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WO2024119566A1 - High-performance low-temperature-coefficient rare earth permanent magnet material and preparation method therefor - Google Patents

High-performance low-temperature-coefficient rare earth permanent magnet material and preparation method therefor Download PDF

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Publication number
WO2024119566A1
WO2024119566A1 PCT/CN2022/143454 CN2022143454W WO2024119566A1 WO 2024119566 A1 WO2024119566 A1 WO 2024119566A1 CN 2022143454 W CN2022143454 W CN 2022143454W WO 2024119566 A1 WO2024119566 A1 WO 2024119566A1
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rare earth
temperature
performance
earth permanent
low
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PCT/CN2022/143454
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French (fr)
Chinese (zh)
Inventor
郝忠彬
刘小浪
石高阳
郑大伟
诸葛益通
张振雄
吴军
曹辉
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浙江东阳东磁稀土有限公司
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Publication of WO2024119566A1 publication Critical patent/WO2024119566A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Definitions

  • the present invention relates to the technical field of rare earth permanent magnet materials, in particular to a high-performance, low-temperature-coefficient rare earth permanent magnet material and a preparation method thereof, and more particularly to a high-remanence, low-temperature-coefficient, high-temperature-stability sintered NdFeB permanent magnet and a preparation method thereof.
  • Rare earth permanent magnet materials are one of the fastest-growing functional materials in recent years. They are widely used in new energy vehicles, energy-saving home appliances, energy-saving elevators and new generation mobile communications. Since the industrialization of NdFeB magnets, people's research has mainly focused on improving the magnetic energy product and improving temperature stability. So far, considerable success has been achieved in improving the magnetic energy product. The theoretical limit of the magnetic energy product is 64MGOe. In 2006, the magnetic energy product of laboratory samples reached 59.6MGOe, and industrial products also exceeded 55MGOe. In recent years, with the rapid development of new energy vehicles and rail transportation, more and more power motors have adopted the design of rare earth permanent magnet motors, which not only reduces their own weight, but also improves the efficiency of the motor.
  • the magnetic moment and microstructure of the material are effectively regulated, the grain boundary phase and grain boundary structure of the sintered rare earth permanent magnet material are optimized, and a cobalt-containing amorphous grain boundary phase is formed.
  • a sintered rare earth permanent magnet material with high temperature stability is obtained, but the amount of heavy rare earth and cobalt used is high, the magnetic properties are low, the remanence is about 11.9 to 12.69 kGs, and the cost is high.
  • the purpose of the present invention is to overcome the shortcomings of the above-mentioned background technology and provide a high-performance, low-temperature coefficient rare earth permanent magnet material and a preparation method thereof.
  • the rare earth permanent magnet material is obtained by grain boundary diffusion of a rare earth cobalt alloy with a specific composition of a neodymium iron boron substrate.
  • the heavy rare earth content and cobalt content in the grain boundary phase are higher than those in the main phase, and the heavy rare earth content and cobalt content in the surface layer are higher than those in the magnet body, and the material has excellent high-temperature stability.
  • R is one or two of Dy and Tb, 10 ⁇ g ⁇ 90;
  • X is one or a combination of two or more of Cu, Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, Mo, and rare earth elements other than Dy and Tb, 0 ⁇ h ⁇ 20.
  • the rare earth cobalt alloy R g X h Co 100-gh contains Dy.
  • the maximum operating temperature of the high-performance, low-temperature-coefficient rare earth permanent magnet material is greater than 200°C.
  • the high-performance, low-temperature-coefficient rare earth permanent magnetic material is prepared by smelting, hydrogen crushing, air flow milling, magnetic field orientation molding, sintering, processing, and diffusion process steps.
  • the present invention also provides a method for preparing the above-mentioned high-performance low temperature coefficient rare earth permanent magnetic material, the method comprising the following steps:
  • L is a rare earth element other than Pr and Nd;
  • M is a combination of two or more of Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, and Mo;
  • the rare earth cobalt alloy (alloy 2) is prepared by raw materials according to the general chemical formula of R g X h Co 100-gh in weight percentage, wherein R is one or two of Dy and Tb, 10 ⁇ g ⁇ 90; X is one or a combination of two or more of Cu, Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, Mo, and rare earth elements other than Dy and Tb, 0 ⁇ h ⁇ 20;
  • the fine powder 1 is oriented and pressed in a magnetic field press with a pressure of 1.5 T or more to obtain a NdFeB blank, which is then isostatically pressed to obtain a green blank;
  • the rare earth cobalt alloy R g X h Co 100-gh contains Dy.
  • step (2) after the raw materials are fully melted, the temperature is maintained at 1350-1550° C., and the alloy liquid is poured onto a water-cooled rotating copper roller.
  • the average thickness of the quick-setting sheet 1 and the quick-setting sheet 2 in step (2) is 0.2-0.4 mm.
  • the average particle size of the fine powder 1 and the fine powder 2 in step (3) is 2 to 4 ⁇ m.
  • the density of the green body in step (5) is 3.8-5 g/cm 3 .
  • the sintering in step (6) is carried out under vacuum conditions, the sintering temperature is 1040-1100° C., and the sintering time is 5-10 h.
  • a processing allowance of 0.05 to 0.5 mm is reserved in the orientation direction in step (7).
  • the coating weight in step (8) is 0.1-2% of the weight of the magnet.
  • the diffusion treatment in step (9) is performed in a vacuum furnace at 800-950° C. for 1-48 hours.
  • the tempering treatment in step (9) is performed at 400-650° C. for 2-10 hours.
  • the high-performance, low-temperature-coefficient sintered rare earth permanent magnet material of the present invention is a NdFeB magnet having a (DyTb)-(CoFe)-B shell structure obtained by using a NdFeB substrate with a specific composition and diffusing a rare earth cobalt alloy at the grain boundaries.
  • the magnet has the characteristics of high performance and low temperature coefficient.
  • the remanence Br of the high-performance, low-temperature-coefficient sintered rare earth permanent magnet material of the present invention is ⁇ 13 kGs, Hcj ⁇ 20 kOe; the absolute value of the temperature coefficient at 20-200°C is ⁇ 0.1%/°C, and the absolute value of the intrinsic coercive force temperature coefficient at 20-200°C is ⁇ 0.5%/°C.
  • compositions comprising, “including,” “having,” “containing,” or any other variation thereof, are intended to cover a non-exclusive inclusion.
  • a composition, process, method, article, or apparatus that comprises the listed elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
  • the rapid solidification process in the embodiments of the present invention and the comparative examples is as follows: placing the alloy into a rapid solidification furnace crucible, performing vacuum induction melting under argon protection, and after the raw materials are fully melted, maintaining a temperature of 1350 to 1550° C., pouring the alloy liquid onto a water-cooled rotating copper roller to obtain a rapid solidification sheet with an average thickness of 0.2 to 0.4 mm.
  • the hydrogen crushing process is: the quick-setting sheet is crushed in a hydrogen crushing furnace to obtain millimeter-level hydrogen-crushed medium powder.
  • the jet milling process is as follows: under nitrogen protection, the hydrogen-degradable powder is ground into fine powder with an average particle size of 2 to 4 ⁇ m.
  • the pressing process is: the fine powder is oriented and pressed in a magnetic field press above 1.5T to obtain a NdFeB blank, which is then isostatically pressed to obtain a green billet with a density of 3.8 to 5g/ cm3 .
  • the sintering process is as follows: the green body obtained by pressing is sintered under vacuum conditions, the sintering temperature is 1040-1100° C., and the sintering time is 5-10 hours.
  • the required qualified product can be obtained.
  • the temperature range of 1350-1550°C can be maintained.
  • the thickness of the quick-setting sheet can be 0.2-0.4mm, which will not affect the quality of the products obtained in the subsequent processes.
  • the high-performance, low-temperature-coefficient rare earth permanent magnetic materials are prepared by the following material selection and method:
  • the weight percentage of the NdFeB substrate alloy 1 is (Pr 25 Nd 75 ) 29 Dy 0.5 Co 5 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 64.02 , and the NdFeB blank is prepared by rapid solidification, hydrogen crushing, air flow grinding, pressing and sintering processes;
  • Alloy 2 with a weight percentage of Tb 60 Cu 5 Co 35 , was prepared by rapid solidification, hydrogen crushing, and air flow grinding to obtain fine powder A;
  • Fine powder A is coated on the surface of the square piece.
  • the coating amount of fine powder A is 0.8% of the weight of the magnet. Diffusion is carried out at 900°C for 20 hours; and tempering is carried out at 510°C for 4 hours.
  • Example 1 The difference from Example 1 is that fine powder A is not applied and diffusion treatment is not performed. Other aspects are the same as Example 1.
  • Example 1 The difference from Example 1 is that the weight percentage of the NdFeB base alloy 1 is (Pr 25 Nd 75 ) 29 Dy 0.5 Tb 0.48 Co 5.28 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 63.26 , the fine powder A is not coated, the diffusion treatment is not performed, and the other parts are the same.
  • Example 1 The difference from Example 1 is that 0.48% pure Tb is coated, and the rest is the same as Example 1.
  • Example 1 The difference from Example 1 is that the weight percentage of the NdFeB base alloy 1 is (Pr 25 Nd 75 ) 29 Dy 0.5 Tb 0.5 Co 10 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 58.52 diffusion fine powder A, and the rest is the same as Example 1;
  • Example 1 The difference from Example 1 is that the weight percentage of the NdFeB base alloy 1 is (Pr 25 Nd 75 ) 26 Dy 6 Tb 0.5 Co 5 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 61.02 diffusion fine powder A, and the rest is the same as Example 1;
  • the high-performance, low-temperature-coefficient rare earth permanent magnetic materials are prepared by the following material selection and method:
  • Alloy 1 has a weight percentage of (Pr 25 Nd 75 ) 29.5 Co 8 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 61.02 , and is prepared by rapid solidification, hydrogen crushing, jet milling, pressing and sintering to obtain a NdFeB blank;
  • Alloy 2 is composed of Dy 70 Cu 8 Co 22 by weight, and fine powder B is obtained by rapid solidification, hydrogen pulverization, and air flow grinding;
  • the material obtained in Example 1 has excellent comprehensive magnetic properties, with a remanence of more than 14 kGs, a temperature coefficient of less than 0.1%/°C, and an intrinsic coercive force of more than 7 kOe at 200°C. It can be determined that the magnet is a high-performance, low-temperature-coefficient, and high-stability sintered NdFeB magnet that can be used at 200°C.
  • Comparative Example 1 is that the substrate of Example 1 has not been subjected to coating and diffusion treatment, and the intrinsic coercivity and temperature coefficient of the magnet are far inferior to those of Example 1; Comparative Example 2 also does not undergo coating and diffusion treatment, but adds the alloy elements that are coated and diffused into the magnet into the magnet during the smelting process, and the composition of the final magnet is similar to that of Example 1, but the temperature coefficient and high-temperature stability are far different; Comparative Example 3 is a pure terbium diffusion scheme, and the temperature coefficient is not as good as that of Example 1; Comparative Example 4 shows that when the cobalt content of the magnet is high, the intrinsic coercivity of the magnet will be reduced, and the low intrinsic coercivity cannot meet the requirements of high operating temperature, and will increase the cost; Comparative Example 5 shows that when the heavy rare earth content is high, the intrinsic coercivity of the magnet is improved, but the remanence of the magnet is significantly reduced, the cost is greatly increased, and the high-temperature stability of the magnet is not significantly

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  • Power Engineering (AREA)
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Abstract

The present invention relates to the technical field of rare earth permanent magnet materials. Disclosed are a high-performance low-temperature-coefficient rare earth permanent magnet material and a preparation method therefor. The material comprises a neodymium-iron-boron base material and a rare earth cobalt alloy, wherein in percentage by weight, the chemical general formula of the neodymium-iron-boron base material is (PriNdj)aLbCocCudMeBfFe100-a-b-c-d-e-f, and the chemical general formula of the rare earth cobalt alloy is RgXhCo100-g-h, wherein 25≤a≤30, 0≤b≤5, 3≤c≤8, 0.1≤d≤0.4, 0<e≤3, 0.9≤f≤1, and i:j=(23-28):(72-77); L is a rare earth element other than Pr and Nd; M is a combination of more than two of Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V and Mo; R is one or two of Dy and Tb, and 10≤g≤90; X is one or a combination of more than two of Cu, Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, Mo, and rare earth elements other than Dy and Tb, and 0<h≤20. The rare earth permanent magnet material is obtained by grain boundary diffusion of the rare earth cobalt alloy by the neodymium-iron-boron base material having specific components, the heavy rare earth content and the cobalt content in a grain boundary phase are higher than those in a main phase, the heavy rare earth content and the cobalt content in a surface layer are higher than those inside a magnet, and the rare earth permanent magnet material has excellent high temperature stability.

Description

一种高性能低温度系数稀土永磁材料及其制备方法A high-performance, low-temperature-coefficient rare-earth permanent magnetic material and a preparation method thereof 技术领域Technical Field
本发明涉及稀土永磁材料技术领域,具体是涉及一种高性能低温度系数稀土永磁材料及其制备方法,更具体地,涉及一种高剩磁低温度系数高温度稳定性烧结钕铁硼永磁体及其制备方法。The present invention relates to the technical field of rare earth permanent magnet materials, in particular to a high-performance, low-temperature-coefficient rare earth permanent magnet material and a preparation method thereof, and more particularly to a high-remanence, low-temperature-coefficient, high-temperature-stability sintered NdFeB permanent magnet and a preparation method thereof.
背景技术Background technique
稀土永磁材料是近年来发展最快的功能材料之一,广泛应用于新能源汽车、节能家电、节能电梯和新一代移动通讯等领域。自从钕铁硼磁体产业化以来,人们的研究主要集中在提高磁能积和改善温度稳定性两个方面。到目前为止,提高磁能积方面取得了相当大的成功。磁能积的理论极限值为64MGOe,2006年实验室样品磁能积已达到59.6MGOe,工业产品也超过了55MGOe。近年来,随着新能源汽车及轨道交通的飞速发展,越来越多的动力电机采用稀土永磁电机的设计,除了降低自身重量,还提高了电机效率。在中、德、日、法等高铁大国,永磁同步传动系统已经应用到高速动车组、地铁车厢等领域,大多完成了样机的开发和实际路线的考核,在某些场合正逐步进行小批量应用。然而,这种动力电机对磁体的温度稳定性提出了更高的要求。从目前的应用来看,大部分轨道交通牵引电机在设计时采用了温度系数较低的钐钴磁体,但钐钴磁体工艺复杂,成本高,易碎,磁能积不高,因此高性能低温度系数烧结钕铁硼磁体是目前的重要研究方向之一。Rare earth permanent magnet materials are one of the fastest-growing functional materials in recent years. They are widely used in new energy vehicles, energy-saving home appliances, energy-saving elevators and new generation mobile communications. Since the industrialization of NdFeB magnets, people's research has mainly focused on improving the magnetic energy product and improving temperature stability. So far, considerable success has been achieved in improving the magnetic energy product. The theoretical limit of the magnetic energy product is 64MGOe. In 2006, the magnetic energy product of laboratory samples reached 59.6MGOe, and industrial products also exceeded 55MGOe. In recent years, with the rapid development of new energy vehicles and rail transportation, more and more power motors have adopted the design of rare earth permanent magnet motors, which not only reduces their own weight, but also improves the efficiency of the motor. In China, Germany, Japan, France and other high-speed rail countries, permanent magnet synchronous transmission systems have been applied to high-speed EMUs, subway cars and other fields. Most of them have completed the development of prototypes and the assessment of actual routes, and are gradually being applied in small batches in some occasions. However, this kind of power motor has higher requirements for the temperature stability of the magnet. Judging from current applications, most rail transit traction motors are designed with samarium cobalt magnets with a low temperature coefficient. However, samarium cobalt magnets have complex processing, high cost, are fragile, and have a low magnetic energy product. Therefore, high-performance, low-temperature coefficient sintered NdFeB magnets are one of the important research directions at present.
为了降低钕铁硼的温度系数(这里的降低指的是温度系数的绝对值降低,下同),提高温度稳定性,一般采取的措施有:1)M.Sagawa等人添加钴替代铁,提高居里温度,Matsuura,Mottram等人研究发现用钴每替代1at.%的铁会使钕铁硼磁体的居里温度提高约10.9℃;但加钴后会降低磁体的内禀矫顽力,低内禀矫顽力钕铁硼磁体是无法用于高工作温度的。2)添加Dy、Tb等重稀土元素提高内禀矫顽力,但Dy、Tb对剩磁温度系数的改善不明显,也就是说永磁体在常温和高温下磁性能差异很大,造成永磁电机在高温下扭矩降低,所以超高的内禀矫顽力并不能满足轨道交通对永磁体温度稳定性的要求。3)其他现有技术例如专利CN111640549为解决烧结钕铁硼磁体使用温度低、温度稳定性差等问题,通过联合添加重稀土元素、钴元素与微量元素,对材料的磁矩与微观结构进行有效调控,优化烧结稀土永磁材料晶界相与晶界的结构,形成了含钴非晶态晶界相,获得了具有高温度稳定性的烧结稀土永磁材料,但重稀土和钴用量较高,磁性能较低,剩磁大约在11.9~12.69kGs,而且成本较高。In order to reduce the temperature coefficient of NdFeB (the reduction here refers to the reduction of the absolute value of the temperature coefficient, the same below) and improve temperature stability, the following measures are generally taken: 1) M. Sagawa et al. added cobalt to replace iron to increase the Curie temperature. Matsuura, Mottram et al. found that replacing 1at.% of iron with cobalt will increase the Curie temperature of NdFeB magnets by about 10.9℃; but adding cobalt will reduce the intrinsic coercive force of the magnet, and NdFeB magnets with low intrinsic coercive force cannot be used at high operating temperatures. 2) Adding heavy rare earth elements such as Dy and Tb to increase the intrinsic coercive force, but Dy and Tb do not significantly improve the residual magnetic temperature coefficient, that is, the magnetic properties of permanent magnets at room temperature and high temperature are very different, causing the torque of permanent magnet motors to decrease at high temperatures, so the ultra-high intrinsic coercive force cannot meet the requirements of rail transit for the temperature stability of permanent magnets. 3) Other existing technologies, such as patent CN111640549, solve the problems of low operating temperature and poor temperature stability of sintered NdFeB magnets. By jointly adding heavy rare earth elements, cobalt elements and trace elements, the magnetic moment and microstructure of the material are effectively regulated, the grain boundary phase and grain boundary structure of the sintered rare earth permanent magnet material are optimized, and a cobalt-containing amorphous grain boundary phase is formed. A sintered rare earth permanent magnet material with high temperature stability is obtained, but the amount of heavy rare earth and cobalt used is high, the magnetic properties are low, the remanence is about 11.9 to 12.69 kGs, and the cost is high.
发明内容Summary of the invention
本发明的目的是为了克服上述背景技术的不足,提供一种高性能低温度系数稀土永磁材料及其制备方法,该稀土永磁材料由特定成分钕铁硼基材晶界扩散稀土钴合金得到,晶界相中的重稀土含量和钴含量比主相中的含量高,表层的重稀土含量和钴含量比磁体内部的含量高,具有优异的高温稳定性。The purpose of the present invention is to overcome the shortcomings of the above-mentioned background technology and provide a high-performance, low-temperature coefficient rare earth permanent magnet material and a preparation method thereof. The rare earth permanent magnet material is obtained by grain boundary diffusion of a rare earth cobalt alloy with a specific composition of a neodymium iron boron substrate. The heavy rare earth content and cobalt content in the grain boundary phase are higher than those in the main phase, and the heavy rare earth content and cobalt content in the surface layer are higher than those in the magnet body, and the material has excellent high-temperature stability.
为达到本发明的目的,本发明的高性能低温度系数稀土永磁材料包含钕铁硼基材和稀土钴 合金,其中,所述钕铁硼基材的化学式通式按重量百分比为(Pr iNd j) aL bCo cCu dM eB fFe 100-a-b-c-d-e-f,其中,25≤a≤30,0≤b≤5,3≤c≤8,0.1≤d≤0.4,0<e≤3,0.9≤f≤1,i:j=23-28:72-77;L为除Pr、Nd以外的稀土元素;M为Al、Cr、Nb、Zr、Ga、Ti、Mn、Zn、V、Mo中的两种以上的组合;所述稀土钴合金的化学式通式按重量百分比为R gX hCo 100-g-h,其中,R为Dy和Tb中的一种或两种,10≤g≤90;X为Cu、Al、Cr、Nb、Zr、Ga、Ti、Mn、Zn、V、Mo,以及Dy、Tb以外的稀土元素中的一种或两种以上的组合,0<h≤20。 To achieve the purpose of the present invention, the high-performance low temperature coefficient rare earth permanent magnet material of the present invention comprises a neodymium iron boron substrate and a rare earth cobalt alloy, wherein the chemical formula of the neodymium iron boron substrate is (Pr i Nd j ) a L b Co c Cu d Me B f Fe 100-abcdef by weight percentage, wherein 25≤a≤30, 0≤b≤5, 3≤c≤8, 0.1≤d≤0.4, 0<e≤3, 0.9≤f≤1, i:j=23-28:72-77; L is a rare earth element other than Pr and Nd; M is a combination of two or more of Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, and Mo; the chemical formula of the rare earth cobalt alloy is R g X h Co 100-gh by weight percentage. , wherein R is one or two of Dy and Tb, 10≤g≤90; X is one or a combination of two or more of Cu, Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, Mo, and rare earth elements other than Dy and Tb, 0<h≤20.
进一步地,在本发明的一些实施例中,所述b为0时,稀土钴合金R gX hCo 100-g-h中包含Dy。 Furthermore, in some embodiments of the present invention, when b is 0, the rare earth cobalt alloy R g X h Co 100-gh contains Dy.
进一步地,在本发明的一些实施例中,所述高性能低温度系数稀土永磁材料的最高使用温度大于200℃。Furthermore, in some embodiments of the present invention, the maximum operating temperature of the high-performance, low-temperature-coefficient rare earth permanent magnet material is greater than 200°C.
进一步地,在本发明的一些实施例中,所述高性能低温度系数稀土永磁材料采用熔炼、氢破碎、气流磨、磁场取向成型、烧结、加工、扩散工艺步骤制备得到。Furthermore, in some embodiments of the present invention, the high-performance, low-temperature-coefficient rare earth permanent magnetic material is prepared by smelting, hydrogen crushing, air flow milling, magnetic field orientation molding, sintering, processing, and diffusion process steps.
另一方面,本发明还提供了一种前述高性能低温度系数稀土永磁材料的制备方法,所述方法包括如下步骤:On the other hand, the present invention also provides a method for preparing the above-mentioned high-performance low temperature coefficient rare earth permanent magnetic material, the method comprising the following steps:
(1)原料准备:钕铁硼基材合金(合金1)按照化学式通式重量百分比为(Pr iNd j) aL bCo cCu dM eB fFe 100-a-b-c-d-e-f,其中,25≤a≤30,0≤b≤5,3≤c≤8,0.1≤d≤0.4,0<e≤3,0.9≤f≤1,i:j=23-28:72-77;L为除Pr、Nd以外的稀土元素;M为Al、Cr、Nb、Zr、Ga、Ti、Mn、Zn、V、Mo中的两种以上的组合; (1) Raw material preparation: The weight percentage of the NdFeB substrate alloy (alloy 1) according to the general chemical formula is (Pr i Nd j ) a L b Co c Cu d Me B f Fe 100-abcdef , wherein 25≤a≤30, 0≤b≤5, 3≤c≤8, 0.1≤d≤0.4, 0<e≤3, 0.9≤f≤1, i:j=23-28:72-77; L is a rare earth element other than Pr and Nd; M is a combination of two or more of Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, and Mo;
稀土钴合金(合金2)按照化学式通式重量百分比为R gX hCo 100-g-h配制原材料,其中,R为Dy和Tb中的一种或两种,10≤g≤90;X为Cu、Al、Cr、Nb、Zr、Ga、Ti、Mn、Zn、V、Mo,以及Dy、Tb以外的稀土元素中的一种或两种以上的组合,0<h≤20; The rare earth cobalt alloy (alloy 2) is prepared by raw materials according to the general chemical formula of R g X h Co 100-gh in weight percentage, wherein R is one or two of Dy and Tb, 10≤g≤90; X is one or a combination of two or more of Cu, Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, Mo, and rare earth elements other than Dy and Tb, 0<h≤20;
(2)制备速凝片:将钕铁硼基材合金、稀土钴合金分别放入速凝炉坩埚内,在惰性气体保护下进行真空感应熔炼,待原料充分熔化后,将合金液浇注到水冷旋转铜辊上,制得速凝片1、速凝片2;(2) Preparing a quick-setting sheet: placing a NdFeB base alloy and a rare earth cobalt alloy into a crucible of a quick-setting furnace, respectively, and performing vacuum induction melting under the protection of an inert gas. After the raw materials are fully melted, the alloy liquid is poured onto a water-cooled rotating copper roller to prepare quick-setting sheets 1 and 2.
(3)氢破碎:将速凝片1、速凝片2分别用氢破炉进行破碎,获得毫米级的氢破中粉1、氢破中粉2;(3) Hydrogen crushing: The quick-setting sheet 1 and the quick-setting sheet 2 are crushed by a hydrogen crushing furnace to obtain millimeter-sized hydrogen-crushed medium powder 1 and hydrogen-crushed medium powder 2;
(4)气流磨:在氮气保护中,将氢破中粉1、氢破中粉2分别磨成细粉1、细粉2;(4) Jet mill: Under nitrogen protection, the hydrogen-broken medium powder 1 and the hydrogen-broken medium powder 2 are ground into fine powder 1 and fine powder 2 respectively;
(5)压型:将细粉1在1.5T以上的磁场压机中取向压制成型,得到钕铁硼毛坯,然后进行等静压处理,得到生坯;(5) Pressing: The fine powder 1 is oriented and pressed in a magnetic field press with a pressure of 1.5 T or more to obtain a NdFeB blank, which is then isostatically pressed to obtain a green blank;
(6)烧结:将压型得到的生坯进行烧结;(6) Sintering: Sintering the green compact obtained by pressing;
(7)机械加工:将毛坯加工成接近产品的规格尺寸的磁体;(7) Machining: Processing the blank into a magnet with dimensions close to the product specifications;
(8)扩散:将细粉2涂敷在磁体表面,然后放入真空炉进行扩散处理,之后进行回火处理,得到烧结钕铁硼磁块。(8) Diffusion: The fine powder 2 is coated on the surface of the magnet, and then placed in a vacuum furnace for diffusion treatment, followed by tempering treatment to obtain a sintered NdFeB magnet block.
进一步地,在本发明的一些实施例中,所述b为0时,稀土钴合金R gX hCo 100-g-h中包含Dy。 Furthermore, in some embodiments of the present invention, when b is 0, the rare earth cobalt alloy R g X h Co 100-gh contains Dy.
进一步地,在本发明的一些实施例中,所述步骤(2)中待原料充分熔化后,保持1350~1550℃温度,再将合金液浇注到水冷旋转铜辊上。Furthermore, in some embodiments of the present invention, in step (2), after the raw materials are fully melted, the temperature is maintained at 1350-1550° C., and the alloy liquid is poured onto a water-cooled rotating copper roller.
进一步地,在本发明的一些实施例中,所述步骤(2)中速凝片1、速凝片2的平均厚度 为0.2~0.4mm。Furthermore, in some embodiments of the present invention, the average thickness of the quick-setting sheet 1 and the quick-setting sheet 2 in step (2) is 0.2-0.4 mm.
进一步地,在本发明的一些实施例中,所述步骤(3)中细粉1、细粉2的平均粒度为2~4μm。Furthermore, in some embodiments of the present invention, the average particle size of the fine powder 1 and the fine powder 2 in step (3) is 2 to 4 μm.
进一步地,在本发明的一些实施例中,所述步骤(5)中生坯的密度为3.8~5g/cm 3Furthermore, in some embodiments of the present invention, the density of the green body in step (5) is 3.8-5 g/cm 3 .
进一步地,在本发明的一些实施例中,所述步骤(6)中烧结在真空条件下进行,烧结温度为1040~1100℃,烧结时间5~10h。Furthermore, in some embodiments of the present invention, the sintering in step (6) is carried out under vacuum conditions, the sintering temperature is 1040-1100° C., and the sintering time is 5-10 h.
进一步地,在本发明的一些实施例中,所述步骤(7)中取向方向预留0.05~0.5mm加工余量。Furthermore, in some embodiments of the present invention, a processing allowance of 0.05 to 0.5 mm is reserved in the orientation direction in step (7).
进一步地,在本发明的一些实施例中,所述步骤(8)中涂敷重量为磁体重量的0.1~2%。Furthermore, in some embodiments of the present invention, the coating weight in step (8) is 0.1-2% of the weight of the magnet.
进一步地,在本发明的一些实施例中,所述步骤(9)中在真空炉800~950℃进行扩散处理,时间为1~48小时。Furthermore, in some embodiments of the present invention, the diffusion treatment in step (9) is performed in a vacuum furnace at 800-950° C. for 1-48 hours.
进一步地,在本发明的一些实施例中,所述步骤(9)中在400~650℃进行回火处理,时间为2~10h小时。Furthermore, in some embodiments of the present invention, the tempering treatment in step (9) is performed at 400-650° C. for 2-10 hours.
与现有技术相比,本发明的优点如下:Compared with the prior art, the advantages of the present invention are as follows:
(1)本发明的高性能低温度系数烧结稀土永磁材料是采用特定成分钕铁硼基材通过晶界扩散稀土钴合金获得的具有(DyTb)-(CoFe)-B壳层结构的钕铁硼磁体,该磁体具有高性能低温度系数的特点。(1) The high-performance, low-temperature-coefficient sintered rare earth permanent magnet material of the present invention is a NdFeB magnet having a (DyTb)-(CoFe)-B shell structure obtained by using a NdFeB substrate with a specific composition and diffusing a rare earth cobalt alloy at the grain boundaries. The magnet has the characteristics of high performance and low temperature coefficient.
(2)本发明的高性能低温度系数烧结稀土永磁材料的剩磁Br≥13kGs,Hcj≥20kOe;20~200℃温度系数绝对值≤0.1%/℃,20~200℃内禀矫顽力温度系数绝对值≤0.5%/℃。(2) The remanence Br of the high-performance, low-temperature-coefficient sintered rare earth permanent magnet material of the present invention is ≥13 kGs, Hcj ≥20 kOe; the absolute value of the temperature coefficient at 20-200°C is ≤0.1%/°C, and the absolute value of the intrinsic coercive force temperature coefficient at 20-200°C is ≤0.5%/°C.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。应当理解,以下描述仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with embodiments. Additional aspects and advantages of the present invention will be partially given in the following description, and part will become obvious from the following description, or be understood through the practice of the present invention. It should be understood that the following description is only used to explain the present invention and is not intended to limit the present invention.
本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。As used herein, the terms "comprises," "including," "having," "containing," or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a composition, process, method, article, or apparatus that comprises the listed elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
连接词“由…组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由…组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。The conjunction "consisting of excludes any unspecified element, step, or component. If used in a claim, this phrase renders the claim closed-ended so that it does not include materials other than those described, except for conventional impurities associated therewith. When the phrase "consisting of" appears in a clause of the body of a claim rather than immediately following the subject matter, it limits only the elements described in that clause; other elements are not excluded from the claim as a whole.
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1至5”时,所描述的范围应被解释为包括范围“1至4”、“1至3”、“1至2”、“1至2和4至5”、“1至 3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。When amount, concentration or other value or parameter is represented with range, preferred range or the range limited by a series of upper preferred value and lower preferred value, this should be understood as specifically disclosing all ranges formed by any pairing of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether the range is disclosed separately. For example, when disclosing range "1 to 5", described range should be interpreted as including range "1 to 4", "1 to 3", "1 to 2", "1 to 2 and 4 to 5", "1 to 3 and 5" etc. When numerical range is described in this article, unless otherwise stated, the range is intended to include its end value and all integers and fractions within the range.
单数形式包括复数讨论对象,除非上下文中另外清楚地指明。“任选的”或者“任意一种”是指其后描述的事项或事件可以发生或不发生,而且该描述包括事件发生的情形和事件不发生的情形。Singular forms include plural references unless the context clearly indicates otherwise. "Optional" or "either" means that the subsequently described event or incident may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
说明书和权利要求书中的近似用语用来修饰数量,表示本发明并不限定于该具体数量,还包括与该数量接近的可接受的而不会导致相关基本功能的改变的修正的部分。相应的,用“大约”、“约”等修饰一个数值,意为本发明不限于该精确数值。在某些例子中,近似用语可能对应于测量数值的仪器的精度。在本申请说明书和权利要求书中,范围限定可以组合和/或互换,如果没有另外说明这些范围包括其间所含有的所有子范围。Approximate terms in the specification and claims are used to modify quantities, indicating that the present invention is not limited to the specific quantity, but also includes acceptable and modified parts close to the quantity without causing changes in the relevant basic functions. Accordingly, the use of "about", "approximately", etc. to modify a numerical value means that the present invention is not limited to the exact numerical value. In some examples, the approximate terms may correspond to the accuracy of the instrument for measuring the numerical value. In the specification and claims of this application, range limitations can be combined and/or interchanged, and if not otherwise stated, these ranges include all subranges contained therein.
本发明要素或组分前的不定冠词“一种”和“一个”对要素或组分的数量要求(即出现次数)无限制性。因此“一个”或“一种”应被解读为包括一个或至少一个,并且单数形式的要素或组分也包括复数形式,除非所述数量明显只指单数形式。The indefinite articles "a" and "an" before the elements or components of the present invention have no limitation on the quantity requirements (i.e. the number of occurrences) of the elements or components. Therefore, "a" or "an" should be interpreted as including one or at least one, and the elements or components in the singular form also include the plural form, unless the quantity obviously refers to the singular form only.
此外,下面所描述的术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不是必须针对相同的实施例或示例。而且,本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In addition, the description of the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" described below means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the technical features involved in the various embodiments of the present invention can be combined with each other as long as they do not conflict with each other.
若无特别说明,本发明实施例和对比例中速凝工艺为:将合金放入速凝炉坩埚内,在氩气保护下进行真空感应熔炼,待原料充分熔化后,保持1350~1550℃温度,将合金液浇注到水冷旋转铜辊上,制得成平均厚度为0.2~0.4mm的速凝片。If not otherwise specified, the rapid solidification process in the embodiments of the present invention and the comparative examples is as follows: placing the alloy into a rapid solidification furnace crucible, performing vacuum induction melting under argon protection, and after the raw materials are fully melted, maintaining a temperature of 1350 to 1550° C., pouring the alloy liquid onto a water-cooled rotating copper roller to obtain a rapid solidification sheet with an average thickness of 0.2 to 0.4 mm.
氢破工艺为:将速凝片用氢破炉进行破碎,获得毫米级的氢破中粉。The hydrogen crushing process is: the quick-setting sheet is crushed in a hydrogen crushing furnace to obtain millimeter-level hydrogen-crushed medium powder.
气流磨工艺为:在氮气保护中,将氢破中粉磨成平均粒度2~4μm的细粉。The jet milling process is as follows: under nitrogen protection, the hydrogen-degradable powder is ground into fine powder with an average particle size of 2 to 4 μm.
压型工艺为:将细粉在1.5T以上的磁场压机中取向压制成型,得到钕铁硼毛坯,然后进行等静压处理,得到密度为3.8~5g/cm 3的生坯。 The pressing process is: the fine powder is oriented and pressed in a magnetic field press above 1.5T to obtain a NdFeB blank, which is then isostatically pressed to obtain a green billet with a density of 3.8 to 5g/ cm3 .
烧结工艺为:将压型得到的生坯在真空条件下进行烧结,烧结温度为1040~1100℃,烧结时间为5~10h。The sintering process is as follows: the green body obtained by pressing is sintered under vacuum conditions, the sintering temperature is 1040-1100° C., and the sintering time is 5-10 hours.
只要是在上述工艺参数范围内进行上述工艺则可得到所需的合格产品,例如速凝工艺中待原料充分熔化后,保持1350~1550℃温度范围即可,对具体温度没有特别要求,速凝片厚度为0.2~0.4mm都可以,不会影响后续工艺所获得的产品质量。As long as the above process is carried out within the above process parameter range, the required qualified product can be obtained. For example, in the quick-setting process, after the raw materials are fully melted, the temperature range of 1350-1550°C can be maintained. There is no special requirement for the specific temperature. The thickness of the quick-setting sheet can be 0.2-0.4mm, which will not affect the quality of the products obtained in the subsequent processes.
实施例1Example 1
按以下选材和方法制备高性能低温度系数稀土永磁材料:The high-performance, low-temperature-coefficient rare earth permanent magnetic materials are prepared by the following material selection and method:
(1)钕铁硼基材合金1重量百分比为(Pr 25Nd 75) 29Dy 0.5Co 5Cu 0.2Al 0.2Zr 0.1B 0.98Fe 64.02,采用速凝、氢破、气流磨、压型、烧结工艺制得钕铁硼毛坯; (1) The weight percentage of the NdFeB substrate alloy 1 is (Pr 25 Nd 75 ) 29 Dy 0.5 Co 5 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 64.02 , and the NdFeB blank is prepared by rapid solidification, hydrogen crushing, air flow grinding, pressing and sintering processes;
(2)合金2重量百分比为Tb 60Cu 5Co 35,采用速凝、氢破、气流磨制得细粉A; (2) Alloy 2, with a weight percentage of Tb 60 Cu 5 Co 35 , was prepared by rapid solidification, hydrogen crushing, and air flow grinding to obtain fine powder A;
(3)将钕铁硼毛坯加工成20mm×20mm×5mm的方片;(3) Processing the NdFeB blank into a square piece of 20 mm × 20 mm × 5 mm;
(4)扩散:将细粉A涂敷在方片表面,细粉A的涂敷量为磁体重量的0.8%,900℃扩散20小时;510℃回火4h小时。(4) Diffusion: Fine powder A is coated on the surface of the square piece. The coating amount of fine powder A is 0.8% of the weight of the magnet. Diffusion is carried out at 900°C for 20 hours; and tempering is carried out at 510°C for 4 hours.
对比例1Comparative Example 1
与实施例1的区别在于,未涂敷细粉A,未进行扩散处理,其他同实施例1。The difference from Example 1 is that fine powder A is not applied and diffusion treatment is not performed. Other aspects are the same as Example 1.
对比例2Comparative Example 2
与实施例1的区别在于,所述钕铁硼基材合金1重量百分比为(Pr 25Nd 75) 29Dy 0.5Tb 0.48Co 5.28Cu 0.2Al 0.2Zr 0.1B 0.98Fe 63.26,未涂敷细粉A,未进行扩散处理,其他同 The difference from Example 1 is that the weight percentage of the NdFeB base alloy 1 is (Pr 25 Nd 75 ) 29 Dy 0.5 Tb 0.48 Co 5.28 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 63.26 , the fine powder A is not coated, the diffusion treatment is not performed, and the other parts are the same.
实施例1。Example 1.
对比例3Comparative Example 3
与实施例1的区别在于,涂敷纯Tb 0.48%,其他同实施例1。The difference from Example 1 is that 0.48% pure Tb is coated, and the rest is the same as Example 1.
对比例4Comparative Example 4
与实施例1的区别在于,所述钕铁硼基材合金1重量百分比为(Pr 25Nd 75) 29Dy 0.5Tb 0.5Co 10Cu 0.2Al 0.2Zr 0.1B 0.98Fe 58.52扩散细粉A,其他同实施例1; The difference from Example 1 is that the weight percentage of the NdFeB base alloy 1 is (Pr 25 Nd 75 ) 29 Dy 0.5 Tb 0.5 Co 10 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 58.52 diffusion fine powder A, and the rest is the same as Example 1;
对比例5Comparative Example 5
与实施例1的区别在于,所述钕铁硼基材合金1重量百分比为(Pr 25Nd 75) 26Dy 6Tb 0.5Co 5Cu 0.2Al 0.2Zr 0.1B 0.98Fe 61.02扩散细粉A,其他同实施例1; The difference from Example 1 is that the weight percentage of the NdFeB base alloy 1 is (Pr 25 Nd 75 ) 26 Dy 6 Tb 0.5 Co 5 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 61.02 diffusion fine powder A, and the rest is the same as Example 1;
实施例2Example 2
按以下选材和方法制备高性能低温度系数稀土永磁材料:The high-performance, low-temperature-coefficient rare earth permanent magnetic materials are prepared by the following material selection and method:
(1)合金1重量百分比为(Pr 25Nd 75) 29.5Co 8Cu 0.2Al 0.2Zr 0.1B 0.98Fe 61.02,采用速凝、氢破、气流磨、压型、烧结工艺制得钕铁硼毛坯; (1) Alloy 1 has a weight percentage of (Pr 25 Nd 75 ) 29.5 Co 8 Cu 0.2 Al 0.2 Zr 0.1 B 0.98 Fe 61.02 , and is prepared by rapid solidification, hydrogen crushing, jet milling, pressing and sintering to obtain a NdFeB blank;
(2)合金2重量百分比为Dy 70Cu 8Co 22,采用速凝、氢破、气流磨制得细粉B; (2) Alloy 2 is composed of Dy 70 Cu 8 Co 22 by weight, and fine powder B is obtained by rapid solidification, hydrogen pulverization, and air flow grinding;
(3)将钕铁硼毛坯加工成20mm×20mm×5mm的方片;(3) Processing the NdFeB blank into a square piece of 20 mm × 20 mm × 5 mm;
(4)扩散:将细粉B涂敷在方片表面,细粉B的涂敷量为磁体重量的1.2%,900℃扩散30小时;510℃回火4h小时。(4) Diffusion: Apply fine powder B on the surface of the square piece. The coating amount of fine powder B is 1.2% of the weight of the magnet. Diffusion is carried out at 900°C for 30 hours; and tempering is carried out at 510°C for 4 hours.
上述实施例与对比例所得烧结稀土永磁材料的磁性能见表1。The magnetic properties of the sintered rare earth permanent magnet materials obtained in the above examples and comparative examples are shown in Table 1.
表1实施例与对比例所得材料的磁性能对比Table 1 Comparison of magnetic properties of materials obtained in Examples and Comparative Examples
Figure PCTCN2022143454-appb-000001
Figure PCTCN2022143454-appb-000001
Figure PCTCN2022143454-appb-000002
Figure PCTCN2022143454-appb-000002
由表1可知,实施例1所得材料具有优异的综合磁性能,剩磁达到14kGs以上,温度系数小于0.1%/℃,200℃时内禀矫顽力达到7kOe以上,可判定为该磁体是可以在200℃使用的高性能低温度系数高稳定性的烧结钕铁硼磁体。As shown in Table 1, the material obtained in Example 1 has excellent comprehensive magnetic properties, with a remanence of more than 14 kGs, a temperature coefficient of less than 0.1%/°C, and an intrinsic coercive force of more than 7 kOe at 200°C. It can be determined that the magnet is a high-performance, low-temperature-coefficient, and high-stability sintered NdFeB magnet that can be used at 200°C.
对比例1是实施例1基材未经过涂敷扩散处理,磁体的内禀矫顽力、温度系数等远逊于实施例1;对比例2也未进行涂敷扩散处理,而是把涂敷扩散进入磁体的合金元素在熔炼工序就加到磁体中,最终磁体的成分与实施例1成分相近,但温度系数及高温稳定性相差甚远;对比例3是纯铽扩散方案,温度系数不及实施例1;对比例4表明磁体钴含量较高时会降低磁体内禀矫顽力,低内禀矫顽力无法达到高工作温度的需求,而且会增加成本;对比例5表明重稀土含量较高的情况下,磁体的内禀矫顽力有提高,但明显降低了磁体的剩磁,成本大幅提升,对磁体的高温稳定性也没有十分明显改善。实施例2表明在工作温度要求较低的情况下,扩散镝合金也是一个不错的选择,成本可以降低。Comparative Example 1 is that the substrate of Example 1 has not been subjected to coating and diffusion treatment, and the intrinsic coercivity and temperature coefficient of the magnet are far inferior to those of Example 1; Comparative Example 2 also does not undergo coating and diffusion treatment, but adds the alloy elements that are coated and diffused into the magnet into the magnet during the smelting process, and the composition of the final magnet is similar to that of Example 1, but the temperature coefficient and high-temperature stability are far different; Comparative Example 3 is a pure terbium diffusion scheme, and the temperature coefficient is not as good as that of Example 1; Comparative Example 4 shows that when the cobalt content of the magnet is high, the intrinsic coercivity of the magnet will be reduced, and the low intrinsic coercivity cannot meet the requirements of high operating temperature, and will increase the cost; Comparative Example 5 shows that when the heavy rare earth content is high, the intrinsic coercivity of the magnet is improved, but the remanence of the magnet is significantly reduced, the cost is greatly increased, and the high-temperature stability of the magnet is not significantly improved. Example 2 shows that when the operating temperature requirement is low, diffusion of dysprosium alloy is also a good choice, and the cost can be reduced.
通过以上对比我们发现,钴可以降低磁体的剩磁温度系数,但并不是越高越好,超过8%时对磁体内禀矫顽力降低过多,需要更多的重稀土弥补内禀矫顽力的降低,增加了成本,降低了剩磁,高温稳定性并没有明显改善。与传统扩散技术相比,晶界扩散钴合金的扩散效果更好,通过晶界扩散钴合金技术,在磁体晶界及晶粒表面、磁体表面形成一层(DyTb)-(CoFe)-B壳层结构,从而获得高性能低温度系数稀土永磁材料,磁体具有优异的高温稳定性。据此可知,以较低重稀土和钴获得低温度系数高温度稳定性的高性能烧结钕铁硼磁体,提高钴和重稀土的利用效率,具有广阔的应用前景。Through the above comparison, we found that cobalt can reduce the remanent magnetism temperature coefficient of the magnet, but the higher the better. When it exceeds 8%, the intrinsic coercivity of the magnet is reduced too much, and more heavy rare earth is needed to compensate for the reduction of the intrinsic coercivity, which increases the cost, reduces the remanence, and does not significantly improve the high-temperature stability. Compared with the traditional diffusion technology, the diffusion effect of grain boundary diffusion cobalt alloy is better. Through the grain boundary diffusion cobalt alloy technology, a layer of (DyTb)-(CoFe)-B shell structure is formed on the grain boundary and grain surface of the magnet, thereby obtaining a high-performance low temperature coefficient rare earth permanent magnet material, and the magnet has excellent high temperature stability. Based on this, it can be seen that high-performance sintered NdFeB magnets with low temperature coefficient and high temperature stability can be obtained with lower heavy rare earth and cobalt, and the utilization efficiency of cobalt and heavy rare earth can be improved, which has broad application prospects.
本领域的技术人员容易理解,以上所述仅为本发明的实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It will be easily understood by those skilled in the art that the above descriptions are merely embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (10)

  1. 一种高性能低温度系数稀土永磁材料,其特征在于,所述高性能低温度系数稀土永磁材料包含钕铁硼基材和稀土钴合金,其中,所述钕铁硼基材的化学式通式按重量百分比为(Pr iNd j) aL bCo cCu dM eB fFe 100-a-b-c-d-e-f,其中,25≤a≤30,0≤b≤5,3≤c≤8,0.1≤d≤0.4,0<e≤3,0.9≤f≤1,i:j=23-28:72-77;L为除Pr、Nd以外的稀土元素;M为Al、Cr、Nb、Zr、Ga、Ti、Mn、Zn、V、Mo中的两种以上的组合;所述稀土钴合金的化学式通式按重量百分比为R gX hCo 100-g-h,其中,R为Dy和Tb中的一种或两种,10≤g≤90;X为Cu、Al、Cr、Nb、Zr、Ga、Ti、Mn、Zn、V、Mo,以及Dy、Tb以外的稀土元素中的一种或两种以上的组合,0<h≤20。 A high-performance, low-temperature-coefficient rare-earth permanent magnetic material, characterized in that the high-performance, low-temperature-coefficient rare-earth permanent magnetic material comprises a neodymium iron boron substrate and a rare-earth cobalt alloy, wherein the chemical formula of the neodymium iron boron substrate is (Pr i Nd j ) a L b Co c Cu d Me B f Fe 100-abcdef by weight percentage, wherein 25≤a≤30, 0≤b≤5, 3≤c≤8, 0.1≤d≤0.4, 0<e≤3, 0.9≤f≤1, i:j=23-28:72-77; L is a rare earth element other than Pr and Nd; M is a combination of two or more of Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, and Mo; the chemical formula of the rare-earth cobalt alloy is R g X h Co 100-gh by weight percentage. , wherein R is one or two of Dy and Tb, 10≤g≤90; X is one or a combination of two or more of Cu, Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, Mo, and rare earth elements other than Dy and Tb, 0<h≤20.
  2. 根据权利要求1所述的高性能低温度系数稀土永磁材料,其特征在于,所述b为0时,稀土钴合金R gX hCo 100-g-h中包含Dy。 The high-performance, low-temperature-coefficient rare-earth permanent magnetic material according to claim 1, characterized in that when b is 0, the rare-earth cobalt alloy R g X h Co 100-gh contains Dy.
  3. 根据权利要求1所述的高性能低温度系数稀土永磁材料,其特征在于,所述高性能低温度系数稀土永磁材料的最高使用温度大于200℃。The high-performance, low-temperature-coefficient rare earth permanent magnetic material according to claim 1 is characterized in that the maximum operating temperature of the high-performance, low-temperature-coefficient rare earth permanent magnetic material is greater than 200°C.
  4. 根据权利要求1所述的高性能低温度系数稀土永磁材料,其特征在于,所述高性能低温度系数稀土永磁材料采用熔炼、氢破碎、气流磨、磁场取向成型、烧结、加工、扩散工艺步骤制备得到。The high-performance, low-temperature-coefficient rare earth permanent magnetic material according to claim 1 is characterized in that the high-performance, low-temperature-coefficient rare earth permanent magnetic material is prepared by smelting, hydrogen crushing, air flow milling, magnetic field orientation molding, sintering, processing, and diffusion process steps.
  5. 权利要求1-4任一项所述高性能低温度系数稀土永磁材料的制备方法,其特征在于,所述方法包括如下步骤:The method for preparing the high-performance, low-temperature-coefficient rare earth permanent magnetic material according to any one of claims 1 to 4 is characterized in that the method comprises the following steps:
    (1)原料准备:钕铁硼基材合金按照化学式通式重量百分比为(Pr iNd j) aL bCo cCu dM eB fFe 100-a-b-c-d-e-f,其中,25≤a≤30,0≤b≤5,3≤c≤8,0.1≤d≤0.4,0<e≤3,0.9≤f≤1,i:j=23-28:72-77;L为除Pr、Nd以外的稀土元素;M为Al、Cr、Nb、Zr、Ga、Ti、Mn、Zn、V、Mo中的两种以上的组合; (1) Raw material preparation: The weight percentage of the NdFeB substrate alloy according to the general chemical formula is (Pr i Nd j ) a L b Co c Cu d Me B f Fe 100-abcdef , wherein 25≤a≤30, 0≤b≤5, 3≤c≤8, 0.1≤d≤0.4, 0<e≤3, 0.9≤f≤1, i:j=23-28:72-77; L is a rare earth element other than Pr and Nd; M is a combination of two or more of Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, and Mo;
    稀土钴合金按照化学式通式重量百分比为R gX hCo 100-g-h配制原材料,其中,R为Dy和Tb中的一种或两种,10≤g≤90;X为Cu、Al、Cr、Nb、Zr、Ga、Ti、Mn、Zn、V、Mo,以及Dy、Tb以外的稀土元素中的一种或两种以上的组合,0<h≤20; The rare earth cobalt alloy is prepared according to the chemical formula R g X h Co 100-gh by weight, wherein R is one or two of Dy and Tb, 10≤g≤90; X is one or a combination of two or more of Cu, Al, Cr, Nb, Zr, Ga, Ti, Mn, Zn, V, Mo, and rare earth elements other than Dy and Tb, 0<h≤20;
    (2)制备速凝片:将钕铁硼基材合金、稀土钴合金分别放入速凝炉坩埚内,在惰性气体保护下进行真空感应熔炼,待原料充分熔化后,将合金液浇注到水冷旋转铜辊上,制得速凝片1、速凝片2;(2) Preparing a quick-setting sheet: placing a NdFeB base alloy and a rare earth cobalt alloy into a crucible of a quick-setting furnace, respectively, and performing vacuum induction melting under the protection of an inert gas. After the raw materials are fully melted, the alloy liquid is poured onto a water-cooled rotating copper roller to prepare quick-setting sheets 1 and 2.
    (3)氢破碎:将速凝片1、速凝片2分别用氢破炉进行破碎,获得毫米级的氢破中粉1、氢破中粉2;(3) Hydrogen crushing: The quick-setting sheet 1 and the quick-setting sheet 2 are crushed by a hydrogen crushing furnace to obtain millimeter-sized hydrogen-crushed medium powder 1 and hydrogen-crushed medium powder 2;
    (4)气流磨:在氮气保护中,将氢破中粉1、氢破中粉2分别磨成细粉1、细粉2;(4) Jet mill: Under nitrogen protection, the hydrogen-broken medium powder 1 and the hydrogen-broken medium powder 2 are ground into fine powder 1 and fine powder 2 respectively;
    (5)压型:将细粉1在1.5T以上的磁场压机中取向压制成型,得到钕铁硼毛坯,然后进行等静压处理,得到生坯;(5) Pressing: The fine powder 1 is oriented and pressed in a magnetic field press with a pressure of 1.5 T or more to obtain a NdFeB blank, which is then isostatically pressed to obtain a green blank;
    (6)烧结:将压型得到的生坯进行烧结;(6) Sintering: Sintering the green compact obtained by pressing;
    (7)机械加工:将毛坯加工成接近产品的规格尺寸的磁体;(7) Machining: Processing the blank into a magnet with dimensions close to the product specifications;
    (8)扩散:将细粉2涂敷在磁体表面,然后放入真空炉进行扩散处理,之后进行回火处理,得到烧结钕铁硼磁块。(8) Diffusion: The fine powder 2 is coated on the surface of the magnet, and then placed in a vacuum furnace for diffusion treatment, followed by tempering treatment to obtain a sintered NdFeB magnet block.
  6. 根据权利要求5所述的高性能低温度系数稀土永磁材料的制备方法,其特征在于,所述 b为0时,稀土钴合金R gX hCo 100-g-h中包含Dy。 The method for preparing a high-performance, low-temperature-coefficient rare earth permanent magnetic material according to claim 5, characterized in that when b is 0, the rare earth cobalt alloy R g X h Co 100-gh contains Dy.
  7. 根据权利要求5所述的高性能低温度系数稀土永磁材料的制备方法,其特征在于,所述步骤(2)中待原料充分熔化后,保持1350~1550℃温度,再将合金液浇注到水冷旋转铜辊上;优选地,所述步骤(2)中速凝片1、速凝片2的平均厚度为0.2~0.4mm;优选地,所述步骤(3)中细粉1、细粉2的平均粒度为2~4μm。The method for preparing a high-performance, low-temperature-coefficient rare earth permanent magnetic material according to claim 5 is characterized in that, in the step (2), after the raw materials are fully melted, the temperature is maintained at 1350-1550° C., and the alloy liquid is poured onto a water-cooled rotating copper roller; preferably, in the step (2), the average thickness of the quick-setting sheet 1 and the quick-setting sheet 2 is 0.2-0.4 mm; preferably, in the step (3), the average particle size of the fine powder 1 and the fine powder 2 is 2-4 μm.
  8. 根据权利要求5所述的高性能低温度系数稀土永磁材料的制备方法,其特征在于,所述步骤(5)中生坯的密度为3.8~5g/cm 3;优选地,所述步骤(6)中烧结在真空条件下进行,烧结温度为1040~1100℃,烧结时间5~10h。 The method for preparing a high-performance, low-temperature-coefficient rare earth permanent magnetic material according to claim 5 is characterized in that the density of the green body in step (5) is 3.8-5 g/cm 3 ; preferably, the sintering in step (6) is carried out under vacuum conditions, the sintering temperature is 1040-1100° C., and the sintering time is 5-10 h.
  9. 根据权利要求5所述的高性能低温度系数稀土永磁材料的制备方法,其特征在于,所述步骤(7)中取向方向预留0.05~0.5mm加工余量;优选地,所述步骤(8)中涂敷重量为磁体重量的0.1~2%。The method for preparing a high-performance, low-temperature-coefficient rare earth permanent magnetic material according to claim 5 is characterized in that a processing allowance of 0.05 to 0.5 mm is reserved in the orientation direction in step (7); preferably, the coating weight in step (8) is 0.1 to 2% of the weight of the magnet.
  10. 根据权利要求5所述的高性能低温度系数稀土永磁材料的制备方法,其特征在于,所述步骤(9)中在真空炉800~950℃进行扩散处理,时间为1~48小时;优选地,所述步骤(9)中在400~650℃进行回火处理,时间为2~10h小时。The method for preparing a high-performance, low-temperature-coefficient rare earth permanent magnetic material according to claim 5 is characterized in that, in step (9), diffusion treatment is performed in a vacuum furnace at 800-950° C. for 1-48 hours; preferably, in step (9), tempering treatment is performed at 400-650° C. for 2-10 hours.
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CN118762897A (en) * 2024-09-05 2024-10-11 宁波同创强磁材料有限公司 A high resistivity and high performance sintered NdFeB permanent magnet material and preparation method thereof
CN118866547A (en) * 2024-09-26 2024-10-29 南通煜腾功能材料有限公司 Preparation method of high temperature resistant sintered NdFeB magnet based on copper roller speed control

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