the electrolyte, further reducing the electrochemical properties of the battery such as cycle performance, affecting the normal operation of the battery and the performance of the normal performance of the battery.
因此,为了在降低电池的热失控风险,提高电池的安全性能,提高隔膜的透气性和稳定性,发明人通过研究发现,在隔膜上增加含聚合物颗粒的涂层,保证了隔膜良好的透气性,并保证在电池正常生产和使用过程良好的透气性和稳定性;当电池内部发生过热时,该涂层还能够及时熔融封闭隔膜的孔隙形成封堵阻隔层,降低或完全阻隔电池内部的反应,从而降低电池热失控风险,提高电池安全性能。Therefore, in order to reduce the risk of thermal runaway of the battery, improve the safety performance of the battery, and improve the air permeability and stability of the diaphragm, the inventors found through research that adding a coating containing polymer particles to the diaphragm ensures good air permeability of the diaphragm and ensures good air permeability and stability during normal production and use of the battery; when overheating occurs inside the battery, the coating can also melt and seal the pores of the diaphragm in time to form a sealing barrier layer, reducing or completely blocking the reaction inside the battery, thereby reducing the risk of thermal runaway of the battery and improving the safety performance of the battery.
隔膜Diaphragm
第一方面,本申请实施例提供了一种隔膜。本申请实施例隔膜包括基膜和设置在该基膜的至少一个表面上的涂层。涂层含有聚合物颗粒,且聚合物颗粒的熔点为90℃至120℃。In a first aspect, an embodiment of the present application provides a separator. The separator of the embodiment of the present application comprises a base film and a coating disposed on at least one surface of the base film. The coating contains polymer particles, and the melting point of the polymer particles is 90°C to 120°C.
在本申请实施例隔膜中,所含的基膜构成本申请实施例隔膜的基体,发挥隔膜通常的作用。涂层是设置在基膜上,其对基膜也即是隔膜基体起到改性作用,如当温度达到90℃至120℃区间时,该聚合物颗粒熔融,并封闭基膜所含孔隙。In the diaphragm of the embodiment of the present application, the base film contained therein constitutes the matrix of the diaphragm of the embodiment of the present application and plays the usual role of the diaphragm. The coating is arranged on the base film, which plays a modifying role on the base film, i.e., the diaphragm matrix. For example, when the temperature reaches the range of 90°C to 120°C, the polymer particles melt and close the pores contained in the base film.
本申请实施例隔膜的涂层所含聚合物颗粒的熔点为90℃至120℃,当电池内部温度异常升高至聚合物颗粒熔点时,该聚合物颗粒能够及时熔融并封闭基膜所含的孔隙,当聚合物颗粒熔融并封闭基膜所含的孔隙时,隔膜起到阻隔作用,从而起到有效降低或阻止电 池内部的包括电解液中的化学反应、金属离子的迁移以及正负极串扰反应等,缓解或终止热失控,提高电池的安全性能。其中,金属离子的迁移包括锂离子和活性材料析出金属等,避免他们通过隔膜,并在电极特别是负极表面沉积或进一步形成枝晶不良现象。正负极串扰反应是指电池在高温下正极活性材料发生相变时会释放出氧气,氧气可以通过隔膜扩散至负极,并与包括负极等发生的反应,并释放大量的热;也包括在高温下负极释放的氢,通过隔膜扩散至正极,并与包括正极等发生的反应,并释放大量的热。The melting point of the polymer particles contained in the coating of the diaphragm of the embodiment of the present application is 90°C to 120°C. When the temperature inside the battery rises abnormally to the melting point of the polymer particles, the polymer particles can melt in time and close the pores contained in the base film. When the polymer particles melt and close the pores contained in the base film, the diaphragm plays a barrier role, thereby effectively reducing or preventing the chemical reactions inside the battery, including the chemical reactions in the electrolyte, the migration of metal ions, and the crosstalk reaction between the positive and negative electrodes, etc., to alleviate or terminate thermal runaway and improve the safety performance of the battery. Among them, the migration of metal ions includes lithium ions and metal precipitation from active materials, etc., to prevent them from passing through the diaphragm and depositing on the surface of the electrode, especially the negative electrode, or further forming dendrites. The crosstalk reaction between the positive and negative electrodes refers to the release of oxygen when the active material of the positive electrode of the battery undergoes a phase change at high temperature. The oxygen can diffuse to the negative electrode through the diaphragm and react with the negative electrode, etc., and release a large amount of heat; it also includes the hydrogen released from the negative electrode at high temperature, which diffuses to the positive electrode through the diaphragm, reacts with the positive electrode, etc., and releases a large amount of heat.
同时,由于具有该熔点范围的该聚合物颗粒以颗粒形貌存在,从而赋予涂层也即是隔膜良好的透气性。而且电池在正常生产和使用过程中,该隔膜保证电解液中锂离子在正负极之间良好的传递,从而提高电池充放电、循环性能等电化学性能。At the same time, since the polymer particles with the melting point range exist in particle morphology, the coating, i.e., the separator, has good air permeability. Moreover, during the normal production and use of the battery, the separator ensures good transfer of lithium ions in the electrolyte between the positive and negative electrodes, thereby improving the electrochemical properties of the battery such as charge and discharge and cycle performance.
因此,具有熔点为90℃至120℃,可选为100℃至115℃,示范例中,可以为90℃、92℃、94℃、96℃、98℃、100℃、102℃、104℃、106℃、108℃、110℃、112℃、115℃、117℃、120℃等典型但非限制性熔点的聚合物颗粒,其形成的涂层具有良好的透气性,并能够保证隔膜在电池生产和正常工作中良好的透气性,保证电池正常电化学性能的发挥。发明人研究发现,如果选择熔点太低如低于90℃或熔点过高如高于120℃时,聚合物颗粒形成的涂层均会降低隔膜的透气性,从而降低了隔膜在电池生产过程或正常工作中的透气性性,从而导致电池正常工作下的电化学性能降低。而且熔点低于90℃时,聚合物颗粒会在电池正常工作中发生熔融现象,从而影响了电池的电化学性能;或聚合物颗粒熔点过高如高于120℃时,会导致涂层热敏性降低甚至失效,导致电池热失控时无法及时熔融以封闭基膜孔隙的作用。Therefore, the polymer particles having a melting point of 90°C to 120°C, optionally 100°C to 115°C, and in the exemplary embodiment, typical but non-limiting melting points such as 90°C, 92°C, 94°C, 96°C, 98°C, 100°C, 102°C, 104°C, 106°C, 108°C, 110°C, 112°C, 115°C, 117°C, 120°C, etc., have a coating with good air permeability, and can ensure the good air permeability of the diaphragm in battery production and normal operation, and ensure the normal electrochemical performance of the battery. The inventors have found that if the melting point is too low, such as below 90°C, or the melting point is too high, such as above 120°C, the coating formed by the polymer particles will reduce the air permeability of the diaphragm, thereby reducing the air permeability of the diaphragm in the battery production process or normal operation, thereby reducing the electrochemical performance of the battery under normal operation. Moreover, when the melting point is lower than 90°C, the polymer particles will melt during normal operation of the battery, thus affecting the electrochemical performance of the battery; or when the melting point of the polymer particles is too high, such as higher than 120°C, the thermal sensitivity of the coating will decrease or even fail, resulting in the inability to melt in time to seal the pores of the base membrane when the battery experiences thermal runaway.
一些实施例中,涂层所含聚合物颗粒的形貌可以包括链状、球状、类球状、纤维状、管状、棒状、无定形、棱锥状中的至少一种。该些形貌的聚合物颗粒能够提高涂层也即是隔膜在电池正常工作中良好的透气性,提高电池的电化学性能;当电池内部温度异常升高至聚合物颗粒熔点温度时,该些形貌的聚合物颗粒能够提高熔融速率以加速封闭基膜孔隙。因此,该形貌的聚合物颗粒能够进一步降低电池热失控风险,提高电池的安全性能。In some embodiments, the morphology of the polymer particles contained in the coating may include at least one of chain, spherical, quasi-spherical, fibrous, tubular, rod-shaped, amorphous, and pyramidal. The polymer particles with these morphologies can improve the good air permeability of the coating, i.e., the diaphragm, during normal operation of the battery, and improve the electrochemical performance of the battery; when the temperature inside the battery abnormally rises to the melting point of the polymer particles, the polymer particles with these morphologies can increase the melting rate to accelerate the closure of the base film pores. Therefore, the polymer particles with this morphology can further reduce the risk of thermal runaway of the battery and improve the safety performance of the battery.
一些实施例中,涂层所含聚合物颗粒的体积分布粒径D v50可以为0.1μm至5μm,可选为0.3μm至3μm,示范例中,可以为0.1μm、0.5μm、1μm、1.5μm、2μm、2.5μm、3μm、3.5μm、4μm、4.5μm、5μm等典型但非限制性的粒径。通过对聚合物颗粒粒径的控制,如控制在该范围,能够提高聚合物颗粒在涂层中分布的均匀性,提高隔膜的透气性,而且还能够提高涂层的热熔响应速率。 In some embodiments, the volume distribution particle size D v 50 of the polymer particles contained in the coating may be 0.1 μm to 5 μm, and may be 0.3 μm to 3 μm. In exemplary embodiments, the particle size may be 0.1 μm, 0.5 μm, 1 μm, 1.5 μm, 2 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm, 4.5 μm, 5 μm, etc. Typical but non-limiting particle sizes. By controlling the particle size of the polymer particles, such as controlling it within this range, the uniformity of the distribution of the polymer particles in the coating can be improved, the air permeability of the diaphragm can be improved, and the hot melt response rate of the coating can also be improved.
一些实施例中,上文各实施例中的聚合物颗粒的聚合物材料含有非离子基团。示范例中,该非离子基团可以包括乙氧基、羟基、羧酸酯基中的至少一种。聚合物颗粒的材料含有非离子基团具体如该些种类的非离子基团,能够提高聚合物颗粒的亲水性和分散性,从而提高聚合物颗粒在涂层中的均匀性,从而进一步提高涂层的透气性,从而提高隔膜在电池生产和正常工作过程中良好的透气性,提高锂离子在正负极之间的传递性,以提高本申请实施例隔膜上述作用的挥发效果。实施例中,该非离子基团可以是聚合物的接枝支链,也可以是连接在聚合物主链上。In some embodiments, the polymer material of the polymer particles in the above embodiments contains non-ionic groups. In the exemplary embodiments, the non-ionic group may include at least one of ethoxy, hydroxyl, and carboxylate groups. The material of the polymer particles contains non-ionic groups, such as these types of non-ionic groups, which can improve the hydrophilicity and dispersibility of the polymer particles, thereby improving the uniformity of the polymer particles in the coating, thereby further improving the air permeability of the coating, thereby improving the good air permeability of the diaphragm during battery production and normal operation, and improving the transferability of lithium ions between the positive and negative electrodes, so as to improve the volatilization effect of the above-mentioned effects of the diaphragm in the embodiment of the present application. In the embodiment, the non-ionic group can be a grafted side chain of the polymer, or it can be connected to the main chain of the polymer.
一些实施例中,上文各实施例中聚合物颗粒的聚合物材料可以是重均分子量为1000至10000的聚合物,可选为1500至8000。示范例中,该聚合物可以包括聚苯乙烯、聚烯烃、聚酰亚胺、三聚氰胺树脂、酚树脂、纤维素、聚酯、聚苯硫醚、聚芳酰胺、聚酰胺酰亚胺、丙烯酸丁酯与甲基丙烯酸乙酯的共聚物及其各自的改性聚合物中的至少一种。通过对聚合物颗粒的聚合物物材料选用,如选用该些聚合物,能够有效将上述各实施例中聚合物颗粒的熔点控制在90℃至120℃区间,而且进一步聚合物颗粒的热熔响应速率,在此基础上,还能够进一步提高涂层的透气性,从而提高隔膜的透气性和稳定性,从而提高本申请实施例隔膜上述作用的挥发效果。In some embodiments, the polymer material of the polymer particles in the above embodiments may be a polymer with a weight average molecular weight of 1000 to 10000, optionally 1500 to 8000. In the exemplary embodiment, the polymer may include at least one of polystyrene, polyolefin, polyimide, melamine resin, phenolic resin, cellulose, polyester, polyphenylene sulfide, polyaromatic amide, polyamide-imide, copolymer of butyl acrylate and ethyl methacrylate and their respective modified polymers. By selecting the polymer material of the polymer particles, such as selecting these polymers, the melting point of the polymer particles in the above embodiments can be effectively controlled in the range of 90°C to 120°C, and the hot melt response rate of the polymer particles can be further increased. On this basis, the air permeability of the coating can be further improved, thereby improving the air permeability and stability of the diaphragm, thereby improving the volatilization effect of the above-mentioned effect of the diaphragm in the embodiment of the present application.
另外,上文各实施例中聚合物颗粒可以是实心颗粒,当然也可以是空心颗粒。在本申请实施例中,实心颗粒相对空心颗粒而言,能够提高聚合物颗粒形貌的稳定性,从而提高隔膜在电池生产和正常工作过程中包括透气性的稳定性,如不会因为电池生产或使用过程中受到的挤压力而导致聚合物颗粒变形,从而导致基膜堵孔。因此,在本申请实施例中,相对空心聚合物颗粒而言,实心聚合物颗粒是相对优选的。In addition, the polymer particles in the above embodiments can be solid particles, and of course can also be hollow particles. In the embodiments of the present application, solid particles can improve the stability of the polymer particle morphology relative to hollow particles, thereby improving the stability of the diaphragm during battery production and normal operation, including the air permeability, such as the polymer particles will not be deformed due to the extrusion force during battery production or use, thereby causing the basement membrane to block the pores. Therefore, in the embodiments of the present application, solid polymer particles are relatively preferred relative to hollow polymer particles.
一些实施例中,上述各实施例隔膜所含的涂层还含有无机颗粒填料。通过在涂层中添加无机颗粒填料,一方面能够提高涂层的透气性和稳定性能,从而提高隔膜在电池生产和正常工作中的透气性和稳定性能;另一方面,能够与上文聚合物颗粒之间起到增效作用,提高隔膜的储液能力以及耐热收缩等力学性能。另外,该无机颗粒填料理想的是与上文聚合物颗粒在涂层中形成混合物。In some embodiments, the coating contained in the separator of each embodiment further contains an inorganic particle filler. By adding the inorganic particle filler to the coating, on the one hand, the air permeability and stability of the coating can be improved, thereby improving the air permeability and stability of the separator in battery production and normal operation; on the other hand, it can play a synergistic role with the above polymer particles, improving the liquid storage capacity and mechanical properties such as heat shrinkage resistance of the separator. In addition, the inorganic particle filler is ideally formed into a mixture with the above polymer particles in the coating.
实施例中,上述无机颗粒填料在涂层中的含量可以控制为无机颗粒填料与聚合物颗粒的干重比为(15至25):(25至35)。通过控制该无机颗粒填料和聚合物颗粒在涂层中的含量比例,能够充分挥发两者各自上文所述作用的基础上,能够提高两者之间的增效作用,从而在保证隔膜具有良好透气性和热稳定性以及储液能力。In the embodiment, the content of the inorganic particle filler in the coating layer can be controlled to be a dry weight ratio of the inorganic particle filler to the polymer particles of (15 to 25): (25 to 35). By controlling the content ratio of the inorganic particle filler and the polymer particles in the coating layer, the synergistic effect between the two can be improved on the basis of fully volatilizing the effects of the two as described above, thereby ensuring that the diaphragm has good air permeability, thermal stability and liquid storage capacity.
实施例中,该无机颗粒填料的体积分布粒径D v50为1μm至1.5μm,示范例中,可以 为1μm、1.5μm、2μm、2.5μm、3μm、3.5μm、4μm、4.5μm、5μm等典型但非限制性的粒径。通过对无机颗粒填料的调整,使得其与聚合物颗粒粒径复配,如控制在该D v50为1μm至1.5μm范围,与上述粒径范围的聚合物颗颗粒共同作用,提高隔膜的透气性,如经检测,隔膜的透气性可以达下文表1中所示的透气性能。而且当电池异常升温至聚合物颗粒熔点温度时,该颗粒范围的无机颗粒填料能够在充分发挥骨架作用提高聚合物颗粒熔融并封闭基膜孔隙的同时,与基膜一起起到正负极隔绝的作用,降低短路热失控风险。 In the embodiment, the volume distribution particle size D v 50 of the inorganic particle filler is 1 μm to 1.5 μm, and in the exemplary embodiment, it can be 1 μm, 1.5 μm, 2 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm, 4.5 μm, 5 μm and other typical but non-limiting particle sizes. By adjusting the inorganic particle filler, it is compounded with the polymer particle size, such as controlling the D v 50 to be in the range of 1 μm to 1.5 μm, and acting together with the polymer particles in the above particle size range to improve the air permeability of the diaphragm. For example, after testing, the air permeability of the diaphragm can reach the air permeability shown in Table 1 below. Moreover, when the battery is abnormally heated to the melting point temperature of the polymer particles, the inorganic particle filler in this particle range can fully play the role of the skeleton to improve the melting of the polymer particles and close the pores of the base film, and at the same time, play the role of isolating the positive and negative electrodes together with the base film, thereby reducing the risk of short-circuit thermal runaway.
实施例中,上文无机颗粒填料可以包括具有5以上介电常数的无机颗粒、具有离子传导性但不储存离子的无机颗粒和可发生电化学反应的无机颗粒中的至少一种。In an embodiment, the above inorganic particle filler may include at least one of inorganic particles having a dielectric constant of 5 or more, inorganic particles having ion conductivity but not storing ions, and inorganic particles capable of electrochemical reaction.
示范例中,具有5以上介电常数的无机颗粒的无机材料包括勃姆石、氧化铝、氧化锌、氧化硅、氧化钛、氧化锆、氧化钡、氧化钙、氧化镁、氧化镍、氧化锡、氧化铈、氧化钇、氧化铪、氢氧化铝、氢氧化镁、碳化硅、碳化硼、氮化铝、氮化硅、氮化硼、氟化镁、氟化钙、氟化钡、硫酸钡、硅酸镁铝、硅酸镁锂、硅酸镁钠、膨润土、水辉石、钛酸锆、钛酸钡、Pb(Zr,Ti)O 3、Pb 1-mLa mZr 1-nTinO 3、Pb(Mg 3Nb 2/3)O 3-PbTiO 3、及其各自的改性无机颗粒中的至少一种,0<m<1,0<n<1。 In an exemplary embodiment, the inorganic material of the inorganic particles having a dielectric constant of 5 or more includes at least one of boehmite, aluminum oxide, zinc oxide, silicon oxide, titanium oxide, zirconium oxide, barium oxide, calcium oxide, magnesium oxide, nickel oxide, tin oxide, cerium oxide, yttrium oxide, hafnium oxide, aluminum hydroxide, magnesium hydroxide, silicon carbide, boron carbide, aluminum nitride, silicon nitride, boron nitride, magnesium fluoride, calcium fluoride, barium fluoride, barium sulfate, magnesium aluminum silicate, lithium magnesium silicate, sodium magnesium silicate, bentonite, hectorite, zirconium titanate, barium titanate , Pb(Zr, Ti ) O3 , Pb1 - mLamZr1-nTinO3, Pb( Mg3Nb2 / 3 ) O3 -PbTiO3, and modified inorganic particles thereof, 0<m<1, 0<n<1.
示范例中,具有离子传导性但不储存离子的无机颗粒的无机材料包括Li 3PO 4、磷酸钛锂Li x1Ti y1(PO 4) 3、磷酸钛铝锂Li x2Al y2Ti z1(PO 4) 3、(LiAlTiP) x3O y3型玻璃、钛酸镧锂Li x4La y4TiO 3、硫代磷酸锗锂Li x5Ge y5P z2S w、氮化锂Li x6N y6、SiS 2型玻璃Li x7Si y7S z3和P 2S 5型玻璃Li x8P y8S z4中的至少一种,0<x1<2,0<y1<3,0<x2<2,0<y2<1,0<z1<3,0<x3<4,0<y3<13,0<x4<2,0<y4<3,0<x5<4,0<y5<1,0<z2<1,0<w<5,0<x6<4,0<y6<2,0<x7<3,0<y7<2,0<z3<4,0<x8<3,0<y8<3,0<z4<7; In the exemplary embodiments, the inorganic material of the inorganic particles having ion conductivity but not storing ions includes Li3PO4 , lithium titanium phosphate Lix1Tiy1 ( PO4 ) 3 , lithium aluminum titanium phosphate Lix2Aly2Tiz1 ( PO4 ) 3 , (LiAlTiP) x3Oy3 type glass, lithium lanthanum titanate Lix4Lay4TiO3 , lithium germanium thiophosphate Lix5Gey5Pz2Sw , lithium nitride Lix6Ny6 , SiS2 type glass Lix7Siy7Sz3 and P2S5 type glass Lix8Py8Sz . At least one of z4 , 0<x1<2, 0<y1<3, 0<x2<2, 0<y2<1, 0<z1<3, 0<x3<4, 0<y3<13, 0<x4<2, 0<y4<3, 0<x5<4, 0<y5<1, 0<z2<1, 0<w<5, 0<x6<4, 0<y6<2, 0<x7<3, 0<y7<2, 0<z3<4, 0<x8<3, 0<y8<3, 0<z4<7;
示范例中,可发生电化学反应的无机颗粒的无机材料包括含锂过渡金属氧化物、含锂磷酸盐、碳基材料、硅基材料、锡基材料和锂钛化合物中的至少一种。In an exemplary embodiment, the inorganic material of the electrochemically reactive inorganic particles includes at least one of lithium-containing transition metal oxides, lithium-containing phosphates, carbon-based materials, silicon-based materials, tin-based materials, and lithium-titanium compounds.
通过对无机颗粒填料的材料种类进行选择,提高该无机颗粒填料的上述作用,进一步提高其与聚合物颗粒之间的增效作用,提高本申请实施例隔膜的透气性和稳定性,提高电池的电化学性能和安全性能。其中,上述部分无机材料的无机颗粒填料还具有良好的吸液储液能力,从而提高隔膜的吸液储液能力。By selecting the material type of the inorganic particle filler, the above-mentioned effect of the inorganic particle filler is improved, and the synergistic effect between the inorganic particle filler and the polymer particles is further improved, the air permeability and stability of the diaphragm of the embodiment of the present application are improved, and the electrochemical performance and safety performance of the battery are improved. Among them, the inorganic particle filler of some of the above-mentioned inorganic materials also has good liquid absorption and storage capacity, thereby improving the liquid absorption and storage capacity of the diaphragm.
基于上文聚合物颗粒和无机颗粒填料,示范例中,涂层所含的聚合物颗粒所含聚合物为低密度聚乙烯,具体为低密度聚乙烯颗粒,进一步可以是含有非离子基团的非离子型低密度聚乙烯。其中,低密度聚乙烯是指高压聚乙烯(LDPE),具体是可以指分子量在10000 以内的聚乙烯。Based on the above polymer particles and inorganic particle fillers, in the exemplary embodiment, the polymer contained in the polymer particles contained in the coating is low-density polyethylene, specifically low-density polyethylene particles, and further can be non-ionic low-density polyethylene containing non-ionic groups. Among them, low-density polyethylene refers to high-pressure polyethylene (LDPE), specifically polyethylene with a molecular weight of less than 10,000.
将上述无机颗粒与该低密度聚乙烯颗粒进行复配,提高聚合物颗粒和无机颗粒之间的上文增效作用,在提高本申请实施例涂层也即是隔膜的透气性和储液能力,同时提高隔膜的热熔响应速率,提高电池的电化学性能和安全性能。The above-mentioned inorganic particles are compounded with the low-density polyethylene particles to enhance the above-mentioned synergistic effect between the polymer particles and the inorganic particles, thereby improving the air permeability and liquid storage capacity of the coating of the embodiment of the present application, that is, the diaphragm, while increasing the hot melt response rate of the diaphragm, thereby improving the electrochemical performance and safety performance of the battery.
一些实施例中,上述各实施例隔膜所含的涂层还含有固化的粘结剂。通过在涂层中增设粘结剂,能够有效增强聚合物颗粒或进一步增强无机颗粒填料之间粘结力,从而提高涂层的力学性能,并增强涂层与基膜之间的结合力,从而提高涂层也即是隔膜的包括透气性等稳定性。In some embodiments, the coating contained in the above-mentioned diaphragms further contains a cured binder. By adding a binder to the coating, the bonding force between the polymer particles or the inorganic particle filler can be effectively enhanced, thereby improving the mechanical properties of the coating, and enhancing the bonding force between the coating and the base film, thereby improving the stability of the coating, i.e., the diaphragm, including air permeability.
实施例中,上述固化的粘结剂与聚合物颗粒的干重比为(15至25):(25至35)。通过控制该粘结剂和在涂层中的含量,能够进一步增强涂层力学性能和与基膜之间的粘结力,以进一步调节涂层也即是隔膜的透气性。In the embodiment, the dry weight ratio of the solidified binder to the polymer particles is (15 to 25): (25 to 35). By controlling the content of the binder in the coating, the mechanical properties of the coating and the bonding force with the base film can be further enhanced to further adjust the air permeability of the coating, i.e., the diaphragm.
实施例中,上述固化的粘结剂的热分解温度高于160℃。通过对粘结剂的分解温度特性的选择,使得隔膜具有良好的热稳定性,当电池内部温度异常升温至聚合物颗粒熔点温度时,提高隔膜阻隔作用,降低电池热失控风险。In the embodiment, the thermal decomposition temperature of the cured binder is higher than 160° C. By selecting the decomposition temperature characteristics of the binder, the diaphragm has good thermal stability. When the internal temperature of the battery abnormally rises to the melting point of the polymer particles, the barrier effect of the diaphragm is improved, and the risk of thermal runaway of the battery is reduced.
实施例中,该粘结剂可以选用水性粘结剂。其中,该水性粘结剂可以是水溶性粘结剂或乳液粘结剂等。示范例中,该粘结剂可以包括聚乙烯醇、聚丙烯酸-聚丙烯腈共聚物、聚丙烯酸酯-聚丙烯腈共聚物、聚醚丙烯酸酯、聚氨酯、聚丙烯酸酯、聚碳酸酯、聚环氧乙烷、橡胶、聚丙烯酸、聚丙烯腈、明胶、壳聚糖、海藻酸钠、氰基丙烯酸酯、聚合环醚衍生物、环糊精的羟基衍生物中的至少一种。该些粘结剂能够增强聚合物颗粒或进一步无机颗粒填料之间粘结力,从而提高涂层的力学性能和增强涂层与基膜之间的结合力。进一步调节隔膜的透气性,提高电池内部温度异常升温至聚合物颗粒熔点温度时聚合物颗粒熔融并封闭基膜孔隙的作用,以提高电池的电化学性能和安全性能。In the embodiment, the binder can be selected from water-based binders. Among them, the water-based binder can be a water-soluble binder or an emulsion binder, etc. In the exemplary embodiment, the binder can include polyvinyl alcohol, polyacrylic acid-polyacrylonitrile copolymer, polyacrylate-polyacrylonitrile copolymer, polyether acrylate, polyurethane, polyacrylate, polycarbonate, polyethylene oxide, rubber, polyacrylic acid, polyacrylonitrile, gelatin, chitosan, sodium alginate, cyanoacrylate, polymerized cyclic ether derivatives, and at least one of hydroxyl derivatives of cyclodextrin. These binders can enhance the bonding force between polymer particles or further inorganic particle fillers, thereby improving the mechanical properties of the coating and enhancing the bonding force between the coating and the base film. Further adjust the air permeability of the diaphragm, improve the role of the polymer particles melting and closing the base film pores when the temperature inside the battery abnormally rises to the melting point of the polymer particles, so as to improve the electrochemical performance and safety performance of the battery.
实施例中,当涂层同时含有上文无机颗粒填料和粘结剂时,在涂层中,上文聚合物颗粒、无机颗粒填料和粘结剂的干重比可以是(25至35):(15至25):(15至25)。通过控制三组分在涂层中的含量比例,进一步提高各组分的上文作用和进一步提高三组分之间的增效作用,从而进一步提高涂层的均匀性,提高隔膜的透气性和透气的均匀性以及力学性能。In the embodiment, when the coating contains both the above inorganic particle filler and the binder, in the coating, the dry weight ratio of the above polymer particles, inorganic particle filler and binder can be (25 to 35): (15 to 25): (15 to 25). By controlling the content ratio of the three components in the coating, the above effects of each component and the synergistic effect between the three components are further improved, thereby further improving the uniformity of the coating, improving the air permeability and air permeability uniformity of the diaphragm, and improving the mechanical properties.
基于上文各实施例中的涂层方案,一些实施例中,该涂层厚度可以为2至5μm,示范例中,该涂层的厚度可以是2μm、3μm、4μm、5μm等典型但非限制性的厚度。通过对涂层厚度的控制,能够控制聚合物颗粒等组分的含量,从而调节并提高聚合物颗粒充分发挥 上文所述的作用,进一步提高隔膜的透气性、稳定性和储液能力,同时提高在电池异常升温时涂层所含聚合物颗粒熔融并有效封闭基膜的孔隙,降低或阻止热失控的风险。Based on the coating schemes in the above embodiments, in some embodiments, the coating thickness can be 2 to 5 μm. In the exemplary examples, the coating thickness can be 2 μm, 3 μm, 4 μm, 5 μm, and other typical but non-limiting thicknesses. By controlling the coating thickness, the content of components such as polymer particles can be controlled, thereby adjusting and improving the polymer particles to fully play the role described above, further improving the permeability, stability and liquid storage capacity of the diaphragm, and at the same time improving the polymer particles contained in the coating when the battery is abnormally heated. Melt and effectively close the pores of the base film, reducing or preventing the risk of thermal runaway.
另外,上文各实施例隔膜所含的涂层可以是设置在基膜的一个表面上,当然也可以设置在基膜相对的两个表面上。基于电池能量密度和枝晶形成特点等方面考虑,实施例中,该涂层是设置在基膜的一个表面上,也即是基膜的相对另一表面不设置该涂层。In addition, the coating contained in the separator of each embodiment above can be arranged on one surface of the base film, or on two opposite surfaces of the base film. Based on the battery energy density and dendrite formation characteristics, in the embodiment, the coating is arranged on one surface of the base film, that is, the coating is not arranged on the other opposite surface of the base film.
上文各实施例隔膜所含的基膜可以选用电池有机隔膜,如实施例中,该基膜厚度可以为4μm至7μm。另一些实施例中,基膜的透气度可以为180s/100cc至240s/100cc。示范例中,基膜的材料包括无纺布、聚烯烃、聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯、聚酯、聚缩醛、聚酰胺、聚碳酸酯、聚酰亚胺、聚醚醚酮、聚醚砜、聚苯醚、聚苯硫醚、聚乙烯萘中的至少一种。该些特性和材料的基膜在充分发挥电池隔膜的作用基础上,能够与上文涂层结合并起到增效作用,使得隔膜具有良好的透气性和稳定性能,提高电池的电化学性能和安全性能。The base film contained in the separator of each embodiment above can be selected from the organic separator of the battery. For example, in the embodiment, the thickness of the base film can be 4μm to 7μm. In other embodiments, the air permeability of the base film can be 180s/100cc to 240s/100cc. In the exemplary embodiment, the material of the base film includes at least one of non-woven fabrics, polyolefins, polyethylene terephthalate, polybutylene terephthalate, polyester, polyacetal, polyamide, polycarbonate, polyimide, polyetheretherketone, polyethersulfone, polyphenylene ether, polyphenylene sulfide, and polyethylene naphthalene. The base films with these characteristics and materials can be combined with the above coating and play a synergistic role on the basis of giving full play to the role of the battery separator, so that the separator has good air permeability and stability, and improves the electrochemical performance and safety performance of the battery.
一些实施例中,上述基膜还可以是改性后的基膜,如采用阻燃剂、纤维类物质、电化学惰性陶瓷等至少一种改性剂改性的基膜,以提高基膜的热稳定性,以配合上文涂层,进一步提高本申请实施例隔膜的力学性能和安全性能。In some embodiments, the above-mentioned base membrane can also be a modified base membrane, such as a base membrane modified with at least one modifier such as flame retardants, fiber-like materials, electrochemically inert ceramics, etc., to improve the thermal stability of the base membrane, so as to cooperate with the above-mentioned coating to further improve the mechanical properties and safety performance of the diaphragm of the embodiment of the present application.
隔膜的制备方法Preparation method of diaphragm
第二方面,本申请实施例提供了一种隔膜的制备方法。本申请实施例隔膜的制备方法工艺流程如图1所示,本申请实施例隔膜的制备方法可以包括如下步骤:In a second aspect, the present invention provides a method for preparing a diaphragm. The process flow of the method for preparing a diaphragm in the present invention is shown in FIG1 . The method for preparing a diaphragm in the present invention may include the following steps:
S01:提供基膜;S01: providing a basement membrane;
S02:提供涂层浆料;S02: providing coating slurry;
S03:将涂层浆料涂布在基膜的至少一个表面上,进行干燥处理后形成涂层,获得隔膜。S03: coating the coating slurry on at least one surface of the base film, and forming a coating after drying to obtain a separator.
在本申请实施例隔膜的制备方法中,将涂层浆料在基膜表面上形成涂层后,该涂层结合在基膜的表面上。由于根据本申请实施例隔膜制备方法,是为了制备上文本申请实施例隔膜,因此,形成的涂层中含有聚合物颗粒,且聚合物颗粒的熔点为90℃至120℃,可选为100℃至115℃。In the preparation method of the diaphragm of the embodiment of the present application, after the coating slurry forms a coating on the surface of the base film, the coating is bonded to the surface of the base film. Since the preparation method of the diaphragm according to the embodiment of the present application is to prepare the diaphragm of the embodiment of the present application, the formed coating contains polymer particles, and the melting point of the polymer particles is 90°C to 120°C, and can be 100°C to 115°C.
本申请实施例隔膜制备方法将含熔点为90℃至120℃聚合物颗粒的浆料直接在基膜上成膜处理,使得制备的隔膜至少一表面上结合有涂层,以实现涂层对基膜改性作用。那么该涂层为上文本申请实施例隔膜所含涂层,因此,本申请实施例隔膜制备方法制备的隔膜具有如上文本申请实施例隔膜所具有的如良好的透气性和稳定性或进一步具 有良好的储液能力,还能够有效降低电池热失控风险,提高电池的电化学性能和安全性能。另外,本申请实施例隔膜制备方法工艺参数可控,制得的隔膜质量和电化学性能稳定。The diaphragm preparation method of the embodiment of the present application directly forms a film on the base film with a slurry containing polymer particles with a melting point of 90°C to 120°C, so that the prepared diaphragm is combined with a coating on at least one surface to achieve the coating's modification effect on the base film. Then the coating is the coating contained in the diaphragm of the above text application embodiment. Therefore, the diaphragm prepared by the diaphragm preparation method of the embodiment of the present application has the good air permeability and stability of the diaphragm of the above text application embodiment, or further has good liquid storage capacity, and can also effectively reduce the risk of thermal runaway of the battery and improve the electrochemical performance and safety performance of the battery. In addition, the process parameters of the diaphragm preparation method of the embodiment of the present application are controllable, and the quality and electrochemical performance of the prepared diaphragm are stable.
步骤S01:Step S01:
步骤S01中的基膜可以是上文本申请实施例隔膜所含的基膜,因此,该基膜可以是如同上文本申请实施例隔膜所含的基膜。如实施例中,提供的基膜的厚度可以为4μm至7μm,其透气度可以为180s/100cc至240s/100cc,其材料可以包括无纺布、聚烯烃、聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯、聚酯、聚缩醛、聚酰胺、聚碳酸酯、聚酰亚胺、聚醚醚酮、聚醚砜、聚苯醚、聚苯硫醚、聚乙烯萘中的至少一种。The base film in step S01 may be the base film contained in the diaphragm of the above text application embodiment, and therefore, the base film may be the base film contained in the diaphragm of the above text application embodiment. As in the embodiment, the thickness of the provided base film may be 4 μm to 7 μm, and its air permeability may be 180 s/100 cc to 240 s/100 cc, and its material may include at least one of non-woven fabric, polyolefin, polyethylene terephthalate, polybutylene terephthalate, polyester, polyacetal, polyamide, polycarbonate, polyimide, polyetheretherketone, polyethersulfone, polyphenylene ether, polyphenylene sulfide, and polyethylene naphthalene.
步骤S02:Step S02:
由于步骤S02中的涂层浆料是形成如上文本申请实施例隔膜所含涂层的浆料,因此,该浆料必然是含有聚合物颗粒和溶剂,实施例中,进一步还可以含有无机颗粒填料和粘结剂。因此,该涂层浆料中所含的聚合物颗粒,或进一步所含的无机颗粒填料和粘结剂的材料种类、含量比例均如上文本申请实施例隔膜的涂层所含的聚合物颗粒、无机颗粒填料和粘结剂的种类、含量比例。因此,为了节约篇幅,在此不再对聚合物颗粒、无机颗粒填料和粘结剂的种类、含量比例等做赘述。Since the coating slurry in step S02 is a slurry for forming the coating contained in the above text application embodiment diaphragm, the slurry must contain polymer particles and solvents. In the embodiment, it may further contain inorganic particle fillers and binders. Therefore, the polymer particles contained in the coating slurry, or the material types and content ratios of the inorganic particle fillers and binders further contained therein are the types and content ratios of the polymer particles, inorganic particle fillers and binders contained in the coating of the above text application embodiment diaphragm. Therefore, in order to save space, the types, content ratios, etc. of polymer particles, inorganic particle fillers and binders are no longer described here.
为了提高涂层浆料的成膜质量,提高涂层的质量和改善透气性等性能,一实施例中,该涂层浆料的固含量可以为30wt%至40wt%;另些实施例中,涂层浆料的粘度为100mPa·s至1000mPa·s。In order to improve the film-forming quality of the coating slurry, improve the quality of the coating and improve properties such as air permeability, in one embodiment, the solid content of the coating slurry can be 30wt% to 40wt%; in other embodiments, the viscosity of the coating slurry is 100mPa·s to 1000mPa·s.
一些实施例中,当步骤S02中的涂层浆料是由包括聚合物颗粒与无机颗粒填料和粘结剂在溶剂中混合形成时;那么聚合物颗粒、无机颗粒填料、粘结剂和水在涂层浆料中的质量比可以为(25至35):(15至25):(15至25):(20至30)。该比例是指固化前的粘结剂与聚合物颗粒、无机颗粒填料的混合比例。通过调整三者的比例,提高涂层浆料成膜质量,提高形成涂层的质量,同时提高隔膜的透气性和稳定性,降低电池热失控风险。In some embodiments, when the coating slurry in step S02 is formed by mixing polymer particles with inorganic particle fillers and binders in a solvent; then the mass ratio of polymer particles, inorganic particle fillers, binders and water in the coating slurry can be (25 to 35): (15 to 25): (15 to 25): (20 to 30). This ratio refers to the mixing ratio of the binder to the polymer particles and inorganic particle fillers before curing. By adjusting the ratio of the three, the film-forming quality of the coating slurry is improved, the quality of the formed coating is improved, and the air permeability and stability of the diaphragm are improved, reducing the risk of thermal runaway of the battery.
其中,该粘结剂应该是固化前的粘结剂,如可以上文所述固化前的水性粘结剂,示范例中,可以是固化前的包括聚乙烯醇、聚丙烯酸-聚丙烯腈共聚物、聚丙烯酸酯-聚丙烯腈共聚物、聚醚丙烯酸酯、聚氨酯、聚丙烯酸酯、聚碳酸酯、聚环氧乙烷、橡胶、聚丙烯酸、聚丙烯腈、明胶、壳聚糖、海藻酸钠、氰基丙烯酸酯、聚合环醚衍生物、环糊精的羟基衍生物中的至少一种粘结剂。Among them, the adhesive should be an adhesive before curing, such as the aqueous adhesive before curing described above. In the exemplary embodiment, it can be an adhesive before curing including polyvinyl alcohol, polyacrylic acid-polyacrylonitrile copolymer, polyacrylate-polyacrylonitrile copolymer, polyether acrylate, polyurethane, polyacrylate, polycarbonate, polyethylene oxide, rubber, polyacrylic acid, polyacrylonitrile, gelatin, chitosan, sodium alginate, cyanoacrylate, polymerized cyclic ether derivatives, and at least one hydroxyl derivative of cyclodextrin.
如实施例中,该粘结剂以粘结剂水溶液方式加入,以有效调节涂层浆料的粘度,并提 高涂层浆料组分的分散均匀性和稳定性,提高涂层浆料成膜质量。当粘结剂以粘结剂水溶液加入时,实施例中,该粘结剂水溶液于25℃下的粘度可以为3000mPa·s至10000mPa·s;另些实施例中,该粘结剂水溶液的固含量为40wt%至50wt%。通过对粘结剂水溶液的粘度或同时对固含量进行控制和调节,能够进一步提高粘结剂对涂层浆料的正面作用,进一步提高包括浆料稳定性和分散性,提高涂层的均匀性。For example, in the embodiment, the binder is added in the form of a binder aqueous solution to effectively adjust the viscosity of the coating slurry, improve the dispersion uniformity and stability of the coating slurry components, and improve the film-forming quality of the coating slurry. When the binder is added in the form of a binder aqueous solution, in the embodiment, the viscosity of the binder aqueous solution at 25°C can be 3000mPa·s to 10000mPa·s; in other embodiments, the solid content of the binder aqueous solution is 40wt% to 50wt%. By controlling and adjusting the viscosity of the binder aqueous solution or the solid content at the same time, the positive effect of the binder on the coating slurry can be further improved, including the slurry stability and dispersibility, and the uniformity of the coating can be improved.
实施例中,涂层浆料所含聚合物颗粒为含非离子基团的聚合物颗粒时,该聚合物颗粒可以按照包括如下步骤的方法制备:In the embodiment, when the polymer particles contained in the coating slurry are polymer particles containing non-ionic groups, the polymer particles can be prepared according to a method comprising the following steps:
步骤S021:将聚合物前体颗粒、含乙氧基的聚合物和引发剂进行混合处理并进行反应,得到含非离子基团的聚合物颗粒;Step S021: mixing and reacting the polymer precursor particles, the ethoxy-containing polymer and the initiator to obtain polymer particles containing nonionic groups;
步骤S022:将包括含非离子基团的聚合物颗粒与非离子表面活性剂进行乳化处理,得到非离子型聚合物乳液。Step S022: emulsifying the polymer particles containing nonionic groups with a nonionic surfactant to obtain a nonionic polymer emulsion.
其中,步骤S021的反应过程中,聚合物前体颗粒与含乙氧基的聚合物在引发剂的作用下,发生聚合反应,使得含乙氧基接枝到聚合物颗粒。In the reaction process of step S021, the polymer precursor particles and the ethoxy-containing polymer undergo a polymerization reaction under the action of an initiator, so that the ethoxy-containing group is grafted onto the polymer particles.
实施例中,聚合物前体颗粒、含乙氧基的聚合物和引发剂是按照(300至400):(90至125):(20至100)的质量比例进行混合处理。In the embodiment, the polymer precursor particles, the ethoxy-containing polymer and the initiator are mixed in a mass ratio of (300 to 400):(90 to 125):(20 to 100).
实施例中,步骤S021中反应的温度可以是130至160℃,时间应该是充分的,如130℃至160℃下反应2.5h至3.5h。同时,在反应过程中,对熔融态反应物进行搅拌处理,提高反应的效率和均匀性。In the embodiment, the reaction temperature in step S021 can be 130 to 160° C., and the reaction time should be sufficient, such as 2.5 to 3.5 hours at 130 to 160° C. Meanwhile, during the reaction, the molten reactants are stirred to improve the efficiency and uniformity of the reaction.
通过对步骤S021的反应物混合比例控制调节,或进一步控制反应条件,在提高聚合物反应效率的基础上,提高聚合物颗粒接枝如乙氧基等非离子基团的含量,从而提高聚合物颗粒的非离子基团改性作用,从而提高聚合物颗粒的上文作用,特别是提高聚合物颗粒的表面性能,提高聚合物颗粒在涂层浆料中的分散性和分散的稳定性,从而提高涂层浆料的隔膜质量以提高涂层也即是隔膜的透气性和稳定性等性能。By controlling and adjusting the mixing ratio of the reactants in step S021, or further controlling the reaction conditions, the content of non-ionic groups such as ethoxy groups grafted onto the polymer particles can be increased on the basis of improving the polymer reaction efficiency, thereby improving the non-ionic group modification effect of the polymer particles, thereby improving the above effects of the polymer particles, especially improving the surface properties of the polymer particles, improving the dispersibility and dispersion stability of the polymer particles in the coating slurry, thereby improving the diaphragm quality of the coating slurry to improve the air permeability and stability of the coating, that is, the diaphragm.
示范例中,该聚合物前体颗粒的材料可以包括聚苯乙烯、聚烯烃、聚酰亚胺、三聚氰胺树脂、酚树脂、纤维素、聚酯、聚苯硫醚、聚芳酰胺、聚酰胺酰亚胺、丙烯酸丁酯与甲基丙烯酸乙酯的共聚物中的至少一种。In an exemplary embodiment, the material of the polymer precursor particles may include at least one of polystyrene, polyolefin, polyimide, melamine resin, phenol resin, cellulose, polyester, polyphenylene sulfide, polyaromatic amide, polyamideimide, and a copolymer of butyl acrylate and ethyl methacrylate.
含乙氧基的聚合物可以包括烯丙基聚乙二醇、双烯丙基聚醚中的至少一种。The ethoxy-containing polymer may include at least one of allyl polyethylene glycol and bisallyl polyether.
引发剂可以包括过氧化二叔丁基、过氧化二异丙苯中的至少一种。The initiator may include at least one of di-tert-butyl peroxide and dicumyl peroxide.
该聚合物前体颗粒、乙氧基的聚合物和引发剂能够在步骤S021中进行聚合物反应,提高接枝改性的效率。其中,乙氧基的聚合物能够有效提供乙氧基非离子基团实现对 聚合物前体颗粒的乙氧基非离子基团的接枝改性。The polymer precursor particles, ethoxylated polymer and initiator can undergo a polymer reaction in step S021 to improve the efficiency of graft modification. Among them, the ethoxylated polymer can effectively provide ethoxylated nonionic groups to achieve graft modification of the ethoxylated nonionic groups of the polymer precursor particles.
步骤S022中,在乳化处理过程中,非离子表面活性剂与含非离子基团的聚合物颗粒在溶剂中形成乳液。其中,溶剂应该是水。In step S022, during the emulsification process, the nonionic surfactant and the polymer particles containing nonionic groups form an emulsion in a solvent, wherein the solvent should be water.
另外,可以控制非离子表面活性剂与含非离子基团的聚合物颗粒的混合比例,以及添加水溶剂的量,可以实现对非离子型聚合物乳液的相关特性进行调节控制,如对粘度、固含量、pH值等进行控制和调节,从而提高聚合物颗粒在涂层浆料中的分散均匀性和稳定性,从而提高形成涂层的上文作用,提高制备隔膜的电化学性能和安全性能。如实施例中,通过对步骤S022中乳化处理的条件进行控制和条件,使得非离子型聚合物乳液至少具有如下性能中的一种:In addition, the mixing ratio of the nonionic surfactant and the polymer particles containing nonionic groups, as well as the amount of added water solvent, can be controlled to adjust and control the relevant properties of the nonionic polymer emulsion, such as viscosity, solid content, pH value, etc., so as to improve the dispersion uniformity and stability of the polymer particles in the coating slurry, thereby improving the above-mentioned effect of forming the coating and improving the electrochemical performance and safety performance of the prepared diaphragm. For example, in the embodiment, by controlling and conditioning the conditions of the emulsification treatment in step S022, the nonionic polymer emulsion has at least one of the following properties:
(1)非离子型聚合物乳液于25℃下的粘度为10mPa·s至100mPa·s;(1) The viscosity of the nonionic polymer emulsion at 25° C. is 10 mPa·s to 100 mPa·s;
(2)非离子型聚合物乳液的固含量为35wt%至40wt%;(2) the solid content of the nonionic polymer emulsion is 35 wt % to 40 wt %;
(3)非离子型聚合物乳液的pH值为5至6。(3) The pH value of the nonionic polymer emulsion is 5 to 6.
实施例中,聚合物颗粒与非离子型表面活性剂可以按照质量比为(4至6):1的比例混合进行乳化处理,示范例可以是4.5:1,能够有效调节非离子型聚合物乳液的粘度和固含量,从而提高聚合物颗粒的分散性和提高涂层浆料的均匀性和稳定性。In an embodiment, the polymer particles and the non-ionic surfactant can be mixed and emulsified in a mass ratio of (4 to 6):1, and a demonstration example can be 4.5:1, which can effectively adjust the viscosity and solid content of the non-ionic polymer emulsion, thereby improving the dispersibility of the polymer particles and improving the uniformity and stability of the coating slurry.
一些实施例中,非离子表面活性剂可以是包括分子结构式为
Figure PCTCN2023070858-appb-000002
In some embodiments, the nonionic surfactant may include a molecular structure of
Figure PCTCN2023070858-appb-000002
其中,R 1为碳链烷基,示范例中,碳链烷基时,R 1为C12至C18的长碳链烷基。 Wherein, R1 is a carbon chain alkyl group. In the exemplary embodiment, when it is a carbon chain alkyl group, R1 is a long carbon chain alkyl group of C12 to C18.
R 2为亲水基团,示范例中,R 2为羧基、胺基、醛基、醇基、氨基、酰胺基中的至少一种。 R 2 is a hydrophilic group. In the exemplary embodiment, R 2 is at least one of a carboxyl group, an amine group, an aldehyde group, an alcohol group, an amino group, and an amide group.
n为3至20的正整数,示范例中,该n可以是3、4、5、6、7、8、9、10、11、12、13、14、15、16、17、18、19、20等典型但非限制性正整数。n is a positive integer from 3 to 20. In the examples, n can be a typical but non-limiting positive integer such as 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, etc.
示范例中,非离子表面活性剂包括脂肪醇聚氧乙烯醚、烷基酚聚氧乙烯醚、脂肪酸聚氧乙烯酯、蓖麻油聚氧乙烯醚、脂肪胺聚氧乙烯醚、失水山梨醇脂肪酸酯、聚氧乙烯失水山梨醇脂肪酸脂中的至少一种。In the exemplary embodiment, the nonionic surfactant includes at least one of fatty alcohol polyoxyethylene ether, alkylphenol polyoxyethylene ether, fatty acid polyoxyethylene ester, castor oil polyoxyethylene ether, fatty amine polyoxyethylene ether, sorbitan fatty acid ester, and polyoxyethylene sorbitan fatty acid ester.
通过对非离子表面活性剂种类的选择,能够提高非离子型聚合物乳液的稳定性,提高其在涂层浆料的分散性,从而提高聚合物颗粒分散均匀性和稳定性。By selecting the type of nonionic surfactant, the stability of the nonionic polymer emulsion can be improved, and its dispersibility in the coating slurry can be improved, thereby improving the dispersion uniformity and stability of the polymer particles.
另外,上文步骤S01和步骤S02没有先后顺序,可以根据实际生产进行调整顺序,也可以同时进行。In addition, there is no chronological order between step S01 and step S02 above, and the order can be adjusted according to actual production, or they can be performed simultaneously.
步骤S03:Step S03:
将步骤S02中涂层浆料在基膜上涂布,是为了将涂料在基膜上形成湿膜,也即是干燥 前的上文涂层。涂布的方式可以是不受限制的,只要是能够将涂层浆料在基膜上成膜的任何方式均在本申请实施例公开的范围,如可以但不仅仅为刷涂、辊涂、喷涂等方式。另外,还可以进一步对涂布的工艺条件调节实现对成膜质量、厚度和透气性等调节和优化。The purpose of coating the coating slurry on the base film in step S02 is to form a wet film on the base film, that is, the above coating before drying. The coating method may be unlimited, and any method that can form a film of the coating slurry on the base film is within the scope disclosed in the embodiments of the present application, such as but not limited to brushing, roller coating, spraying, etc. In addition, the coating process conditions may be further adjusted to adjust and optimize the film quality, thickness, air permeability, etc.
如实施例中,将步骤S02中的涂层浆料进行涂布处理的速率可以为50m/min至100m/min。该涂布速率,可以提高涂层的质量,调节透气性和厚度等。As in the embodiment, the coating slurry in step S02 can be coated at a rate of 50 m/min to 100 m/min. This coating rate can improve the quality of the coating, adjust the air permeability and thickness, etc.
在干燥处理中,主要是为了除去湿膜中的溶剂,基于涂层浆料所含聚合物颗粒熔融温度区间特征,该干燥处理应该是低于聚合物颗粒熔融温度的,且应该是保证涂层质量和稳定性的,如实施例中,干燥处理的温度可以是60℃至70℃,示范例中,可以但不仅仅为60℃、61℃、62℃、63℃、64℃、65℃、66℃、67℃、68℃、69℃、70℃等典型但非限制性的温度。在该干燥处理温度区间,干燥时间应该是充分的,如干燥处理的时间为1min至3min。In the drying process, the main purpose is to remove the solvent in the wet film. Based on the melting temperature range characteristics of the polymer particles contained in the coating slurry, the drying process should be lower than the melting temperature of the polymer particles, and should ensure the quality and stability of the coating. For example, in the embodiment, the drying temperature can be 60°C to 70°C. In the exemplary embodiment, it can be but not limited to typical but non-limiting temperatures such as 60°C, 61°C, 62°C, 63°C, 64°C, 65°C, 66°C, 67°C, 68°C, 69°C, and 70°C. In the drying temperature range, the drying time should be sufficient, such as the drying time of 1 min to 3 min.
电池Battery
第三方面,本申请实施例提供了一种电池,其包括正电极和负电极以及设置在正电极与负电极之间的隔膜。其中,该隔膜为上文本申请实施例隔膜。In a third aspect, the present application provides a battery, which includes a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode, wherein the separator is the separator of the above-mentioned application embodiment.
实施例中,该隔膜只在一个表面上结合有涂层,而且隔膜含有该涂层的表面朝向负电极。通过将涂层朝向负电极,以提高隔膜充分发挥上文本申请实施例隔膜中所述的作用,能够进一步降低金属在负电极上沉积和形成枝晶,提高电池的安全性。同时只在隔膜一个表面上结合涂层,能够有效降低隔膜整体的厚度,提高电池的能量密度。In the embodiment, the diaphragm is combined with a coating only on one surface, and the surface of the diaphragm containing the coating faces the negative electrode. By facing the coating toward the negative electrode, the diaphragm can fully exert the role described in the diaphragm of the embodiment of the above application, and the deposition and formation of metal dendrites on the negative electrode can be further reduced, thereby improving the safety of the battery. At the same time, only combining the coating on one surface of the diaphragm can effectively reduce the overall thickness of the diaphragm and improve the energy density of the battery.
示范例中,本申请实施例电池可以是二次电池。当本申请实施例电池为二次电池时,其包括正电极、隔膜和负电极。也即是,二次电池所含的负电极为上文本申请实施例负电极,也即是负电极中含有上文本申请实施例改性人造石墨。In the exemplary embodiment, the battery of the present application can be a secondary battery. When the battery of the present application is a secondary battery, it includes a positive electrode, a separator and a negative electrode. That is, the negative electrode contained in the secondary battery is the negative electrode of the above-mentioned application embodiment, that is, the negative electrode contains the modified artificial graphite of the above-mentioned application embodiment.
这样,本申请实施例电池具体如二次电池具有高的能量密度,同时具有高的倍率性和良好的循环稳定性。In this way, the battery of the embodiment of the present application, such as a secondary battery, has a high energy density, a high rate capability and good cycle stability.
实施例中,本申请实施例二次电池可以包括电池单体、电池模块、电池包中的任一种。In an embodiment, the secondary battery of the present application may include any one of a battery cell, a battery module, and a battery pack.
其中,电池单体是指包括电池壳体和封装于该电池壳体内的电芯。电池单体的形状没有特别的限制,其可以是圆柱形、方形或其他任意的形状。如图2所示的方形结构的电池单体10。The battery cell refers to a battery housing and a battery cell encapsulated in the battery housing. The shape of the battery cell is not particularly limited, and it can be cylindrical, square or any other shape. A square battery cell 10 is shown in FIG. 2 .
在一些实施例中,如图3所示,电池单体10的外包装可包括壳体11和盖板13。壳体11可包括底板和连接于底板上的侧板,底板和侧板围合形成容纳腔。壳体11具 有与容纳腔连通的开口,盖板13用于盖设开口,以封闭容纳腔。本申请实施例二次电池所含的正电极、隔膜和负电极可经卷绕工艺和/或叠片工艺形成电极组件12。电极组件12封装于容纳腔。电解液浸润于电极组件12中。电池单体10所含电极组件12的数量可以为一个或多个,可以根据实际需求来调节。In some embodiments, as shown in FIG3 , the outer packaging of the battery cell 10 may include a shell 11 and a cover plate 13. The shell 11 may include a bottom plate and a side plate connected to the bottom plate, and the bottom plate and the side plate enclose a receiving cavity. The shell 11 has an opening connected to the receiving cavity, and the cover plate 13 is used to cover the opening to close the receiving cavity. The positive electrode, the separator and the negative electrode contained in the secondary battery of the embodiment of the present application can form an electrode assembly 12 through a winding process and/or a lamination process. The electrode assembly 12 is encapsulated in the receiving cavity. The electrolyte is infiltrated in the electrode assembly 12. The number of electrode assemblies 12 contained in the battery cell 10 may be one or more, which can be adjusted according to actual needs.
电池单体10的制备方法是公知的。在一些实施例中,可将正电极、隔膜和负电极和电解液组装形成电池单体10。作为示例,可将正电极、隔膜和负电极经卷绕工艺或叠片工艺形成电极组件12,将电极组件12置于外包装中,烘干后注入电解液,经过真空封装、静置、化成、整形等工序,得到电池单体10。The preparation method of the battery cell 10 is well known. In some embodiments, the positive electrode, the separator, the negative electrode and the electrolyte can be assembled to form the battery cell 10. As an example, the positive electrode, the separator and the negative electrode can be formed into the electrode assembly 12 through a winding process or a lamination process, and the electrode assembly 12 is placed in an outer package, dried and injected with electrolyte, and then vacuum packaged, left to stand, formed, shaped and other processes are performed to obtain the battery cell 10.
电池模块是指由该电池单体10组装而成,也即是可以含有多个该电池单体10,具体数量可根据电池模块的应用和容量来调节。The battery module is assembled from the battery cells 10 , that is, it may contain a plurality of the battery cells 10 , and the specific number can be adjusted according to the application and capacity of the battery module.
一些实施例中,图4是作为一个示例的电池模块20的示意图。如图4所示,在电池模块20中,多个电池单体10可以是沿电池模块20的长度方向依次排列设置。当然,也可以按照其他任意的方式进行排布。进一步可以通过紧固件将该多个电池单体10进行固定。In some embodiments, FIG. 4 is a schematic diagram of a battery module 20 as an example. As shown in FIG. 4 , in the battery module 20, a plurality of battery cells 10 may be arranged in sequence along the length direction of the battery module 20. Of course, they may also be arranged in any other manner. Further, the plurality of battery cells 10 may be fixed by fasteners.
可选地,电池模块20还可以包括具有容纳空间的外壳,多个电池单体10容纳于该容纳空间。Optionally, the battery module 20 may further include a housing having an accommodation space, and the plurality of battery cells 10 may be accommodated in the accommodation space.
电池包是指由上文电池单体10组装而成,也即是可以含有多个电池单体10,其中,多个该电池单体10可以组装成上文电池模块20。电池包所含的电池单体10或电池模块20具体数量可根据电池包的应用和容量进行调节。A battery pack is composed of the above-mentioned battery cells 10, that is, it may contain multiple battery cells 10, wherein multiple battery cells 10 may be assembled into the above-mentioned battery module 20. The specific number of battery cells 10 or battery modules 20 contained in the battery pack may be adjusted according to the application and capacity of the battery pack.
如实施例中,图5和图6是作为一个示例的电池包30的示意图。在电池包30中可以包括电池箱和设置于电池箱中的多个电池模块20。电池箱包括上箱体31和下箱体32,上箱体31用于盖设下箱体32,并形成用于容纳电池模块20的封闭空间。多个电池模块20可以按照任意的方式排布于电池箱中。As shown in the embodiment, FIG. 5 and FIG. 6 are schematic diagrams of a battery pack 30 as an example. The battery pack 30 may include a battery box and a plurality of battery modules 20 disposed in the battery box. The battery box includes an upper box body 31 and a lower box body 32, and the upper box body 31 is used to cover the lower box body 32 and form a closed space for accommodating the battery module 20. The plurality of battery modules 20 may be arranged in the battery box in any manner.
用电装置Electrical devices
第六方面,本申请实施例还提供一种用电装置,用电装置包括上文本申请实施例电池,进一步可以是二次电池。该电池可以用作用电装置的电源,也可以用作用电装置的能量存储单元。因此本申请实施例用电装置待机或续航时间长。In a sixth aspect, the present application also provides an electric device, which includes the battery of the above-mentioned embodiment of the present application, and further can be a secondary battery. The battery can be used as a power source for the electric device, and can also be used as an energy storage unit for the electric device. Therefore, the electric device of the present application embodiment has a long standby or battery life.
用电装置可以但不限于是移动设备(例如手机、笔记本电脑等)、电动车辆(例如纯电动车、混合动力电动车、插电式混合动力电动车、电动自行车、电动踏板车、电动高尔夫球车、电动卡车等)、电气列车、船舶及卫星、储能系统等。该用电装置可以 根据其使用需求来选择二次电池、电池模块或电池包。The electric device may be, but is not limited to, a mobile device (such as a mobile phone, a laptop computer, etc.), an electric vehicle (such as a pure electric vehicle, a hybrid electric vehicle, a plug-in hybrid electric vehicle, an electric bicycle, an electric scooter, an electric golf cart, an electric truck, etc.), an electric train, a ship, a satellite, an energy storage system, etc. The electric device may select a secondary battery, a battery module, or a battery pack according to its use requirements.
图7是作为一个示例的用电装置的示意图。该用电装置为纯电动车、混合动力电动车、或插电式混合动力电动车等。为了满足该用电装置对高功率和高能量密度的需求,可以采用电池包或电池模块。Fig. 7 is a schematic diagram of an electric device as an example. The electric device is a pure electric vehicle, a hybrid electric vehicle, or a plug-in hybrid electric vehicle, etc. In order to meet the requirements of the electric device for high power and high energy density, a battery pack or a battery module may be used.
作为另一个示例的用电装置可以是手机、平板电脑、笔记本电脑等。该用电装置通常要求轻薄化,可以采用二次电池作为电源。As another example, the electric device may be a mobile phone, a tablet computer, a notebook computer, etc. The electric device is usually required to be light and thin, and a secondary battery may be used as a power source.
实施例Example
以下,说明本申请的实施例。下面描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。实施例中未注明具体技术或条件的,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。Hereinafter, the embodiments of the present application will be described. The embodiments described below are exemplary and are only used to explain the present application, and should not be construed as limiting the present application. If no specific techniques or conditions are indicated in the embodiments, the techniques or conditions described in the literature in this area or the product specifications are used. The reagents or instruments used that do not indicate the manufacturer are all conventional products that can be obtained commercially.
1.隔膜及其制备方法实施例1. Diaphragm and its preparation method embodiment
实施例A1Example A1
本实施例提供了一种隔膜及其制备方法。本实施例隔膜包括PE基膜和结合在该PE基膜一个表面的涂层。其中,PE基膜的厚度为7μm;涂层的厚度为2μm。涂层含有非离子型聚乙烯蜡颗粒,且聚合物颗粒含有乙氧基。且经检测,该聚合物颗粒的熔点如下文表1中所示。The present embodiment provides a diaphragm and a method for preparing the same. The diaphragm of the present embodiment includes a PE base film and a coating bonded to one surface of the PE base film. The thickness of the PE base film is 7 μm; the thickness of the coating is 2 μm. The coating contains nonionic polyethylene wax particles, and the polymer particles contain ethoxy groups. After testing, the melting point of the polymer particles is as shown in Table 1 below.
本实施例隔膜制备方法包括如下步骤:The diaphragm preparation method of this embodiment includes the following steps:
S1.涂层浆料的制备:S1. Preparation of coating slurry:
S11.制备聚合物颗粒:S11. Preparation of polymer particles:
a.按照聚乙烯蜡:烯丙基聚乙二醇:引发剂=300:100:20的质量比例将聚乙烯蜡、烯丙基聚乙二醇、过氧化二叔丁基引发剂混合后加热熔融搅拌均匀,恒温160℃和3h后得到中间产物;a. According to the mass ratio of polyethylene wax: allyl polyethylene glycol: initiator = 300:100:20, polyethylene wax, allyl polyethylene glycol, and di-tert-butyl peroxide initiator were mixed and heated to melt and stirred uniformly, and the intermediate product was obtained after constant temperature at 160°C and 3h;
b.按照中间产物:非离子型乳化剂(脂肪醇聚氧乙烯醚AEO-3)=4.5:1混合比例混合该中间产物和非离子型乳化剂,加热熔融,搅拌至形成均匀的乳液,加水调节至适宜的粘度10mPa·s至100mPa·s,固含量为35%至40%,得到非离子型聚乙烯蜡乳液;b. Mix the intermediate product and the nonionic emulsifier in a mixing ratio of 4.5:1, heat to melt, stir to form a uniform emulsion, add water to adjust the viscosity to a suitable range of 10mPa·s to 100mPa·s, and a solid content of 35% to 40% to obtain a nonionic polyethylene wax emulsion;
S12.配制涂层浆料:S12. Preparation of coating slurry:
按照聚合物颗粒:聚甲基丙烯酸甲酯:勃姆石:水=25%:25%:20%:30%的重量比例将非离子型聚乙烯蜡乳液、聚甲基丙烯酸甲酯、勃姆石和水进行混合处理,在 双行星式搅拌罐中加入所有物料,然后公转30rpm自转2000rpm搅拌3h,全程抽真空消泡;涂层浆料粘度的控制在500mPa·s至800mPa·s。According to the weight ratio of polymer particles: polymethyl methacrylate: boehmite: water = 25%: 25%: 20%: 30%, non-ionic polyethylene wax emulsion, polymethyl methacrylate, boehmite and water are mixed, all materials are added into a double planetary stirring tank, and then stirred for 3 hours at a revolution of 30 rpm and a rotation of 2000 rpm, and vacuum defoaming is carried out throughout the process; the viscosity of the coating slurry is controlled at 500 mPa·s to 800 mPa·s.
S2.涂层浆料在基膜表面成膜处理:S2. Film formation of coating slurry on the surface of base film:
在7μm的PE基膜上单面涂覆步骤S1中的涂层浆料形成湿膜,然后干燥处理,在PE基膜单面上形成2μm的涂层;其中,涂层浆料涂布速度80m/min,烘箱温度65℃,总干燥时间为2min。The coating slurry in step S1 is coated on one side of a 7 μm PE base film to form a wet film, and then dried to form a 2 μm coating on one side of the PE base film; wherein the coating slurry coating speed is 80 m/min, the oven temperature is 65° C., and the total drying time is 2 min.
实施例A2Example A2
本实施例提供了一种隔膜及其制备方法。本实施例隔膜与实施例A1中的隔膜除涂层所含的聚合物颗熔点不同之外,其余特征完全相同。本实施例隔膜涂层所含聚合物颗熔点如表1中的100℃。This embodiment provides a diaphragm and a method for preparing the same. The diaphragm of this embodiment is identical to the diaphragm in embodiment A1 except that the melting point of the polymer particles contained in the coating is different. The melting point of the polymer particles contained in the coating of the diaphragm of this embodiment is 100° C. as shown in Table 1.
本实施例隔膜制备方法参照实施例A1中隔膜的制备方法制备。The preparation method of the diaphragm in this embodiment is prepared by referring to the preparation method of the diaphragm in Example A1.
实施例A3Example A3
本实施例提供了一种隔膜及其制备方法。本实施例隔膜与实施例A1中的隔膜除涂层所含的聚合物颗粒熔点不同之外,其余特征完全相同,本实施例中聚合物颗粒熔点如表1中的120℃。This embodiment provides a membrane and a method for preparing the same. The membrane in this embodiment is identical to the membrane in embodiment A1 except that the melting point of the polymer particles contained in the coating is different. The melting point of the polymer particles in this embodiment is 120° C. as shown in Table 1.
实施例A4Example A4
本实施例提供了一种隔膜及其制备方法。本实施例隔膜与实施例A1中的隔膜除涂层所含的聚合物颗粒材料和熔点不同之外,其余特征完全相同,具体地,本实施例中聚合物颗粒的材料为低熔点聚酯,熔点如表1中的90℃。This embodiment provides a diaphragm and a method for preparing the same. The diaphragm in this embodiment is identical to the diaphragm in embodiment A1 except that the polymer particles contained in the coating have different materials and melting points. Specifically, the polymer particles in this embodiment are made of low-melting-point polyester, and the melting point is 90° C. as shown in Table 1.
实施例A5Example A5
本实施例提供了一种隔膜及其制备方法。本实施例隔膜与实施例A1中的隔膜除涂层不含无机颗粒之外,其余特征完全相同。其中,隔膜涂层是由按照聚合物颗粒:聚甲基丙烯酸甲酯:勃姆石:水=45%:25%:0%:30%的质量比例的涂层浆料按照实施例A1中的涂布方法形成。This embodiment provides a diaphragm and a method for preparing the same. The diaphragm of this embodiment is identical to the diaphragm in Embodiment A1 except that the coating does not contain inorganic particles. The diaphragm coating is formed by coating slurry with a mass ratio of polymer particles: polymethyl methacrylate: boehmite: water = 45%: 25%: 0%: 30% according to the coating method in Embodiment A1.
实施例A6Example A6
本实施例提供了一种隔膜及其制备方法。本实施例隔膜与实施例A1中的隔膜除涂层所含聚合物颗粒不同之外,其余特征完全相同,具体地,本实施例中聚合物颗粒为聚乙烯蜡颗粒,熔点如表1中的100℃。This embodiment provides a diaphragm and a method for preparing the same. The diaphragm in this embodiment is identical to the diaphragm in embodiment A1 except that the polymer particles contained in the coating are different. Specifically, the polymer particles in this embodiment are polyethylene wax particles with a melting point of 100° C. as shown in Table 1.
实施例A7Example A7
本实施例提供了一种隔膜及其制备方法。本实施例隔膜与实施例A1中的隔膜除 涂层厚度不同之外,其余特征完全相同。具体,本实施例隔膜涂层的厚度为5μm。This embodiment provides a diaphragm and a method for preparing the same. The diaphragm of this embodiment is identical to the diaphragm in embodiment A1 except for the thickness of the coating. Specifically, the thickness of the coating of the diaphragm of this embodiment is 5 μm.
对比例A1Comparative Example A1
本对比例提供了一种隔膜,与实施例A1中的隔膜相比,区别在于隔膜的涂层中不含聚合物颗粒。其余特征完全相同。This comparative example provides a separator, which is different from the separator in Example A1 in that the separator coating does not contain polymer particles. The other features are exactly the same.
本对比例隔膜制备方参照实施例A1中隔膜制备方法,与实施例A1中制备方法不同在于:制备涂层浆料时,按照聚合物颗粒:聚甲基丙烯酸甲酯:勃姆石:水=0%:25%:45%:30%的质量比例混合涂层浆料各组分。其与步骤和工艺条件相同。The preparation method of the diaphragm in this comparative example refers to the preparation method of the diaphragm in Example A1, and the difference from the preparation method in Example A1 is that when preparing the coating slurry, the components of the coating slurry are mixed according to the mass ratio of polymer particles: polymethyl methacrylate: boehmite: water = 0%: 25%: 45%: 30%. The steps and process conditions are the same.
对比例A2Comparative Example A2
本对比例提供了一种隔膜,与实施例A1中的隔膜相比,本对比例隔膜除涂层所含的聚合物颗粒不同之外,其余特征完全相同,具体地,本对比例中聚合物颗粒的材料为低熔点聚酯,熔点如表1中的85℃。无需进行S11改性步骤,直接进行S12涂层浆料配置。This comparative example provides a separator. Compared with the separator in Example A1, the separator in this comparative example has the same characteristics except that the polymer particles contained in the coating are different. Specifically, the material of the polymer particles in this comparative example is low-melting-point polyester, and the melting point is 85° C. as shown in Table 1. There is no need to perform the S11 modification step, and the S12 coating slurry configuration is directly performed.
对比例A3Comparative Example A3
本对比例提供了一种隔膜,与实施例A1中的隔膜相比,本对比例隔膜除涂层所含的聚合物颗粒不同之外,其余特征完全相同,具体地,本对比例中聚合物颗粒的材料为聚苯硫醚,熔点如表1中的125℃。无需进行S11改性步骤,直接进行S12涂层浆料配置。This comparative example provides a diaphragm. Compared with the diaphragm in Example A1, the diaphragm in this comparative example has the same characteristics except that the polymer particles contained in the coating are different. Specifically, the material of the polymer particles in this comparative example is polyphenylene sulfide, and the melting point is 125° C. as shown in Table 1. There is no need to perform the S11 modification step, and the S12 coating slurry configuration is directly performed.
对比例A4Comparative Example A4
本对比例提供了一种隔膜及其制备方法。本对比例隔膜与实施例A1中的隔膜除涂层所含的聚合物颗熔点不同之外,其余特征完全相同具体,熔点如表1中的125℃。This comparative example provides a separator and a preparation method thereof. The separator in this comparative example has the same characteristics as the separator in Example A1 except that the melting point of the polymer particles contained in the coating is different. Specifically, the melting point is 125° C. as shown in Table 1.
2.二次电池单体实施例2. Secondary battery cell example
实施例B1至实施例B7和对比例B1至对比例B4;Example B1 to Example B7 and Comparative Example B1 to Comparative Example B4;
本实施例B1至实施例B7和对比例B1至对比例B4分别提供一种二次电池单体,各二次电池单体包括正电极、隔膜和负电极形成的电芯,还包括电解液。其中,隔膜分别以实施例A1至实施例A7和对比例A1至对比例A4提供的隔膜分别为二次电池实施例B1至实施例B7和对比例B1至对比例B4的隔膜。其中,上文实施例A1中隔膜作为二次电池实施例B1电池电芯中隔膜,实施例A2中隔膜作为二次电池实施例B2电池电芯中隔膜,、、、、、,依次类推,对比例A4中隔膜作为电池对比例B4电池电芯中隔膜。The present embodiment B1 to embodiment B7 and comparative examples B1 to comparative examples B4 respectively provide a secondary battery monomer, each of which includes a battery cell formed by a positive electrode, a separator and a negative electrode, and also includes an electrolyte. Among them, the separators provided in embodiments A1 to embodiment A7 and comparative examples A1 to comparative examples A4 are the separators of secondary battery embodiments B1 to embodiment B7 and comparative examples B1 to comparative examples B4, respectively. Among them, the separator in the above embodiment A1 is used as the separator in the battery cell of the secondary battery embodiment B1, the separator in the embodiment A2 is used as the separator in the battery cell of the secondary battery embodiment B2, and so on, and the separator in comparative example A4 is used as the separator in the battery cell of the battery comparative example B4.
正电极按照如下方法制备:The positive electrode was prepared as follows:
以甲基吡咯烷酮(NMP)为溶剂,将LiNi 0.8Co 0.1Mn 0.1O 2、碳纳米管(CNT)、粘结剂(PVDF)以质量比97:2:1混合,制成固含量为80%的正极浆料;将正极浆料均匀涂覆在铝箔上,进行双面涂布,其中每个单面的面密度为0.131g/1540.25mm 2,经充分干燥、冷压、分切后得到正极极片作为正电极。 Using methyl pyrrolidone (NMP) as solvent, LiNi 0.8 Co 0.1 Mn 0.1 O 2 , carbon nanotubes (CNT) and binder (PVDF) are mixed in a mass ratio of 97:2:1 to prepare a positive electrode slurry with a solid content of 80%. The positive electrode slurry is evenly coated on an aluminum foil for double-sided coating, wherein the surface density of each single side is 0.131 g/1540.25 mm 2 , and after sufficient drying, cold pressing and slitting, a positive electrode sheet is obtained as a positive electrode.
负极:以水为溶剂,将人造石墨、导电剂SP、分散剂(CMC)、粘结剂(SBR)以质量比96:1:1:2混合,制成固含量为58%的负极浆料;将正极浆料均匀涂覆在铝箔上,进行双面涂布,其中每个单面的面密度为0.065g/1540.25mm 2,经充分干燥、冷压、分切后得到负极极片作为负极。 Negative electrode: artificial graphite, conductive agent SP, dispersant (CMC), and binder (SBR) are mixed in a mass ratio of 96:1:1:2 with water as solvent to prepare a negative electrode slurry with a solid content of 58%; the positive electrode slurry is evenly coated on aluminum foil for double-sided coating, wherein the surface density of each single side is 0.065g/ 1540.25mm2 , and after sufficient drying, cold pressing, and slitting, a negative electrode sheet is obtained as the negative electrode.
电解液:在室温下,将碳酸亚乙酯(EC)/碳酸二乙酯(DEC)按体积比1:1进行混合,在混合溶液加入LiPF 6得到浓度为1mol/L的溶液作为电解液; Electrolyte: At room temperature, ethylene carbonate (EC)/diethyl carbonate (DEC) were mixed in a volume ratio of 1:1, and LiPF 6 was added to the mixed solution to obtain a solution with a concentration of 1 mol/L as the electrolyte;
二次电池组装:在低湿恒温房内用如上制备的正、负电极极片,以“正电极-隔离膜-负电极”的顺序叠置、卷绕形成裸电芯,再充入电解液,组装成锂离子二次电池。Secondary battery assembly: In a low-humidity constant temperature room, the positive and negative electrode plates prepared as above are stacked and wound in the order of "positive electrode-separator-negative electrode" to form a bare cell, and then filled with electrolyte to assemble into a lithium-ion secondary battery.
隔膜和二次电池单体相关性能测试Separator and secondary battery monomer related performance tests
对上述各实施例和对比例中提供的隔膜和二次电池单体分别进行测试。The separators and secondary battery cells provided in the above embodiments and comparative examples were tested respectively.
1.隔膜性能测试:1. Diaphragm performance test:
1.1对上述各实施例A1至实施例A7以及对比例A1至A4中的隔膜分别进行表1中相关性能测试。其中,各项测试方法均按照国标(没有国标按照行业标准方法测试)。如透气性使用隔膜透气度测试仪按照参照标准GB/T 36363-2018进行测试;熔点可以参考标准ISO 11357-3-2018采用通用型差示扫描量热仪(DSC)法测试得到;分子量采用使用凝胶色谱法(GPC)并参考GBT27843-2011化学品聚合物低分子量组分含量检测方法测试;如无特别说明,在本申请中有机颗粒的体积分布粒径Dv50是采用粒度仪-激光衍射法确定的,具体的,可以参考标准GB/T 19077-2016,采用激光衍射散射粒度分析器(Mastersizer3000激光粒度分析仪),按照制造商的说明书进行测量。1.1 The membranes in the above-mentioned Examples A1 to A7 and Comparative Examples A1 to A4 were respectively subjected to the relevant performance tests in Table 1. Among them, all test methods are in accordance with the national standard (if there is no national standard, the test is conducted according to the industry standard method). For example, the air permeability is tested using a membrane air permeability tester in accordance with the reference standard GB/T 36363-2018; the melting point can be obtained by testing with a universal differential scanning calorimeter (DSC) method with reference to the standard ISO 11357-3-2018; the molecular weight is tested using gel chromatography (GPC) and with reference to the GBT27843-2011 chemical polymer low molecular weight component content detection method; unless otherwise specified, in this application, the volume distribution particle size Dv50 of the organic particles is determined by a particle size analyzer-laser diffraction method. Specifically, the standard GB/T 19077-2016 can be referred to, and the laser diffraction scattering particle size analyzer (Mastersizer3000 laser particle size analyzer) can be used for measurement according to the manufacturer's instructions.
测得的结果如下表1中所示。The measured results are shown in Table 1 below.
1.2将上述各实施例A1至实施例A7以及对比例A1至A4中的隔膜分别与25℃常温和于120℃加热15min后进行扫描电子显微镜(SEM)分析。其中,实施例A1中隔膜常温和120℃加热15min后的SEM照片分别如图8中a图和b图所示,对比例A1中隔膜常温和130℃加热15min后的SEM照片分别如图9中a图和b图所示。1.2 The membranes in the above-mentioned Examples A1 to A7 and Comparative Examples A1 to A4 were subjected to scanning electron microscopy (SEM) analysis after being heated at room temperature of 25°C and at 120°C for 15 minutes. Among them, the SEM photos of the membrane in Example A1 after being heated at room temperature and 120°C for 15 minutes are shown in Figures a and b in Figure 8, respectively, and the SEM photos of the membrane in Comparative Example A1 after being heated at room temperature and 130°C for 15 minutes are shown in Figures a and b in Figure 9, respectively.
表1Table 1
Figure PCTCN2023070858-appb-000003
Figure PCTCN2023070858-appb-000003
Figure PCTCN2023070858-appb-000004
Figure PCTCN2023070858-appb-000004
结合图8和图9,由表1中隔膜相关性能数据可知,并对比表1中实施例A1至A7和对比例A1的常温、120℃加热15min后的透气度可知,本申请实施例隔膜所处环境温度低于涂层所含聚合物颗粒熔点时,隔膜具有良好的透气性。当所处环境温度高于涂层所含聚合物颗粒熔点时,隔膜涂层所含的聚合物颗粒能够熔融并封闭基膜孔隙,使得隔膜丧失透气性,从而能够有效终止电池内的包括金属离子迁移或者正负极串扰反应等,从而提高电池安全性能。In combination with Figures 8 and 9, it can be seen from the performance data of the diaphragm in Table 1, and by comparing the air permeability of Examples A1 to A7 and Comparative Example A1 in Table 1 at room temperature and 120°C after heating for 15 minutes, it can be seen that when the ambient temperature of the diaphragm in the embodiment of the present application is lower than the melting point of the polymer particles contained in the coating, the diaphragm has good air permeability. When the ambient temperature is higher than the melting point of the polymer particles contained in the coating, the polymer particles contained in the diaphragm coating can melt and close the pores of the base film, causing the diaphragm to lose its air permeability, thereby effectively terminating the metal ion migration or positive and negative electrode crosstalk reactions in the battery, thereby improving the battery safety performance.
对比表1中实施例A2和A6的涂层浆料均一性可知,引入非离子基团改性后,可以改善聚合物颗粒在制作涂层浆料时的分散能力,使得涂层浆料均一性更好,无团聚。A6因浆料有团聚,制成隔膜后不同位置在120℃加热15min后的透气度不同,在制作实施例B6电池时需挑选涂层均匀的位置。Comparing the uniformity of the coating slurry of Examples A2 and A6 in Table 1, it can be seen that the introduction of non-ionic groups can improve the dispersion ability of polymer particles when making coating slurry, so that the coating slurry has better uniformity and no agglomeration. Because the slurry of A6 is agglomerated, the air permeability of different positions after heating at 120°C for 15 minutes after the diaphragm is made is different. When making the battery of Example B6, it is necessary to select the position where the coating is uniform.
2.二次电池单体性能测试:2. Secondary battery monomer performance test:
2.1二次电池单体的热箱测试2.1 Hot box test of secondary battery cells
将上述各实施例B1至实施例B7以及对比例B1、B3、B4中的二次电池单体进行满充,于100%SOC下进行表2中不同温度的热箱测试30min。测试后拆解出负极片,使用ICP测试负极片上的金属元素含量,总金属含量(除锂以外)的测试结果如下表2所示。The secondary battery cells in the above-mentioned Examples B1 to B7 and Comparative Examples B1, B3, and B4 were fully charged and subjected to hot box tests at different temperatures in Table 2 for 30 minutes at 100% SOC. After the test, the negative electrode sheet was disassembled and the metal element content on the negative electrode sheet was tested using ICP. The test results of the total metal content (excluding lithium) are shown in Table 2 below.
表2Table 2
Figure PCTCN2023070858-appb-000005
Figure PCTCN2023070858-appb-000005
由表2中的实施例B1至B4和对比例B1可知,本申请实施例隔膜在生效后,能够有效终止电池内的金属离子迁移。It can be seen from Examples B1 to B4 and Comparative Example B1 in Table 2 that the separator of the examples of the present application can effectively stop the migration of metal ions in the battery after it becomes effective.
由表2中的实施例B1至B4和对比例B4可知,如果聚合物颗粒熔点过高,会导致隔膜生效较晚,无法在电池热失控早期及时终止电池内的金属离子迁移或者正负极串扰反应。It can be seen from Examples B1 to B4 and Comparative Example B4 in Table 2 that if the melting point of the polymer particles is too high, the diaphragm will take effect later and will not be able to terminate the metal ion migration or positive and negative electrode crosstalk reactions in the battery in time at the early stage of battery thermal runaway.
2.2二次电池单体注液后隔膜透气度2.2 Permeability of diaphragm after secondary battery monomer injection
将上述各实施例B1至实施例B7以及对比例B1至B4中的二次电池单体在相同注液化成条件后进行注液化成后,对电池进行拆解,获得各隔膜,并分别按照上述1.1节中隔膜透气性方法测试各隔膜透气性,测得结果如表1中“经电池注液及高温(85℃) 老化后”所示。After the secondary battery cells in the above-mentioned Examples B1 to B7 and Comparative Examples B1 to B4 were injected and formed under the same injection and formation conditions, the batteries were disassembled to obtain various diaphragms, and the air permeability of each diaphragm was tested according to the diaphragm permeability method in Section 1.1 above. The measured results are shown in "After battery injection and high temperature (85°C) aging" in Table 1.
对比表1中实施例A4和对比例A2的注液老化后透气度可知,如果聚合物颗粒熔点接近老化温度,则在电池正常制作过程中就会造成隔膜不透气,无法正常制作电池。By comparing the air permeability of Example A4 and Comparative Example A2 after injection aging in Table 1, it can be seen that if the melting point of the polymer particles is close to the aging temperature, the diaphragm will be airtight during the normal battery manufacturing process, and the battery cannot be manufactured normally.
2.3二次电池单体循环测试2.3 Secondary battery cell cycle test
将上述各实施例B1至实施例B7以及对比例B1中的二次电池单体分别于25℃、1C/1C条件下循环测试,测得结果如表3所示。The secondary battery cells in the above-mentioned Examples B1 to B7 and Comparative Example B1 were subjected to cycle tests at 25° C. and 1C/1C conditions, and the test results are shown in Table 3.
表3table 3
Figure PCTCN2023070858-appb-000006
Figure PCTCN2023070858-appb-000006
由表3中的实施例B1至B5及B7和对比例B1可知,本申请的隔膜在电池生产及正常使用过程中,能够保持隔膜良好的透气性,不影响电池的充放电循环性能。It can be seen from Examples B1 to B5 and B7 and Comparative Example B1 in Table 3 that the diaphragm of the present application can maintain good air permeability during battery production and normal use, and does not affect the charge and discharge cycle performance of the battery.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

Claims (21)

  1. 一种隔膜,其特征在于,包括基膜和设置在所述基膜的至少一个表面上的涂层,所述涂层含有聚合物颗粒,且所述聚合物颗粒的熔点为90℃至120℃,可选为100℃至115℃。A diaphragm, characterized in that it includes a base film and a coating arranged on at least one surface of the base film, wherein the coating contains polymer particles, and the melting point of the polymer particles is 90°C to 120°C, and can be optionally 100°C to 115°C.
  2. 根据权利要求1所述的隔膜,其特征在于,所述聚合物颗粒至少满足如下条件(1)至(5)中的任一者:The diaphragm according to claim 1, characterized in that the polymer particles satisfy at least any one of the following conditions (1) to (5):
    (1)所述聚合物颗粒的体积分布粒径D v50为0.1μm至5μm,可选为0.3μm至3μm; (1) The volume distribution particle size D v 50 of the polymer particles is 0.1 μm to 5 μm, and can be 0.3 μm to 3 μm;
    (2)所述聚合物颗粒的形貌包括链状、球状、类球状、纤维状、管状、棒状、无定形、棱锥状中的至少一种;(2) The morphology of the polymer particles includes at least one of chain, spherical, quasi-spherical, fibrous, tubular, rod-shaped, amorphous, and pyramidal;
    (3)所述聚合物颗粒的聚合物含有非离子基团,可选地,所述非离子基团包括乙氧基、羟基、羧酸酯基中的至少一种;(3) The polymer of the polymer particles contains a nonionic group, and optionally, the nonionic group includes at least one of an ethoxy group, a hydroxyl group, and a carboxylate group;
    (4)所述聚合物颗粒的聚合物材料的重均分子量为1000至10000,可选为1500至8000;(4) The weight average molecular weight of the polymer material of the polymer particles is 1000 to 10000, and can be optionally 1500 to 8000;
    (5)所述聚合物包括聚苯乙烯、聚烯烃、聚酰亚胺、三聚氰胺树脂、酚树脂、纤维素、聚酯、聚苯硫醚、聚芳酰胺、聚酰胺酰亚胺、丙烯酸丁酯与甲基丙烯酸乙酯的共聚物及其各自的改性聚合物中的至少一种。(5) The polymer includes at least one of polystyrene, polyolefin, polyimide, melamine resin, phenol resin, cellulose, polyester, polyphenylene sulfide, polyaromatic amide, polyamideimide, copolymer of butyl acrylate and ethyl methacrylate and their respective modified polymers.
  3. 根据权利要求1~2任一项所述的隔膜,其特征在于,所述涂层还包括无机颗粒填料。The diaphragm according to any one of claims 1 to 2 is characterized in that the coating further comprises an inorganic particle filler.
  4. 根据权利要求3所述的隔膜,其特征在于,所述无机颗粒填料至少满足如下条件中的任一者:The diaphragm according to claim 3, characterized in that the inorganic particle filler satisfies at least one of the following conditions:
    所述无机颗粒填料与聚合物颗粒的干重比为(15至25):(25至35);The dry weight ratio of the inorganic particle filler to the polymer particles is (15 to 25): (25 to 35);
    所述无机颗粒填料的体积分布粒径D v50为1μm至1.5μm; The volume distribution particle size D v 50 of the inorganic particle filler is 1 μm to 1.5 μm;
    所述无机颗粒填料包括具有5以上介电常数的无机颗粒、具有离子传导性但不储存离子的无机颗粒和能够可发生电化学反应的无机颗粒中的至少一种。The inorganic particle filler includes at least one of inorganic particles having a dielectric constant of 5 or more, inorganic particles having ion conductivity but not storing ions, and inorganic particles capable of electrochemical reaction.
  5. 根据权利要求4所述的隔膜,其特征在于,所述聚合物颗粒所含聚合物为低密度聚乙烯,可选为非离子型低密度聚乙烯。The diaphragm according to claim 4 is characterized in that the polymer contained in the polymer particles is low-density polyethylene, which can be non-ionic low-density polyethylene.
  6. 根据权利要求1~5任一项所述的隔膜,其特征在于,所述涂层还包括粘结剂。The diaphragm according to any one of claims 1 to 5, characterized in that the coating further comprises a binder.
  7. 根据权利要求6所述的隔膜,其特征在于,所述粘结剂至少满足如下条件中的任一者:The diaphragm according to claim 6, characterized in that the binder satisfies at least one of the following conditions:
    所述粘结剂与所述聚合物颗粒的干重比为(15至25):(25至35);The dry weight ratio of the binder to the polymer particles is (15 to 25): (25 to 35);
    所述粘结剂为水性粘结剂;The binder is a water-based binder;
    所述粘结剂的热分解温度高于160℃;The thermal decomposition temperature of the binder is higher than 160°C;
    所述粘结剂包括聚乙烯醇、聚丙烯酸-聚丙烯腈共聚物、聚丙烯酸酯-聚丙烯腈共聚物、聚醚丙烯酸酯、聚氨酯、聚丙烯酸酯、聚碳酸酯、聚环氧乙烷、橡胶、聚丙烯酸、聚丙烯腈、明胶、壳聚糖、海藻酸钠、氰基丙烯酸酯、聚合环醚衍生物、环糊精的羟基衍生物中的至少一种。The binder includes at least one of polyvinyl alcohol, polyacrylic acid-polyacrylonitrile copolymer, polyacrylate-polyacrylonitrile copolymer, polyether acrylate, polyurethane, polyacrylate, polycarbonate, polyethylene oxide, rubber, polyacrylic acid, polyacrylonitrile, gelatin, chitosan, sodium alginate, cyanoacrylate, polymerized cyclic ether derivatives, and hydroxyl derivatives of cyclodextrin.
  8. 根据权利要求1~7任一项所述的隔膜,其特征在于,所述涂层厚度为2μm至5μm;和/或The diaphragm according to any one of claims 1 to 7, characterized in that the coating thickness is 2 μm to 5 μm; and/or
    所述涂层设置在所述基膜的一个表面上。The coating layer is disposed on one surface of the base film.
  9. 根据权利要求1~8任一项所述的隔膜,其特征在于,所述基膜至少满足如下条件中的任一者:The diaphragm according to any one of claims 1 to 8, characterized in that the base film satisfies at least one of the following conditions:
    所述基膜的厚度为4μm至7μm;The thickness of the base film is 4 μm to 7 μm;
    所述基膜的透气度为180s/100cc至240s/100cc;The air permeability of the base film is 180s/100cc to 240s/100cc;
    所述基膜的材料包括无纺布、聚烯烃、聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯、聚酯、聚缩醛、聚酰胺、聚碳酸酯、聚酰亚胺、聚醚醚酮、聚醚砜、聚苯醚、聚苯硫醚、聚乙烯萘中的至少一种。The material of the base film includes at least one of non-woven fabric, polyolefin, polyethylene terephthalate, polybutylene terephthalate, polyester, polyacetal, polyamide, polycarbonate, polyimide, polyetheretherketone, polyethersulfone, polyphenylene ether, polyphenylene sulfide, and polyethylene naphthalene.
  10. 一种隔膜的制备方法,其特征在于,包括如下步骤:A method for preparing a diaphragm, characterized in that it comprises the following steps:
    提供基膜;providing a basement membrane;
    提供涂层浆料,所述涂层浆料中含有聚合物颗粒,且所述聚合物颗粒的熔点为90℃至120℃,可选为100℃至115℃;Providing a coating slurry, wherein the coating slurry contains polymer particles, and the melting point of the polymer particles is 90° C. to 120° C., and optionally 100° C. to 115° C.;
    将所述涂层浆料涂布在所述基膜的至少一个表面上,进行干燥处理后形成涂层,获得隔膜。The coating slurry is coated on at least one surface of the base film, and dried to form a coating to obtain a separator.
  11. 根据权利要求10所述的制备方法,其特征在于:所述涂层浆料是由包括聚合物颗粒与无机颗粒填料和粘结剂在溶剂中混合形成;其中,所述聚合物颗粒、无机颗粒填料和粘结剂在所述涂层浆料中的质量比为(25至35):(15至25):(15至25);和/或The preparation method according to claim 10 is characterized in that: the coating slurry is formed by mixing polymer particles, inorganic particle fillers and binders in a solvent; wherein the mass ratio of the polymer particles, inorganic particle fillers and binders in the coating slurry is (25 to 35): (15 to 25): (15 to 25); and/or
    所述涂层浆料的固含量为30wt%至40wt%;和/或The solid content of the coating slurry is 30wt% to 40wt%; and/or
    所述涂层浆料于25℃下的粘度为100mPa·s至1000mPa·s。The coating slurry has a viscosity of 100 mPa·s to 1000 mPa·s at 25°C.
  12. 根据权利要求10或11所述的制备方法,其特征在于,所述聚合物颗粒为含非离子基团的聚合物颗粒时,所述聚合物颗粒由包括如下步骤的方法制备得到:The preparation method according to claim 10 or 11, characterized in that when the polymer particles are polymer particles containing non-ionic groups, the polymer particles are prepared by a method comprising the following steps:
    将聚合物前体颗粒、含乙氧基的聚合物和引发剂进行混合处理并进行反应,得到 含非离子基团的聚合物颗粒;The polymer precursor particles, the ethoxy-containing polymer and the initiator are mixed and reacted to obtain polymer particles containing nonionic groups;
    将所述含非离子基团的聚合物颗粒与非离子表面活性剂进行乳化处理,得到非离子型聚合物乳液。The polymer particles containing nonionic groups are emulsified with a nonionic surfactant to obtain a nonionic polymer emulsion.
  13. 根据权利要求12所述的制备方法,其特征在于,所述聚合物前体颗粒、含乙氧基的聚合物和引发剂是按照(300至400):(90至125):(20至100)的质量比例进行所述混合处理;和/或The preparation method according to claim 12, characterized in that the polymer precursor particles, the ethoxy-containing polymer and the initiator are mixed in a mass ratio of (300 to 400): (90 to 125): (20 to 100); and/or
    所述聚合物前体颗粒的材料包括聚苯乙烯、聚烯烃、聚酰亚胺、三聚氰胺树脂、酚树脂、纤维素、聚酯、聚苯硫醚、聚芳酰胺、聚酰胺酰亚胺、丙烯酸丁酯与甲基丙烯酸乙酯的共聚物中的至少一种;和/或The material of the polymer precursor particles includes at least one of polystyrene, polyolefin, polyimide, melamine resin, phenol resin, cellulose, polyester, polyphenylene sulfide, polyaramid, polyamideimide, and copolymer of butyl acrylate and ethyl methacrylate; and/or
    所述含乙氧基的聚合物包括烯丙基聚乙二醇、双烯丙基聚醚中的至少一种;和/或The ethoxy-containing polymer comprises at least one of allyl polyethylene glycol and bisallyl polyether; and/or
    所述引发剂包括过氧化二叔丁基、过氧化二异丙苯中的至少一种;和/或The initiator comprises at least one of di-tert-butyl peroxide and dicumyl peroxide; and/or
    所述反应的温度为130℃至160℃;和/或The reaction temperature is 130°C to 160°C; and/or
    所述聚合物颗粒与所述非离子表面活性剂按照(4至6):1的质量比进行所述乳化处理。The polymer particles and the nonionic surfactant are emulsified in a mass ratio of (4 to 6):1.
  14. 根据权利要求12或13所述的制备方法,其特征在于,所述非离子型聚合物乳液至少满足如下条件(1)至(4)中的任一者:The preparation method according to claim 12 or 13, characterized in that the nonionic polymer emulsion satisfies at least any one of the following conditions (1) to (4):
    (1)所述非离子型聚合物乳液于25℃下的粘度为10mPa·s至100mPa·s;(1) The viscosity of the nonionic polymer emulsion at 25° C. is 10 mPa·s to 100 mPa·s;
    (2)所述非离子型聚合物乳液的固含量为35wt%至40wt%;(2) The solid content of the nonionic polymer emulsion is 35wt% to 40wt%;
    (3)所述非离子型聚合物乳液的pH值为5至6;(3) The pH value of the nonionic polymer emulsion is 5 to 6;
    (4)所述非离子表面活性剂包括分子结构式为
    Figure PCTCN2023070858-appb-100001
    其中,R 1为碳链烷基,R 2为亲水基团,n为3至20的正整数。
    (4) The nonionic surfactant includes a molecular structure of
    Figure PCTCN2023070858-appb-100001
    Wherein, R1 is a carbon chain alkyl group, R2 is a hydrophilic group, and n is a positive integer from 3 to 20.
  15. 根据权利要求14所述的制备方法,其特征在于,所述碳链烷基为C12至C18的长碳链烷基;和/或The preparation method according to claim 14, characterized in that the carbon chain alkyl is a long carbon chain alkyl of C12 to C18; and/or
    所述R 2为羧基、胺基、醛基、醇基、氨基、酰胺基中的至少一种。 The R2 is at least one of a carboxyl group, an amine group, an aldehyde group, an alcohol group, an amino group, and an amide group.
  16. 根据权利要求12~15任一项所述的制备方法,其特征在于,所述非离子表面活性剂包括脂肪醇聚氧乙烯醚、烷基酚聚氧乙烯醚、脂肪酸聚氧乙烯酯、蓖麻油聚氧乙烯醚、脂肪胺聚氧乙烯醚、失水山梨醇脂肪酸酯、聚氧乙烯失水山梨醇脂肪酸脂中的至少一种。The preparation method according to any one of claims 12 to 15, characterized in that the nonionic surfactant comprises at least one of fatty alcohol polyoxyethylene ether, alkylphenol polyoxyethylene ether, fatty acid polyoxyethylene ester, castor oil polyoxyethylene ether, fatty amine polyoxyethylene ether, sorbitan fatty acid ester, and polyoxyethylene sorbitan fatty acid ester.
  17. 根据权利要求11~16任一项所述的制备方法,其特征在于,所述粘结剂以粘结剂水溶液方式加入,且所述粘结剂水溶液至少具有如下条件中的任一者:The preparation method according to any one of claims 11 to 16, characterized in that the binder is added in the form of a binder aqueous solution, and the binder aqueous solution has at least one of the following conditions:
    所述粘结剂水溶液于25℃下的粘度为3000mPa·s至10000mPa·s;The viscosity of the binder aqueous solution at 25° C. is 3000 mPa·s to 10000 mPa·s;
    所述粘结剂水溶液的固含量为40wt%至50wt%。The solid content of the binder aqueous solution is 40 wt % to 50 wt %.
  18. 根据权利要求10~17任一项所述的制备方法,其特征在于,将所述涂层浆料涂布的速率为50m/min至100m/min;和/或The preparation method according to any one of claims 10 to 17, characterized in that the coating slurry is applied at a rate of 50 m/min to 100 m/min; and/or
    所述干燥处理的温度为60℃至70℃;和/或The drying temperature is 60°C to 70°C; and/or
    所述干燥处理的时间为1min至3min。The drying time is 1 min to 3 min.
  19. 一种电池,其特征在于,包括正极、负极和层叠在所述正极与负极之间的隔膜,所述隔膜为权利要求1~9任一项所述的隔膜或由包括权利要求10~18任一项所述的制备方法制备的隔膜。A battery, characterized in that it comprises a positive electrode, a negative electrode and a separator stacked between the positive electrode and the negative electrode, wherein the separator is the separator according to any one of claims 1 to 9 or the separator prepared by the preparation method according to any one of claims 10 to 18.
  20. 根据权利要求19所述的电池,其特征在于,所述隔膜的一个表面上设置有所述涂层,且所述涂层朝向所述负极。The battery according to claim 19, characterized in that the coating is provided on one surface of the separator, and the coating faces the negative electrode.
  21. 一种用电装置,其特征在于,所述用电装置包括如权利要求19或20所述的电池,所述电池用于提供电能。An electrical device, characterized in that the electrical device comprises a battery as described in claim 19 or 20, and the battery is used to provide electrical energy.
PCT/CN2023/070858 2023-01-06 2023-01-06 Separator and preparation method therefor, battery, and electric device WO2024145894A1 (en)

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