WO2024050793A1 - Power unit, heat dissipation circulation system, and device movable in water body - Google Patents
Power unit, heat dissipation circulation system, and device movable in water body Download PDFInfo
- Publication number
- WO2024050793A1 WO2024050793A1 PCT/CN2022/117960 CN2022117960W WO2024050793A1 WO 2024050793 A1 WO2024050793 A1 WO 2024050793A1 CN 2022117960 W CN2022117960 W CN 2022117960W WO 2024050793 A1 WO2024050793 A1 WO 2024050793A1
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- WO
- WIPO (PCT)
- Prior art keywords
- power device
- casing
- cavity
- motor
- rotating shaft
- Prior art date
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 230000017525 heat dissipation Effects 0.000 title claims abstract description 33
- 239000002826 coolant Substances 0.000 claims description 89
- 230000005540 biological transmission Effects 0.000 claims description 74
- 230000008878 coupling Effects 0.000 claims description 40
- 238000010168 coupling process Methods 0.000 claims description 40
- 238000005859 coupling reaction Methods 0.000 claims description 40
- 239000000110 cooling liquid Substances 0.000 claims description 29
- 239000010687 lubricating oil Substances 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 13
- 230000009471 action Effects 0.000 abstract description 6
- 239000012809 cooling fluid Substances 0.000 abstract 5
- 238000010586 diagram Methods 0.000 description 18
- 238000009434 installation Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 13
- 239000012530 fluid Substances 0.000 description 12
- 239000000725 suspension Substances 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- 230000035939 shock Effects 0.000 description 5
- 239000006096 absorbing agent Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H21/00—Use of propulsion power plant or units on vessels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H21/00—Use of propulsion power plant or units on vessels
- B63H21/12—Use of propulsion power plant or units on vessels the vessels being motor-driven
- B63H21/17—Use of propulsion power plant or units on vessels the vessels being motor-driven by electric motor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
- H02K9/197—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
Definitions
- This application relates to the technical field of marine equipment, specifically to power devices, heat dissipation circulation systems and movable equipment in water areas.
- a cooling system needs to be set up to dissipate heat from the motor.
- the existing cooling system is usually set up separately from the motor and can operate independently. Coolant is delivered to the motor and its driver through pipes to absorb the heat generated by the motor and driver when they are running.
- the structure of the cooling system is relatively complex. The integration between the cooling system, the driver and the motor is low. The cooling system occupies a large space. There are many connecting pipelines used to achieve circulating heat dissipation, and the risk of pipeline leakage is prone to occur.
- This application provides power units, heat dissipation circulation systems and water area movable equipment to solve the above technical problems.
- Embodiments of the present application provide a power device, which includes:
- a driver configured on the motor, is used to drive the motor to run;
- An internal circulation component is disposed on the motor and is provided with internal coolant thermally coupled to the motor and the driver.
- the internal circulation component is used to drive the internal coolant under the rotational torque of the motor. Circular flow;
- An external circulation component is configured on the motor and is thermally coupled with the internal circulation component.
- the external circulation component is used to receive external cooling liquid and drive the external cooling liquid to flow under the rotation torque of the motor, Removes heat from the internal coolant.
- Embodiments of the present application also provide a heat dissipation circulation system, which includes HVAC equipment and the power device described in the above embodiments.
- the HVAC equipment is thermally coupled to the external circulation component and is used to receive the external circulation component. of heat.
- An embodiment of the present application also provides a movable equipment in water areas, which includes a carrier body and the power device described in the above embodiment, and the power device is disposed in the carrier body.
- Embodiments of the present application also provide a movable equipment in water areas, which includes a carrier body and the heat dissipation circulation system described in the above embodiments, and the heat dissipation circulation system is provided in the carrier body.
- the power unit, heat dissipation circulation system and water area movable equipment of this application integrate the motor, driver, internal circulation component and external circulation component.
- the rotational torque output by the motor drives the internal circulation component and the external circulation component to operate, taking away the motor. and the heat generated by the drive.
- the internal circulation components and external circulation components integrated on the motor occupy a smaller volume and can be adapted to situations where installation space is limited.
- the integration of the motor, driver, internal circulation components and external circulation components can also reduce the use of connecting pipelines and effectively reduce the risk of pipeline leakage.
- Figure 1 is a schematic structural diagram of a power device according to an embodiment of the present application.
- FIG. 2 is a schematic structural view of the power device shown in FIG. 1 with the end transmission assembly removed.
- Figure 3 is a schematic cross-sectional structural diagram of the power device shown in Figure 1.
- Figure 4 is a schematic structural diagram of the cavity of the power device in an embodiment.
- Figure 5 is a partial end structural diagram of the power device.
- Figure 6 is an exploded schematic diagram of a partial structure of the power unit.
- Figure 7 is a schematic cross-sectional structural diagram of the power device in another direction.
- Figure 8 is a schematic cross-sectional structural diagram of the power device in another direction.
- Figure 9 is a schematic cross-sectional structural diagram of the power device in another direction.
- Figure 10 is a top view of the power unit with part of the casing removed.
- Figure 11 is a schematic structural diagram of the heat exchange assembly in the power plant.
- Figure 12 is an exploded structural diagram of the first transmission component in the power plant.
- FIG. 13 is a front view of the first transmission assembly shown in FIG. 11 .
- Fig. 14 is a schematic structural diagram of the one-way wheel in the first transmission assembly shown in Fig. 12.
- Fig. 15 is a partial structural cross-sectional view of the first transmission assembly shown in Fig. 12.
- Figure 16 is a front view of the first transmission assembly in another embodiment.
- Figure 17 is a schematic structural diagram of the second transmission assembly in an embodiment.
- Fig. 18 is a schematic structural diagram of the first gear shaft in the second transmission assembly shown in Fig. 16.
- Fig. 19 is a schematic cross-sectional structural view of the first gear shaft in the second transmission assembly shown in Fig. 16.
- Fig. 20 is a schematic structural diagram of the second transmission assembly shown in Fig. 16 when it is placed at an angle.
- Figure 21 is a schematic structural diagram of the power device in an embodiment.
- Figure 22 is a schematic structural diagram of a heat dissipation circulation system in an embodiment.
- Figure 23 is a schematic structural diagram of a movable device in water areas in an embodiment.
- Figure 24 is a schematic structural diagram of a movable device in water areas in an embodiment.
- Second water outlet 342 Outer shell 35 drain outlet 351 front end cover 352 End cap 353 Suspension bracket 354 Shock absorbing suspension 355 Inner shell 36 Reinforcement ribs 361 Inner end cap 362 first shell 37 second housing 38 Transmission chamber 39 First bearing room 391 Second bearing chamber 392 Install shell 30 sealing board 302 Sealed terminals 303 Inner loop component 4 first impeller 41 Outer loop component 5 second impeller 51 heat exchange pipe 52 Mounting brackets 53 first bulge 531 second protrusion 532 Positioning plate 54 Positioning hole 541 diversion pipe 55
- first guide piece 6 first water inlet 61 sealing mechanism 7 first transmission component 8 Coupling 81 one way wheel 82 wheel body 821 moving parts 822 Elastic parts 823 Wheel well 824 Contact surfaces 825 One way bearing 83 Mounting base 84 Rotating bearing 85 connecting shaft 86 Second transmission component 9 first gear shaft 91 first through hole 911 second through hole 912 Thread groove 913 second gear shaft 92 first bearing 93 Second bearing 94 Third bearing 95 Fourth bearing 96 Cooling circulation system 200 HVAC equipment 201 water pump 202 Heat dissipation mechanism 203
- an embodiment of the present application provides a power device 100 , including a motor 1 , a driver 2 , an inner circulation component 4 and an outer circulation component 5 .
- Motor 1 is used to output rotational torque.
- the driver 2 is configured on the motor 1 and is used to drive the motor 1 to run.
- the internal circulation component 4 is disposed on the motor 1 and is provided with internal coolant thermally coupled to the motor 1 and the driver 2 .
- the internal circulation component 4 is used to drive under the rotation torque of the motor 1
- the internal cooling liquid circulates.
- the outer circulation assembly 5 is disposed on the motor 1 and is thermally coupled with the inner circulation assembly 4.
- the outer circulation assembly 5 is used to receive external cooling liquid and drive the outer circulation assembly under the rotation torque of the motor 1.
- the coolant flows, taking away heat from the inner coolant.
- the motor 1, the driver 2, the inner circulation component 4 and the outer circulation component 5 are integrated together.
- the rotational torque output by the motor 1 drives the inner circulation component 4 and the outer circulation component 5 to operate, taking away the heat generated by the motor 1 and the driver 2. .
- the inner circulation component 4 and the outer circulation component 5 integrated on the motor 1 occupy less space and can be adapted to situations where the installation space is limited.
- the integration of the motor 1, driver 2, internal circulation component 4 and external circulation component 5 can also reduce the use of connecting pipelines and effectively reduce the risk of pipeline leakage.
- the driver 2 includes but is not limited to a circuit board, a controller and other structures, and can be integrated into the motor 1 to drive the motor 1 to start or stop, or adjust the speed, rotation direction, etc. of the motor 1 .
- the driver 2 also includes a driving management controller.
- the driving management controller can be used to control the driving posture of the movable equipment in the water area, and can also be used to control the power management system of the movable equipment in the water area. It can also The speed change used to control the power unit 100 can be used to interact with other modules on the movable equipment in the water area.
- the embodiments of the present application are not limited to the manner in which the driver 2 includes the above-mentioned controller. Any electronic control terminal module that can realize driving and information interaction functions and is integrated into the motor can be an embodiment of the present application.
- the power device according to the embodiment of the present application is exemplified by taking an inboard engine applied to a ship.
- the power device may also be a pod propeller used in sailboats, and the power device may also be an outboard motor used in fishing boats.
- the internal circulation component 4 is configured in the motor 1 , that is, the internal circulation component 4 can be in contact with the shell of the motor 1 , or the internal circulation component 4 and the motor 1 share a shell, or it can be a part of the internal circulation component 4 Shared structure with part of motor 1.
- the outer circulation component 5 is configured on the motor 1, that is, the outer circulation component 5 can be in contact with the casing of the motor 1, or the outer circulation component 5 and the motor 1 share a casing, or it can be a part of the outer circulation component 5 and the motor 1. Part of the total structure.
- the internal circulation component 4 receives the rotational torque of the motor 1 and converts the rotational torque of the motor 1 into internal fluid driving force.
- the internal fluid driving force drives the flow of the internal coolant, and the flow rate of the internal coolant is Proportional to the speed of motor 1.
- the internal coolant flows in the motor 1, it absorbs the heat generated by the motor 1 through contact conduction.
- the internal coolant circulates in the motor 1 driven by the internal fluid driving force, maintaining the temperature balance throughout the motor 1 and reducing the local excessive temperature of the motor 1.
- the external circulation component 5 receives the rotational torque of the motor 1 and converts the rotational torque of the motor 1 into external fluid driving force.
- the external fluid driving force drives the flow of external cooling liquid.
- the flow rate of the external cooling liquid is proportional to the rotation speed of the motor 1.
- the surface of part of the outer circulation component 5 is in contact with the internal coolant, and the internal coolant conducts the heat generated by the motor 1 to the external circulation component 5 in contact with it.
- heat is transferred from the higher-temperature internal coolant to the external circulation component 5 and is absorbed by the external coolant therein, thereby reducing the heat of the internal coolant. temperature, so that the internal coolant can continue to absorb the heat generated by motor 1.
- the external coolant flows out of the motor 1 under the action of external fluid driving force, and transports the heat to external equipment or the external environment.
- the flow rate of the coolant is also fast, and the heat conduction efficiency is also fast.
- the flow rate of the external coolant is also high, and the heat dissipation efficiency is high, which effectively dissipates heat to the motor 1.
- the motor 1 rotates at a low speed, the heat generation is small, the flow rate of the internal coolant and the external coolant is low, and the heat dissipation energy consumption is low, thereby reducing energy consumption.
- the motor 1 is provided with a casing 3.
- the casing 3 is provided with a cavity 31.
- the internal coolant is used to circulate in the cavity 31 and interact with the cavity 31.
- Chassis 3 thermally coupled.
- the driver 2 is thermally coupled with the casing 3
- the outer circulation component 5 is partially disposed in the cavity 31 and thermally coupled with the internal coolant in the cavity 31 .
- multiple cavities 31 are arranged at intervals in the casing 3 , and the multiple cavities 31 are connected with each other, so that the internal cooling liquid can circulate in the multiple cavities 31 and increase the internal cooling capacity.
- Part of the outer circulation assembly 5 is disposed in one of the larger cavities 31 .
- the internal cooling liquid flows through the cavity 31 where the outer circulation assembly 5 is located, it contacts the surface of the outer circulation assembly 5 , so that the outer circulation assembly 5 absorbs the internal cooling.
- the external cooling liquid flowing in the external circulation component 5 absorbs the heat of the internal cooling liquid through the heat transfer medium, and finally the external cooling liquid takes away the heat.
- some of the outer circulation components 5 can be disposed in multiple cavities 31 respectively, which is beneficial to increasing the contact area between the outer circulation component 5 and the internal coolant and improving heat dissipation efficiency.
- part of the external circulation assembly 5 is disposed in the cavity 31 of the motor 1 close to the driver 2 so that the internal coolant in the cavity 31 can absorb both the heat of the motor 1 and the driver 2 of heat, and facilitates the external circulation component 5 to quickly conduct away the heat of the internal coolant in the cavity 31, thereby giving priority to heat dissipation in the places where the heat of the motor 1 and the driver 2 is relatively concentrated.
- the casing 3 is also provided with a rotating shaft cavity 32 separated from the cavity 31
- the motor 1 is provided with a stator 11 accommodated in the rotating shaft cavity 32
- the rotor 12 is also provided with a rotating shaft 13 fixed to the rotor 12.
- One end of the rotating shaft 13 is used to drive the propeller to rotate, and the other end is used to output rotational torque to the inner circulation assembly 4 and the outer circulation assembly 5.
- a plurality of cavities 31 are arranged around the rotating shaft cavity 32. Under the action of the rotational torque output by the rotating shaft 13, the internal cooling liquid is driven to circulate in the multiple cavities 31, which can take away the heat generated in the rotating shaft cavity 32. .
- One end of the rotating shaft 13 can be connected to the propeller directly or through a coupling or a transmission structure, and the other end of the rotating shaft 13 can be connected to the inner circulation assembly 4 and/or the outer circulation assembly 5 directly or through a coupling or a transmission mechanism.
- the rotor 12 rotates, driving the rotating shaft 13 to rotate.
- the rotating shaft 13 rotates, driving part of the internal circulation component 4 to rotate.
- the rotating part of the internal circulation component 4 converts the rotational torque into an internal fluid driving force that drives the internal coolant to flow, thereby driving the internal coolant. flows in cavity 31.
- the rotating shaft 13 rotates, it can also drive part of the outer circulation component 5 to rotate.
- the rotating part of the outer circulation component 5 converts the rotational torque into an external fluid driving force that drives the flow of the external coolant, thereby driving the flow of the external coolant.
- the cavity 31 is completely isolated from the rotating shaft cavity 32, and the internal cooling liquid is water.
- the internal cooling liquid will not enter the rotating shaft cavity 32 and cause damage to the stator and rotor.
- the internal coolant can also be a non-conductive liquid, which is beneficial to improving the safety of the motor 1 and reducing the occurrence of leakage problems.
- the internal coolant is thermally conductive lubricating oil, the cavity 31 and the rotating shaft cavity 32 can also be connected.
- the casing 3 includes an outer casing 35 and an inner casing 36 located in the outer casing 35 , and a plurality of cavities 31 are formed in the inner casing 36 and the outer shell 35.
- the inner casing 36 and the outer casing 35 are connected through a plurality of reinforcing ribs 361.
- a plurality of reinforcing ribs 361 can be formed between the inner casing 36 and the outer casing 35.
- the cavity 31 can improve the mechanical strength of the casing 3 .
- the rotating shaft cavity 32 separated from the cavity 31 is provided in the inner casing 36 .
- the stator 11 and the rotor 12 of the motor 1 and the rotating shaft 13 fixed to the rotor 12 are accommodated in the rotating shaft. inside cavity 32.
- the end of the inner casing 36 facing the inner circulation assembly 4 is also provided with an inner end cover 362 for covering the rotating shaft cavity 32.
- the end of the rotating shaft 13 extends out of the inner end cover 362 of the inner casing 36 to facilitate transmission. Rotating torque to the inner circulation assembly 4 and/or the outer circulation assembly 5.
- a sealing structure is provided at the connection between the rotating shaft 13 and the inner end cover 362 of the inner casing 36 to prevent internal coolant from flowing into the rotating shaft cavity 32 and affecting the operation of the motor 1.
- the casing 3 also includes a front end cover 352 and a rear end cover 353.
- the front end cover 352 is closed with the outer casing 35 and the inner casing 36 to cover the cavity 31. And the opening of the rotating shaft cavity 32 at the front end.
- the rotating shaft 13 can be connected to the front end cover directly or through a coupling, or connected to the propeller through a transmission mechanism.
- the rear end cover 353 is closed with the outer shell 35 and the inner shell 36 to cover the opening of the cavity 31 at the rear end.
- the internal circulation component 4 is disposed on one side of the rear end cover 353 and is partially received in the rear end cover 353 .
- the tail end cover 353 is provided with a channel connecting the cavity 31 and the internal circulation assembly 4 so that the internal coolant can circulate in the cavity 31 and the internal circulation assembly 4 driven by the internal circulation assembly 4 .
- a plurality of cavities 31 are provided from one end of the motor 1 to the other end in a direction generally parallel to the rotation axis 13 .
- the internal coolant circulates back and forth in the plurality of cavities 31 from one end of the motor 1 to the other end, so that the entire motor 1 is evenly contacted with the internal coolant and cooled.
- it is substantially the same as the embodiment of FIGS. 2 and 3 , except that the opening direction of the cavity 31 is replaced with a layout along a spiral curve around the circumference of the motor 1 . As shown in FIG.
- the cavities 31 are arranged in a direction parallel to the rotation axis 13 and are generally straight-cylindrical, and other cavities 31 are arranged along a spiral curve around the circumference of the motor 1 .
- the straight-cylindrical cavity 31 is connected with the spiral-shaped cavity 31 and the internal circulation assembly 4 so that the internal coolant can circulate through the plurality of cavities 31 driven by the internal circulation assembly 4 .
- the spiral curved cavity 31 is conducive to increasing the length of the cavity 31 in the casing 3, thereby increasing the contact area between the internal coolant and the casing 3, and improving the heat dissipation effect.
- Part of the outer circulation assembly 5 is arranged in the straight-cylindrical cavity 31 , which is helpful to reduce the installation difficulty of the outer circulation assembly 5 .
- the casing 3 is also provided with an installation shell 30, and the driver 2 is integrated into the installation shell 30.
- the installation shell 30 is disposed near one of the cavities 31 of the casing 3.
- a driving cavity is provided in the installation shell 30, and the driver 2 is fixed in the driving cavity.
- the driver 2 is thermally coupled to the mounting shell 30 via the medium in the drive cavity, and is thermally coupled to the internal coolant in the cavity 31 via the mounting shell 30 .
- the installation shell 30 is thermally coupled to the internal coolant. When the internal coolant flows in the cavity 31, it can take away the heat generated when the driver 2 is running.
- the installation shell 30 is fixedly disposed outside the upper end of the outer casing 35 , and a cavity 31 is located between the installation shell 30 and the rotating shaft cavity 32 . The heat generated by the driver 2 passes through the medium in the drive cavity.
- the driver 2 is electrically connected to the stator 11 and rotor 12 of the motor 1 through a sealed cable structure provided in the casing 3 .
- the sealed cable structure includes a sealing plate 302 and a sealing terminal 303 .
- the sealing plate 302 is provided at the connection between the mounting shell 30 and the outer shell 35 to prevent internal coolant from entering the mounting shell 30 .
- the sealing terminal 303 is provided through the sealing plate 302, and part of the sealing terminal 303 is provided in the installation shell 30 and is electrically connected to the driver 2.
- the other part of the sealing terminal 303 is provided in the outer casing 35 and/or the inner casing. 36, and electrically connect the stator 11 and the rotor 12.
- the driver 2 can also be integrated in a cavity of the casing 3 close to the rotating shaft cavity 32 and thermally coupled with the casing 3.
- the internal coolant in the cavity 31 circulates around the rotating shaft cavity 32. When flowing, the heat generated by the stator 11, the rotor 12 and the driver 2 can be absorbed at the same time.
- the casing 3 is provided with an inner pump chamber 33 at one end of the rotating shaft 13 that is connected to the cavity 31 and separated from the rotating shaft cavity 32.
- the internal circulation assembly 4 It is arranged in the inner pump chamber 33 and is axially connected with the rotating shaft 13 .
- the internal circulation component 4 rotates synchronously with the rotating shaft 13 through the shaft connection with the rotating shaft 13 , thereby driving the internal coolant to circulate in the cavity 31 .
- the internal circulation component 4 partially rotates in the inner pump chamber 33 driven by the rotating shaft 13 and drives the fluid movement of the inner pump chamber 33, so that the internal coolant receives a power circulation flow in the inner pump chamber 33 and forms an internal fluid driving force. , driving the internal coolant to flow from the inner pump chamber 33 into the cavity 31, and then from the cavity 31 to the inner pump cavity 33, forming a circulation loop of the internal coolant.
- the internal circulation assembly 4 is provided with a first impeller 41 , which is axially connected to the rotating shaft 13 and received in the inner pump chamber 33 .
- the shaft connection mode of the first impeller 41 and the rotating shaft 13 can be that the rotation center of the first impeller 41 is directly fixedly connected to the end of the rotating shaft 13, or the first impeller 41 is connected to the rotating shaft through a coupling, a clutch, a shock absorber and other transmission structures.
- the rotating shaft 13 is indirectly connected, or the first impeller 41 and the rotating shaft 13 are connected through a gear set structure, or the first impeller 41 and the rotating shaft 13 are connected through a turbine worm structure.
- the shaft connection methods that can realize the rotational torque of the output rotating shaft 13 to the first impeller 41 are all contents of the embodiments of the present application, and are not limited to the shaft connection methods listed above.
- the rotating shaft 13 is partially disposed in the inner pump chamber 33 , and the first impeller 41 is sleeved on the rotating shaft 13 and rotates synchronously with the rotating shaft 13 to drive the pump.
- Internal coolant flows.
- the blades of the first impeller 41 extend in the radial direction and are in the form of straight blades, so that when the first impeller 41 rotates clockwise or counterclockwise with the rotating shaft 13 , it can drive the internal coolant. Flow, there will be no stagnation of the internal coolant due to changes in the direction of rotation.
- the casing 3 includes a first casing 37 fixedly connected to the inner casing 36 and the outer casing 35 , and the internal circulation component 4 is disposed on the first casing 36 . between the casing 37 , the inner casing 36 and the outer casing 35 .
- the first housing 37 is fixedly connected to the side of the rear end cover 353 away from the rotating shaft cavity 32, and is fixedly connected to the inner casing 36 and the outer casing 35 through the rear end cover 353.
- the inner pump chamber 33 is formed between the first housing 37 and the rear end cover 353 .
- the rear end cover 353 is provided with a channel connecting the inner pump chamber 33 and the cavity 31 .
- the first impeller 41 It is rotatably arranged in the inner pump chamber 33 .
- the casing 3 is provided with a first flow guide 6 corresponding to the inner pump chamber 33.
- the first flow guide 6 is located outside the first housing 37.
- a first water inlet 61 is provided on the first guide member 6 .
- the first water inlet 61 communicates with the inner pump chamber 33 and the cavity 31 .
- the first water inlet 61 is used to introduce the inner cooling liquid. to the cavity 31 and the inner pump chamber 33 .
- the outer casing 35 is also provided with a drainage port 351 , and the drainage port 351 is connected to the cavity 31 .
- a suspension bracket 354 and a shock-absorbing suspension 355 are also provided on the outside of the casing 3, as shown in FIG. 6 .
- the suspension bracket 354 is detachably mounted on the positioning protrusion on the outside of the casing 3 through fasteners such as bolts.
- the shock-absorbing suspension 355 is used to fix the chassis 3 to other equipment to reduce mechanical vibration and noise.
- An adjusting bolt 305 is connected between the shock-absorbing suspension 355 and the suspension bracket 354.
- the adjusting bolt 305 is used to adjust the distance of the shock-absorbing suspension 355 from the suspension bracket 354, thereby adjusting the installation position of the casing 3 on other equipment.
- multiple pairs of suspension brackets 354 and shock-absorbing suspensions 355 are symmetrically arranged on the outer wall of the casing 3, which is beneficial to maintaining the force balance of the casing 3 and further reducing mechanical vibration.
- the first water inlet 61 is closed.
- the first impeller 41 of the internal circulation assembly 4 rotates synchronously with the rotating shaft 13, forcing internal cooling.
- the liquid flows fully in the inner pump chamber 33 and the cavity 31 , so that the inner coolant fully absorbs the heat generated by the operation of the motor 1 and the driver 2 .
- the internal coolant needs to be replaced, it can be drained through the drain port 351 on the outer casing 35 , and then new internal coolant can be introduced from the first water inlet 61 .
- the outer circulation assembly 5 is disposed on the side of the inner circulation assembly 4 away from the rotating shaft cavity 32.
- One end of the rotating shaft 13 passes through the inner pump cavity 33 to connect the External circulation component 5.
- a sealing mechanism 7 is provided at the joint between the rotating shaft 13 and the inner pump chamber 33 to prevent the external coolant in the internal circulation assembly 4 from flowing into the inner pump chamber 33 .
- the outer circulation component 5 can also be provided at one end of the rotating shaft 13 connected to the propeller, and a set of gear transmission components are added to the transmission path between the rotating shaft 13 and the propeller to couple with the outer circulation component 5, so that When the rotating shaft 13 drives the propeller to rotate, it can also drive the outer circulation assembly 5 to operate.
- the casing 3 is provided with an outer pump chamber 34 separated from the cavity 31 and the rotating shaft chamber 32 at one end of the rotating shaft 13, and the outer circulation assembly 5 is partially disposed on The outer pump chamber 34 is axially connected with the rotating shaft 13 .
- the casing 3 also includes a second casing 38 that covers the first casing 37 , and the outer pump chamber 34 is formed between the first casing 37 and the second casing 37 . 38 and separated from the cavity 31 and the rotating shaft cavity 32 .
- the outer circulation assembly 5 is partially disposed between the first housing 37 and the second housing 38 .
- the outer circulation assembly 5 is provided with a second impeller 51 .
- the second impeller 51 is axially connected to the rotating shaft 13 and received in the outer pump chamber 34 .
- the rotating shaft 13 When the rotating shaft 13 rotates, it can transmit rotational torque to the second impeller 51, causing the second impeller 51 to rotate, thereby driving the external cooling liquid in the external pump chamber 34 to flow, forming an external fluid driving force, driving the external cooling liquid from the outside.
- the pump chamber 34 flows into part of the external circulation assembly 5 located in the cavity 31 so that the external coolant absorbs the heat of the internal coolant in the cavity 31 .
- the axial connection method between the second impeller 51 and the rotating shaft 13 may be that the end of the rotating shaft 13 extends into the outer pump chamber 34 , the rotation center of the second impeller 51 is directly fixedly connected to the end of the rotating shaft 13 , or the second impeller 51
- the second impeller 51 and the rotating shaft 13 are indirectly connected to the rotating shaft 13 through transmission structures such as couplings, clutches, and shock absorbers, or the second impeller 51 and the rotating shaft 13 are connected through a gear set structure, or the second impeller 51 and the rotating shaft 13 are connected through a worm gear structure.
- Transmission connection The shaft connection methods that can realize the rotational torque of the output rotating shaft 13 to the second impeller 51 are all contents of the embodiments of the present application, and are not limited to the shaft connection methods listed above.
- the outer circulation component 5 also includes a heat exchange component. Part of the heat exchange component is disposed in the cavity 31. The other part of the heat exchange component is connected to the external circulation component. The pump cavity 34 is connected, and the part of the heat exchange component disposed in the cavity 31 forms a thermal coupling with the internal coolant through contact heat conduction to absorb the heat of the internal coolant and reduce the temperature of the internal coolant. .
- the casing 3 is provided with a second water inlet 341 and a second water outlet 342 connected with the outer circulation assembly 5 , and is provided with an input port 311 connected with the cavity 31 and the output port 312.
- the second water inlet 341 is used to connect an external pipeline.
- the second water outlet 342 is connected to the input port 311 by a pipeline.
- Part of the external circulation assembly 5 is configured between the input port 311 and the output port 312. between the output ports 312 to be received in the cavity 31 and communicate with the second water outlet 342 .
- the second water inlet 341 and the second water outlet 342 are provided in the second housing 38 and communicate with the outer pump chamber 34 .
- the heat exchange assembly includes a guide pipe 55 and a heat exchange pipe 52.
- the second water outlet 342 and the input port 311 are connected through the guide pipe 55.
- the heat exchange pipe 52 is disposed in the cavity 31. , and one end of the heat exchange pipe 52 is sealingly connected to the input port 311 , and the other end is sealingly connected to the output port 312 .
- the external pipes guide the heat-absorbing external cooling liquid to other places.
- the external coolant which has a lower temperature than the internal coolant, is continuously input into the heat exchange pipe 52 under the action of the external circulation component 5.
- the internal coolant contacts the outer surface of the pipe wall of the heat exchange pipe 52, and transfers the heat through the pipe wall of the heat exchange pipe 52. It is conducted to the external coolant, and when the external coolant flows out of the heat exchange pipe 52, it takes away the heat of the internal coolant to achieve the purpose of lowering the temperature of the internal coolant.
- one end of the plurality of heat exchange pipes 52 is connected in parallel to the input port 311 , and the other end of the plurality of heat exchange pipes 52 is connected in parallel to the output port 312 .
- the external coolant flows into the plurality of heat exchange pipes 52 from the input port 311, and then flows out from the output port 312.
- the heat exchange pipe 52 is in a sealed connection with the input port 311 and the output port 312 to prevent the external cooling liquid from flowing into the cavity 31 and mixing with the internal cooling liquid.
- the heat exchange pipe 52 may also be one, bent and arranged in the cavity 31 , and both ends of the heat exchange pipe 52 are connected to the input port 311 and the output port 312 respectively. This application does not limit the number and shape of the heat exchange pipes 52, as long as they meet the heat exchange requirements.
- the outer circulation assembly 5 includes a mounting bracket 53 , which is fixedly connected to the casing 3 , and a plurality of the heat exchange pipes 52 are detachably provided on the mounting bracket 53 .
- the mounting bracket 53 is provided at one end of the casing 3 and is fixedly connected to the outer casing 35 and the inner casing 36 to encapsulate the heat exchange pipe 52 in the cavity 31 .
- the input port 311 and the output port 312 are provided on the mounting bracket 53 to connect the heat exchange pipe 52 and the flow guide pipe 55 .
- the side of the mounting bracket 53 away from the heat exchange pipe 52 is also equipped with a first protruding part 531 and a second protruding part 532 having an inner cavity.
- the inner cavity of the first protruding part 531 communicates with one end of the plurality of heat exchange pipes 52.
- the inner cavity of the second raised part 532 is connected to the other ends of the plurality of heat exchange pipes 52 , and the inner cavities of the first raised part 531 and the second raised part 532 are separated from the cavity 31 .
- the input port 311 is sealingly connected to the first protruding portion 531 , and one end of the plurality of heat exchange pipes 52 is connected through the first protruding portion 531 .
- the output port 312 is sealingly connected to the second protruding portion 532 , and the other ends of the plurality of heat exchange pipes 52 are connected through the second protruding portion 532 .
- the provision of the first protruding portion 531 and the second protruding portion 532 is conducive to simplifying the connection structure between the input port 311, the output port 312 and the plurality of heat exchange pipes 52, and improving assembly efficiency.
- the mounting bracket 53 is also connected to a positioning plate 54, and a plurality of positioning holes 541 for the heat exchange pipes 52 to pass through are provided on the positioning plate 54 to fix the heat exchange pipes 52.
- the installation position reduces pipe leakage problems caused by shaking of the heat exchange pipe 52.
- a plurality of heat exchange pipes 52 cover part of the casing 3 and are thermally coupled with the casing 3 .
- a plurality of heat exchange pipes 52 are accommodated in a larger cavity 31 and cover part of the inner casing 36 . Heat exchange occurs when the inner cooling liquid flows to the cavity 31 with the heat exchange pipes 52 .
- the arrangement in which the heat exchange pipe 52 covers part of the casing 3 is conducive to simplifying the structure and reducing the installation difficulty of the heat exchange pipe 52 .
- a plurality of the heat exchange pipes 52 can also be arranged around the casing 3, and the wall surface of the heat exchange pipes 52 can contact the internal coolant and the casing 3 at the same time, so as to realize the communication with the casing 3.
- the casing 3 is thermally coupled.
- the plurality of heat exchange pipes 52 may be respectively disposed in the plurality of cavities 31 and disposed close to the inner walls of the cavities 31 so that the wall surfaces of the heat exchange pipes 52 contact the internal cooling liquid and the inner wall of the cavities 31 at the same time. , increasing the thermal coupling area between the heat exchange pipe 52 and the casing 3 is beneficial to improving the heat dissipation efficiency.
- the power device 100 also includes a first transmission component 8.
- the first transmission component 8 connects the motor 1 and the outer circulation component 5. To transmit the rotational torque of the motor 1 to the outer circulation component 5 .
- the first transmission component 8 includes a coupling 81 , which is disposed on the transmission path between the motor 1 and the outer circulation component 5 for absorbing the steering torque impact output by the rotating shaft 13 force.
- the first transmission assembly 8 also includes a connecting shaft 86. One end of the connecting shaft 86 is connected to the end of the rotating shaft 13 extending out of the inner pump chamber 33 through a coupling 81.
- the second impeller of the outer circulation assembly 5 51 is sleeved on the other end of the connecting shaft 86. When the rotating shaft 13 rotates, the second impeller 51 is driven to rotate through the coupling 81 and the connecting shaft 86 to force the external cooling liquid to flow in the heat exchange assembly.
- the first transmission component 8 also includes a mounting base 84, which is fixed to the motor 1.
- the coupling 81 is rotatably provided in the mounting base 84 to position the coupling 81.
- Reduce vibration noise In the embodiment of the present application, the mounting base 84 is fixedly connected to the side of the first housing 37 facing away from the rotating shaft cavity 32 , and the second housing 38 covers the side of the mounting base 84 facing away from the first housing 37 . In other embodiments, the second housing 38 can also be covered with the first housing 37 , and the mounting base 84 is received in the second housing 38 .
- the mounting seat 84 is also provided with a rotating bearing 85 .
- the rotating bearing 85 is sleeved on the outer peripheral surface of the coupling 81 to allow the coupling 81 to rotate within the mounting seat 84 .
- One end of the rotating shaft 13 that penetrates the inner pump chamber 33 is located in the mounting seat 84 and is installed in conjunction with the coupling 81.
- the first transmission assembly 8 further includes a first member, and the first member is configured on the The transmission path between the motor 1 and the outer circulation assembly 5 is used to output rotational torque to the outer circulation assembly 5 in one direction.
- the first member is disposed between the rotating shaft 13 and the coupling 81. When the rotating shaft 13 rotates in a predetermined direction, the first member transmits rotational torque to the coupling 81, and the coupling The device 81 carries the second impeller 51 to rotate synchronously with the rotating shaft 13 .
- the first component is a one-way wheel 82.
- the one-way wheel 82 includes a wheel body 821 , a movable member 822 and an elastic member 823 .
- the wheel body 821 is connected to the rotating shaft 13 .
- the wheel body 821 is sleeved on the end of the rotating shaft 13 and is positioned through a key.
- the wheel body 821 can also be driven by other transmission structures. It is indirectly connected to the rotating shaft 13 to achieve shaft connection.
- One end of the movable member 822 is rotatably connected to the outer periphery of the wheel body 821 around the rotation center, and the other end extends out of the outer periphery of the wheel body 821 and has a contact surface 825 .
- the elastic member 823 is elastically supported between the wheel body 821 and the movable member 822, and is used to exert an elastic force on the movable member 822.
- the rotating shaft 13 drives the wheel body 821 to rotate in the first direction A
- the elastic force tends to make the movable member 822 rotate around the rotation center in the second direction B until the contact surface 825 contacts the inner hole wall of the coupling 81, and the contact surface Friction self-locking is formed between 825 and the inner hole wall of the coupling 81, so that the rotational torque of the rotating shaft 13 is transmitted to the coupling 81.
- the coupling 81 drives the second impeller 51 to rotate synchronously with the rotating shaft 13 through the connecting shaft 86.
- the first component in addition to the aforementioned one-way wheel 82, can also use the one-way bearing 83 shown in Figure 16 to achieve one-way transmission and one-way stop rotation functions.
- the inner ring shaft of the one-way bearing 83 is connected to the rotating shaft 13.
- the shaft connection method is the same as mentioned above, which will not be described again here.
- the outer ring of the one-way bearing 83 is connected to the coupling 81 through a key.
- the power device 100 further includes a second transmission component 9 for connecting the rotating shaft 13 and the propeller to output the rotational torque of the motor 1 .
- the second transmission assembly 9 includes a first gear shaft 91 and a second gear shaft 92 that mesh with each other.
- the first gear shaft 91 is axially connected to the rotating shaft 13
- the second gear shaft 92 is used to output rotational torque.
- a positioning groove 131 is provided at one end of the rotating shaft 13 , and the first gear shaft 91 is connected to one end of the rotating shaft 13 and is disposed in the positioning groove 131 , so that the rotating shaft 13 and the first gear shaft 91 are connected to the positioning groove 131 .
- the gear shaft 91 realizes shaft connection through direct connection. It can be understood that in other embodiments, the first gear shaft 91 can also be indirectly connected to the rotating shaft 13 through transmission structures such as couplings, clutches, and shock absorbers. This application does not limit the shaft connection method to meet the transmission connection requirements. Can.
- the casing 3 further includes a transmission cavity 39 for accommodating the first gear shaft 91 and the second gear shaft 92.
- the transmission cavity 39 is filled with lubricating oil.
- the first gear shaft 91 and the second gear shaft 92 are connected with each other. When the second gear shaft 92 meshes and rotates, the lubricating oil is driven to flow in the transmission cavity 39 , which is beneficial to reducing wear of the mechanical structure, reducing noise, and extending service life.
- the second transmission assembly 9 includes a first bearing 93 , a second bearing 94 , a third bearing 95 and a fourth bearing 96 .
- the first bearing 93 and the second bearing 94 are sleeved on the first gear shaft 91 and are respectively located at opposite ends of the first gear shaft 91 .
- a corresponding first bearing is provided in the transmission cavity 39 .
- the bearing chamber 391 and the second bearing chamber 392 are used to install the first bearing 93 and the second bearing 94 respectively.
- the third bearing 95 and the fourth bearing 96 are sleeved on the second gear shaft 92 and are respectively located at opposite ends of the second gear shaft 92.
- the transmission cavity 39 is also provided with a third bearing. 95 and the bearing chamber corresponding to the fourth bearing 96. In this way, the first bearing 93 and the second bearing 94 can rotate stably in the transmission cavity 39, thereby improving the installation accuracy of the first bearing 93 and reducing mechanical vibration caused by assembly errors.
- a first through hole 911 and a second through hole 912 are opened on the first gear shaft 91.
- the first through hole 911 is along the The axis of the first gear shaft 91 is set, and one end of the first through hole 911 is connected to the first bearing chamber 391 , and the second through hole 912 is provided on the peripheral side of the first gear shaft 91 and connected to the first bearing chamber 391 .
- the first through hole 911 and the second bearing chamber 392 the first through hole 911 is used to guide the lubricating oil in the first bearing chamber 391 to the second through hole 912, the second through hole 912 is used to The lubricating oil is directed to the second bearing chamber 392 so that the gear shaft and the bearings at both ends can be fully lubricated.
- a threaded groove 913 is formed in the inner wall of the first through hole 911 , and the threaded groove 913 is used to guide lubricating oil to flow toward the second bearing chamber 392 .
- the second gear shaft 92 is located at a lower position of the transmission chamber 39 , and the first gear shaft 91 meshes with the second gear and is located at a higher position of the transmission chamber 39 .
- the lubricating oil fills the bottom of the transmission cavity 39, and the liquid level height of the lubricating oil is approximately 1-3 times the tooth height of the second gear shaft 92. Utilizing the viscosity of the lubricating oil, the second gear shaft 92 can drive the lubricating oil attached to the second gear shaft 92 to the meshing position with the first gear shaft 91 during rotation, thereby lubricating the first gear shaft 91 .
- the first gear shaft 91 and the second gear shaft 92 are helical gear shafts.
- the axial partial motion of the helical gear meshing motion of the first gear shaft 91 and the second gear shaft 92 can be used to drive the lubricating oil to the first bearing 93.
- the gap between the inner and outer rings of the first bearing 93 is then transported into the first bearing chamber 391 .
- the lubricating oil can maintain a certain height in the first bearing chamber 391 and flood one end of the first through hole 911 .
- the lubricating oil will form a "pumping" phenomenon under the action of the rotational motion of the spiral groove in the first through hole 911, and the lubricating oil will be pumped to the other end of the first through hole 911, and then the lubricating oil will flow between the first through hole 911 and the first through hole 911.
- the connection point of the two through holes 912 is transported to the second bearing chamber 392 through the second through hole 912 by centrifugal force. Therefore, the first gear shaft 91, the first bearing 93 and the second bearing 94 at a higher position are all lubricated, and the lubricating oil does not have to immerse the first gear shaft 91. This saves lubricating oil without affecting the lubrication effect. Dosage.
- an oil seal structure is provided at the connection between the first gear shaft 91 and the transmission cavity 39 to prevent lubricating oil from entering the rotating shaft cavity 32 .
- the oil seal structure can also be lubricated.
- other sealing structures can also be provided at the connection between the first gear shaft 91 and the transmission cavity 39, and are not limited to the aforementioned oil sealing structure.
- the second transmission assembly 9 can be arranged at an angle.
- the position of the second bearing 94 is a certain distance higher than the position of the first bearing 93, the second bearing 94 can still Get lubricated. Therefore, the power device 100 of the present application can operate normally within the range of a counterclockwise tilt of 0° to 15° in the viewing angle shown in Figure 19 .
- the power device 100 further includes a propeller 101.
- the rotating shaft 13 and the propeller 101 can be transmission connected through the tail shaft 102.
- a transmission structure can also be provided between the rotating shaft 13 and the propeller 101.
- the transmission structure may be a gear transmission assembly.
- the rotating shaft 13 is connected to the first gear shaft 91 , and the first gear shaft 91 transmits the rotational torque of the rotating shaft 13 to the second gear shaft 92 .
- the shaft 92 is axially connected to the tail shaft 102 to output rotational torque to the tail shaft 102 to drive the propeller 101 to rotate.
- the shaft connection method between the second gear shaft 92 and the tail shaft 102 includes but is not limited to direct connection, or indirect connection through structures such as couplings, clutches, and shock absorbers.
- the shaft connection methods that can realize the rotational torque of the output rotating shaft 13 to the tail shaft 102 are all contents of the embodiments of the present application, and are not limited to the shaft connection methods listed above.
- the transmission structure between the rotating shaft 13 and the propeller 101 can also be replaced by a turbine and worm transmission assembly, or a transmission belt assembly or other structures that can transmit the torque output by the rotating shaft 13 to the propeller 101 . This application does not consider the form of the transmission structure. Make restrictions.
- the rotating shaft 13 of the motor 1 rotates.
- the rotating shaft 13 is connected to the tail shaft 102 through a coupling.
- the tail shaft 102 is connected to the propeller 101 to drive the propeller 101 to rotate.
- the implementation of the present application also provides a heat dissipation circulation system 200, including a heating and ventilation equipment 201 and the power device 100 described in any of the above embodiments or combinations of embodiments.
- the heating and ventilation equipment 201 and the power device 100 are
- the external circulation component 5 of the device 100 is thermally coupled and used to receive heat from the external circulation component 5 and use the received heat to increase room temperature, etc., recycle heat energy, and save energy and reduce emissions.
- the heat dissipation circulation system 200 further includes a water pump 202.
- the water pump 202 is connected between the power device 100 and the HVAC equipment 201 and is used to drive liquid from the power device 100 to the HVAC equipment 201.
- the device 100 flows into the HVAC equipment 201 .
- the water pump 202 can be disposed on the fluid transmission path between the output port 312 of the power device 100 and the water inlet end of the HVAC equipment 201, so that the high-temperature external cooling liquid flowing out from the output port 312 of the power device 100 is The driving flow flows into the HVAC equipment 201 , and after the heat of the external cooling liquid is released to the external environment through the HVAC equipment 201 , the low-temperature liquid is then delivered to the external circulation assembly 5 of the power rotating shaft 13 .
- the heat dissipation circulation system 200 also includes a heat dissipation mechanism 203.
- the heat dissipation mechanism 203 is disposed on one side of the HVAC equipment 201 and is used to transfer the heat of the HVAC equipment 201. to the external environment, accelerating the reduction of the liquid temperature, which is beneficial to raising or maintaining the room temperature at the location of the HVAC equipment 201, and improving the living environment of the staff in cold weather.
- the embodiment of the present application also provides a movable equipment 300 in water areas, which includes a carrier 301 and the power device 100 described in any of the above embodiments or a combination of embodiments.
- the power device 100 is disposed on the
- the bearing body 301 is used to drive the propeller to rotate and provide sailing power.
- an embodiment of the present application also provides a movable equipment 300 in water areas, which includes a carrier 301 and the heat dissipation circulation system 200 described in any of the above embodiments or a combination of embodiments.
- the heat dissipation circulation system 200 is configured Being inside the carrier 301 is conducive to rational utilization of resources on board, energy saving and emission reduction.
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Abstract
Description
本申请涉及船用设备技术领域,具体而言,涉及动力装置、散热循环系统及水域可移动设备。This application relates to the technical field of marine equipment, specifically to power devices, heat dissipation circulation systems and movable equipment in water areas.
船内机中,电机在运行过程中会产生大量的热量,如果电机在高温状态下持续工作,会影响船内机的性能和使用寿命,因此需要设置冷却系统来对电机进行散热。现有的冷却系统通常与电机分开设置,可以独立运行,通过管道将冷却液分别输送至电机及其驱动器中,以吸收电机和驱动器运行时产生的热量。冷却系统的结构较为复杂,冷却系统、驱动器和电机之间的集成度低,冷却系统的占用空间较大,为实现循环散热而使用的连接管路多,易出现管路泄露的风险。In the inboard machine, the motor will generate a lot of heat during operation. If the motor continues to work at high temperature, it will affect the performance and service life of the inboard machine. Therefore, a cooling system needs to be set up to dissipate heat from the motor. The existing cooling system is usually set up separately from the motor and can operate independently. Coolant is delivered to the motor and its driver through pipes to absorb the heat generated by the motor and driver when they are running. The structure of the cooling system is relatively complex. The integration between the cooling system, the driver and the motor is low. The cooling system occupies a large space. There are many connecting pipelines used to achieve circulating heat dissipation, and the risk of pipeline leakage is prone to occur.
发明内容Contents of the invention
本申请提供动力装置、散热循环系统及水域可移动设备,以解决上述技术问题。This application provides power units, heat dissipation circulation systems and water area movable equipment to solve the above technical problems.
本申请的实施例提供一种动力装置,其包括:Embodiments of the present application provide a power device, which includes:
电机,用于输出转动扭矩;Motor, used to output rotational torque;
驱动器,配置于所述电机,用于驱动所述电机运行;A driver, configured on the motor, is used to drive the motor to run;
内循环组件,配置于所述电机,并设有与所述电机及所述驱动器热耦合的内冷却液,所述内循环组件用于在所述电机的转动扭矩作用下驱动所述内冷却液循环流动;An internal circulation component is disposed on the motor and is provided with internal coolant thermally coupled to the motor and the driver. The internal circulation component is used to drive the internal coolant under the rotational torque of the motor. Circular flow;
外循环组件,配置于所述电机,并与所述内循环组件热耦合,所述外循环组件用于接收外冷却液,并在所述电机的转动扭矩作用下驱动所述外冷却液流动,带走所述内冷却液的热量。An external circulation component is configured on the motor and is thermally coupled with the internal circulation component. The external circulation component is used to receive external cooling liquid and drive the external cooling liquid to flow under the rotation torque of the motor, Removes heat from the internal coolant.
本申请的实施例还提供一种散热循环系统,其包括暖通设备和上述实施例所述的动力装置,所述暖通设备与所述外循环组件热耦合,用于接收所述外循环组件的热量。Embodiments of the present application also provide a heat dissipation circulation system, which includes HVAC equipment and the power device described in the above embodiments. The HVAC equipment is thermally coupled to the external circulation component and is used to receive the external circulation component. of heat.
本申请的实施例还提供一种水域可移动设备,其包括承载体和上述实施例所述的动力装置,所述动力装置设置于所述承载体内。An embodiment of the present application also provides a movable equipment in water areas, which includes a carrier body and the power device described in the above embodiment, and the power device is disposed in the carrier body.
本申请的实施例还提供一种水域可移动设备,其包括承载体和上述实施例所述的散热循环系统,所述散热循环系统设置于所述承载体内。Embodiments of the present application also provide a movable equipment in water areas, which includes a carrier body and the heat dissipation circulation system described in the above embodiments, and the heat dissipation circulation system is provided in the carrier body.
本申请的动力装置、散热循环系统和水域可移动设备中将电机、驱动器、内循环组件和外循环组件集成在一起,通过电机输出的转动扭矩带动内循环组件和外循环组件运转,带走电机和驱动器产生的热量。相比于传统的独立式冷却系统,集成在电机上的内循环组件和外循环组件占用的体积更小,能够适配安装空间有限的情况。另外,电机、驱动器、内循环组件和外循环组件集成在一起还可以减少连接管路的使用,有效降低管路泄露的风险。The power unit, heat dissipation circulation system and water area movable equipment of this application integrate the motor, driver, internal circulation component and external circulation component. The rotational torque output by the motor drives the internal circulation component and the external circulation component to operate, taking away the motor. and the heat generated by the drive. Compared with traditional independent cooling systems, the internal circulation components and external circulation components integrated on the motor occupy a smaller volume and can be adapted to situations where installation space is limited. In addition, the integration of the motor, driver, internal circulation components and external circulation components can also reduce the use of connecting pipelines and effectively reduce the risk of pipeline leakage.
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application and therefore should not be viewed as The drawings are limited to the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请一实施例的动力装置的结构示意图。Figure 1 is a schematic structural diagram of a power device according to an embodiment of the present application.
图2为图1所示动力装置的移除端部传动组件后的结构示意图。FIG. 2 is a schematic structural view of the power device shown in FIG. 1 with the end transmission assembly removed.
图3为图1所示动力装置的剖面结构示意图。Figure 3 is a schematic cross-sectional structural diagram of the power device shown in Figure 1.
图4为动力装置的空腔在一实施例中的结构示意图。Figure 4 is a schematic structural diagram of the cavity of the power device in an embodiment.
图5为动力装置的部分端部结构示意图。Figure 5 is a partial end structural diagram of the power device.
图6为动力装置的部分结构分解示意图。Figure 6 is an exploded schematic diagram of a partial structure of the power unit.
图7为动力装置的另一方向的剖面结构示意图。Figure 7 is a schematic cross-sectional structural diagram of the power device in another direction.
图8为动力装置的另一方向的剖面结构示意图。Figure 8 is a schematic cross-sectional structural diagram of the power device in another direction.
图9为动力装置的另一方向的剖面结构示意图。Figure 9 is a schematic cross-sectional structural diagram of the power device in another direction.
图10为动力装置移除部分机壳后的俯视图。Figure 10 is a top view of the power unit with part of the casing removed.
图11为动力装置中热交换组件的结构示意图。Figure 11 is a schematic structural diagram of the heat exchange assembly in the power plant.
图12为动力装置中第一传动组件的分解结构示意图。Figure 12 is an exploded structural diagram of the first transmission component in the power plant.
图13为图11所示第一传动组件的一正视图。FIG. 13 is a front view of the first transmission assembly shown in FIG. 11 .
图14为图12所示第一传动组件中单向轮的结构示意图。Fig. 14 is a schematic structural diagram of the one-way wheel in the first transmission assembly shown in Fig. 12.
图15为图12所示第一传动组件中的部分结构剖面图。Fig. 15 is a partial structural cross-sectional view of the first transmission assembly shown in Fig. 12.
图16为第一传动组件在另一实施例中的正视图。Figure 16 is a front view of the first transmission assembly in another embodiment.
图17为第二传动组件在一实施例中的结构示意图。Figure 17 is a schematic structural diagram of the second transmission assembly in an embodiment.
图18为图16所示第二传动组件中第一齿轮轴的结构示意图。Fig. 18 is a schematic structural diagram of the first gear shaft in the second transmission assembly shown in Fig. 16.
图19为图16所示第二传动组件中第一齿轮轴的剖面结构示意图。图20为图16所示第二传动组件倾斜摆放时的结构示意图。Fig. 19 is a schematic cross-sectional structural view of the first gear shaft in the second transmission assembly shown in Fig. 16. Fig. 20 is a schematic structural diagram of the second transmission assembly shown in Fig. 16 when it is placed at an angle.
图21为动力装置在一实施例中的结构示意图。Figure 21 is a schematic structural diagram of the power device in an embodiment.
图22为散热循环系统在一实施例中的结构示意图。Figure 22 is a schematic structural diagram of a heat dissipation circulation system in an embodiment.
图23为水域可移动设备在一实施例中的结构示意图。Figure 23 is a schematic structural diagram of a movable device in water areas in an embodiment.
图24为水域可移动设备在一实施例中的结构示意图。Figure 24 is a schematic structural diagram of a movable device in water areas in an embodiment.
主要元件符号说明:Description of main component symbols:
如下具体实施方式将结合上述附图进一步说明本申请。The following specific embodiments will further describe the present application in conjunction with the above-mentioned drawings.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。当一个元件被认为是“设置于”另一个元件,它可以是直接设置在另一个元件上或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. When an element is said to be "disposed on" another element, it can be directly located on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right" and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application applies. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施方式及实施方式中的特征可以相互组合。Some embodiments of this application are described in detail. The following embodiments and features of the embodiments may be combined with each other without conflict.
参见图1,本申请的实施例提供一种动力装置100,包括电机1、驱动器2、内循环组件4和外循环组件5。电机1用于输出转动扭矩。驱动器2配置于所述电机1,用于驱动所述电机1运行。内循环组件4配置于所述电机1,并设有与所述电机1及所述驱动器2热耦合的内冷却液,所述内循环组件4用于在所述电机1的转动扭矩作用下驱动所述内冷却液循环流动。外循环组件5配置于所述电机1,并与所述内循环组件4热耦合,所述外循环组件5用于接收外冷却液,并在所述电机1的转动扭矩作用下驱动所述外冷却液流动,带走所述内冷却液的热量。Referring to FIG. 1 , an embodiment of the present application provides a
如此,电机1、驱动器2、内循环组件4和外循环组件5集成在一起,通过电机1输出的转动扭矩带动内循环组件4和外循环组件5运转,带走电机1和 驱动器2产生的热量。集成在电机1上的内循环组件4和外循环组件5占用的空间较少,能够适配安装空间有限的情况。另外,电机1、驱动器2、内循环组件4和外循环组件5集成在一起还可以减少连接管路的使用,有效降低管路泄露的风险。In this way, the
在本申请的实施例中,所述驱动器2包括但不限于电路板、控制器等结构,可以集成设置在电机1,用于驱动电机1启动或停止,或调整电机1的转速、转动方向等。驱动器2除包括控制电机1运行的控制器外,还包括驾驶管理控制器,驾驶管理控制器可用于控制水域可移动设备的驾驶姿态,还可用于控制水域可移动设备的电源管理系统,还可以用于控制动力装置100的变速,可以用于与水域可移动设备上的其他模块交互。本申请的实施方式中,并不局限于驱动器2包括上述控制器的方式,任何可实现驱动与信息交互功能且集成至电机的电子控制终端模块均可以是本申请的实施方式。In the embodiment of the present application, the
本申请实施方式的动力装置以应用于船舶的船内机进行举例说明。当然,在其他实施方式中,动力装置也可以是应用于帆船的吊舱推进器,动力装置也可以是应用于渔船的船外机。The power device according to the embodiment of the present application is exemplified by taking an inboard engine applied to a ship. Of course, in other embodiments, the power device may also be a pod propeller used in sailboats, and the power device may also be an outboard motor used in fishing boats.
可以理解的是,内循环组件4配置于电机1,即内循环组件4可以与电机1的壳体接触,也可以是内循环组件4与电机1共用外壳,也可以是内循环组件4的一部分与电机1的一部分共结构。外循环组件5配置于电机1,即外循环组件5可以与电机1的壳体接触,也可以是外循环组件5与电机1共用壳体,也可以是外循环组件5的一部分与电机1的一部分共结构。It can be understood that the
在动力装置100处于运行状态下,内循环组件4接收电机1的转动扭矩,并将电机1的转动扭矩转换成内部流体驱动力,内部流体驱动力驱动内冷却液流动,内冷却液的流动速率与电机1的转速成正比。内冷却液在电机1中流动时,通过接触传导的方式吸收电机1产生的热量。此外,内冷却液在内部流体驱动力的驱动下,在电机1中循环流动,维持电机1各处的温度均衡,减少电机1出现局部温度过高的情况。外循环组件5接收电机1的转动扭矩,并将电机1的转动扭矩转换成外部流体驱动力,外部流体驱动力驱动外冷却液流动,外冷却液的流动速率与电机1的转速成正比。部分外循环组件5的表面与内冷却液接触,内冷却液将电机1产生的热量传导至与之接触的外循环组件5。当外冷却液流经外循环组件5与内冷却液接触的部分时,热量从温度较高的内冷却液传 导至外循环组件5,并被其中的外冷却液吸收,从而降低内冷却液的温度,让内冷却液可以继续吸收电机1产生的热量。吸收热量后的外冷却液在外部流体驱动力的作用下流出电机1,将热量运送至外部设备或外部环境中。当电机1转速高,发热量大时,冷却液的流速也快,导热效率也快,同时外冷却液的流动速率也高,散热效率大,有效对电机1散热。电机1转速低时,发热量小,内冷却液和外冷却液流速低,散热耗能低,减少能耗。When the
请参阅图2和图3,所述电机1设有机壳3,所述机壳3设有空腔31,所述内冷却液用于在所述空腔31内循环流动,并与所述机壳3热耦合。所述驱动器2与所述机壳3热耦合,所述外循环组件5部分设置于所述空腔31内,并与所述空腔31内的所述内冷却液热耦合。Please refer to Figures 2 and 3. The
在图2所示的实施例中,多个空腔31间隔设置在机壳3内,且多个空腔31相互连通,以使内冷却液可以在多个空腔31内循环流动,增加内冷却液与机壳3的接触面积。部分外循环组件5设置于其中一体积较大的空腔31中,内冷却液流经外循环组件5所在的空腔31时与外循环组件5的表面接触,从而外循环组件5吸收内冷却液的热量,外循环组件5内流动的外冷却液再通过导热介质将内冷却液的热量吸收,最终外冷却液将热量带走。可以理解,在其他实施例中,部分外循环组件5可以分别设置在多个空腔31中,有利于增加外循环组件5与内冷却液的接触面积,提高散热效率。In the embodiment shown in FIG. 2 ,
作为一种可能的实施方式,部分外循环组件5设置于电机1靠近驱动器2的空腔31中,以便于该空腔31内的内冷却液既可以吸收电机1的热量,又可以吸收驱动器2的热量,且便于外循环组件5快速将该空腔31的内冷却液的热量导走,实现优先对电机1和驱动器2热量较聚集的地方散热。As a possible implementation, part of the
在一个实施例中,如图3所示,所述机壳3还设有与所述空腔31分离的转轴腔32,所述电机1设有收容于所述转轴腔32内的定子11及转子12,以及还设有与所述转子12固定的转轴13,所述转轴13的一端用于驱动螺旋桨转动,另一端用于输出转动扭矩至所述内循环组件4和所述外循环组件5。多个空腔31围绕转轴腔32设置,内循环组件4在转轴13的输出的转动扭矩作用下,带动内冷却液在多个空腔31内循环流动,可以带走转轴腔32内产生的热量。In one embodiment, as shown in FIG. 3 , the
如此,电机1一端作为工作输出的同时,另一端也为内循环组件4和外循环组件5提供了动力,双向输出扭矩,实现了对电机1能源的高效利用,使系统 结构紧凑,高度集成化,大大提高了对整个机体结构的空间利用率。除此之外,该结构仅在外循环组件5的冷却过程使用传输管道,且数量少,在很大程度上降低了管道泄漏的风险。In this way, while one end of the
转轴13的一端可以直接或通过联轴器或通过传动结构与螺旋桨连接,转轴13的另一端可直接或通过联轴器,或通过传动机构与内循环组件4和/或外循环组件5连接。转子12转动,带动转轴13转动,转轴13转动,带动内循环组件4的部分旋转,内循环组件4旋转的部分将旋转力矩转换成驱动内冷却液流动的内部流体驱动力,进而带动内冷却液在空腔31内流动。转轴13转动时,还可以带动外循环组件5的部分旋转,外循环组件5旋转的部分将旋转力矩转换成驱动外冷却液流动的外部流体驱动力,进而带动外冷却液流动。One end of the
电机1工作时,热量从定子11、转子12经转轴腔32的介质传导至空腔31与转轴腔32之间的壳体,并经壳体传导至空腔31内与壳体接触的内冷却液,然后内冷却液流经设有部分外循环组件5的空腔31时与外循环组件5的表面接触,外循环组件5中流动的外冷却液温度低于吸热后的内冷却液温度,热量从内冷却液传导至外循环组件5中的外冷却液,接着外循环组件5驱动外冷却液携带热量流出电机1,最终将电机1产生的热量传导至外部设备或外部环境。When the
空腔31与转轴腔32完全隔离,内冷却液为水,内冷却液不会进入转轴腔32,不会对定子、转子造成损坏。内冷却液还可以为不导电液体,有利于提升电机1的安全性,减少漏电问题的发生。当然在其他实施方式中,若内冷却液为导热润滑油,空腔31与转轴腔32也可以相通。The
在本申请的实施例中,所述机壳3包括外层机壳35和位于外层机壳35中的内层机壳36,多个所述空腔31形成于所述内层机壳36与外层机壳35之间。在本申请的实施例中,内层机壳36与外层机壳35之间通过多个加强筋361连接,一方面可以在内层机壳36与外层机壳35之间形成多个所述空腔31,另一方面可以提高机壳3的机械强度。与所述空腔31分离的所述转轴腔32设于所述内层机壳36中,所述电机1的定子11及转子12,以及与所述转子12固定的转轴13收容于所述转轴腔32内。内层机壳36朝向内循环组件4的一端还设有内层端盖362,用于封盖转轴腔32,转轴13的端部伸出内层机壳36的内层端盖362,以便传递转动扭矩至内循环组件4和/或外循环组件5。转轴13与内层机壳36的内层端盖362的连接处设有密封结构,以阻止内冷却液流入转轴腔32而影响 电机1的运转。In the embodiment of the present application, the
请参阅图3至图8,机壳3还包括前端端盖352和尾端端盖353,前端端盖352与外层机壳35、内层机壳36盖合,以封盖空腔31,及转轴腔32在前端的开口。转轴13可与前端端盖处直接或通过联轴器,或通过传动机构与螺旋桨连接。尾端端盖353与外层机壳35和内层机壳36盖合,以封盖空腔31在尾端的开口。内循环组件4设于尾端端盖353的一侧并部分收容于尾端端盖353中。尾端端盖353中设有连通空腔31与内循环组件4的通道,从而使内冷却液能够在内循环组件4的驱动下,在空腔31和内循环组件4中循环流动。Please refer to Figures 3 to 8. The
可以理解的是,在图2、图3实施例中,多个空腔31由电机1的一端沿大致平行转轴13方向设置至另一端。内冷却液在多个空腔31内由电机1的一端至另一端来回循环流动,使得整个电机1均匀与内冷却液接触降温冷却。在另一个实施例中,与图2和图3实施例大致相同,不同的是,将空腔31的开设方向替换成沿螺旋曲线环绕电机1周向的方式布局。如图4所示,具体的,部分空腔31沿平行转轴13方向设置,大致呈直筒型,其他空腔31沿螺旋曲线环绕电机1周向的方式布置。直筒型的空腔31与螺旋曲线型的空腔31和内循环组件4连通,以便内冷却液能够在内循环组件4的驱动下循环流经多个空腔31。螺旋曲线型的空腔31有利于增加空腔31在机壳3中的长度,从而增加内冷却液与机壳3的接触面积,提高散热效果。部分外循环组件5设置在直筒型的空腔31中,有利于降低外循环组件5的安装难度。It can be understood that in the embodiments of FIGS. 2 and 3 , a plurality of
进一步地,机壳3还设有安装壳30,所述驱动器2集成设置在安装壳30内。Furthermore, the
安装壳30设置于机壳3靠近其中一个空腔31处,安装壳30内设置驱动腔体,驱动腔体内固定驱动器2。驱动器2经驱动腔体内的介质与安装壳30热耦合,并经安装壳30与空腔31内的内冷却液热耦合。安装壳30与内冷却液热耦合,内冷却液在空腔31内流动时,可以带走驱动器2运行时产生的热量。在图3所示的实施例中,安装壳30固定设置于外层机壳35的上端外侧,一空腔31位于安装壳30与转轴腔32之间,驱动器2产生的热量经过驱动腔体内的介质传递至机壳3,再由机壳3传递至空腔31中的内冷却液。驱动器2通过设置在机壳3内的密封线缆结构与电机1的定子11、转子12电连接。具体地,该密封线缆结构包括密封板302和密封接线柱303。密封板302设置于安装壳30与外层机壳35的连接处,以阻挡内冷却液进入安装壳30。密封接线柱303贯穿密封 板302设置,且部分密封接线柱303设于安装壳30内,并电连接驱动器2,密封接线柱303的另一部分设于外层机壳35和/或内层机壳36,并电连接定子11及转子12。The
在本申请的其中一实施例中,驱动器2还可以集成设置在机壳3靠近转轴腔32的腔体中,并与机壳3热耦合,空腔31中的内冷却液围绕转轴腔32循环流动时,可以同时吸收定子11、转子12及驱动器2产生的热量。In one embodiment of the present application, the
请再次参阅图3和图5,所述机壳3在所述转轴13的一端设有与所述空腔31连通并与所述转轴腔32分离的内泵腔33,所述内循环组件4设置于所述内泵腔33,并与所述转轴13轴连接。所述转轴13转动时,内循环组件4通过与转轴13之间的轴连接随转轴13同步转动,从而带动内冷却液在空腔31中循环流动。Please refer to Figures 3 and 5 again. The
内循环组件4在转轴13的带动下在内泵腔33内部分旋转,并带动内泵腔33的流体运动,从而使内冷却液在内泵腔33内接收动力循环流动,形成内部流体驱动力,驱动内冷却液从内泵腔33流入空腔31中,再从空腔31流入内泵腔33,形成内冷却液的循环回路。The
进一步地,所述内循环组件4设有第一叶轮41,所述第一叶轮41轴连接于所述转轴13,并收容于所述内泵腔33。所述第一叶轮41与转轴13的轴连接方式可以是第一叶轮41的转动中心与转轴13端部直接固定连接,或者第一叶轮41通过联轴器、离合器、减震器等传动结构与转轴13间接连接,或者第一叶轮41与转轴13之间通过齿轮组结构传动连接,或者第一叶轮41与转轴13之间通过涡轮蜗杆结构传动连接。能够实现输出转轴13的转动扭矩至第一叶轮41的轴连接方式均为本申请实施例的内容,不限于上述列举的轴连接方式。Furthermore, the
在图5所示的实施例中,所述转轴13部分设于所述内泵腔33内,所述第一叶轮41套设于所述转轴13上,随所述转轴13同步转动,以带动内冷却液流动。进一步地,如图5所示实施例中,第一叶轮41的叶片沿径向延伸,为直叶片形式,使得第一叶轮41随转轴13顺时针或逆时针转动时,均可以带动内冷却液流动,不会因转动方向变化造成内冷却液的滞流。In the embodiment shown in FIG. 5 , the rotating
在本申请的实施例中,所述机壳3包括固定连接所述内层机壳36及所述外层机壳35的第一壳体37,所述内循环组件4设置于所述第一壳体37、所述内层机壳36和所述外层机壳35之间。具体地,第一壳体37固定连接于尾端端盖 353背离转轴腔32的一侧,通过尾端端盖353固定连接所述内层机壳36及所述外层机壳35。所述内泵腔33形成于所述第一壳体37与所述尾端端盖353之间,尾端端盖353中设有连通内泵腔33与空腔31的通道,第一叶轮41可转动地设置在内泵腔33中。In the embodiment of the present application, the
请参阅图5、图6和图7,所述机壳3对应所述内泵腔33设置第一导流件6,所述第一导流件6位于第一壳体37的外侧,所述第一导流件6上开设第一进水口61,所述第一进水口61连通所述内泵腔33和所述空腔31,所述第一进水口61用于导入所述内冷却液至所述空腔31和所述内泵腔33。所述外层机壳35上还开设排水口351,所述排水口351连通所述空腔31。Please refer to Figure 5, Figure 6 and Figure 7. The
在本申请的其中一实施例中,机壳3的外部还配置有悬置支架354和减震悬置355,如图6所示。悬置支架354通过螺栓等紧固件可拆卸地安装于机壳3外部的定位凸起上。减震悬置355用于固定机壳3至其他设备,减少机械震动,降低噪音。减震悬置355与悬置支架354之间连接有调节螺栓305,调节螺栓305用于调整减震悬置355伸出悬置支架354的距离,从而调整机壳3于其他设备的安装位置,适应不同的安装条件。在本申请的实施例中,多对悬置支架354和减震悬置355对称设于机壳3的外壁,有利于维持机壳3的受力平衡,进一步减少机械震动。In one embodiment of the present application, a
请参阅图8和图9,内冷却液的导入过程完成后,第一进水口61被关闭,在电机1运转情况下,内循环组件4的第一叶轮41随转轴13同步转动,迫使内冷却液在内泵腔33和空腔31内充分流动,从而使内冷却液充分吸收电机1及驱动器2运行产生的热量。需要更换内冷却液时,可以通过外层机壳35上的排水口351将其排出,然后再从第一进水口61导入新的内冷却液。Please refer to Figures 8 and 9. After the introduction process of the internal coolant is completed, the
请再次参阅图3至图7,所述外循环组件5设置于所述内循环组件4背离转轴腔32的一侧,所述转轴13的一端穿过所述内泵腔33,以连接所述外循环组件5。所述转轴13与所述内泵腔33配合处设置密封机构7,以阻止内循环组件4中的外冷却液流入内泵腔33。在其他实施例中,所述外循环组件5还可以设置在转轴13与螺旋桨连接的一端,在转轴13与螺旋桨之间的传动路径中增加一组齿轮传动组件与外循环组件5耦合连接,使转轴13带动螺旋桨转动时可一并带动外循环组件5运转。Please refer to Figures 3 to 7 again. The
在本申请的实施例中,所述机壳3在所述转轴13的一端设有与所述空腔31 及所述转轴腔32分离的外泵腔34,所述外循环组件5部分设置于所述外泵腔34,并与所述转轴13轴连接。具体地,所述机壳3还包括与所述第一壳体37相盖合的第二壳体38,所述外泵腔34形成在所述第一壳体37及所述第二壳体38之间,并与所述空腔31及所述转轴腔32分离。所述外循环组件5部分设置于所述第一壳体37及所述第二壳体38之间。所述外循环组件5设有第二叶轮51,所述第二叶轮51轴连接于所述转轴13,并收容于所述外泵腔34。所述转轴13转动时可传递转动扭矩至第二叶轮51,使第二叶轮51转动,从而带动所述外泵腔34中的外冷却液流动,形成外部流体驱动力,驱动外冷却液从外泵腔34流入位于空腔31中的部分外循环组件5中,以便外冷却液吸收空腔31中内冷却液的热量。In the embodiment of the present application, the
所述第二叶轮51与转轴13的轴连接方式可以是转轴13的端部伸入所述外泵腔34,第二叶轮51的转动中心与转轴13端部直接固定连接,或者第二叶轮51通过联轴器、离合器、减震器等传动结构与转轴13间接连接,或者第二叶轮51与转轴13之间通过齿轮组结构传动连接,或者第二叶轮51与转轴13之间通过涡轮蜗杆结构传动连接。能够实现输出转轴13的转动扭矩至第二叶轮51的轴连接方式均为本申请实施例的内容,不限于上述列举的轴连接方式。The axial connection method between the
请继续参阅图10、图11和图12,所述外循环组件5还包括热交换组件,所述热交换组件部分设置于所述空腔31内,所述热交换组件另一部分与所述外泵腔34连通,所述热交换组件设置于所述空腔31内的部分与所述内冷却液通过接触式热传导的方式形成热耦合,以吸收内冷却液的热量,降低内冷却液的温度。Please continue to refer to Figures 10, 11 and 12. The
在本申请的其中一实施例中,所述机壳3设置与所述外循环组件5连通的第二进水口341和第二出水口342,并设置与所述空腔31连通的输入端口311和输出端口312,所述第二进水口341用于连接外部管道,所述第二出水口342与所述输入端口311管道连接,部分所述外循环组件5配置于所述输入端口311及所述输出端口312之间,以收容于所述空腔31内并与所述第二出水口342连通。In one embodiment of the present application, the
具体地,第二进水口341和第二出水口342设于第二壳体38,连通外泵腔34。所述热交换组件包括导流管道55和热交换管道52,所述第二出水口342与所述输入端口311经导流管道55连接,所述热交换管道52设置于所述空腔31 内,且所述热交换管道52一端与所述输入端口311密封对接,另一端与所述输出端口312密封对接。转轴13带动第二叶轮51转动时,由第二进水口341导入外泵腔34的外冷却液在第二叶轮51的带动下从第二出水口342流入导流管道55,再经过输入端口311流入热交换管道52,最后再从输出端口312流出,由外部管道将吸收热量的外冷却液导流至其他地方。温度低于内冷却液的外冷却液在外循环组件5的作用下,持续输入热交换管道52,内冷却液与热交换管道52的管壁外表面接触,通过热交换管道52的管壁将热量传导至外冷却液,外冷却液流出热交换管道52时将内冷却液的热量带走,达到降低内冷却液温度的目的。Specifically, the
在图11所示的实施例中,多个所述热交换管道52的一端并联至所述输入端口311,多个所述热交换管道52的另一端并联至所述输出端口312。外冷却液从输入端口311流入多个热交换管道52,再从输出端口312流出。热交换管道52与输入端口311和输出端口312之间为密封连接,以阻止外冷却液流入空腔31与内冷却液混合。在其他实施例中,所述热交换管道52还可以为一条,弯曲设置在空腔31中,并且该热交换管道52的两端分别连通输入端口311和输出端口312。本申请不对热交换管道52的数量和形态进行限定,满足热交换需求即可。In the embodiment shown in FIG. 11 , one end of the plurality of
进一步地,所述外循环组件5包括安装支架53,所述安装支架53固定连接所述机壳3,多个所述热交换管道52可拆卸地设于所述安装支架53上。在本申请的实施例中,所述安装支架53设置于机壳3的一端,并固定连接外层机壳35和内层机壳36,以将热交换管道52封装在空腔31内。所述输入端口311和输出端口312设置在安装支架53上,以便连接热交换管道52与导流管道55。Further, the
安装支架53背离热交换管道52的一侧还配置具有内腔的第一凸起部531和第二凸起部532,第一凸起部531的内腔连通多个热交换管道52的一端,第二凸起部532的内腔连通多个热交换管道52的另一端,且第一凸起部531和第二凸起部532的内腔均与空腔31分离。输入端口311与第一凸起部531密封连接,通过第一凸起部531连通多个热交换管道52的一端。输出端口312与第二凸起部532密封连接,通过第二凸起部532连通多个热交换管道52的另一端。第一凸起部531和第二凸起部532的设置有利于简化输入端口311、输出端口312与多个热交换管道52之间的连接结构,提升装配效率。The side of the mounting
在本申请的实施例中,所述安装支架53上还连接有定位板54,所述定位板54上开设多个供所述热交换管道52通过的定位孔541,以固定热交换管道52的安装位置,减少热交换管道52晃动产生的管道泄露问题。In the embodiment of the present application, the mounting
在本申请的其中一实施例中,多个所述热交换管道52覆盖部分所述机壳3,并与所述机壳3热耦合。具体地,多个热交换管道52收容于一体积较大的空腔31中,并覆盖部分内层机壳36,内冷却液流至具有热交换管道52的空腔31时进行热量交换。热交换管道52覆盖部分机壳3的设置方式有利于简化结构,降低热交换管道52的安装难度。In one embodiment of the present application, a plurality of
在本申请的另一实施例中,多个所述热交换管道52还可以环绕所述机壳3设置,热交换管道52的管壁表面可以同时接触内冷却液和机壳3,以实现与所述机壳3热耦合。具体地,多个热交换管道52可以分别设置在多个空腔31中,并靠近空腔31的内壁设置,以使热交换管道52的管壁表面同时接触内冷却液和空腔31的内壁,增加热交换管道52与机壳3的热耦合面积,有利于提高散热效率。In another embodiment of the present application, a plurality of the
请参阅图5和图11,在本申请的其中一实施例中,动力装置100还包括第一传动组件8,所述第一传动组件8连接所述电机1与所述外循环组件5,用于传递所述电机1的转动扭矩至所述外循环组件5。Please refer to Figure 5 and Figure 11. In one embodiment of the present application, the
进一步地,所述第一传动组件8包括联轴器81,所述联轴器81配置于所述电机1与所述外循环组件5的传动路径上,用于吸收转轴13输出的转向扭矩冲击力。所述第一传动组件8还包括连接轴86,所述连接轴86的一端与所述转轴13伸出内泵腔33的一端通过联轴器81连接,所述外循环组件5的第二叶轮51套设于连接轴86的另一端。转轴13转动时,通过联轴器81和连接轴86带动第二叶轮51转动,以迫使外冷却液在热交换组件中流动。Further, the
所述第一传动组件8还包括安装座84,所述安装座84与所述电机1固定,所述联轴器81可转动地设于所述安装座84内,以定位联轴器81,降低震动噪音。在本申请的实施例中,安装座84固定连接于第一壳体37背离转轴腔32的一侧,第二壳体38盖合于安装座84背离第一壳体37的一侧。在其他实施例中,第二壳体38还可以与第一壳体37盖合,所述安装座84收容于所述第二壳体38内。所述安装座84内还设有转动轴承85,所述转动轴承85套设于联轴器81的外周面,使联轴器81转动设于安装座84内。转轴13贯穿内泵腔33的一端部 分设于安装座84内,并与联轴器81配合安装。The
为了避免外冷却液单向流动,避免高温外冷却液回流影响散热效果,在本申请的其中一实施例中,所述第一传动组件8还包括第一构件,所述第一构件配置于所述电机1与所述外循环组件5的传动路径上,用于单向输出转动扭矩至所述外循环组件5。具体地,所述第一构件配置于所述转轴13与所述联轴器81之间,所述转轴13以规定方向转动时,所述第一构件传递转动扭矩至联轴器81,联轴器81携带第二叶轮51随转轴13同步转动。所述转轴13反向转动时,所述第一构件与所述联轴器81之间发生打滑传动,无法将转轴13输出的转动扭矩通过联轴器81传递至第二叶轮51,从而避免第二叶轮51翻转引起的外冷却液回流问题。In order to avoid the one-way flow of external coolant and prevent the backflow of high-temperature external coolant from affecting the heat dissipation effect, in one embodiment of the present application, the
请参阅图13、图14和图15,在本申请的其中一实施例中,所述第一构件为单向轮82。所述单向轮82包括轮体821、活动件822和弹性件823。轮体821轴连接于转轴13,在本申请的实施例中,轮体821套设于转轴13的端部,并通过键进行定位,在其他实施例中,轮体821还可以通过其他传动结构与转轴13间接连接以实现轴连接。活动件822的一端绕转动中心可转动地连接于轮体821的外周,另一端伸出轮体821的外周并具有接触面825。弹性件823弹性地支撑于轮体821和活动件822之间,用于对活动件822施加一弹性力。Please refer to Figures 13, 14 and 15. In one embodiment of the present application, the first component is a one-
转轴13带动轮体821沿第一方向A转动时,弹性力倾向于使活动件822绕转动中心沿第二方向B转动至使接触面825与联轴器81的内孔壁接触,且接触面825与联轴器81的内孔壁之间形成摩擦自锁,从而使转轴13的转动扭矩传递至联轴器81,联轴器81通过连接轴86带动第二叶轮51随转轴13同步转动。转轴13带动轮体821在沿第二方向B转动时,轮体821的接触面825与联轴器81的内孔壁脱离接触,单向轮82与联轴器81之间发生打滑传动,转轴13的输出扭矩无法传递至联轴器81。When the
在本申请的其中一实施例中,除采用前述的单向轮82外,第一构件还可以采用图16所示的单向轴承83来实现单向传动、单向停止转动功能。安装时,单向轴承83的内圈轴连接于转轴13,轴连接方式与前述相同,此处不再赘述,单向轴承83的外圈通过键连接于联轴器81内。In one embodiment of the present application, in addition to the aforementioned one-
请参阅图3和图17,在本申请的其中一实施例中,所述动力装置100还包括第二传动组件9,用于连接所述转轴13与螺旋桨,输出所述电机1的转动扭矩。 所述第二传动组件9包括相互啮合的第一齿轮轴91和第二齿轮轴92,所述第一齿轮轴91轴连接所述转轴13,第二齿轮轴92用于输出转动扭矩。Referring to FIG. 3 and FIG. 17 , in one embodiment of the present application, the
在本申请的实施例中,所述转轴13的一端开设定位槽131,所述第一齿轮轴91连接所述转轴13的一端部分设于所述定位槽131内,从而使转轴13与第一齿轮轴91通过直接连接的方式实现轴连接。可以理解,在其他实施例中,第一齿轮轴91还可以通过联轴器、离合器、减震器等传动结构与转轴13间接连接,本申请不对轴连接的方式进行限定,满足传动连接需求即可。In the embodiment of the present application, a
进一步地,所述机壳3还包括收容所述第一齿轮轴91和所述第二齿轮轴92的传动腔39,所述传动腔39内填充有润滑油,所述第一齿轮轴91与所述第二齿轮轴92啮合转动时带动所述润滑油在所述传动腔39内流动,有利于减少机械结构的磨损,降低噪音,延长使用寿命。Further, the
在本申请的实施例中,所述第二传动组件9包括第一轴承93、第二轴承94、第三轴承95和第四轴承96。所述第一轴承93和所述第二轴承94套设于所述第一齿轮轴91,且分别位于所述第一齿轮轴91的相对两端,所述传动腔39内对应设有第一轴承室391和第二轴承室392,分别用于安装所述第一轴承93和所述第二轴承94。所述第三轴承95和所述第四轴承96套设于所述第二齿轮轴92,且分别位于第二齿轮轴92的相对两端,所述传动腔39内也设有与第三轴承95和第四轴承96对应的轴承室。如此,第一轴承93和第二轴承94可在传动腔39内稳定转动,提高第一轴承93的安装精度,减少装配误差造成的机械振动。In the embodiment of the present application, the
请继续参阅图18和图19,在本申请的其中一实施例中,所述第一齿轮轴91上开设第一通孔911和第二通孔912,所述第一通孔911沿所述第一齿轮轴91的轴线设置,且所述第一通孔911的一端连通所述第一轴承室391,所述第二通孔912设于所述第一齿轮轴91的周侧并连通所述第一通孔911与所述第二轴承室392,所述第一通孔911用于导流第一轴承室391的润滑油至第二通孔912,所述第二通孔912用于导流润滑油至第二轴承室392,使齿轮轴和两端轴承能够得到充分润滑。Please continue to refer to Figures 18 and 19. In one embodiment of the present application, a first through
进一步地,所述第一通孔911的内壁开设螺纹槽913,所述螺纹槽913用于导流润滑油朝向所述第二轴承室392流动。Furthermore, a threaded
在本申请的实施例中,第二齿轮轴92位于传动腔39的较低位置,第一齿轮轴91与第二齿轮啮合并位于传动腔39的较高位置。润滑油填充与传动腔39的 底部,且润滑油的液面高度大致为第二齿轮轴92的齿高的1-3倍。利用润滑油的黏性,第二齿轮轴92在转动过程中可以将附着于其上的润滑油带动至与第一齿轮轴91的啮合处,对第一齿轮轴91进行润滑。第一齿轮轴91与第二齿轮轴92为斜齿轮轴,可以利用第一齿轮轴91与第二齿轮轴92的斜齿轮啮合运动的轴向分运动将润滑油带动至第一轴承93处,再第一轴承93的内外圈间隙输送到第一轴承室391内。齿轮轴进行不间断啮合运动的过程中,润滑油在第一轴承室391内可维持一定高度并淹没第一通孔911的一端。润滑油在第一通孔911中的螺旋槽旋转运动的作用下会形成“泵送”现象,将润滑油泵送至第一通孔911的另一端,随后润滑油在第一通孔911与第二通孔912的连接处受离心作用力经第二通孔912输送到第二轴承室392。于是,处于较高位置的第一齿轮轴91、第一轴承93和第二轴承94均得到润滑,且润滑油不必浸没第一齿轮轴91,在不影响润滑效果的情况下,节省润滑油的用量。In the embodiment of the present application, the
进一步地,第一齿轮轴91与传动腔39的连接处还设有油封结构,以阻止润滑油进入转轴腔32中。润滑油从第二通孔912流入第二轴承室392时,油封结构也能得到润滑。可以理解,第一齿轮轴91与传动腔39连接处还可以设置其他密封结构,不限定于前述的油封结构。Furthermore, an oil seal structure is provided at the connection between the
如图20所示,由于“泵送”推力的存在,第二传动组件9可以倾斜设置,第二轴承94的位置高于第一轴承93的位置一定距离的情况下,第二轴承94依然能够得到润滑。因此,本申请动力装置100可以在图19所示视角逆时针倾斜0°-15°的范围内正常工作。As shown in Figure 20, due to the existence of "pumping" thrust, the
请参阅图21,在本申请的其中一实施例中,动力装置100还包括螺旋桨101,转轴13与螺旋桨101可以经尾轴102传动连接,转轴13与螺旋桨101之间还可设置传动结构。该传动结构可以是齿轮传动组件,如前述实施例的第二传动结构,转轴13轴连接第一齿轮轴91,第一齿轮轴91传递转轴13的转动扭矩至第二齿轮轴92,第二齿轮轴92与尾轴102轴连接,以输出转动扭矩至尾轴102,从而带动螺旋桨101转动。第二齿轮轴92与尾轴102之间轴连接方式包括但不限于直接连接,或者通过联轴器、离合器、减震器等结构间接连接。能够实现输出转轴13的转动扭矩至尾轴102的轴连接方式均为本申请实施例的内容,不限于上述列举的轴连接方式。在其他实施例中,转轴13与螺旋桨101之间的传动结构还可以替换为涡轮蜗杆传动组件,或传动带组件等可以将转轴13输出的 扭矩传递至螺旋桨101的结构,本申请不对传动结构的形式进行限定。动力装置100作为船内机应用于船舶时,电机1的转轴13转动,转轴13经联轴器与尾轴102连接,尾轴102与螺旋桨101连接,带动螺旋桨101旋转。Please refer to Figure 21. In one embodiment of the present application, the
请参阅图22,本申请的实施还提供一种散热循环系统200,包括暖通设备201和上述任一实施例或实施例组合所述的动力装置100,所述暖通设备201与所述动力装置100的外循环组件5热耦合,用于接收所述外循环组件5的热量,并将接收到的热量用于提升室温等,循环利用热能,节能减排。Please refer to Figure 22. The implementation of the present application also provides a heat
在本申请的其中一实施例中,所述散热循环系统200还包括水泵202,所述水泵202连接于所述动力装置100与所述暖通设备201之间,用于驱动液体从所述动力装置100流入所述暖通设备201。具体地,所述水泵202可以配置在动力装置100的输出端口312与暖通设备201的进水端之间的流体传送路径上,使得从动力装置100的输出端口312流出的高温外冷却液被驱动流入至暖通设备201中,经由暖通设备201将外冷却液的热量释放到外部环境后,再将低温液体输送至动力转轴13的外循环组件5。In one embodiment of the present application, the heat
在本申请的其中一实施例中,所述散热循环系统200还包括散热机构203,所述散热机构203设置于所述暖通设备201的一侧,用于传递所述暖通设备201的热量至外部环境,加速降低液体温度,有利于提高或维持暖通设备201所在位置的室温,改善工作人员在寒冷天气的居住环境。In one embodiment of the present application, the heat
请参阅图23,本申请的实施例还提供一种水域可移动设备300,其包括承载体301和上述任一实施例或实施例组合所述的动力装置100,所述动力装置100设置于所述承载体301内,用于驱动螺旋桨转动,提供行船动力。Please refer to Figure 23. The embodiment of the present application also provides a
请参阅图24,本申请的实施例还提供一种水域可移动设备300,其包括承载体301和上述任一实施例或实施例组合所述的散热循环系统200,所述散热循环系统200设置于所述承载体301内,有利于合理利用船上资源,节能减排。Referring to Figure 24, an embodiment of the present application also provides a
以上实施方式仅用以说明本申请的技术方案而非限制,尽管参照以上较佳实施方式对本申请进行了详细说明,本领域的普通技术人员应当理解,可以对本申请的技术方案进行修改或等同替换都不应脱离本申请技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the above preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present application can be modified or equivalently replaced. None should deviate from the spirit and scope of the technical solution of this application.
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JP2005307941A (en) * | 2004-04-26 | 2005-11-04 | Denso Corp | Heating element cooling device and cooling/heating device |
EP2180583A1 (en) * | 2008-10-24 | 2010-04-28 | Biazzi Sa | Device with mixing vessel |
CN110768464A (en) * | 2018-07-26 | 2020-02-07 | 西门子股份公司 | Motor cooling device and motor cooling method |
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