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WO2024083076A1 - Permanent magnet motor, compressor and refrigerating device - Google Patents

Permanent magnet motor, compressor and refrigerating device Download PDF

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Publication number
WO2024083076A1
WO2024083076A1 PCT/CN2023/124743 CN2023124743W WO2024083076A1 WO 2024083076 A1 WO2024083076 A1 WO 2024083076A1 CN 2023124743 W CN2023124743 W CN 2023124743W WO 2024083076 A1 WO2024083076 A1 WO 2024083076A1
Authority
WO
WIPO (PCT)
Prior art keywords
permanent magnet
motor
stator
rotor
core
Prior art date
Application number
PCT/CN2023/124743
Other languages
French (fr)
Chinese (zh)
Inventor
杨勤
盖蕊
郭谨博
姚俊
Original Assignee
广东美芝制冷设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202222818962.0U external-priority patent/CN218387003U/en
Priority claimed from CN202211296971.6A external-priority patent/CN117917842A/en
Application filed by 广东美芝制冷设备有限公司 filed Critical 广东美芝制冷设备有限公司
Publication of WO2024083076A1 publication Critical patent/WO2024083076A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/02Details of the magnetic circuit characterised by the magnetic material
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]

Definitions

  • the present application belongs to the technical field of compressors, and specifically relates to a permanent magnet motor, a compressor and a refrigeration device.
  • variable-frequency motors have become the mainstream technology.
  • the permanent magnets of variable-frequency motors are mostly NdFeB permanent magnets containing heavy rare earth elements and high coercivity.
  • NdFeB permanent magnets are permanent magnet materials based on the intermetallic compound Nd2Fe14B , and the main components are neodymium, iron and boron.
  • other rare earth metals such as dysprosium and praseodymium can be used to replace part of the neodymium in the permanent magnet.
  • the consumption of heavy rare earth elements especially dysprosium and terbium
  • new technologies need to be developed.
  • cerium Compared with praseodymium and neodymium, cerium has obvious cost advantages, but compared with the same praseodymium and neodymium, the remanence of the corresponding rare earth magnet Br will be reduced, which directly affects the performance of the motor. Therefore, in order to meet the application requirements of motor performance in the whole machine, it is necessary to improve the motor structure according to the content of rare earth element cerium in the permanent magnet.
  • the present application aims to at least partially solve one of the above technical problems existing in the prior art. To this end, the present application provides a permanent magnet motor, a compressor including the permanent magnet motor, and a refrigeration device including the compressor.
  • the permanent magnet motor provided according to the first aspect of the present application includes:
  • a motor rotor comprising a rotor core and a plurality of permanent magnets disposed on the rotor core, wherein the number of poles of the motor rotor is 2P ⁇ 8, the total width of each pole magnet is b m , the permanent magnet contains a cerium element of x mass percent, and the relationship between b m satisfies: b m ⁇ 2200/(150-x); and
  • the motor stator comprises a stator core and a stator winding wound on the stator core, wherein the stator core is arranged around the outer side of the rotor core, and the stator core is provided with Q stator teeth along the inner circumference, and the tooth width of the stator teeth is b t , and the relationship satisfies: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 ⁇ 5 ⁇ Q ⁇ b t /(4 ⁇ P ⁇ b m ).
  • the total width b m of each pole magnet satisfies: 15 mm ⁇ b m ⁇ 21 mm.
  • the mass percentage x% of the cerium element in the permanent magnet satisfies: 3% ⁇ x% ⁇ 10%.
  • the number Q of stator teeth satisfies: Q ⁇ 12.
  • the tooth width b t of the stator teeth satisfies: 5 mm ⁇ b t ⁇ 9 mm.
  • the permanent magnet contains dysprosium element, and the content of the dysprosium element is less than 3wt%.
  • the permanent magnet contains dysprosium element, and the content of the dysprosium element is less than 2.3 wt %.
  • the permanent magnet contains dysprosium element, and the content of dysprosium element is about 2.25wt%.
  • the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of the praseodymium and neodymium elements is 20wt% to 32wt%.
  • the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of the praseodymium and neodymium elements is 25wt% to 32wt%.
  • the permanent magnet contains praseodymium and neodymium elements, and the sum of the praseodymium and neodymium elements is 25wt%.
  • the permanent magnet contains cobalt element, and the content of the cobalt element is 1wt% to 2wt%.
  • a plurality of slots are provided on the end surface of the rotor core along the circumferential direction of the rotor core, and each of the permanent magnets is correspondingly embedded in each of the slots.
  • the slot is V-shaped.
  • the V-shaped opening faces the motor stator.
  • stator windings distributed on different stator teeth are connected in series or in parallel.
  • a permanent magnet motor comprising:
  • a motor rotor comprising a rotor core and a plurality of permanent magnets disposed on the rotor core, wherein the number of poles of the motor rotor is 2P ⁇ 8, the total width of each pole magnet is b m , the permanent magnet contains cerium element, and the total width of each pole magnet b m ⁇ 16 mm; and
  • the motor stator comprises a stator core and a stator winding wound on the stator core.
  • the stator core is arranged around the outer side of the rotor core.
  • the stator core is provided with Q stator teeth along the inner circumference.
  • the tooth width of the stator teeth is bt, and the relationship satisfies: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.26 ⁇ 5 ⁇ Q ⁇ b t /(4 ⁇ P ⁇ b m ).
  • a compressor provided according to an embodiment of the third aspect of the present application includes the permanent magnet motor described above.
  • a refrigeration device provided according to an embodiment of the fourth aspect of the present application includes the compressor described above.
  • the refrigeration equipment is an air conditioner.
  • FIG1 is a schematic diagram of the structure of a permanent magnet motor of the present application.
  • FIG. 2 is a partial schematic diagram of a slot and a permanent magnet in a permanent magnet motor.
  • FIG. 3 is a graph showing the relationship between the addition of cerium and the decrease in the residual magnetism of a magnet.
  • Figure 4 is a graph comparing motor efficiency.
  • 200 motor stator
  • 210 stator yoke
  • 220 stator teeth
  • the present application provides a permanent magnet motor, which includes a motor rotor 100 and a motor stator 200 .
  • a permanent magnet motor which includes a motor rotor 100 and a motor stator 200 .
  • the motor rotor 100 includes a rotor core and a plurality of permanent magnets 120 disposed on the rotor core.
  • the number of poles of the motor rotor 100 is 2P ⁇ 8
  • the total width of each pole magnet is b m
  • the permanent magnet 120 contains a cerium element of x mass percent, and the relationship between b m satisfies: b m ⁇ 2200/(150-x);
  • the motor stator 200 includes a stator core and a stator winding (not shown) wound on the stator core.
  • the stator core is arranged around the outer side of the rotor core.
  • the stator core is provided with Q stator teeth 220 along the inner circumference.
  • the tooth width of the stator tooth 220 is b t , and the relationship is satisfied: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 ⁇ 5 ⁇ Q ⁇ b t /(4 ⁇ P ⁇ b m ).
  • the permanent magnet motor of the present application includes a motor rotor 100 and a motor stator 200.
  • the motor rotor 100 includes a rotor core and a plurality of permanent magnets 120 disposed on the rotor core.
  • the number of poles of the motor rotor 100 is 2P ⁇ 8, the total width of each pole magnet is b m , the permanent magnet 120 contains a cerium element of x% by mass, and the relationship between b m satisfies: b m ⁇ 2200/(150-x);
  • the motor stator 200 includes a stator core and a stator winding wound on the stator core.
  • the stator core is disposed around the outer side of the rotor core.
  • the stator core is provided with Q stator teeth 220 along the inner circumference.
  • the stator teeth 220 The tooth width is b t , and the relationship satisfies: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 ⁇ 5 ⁇ Q ⁇ b t /(4 ⁇ P ⁇ b m ).
  • the permanent magnet 120 contains a cerium element with a mass percentage of x%, thereby reducing the use of praseodymium, neodymium and heavy rare earth elements, and effectively controlling the cost.
  • the present application is based on the mass percentage of cerium elements in the permanent magnet.
  • the total width b m of each pole magnet, the number Q of stator teeth 220 and the number P of poles are newly designed.
  • the magnetic properties of the magnet meet the motor efficiency requirements, the efficiency of the motor can be optimized, and the motor cost is the lowest.
  • the excitation of the permanent magnet motor is provided by the permanent magnet 120 in the motor rotor 100, and the remanence Br and width of the permanent magnet 120 determine the magnetic flux that the motor rotor 100 can provide.
  • the number of motor pole pairs is P, and there are n magnets in each slot.
  • the total width of the n magnets is the total width bm of each pole magnet, and the magnetic flux that the permanent magnet 120 can provide is 2P ⁇ bm ⁇ Br . Due to the use of rare earth magnets containing cerium elements, the Br value decreases accordingly, and the excitation of the permanent magnet 120 is reduced as a whole.
  • the magnetic properties of the permanent magnet 120 can meet the motor efficiency requirements.
  • the magnetic flux generated by the permanent magnet 120 passes through the air gap 300, stator teeth 220, and stator yoke 210 between the motor stator 200 and the motor rotor 100, and then to the stator teeth 220, the air gap 300, and the permanent magnet 120 to form a completely closed magnetic line of force.
  • the width b t of the stator teeth 220 cannot be too large, otherwise the tooth magnetic density will be too small, which is not conducive to the performance; b t cannot be too small, otherwise the tooth magnetic density will be too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency.
  • the present application has found and verified through simulation analysis that when the parameters satisfy the relationship: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 ⁇ 5 ⁇ Q ⁇ b t /(4 ⁇ P ⁇ b m ), the motor efficiency can reach the optimal level under the condition of equivalent cost.
  • the present application provides a permanent magnet motor, which includes a motor rotor 100 and a motor stator 200 .
  • a permanent magnet motor which includes a motor rotor 100 and a motor stator 200 .
  • the motor rotor 100 includes a rotor core and a plurality of permanent magnets 120 disposed on the rotor core.
  • the number of poles of the motor rotor 100 is 2P ⁇ 8, the total width of each pole magnet is bm, the permanent magnet 120 contains cerium element, and the total width of each pole magnet bm is ⁇ 16 mm.
  • the motor stator 200 includes a stator core and a stator winding (not shown) wound on the stator core.
  • the stator core is arranged around the outer side of the rotor core.
  • the stator core is provided with Q stator teeth 220 along the inner circumference.
  • the tooth width of the stator tooth 220 is bt, and the relationship satisfies: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.26 ⁇ 5 ⁇ Q ⁇ b/(4 ⁇ P ⁇ b m ).
  • the excitation of the permanent magnet motor is provided by the permanent magnet 120 in the motor rotor 100, and the remanence Br and width of the permanent magnet 120 determine the magnetic flux that the motor rotor 100 can provide.
  • the number of motor pole pairs is P, and there are n magnets in each slot.
  • the total width of the n magnets is the total width bm of each pole magnet.
  • the magnetic flux that the permanent magnet 120 can provide is 2P ⁇ bm ⁇ Br . Due to the use of rare earth magnets containing cerium, the Br value decreases accordingly, and the excitation of the permanent magnet 120 is reduced as a whole. When bm ⁇ 16mm, the magnetic properties of the permanent magnet 120 can meet the motor efficiency requirements.
  • the magnetic flux generated by the permanent magnet 120 passes through the air gap 300, the stator teeth 220, and the stator yoke 210 between the motor stator 200 and the motor rotor 100, and then to the stator teeth 220, the air gap 300, and the permanent magnet 120 to form a whole closed magnetic line of force.
  • the width bt of the stator teeth 220 cannot be too large, otherwise the tooth magnetic density will be too small, which is not conducive to the performance; bt cannot be too small, otherwise the tooth magnetic density will be too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency.
  • the present application adopts a permanent magnet containing cerium, corresponding to a mass percentage of x% of cerium in the total weight of the permanent magnet.
  • the addition of cerium will cause the remanence of the magnet to decrease, and the remanence decrease is shown in reference to Figure 3. From Figure 3, it can be seen that the decrease in the remanence Br of the permanent magnet corresponding to different mass percentages of cerium in different permanent magnets. Due to the decrease in the remanence of the magnet, under the existing motor design, the motor flux is reduced, and the motor efficiency decreases significantly under the condition of equivalent cost.
  • the present application has made a new design of the motor structure size according to the mass percentage of x% of cerium in the permanent magnet.
  • the total width b m of each pole magnet satisfies: 15 mm ⁇ b m ⁇ 21 mm.
  • b m is the total width of each pole magnet.
  • b m is the sum of the widths of the two permanent magnets. Since the size of b m directly determines the size of the excitation magnetic field of the motor, if the motor magnetic field is designed to be too large, the magnetic circuit is easily saturated and the motor efficiency tends to the maximum value; at the same time, when the motor magnetic field is too small, the motor torque coefficient is small. Under the same load, the motor operating current increases, the motor copper loss increases significantly, and the motor efficiency decreases significantly. When 15mm ⁇ b m ⁇ 21mm, the motor has the best cost performance. When b m ⁇ 21mm, the motor efficiency does not increase significantly with the increase of the magnet width; when b m ⁇ 15mm, the motor efficiency decreases significantly.
  • the mass percentage x% of the cerium element in the permanent magnet satisfies: 3% ⁇ x% ⁇ 10%.
  • the mass percentage content of cerium in the permanent magnet is 3% to 10% as an appropriate range.
  • Table 1 lists the corresponding change values of (150-x) ⁇ b m when the mass percentage content of cerium x% changes from 0 to 13% when b m is 16 mm.
  • Table 2 lists the excitation flux in the motor, motor efficiency and motor cost when b m changes from 13mm to 24mm.
  • the permanent magnet contains dysprosium element, and the content of dysprosium element is less than 3wt%.
  • the permanent magnet contains dysprosium element, and the content of dysprosium element is less than 2.3wt%.
  • the permanent magnet contains dysprosium element, and the content of dysprosium element is about 2.25wt%.
  • Dysprosium is a silvery-white metal that is soft and can be cut with a knife. In addition to the chemical activity common to rare earth elements and the fact that it can be used as mixed rare earth metals and compounds, dysprosium also has excellent optical, electrical, magnetic and nuclear properties. Dysprosium is used as an additive to NdFeB permanent magnets. Adding about 2wt% to 3wt% of dysprosium to the magnet can increase its coercive force. With the increasing demand for NdFeB magnets, dysprosium has become a necessary additive element, and the demand is also increasing rapidly.
  • the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of praseodymium and neodymium elements is 20 wt % to 32 wt %.
  • the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of praseodymium and neodymium elements is 25wt% to 32wt%.
  • the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of praseodymium and neodymium elements is 25 wt %.
  • the permanent magnet contains cobalt element, and the content of cobalt element is 1wt% to 2wt%.
  • a plurality of slots 110 are provided on the end surface of the rotor core along the circumferential direction of the rotor core, and each permanent magnet 120 is correspondingly embedded in each slot 110 .
  • the slot 110 is V-shaped.
  • the V-shaped opening faces the motor stator 200 .
  • the slot 110 is V-shaped, which can enhance the anti-demagnetization ability of the motor and make the demagnetization ability of the motor not lower than that of the existing conventional rare earth magnet.
  • the stator winding is divided into concentrated winding and distributed winding.
  • Concentrated winding refers to the winding in which the coil is wound on one stator tooth.
  • Distributed winding refers to the winding in which the coil is wound on multiple stator teeth.
  • the span of the concentrated winding is 1, such as slot one to slot two; while the span of the distributed winding is not 1, such as the span is 3, and the winding is from slot one to slot four.
  • the "slot” here refers to the area formed between the stator tooth and the stator tooth.
  • the end height of the concentrated winding is small and the cost is low; the end height of the distributed winding is relatively larger and the cost is higher, but the motor operation noise is smaller.
  • stator windings distributed on different stator teeth are connected in series or in parallel.
  • the series winding used on a relatively thicker wire diameter motor can achieve a higher back electromotive force and improve the efficiency of medium and low frequency motors.
  • the motor cost and motor efficiency of the permanent magnet motor of the present application and the conventional permanent magnet motor are compared, and the results are shown in Table 3 and Figure 4.
  • the content of praseodymium and neodymium is 25wt%
  • the content of cerium is 5wt%
  • the content of dysprosium is 2.25wt%
  • the content of cobalt is 1.5wt%
  • the remaining elements are iron.
  • the Q ⁇ b t /(P ⁇ b m ) of the conventional motor 1 is 1.34, and the value of 1.36-x is 1.26, which does not satisfy the Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 defined in the present application.
  • the Q ⁇ b t /(P ⁇ b m ) of the conventional motor 2 is 1.30, and the value of 1.36-x is 1.26, which also does not satisfy the Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 defined in the present application.
  • motor efficiency refers to the ratio of the motor's output power to its input power.
  • motor efficiency refers to the ratio of the motor's output power to its input power.
  • a 0.5% increase in motor efficiency can be considered a significant efficiency improvement.
  • the number Q of stator teeth satisfies: Q ⁇ 12.
  • the number of stator teeth Q is greater than or equal to 12, and the number of phases of the stator winding is 3. In this design, the number of phases of the stator winding is specifically designed to be 3, which is suitable for the motors required by most compressor products.
  • the tooth width b t of the stator teeth satisfies: 5 mm ⁇ b t ⁇ 9 mm.
  • the width of the stator teeth b t cannot be too large. If it is too large, the stator slot area is small. Under the same number of motor turns, the copper wire gauge is small, and the copper loss of the motor increases significantly. At the same time, the tooth magnetic density will be too small, which is not conducive to the performance. b t cannot be too small. If it is too small, the same rotor magnetic flux flows through the stator teeth, and the stator tooth magnetic density will be high, and the motor iron loss will increase significantly. At the same time, the tooth magnetic density is too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency. Therefore, in order to balance the motor iron loss and copper loss, 5mm ⁇ b t ⁇ 9mm is the appropriate range.
  • the present application provides a compressor, the compressor comprising the present application A permanent magnet motor.
  • the permanent magnet motor includes a motor rotor and a motor stator.
  • the motor rotor includes a rotor core and a plurality of permanent magnets arranged on the rotor core.
  • the number of poles of the motor rotor is 2P ⁇ 8
  • the total width of each pole magnet is b m
  • the permanent magnet contains a mass percentage of x% cerium element, and the relationship between b m satisfies: b m ⁇ 2200/(150-x)
  • the motor stator includes a stator core and a stator winding wound on the stator core.
  • the stator core is arranged around the outer side of the rotor core.
  • the stator core is provided with Q stator teeth along the inner circumference.
  • the tooth width of the stator teeth is b t , and the relationship satisfies: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 ⁇ 5 ⁇ Q ⁇ b t /(4 ⁇ P ⁇ b m ).
  • the permanent magnet contains a mass percentage of x% cerium element, thereby reducing the use of praseodymium, neodymium and heavy rare earth elements, and effectively controlling the cost.
  • the total width of the magnet bm, the cerium content x, the number of stator teeth Q and the number of poles P are matched according to the cerium content x in the permanent magnet.
  • the excitation of the permanent magnet motor is provided by the permanent magnet in the motor rotor.
  • the remanence Br and width of the permanent magnet determine the magnetic flux that the motor rotor can provide.
  • the number of motor pole pairs is P, and there are n magnets in each slot.
  • the total width of the n magnets is the total width bm of each pole magnet.
  • the magnetic flux that the permanent magnet can provide is 2P ⁇ bm ⁇ Br . Due to the use of rare earth magnets containing cerium elements, the Br value decreases accordingly, and the excitation of the permanent magnet is reduced as a whole.
  • the relationship between bm satisfies bm ⁇ 2200/(150-x)
  • the magnetic properties of the magnet can meet the motor efficiency requirements.
  • the magnetic flux generated by the permanent magnet passes through the air gap between the motor stator and the motor rotor, the stator teeth, the stator yoke, and then to the stator teeth, air gap, and permanent magnets to form a closed magnetic line of force.
  • the width bt of the stator teeth cannot be too large, otherwise the tooth magnetic density will be too small, which is not conducive to the performance; bt cannot be too small, otherwise the tooth magnetic density will be too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency.
  • the present application has found and verified that when the parameters satisfy the relationship: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 ⁇ 5 ⁇ Q ⁇ b t /(4 ⁇ P ⁇ b m ), the motor efficiency can reach the optimal level under the condition of equivalent cost. Furthermore, under the condition of equivalent cost, the compressor efficiency can reach the optimal level.
  • a refrigeration device in some other embodiments of the present application, includes a compressor.
  • the compressor in the refrigeration equipment of the present application contains the permanent magnet motor of the present application, and the permanent magnet motor includes a motor rotor and a motor stator.
  • the motor rotor includes a rotor core and a plurality of permanent magnets arranged on the rotor core, the number of poles of the motor rotor is 2P ⁇ 8, the total width of each pole magnet is b m , the permanent magnet contains a mass percentage of x% of cerium, and the relationship between b m satisfies: b m ⁇ 2200/(150-x);
  • the motor stator includes a stator core and a stator wound on the stator core.
  • the stator core is arranged around the outer side of the rotor core, the stator core is provided with Q stator teeth along the inner circumference, the tooth width of the stator teeth is b t , and the relationship is satisfied: Q ⁇ b t /(P ⁇ b m ) ⁇ 1.36-x/100 ⁇ 5 ⁇ Q ⁇ b t /(4 ⁇ P ⁇ b m ).
  • the permanent magnet contains x% of cerium by mass, thereby reducing the use of praseodymium, neodymium and heavy rare earth elements, and effectively controlling the cost.
  • the present application proposes a permanent magnet motor, according to the mass percentage x% of cerium element in the permanent magnet, the total width b m of each pole magnet, the number of stator teeth Q and the number of poles P are matched.
  • the magnetic properties of the magnet meet the efficiency requirements of the motor, the efficiency of the motor can be optimized, and the cost of the motor is minimized.
  • the excitation of the permanent magnet motor is provided by the permanent magnet in the motor rotor, and the remanence Br and width of the permanent magnet determine the magnetic flux that the motor rotor can provide.
  • the number of motor pole pairs is P, and there are n magnets in each slot.
  • the total width of the n magnets is the total width bm of each pole magnet, and the magnetic flux that the permanent magnet can provide is 2P ⁇ bm ⁇ Br . Due to the use of rare earth magnets containing cerium elements, the Br value decreases accordingly, and the excitation of the permanent magnet is reduced as a whole.
  • the magnetic properties of the magnet can meet the motor efficiency requirements.
  • the magnetic flux generated by the permanent magnet passes through the air gap, stator teeth, and stator yoke between the motor stator and the motor rotor, and then to the stator teeth, air gap, and permanent magnet to form a completely closed magnetic line of force.
  • the width b t of the stator teeth cannot be too large, otherwise the tooth magnetic density will be too small, which is not conducive to the performance; b t cannot be too small, otherwise the tooth magnetic density will be too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency.
  • the refrigeration device is an air conditioner.
  • the air conditioner is a household air conditioner.
  • cerium-containing permanent magnets involved in the technical solution of this application are all products already available on the market. This application is based on the content of cerium in the cerium-containing permanent magnets, and through the structural design of the total width bm of each pole magnet, the number of stator teeth Q, the tooth width of the stator teeth bt and the number of poles P, to ultimately improve the performance of permanent magnet motors, compressors and refrigeration equipment.
  • first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as “first” or “second” may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of “plurality” is two or more, unless otherwise clearly and specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
  • installed can be a fixed connection, a detachable connection, or an integral connection
  • it can be a mechanical connection, an electrical connection, or a communication
  • it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

A permanent magnet motor, a compressor and a refrigerating device, the permanent magnet motor comprising a motor rotor (100) and a motor stator (200). The motor rotor (100) comprises a rotor core and multiple permanent magnets (120) provided on the rotor core, the number of poles 2P of the motor rotor (100) is greater than or equal to 8, the total width of each pole magnet is bm, the permanent magnet (120) contains x% elemental cerium by mass, and bm satisfies the following relation: bm ≥ 2200/(150-x). The motor stator (200) comprises a stator core and a stator winding wound around the stator core, the stator core is located around the outside of the rotor core, the stator core is provided with a number Q of stator teeth (220) along an inner circumference, the tooth width of the stator teeth (220) is bt, and the following relation is satisfied: Q×bt/(P×bm) ≤ 1.36-x/100 ≤ 5×Q×b t/(4×P×b m).

Description

永磁电机、压缩机和制冷设备Permanent magnet motors, compressors and refrigeration equipment

相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS

本申请要求于2022年10月21日提交的申请号为202211296971.6、名称为“永磁电机、压缩机和制冷设备”,以及于2022年10月21日提交的申请号为202222818962.0、名称为“永磁电机、压缩机和制冷设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to Chinese patent application number 202211296971.6, filed on October 21, 2022, and entitled “Permanent Magnet Motor, Compressor and Refrigeration Equipment”, and application number 202222818962.0, filed on October 21, 2022, and entitled “Permanent Magnet Motor, Compressor and Refrigeration Equipment”, the entire contents of which are incorporated by reference into this application.

技术领域Technical Field

本申请属于压缩机技术领域,具体涉及一种永磁电机、压缩机和制冷设备。The present application belongs to the technical field of compressors, and specifically relates to a permanent magnet motor, a compressor and a refrigeration device.

背景技术Background technique

目前家用空调压缩机领域,定速机型逐步退出市场,变频电机已成主流技术。为适应家用空调的应用环境,变频电机的永磁体大多为含有重稀土元素、矫顽力较高的钕铁硼永磁体。钕铁硼永磁体是以金属间化合物Nd2Fe14B为基础的永磁材料,主要成分为钕、铁和硼。为了获得不同的性能,可用镝、镨等其他稀土金属替代永磁体中部分的钕。随着变频机型总量的逐年增加,消耗的重稀土元素(特别是镝和铽)资源也逐年增加,为了减少重稀土元素的使用,需要开发新的技术。At present, in the field of household air-conditioning compressors, fixed-speed models are gradually withdrawing from the market, and variable-frequency motors have become the mainstream technology. In order to adapt to the application environment of household air conditioners, the permanent magnets of variable-frequency motors are mostly NdFeB permanent magnets containing heavy rare earth elements and high coercivity. NdFeB permanent magnets are permanent magnet materials based on the intermetallic compound Nd2Fe14B , and the main components are neodymium, iron and boron. In order to obtain different properties, other rare earth metals such as dysprosium and praseodymium can be used to replace part of the neodymium in the permanent magnet. With the annual increase in the total number of variable-frequency models, the consumption of heavy rare earth elements (especially dysprosium and terbium) resources has also increased year by year. In order to reduce the use of heavy rare earth elements, new technologies need to be developed.

铈元素相比镨、钕元素,成本优势明显,但铈元素相比同等的镨、钕元素,对应的稀土磁铁剩磁Br会降低,直接影响了电机性能。因此,为了满足电机性能在整机上的应用需求,需要根据永磁体中稀土元素铈的含量,对电机结构进行改进。Compared with praseodymium and neodymium, cerium has obvious cost advantages, but compared with the same praseodymium and neodymium, the remanence of the corresponding rare earth magnet Br will be reduced, which directly affects the performance of the motor. Therefore, in order to meet the application requirements of motor performance in the whole machine, it is necessary to improve the motor structure according to the content of rare earth element cerium in the permanent magnet.

发明内容Summary of the invention

本申请旨在至少部分解决现有技术中存在的上述技术问题之一。为此,本申请提供了一种永磁电机、含有所述永磁电机的压缩机以及含有所述压缩机的制冷设备。The present application aims to at least partially solve one of the above technical problems existing in the prior art. To this end, the present application provides a permanent magnet motor, a compressor including the permanent magnet motor, and a refrigeration device including the compressor.

根据根据本申请第一方面实施例提供的永磁电机包括:The permanent magnet motor provided according to the first aspect of the present application includes:

电机转子,包括转子铁芯与设于所述转子铁芯上的多个永磁体,所述电机转子的极数2P≥8,每极磁铁的总宽度为bm,所述永磁体中含有质量百分比为x%的铈元素,bm的关系满足:bm≥2200/(150-x);以及A motor rotor, comprising a rotor core and a plurality of permanent magnets disposed on the rotor core, wherein the number of poles of the motor rotor is 2P ≥ 8, the total width of each pole magnet is b m , the permanent magnet contains a cerium element of x mass percent, and the relationship between b m satisfies: b m ≥ 2200/(150-x); and

电机定子,包括定子铁芯和绕设于所述定子铁芯上的定子绕组,所述定子铁芯围设于所述转子铁芯的外侧,所述定子铁芯沿内周向设有Q个定子齿,所述定子齿的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)。The motor stator comprises a stator core and a stator winding wound on the stator core, wherein the stator core is arranged around the outer side of the rotor core, and the stator core is provided with Q stator teeth along the inner circumference, and the tooth width of the stator teeth is b t , and the relationship satisfies: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ).

根据本申请的一些实施方式,所述每极磁铁的总宽度bm满足:15mm≤bm≤21mm。 According to some embodiments of the present application, the total width b m of each pole magnet satisfies: 15 mm ≤ b m ≤ 21 mm.

根据本申请的一些实施方式,所述永磁体中铈元素的质量百分比x%满足:3%≤x%≤10%。According to some embodiments of the present application, the mass percentage x% of the cerium element in the permanent magnet satisfies: 3%≤x%≤10%.

根据本申请的一些实施方式,所述定子齿数量Q满足:Q≥12。According to some embodiments of the present application, the number Q of stator teeth satisfies: Q≥12.

根据本申请的一些实施方式,所述定子齿的齿宽bt满足:5mm≤bt≤9mm。According to some embodiments of the present application, the tooth width b t of the stator teeth satisfies: 5 mm ≤ b t ≤ 9 mm.

根据本申请的一些实施方式,所述永磁体中含有镝元素,所述镝元素含量小于3wt%。According to some embodiments of the present application, the permanent magnet contains dysprosium element, and the content of the dysprosium element is less than 3wt%.

根据本申请的一些实施方式,所述永磁体中含有镝元素,所述镝元素含量小于2.3wt%。According to some embodiments of the present application, the permanent magnet contains dysprosium element, and the content of the dysprosium element is less than 2.3 wt %.

根据本申请的一些实施方式,所述永磁体中含有镝元素,所述镝元素含量为2.25wt%左右。According to some embodiments of the present application, the permanent magnet contains dysprosium element, and the content of dysprosium element is about 2.25wt%.

根据本申请的一些实施方式,所述永磁体中含有镨、钕元素,所述镨、钕元素含量之和为20wt%~32wt%。According to some embodiments of the present application, the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of the praseodymium and neodymium elements is 20wt% to 32wt%.

根据本申请的一些实施方式,所述永磁体中含有镨、钕元素,所述镨、钕元素含量之和为25wt%~32wt%。According to some embodiments of the present application, the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of the praseodymium and neodymium elements is 25wt% to 32wt%.

根据本申请的一些实施方式,所述永磁体中含有镨、钕元素,所述镨、钕元素含量之和为25wt%。According to some embodiments of the present application, the permanent magnet contains praseodymium and neodymium elements, and the sum of the praseodymium and neodymium elements is 25wt%.

根据本申请的一些实施方式,所述永磁体中含有钴元素,所述钴元素含量为1wt%~2wt%。According to some embodiments of the present application, the permanent magnet contains cobalt element, and the content of the cobalt element is 1wt% to 2wt%.

根据本申请的一些实施方式,所述转子铁芯的端面上沿所述转子铁芯的周向开设多组插槽,每个所述永磁体对应嵌设于每个所述插槽内。According to some embodiments of the present application, a plurality of slots are provided on the end surface of the rotor core along the circumferential direction of the rotor core, and each of the permanent magnets is correspondingly embedded in each of the slots.

根据本申请的一些实施方式,所述插槽呈V字形。According to some embodiments of the present application, the slot is V-shaped.

根据本申请的一些实施方式,所述V字形的开口面向所述电机定子。According to some embodiments of the present application, the V-shaped opening faces the motor stator.

根据本申请的一些实施方式,所述定子绕组的每一相中,分布在不同的所述定子齿上的所述定子绕组之间相互串联或并联。According to some embodiments of the present application, in each phase of the stator winding, the stator windings distributed on different stator teeth are connected in series or in parallel.

根据本发明第二方面实施例提供的永磁电机包括:According to a second aspect of the present invention, a permanent magnet motor is provided, comprising:

电机转子,包括转子铁芯与设于所述转子铁芯上的多个永磁体,所述电机转子的极数2P≥8,每极磁铁的总宽度为bm,所述永磁体中含有铈元素,每极磁铁的总宽度bm≥16mm;以及A motor rotor, comprising a rotor core and a plurality of permanent magnets disposed on the rotor core, wherein the number of poles of the motor rotor is 2P ≥ 8, the total width of each pole magnet is b m , the permanent magnet contains cerium element, and the total width of each pole magnet b m ≥ 16 mm; and

电机定子,包括定子铁芯和绕设于所述定子铁芯上的定子绕组,所述定子铁芯围设于所述转子铁芯的外侧,所述定子铁芯沿内周向设有Q个定子齿,所述定子齿的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.26≤5×Q×bt/(4×P×bm)。The motor stator comprises a stator core and a stator winding wound on the stator core. The stator core is arranged around the outer side of the rotor core. The stator core is provided with Q stator teeth along the inner circumference. The tooth width of the stator teeth is bt, and the relationship satisfies: Q×b t /(P×b m )≤1.26≤5×Q×b t /(4×P×b m ).

根据根据本申请第三方面实施例提供的种压缩机包括以上所述的永磁电机。 A compressor provided according to an embodiment of the third aspect of the present application includes the permanent magnet motor described above.

根据本申请第四方面实施例提供的种制冷设备包括以上所述的压缩机。A refrigeration device provided according to an embodiment of the fourth aspect of the present application includes the compressor described above.

根据本申请的一些实施方式,所述制冷设备为空调机。According to some embodiments of the present application, the refrigeration equipment is an air conditioner.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请永磁电机结构示意图。FIG1 is a schematic diagram of the structure of a permanent magnet motor of the present application.

图2是永磁电机中插槽和永磁体的局部示意图。FIG. 2 is a partial schematic diagram of a slot and a permanent magnet in a permanent magnet motor.

图3是铈元素的添加与磁铁剩磁下降关系图。FIG. 3 is a graph showing the relationship between the addition of cerium and the decrease in the residual magnetism of a magnet.

图4是电机效率对比关系图。Figure 4 is a graph comparing motor efficiency.

附图标记:Reference numerals:

100:电机转子,110:插槽,120:永磁体;100: motor rotor, 110: slot, 120: permanent magnet;

200:电机定子,210:定子轭,220:定子齿;200: motor stator, 210: stator yoke, 220: stator teeth;

300:气隙。300: Air gap.

具体实施方式Detailed ways

以下是本申请的具体实施例,并结合实施例对本申请的技术方案作进一步的描述。需要说明的是,在不冲突的情况下,本申请的实施例以及实施例中的特征可以相互组合。The following are specific embodiments of the present application, and the technical solution of the present application is further described in combination with the embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.

参考图1和图2所示,在本申请的一些实施例中,本申请提供了一种永磁电机,该永磁电机包括电机转子100和电机定子200。其中:Referring to FIG. 1 and FIG. 2 , in some embodiments of the present application, the present application provides a permanent magnet motor, which includes a motor rotor 100 and a motor stator 200 . Among them:

电机转子100包括转子铁芯与设于转子铁芯上的多个永磁体120,电机转子100的极数2P≥8,每极磁铁的总宽度为bm,永磁体120中含有质量百分比为x%的铈元素,bm的关系满足:bm≥2200/(150-x);The motor rotor 100 includes a rotor core and a plurality of permanent magnets 120 disposed on the rotor core. The number of poles of the motor rotor 100 is 2P ≥ 8, the total width of each pole magnet is b m , the permanent magnet 120 contains a cerium element of x mass percent, and the relationship between b m satisfies: b m ≥ 2200/(150-x);

电机定子200包括定子铁芯和绕设于定子铁芯上的定子绕组(图中未示),定子铁芯围设于转子铁芯的外侧,定子铁芯沿内周向设有Q个定子齿220,定子齿220的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)。The motor stator 200 includes a stator core and a stator winding (not shown) wound on the stator core. The stator core is arranged around the outer side of the rotor core. The stator core is provided with Q stator teeth 220 along the inner circumference. The tooth width of the stator tooth 220 is b t , and the relationship is satisfied: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ).

可以理解,本申请的永磁电机,包括电机转子100和电机定子200。其中,电机转子100包括转子铁芯与设于转子铁芯上的多个永磁体120,电机转子100的极数2P≥8,每极磁铁的总宽度为bm,永磁体120中含有质量百分比为x%的铈元素,bm的关系满足:bm≥2200/(150-x);电机定子200包括定子铁芯和绕设于定子铁芯上的定子绕组,定子铁芯围设于转子铁芯的外侧,定子铁芯沿内周向设有Q个定子齿220,定子齿220 的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)。本申请的永磁电机中,永磁体120中含有质量百分比为x%的铈元素,由此,减少了对镨、钕元素以及重稀土元素的使用,有效控制了成本。由于铈元素的添加会导致磁铁剩磁Br下降,为了保证在成本相当的条件下永磁电机的效率能够满足需求,本申请根据铈元素在永磁体中的质量百分比x%,对每极磁铁的总宽度bm、定子齿220数量Q和极数P进行了新的设计,当每极磁铁的总宽度bm、铈元素含量x、定子齿220数量Q和极数P满足本申请限定的关系时,磁铁的磁性能满足电机效率使用要求,电机的效率可以达到最优,同时电机成本最低。It can be understood that the permanent magnet motor of the present application includes a motor rotor 100 and a motor stator 200. The motor rotor 100 includes a rotor core and a plurality of permanent magnets 120 disposed on the rotor core. The number of poles of the motor rotor 100 is 2P ≥ 8, the total width of each pole magnet is b m , the permanent magnet 120 contains a cerium element of x% by mass, and the relationship between b m satisfies: b m ≥ 2200/(150-x); the motor stator 200 includes a stator core and a stator winding wound on the stator core. The stator core is disposed around the outer side of the rotor core. The stator core is provided with Q stator teeth 220 along the inner circumference. The stator teeth 220 The tooth width is b t , and the relationship satisfies: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ). In the permanent magnet motor of the present application, the permanent magnet 120 contains a cerium element with a mass percentage of x%, thereby reducing the use of praseodymium, neodymium and heavy rare earth elements, and effectively controlling the cost. Since the addition of cerium elements will cause the remanence of the magnet Br to decrease, in order to ensure that the efficiency of the permanent magnet motor can meet the demand under the condition of equivalent cost, the present application is based on the mass percentage of cerium elements in the permanent magnet. The total width b m of each pole magnet, the number Q of stator teeth 220 and the number P of poles are newly designed. When the total width b m of each pole magnet, the cerium content x, the number Q of stator teeth 220 and the number P of poles meet the relationship defined in the present application, the magnetic properties of the magnet meet the motor efficiency requirements, the efficiency of the motor can be optimized, and the motor cost is the lowest.

还可以理解,永磁电机的励磁由电机转子100中的永磁体120提供,永磁体120的剩磁Br和宽度决定了电机转子100能够提供的磁通。电机极对数为P,每个插槽内有n片磁铁,n片磁铁的总宽度即为每极磁铁的总宽度bm,则永磁体120能够提供的磁通为2P×bm×Br。由于采用含铈元素的稀土磁铁,Br值相应下降,永磁体120励磁整体减小,当bm的关系满足bm≥2200/(150-x)时,永磁体120的磁性能可满足电机效率使用要求。此外,永磁体120产生的磁通经过电机定子200与电机转子100之间的气隙300、定子齿220、定子轭210部后再到定子齿220、气隙300、永磁体120形成整个闭合的磁力线。其中,定子齿220的宽度bt不能太大,否则将导致齿部磁密过小,不利于性能的发挥;bt也不能太小,否则齿部磁密过高,导致电机铁损增加明显,将降低电机效率。本申请经过仿真分析发现并验证,当各参数满足关系式:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)时,在成本相当的条件下,电机效率可以达到最优水平。It can also be understood that the excitation of the permanent magnet motor is provided by the permanent magnet 120 in the motor rotor 100, and the remanence Br and width of the permanent magnet 120 determine the magnetic flux that the motor rotor 100 can provide. The number of motor pole pairs is P, and there are n magnets in each slot. The total width of the n magnets is the total width bm of each pole magnet, and the magnetic flux that the permanent magnet 120 can provide is 2P× bm × Br . Due to the use of rare earth magnets containing cerium elements, the Br value decreases accordingly, and the excitation of the permanent magnet 120 is reduced as a whole. When the relationship between bm satisfies bm≥2200 /(150-x), the magnetic properties of the permanent magnet 120 can meet the motor efficiency requirements. In addition, the magnetic flux generated by the permanent magnet 120 passes through the air gap 300, stator teeth 220, and stator yoke 210 between the motor stator 200 and the motor rotor 100, and then to the stator teeth 220, the air gap 300, and the permanent magnet 120 to form a completely closed magnetic line of force. The width b t of the stator teeth 220 cannot be too large, otherwise the tooth magnetic density will be too small, which is not conducive to the performance; b t cannot be too small, otherwise the tooth magnetic density will be too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency. The present application has found and verified through simulation analysis that when the parameters satisfy the relationship: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ), the motor efficiency can reach the optimal level under the condition of equivalent cost.

继续参考图1和图2所示,在本申请的另外一些实施例中,本申请提供了一种永磁电机,该永磁电机包括电机转子100和电机定子200。其中:Continuing to refer to FIG. 1 and FIG. 2 , in some other embodiments of the present application, the present application provides a permanent magnet motor, which includes a motor rotor 100 and a motor stator 200 . Among them:

电机转子100包括转子铁芯与设于转子铁芯上的多个永磁体120,电机转子100的极数2P≥8,每极磁铁的总宽度为bm,永磁体120中含有铈元素,每极磁铁的总宽度bm≥16mm;The motor rotor 100 includes a rotor core and a plurality of permanent magnets 120 disposed on the rotor core. The number of poles of the motor rotor 100 is 2P ≥ 8, the total width of each pole magnet is bm, the permanent magnet 120 contains cerium element, and the total width of each pole magnet bm is ≥ 16 mm.

电机定子200包括定子铁芯和绕设于定子铁芯上的定子绕组(图中未示),定子铁芯围设于转子铁芯的外侧,定子铁芯沿内周向设有Q个定子齿220,定子齿220的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.26≤5×Q×b/(4×P×bm)。The motor stator 200 includes a stator core and a stator winding (not shown) wound on the stator core. The stator core is arranged around the outer side of the rotor core. The stator core is provided with Q stator teeth 220 along the inner circumference. The tooth width of the stator tooth 220 is bt, and the relationship satisfies: Q×b t /(P×b m )≤1.26≤5×Q×b/(4×P×b m ).

还可以理解,永磁电机的励磁由电机转子100中的永磁体120提供,永磁体120的剩磁Br和宽度决定了电机转子100能够提供的磁通。电机极对数为P,每个插槽内有n片磁铁,n片磁铁的总宽度即为每极磁铁的总宽度bm,则永磁体120能够提供的磁通为2P×bm ×Br。由于采用含铈元素的稀土磁铁,Br值相应下降,永磁体120励磁整体减小,当bm≥16mm时,永磁体120的磁性能可满足电机效率使用要求。此外,永磁体120产生的磁通经过电机定子200与电机转子100之间的气隙300、定子齿220、定子轭210部后再到定子齿220、气隙300、永磁体120形成整个闭合的磁力线。其中,定子齿220的宽度bt不能太大,否则将导致齿部磁密过小,不利于性能的发挥;bt也不能太小,否则齿部磁密过高,导致电机铁损增加明显,将降低电机效率。本申请经过仿真分析发现并验证,当各参数满足关系式:Q×bt/(P×bm)≤1.26≤5×Q×bt/(4×P×bm)时,在成本相当的条件下,电机效率可以达到最优水平。It can also be understood that the excitation of the permanent magnet motor is provided by the permanent magnet 120 in the motor rotor 100, and the remanence Br and width of the permanent magnet 120 determine the magnetic flux that the motor rotor 100 can provide. The number of motor pole pairs is P, and there are n magnets in each slot. The total width of the n magnets is the total width bm of each pole magnet. Then the magnetic flux that the permanent magnet 120 can provide is 2P×bm × Br . Due to the use of rare earth magnets containing cerium, the Br value decreases accordingly, and the excitation of the permanent magnet 120 is reduced as a whole. When bm≥16mm, the magnetic properties of the permanent magnet 120 can meet the motor efficiency requirements. In addition, the magnetic flux generated by the permanent magnet 120 passes through the air gap 300, the stator teeth 220, and the stator yoke 210 between the motor stator 200 and the motor rotor 100, and then to the stator teeth 220, the air gap 300, and the permanent magnet 120 to form a whole closed magnetic line of force. Among them, the width bt of the stator teeth 220 cannot be too large, otherwise the tooth magnetic density will be too small, which is not conducive to the performance; bt cannot be too small, otherwise the tooth magnetic density will be too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency. Through simulation analysis, the present application has found and verified that when the parameters satisfy the relationship: Q×b t /(P×b m )≤1.26≤5×Q×b t /(4×P×b m ), the motor efficiency can reach an optimal level under the condition of equivalent cost.

为了降低对镨、钕元素以及重稀土元素的依赖,本申请采用含铈元素的永磁体,对应铈元素占永磁体总重的质量百分比为x%,铈元素的添加会导致磁铁剩磁下降,剩磁下降参考图3所示。从图3可以看出不同永磁体中不同质量百分比的铈元素对应永磁体剩磁Br的下降幅度。由于磁铁剩磁降低,在现有电机设计方案下,电机磁通量降低,成本相当条件下电机效率下降幅度较大。为了应用含铈元素的稀土磁铁,本申请根据永磁体中铈元素的质量百分比x%,对电机结构尺寸进行了新的设计。In order to reduce the dependence on praseodymium, neodymium and heavy rare earth elements, the present application adopts a permanent magnet containing cerium, corresponding to a mass percentage of x% of cerium in the total weight of the permanent magnet. The addition of cerium will cause the remanence of the magnet to decrease, and the remanence decrease is shown in reference to Figure 3. From Figure 3, it can be seen that the decrease in the remanence Br of the permanent magnet corresponding to different mass percentages of cerium in different permanent magnets. Due to the decrease in the remanence of the magnet, under the existing motor design, the motor flux is reduced, and the motor efficiency decreases significantly under the condition of equivalent cost. In order to apply rare earth magnets containing cerium, the present application has made a new design of the motor structure size according to the mass percentage of x% of cerium in the permanent magnet.

在本申请的一些实施例中,每极磁铁的总宽度bm满足:15mm≤bm≤21mm。In some embodiments of the present application, the total width b m of each pole magnet satisfies: 15 mm ≤ b m ≤ 21 mm.

bm为每极磁铁的总宽度,当每极磁铁由两条永磁体组成时,bm即为两条永磁体的宽度之和。由于bm的大小直接决定了电机的励磁磁场大小,电机磁场设计过大,磁路容易饱和,电机效率趋于最大值;同时当电机磁场过小时,电机力矩系数较小,相同负荷下,电机运行电流增大,电机铜损增加明显,电机效率下降幅度大。当15mm≤bm≤21mm时,电机的性价比最优。当bm≥21mm时,电机效率随磁铁宽度的增加幅度不明显;当bm≤15mm时,电机效率下降明显。b m is the total width of each pole magnet. When each pole magnet is composed of two permanent magnets, b m is the sum of the widths of the two permanent magnets. Since the size of b m directly determines the size of the excitation magnetic field of the motor, if the motor magnetic field is designed to be too large, the magnetic circuit is easily saturated and the motor efficiency tends to the maximum value; at the same time, when the motor magnetic field is too small, the motor torque coefficient is small. Under the same load, the motor operating current increases, the motor copper loss increases significantly, and the motor efficiency decreases significantly. When 15mm≤b m ≤21mm, the motor has the best cost performance. When b m ≥21mm, the motor efficiency does not increase significantly with the increase of the magnet width; when b m ≤15mm, the motor efficiency decreases significantly.

在本申请的一些实施例中,永磁体中铈元素的质量百分比x%满足:3%≤x%≤10%。In some embodiments of the present application, the mass percentage x% of the cerium element in the permanent magnet satisfies: 3%≤x%≤10%.

由于铈含量在磁铁中占比越多,磁铁剩磁Br值越小,实际当铈的质量百分比含量x%超过10%时,Br值下降较大,永磁电机的励磁磁场太小,电机效率差,当永磁电机应用于压缩机时,无法满足压缩机的能效要求。由此,本申请中,永磁体中铈元素的质量百分比含量3%~10%为适宜的范围。Since the more cerium content in the magnet, the smaller the magnet remanence Br value, when the mass percentage of cerium exceeds 10%, the Br value decreases significantly, the excitation magnetic field of the permanent magnet motor is too small, and the motor efficiency is poor. When the permanent magnet motor is used in a compressor, it cannot meet the energy efficiency requirements of the compressor. Therefore, in this application, the mass percentage content of cerium in the permanent magnet is 3% to 10% as an appropriate range.

表1列出了当bm为16mm时,铈的质量百分比含量x%从0至13%变化时,对应的(150-x)×bm的变化值。 Table 1 lists the corresponding change values of (150-x)×b m when the mass percentage content of cerium x% changes from 0 to 13% when b m is 16 mm.

表1  (150-x)×bm的变化值
Table 1 Variation of (150-x)×b m

表2列出了bm从13mm至24mm变化时,电机中的励磁磁通、电机效率和电机成本。Table 2 lists the excitation flux in the motor, motor efficiency and motor cost when b m changes from 13mm to 24mm.

表2 bm与励磁磁通和电机效率、成本
Table 2 b m vs. excitation flux and motor efficiency and cost

在本申请的一些实施例中,永磁体中含有镝元素,镝元素含量小于3wt%。In some embodiments of the present application, the permanent magnet contains dysprosium element, and the content of dysprosium element is less than 3wt%.

在本申请的一些实施例中,永磁体中含有镝元素,镝元素含量小于2.3wt%。In some embodiments of the present application, the permanent magnet contains dysprosium element, and the content of dysprosium element is less than 2.3wt%.

在本申请的一些实施例中,永磁体中含有镝元素,镝元素含量为2.25wt%左右。In some embodiments of the present application, the permanent magnet contains dysprosium element, and the content of dysprosium element is about 2.25wt%.

镝是一种银白色金属,质软,可用刀切开。镝除了拥有稀土元素共有的化学活性,可以作为混合稀土金属和化合物使用外,还具有优异的光、电、磁和核性质。镝作为钕铁硼系永磁体的添加剂使用,在磁体中添加2wt%~3wt%左右的镝,可提高其矫顽力。随着钕铁硼磁体需求的增加,镝成为必要的添加元素,需求也在迅速增加。Dysprosium is a silvery-white metal that is soft and can be cut with a knife. In addition to the chemical activity common to rare earth elements and the fact that it can be used as mixed rare earth metals and compounds, dysprosium also has excellent optical, electrical, magnetic and nuclear properties. Dysprosium is used as an additive to NdFeB permanent magnets. Adding about 2wt% to 3wt% of dysprosium to the magnet can increase its coercive force. With the increasing demand for NdFeB magnets, dysprosium has become a necessary additive element, and the demand is also increasing rapidly.

在本申请的一些实施例中,永磁体中含有镨、钕元素,镨、钕元素含量之和为20wt%~32wt%。In some embodiments of the present application, the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of praseodymium and neodymium elements is 20 wt % to 32 wt %.

在本申请的一些实施例中,永磁体中含有镨、钕元素,镨、钕元素含量之和为25wt%~32wt%。In some embodiments of the present application, the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of praseodymium and neodymium elements is 25wt% to 32wt%.

在本申请的一些实施例中,永磁体中含有镨、钕元素,镨、钕元素含量之和为25wt%。In some embodiments of the present application, the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of praseodymium and neodymium elements is 25 wt %.

在本申请的一些实施例中,永磁体中含有钴元素,钴元素含量为1wt%~2wt%。 In some embodiments of the present application, the permanent magnet contains cobalt element, and the content of cobalt element is 1wt% to 2wt%.

永磁体中含有钴元素能提高矫顽力和磁能积。The presence of cobalt in permanent magnets can increase coercive force and magnetic energy product.

参考图1所示,在本申请的一些实施例中,转子铁芯的端面上沿转子铁芯的周向开设多组插槽110,每个永磁体120对应嵌设于每个插槽110内。Referring to FIG. 1 , in some embodiments of the present application, a plurality of slots 110 are provided on the end surface of the rotor core along the circumferential direction of the rotor core, and each permanent magnet 120 is correspondingly embedded in each slot 110 .

在本申请的一些实施例中,插槽110呈V字形。In some embodiments of the present application, the slot 110 is V-shaped.

在本申请的一些实施例中,V字形的开口面向电机定子200。In some embodiments of the present application, the V-shaped opening faces the motor stator 200 .

由于含铈元素的稀土磁铁的内禀矫顽力低于现有的常规稀土磁铁,直接应用含铈元素的稀土磁铁会使电机的退磁能力下降,而插槽110呈V字形,可以增强电机的抗退磁能力,使电机退磁能力不低于现有的常规稀土磁铁。Since the intrinsic coercive force of the rare earth magnet containing cerium is lower than that of the existing conventional rare earth magnet, directly using the rare earth magnet containing cerium will reduce the demagnetization ability of the motor. The slot 110 is V-shaped, which can enhance the anti-demagnetization ability of the motor and make the demagnetization ability of the motor not lower than that of the existing conventional rare earth magnet.

需要说明的是,定子绕组分为集中绕组与分布绕组。集中绕组,是指线圈绕在一个定子齿上的绕组。分布绕组,是指线圈绕在多个定子齿上的绕组。具体而言,集中绕组的跨距为1,比如一号槽到二号槽;而分布绕组跨距不为1,比如跨距为3,绕组从一号槽到四号槽。这里的“槽”,是指定子齿与定子齿之间形成的区域。此外,集中绕组的端部高度小,成本低;分布式绕组的端部高度相对更大,成本更高,但电机运行噪音更小。It should be noted that the stator winding is divided into concentrated winding and distributed winding. Concentrated winding refers to the winding in which the coil is wound on one stator tooth. Distributed winding refers to the winding in which the coil is wound on multiple stator teeth. Specifically, the span of the concentrated winding is 1, such as slot one to slot two; while the span of the distributed winding is not 1, such as the span is 3, and the winding is from slot one to slot four. The "slot" here refers to the area formed between the stator tooth and the stator tooth. In addition, the end height of the concentrated winding is small and the cost is low; the end height of the distributed winding is relatively larger and the cost is higher, but the motor operation noise is smaller.

在本申请的一些实施例中,定子绕组的每一相中,分布在不同的所述定子齿上的所述定子绕组之间相互串联或并联。In some embodiments of the present application, in each phase of the stator winding, the stator windings distributed on different stator teeth are connected in series or in parallel.

可以理解,相同功率等级下,串联绕组用在相对更粗的线径电机上,可实现更高的反电动势,提升中低频电机效率。It can be understood that at the same power level, the series winding used on a relatively thicker wire diameter motor can achieve a higher back electromotive force and improve the efficiency of medium and low frequency motors.

还可以理解,相同功率等级下,并联绕组用在相对更细的线径电机上,可适当降低反电动势,有利于提升高频电机效率。It can also be understood that at the same power level, the use of parallel windings on motors with relatively thinner wire diameters can appropriately reduce the back electromotive force, which is beneficial to improving the efficiency of high-frequency motors.

为了便于理解本申请的技术方案,比较了本申请的永磁电机与常规永磁电机的电机成本和电机效率,结果如表3和图4所示。永磁电机的中的永磁体中,镨、钕元素含量为25wt%,铈元素含量为5wt%,镝含量为2.25wt%,钴含量为1.5wt%,其余元素为铁。In order to facilitate understanding of the technical solution of the present application, the motor cost and motor efficiency of the permanent magnet motor of the present application and the conventional permanent magnet motor are compared, and the results are shown in Table 3 and Figure 4. In the permanent magnet of the permanent magnet motor, the content of praseodymium and neodymium is 25wt%, the content of cerium is 5wt%, the content of dysprosium is 2.25wt%, the content of cobalt is 1.5wt%, and the remaining elements are iron.

表3中,本申请电机和常规电机1、常规电机2使用的电机中的永磁体相同,区别在于结构设计上的bt和bm值不同。In Table 3, the permanent magnets used in the motor of the present application and conventional motor 1 and conventional motor 2 are the same, and the difference lies in the different b t and b m values in the structural design.

需要说明的是,本申请电机和常规电机1、常规电机2中的永磁体均可以直接从市场购得。 It should be noted that the permanent magnets in the motor of the present application and the conventional motors 1 and 2 can all be purchased directly from the market.

表3本申请永磁电机与常规永磁电机成本和效率比较
Table 3 Comparison of cost and efficiency between the permanent magnet motor of this application and conventional permanent magnet motor

表3中,本申请电机的Q×bt/(P×bm)为1.16,1.36-x的值为1.26,满足本申请限定的Q×bt/(P×bm)≤1.36-x/100,电机成本与常规电机1和2的成本相对,但电机效率有明显提升。In Table 3, Q×b t /(P×b m ) of the motor of the present application is 1.16, and the value of 1.36-x is 1.26, which satisfies the requirement of Q×b t /(P×b m )≤1.36-x/100 defined in the present application. The motor cost is comparable to that of conventional motors 1 and 2, but the motor efficiency is significantly improved.

常规电机1的Q×bt/(P×bm)为1.34,1.36-x的值为1.26,不满足本申请限定的Q×bt/(P×bm)≤1.36-x/100。The Q×b t /(P×b m ) of the conventional motor 1 is 1.34, and the value of 1.36-x is 1.26, which does not satisfy the Q×b t /(P×b m )≤1.36-x/100 defined in the present application.

常规电机2的Q×bt/(P×bm)为1.30,1.36-x的值为1.26,同样不满足本申请限定的Q×bt/(P×bm)≤1.36-x/100。The Q×b t /(P×b m ) of the conventional motor 2 is 1.30, and the value of 1.36-x is 1.26, which also does not satisfy the Q×b t /(P×b m )≤1.36-x/100 defined in the present application.

需要说明的是,电机效率,指电机的输出功率与输入功率之比。对于永磁电机而言,电机效率提升0.5%即可视为明显的效率提升。It should be noted that motor efficiency refers to the ratio of the motor's output power to its input power. For permanent magnet motors, a 0.5% increase in motor efficiency can be considered a significant efficiency improvement.

还需要说明的是,表3中的“电机成本”,是指电机的整体成本。It should also be noted that the “motor cost” in Table 3 refers to the overall cost of the motor.

在本申请的一些实施例中,定子齿的数量Q满足:Q≥12。In some embodiments of the present application, the number Q of stator teeth satisfies: Q≥12.

定子齿数量Q大于或等于12,定子绕组的相数为3相。在该设计中,具体设计定子绕组的相数为3,适用于大多数压缩机产品所需的电机。而通过使定子齿数量Q大于或等于12,可以有效降低每个定子齿上串联的定子绕组的匝数,从而有效降低定子绕组通电所产生的退磁反向磁场强度,使得该退磁反向磁场不足以使永磁体退磁,提高电机整体的抗退磁能力。The number of stator teeth Q is greater than or equal to 12, and the number of phases of the stator winding is 3. In this design, the number of phases of the stator winding is specifically designed to be 3, which is suitable for the motors required by most compressor products. By making the number of stator teeth Q greater than or equal to 12, the number of turns of the stator winding connected in series on each stator tooth can be effectively reduced, thereby effectively reducing the intensity of the demagnetization reverse magnetic field generated by the stator winding being energized, so that the demagnetization reverse magnetic field is not sufficient to demagnetize the permanent magnet, thereby improving the overall anti-demagnetization ability of the motor.

在本申请的一些实施例中,定子齿的齿宽bt满足:5mm≤bt≤9mm。In some embodiments of the present application, the tooth width b t of the stator teeth satisfies: 5 mm ≤ b t ≤ 9 mm.

定子齿的宽度bt不能太大,如果太大,定子槽面积较小,相同电机匝数下,铜线线规较小,电机的铜损明显上升,同时将导致齿部磁密过小,不利于性能的发挥;bt也不能太小,如果太小,相同的转子磁通流经定子齿部,定子齿部磁密将偏高,电机铁损明显上升,同时齿部磁密过高,导致电机铁损增加明显,将降低电机效率。由此,为了兼顾电机铁损与铜损的平衡,5mm≤bt≤9mm为适宜的范围。The width of the stator teeth b t cannot be too large. If it is too large, the stator slot area is small. Under the same number of motor turns, the copper wire gauge is small, and the copper loss of the motor increases significantly. At the same time, the tooth magnetic density will be too small, which is not conducive to the performance. b t cannot be too small. If it is too small, the same rotor magnetic flux flows through the stator teeth, and the stator tooth magnetic density will be high, and the motor iron loss will increase significantly. At the same time, the tooth magnetic density is too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency. Therefore, in order to balance the motor iron loss and copper loss, 5mm≤b t ≤9mm is the appropriate range.

在本申请的另外一些实施例中,本申请提供了一种压缩机,该压缩机包括本申请 的永磁电机。该永磁电机包括电机转子和电机定子。其中,电机转子包括转子铁芯与设于转子铁芯上的多个永磁体,电机转子的极数2P≥8,每极磁铁的总宽度为bm,永磁体中含有质量百分比为x%的铈元素,bm的关系满足:bm≥2200/(150-x);电机定子包括定子铁芯和绕设于定子铁芯上的定子绕组,定子铁芯围设于转子铁芯的外侧,定子铁芯沿内周向设有Q个定子齿,定子齿的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)。本申请的永磁电机中,永磁体中含有质量百分比为x%的铈元素,由此,减少了对镨、钕元素以及重稀土元素的使用,有效控制了成本。由于铈元素的添加会导致磁铁剩磁Br下降,为了保证在成本相当的条件下永磁电机的效率能够满足需求,根据永磁体中铈元素的含量x,对磁铁总宽度bm、铈元素含量x、定子齿数量Q和极数P进行了匹配性设计,当磁铁总宽度bm、铈元素含量x、定子齿数量Q和极数P满足本申请限定的关系时,磁铁的磁性能满足电机效率使用要求,电机的效率可以达到最优,同时电机成本最低。In some other embodiments of the present application, the present application provides a compressor, the compressor comprising the present application A permanent magnet motor. The permanent magnet motor includes a motor rotor and a motor stator. The motor rotor includes a rotor core and a plurality of permanent magnets arranged on the rotor core. The number of poles of the motor rotor is 2P ≥ 8, the total width of each pole magnet is b m , the permanent magnet contains a mass percentage of x% cerium element, and the relationship between b m satisfies: b m ≥ 2200/(150-x); the motor stator includes a stator core and a stator winding wound on the stator core. The stator core is arranged around the outer side of the rotor core. The stator core is provided with Q stator teeth along the inner circumference. The tooth width of the stator teeth is b t , and the relationship satisfies: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ). In the permanent magnet motor of the present application, the permanent magnet contains a mass percentage of x% cerium element, thereby reducing the use of praseodymium, neodymium and heavy rare earth elements, and effectively controlling the cost. Since the addition of cerium will cause the remanence Br of the magnet to decrease, in order to ensure that the efficiency of the permanent magnet motor can meet the demand under the condition of comparable cost, the total width of the magnet bm, the cerium content x, the number of stator teeth Q and the number of poles P are matched according to the cerium content x in the permanent magnet. When the total width of the magnet bm , the cerium content x, the number of stator teeth Q and the number of poles P meet the relationship defined in this application, the magnetic properties of the magnet meet the efficiency requirements of the motor, the efficiency of the motor can be optimized, and the cost of the motor is the lowest.

可以理解,永磁电机的励磁由电机转子中的永磁体提供,永磁体的剩磁Br和宽度决定了电机转子能够提供的磁通。电机极对数为P,每个插槽内有n片磁铁,n片磁铁的总宽度即为每极磁铁的总宽度bm,则永磁体能够提供的磁通为2P×bm×Br。由于采用含铈元素的稀土磁铁,Br值相应下降,永磁体励磁整体减小,当bm的关系满足bm≥2200/(150-x)时,磁铁的磁性能可满足电机效率使用要求。此外,永磁体产生的磁通经过电机定子与电机转子之间的气隙、定子齿、定子轭部后再到定子齿、气隙、永磁体形成整个闭合的磁力线。其中,定子齿的宽度bt不能太大,否则将导致齿部磁密过小,不利于性能的发挥;bt也不能太小,否则齿部磁密过高,导致电机铁损增加明显,将降低电机效率。本申请经过仿真分析发现并验证,当各参数满足关系式:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)时,在成本相当的条件下,电机效率可以达到最优水平。进而,在成本相当的条件下,压缩机的效率可以达到最优水平。It can be understood that the excitation of the permanent magnet motor is provided by the permanent magnet in the motor rotor. The remanence Br and width of the permanent magnet determine the magnetic flux that the motor rotor can provide. The number of motor pole pairs is P, and there are n magnets in each slot. The total width of the n magnets is the total width bm of each pole magnet. Then the magnetic flux that the permanent magnet can provide is 2P× bm × Br . Due to the use of rare earth magnets containing cerium elements, the Br value decreases accordingly, and the excitation of the permanent magnet is reduced as a whole. When the relationship between bm satisfies bm ≥2200/(150-x), the magnetic properties of the magnet can meet the motor efficiency requirements. In addition, the magnetic flux generated by the permanent magnet passes through the air gap between the motor stator and the motor rotor, the stator teeth, the stator yoke, and then to the stator teeth, air gap, and permanent magnets to form a closed magnetic line of force. Among them, the width bt of the stator teeth cannot be too large, otherwise the tooth magnetic density will be too small, which is not conducive to the performance; bt cannot be too small, otherwise the tooth magnetic density will be too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency. Through simulation analysis, the present application has found and verified that when the parameters satisfy the relationship: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ), the motor efficiency can reach the optimal level under the condition of equivalent cost. Furthermore, under the condition of equivalent cost, the compressor efficiency can reach the optimal level.

在本申请的另外一些实施例中,提供了一种制冷设备,制冷设备包括压缩机。In some other embodiments of the present application, a refrigeration device is provided, and the refrigeration device includes a compressor.

容易理解,本申请的制冷设备,由于使用了本申请的压缩机,由此,具有上述永磁电机和压缩机的所有效果和优势。具体而言:It is easy to understand that the refrigeration equipment of the present application, because it uses the compressor of the present application, has all the effects and advantages of the above-mentioned permanent magnet motor and compressor. Specifically:

本申请的制冷设备中的压缩机含有本申请的永磁电机,该永磁电机包括电机转子和电机定子。其中,电机转子包括转子铁芯与设于转子铁芯上的多个永磁体,电机转子的极数2P≥8,每极磁铁的总宽度为bm,永磁体中含有质量百分比为x%的铈元素,bm的关系满足:bm≥2200/(150-x);电机定子包括定子铁芯和绕设于定子铁芯上的定子 绕组,定子铁芯围设于转子铁芯的外侧,定子铁芯沿内周向设有Q个定子齿,定子齿的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)。本申请的永磁电机中,永磁体中含有质量百分比为x%的铈元素,由此,减少了对镨、钕元素以及重稀土元素的使用,有效控制了成本。由于铈元素的添加会导致磁铁剩磁Br下降,为了保证在成本相当的条件下永磁电机的效率能够满足需求,本申请提出一种永磁电机,根据永磁体中铈元素的质量百分比x%,对每极磁铁的总宽度bm、定子齿数量Q和极数P进行了匹配性设计,当每极磁铁的总宽度bm、定子齿数量Q和极数P满足本申请限定的关系时,磁铁的磁性能满足电机效率使用要求,电机的效率可以达到最优,同时电机成本最低。The compressor in the refrigeration equipment of the present application contains the permanent magnet motor of the present application, and the permanent magnet motor includes a motor rotor and a motor stator. The motor rotor includes a rotor core and a plurality of permanent magnets arranged on the rotor core, the number of poles of the motor rotor is 2P ≥ 8, the total width of each pole magnet is b m , the permanent magnet contains a mass percentage of x% of cerium, and the relationship between b m satisfies: b m ≥ 2200/(150-x); the motor stator includes a stator core and a stator wound on the stator core. Winding, the stator core is arranged around the outer side of the rotor core, the stator core is provided with Q stator teeth along the inner circumference, the tooth width of the stator teeth is b t , and the relationship is satisfied: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ). In the permanent magnet motor of the present application, the permanent magnet contains x% of cerium by mass, thereby reducing the use of praseodymium, neodymium and heavy rare earth elements, and effectively controlling the cost. Since the addition of cerium will cause the remanence B r of the magnet to decrease, in order to ensure that the efficiency of the permanent magnet motor can meet the demand under the condition of comparable cost, the present application proposes a permanent magnet motor, according to the mass percentage x% of cerium element in the permanent magnet, the total width b m of each pole magnet, the number of stator teeth Q and the number of poles P are matched. When the total width b m of each pole magnet, the number of stator teeth Q and the number of poles P meet the relationship defined in the present application, the magnetic properties of the magnet meet the efficiency requirements of the motor, the efficiency of the motor can be optimized, and the cost of the motor is minimized.

本申请的制冷设备中,永磁电机的励磁由电机转子中的永磁体提供,永磁体的剩磁Br和宽度决定了电机转子能够提供的磁通。电机极对数为P,每个插槽内有n片磁铁,n片磁铁的总宽度即为每极磁铁的总宽度bm,则永磁体能够提供的磁通为2P×bm×Br。由于采用含铈元素的稀土磁铁,Br值相应下降,永磁体励磁整体减小,当bm的关系满足bm≥2200/(150-x)时,磁铁的磁性能可满足电机效率使用要求。此外,永磁体产生的磁通经过电机定子与电机转子之间的气隙、定子齿、定子轭部后再到定子齿、气隙、永磁体形成整个闭合的磁力线。其中,定子齿的宽度bt不能太大,否则将导致齿部磁密过小,不利于性能的发挥;bt也不能太小,否则齿部磁密过高,导致电机铁损增加明显,将降低电机效率。本申请经过仿真分析发现并验证,当各参数满足关系式:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)时,在成本相当的条件下,电机效率可以达到最优水平。进而,在成本相当的条件下,压缩机的效率可以达到最优水平,最终,制冷设备的效率也得到了提升。In the refrigeration equipment of the present application, the excitation of the permanent magnet motor is provided by the permanent magnet in the motor rotor, and the remanence Br and width of the permanent magnet determine the magnetic flux that the motor rotor can provide. The number of motor pole pairs is P, and there are n magnets in each slot. The total width of the n magnets is the total width bm of each pole magnet, and the magnetic flux that the permanent magnet can provide is 2P× bm × Br . Due to the use of rare earth magnets containing cerium elements, the Br value decreases accordingly, and the excitation of the permanent magnet is reduced as a whole. When the relationship between bm satisfies bm ≥2200/(150-x), the magnetic properties of the magnet can meet the motor efficiency requirements. In addition, the magnetic flux generated by the permanent magnet passes through the air gap, stator teeth, and stator yoke between the motor stator and the motor rotor, and then to the stator teeth, air gap, and permanent magnet to form a completely closed magnetic line of force. Among them, the width b t of the stator teeth cannot be too large, otherwise the tooth magnetic density will be too small, which is not conducive to the performance; b t cannot be too small, otherwise the tooth magnetic density will be too high, resulting in a significant increase in the motor iron loss, which will reduce the motor efficiency. This application has found and verified through simulation analysis that when each parameter satisfies the relationship: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ), under the condition of equivalent cost, the motor efficiency can reach the optimal level. Furthermore, under the condition of equivalent cost, the efficiency of the compressor can reach the optimal level, and finally, the efficiency of the refrigeration equipment is also improved.

在本申请的一些实施例中,制冷设备为空调机。In some embodiments of the present application, the refrigeration device is an air conditioner.

空调机中,通过设置上述的压缩机,从而提高了空调机的整体性能。By arranging the compressor in the air conditioner, the overall performance of the air conditioner is improved.

在本申请的一些实施例中,空调机为家用空调机。In some embodiments of the present application, the air conditioner is a household air conditioner.

还需要说明的是,本申请的技术方案中涉及的含铈永磁体,均为市场上已有的产品。本申请是根据含铈永磁体中铈元素的含量,通过对每极磁铁的总宽度bm、定子齿数量Q、定子齿的齿宽为bt和极数P进行结构设计,最终提升永磁电机、压缩机和制冷设备的性能。It should also be noted that the cerium-containing permanent magnets involved in the technical solution of this application are all products already available on the market. This application is based on the content of cerium in the cerium-containing permanent magnets, and through the structural design of the total width bm of each pole magnet, the number of stator teeth Q, the tooth width of the stator teeth bt and the number of poles P, to ultimately improve the performance of permanent magnet motors, compressors and refrigeration equipment.

在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、 “轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", The orientations or positional relationships indicated by “axial”, “radial”, “circumferential”, etc. are based on the orientations or positional relationships shown in the drawings and are only for the convenience of describing the present application and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present application.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,还可以是通信;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。 Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.

Claims (13)

一种永磁电机,包括:A permanent magnet motor, comprising: 电机转子,包括转子铁芯与设于所述转子铁芯上的多个永磁体,所述电机转子的极数2P≥8,每极磁铁的总宽度为bm,所述永磁体中含有质量百分比为x%的铈元素,bm的关系满足:bm≥2200/(150-x);以及A motor rotor, comprising a rotor core and a plurality of permanent magnets disposed on the rotor core, wherein the number of poles of the motor rotor is 2P ≥ 8, the total width of each pole magnet is b m , the permanent magnet contains a cerium element of x mass percent, and the relationship between b m satisfies: b m ≥ 2200/(150-x); and 电机定子,包括定子铁芯和绕设于所述定子铁芯上的定子绕组,所述定子铁芯围设于所述转子铁芯的外侧,所述定子铁芯沿内周向设有Q个定子齿,所述定子齿的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.36-x/100≤5×Q×bt/(4×P×bm)。The motor stator comprises a stator core and a stator winding wound on the stator core, wherein the stator core is arranged around the outer side of the rotor core, and the stator core is provided with Q stator teeth along the inner circumference, and the tooth width of the stator teeth is b t , and the relationship satisfies: Q×b t /(P×b m )≤1.36-x/100≤5×Q×b t /(4×P×b m ). 根据权利要求1所述的永磁电机,其中,所述每极磁铁的总宽度bm满足:15mm≤bm≤21mm。The permanent magnet motor according to claim 1, wherein the total width b m of the magnet per pole satisfies: 15 mm ≤ b m ≤ 21 mm. 根据权利要求1或2所述的永磁电机,其中,所述永磁体中铈元素的质量百分比x%满足:3%≤x%≤10%。The permanent magnet motor according to claim 1 or 2, wherein the mass percentage x% of the cerium element in the permanent magnet satisfies: 3%≤x%≤10%. 根据权利要求1至3任一项所述的永磁电机,其中,所述永磁体中含有镝元素,所述镝元素含量小于3wt%。The permanent magnet motor according to any one of claims 1 to 3, wherein the permanent magnet contains dysprosium element, and the content of the dysprosium element is less than 3wt%. 根据权利要求1至4任一项所述的永磁电机,其中,所述永磁体中含有镨、钕元素,所述镨、钕元素含量之和为20wt%~32wt%。The permanent magnet motor according to any one of claims 1 to 4, wherein the permanent magnet contains praseodymium and neodymium elements, and the sum of the contents of the praseodymium and neodymium elements is 20wt% to 32wt%. 根据权利要求1至5任一项所述的永磁电机,其中,所述定子齿数量Q满足:Q≥12。The permanent magnet motor according to any one of claims 1 to 5, wherein the number Q of stator teeth satisfies: Q ≥ 12. 根据权利要求1至6任一项所述的永磁电机,其中,所述定子齿的齿宽bt满足:5mm≤bt≤9mm。The permanent magnet motor according to any one of claims 1 to 6, wherein the tooth width b t of the stator teeth satisfies: 5 mm ≤ b t ≤ 9 mm. 根据权利要求1至7任一项所述的永磁电机,其中,所述转子铁芯的端面上沿所述转子铁芯的周向开设多组插槽,每个所述永磁体对应嵌设于每个所述插槽内。The permanent magnet motor according to any one of claims 1 to 7, wherein a plurality of slots are provided on the end surface of the rotor core along the circumferential direction of the rotor core, and each of the permanent magnets is correspondingly embedded in each of the slots. 根据权利要求8所述的永磁电机,其中,所述插槽(110)呈V字形。The permanent magnet motor according to claim 8, wherein the slot (110) is V-shaped. 根据权利要求1至9任一项所述的永磁电机,其中,所述定子绕组每相内各所述定子齿(220)上的线圈之间通过相互串联或并联方式连接而成。The permanent magnet motor according to any one of claims 1 to 9, wherein the coils on the stator teeth (220) in each phase of the stator winding are connected in series or in parallel. 一种永磁电机,包括:A permanent magnet motor, comprising: 电机转子(100),包括转子铁芯与设于所述转子铁芯上的多个永磁体(120),所述电机转子(100)的极数2P≥8,每极磁铁的总宽度为bm,所述永磁体(120)中含有铈元素,每极磁铁的总宽度bm≥16mm;以及A motor rotor (100), comprising a rotor core and a plurality of permanent magnets (120) arranged on the rotor core, the number of poles of the motor rotor (100) being 2P ≥ 8, the total width of each pole magnet being b m , the permanent magnets (120) containing cerium elements, and the total width of each pole magnet being b m ≥ 16 mm; and 电机定子(200),包括定子铁芯和绕设于所述定子铁芯上的定子绕组,所述定子铁芯围设于所述转子铁芯的外侧,所述定子铁芯沿内周向设有Q个定子齿(220),所述定子齿 (220)的齿宽为bt,关系满足:Q×bt/(P×bm)≤1.26≤5×Q×bt/(4×P×bm)。A motor stator (200) comprises a stator core and a stator winding wound on the stator core, wherein the stator core is arranged around the outer side of the rotor core, and the stator core is provided with Q stator teeth (220) along the inner circumference direction. The tooth width of (220) is b t , and the relationship satisfies: Q×b t /(P×b m )≤1.26≤5×Q×b t /(4×P×b m ). 一种压缩机,包括如权利要求1至11任一项所述的永磁电机。A compressor, comprising the permanent magnet motor according to any one of claims 1 to 11. 一种制冷设备,包括权利要求12所述的压缩机。 A refrigeration device, comprising the compressor according to claim 12.
PCT/CN2023/124743 2022-10-21 2023-10-16 Permanent magnet motor, compressor and refrigerating device WO2024083076A1 (en)

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CN202222818962.0U CN218387003U (en) 2022-10-21 2022-10-21 Permanent magnet motor, compressor and refrigeration equipment
CN202211296971.6 2022-10-21
CN202211296971.6A CN117917842A (en) 2022-10-21 2022-10-21 Permanent magnet motor, compressor and refrigeration equipment
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010034522A (en) * 2008-06-23 2010-02-12 Toshiba Corp Permanent magnet, method of manufacturing the same, permanent magnet for motor, and permanent magnet motor
CN111555478A (en) * 2020-05-26 2020-08-18 安徽美芝精密制造有限公司 Electric motors, compressors and refrigeration equipment
CN114285200A (en) * 2021-12-31 2022-04-05 淮安威灵电机制造有限公司 Rotor of motor and motor
CN218387003U (en) * 2022-10-21 2023-01-24 广东美芝制冷设备有限公司 Permanent magnet motor, compressor and refrigeration equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010034522A (en) * 2008-06-23 2010-02-12 Toshiba Corp Permanent magnet, method of manufacturing the same, permanent magnet for motor, and permanent magnet motor
CN111555478A (en) * 2020-05-26 2020-08-18 安徽美芝精密制造有限公司 Electric motors, compressors and refrigeration equipment
CN114285200A (en) * 2021-12-31 2022-04-05 淮安威灵电机制造有限公司 Rotor of motor and motor
CN218387003U (en) * 2022-10-21 2023-01-24 广东美芝制冷设备有限公司 Permanent magnet motor, compressor and refrigeration equipment

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